Sanweld Electrodes Catalog Vol 4

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Sanweld
Low Heat Input Welding Electrodes

For Maintenance & Weld Repairs
PRODUCT CATALOGUE
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Sanweld
“ULTIMATE” SERIES
vol.4
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About Sanweld
Sanweld Electrodes is an ISO 9001-2015 certified
company that offers a premium range of low heat input welding
electrodes for maintenance, weld repairs and hard surfacing.
Sanweld provides complete welding solutions with a wide range of
best in class special purpose welding electrodes.
Sanweld electrodes are produced as a result of finest research

and development considering ever changing requirements of the
welding industry and they pass various quality check
procedures before reaching customers.
Many of these products are directly imported from one of the

biggest manufacturers of special purpose welding electrodes in the
world. Sanweld products have displayed excellent welding quality
and strength in all core sector industries like steel,
power,sugar,cement,oil and gas, automobile, paper, etc.
SANWELD ensures QUALITY,TRUST and RELIABILITY!!

CONTENTS
S. No. PARTICULARS Page No.
1. Carbon Steel Electrodes (SAN32), (SAN34), (SAN34S) 1
(SAN 134) 2
2. Stainless Steels Alloys (SAN42), (SAN45) 2
(SAN46XD), (SAN 47), (SAN48SP) 3
(SAN49L), (SAN49), (SAN50) 4
(SAN50HT), (SAN51DS), (SAN52NCM) 5
(SAN52), (SAN54S), (SAN 55) 6
3. Super Special Alloys (SAN56UT), (SAN 121), (SAN 122) 7
(SAN124) 8
4. Cast Iron Electrodes (SAN60NM), (SAN61) 8
(SAN65), (SAN62MC), (SAN63CN) 9
(SAN66SPL) 10
5. Hardfacing Electrodes (SAN71S), (SAN71) 10
(SAN72), (SAN73), (SAN74) 11
(SAN75SP), (SAN 76), (SAN77) 12

(SAN 78), (SAN76XT), (SAN79T) 13
(SAN80), (SAN88SPL), (SAN84) 14
(SAN86H) 15
6. Copper Alloy Electrodes (SAN97), (SAN99) 15
7. Metal Forming Electrodes (SAN91), (SAN92) 16
8. Cobalt Based Electrodes (SAN155) 16
(SAN159) 17
9. Aluminium Electrodes (SAN156) 17
10. Brazing Electrodes (SAN1801) 17
(SAN1805), (SAN145 BARE), (SAN148FC) 18
11. SANWELD Comparison Chart of Sanweld Low Heat Input Series 19

CARBON STEEL ELECTRODES
SAN32
Characteristics
SAN32 is an all position electrode for joining low carbon steels designed to produce x-ray quality weld deposit with
finest weld finish at low currents and at low open circuit voltages. The weld metal is ductile, tough with a smooth
and steady arc. The slag is easy to remove.
Application
It is meant for sheet metal works of mild steel, tanks, motors, structures, boilers,
automobile body, door, window, machinery parts and other construction work, etc.
Mechanical Properties: UTS: 470-510N/mm2 Elongation: 26-30%
Recommended Amperage: AC/DC (+)

Size in mm: 2.50 3.15 4.00
Current in Amperes: 60-80 80-110 100-140
Packing: 2.5 Kg x 4 Packet = 10 Kg Case
SAN34
Characteristics
SAN 34 is a low heat input welding electrode for joining and building up of low and mild carbon steels,high tensile
steels,cast steels,etc . the electrode is designed to produce radiographic quality weld deposits. SAN 34 displays
excellent ductility,weldability and impact resistance.
Application
SAN 34 finds application in heavy structures, pressure vessels, boilers,bagasse
carrier runner in sugar mills,steel castings, gun plates,etc.

Size in mm: 2.50 3.15 4.00
SAN34S
Characteristics
SAN34S is an all position special coated electrode designed to produce high strength radiographic weld quality
joining of low and medium carbon steels. The weld metal is tough, resistant to cracking, ductile and can be
operated with equal ease with AC/DC.
Application
It is suitable for welding mild, medium carbon, high tensile steels, sulphur bearing steels, restrained joints etc. It finds
applications in boilers, pressure vessels, valves, flanges, chasses, steel castings, frames, gun plates, heavy
structures etc.

Size in mm: 2.50 3.15 4.00 5.00
Current in Amperes: 65-85 90-12 125-170 170-210
Sanweld 1
SAN134
Characteristics
SAN 134 is a special purpose welding electrode suitable for welding high tensile strength steels. the weld deposits
are of radiographic quality with excellent crack resistance. the electrode with its low hydrogen content offers
extreme toughness even at very low temperatures.
Application
SAN 134 finds application in welding of pressure vessels, pen stocks, tanks,
bridges, heavy structures, earthmoving equipments,etc.
Mechanical Properties: UTS: 670 N/mm2 (97 KSI) Elongation: 22-26%

Size in mm: 2.50 3.15 4.00
STAINLESS STEELS ALLOYS

SAN42
Characteristics
A low heat input alloy of chrome and nickel which is fully austenitic in nature. It provides strong resistance to heat
and corrosion and scaling resistance upto 1200°C. The weld deposits are tough and crack free.
Application
Joining and surfacing of stainless steels, mild steels, dissimilar steels, alloy steels, manganese steels. It finds
application in repair of valves, hot dies, gas turbines, salvaging pumps, shafts, etc.
Mechanical Properties: UTS: 650-750 N/mm2 Elongation: 23-28%

Size in mm: 2.50 x350 3.15 x350 4.00 x350
Packing: 2.5 kg x 4 Packet = 10kg case
SAN45
Characteristics
SAN45 is an electrode to provide extremely tough and wear resistant coatings. It produces corrosion resistant weld
deposits. It has a soft and stable arc that provides well rippled and fine beads. The slag is easily removable and the
electrode is suitable for working on all positions on DC (+).
Application
It is used in welding of austenitic manganese steels to themselves as well as to ferritic steels. It is also used in
fabrication welding, buffer layer and hard facing in mining, cement, steel, power plant, railway points, protection of
carbon steels , alloy steels, etc.

Recommended Amperage: DC (+)
Size in mm: 2.50 x350 3.15 x350 4.00 x350 5.00 x350
Packing: 2.5 kg x 4 Box = 10kg case
Sanweld 2
SAN46XD
Characteristics
SAN46XD is a unique low heat input electrode for welding of manganese steels.the electrode displays excellent
weldability with high deposition rate ,easily removable slag and a smooth weld finish.weld deposits are highly
resistant to cracking.
Application
It Can be used for wear protection as well as for joining and building up. It is best as a cushion layer before hard
facing. Some of the applications are found in Bulldozer cutting edges, screw conveyor flights, crusher jaws, gear
teeth, pump casings, bucket parts, hadfield manganese steel etc.
Mechanical Properties:Hardness: 200-250 BHN [As deposited]

: 350-400 BHN [Work hardened]
Size in mm: 2.50 x350 3.15 x350 4.00 x350 5.00 x350
SAN47
Characteristics
SAN 47 is a stainless steel electrode suitable for joining aisi 301,302,304, 308 and 308l electrode having 18cr/8ni
and similar composition. it displays good resistance to corrosion and oxidation. weld deposits are tough and are
crack resistant with a smooth finish.
Application
food processing industries,dairy industries,chemical
industries,distilleries,pharma industry,hvac plants,wagon industries,etc.
Mechanical Properties: UTS: ~600-650 N/mm2 Elongation: ~35-40%

Size in mm: 2.50x350 3.15 x350 4.00 x350 5.00 x350
SAN48SP
Characteristics
SAN48SP is an all position stainless steel electrode designed to produce corrosion and scale resistant deposit. The
electrode has controlled ferrite content and weld deposits show outstanding resistance to intergranular corrosion
due to extra low carbon content with balanced Cr-Ni ratio. Some other features are easy arc striking, easily
removable slag and flat shining bead.
Application
It finds application in welding of AISI stainless steel types 201,
301,302,304,304L, 308,308L, etc. This electrode can be used in dairy
industry, dye works, chemical plants, breweries, etc.
Mechanical Properties: UTS: ~640-670N/mm2 Elongation: 35-40%

Size in mm: 2.50x350 3.15 x350 4.00 x350 5.00 x350
Sanweld 3
SAN49L
Characteristics
SAN 49L is an austenitic stainless steel electrode for welding of stainless steels to low alloy steels and carbon
steels. The weld deposits are corrosion and oxidation resistant and are of radiographic quality.
Application
The electrode is suitable for welding 24/12 stainless steel grades of AISI 309l,
straight chrome steels, for joining stainless steels, joining SS to carbon steel,
and for overlays on mild steels.
Mechanical Properties: UTS: ~600N/mm2 Elongation: ~35%

Size in mm: 2.50 x350 3.15 x350 4.00 x350 5.00 x350
SAN49
Characteristics
SAN 49 is a low heat input stainless steel electrode which deposits weld metal rich in chromium and nickel. The
electrode displays low spatter,smooth weld beads and stable arc. the weld metal has high resistance to corrosion
and oxidation up to 1100 degree celsius.it is suitable for welding ss to carbon steels and low alloy steels.
Application
It finds application in joining of dissimilar steels. SAN 49 is excellent for the
repair and joining of bearing surfaces,billet hooks,shaft rebuildup,forging
tongs,etc.
Mechanical Properties: UTS: 580-625 N/mm2 Elongation: 35-40%
Size in mm: 2.50 x350 3.15 x350 4.00 x350 5.00 x350
SAN50
Characteristics
SAN 50 is a special stainless steel electrode designed to produce weld metal which is fully austenitic and is
resistant to hot cracking under restrain. it can be used for welding stainless steels,dissimilar steels,cladding steels
,steels of unknown composition,etc. SAN 50 displays an outstanding resistance to scaling and oxidation upto 1200
degree celsius.
Application
Furnace parts, gas systems, sponge iron kilns, furnace lines, heat
exchangers, burners, refractory anchor bolts, heat treatment boxes, etc.

Size in mm: 2.50 x350 3.15 x350 4.00 x350 5.00 x350
Sanweld 4
SAN50HT
Characteristics
SAN 50HT is a special purpose electrode for welding stainless steel aisi 310 to itself and to others, joining 18-8 type
steels to carbon steels,clad steels,including steels of relatively high hardenability. it can also be used for joining of
dissimilar steels and steels of unknown composition. SAN 50HT displays excellent resistance to scaling even at
elevated temperatures.
Application
Major applications include furnace lines,sinter plant parts, gas systems,tanks
valves,heat treatment pots and baskets, burners,etc

Size in mm: 2.50 x350 3.15 x350 4.00 x350 5.00 x350
SAN51DS
Characteristics
SAN51DS is a high alloy electrode for welding complex dissimilar alloys and high strength steels in combination
with surfacing of sugar mill crushers and shafts. The weld deposits are machinable and crack free. The electrode
also provides immunity to corrosion.
Application
It finds applications in sugar mill crusher roller journals as well as in joining
dissimilar steels. Some applications may be found in rolling mill spindles,
shafts, sinter plant parts, hammers, coupling boxes, etc.

Hardness: 200BHN
Size in mm: 2.50 3.15 4.00 5.00
SAN52NCM
Characteristics
SAN52NCM is a special purpose SS electrode designed to produce deposits with balanced Cr-Ni ratio and extra
low carbon content. The weld metal displays good crack resistance, easy arc striking, scaling resistance upto
850°C, and excellent strength. The presence of Molybdenum ensures enhanced corrosion and pitting resistance.
Low carbon content ensures resistance to intergranular
Application
SAN52NCM is suitable for welding AISI 316,316L, 317,318etc. and other
molybdenum bearing stainless steels. It finds applications in dairy industry,
distillery equipments, paper mills, chemical industries, plating tanks, etc.
Mechanical Properties:UTS: 620N/mm2 Elongation:37-40%

Size in mm: 2.50 x350 3.15 x350 4.00 x350 5.00 x350
Sanweld 5
SAN52
Characteristics
SAN 52 is a unique low heat input electrode with high nickel-chromium content. it is an all position electrode for
welding of stainless steels that displays excellent resistance to cracking and chemical influence. the presence of
molybdenum ensures enhanced corrosion and pitting resistance.
Application
SAN 52 finds application in pulp and paper industry, dairy industry, chemical
plants,water treatment plants,distilleries,etc
Mechanical Properties:UTS: 620N/mm2 Elongation:37-40%

Recommended Amperage: HARDNESS : 190-220 BHN
Size in mm: AC/DC (+)
2.50 x350 3.15 x350 4.00 x350 5.00 x350
Current in Amperes:
40-80 80-110 110-140 140-160
Packing:
2.5 kg x 4 Box = 10kg case
SAN54S
Characteristics
SAN 54S is a special composite electrode for welding dissimilar steels. The weld deposits are highly tensile
and corrosion resistant. Its unique flux coating increases deposition above conventional electrodes. It is
ideal as an underlay weld deposit.
Application
SAN 54S is suitable for welding different types of steels, complex steels and
dissimilar steels. It is useful in repair of forging dies, grooved rolls,
automobile springs, dies,etc.
Mechanical Properties: Tensile strength : ~ 116,000 psi

SAN55
Characteristics
A universal low heat input welding electrode for welding dissimilar steels, tool steels and steels of unknown
composition. The electrode produces high strength and unmatched cracked resistance. Weld deposits are smooth,
shockproof and friction resistant.
Application
SAN 55 finds application in welding of gears,shafts,springs,hydraulic
systems,forging dies,earthmoving equipments,heavy machinery parts,etc
Mechanical Properties: Tensile Strength :~ 1,20,000 psi

Elongation: 25%
Size in mm: 2.50 3.15 4.00 5.00
Sanweld 6
SUPER SPECIAL ALLOYS
SAN56UT
Characteristics
SAN56UT is a universal high alloy electrode for welding all steels including similar, dissimilar and unknown steels.
The electrode has controlled grain structure as well as controlled ferrite content. The weld metal displays excellent
heat and crack resistance. The deposits are smooth and machinable.
Application
A versatile electrode meant for joining dissimilar steels of unknown
compositions even with different thickness. Useful in welding of dies, tools,
springs, gears, main shaft, wear plates, earthmoving equipments, chassis
frame, cushion layer, mining and construction equipments etc.
Mechanical Properties:Tensile Strength :~ 1,23,000 psi
Elongation: 30-35%
Size in mm: 2.50 3.15 4.00 5.00
SAN121
Characteristics
SAN 121 is a unique Ni-Cr based electrode specially designed for applications that require corrosion and crack
resistance as well as thermal shock resistance at very high temperatures. The electrode is extremely versatile and
can be used for welding in various applications. The electrode produces x-ray quality and machinable weld
deposits.
Application
SAN 121 finds application in cement kiln rings, repair of rotary kiln tyres, air
tubes, guide plates, blast furnace components, heat treatment equipments,
cryogenic applications, etc.
Hardness: 200BHN
Size in mm: 2.50 3.15 4.00 5.00
SAN122
Characteristics
SAN 122 is a high strength nickel based welding alloy for welding nickel based alloys, austenitic steel and dissimilar
steels. Crack and heat resistant weld metal can be expected which also displays excellent resistance to oxidation at
elevated temperatures.
Application
It is used for welding of nickel alloy such as inconel-600, incolloy-800,
nimonic-75, NiCr-8070-W, Nr. 2.4869. it can also used for Monel, nickel iron
chromium alloys, HK alloys, stainless & heat resisting steels, maintenance
of part of pure nickel, heat exchanger, furnace components, dissimilar
steels etc.
Hardness: 200BHN
Size in mm: 2.50 3.15 4.00 5.00
Sanweld 7
SAN124
Characteristics
SAN 124 is asuperior universal electrode for extreme high temperature applications. it is a useful electrode for
making high strength welds on nickel steels and for overlaying on carbon steels. SAN 124 has outstanding
toughness and oxidation resistance even at elevated temperatures.
Application
major applications include tongs,entry roll guides,furnaces,,axial
cones,hardfacing of dummy blocks,and other hot working applications.
Mechanical Properties: Tensile Strength : ~ 1,10,000 Psi Elongation: 30-35%

Hardness: 200BHN
Size in mm: 2.50 3.15 4.00 5.00
CAST IRON ELECTRODES

SAN60NM
Characteristics
SAN60NM is an economical welding electrode for all grades of cast iron. The weld metal displays high strength,
good abrasion resistance and a close color match between deposit and base metal. The deposit is non machinable
but required size and shape can be given by grinding.
Application
It finds applications in repair of foundry defects in castings of gear box, cast
iron dies, coal pipes, differential housings etc. It is useful in joining and sealing
of oil soaked cast iron.
Mechanical Properties:UTS: 580-620N/mm2

Size in mm: 2.50 3.15 4.00 5.00
SAN61
Characteristics
SAN61 is a low heat input Ni-Fe alloy type electrode for welding of cast iron without pre heating. The cold deposits
are crack free, sound and easily machinable. Operating characteristics are superb.
Application
It finds applications in repair of foundry defects such as cavities, blow holes,
etc or joining broken cast iron parts or rectification of machinery errors. Some
of the examples include worn out machine frames, pump impellers, gear teeth,
engine bodies, etc.
Mechanical Properties:UTS: 350-390N/mm2 Hardness: 160-190BHN

Size in mm: 2.50 3.15 4.00 5.00
Packing: 2.5 kg x 4 Box = 10kg Case
Sanweld 8
SAN65
Characteristics
SAN 65 is an ultimate pure nickel cast iron welding electrode. It produces weld deposits that are soft,crack free and
offer outstanding machinability. SAN 65 is designed to produce a very fluid molten pool which makes it perfect for
the filing of casting defects.
Application
SAN 65 is suitable for welding of cast iron, grey cast iron, spheroidal iron,
malleable cast iron and modular iron and joining cast iron to steel.
Some of its applications are repair welding of defective castings,cast iron
dies, frames, engine blocks, frames, pump castings, machinery
parts,cylinder walls, gears, valve bodies, sprockets etc.
Mechanical Properties: UTS: 350-450N/mm2 Hardness: 150-180BHN
Size in mm: 2.50 3.15 4.00 5.00
SAN62MC
Characteristics
SAN62MC An economical stick welding electrode for welding of all grades of cast iron that require machinability.
The weld metal density is high. The electrode displays good color match and crack resistance.
Application
Repair of foundry defects, roller teeths,cast iron dies,valves,gear boxes,etc
Mechanical Properties:UTS: 350-390N/mm2

Size in mm: 2.50 3.15 4.00 5.00
SAN63CN
Characteristics
SAN63CN is a low heat input cast iron electrode for welding grey cast iron and for joining it to other metals. The
electrode provides high strength machinable deposits that are crack free. The color match with parent metal is
excellent.
Application
It can be used for welding grey cast iron, S.G. Iron, malleable iron or for
joining cast iron to steel as well as non ferrous materials. It is also useful in
rectification of defects. Some of its applications include pump housings, gear
boxes, valves, compressors, engine blocks, electric motor bodies, cast iron,
dies, etc.
Mechanical Properties: UTS: 350-450N/mm2 Hardness: 150-200BHN
Size in mm: 2.50 3.15 4.00 5.00
Packing: 2.5 kg x 4 Packets = 10kg Case
Sanweld 9
SAN66SPL
Characteristics
SAN66SPL is a unique low heat input electrode for welding of cast iron. The electrode is specially designed to
provide outstanding crack resistance in combination with excellent strength and machinability. It is suitable for
welding grey, modular, ductile and S.G. castings and joining cast iron to steels. SAN66SPL ensures a safe and
consistent welding with dense deposits.
Application
The product has been uniquely designed to find applications in pumps, valves,
couplings, pipings, diesel engine heads, turbine housings, motors, sprockets,
cast iron dies, etc.
Mechanical Properties: UTS: 440-485N/mm2

Size in mm: 2.00 3.15 4.00
HARDFACING ELECTRODES
SAN71S
Characteristics
SAN71S is an electrode for surfacing of parts subject to abrasive wear. It has a stable arc which permits rapid weld
metal deposition in all welding positions and thus provides weld beads of superior appearance. It is highly
machinable and possesses high toughness and resistance to deformation. It resists severe impact and has high
compressive strength.
Application
It finds applications in surfacing of rollers, hammers, wobblers, excavators,
sprockets, rollers, pinions, shafts and gear teeth etc. It is superior for field
welding.
Mechanical Properties: Hardness:1st layer: 30-35HRC 2nd layer: 35-40HRC

Size in mm: 3.15 4.00 5.00
SAN71
Characteristics
SAN 71 is a low heat input hardfacing electrode designed to resist mild impact and abrasive wear. weld deposits
are machinable and have high compressive strength. SAN 71 is highly suitable for providing a cushion layer for
buildup before final layer of hardfacing.
Application
Major applications include pinion teeth,sprockets, wheel crowns,
axles,gears,rollers,brake drums,excavators,etc.
Mechanical Properties: Hardness:35HRC : 30-35HRC 1st layer: 35-40HRC

Size in mm: 3.15 4.00 5.00
Sanweld 10
SAN72
Characteristics
SAN 72 is a unique all position hardfacing electrodes that operates equally well on AC and DC. The weld deposits
are extremely hard and possess excellent abrasion and wear resistance. SAN 72 is suitable for welding on carbon
steels,manganese steels,malleable iron,etc. It can be used directly without the need of depositing buffer layer.
Application
It finds applications in surfacing of crusher hammers, machine parts, chipper
knives, shear blades, dozer blades, conveyor bucket lips, tampering tools,
rock drills, tractor grousers etc.
Mechanical Properties: Hardness: 1st layer:52-55 HRC 2nd layer: 57-61HRC

Size in mm: 3.15 4.00 5.00
SAN73
Characteristics
SAN73 is a special purpose low heat electrode designed to provide overlays and anti abrasion protective coating of
steel parts. The weld deposits are tough and crack free. It is suitable for multilayer build up.
Application
Roughing rolls, excavator teeth, fan blades, cultivators, impellers, dredger
buckets, scrapers, hammers, conveyor parts, shovels, paper cutting and cane
cutting knives etc.
Mechanical Properties: Hardness: 1st layer: 52-55HRC nd layer: 57-60HRC

Size in mm: 3.15 4.00 5.00
SAN74
Characteristics
SAN 74 is a low heat input hardsurfacing electrode which gives resistance to abrasion at rom temperature and even
at elevated temperatures. The slag is easy to remove and the weld deposit finish is very smooth.
Application
It finds application in parts subject to abrasive wear combined with light
impact. Some of the applications are mixer wings,scrapper
blades,digging teeths,knives,screws,etc
Mechanical Properties: Hardness: 55-59HRC

Size in mm: 3.15 4.00 5.00
Sanweld 11
SAN75SP
Characteristics
SAN75SP is a special purpose hardfacing electrode designed to provide protection and excellent resistance from
abrasion, impact, heat, erosion, corrosion. The weld deposit is rich in chromium carbide and retains hardness upto
550°C. The electrode has an exceptional abrasion resistance upto 6500C.
Application
It finds application in press screws, conveyor screws, paddles, dredger parts,
anvils, crushing, hammers, blast furnace bells, pug mill knife, etc.
Mechanical Properties: Hardness: 1st layer: 56-58HRC 2nd layer: 57-62HRC

Size in mm: 3.15 4.00 5.00
SAN76
Characteristics
SAN 76 is a very high efficiency electrode rich in dispersed tungsten carbide designed for resistance against the
most severe abrasions on carbon steels,low alloy steels,high alloy steels, manganese steels,etc. The electrode
displays excellent weldability and smooth finish. For hardfacing of parts subject to extreme abrasion in cement and
mining industry as well as in steel plants and sintering plants.
Application
Hardfacing of working parts, shovel teeth,cutter knives of dredger and speed
mullers,earthmoving equipments,radial breakers,bucket teeth,siner
screens,etc.
Mechanical Properties: Hardness: 63-68 HRC

Size in mm: 3.15 4.00 5.00
SAN77
Characteristics
SAN77 is a high recovery hard facing electrode which deposits fine chromium carbides in order to provide excellent
high stress abrasion resistance. The electrode also provides resistance to oxidation at elevated temperatures in
combination with excellent deposit rate.
Application
Manganese steel castings, sludge pumps, dredger bucket lips, crusher jaws,
scraper blades, conveyor chains, cutting edges, agricultural equipments, etc.

Recommended Amperage: AC, DC (+/-)
Size in mm: 3.15 4.00 5.00
Sanweld 12
SAN78
Characteristics
SAN 78 is designed to provide unmatched abrasion resistance to parts subject to extreme abrasion and impact in
steel, power and cement industry . The presence of special complex carbides ensures resistance to fine particle
abrasion even at elevated temperatures. SAN 78 gives excellent hardness along with an unparalleled smooth finish.
Application
Main applications are conveyor screws,
radial breakers, scrapper blades,
ore crushing rolls, sinter plants components,
earthmoving equipments,etc

Recommended Amperage: AC, DC (+/-)
Size in mm: 3.15 4.00 5.00
SAN76XT
Characteristics
SAN76XT is a unique low heat input hard facing electrode designed to provide outstanding hardness, metal-to-
metal wear and abrasion resistance. Easily removable slag, soft and stable arc and good corrosion resistance are
some other features. The electrode displays abrasion resistance even at all elevated temperatures. A combination
of outstanding Hardness and toughness can be expected.
Application
It finds application in blast furnace bells and hoppers, valves, cement
press screws, conveyor screws, bucket teeth and lips, sinter screens,
asphalt mixers, gyratory crushers, ore breaker teeth etc.

Size in mm: 3.15 4.00 5.00
SAN79T
Characteristics
it is a unique hardfacing eledrode.
· It provides excellent abrasion resistance in combination with good impact resistance.
· It allows the preformed carbides to be used.
· Lowers the heat input required & reduces slag formation.
· Shelf life is excellent.
Application
Press screws, fans, pug mills, Agricultural equipments, conveyor
belts, coal burner nozzles, etc.
Recommended Amperage: AC 70, DC (+/-)
Size in mm: 2.50 3.15 4.00 5.00
60.80 90.120 120-160 150-180
Sanweld 13
SAN80
Characteristics
SAN80 is a specially formulated high efficiency electrode specially designed for sugar industries. The electrode
gives a spray type arc and roughens the wet mill rollers used in the cane crushing process.SAN80 deposits a
dispersion of irregular sized hard wear resistant metal globules.
Application
The crusher rollers used in cane crushing process are subject to excessive
wear. These rollers are required to be continuously welded. Here, SAN80
finds application. It increases the crushing capacity of rollers and also the
cane juice recovery even when the surface of the roller remains wet.
Size in mm: 3.15 4.00 5.00
SAN88SPL
Characteristics
SAN 88SPL is a basic coated hardfacing electrode specifically designed for applications on ferrous metals to
produce spatter type deposition. Ideal for hardfacing sugar cane crushing rolls, the deposits result in even dot
formation of a highly abrasive resistant coating.
Application
Suitable for hardfacing of cane crushing rolls in sugar industry. Also, in
hardfacing applications requiring severe abrasion.

Size in mm: 3.2 4.00 5.00
SAN84
Characteristics
SAN 84 is a high efficiency electrode for the superior edge retention of hot cutting as well as cold cutting dies. The
weld deposit can be heat treated like a tool steel. It gives excellent hardness to the edges at elevated temperatures.
The electrode is especially useful for cutting, piercing and machine tool parts subject to heavy abrasion and
frictional wear.
Application
Hot working punches & dies, cutting and milling tools, cutting edges of
stamping dies, composite high speed dies, shear blades, hammers,
woodcutting tools, etc.
Size in mm: 3.15 4.00 5.00
Sanweld 14
SAN86H
Characteristics
SAN 86H is an H13 type electrode specially designed for buildup and fardfacing of forging tools and dies.
The electrode displays excellent hardness retention even at elevated temperatures.It also displays superior
weldability, stable arc and very tough deposits. It is suitable for special hardfacing applications involving heavy
impact loading combined with abrasion.
Application
Suitable for buildup of forging tools and dies,gears and repair of worn out
profiles. Other forging applications include hand tools, cam shafts,
Hooks,crankshafts and earth moving equipments.
Mechanical Properties: Hardness: 50-54 hrc

Size in mm: 3.2 4.00 4.8 6.35
COPPER ALLOY ELECTRODES

SAN97
Characteristics
SAN97 is a unique basic coated electrode, designed for welding bronze parts. The weld metal is free from defects
and porosity. Deposit is easily machinable and has a good colour match with parent metal. The electrode operates
in all positions in DC (+).
Application
Marine components, pump bodies, wear rings, impellers, propellers,
pump casings, dissimilar metals, bearing surfaces, sleeves, gear teeth
etc.

Size in mm: 2.50 3.15 4.00
SAN99
Characteristics
SAN 99 is a specially designed low heat input bronze alloy electrode that operates equally well on both AC and DC
(+) . The weld deposit has an excellent color match with the parent metal and are easily machinable. Some other
features are smooth arc transfer and good deposition rate.
Application
Brass impellers, bearing surfaces,magma pump rotors, dissimilar metals,
marine components,gear teeth,etc.

Size in mm: 2.50 3.15 4.00
Sanweld 15
METAL FORMING ELECTRODES
SAN91
Characteristics
SAN91 is an all position electrode designed to produce smooth cuts and pierce metals. It can withstand high
currents and possesses a forceful arc which makes it suitable for cutting and piercing in all grades of steels, cast
irons, non-ferrous metals etc.
Application
It is meant for cutting and piercing stainless steels, carbon steels, low
alloy steels, cast irons, nickel, aluminum, bronze, copper, brass and other
metals and alloys. Also suitable for cleaning castings and removing
flashes, risers,etc.
Recommended Amperage: AC/DC (-)

Size in mm: 3.15 4.00 5.00
SAN92
Characteristics
SAN92 is an all position electrode designed to produce smooth and clean grooves. It can withstand high currents
and is suitable for chamfering and gouging various metals.
Application
It is designed for chamfering and gouging metals without supplementary
gas/air to remove defective weld metal, risers, unwanted metals etc.
Recommended Amperage: AC/DC (-)

Size in mm: 3.15 4.00 5.00
COBALT BASED ELECTRODES

SAN155
Characteristics
SAN155 is a cobalt base electrode that deposits weld metal of stellite Grade 6 type. This weld metal displays an
outstanding resistance to cracking, abrasion, impact, corrosion, heat and oxidation. Some other features are easily
removable slag and smooth arc. Provides solution against wear combined with heat, corrosion and abrasion.
Application
Pump sleeves, shafts, valve seats and shutters, hot forging tools, cutting
edges, hot blades and dies, conveyor screws, paper cutters etc.
Mechanical Properties: Hardness : 550-560 BHN

Sanweld 16
SAN159
Characteristics
SAN159 is a work hardenable electrode that deposits weld metal of cobalt based alloy. It provides solution against
wear combined with heat, corrosion and impact. Some features are: Highly crack resistant, outstanding resistance
to heat and shock, easily machinable, suitable for complex wear systems.
Application
Hot working tools like forging tools, cutting blades, extruders, hot blades
and dies, trimming tools, tongs, etc.
Mechanical Properties: Hardness: 300-320 HV30 (AS DEPOSITED)

: 480-500 (WORK HARDENED)
Heat resistance temperature: Upto 970-1010 0C
ALUMINIUM ELECTRODES
SAN156
Characteristics
SAN156 is a unique aluminium electrode with excellent strength designed for welding of heavy cast aluminium
alloys, surfacing of broken parts, filling of defects, and rebuilding of missing parts. Soft and stable arc and easily
removable slag are some other features.
Application
Aluminium castings, aluminium foundries, repair shops, aluminium truck
bodies and rails,etc.
Mechanical Properties: Elongation: ~4-8%
Size in mm: 2.50 3.15 4.00
Length in mm: 350 350 350
BRAZING ELECTRODES
SAN1801
Characteristics
SAN1801 is a silver brazing alloy with high silver content. It has a very low melting point and excellent wettability
makes it suitable for thin flowing applications. It produces high strength joints and displays high capillary flow
properties.
Application
Capillary brazing on copper, nickel, carbon and alloy steels,stainless
steels, carbides, etc, joints of dissimilar metals. It finds application in
precision instruments, dies, electrical contacts,wire mesh, high speed
tools, refrigeration plants, etc.
Mechanical Properties: UTS: 39-58Kg/mm2 Elongation: ~25%

Rod Size in mm: 1.6/3.2
Shim Size: 25mm *0.075mm
Bonding temperature: 610°C
Packing: 1 packet=1kg: 1 box=5kg
Sanweld 17
SAN1805
Characteristics
SAN1805 is a copper brazing metal with silver content designed for braze welding of copper, gun metal and copper
alloys etc. Its low melting point makes it suitable for temperature control operations. It produces strong, ductile and
leak proof joints and displays great corrosion resistance. No flux requirement for copper to copper joining.
Recommended for delicate parts,light gauge metals and heat treated parts.
Application
Heating systems, electric motors and pipework,carbide tipping,thin
tubing, copper pipes,bus bars, refrigeration tubing, armatures, motors, air
conditioning, etc.
Mechanical Properties: UTS: 30Kg/mm2 Elongation: >7%

Shim Size: 1.6/3.2
Bonding temperature: 650°C
Packing: 1box=5kg
SAN145 BARE
Characteristics
SAN145 Bare is an excellent brass brazing rod that is ideally suited for brazing ferrous metals; copper & copper alloys
etc. The joints are exceptionally strong.
Application
It finds application in economical brazing of ferrous and copper alloys. It
is Also used for fusion welding of brass and bronze.
Mechanical Properties : 875 degree C.

UTS: 42-48 kg/mm2
Packing: 5kg BOX
SAN148FC
Characteristics
SAN148FC is a unique flux coated brass brazing alloy designed for brazing and joining dissimilar metals. The flux
coating is durable, flexible and elastic. The alloy displays excellent wettability, clear visibility of melten pools. No
separate application of flux required.
Application
Joining and brazing of steel, stainless steels, copper alloys, cast irons,
brass and galvanized iron. Also useful in joining dissimilar metals. It finds
application in metal frames, car bodies, galvanized components, pipes,
sheet metal assembly, etc.
Mechanical Properties : Ultimate Tensile Strength : ~45-47N/mm2

Shim Size : 1.60 2.50 3.20
Bonding temperature : 500 500 500
Packing: 1 Box = 5 Kg
Sanweld 18
SANWELD
COMPARISON CHART OF SANWELD LOW HEAT INPUT SERIES
SANWELD L&T ADOR D&H ESAB
CARBON STEEL ELECTRODES
SAN-32 HAND-O-MATIC LH-100/103 LOTHERME 210 TERROWELD-DMS
SAN-34 XUPER-660NH LH-104/105 LOTHERME 352 TERROWELD-DBL
STAINLESS STEEL ALLOYS
SAN-42 EUTECTRODE 670 LH-107 LOTHERME 467
SAN-45 EUTECTRODE 6450 LOTHERME 457/610 TERROWELD DS-6
SAN-46(XD) XHD 646 LH-108 TERROWELD DS-1
SAN-48SP STAINTRODE BL LH-124 LOTHERME 452 TERROWELD S-1
SAN-49 LOTHERME 458
SAN-50 STAINTRODE D LH-126 LOTHERME 464 TERROWELD S-3
SAN-52 STAINTRODE A.M.O.L LH-125/1125 LOTHERME 455/456 TERROWELD S-2
SAN-51(DS) CPSM022/CPEM021 SPEM-0010
SUPER SPECIAL ALLOYS
SAN-56UT EUT 680 CGS LH-106/106SMP LOTHERME 468 SELECTRODE 68.53
SAN-122 XHD-2222 LH-521
CAST IRON ELECTRODES
SAN-60NM ETU-27 LH-117 LOTHERME 701 TERROWELD-CLH
SAN-61 CPCI 026 LH-119S LOTHERME 702
SAN-65 XYRON 224 LH-115 LOTHERME 705 TERROWELD-1
SAN-63CN XUPER 2240 LH-119 LOTHERME 703 SELECTRODE 91.68
SAN-66SPL XUPER 22*33N
HARDFACING ELECTRODES
SAN-71 ETU 2B LH-710 LOTHERME 601/602 OK 83.40
SAN-72 ETU 2 LH-711 LOTHERME 603 TERROWELD DLH
SAN-73 ETU 700 LH-720 LOTHERME 604 OH 84.78
SAN-75SP CHROMCARB N-6006 LH-743 S LOTHERME 613/605 DUROCARB
SAN-77 XHD ABRATECN-6710 LOTHERME 617 TERROWELD-EWR
SAN-76XT XHD ABRATECN-6715 LH-745 S LOTHERME 618 TERROWELD-SHR
SAN-88SPL XHD-SUGARTECH AA LH-738 S LOTHERME 618S OK CHAPISCO 84.77
SAN-79T COBALARC-9
SAN-84 TOOLTECTIC 6-HSS ESAB-550
COPPER ALLOY ELECTRODES
SAN-99 EUTECTRODE 2800 LH-214 DC BRONZOID AC/DC
ALUMINIUM ELECTRODES
SAN-156 2101 E LH-409 SELECTRODE 96.50
METAL FORMING ELECTRODES
SAN-91 CUTRODE LH-901 LOTHERME 803 TERROCUT
SAN-92 CHAMFERTRODE LH-900 LOTHERME 802 OK SELECTRODE
21.03
COBALT BASED ELECTRODES
SAN-155 9120 LH 726 B LOTHERME 621 LOTHERME-802
SAN-159 9080
BRAZING ELECTRODES
SAN-1801 1801 AG-306
SAN-1805 1805 AG-301
SAN-148FC XUPER 145 XFC
Sanweld 19
w
Sanweld
M/s Sanweld Electrodes

AN ISO 9001 - 2015 CERTIFIED COMPANY
BK-89 (West), Shalimar Bagh, Delhi-110088

Mob. : 9910409673, Ph. : 011-49069560
Email : marketing@sanweld.in, sanweldelectrodes@gmail.com,
Web : www.sanweld.in
PRODUCT CATALOGUE

Sanweld Electrodes Catalog Vol 4

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Low Heat Input Welding Electrodes

Sanweld electrodes are produced as a result of finest research

Many of these products are directly imported from one of the

SANWELD ensures QUALITY,TRUST and RELIABILITY!!

2. Stainless Steels Alloys (SAN42), (SAN45) 2

(SAN46XD), (SAN 47), (SAN48SP) 3

(SAN49L), (SAN49), (SAN50) 4

(SAN50HT), (SAN51DS), (SAN52NCM) 5

(SAN52), (SAN54S), (SAN 55) 6

3. Super Special Alloys (SAN56UT), (SAN 121), (SAN 122) 7

4. Cast Iron Electrodes (SAN60NM), (SAN61) 8

(SAN65), (SAN62MC), (SAN63CN) 9

5. Hardfacing Electrodes (SAN71S), (SAN71) 10

(SAN72), (SAN73), (SAN74) 11

(SAN75SP), (SAN 76), (SAN77) 12

(SAN80), (SAN88SPL), (SAN84) 14

6. Copper Alloy Electrodes (SAN97), (SAN99) 15

7. Metal Forming Electrodes (SAN91), (SAN92) 16

8. Cobalt Based Electrodes (SAN155) 16

9. Aluminium Electrodes (SAN156) 17

10. Brazing Electrodes (SAN1801) 17

(SAN1805), (SAN145 BARE), (SAN148FC) 18

11. SANWELD Comparison Chart of Sanweld Low Heat Input Series 19

Recommended Amperage: AC/DC (+)

Recommended Amperage: AC/DC (+)

Mechanical Properties: UTS: 470-510N/mm2 Elongation: 26-30%

Mechanical Properties: UTS: 670 N/mm2 (97 KSI) Elongation: 22-26%

STAINLESS STEELS ALLOYS

Mechanical Properties: UTS: 650-750 N/mm2 Elongation: 23-28%

Mechanical Properties: UTS: 640-660N/mm2 Elongation: 28-36%

Mechanical Properties:Hardness: 200-250 BHN [As deposited]

Mechanical Properties: UTS: ~600-650 N/mm2 Elongation: ~35-40%

Mechanical Properties: UTS: ~640-670N/mm2 Elongation: 35-40%

Mechanical Properties: UTS: ~600N/mm2 Elongation: ~35%

Mechanical Properties: UTS: ~600N/mm2 Elongation: ~35%

Mechanical Properties: UTS: ~600N/mm2 Elongation: ~35%

Mechanical Properties: UTS: 750-850N/mm2 Elongation: 30-35%

Mechanical Properties:UTS: 620N/mm2 Elongation:37-40%

Mechanical Properties:UTS: 620N/mm2 Elongation:37-40%

Mechanical Properties: Tensile strength : ~ 116,000 psi

Mechanical Properties: Tensile Strength :~ 1,20,000 psi

Mechanical Properties: Tensile Strength : ~ 1,10,000 Psi Elongation: 30-35%

CAST IRON ELECTRODES

Mechanical Properties:UTS: 580-620N/mm2

Mechanical Properties:UTS: 350-390N/mm2 Hardness: 160-190BHN

Mechanical Properties:UTS: 350-390N/mm2

Mechanical Properties: UTS: 440-485N/mm2

Mechanical Properties: Hardness:1st layer: 30-35HRC 2nd layer: 35-40HRC

Mechanical Properties: Hardness:35HRC : 30-35HRC 1st layer: 35-40HRC

Mechanical Properties: Hardness: 1st layer:52-55 HRC 2nd layer: 57-61HRC

Mechanical Properties: Hardness: 1st layer: 52-55HRC nd layer: 57-60HRC

Mechanical Properties: Hardness: 55-59HRC

Mechanical Properties: Hardness: 1st layer: 56-58HRC 2nd layer: 57-62HRC

Mechanical Properties: Hardness: 63-68 HRC

Mechanical Properties: Hardness: 56-65 HRC

Mechanical Properties: Hardness: 62-67 HRC

Mechanical Properties: Hardness: 64-69 HRC

Mechanical Properties: Hardness: 58-65 HRC

Mechanical Properties: Hardness: 50-54 hrc

COPPER ALLOY ELECTRODES

Mechanical Properties: UTS: 320-340N/mm2

Mechanical Properties: UTS: 340-360N/mm2