JIG MACHINE

MANUAL

河南宏基矿山机械有限公司
HENAN HONGJI MINE MACHINERY CO.,LTD.
1、概述 Overview

跳汰机选矿是重力选矿的主要方法之一。工艺特征是：被选的矿石连续给到跳汰室的筛板上，
形成厚的物料层。通过筛板周期地鼓入上升水流，使床层升起松散，接着水流下降（或停止上升）。
在这一过程中，密度不同的颗粒发生相对转移，重矿物进入下层，轻矿物转入上层，分别排出后
即得精矿和尾矿。
Jig machine is one of the main methods of gravity beneficiation. Process characteristics
are: the selected ore is continuously fed to the sieve plate of the jig room to form
a thick material layer. The sieve plate is periodically blown into the rising water flow
to make the bed rise and loosen, and then the water flow drops (or stops rising). In
this process, particles of different densities are relatively transferred, heavy
minerals enter the lower layer, light minerals are transferred to the upper layer, and
concentrates and tailing are obtained after discharge.
锯齿波跳汰机是在传统正弦波跳汰机基础上进行研制的一种新型节能高效的重选设备。与
正弦波跳汰机区别在于：跳汰脉动曲线为锯齿波形，上升水流快而下降水流慢，床层被整体抬起
又缓慢下落，有效松散时间长，可大幅度地提高单位筛面的处理能力，降低粒度回收下限，并大
量节省筛下补加水。与正弦波跳汰机进行工业试验对比，锯齿波跳汰机作业回收率提高 Sn：
3.01%，WO3:5.5%,Pb：1.63%，Zn：2.04%，耗水量减少 30-75%。
Sawtooth wave jig is a new type of energy-saving and efficient re-selection equipment
developed on the basis of traditional sine wave jig. The difference from a sine wave
jig is that the jigging pulsation curve is a sawtooth waveform, the rising water flow
is fast and the falling water flow is slow, and the bed is lifted and then slowly dropped.
Capacity, lower the particle size recovery lower limit, and save a lot of water under
the sieve. Compared with sine-wave jigs for industrial tests, the sawtooth-wave jigs
have improved Sn: 3.01%, WO3: 5.5%, Pb: 1.63%, Zn: 2.04%, and reduced water consumption
by 30-75%.
2、应用范围 Usage scope
锯齿波跳汰机选矿，除了很微细的物料外，几乎可以处理各种粒度的矿物原料。工艺操作
简单，设备处理能力大，并可在一次选别中得到某种最终产品，因此在生产中应用很广泛。对于
金属矿石，是处理粗、中、细粒铁矿、锰矿的主要方法之一，并大量用于选别锡、钨矿石；跳汰
法在处理金、钽铌、钛、锆、铬的原生矿石和砂矿有广泛用途，同时也是选别金刚石的主要方法；
用于氧化铅锌矿石的选别亦能获得良好效果。
In addition to the very fine materials, the sawtooth wave jig beneficiation machine can
process almost all kinds of mineral raw materials. The process operation is simple, the
equipment processing capacity is large, and a certain final product can be obtained in
one selection, so it is widely used in production. For metal ore, it is one of the main
methods for processing coarse, medium and fine-grained iron ore and manganese ore, and
is widely used for the separation of tin and tungsten ore; the jig method is used to
process the primary ore of gold, tantalum, niobium, titanium, zirconium and chromium.
Ore and sand ore have a wide range of uses, and they are also the main method for sorting
diamonds. Good results can also be obtained in the sorting of lead-zinc oxide ores.
矿石中待分离的矿物密度差越大，入选粒度范围越宽，对于含金砂矿，在给料粒度小于
25mm 时，可以不分级入选，回收下限可达 0.05mm，对一般金属矿石，实行分级入选，可有效地
改善分选指标并提高设备的处理能力。
The larger the density difference of the minerals to be separated in the ore, the wider
the range of particle size. For gold-bearing sand ore, when the feed size is less than
25mm, it can be selected without classification, and the lower limit of recovery can
be 0.05mm. , Can effectively improve the sorting index and increase the processing
capacity of the equipment.
3、规格、结构形式 Specification and structure
3、1 结构 structure
锯齿波跳汰机结构见图 1、图 2、图 3、图 4、图 5。 The structure of the sawtooth wave
jig is shown in Figure 1, Figure 2, Figure 3, Figure 4, and Figure 5.

图 2：JT0.57-1、JT1-1 锯齿波跳汰机结构示意图
图 1、图 2 中：1.选矿槽体部件 2.橡胶隔膜部分 3.锥斗部分
4.电磁调速电机部分 5.凸轮箱体部分
6.补给水管法兰 7.筛网 8.给矿槽

Figure 2: Schematic diagram of JT0.57-1, JT1-1 sawtooth jig

In Figure 1, Figure 2: 1. Ore dressing tank body parts 2. Rubber
diaphragm part 3. Cone bucket part
4.Electromagnetic speed regulating motor part 5.Cam box body part
6.Supply water pipe flange 7.Screen mesh 8.Feeding trough
图 3：JT0.57-1、JT1-1、JT2-2 凸轮箱结构图 Figure 3: JT0.57-1, JT1-1, JT2-2 cam box

structure diagram

1．箱体 2.杠杆 3、6.轴承 7206 4、7、8.调整压盖 5.齿轮轴

9.轴承 313 10.轴承 8112 11.曲轴 12、15、23、27.螺母

13.防尘套 14.冲杆 16.凸轮 17.冲杆座 18.轴

19.关节轴承内圈 20.关节轴承外圈 21.轴套 22.轴 24.齿轮

25.轴承 2216 26.调整角度齿轮 28.轴 29.轴承 7207 30.轴承外套（滚轮）

31.后盖板 32.调整螺丝
 1. Box 2. Lever 3, 6. Bearing 7206 4, 7, 8. Adjusting gland 5. Gear shaft

9.Bearing 313 10.Bearing 8112 11.Crankshaft 12, 15, 23, 27. Nut

13. Dust cover 14. Punch rod 16. Cam 17. Punch holder 18. Shaft

19. Spherical bearing inner ring 20. Spherical bearing outer ring 21. Shaft sleeve 22.

Shaft 24. Gear 25.bearing 2216 26.adjusting angle gear 28.shaft 29.bearing 7207

30.bearing jacket (roller) 31. rear cover 32. adjustment screw

 图 4：JT3-1 型锯齿波跳汰机结构图

图中：1.筛网 2.选矿槽体 3.锥斗 4.凸轮箱传动机构

5. 弹簧 6.电磁调速电机 7.橡胶隔膜

Figure 4: Structure of JT3-1 sawtooth jig

In the picture: 1. screen mesh 2. ore dressing tank 3. cone bucket 4. cam box transmission
mechanism 5.Spring 6.Electromagnetic speed regulating motor 7.Rubber diaphragm

图 5：JT3-1 凸轮箱结构图 Figure 5: JT3-1 cam box structure

1.箱体 2.杠杆 3、5.轴承 7308 4.齿轮轴 6.骨架密封 7.轴承 315

8.轴承 8113 9.曲轴 10.防尘套 11.冲 12.凸轮

13.冲杆座 14.轴 15.关节轴承内圈 16.关节轴承外圈

 17.轴套 18.轴 19.齿轮 20.轴承 2518

21.法兰盘 22.轴 23.轴承 7210 24.滚轮（轴承外套）

1.Box 2.Lever 3,5.Bearing 7308 4.Gear shaft 6.Bone seal 7.Bearing 315

8.Bearing 8113 9.Crankshaft 10.Dust cover 11.Punch 12.Cam

13.Punch holder 14.Shaft 15.Spherical bearing inner ring 16.Spherical bearing outer ring

17.Shaft sleeve 18.Shaft 19.Gear 20.Bearing 2518

21. Flange 22. Shaft 23. Bearing 7210 24. Roller (bearing jacket)

3.2 型式 TYPE

锯齿波跳汰机按补给水管法兰的安装位置分左、右式两种。站在给矿槽端，向排矿端看，

补给水管法兰在左边为左式，反之为右式。

The sawtooth wave jig is divided into left and right types according to the installation

position of the feed water pipe flange. Standing at the end of the ore trough and looking

towards the end of the ore discharge, the flange of the supply water pipe is left-handed

on the left and vice versa.

3.3 型号 MODEL

锯齿波跳汰机型号以锯齿波跳汰机、选矿室面积、室数代号等组成，其型号说明如下：

The sawtooth wave jig model is composed of sawtooth wave jig, area of ​ ​ ore

dressing room, code of room number, etc. The model description is as follows:

JT

跳汰机室数（单位：室）Number of jig room (unit: room)

2
跳汰室总面积（单位：m ）Total area of jig room ( m2)

锯齿波跳汰机代号 Sawtooth Jig

3.4 规格 Specification

锯齿波跳汰机规格见表 1。See Table 1 for the specifications of the sawtooth jig.

4、技术参数 Technical parameter

 项目 跳汰机 jig 隔 膜 筛下
machine Septum 筛下 补给
Feedin 补给 水压
处 电
参 g size 水量 力 外
理 动 重 备
型 数 冲 给 Make-u Under-s 形
量 功 量 注
号 形状 程 冲次 矿 p ieve 尺
面积 cajpac 率 wet. Remar
shap strok time/m 粒 water make-up 寸 size
m
2
ity power kg k
e e in 度 under water mm
t/h kW
(mm) mm sievem pressur
3/t e
Mpa
梯形
1550×
Trap
JT0.57 0.57 ＜6 1-3 1-2.5 1.5 780× 610
ezoi
1530
d （M12
梯形 ）
2270×
Trap 8.5-1 80-
JT1-1 1.04 ＜10 1-3 ≥0.05 2-4 2.2 1110× 900
ezoi 2(M17 180
1890
d )
矩形 10-17
3225×
Trap
JT2-2 2.28 ＜10 1-3 4-8 3 1550× 1640
ezoi
2050
d
梯形
3180×
Trap
JT3-1 3.3 ＜10 1-3 6-10 5.5 2000× 3260
ezoi
M15 3030
d 80-
M20 ≥0.05
梯形 120
M25 3600×
Trap
JT5-2 1.86 ＜10 1-3 10-15 7.5 2000× 4500
ezoi
2600
d
Large
parti
矩形
3200× cle
JT1.5- rect
1.53 ＜30 1-2 5-8 3 1550× 1520 jig 大
2 angl M25 80-
≥0.05 2050 颗粒
e M30 120
跳汰
机
矩形 3600× Large
JT4-2 4.33 ＜30 1-2 10-15 7.5 4600
rect 1850× parti
angl 2600 cle
e jig 大
颗粒
跳汰
机

锯齿波跳汰机参数 见表 1 Sawtooth wave jig parameters see table 1

注：处理量和补给水量随矿石粒度、矿石性质及作业条件不同而异。

Note: The amount of treatment and make-up water varies with the size of the ore, the

nature of the ore and the operating conditions.

5、设备安装 Installation
跳汰机必须将机架底面安装在水平基础上，保证槽体内筛网的倾斜度在设计范围内。
The jig must install the bottom surface of the frame on a horizontal basis to ensure
that the inclination of the screen in the tank is within the design range.
6、调整 Adjustment
6.1 冲程调整 Stroke adjustment
锯齿波跳汰机可根据选矿需要选择装配 M12、M17 两种规格的凸轮，如用户在订货时未作特殊
说明，设备出厂时均为安装 M17 凸轮。JT3-1 需要选择安装 M15 M20 M25 三种名义冲程规格的凸
轮，订货时未作特殊说明，设备出厂时只配 M20 的凸轮。
The sawtooth wave jig can be equipped with two types of cams of M12 and M17 according
to the needs of beneficiation. If the user does not make special instructions when
ordering, the machine is installed with M17 cams. JT3-1 needs to choose to install three
nominal stroke specifications of M15, M20 and M25 cams. There is no special instruction
when ordering. The equipment is only equipped with M20 cams when leaving the factory.
设备的冲程调整或更换凸轮，必须在停机的情况下进行，调整顺序如下：
The stroke adjustment or cam replacement of the equipment must be performed while the
machine is stopped. The adjustment sequence is as follows:
（1） 排出设备凸轮箱中的润滑油 Drain the lubricant from the cam box of the equipment
（2） 打开凸轮箱的后盖板； Open the rear cover of the cam box;
（3） 松下支承锥斗的弹簧组，使凸轮箱内的滚轮与凸轮离开 5~20mm；
Panasonic supports the spring group of the cone, so that the roller and cam in the cam
box are separated by 5-20mm
（4） 用专用扳手旋下凸轮的紧定螺母；
Unscrew the set nut of the cam with a special wrench;
（5） 卸下凸轮，更换或根据选矿要求参照图 6（凸轮调整角度与冲程关系曲线）调整凸轮与
传动轴的相对角度，以改变设备的冲程。
Remove the cam, replace or adjust the relative angle between the cam and the drive shaft
according to Figure 6 (relationship curve between cam adjustment angle and stroke)
according to the beneficiation requirements to change the stroke of the equipment.
完成冲程调整后，按以上的逆顺序进行安装恢复。
After the stroke adjustment is completed, the installation is resumed in the reverse
order above.
6.2 冲程调节 Stroke adjustment
设备的冲次是通过改变电机转速来实现的，其冲次与电机转速比为 1：6，调节电磁调速电机控
制装置即可改变电机转速，从而根据选矿要求实现冲次调整。
The equipment's stroke is realized by changing the speed of the motor. The ratio of the
stroke to the speed of the motor is 1: 6. The speed of the motor can be changed by adjusting
the electromagnetic speed motor control device, so that the stroke can be adjusted
according to the ore dressing requirements.

6.3 弹簧的调整 Adjustment of the spring

设备的弹簧组起到使锥斗向上复位的作用，对弹簧组压缩量进行调整时，必须在停机状态下
进行。要求弹簧组中各根弹簧压缩量调整到基本一致（测量弹簧的压缩长度）
，并使凸轮箱中滚
轮与凸轮接触良好，以正常运行后滚轮与凸轮不产生接触冲击声为宜，但其调整的过紧，以免增
加滚轮与凸轮的摩擦力，加重设备的负荷、加速零件的磨损。
The spring set of the device plays the role of resetting the cone upward. When adjusting
the compression amount of the spring set, it must be performed in a stopped state. It
is required that the compression amount of each spring in the spring group is adjusted
to be substantially the same (measure the compression length of the spring), and the
roller in the cam box is in good contact with the cam. It is advisable that the roller
and the cam do not produce a contact impact sound after normal operation, but its
adjustment Is too tight, so as not to increase the friction between the roller and the
cam, increase the load on the equipment, and accelerate the wear of the parts.

7、使用 Usage
7.1 使用前注意事项 Precautions before use
设备在使用前，请先阅读本说明书，掌握设备的作用范围及操作方法。
Before using the equipment, please read this manual to grasp the scope and operation
method of the equipment.
设备的电机使用电源电压为三相交流 380V ；电磁调速电机控制装置使用电源电压为 220V，
其使用请参照电磁调速电机控制装置说明书（附件）进行安装操作。开启电源前，应检查电源电
压是否符合规定，各线路联接是否正确，筛下补水水压是否符合要求，紧固件是否松动、碰撞、
摩擦或挤压，传动轴转动是否灵活，无卡滞（在放松弹簧组的情况下转动）
。
The power supply voltage of the motor of the equipment is three-phase AC 380V; the power
supply voltage of the electromagnetic speed control motor control device is 220V. For
its use, please refer to the manual of the electromagnetic speed control motor control
device (accessory) for installation and operation. Before turning on the power, you
should check whether the power voltage meets the requirements, whether the lines are
properly connected, whether the water pressure under the screen meets the requirements,
whether the fasteners are loose, bumped, rubbed, or squeezed, and whether the drive shaft
rotates flexibly without jamming ( Turn with the spring set loose).
7.2 使用要求 Requirements
设备可配用不同筛孔规格的筛网，用户在订货时未作说明，设备出厂时只配 6mmx6mm 规格的
筛网。当设备用于选别小于 5mm 中细物料时，采用筛下排矿法，这时，必须在筛网上铺设人工床
层。人工床层采用的床石的密度、粒度、形状及铺设厚度对重产物的排出速度和质量有重要影响。
为此，对人工床石的选择应当是： The equipment can be equipped with sieves with different
sieve specifications. The user did not specify when ordering. The equipment is only
equipped with 6mmx6mm specifications. When the equipment is used to sort medium and fine
materials smaller than 5mm, the under-sieve method is adopted. At this time, an
artificial bed must be laid on the screen. The density, particle size, shape, and laying
thickness of the bed stones used in the artificial bed have an important influence on
the discharge rate and quality of heavy products. For this reason, the choice of
artificial bed stones should be:
（1） 人工床石的粒度应达到入选矿石最大粒度的 2—6 倍，并比筛孔尺寸大 1.2-2 倍，而
比重则以接近或略小于重矿物比重为宜。这样的床石能始终保持在床层的底部，并
有适当的空隙允许重矿物细颗粒通过。生产中通常选用磁铁矿等符合以上要求的材
料作为人工床石铺设。
The particle size of the artificial bed stone should reach 2-6 times the maximum particle
size of the selected ore, and be 1.2-2 times larger than the size of the sieve. Such
a bed stone can always be kept at the bottom of the bed, and there are appropriate voids
to allow heavy mineral fine particles to pass. In production, materials such as magnetite
that meet the above requirements are usually used as artificial bed stones.
（2） 人工床石的铺设厚度影响精矿的产率和质量。处理易选矿石或根据选矿要求需要得
 到较大的精矿产率时，人工床层可满些；处理低品位矿石或根据选矿要求需要得到
较高品位的精矿时，人工床层可厚些。人工床层铺设厚度一般为 30mm—100mm。
The thickness of the artificial bed stone affects the yield and quality of the concentrate.
The artificial bed can be full when processing easy-to-be-dressed ore or according to
the requirements of the beneficiation, and the artificial bed can be full. When the
low-grade ore is processed or the higher-grade concentrate is required, the artificial
bed can be thicker. The thickness of the artificial bed is generally 30mm-100mm.
（3） 对于人工床石的粒度、铺设厚度，应在选矿过程中进行适当调整，以达到最佳选矿
效果。
The particle size and laying thickness of artificial bed stones should be appropriately
adjusted during the beneficiation process to achieve the best beneficiation effect.
7.3 使用说明 Instructions for use
确认设备已符合 7.1、7.2 要求后，即可运行使用。设备操作顺序如下：
After confirming that the equipment has met the requirements of 7.1 and 7.2, it can be
used. The equipment operation sequence is as follows:
（1） 开启补给水阀门，待跳汰室注满水后，调水补给水量以适合选矿要求。
Open the make-up water valve, and after the jig room is filled with water, adjust the
make-up water amount to meet the requirements of beneficiation.
（2） 将电磁调速电机控制装置旋钮旋至最小（逆时针旋转）
，启动电机。
Turn the knob of the electromagnetic speed control device to the minimum (turn
counterclockwise) to start the motor.
（3） 待电机转速稳定后，慢慢旋转电磁调速电机控制装置旋钮（即调节设备冲次）。
After the motor speed stabilizes, slowly turn the knob of the electromagnetic speed
control motor control device (that is, adjust the equipment stroke).
（4） 确认设备运转正常后，再均匀给矿。
After confirming that the equipment is operating normally, feed mine evenly.
根据入选矿石的性质，适当调整设备的冲程、冲次、补给水量，使设备达到最佳选矿效果。
设备需要停机时，必须先停止给矿，再将冲次减至最小，才能停主电机电源。
According to the nature of the selected ore, the stroke, punch times and make-up water
of the equipment are appropriately adjusted so that the equipment can achieve the best
beneficiation effect.
When the equipment needs to be stopped, the ore feeding must be stopped first, and then
the stroke is minimized before the main motor power can be stopped.

8、设备润滑 Equipment lubrication

设备采用浅油润滑方式，凸轮箱内用 30#机械油润滑，注油量以保证传动大齿轮浸入油
面 30-50mm 为宜，新启动设备，半个月更换润滑油，清洗箱体一次，以后每个嫉妒更换润滑
油并清洗箱体一次，滚珠轴承部位用 ZNG69-2 滚子轴承润滑脂润滑，每半年换油一次。
The equipment adopts shallow oil lubrication. The cam box is lubricated with 30 #
mechanical oil. The oil injection amount is appropriate to ensure that the transmission
gears are immersed in the oil surface 30-50mm. Newly start the equipment. Replace the
lubricant in half a month, clean the box once, and then Change the lubricating oil and
clean the box once for each jealousy. The ball bearing parts should be lubricated with
ZNG69-2 roller bearing grease, and the oil should be changed every six months.
9、设备易损件目录 Equipment consumables catalog
锯齿波跳汰机易损件目录 Sawtooth jig consumables catalog
规格型号 数量
编 号 S.N 名 称 Name 备 注 Remark
Spec. Qty.
排料管 Discharge
039-4-0 2 JT2-2
pipe
039-9-0 弹簧 Spring 4 JT2
039-17-0 筛网 Screen 2 JT2
039-19-0 隔膜 septum 2 JT2
077-5-0-0 筛网 Screen 1 JT0.57-1
排料管 Discharge
077-6-0-1 1 JT0.57-1
pipe
077-6-0-3 隔膜 septum 1 JT0.57-1
077-6-0-0 防尘套 Dust cover 1/2 JT0.57-1,JT1-1/JT2-2
039-7-14 凸轮 Cam M12 1
039-7-14A 凸轮 Cam M17 1
调整角度齿轮
039-7-15 1
Adjust angle gear
039-7-21 曲轴 Crankshaft 1
滚轮（轴承外套）
038-10101 Roller (bearing 1
jacket)
039-7-44 齿轮轴 Gear shaft 1
039-7-48 轴套 axis cover 2 ZQSn6-6-3
关节轴承外圈
039-7-53 Spherical plain 1 ZQSn6-6-3
bearing outer ring
关节轴承内圈
039-7-54 Joint bearing 1
inner ring
圆锥滚子轴承
Tapered Roller 7206 2
Bearings
圆锥滚子轴承
Tapered Roller 7607 2
Bearings
圆锥滚子轴承
Tapered Roller 2216 1
Bearings
单列向心球轴承
Single row radial 313 1
ball bearing
 平面推力球轴承
Plane thrust ball 8112 1
bearings
311- 筛网 Screen 1 JT3-1
038-907 隔膜 septum 1 JT3-1
311-14A 弹簧 Sping 3 JT3-1
311-0722 防尘套 Dust cover 1 JT3-1
311-0709A 凸轮 Cam M15、M20、M25 1 JT3-1
滚轮（轴承外套）
311-0716A Roller (bearing 1 JT3-1
jacket)
311-0749A 齿轮轴 Gear shaft 1 JT3-1
311-0727 轴套 axis cover 2 ZQSn6-6-3/JT3-1
关节轴承外圈
311-07033 Spherical plain 1 ZQSn6-6-3/JT3-1
bearing outer ring
关节轴承内圈
311-0734 Joint bearing 1 JT3-1
inner ring
单列圆锥滚子轴承
Single row tapered 7210 2 JT3-1
roller bearing
单列圆柱滚子轴承
Single row
2518 1 JT3-1
cylindrical roller
bearing
单列向心球轴承
Single row radial 315 1 JT3-1
ball bearing
圆锥推力轴承
Conical thrust 7308 2 JT3-1
bearing
单列圆锥滚子轴承
Single row tapered 8113 1 JT3-1
roller bearing
骨架油封 Skeleton
PG40x62x12 1 JT3-1
oil seal