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Article history: The purpose of this work was to scale-up the culture of grapevine cells (Vitis labrusca) from shake-flasks
Received 21 June 2017 (100 mL) to a 5L stirred bioreactor in order to develop a model able to describe the bioproduction of
Received in revised form 8 December 2017 resveratrol under the controlled conditions of a fed-batch culture. For this study, the biomass, resvera-
Accepted 12 December 2017
trol and sugar concentrations as well as pH and dissolved oxygen were monitored daily. The experiments
Available online 15 December 2017
were conducted twice over a three month period. The culture was elicited during the exponential growth
phase with methyl jasmonate, leading the cells to exhibit a complex behaviour during the resveratrol
Keywords:
production phase. A model of the system behaviour involving simple mechanisms is proposed and suc-
Modelling
Resveratrol cessfully confronted to the experimental results. This model demonstrates that the system dynamic can
Plant cell bioreactors be decomposed into four phases: a lag phase (cell growth slowing down), a starting phase (beginning of
Fed-batch culture resveratrol production), a surge phase (significant resveratrol production accompanied by significant cell
Vitis labrusca death) and a stationary phase. Thus, we were able to successfully scale-up resveratrol production from
100 mL flasks to 5L bioreactors.
© 2017 Elsevier B.V. All rights reserved.
https://doi.org/10.1016/j.bej.2017.12.009
1369-703X/© 2017 Elsevier B.V. All rights reserved.
10 T. Chastang et al. / Biochemical Engineering Journal 131 (2018) 9–16
and cv. Barbera [20] and in rootstock 41 B cells [21]. Dimethyl-- were conducted at 23 ◦ C. Dissolved O2 was measured with a polaro-
cyclodextrin can be used as elicitor alone or combined with methyl graphic (OxyFerm FDA 325; Hamilton) dO2 probe. The probe was
jasmonate [22] or with coronatine [23] in order to trigger a high calibrated for the zero point straight after autoclaving whilst still
production of resveratrol up to g/L. The combination of a resin hot and for the 100% dO2 point by passing air (750 mL/min) through
(XAD-7; 200 g/L), jasmonic acid and -glucan led for example to the attemperated medium (23 ◦ C). The culture pH was measured
a resveratrol production of 2400 mg/L [24]. For a recent review on with a pH-probe (EasyFerm Plus K8 325; Hamilton). This was cali-
resveratrol bioproduction by grapevine cell cultures, see Jeandet brated (7.0 and 4.0) before autoclaving.
et al. [25]. Biosynthesis of resveratrol was also achieved by somatic During the experiment, every time a sample was taken from the
embryos cultures in air-lift bioreactors [26]. Transformed root cul- bioreactor, a point calibration of the bioreactor-probe was made
tures of peanut (Arachis hypogaea) [27,28], or grapevine cv Pinot using the pH value obtained from a freshly calibrated external pH
noir [29] have also to be cited as a mean to produce resveratrol probe (PL-700PC; Bioblock Scientific). The aeration rate immedi-
and derivatives as well as transgenic cell cultures of grape [30]. ately after inoculation was fixed at 20 NmL/min (0.01 vol of air
Different varieties (strains) of Vitis have been grown in bioreac- at atmospheric pressure introduced per bioreactor working vol-
tors: Vitis vinifera (L.) cv. Gamay Fréaux var. Teinturier, especially ume per minute). When the measured dO2 of the culture reached
one clone (GT2 strain) chosen for its high anthocyanins production zero the aeration rate was increased to 730–780 NmL/min to com-
[31]; the variety 41 B rootstock (Vitis vinifera cv. Chasselas × Vitis pensate the increased oxygen demand of the culture. The actual
berlandieri) [21] for the production of resveratrol and its oligomers, air-flow out of the bioreactor was measured daily by timing the
viniferins; and Vitis vinifera cv. Barbera for resveratrol and piceid volume of gas accumulated in an inverted measuring cylinder (1 or
resveratroloside [32]. 2 L depending on the flow rate) filled with water.
The purpose of this study was to scale-up the culture of Vitis Samples (45–90 mL) of culture were removed from the biore-
labrusca (Concord) cells from 100 mL shake-flasks to a 5L stirred actor daily for analysis. This resulted in culture volume decreases.
bioreactor in order to model the bioproduction of resveratrol under This is was later compensated with the addition of growth medium
controlled conditions. Parameters such as pH, biomass, resveratrol, after 7 days and a further 3 days of incubation to a final volume of
sugar concentrations and dissolved oxygen were monitored daily 5 L. At day 15 (358 h) of the culture (batch 1) or day 14 (333 h)
over a period of one month in order to characterize the kinetics for batch 2, the cells were elicited with the addition of methyl jas-
of cell growth and resveratrol production. Relatively few papers monate (Sigma-Aldrich 95% purity; 0.5 mM). The methyl jasmonate
describe resveratrol bioproduction in bioreactors compared to flask was first mixed with ethanol 99,9% before addition into the culture.
culture experiments [25] although the scale-up challenge is of We have previously checked that ethanol did not affect the cells
importance. behaviour at this concentration.
The experimental results presented in this study show an initial
exponential growth phase up to the moment of elicitation. Then, the 2.1.3. Biomass measurements
cells exhibit a complex behaviour during the resveratrol production For DW measurements the cell suspensions were centrifuged
phase. A model of the system behaviour involving simple phys- (5000 g, 20 min, 18 ◦ C). The pellets were then dried at 105 ◦ C for a
iological mechanisms is proposed and successfully confronted to minimum of 24 h, cooled in a desiccator in the presence of anhy-
the experimental results. This model casts light onto the couplings drous calcium sulphate and weighed.
underlying this new behaviour.
2.1.4. Resveratrol measurements
After storage at −20 ◦ C and subsequent thawing of the sample
2. Materials and methods
(20 mL) the medium was washed with 40 mL of ethyl acetate and
the organic phase was evaporated to dryness using a rotary evap-
2.1. Experimental procedure
orator (Büchi, Rotavapor RII). We have checked that more of 90%
resveratrol was found in the medium of culture. The dry residue
2.1.1. Plant material
was resuspended in 1 mL of methanol and the concentration of
Stock Concord cell suspensions were grown in Erlenmeyer flasks
resveratrol was measured by HPLC (Ultimate 3000, Thermofisher)
(100 mL working volume in 300 mL total volume). They were
with a column designed for stilbene separation (2.1 mm × 100 mm
established from calli which were kindly provided by Professor Vin-
Acclaim RSLC PolarAdvantage II) and an ultraviolet detector (DAD
cenzo De Luca (Brock University, Canada) in 2008. Since then, cells
3000). The mobile phase consisted of water (Millipore) as elution
were cultured in a modified Gamborg B5 liquid culture medium
solvent A and acetonitrile (Fisher; HPLC grade) as elution solvent
[33] supplemented with sucrose (30 g/L), ␣-naphthaleneacetic acid
B. A linear gradient elution-profile was used. The column pressure
(0.1 mg/L) and kinetin (0.2 mg/L). Cell suspensions were incubated
was generally adjusted between 200 and 450 bar and the oven tem-
(23 ◦ C) without light on a rotary shaker (SHKE 8000; Thermo
perature was 30 ◦ C. Resveratrol, approx. 99% gas chromatography
scientific, 110 revolutions per minute; 25.4 mm/orbit radial move-
(Sigma-Aldrich), was used as a standard. For a sample injection vol-
ment) and weekly subcultured by resuspending the cells into fresh
ume of 10 L the detection limit was 0.5 mg/L and the saturation
medium at an inoculation rate of 33% (volume per volume). The
limit was 100 mg/L. In this range of resveratrol concentration the
medium in the bioreactor was inoculated with shake-flask cultures
linearity of the calibration curve was R2 = 0.99994 over 50 points.
(3 × 100 mL). The viability measurement of cells was accomplished
The average relative standard deviation on the linear part of the
using fluorescein diacetate (FDA) stain as described in Donnez et al.
calibration curve was 0.7%.
[21].
2.1.5. Sugars measurements
2.1.2. Fed batch culture Sugars (sucrose, glucose and fructose) were measured by HPLC
A fed-batch culture regime has been chosen as design exper- (Ultimate 3000, maximum pressure 620 bar; Thermofisher) with
iment for the bioreactor. A stirred bioreactor (Sartorius Stedim, a RI detector using an isocratic elution profile (constant flow
Biostat B plus) with a glass vessel (total volume 6.6 L; working rate = 0.5 mL/min). The mobile phase consisted of water (Milli-
volume 0.4-5.0 L) equipped with a standard marine impeller (3 pore) acidified with sulphuric acid (2 mM). The column pressure
blade segment impeller, adjustable; Ø = 7 cm) was used. The rota- was 70 bar and the oven temperature was 30 ◦ C. The standards we
tion speed of the stirrer was set to 100 rpm and all experiments used were D-(−)-sucrose (Acros Organics), D-(+)-glucose (Sigma-
T. Chastang et al. / Biochemical Engineering Journal 131 (2018) 9–16 11
Fig. 2. Carbohydrate concentration in the 5L bioreactor over time for the first run.
As it can be observed, elicitation with MeJA occurred when fructose remains the
sole source of sugar in the medium (358 h). The same kinetics were obtained for the
second run.
Table 1
Specific growth rate of V. labrusca cells in bioreactor culture.
Batch Exp. phase (h) (h−1 ) Doubling time (h) Correlation coefficient (R2 ) No. of points used in the determination
Table 2
Carbohydrate utilisation by V. labrusca cells during bioreactor culture.
Sugar Measurement made over (h) Rate of disappearance from Variation in the concentration
the growth medium (g/L/h) of the other sugars over the
period of measurement
incubation period, while the cells could take up glucose and fruc- Table 3
Values of the parameters determined by the PSO algorithm for the two batches.
tose. As sucrose is not produced from the degradation of the other
carbon sources present in the medium, its consumption rate could Batch 1 Batch 2
be measured realistically. Contrary to sucrose and glucose, the con- k1 (L/mg/h) 101.46 100.87
sumption rate of fructose was calculated after elicitation. In fact, k2 (L/mg/h) 10−3.34 10−3.65
elicitation was carried out after the total consumption of glucose, k3 (L/g/h) 10−2.97 10−3.08
meaning that only fructose was the carbon source for the produc- k4 (L/g/h) 10−2.56 10−2.55
k5 (L/g/h) 10−2.21 10−2.67
tion of resveratrol. Based on these observations, it is possible to be
R0 (mg/L) 0.025 0.18
very confident in the fact that the grown cells did not experience
any nutrient shortage over the course of the experiment.
The resveratrol concentration in the medium remained at sive measurements, these results have paved the way to modelling
approximately zero for the first 71–169 h (3–7 days) after elici- resveratrol production.
tation (Fig. 1a and b). Then the resveratrol concentration in the
medium increased with a non-linear progression up to a maximum:
3.2. Numerical results
16 mg/L at 336 h (day 14) after elicitation for batch 1 and 66 mg/L
at 294 h (day 12) after elicitation for batch 2. After reaching this
Fig. 4a and b report experimentally observed and numerically
peak, the concentration of resveratrol decreased non-linearly on
predicted DW concentrations versus time after elicitation for both
both the bioreactor batches. Similar results have been observed in
runs. In both cases, the agreement between the model predictions
the case of secondary metabolite (ajmalicine) production in [39].
and the experimental observations is good. The model captures
These maximum concentrations are comparable with others results
the two successive trends, i.e. a moderate increase followed by a
obtained in bioreactor with 209 mg/L resveratrol by rootstock 41 B
decrease. The model also predicts living and dead cells populations
cells elicited with methyljasmonate in a 2 L stirred bioreactor [21]
inside the reactor. In the first phase (0–150 h after elicitation), the
or Barbera cells elicited with chitosan (48 mg/L) in a 1 L stirred
DW concentration increases with the multiplication of the living
bioreactor [32]. Overproduction has been described but only in
cells. Then, in a second phase, living cells die and the dead cells
presence of cyclodextrins associated to MeJA with a production of
population increases. In parallel to their number augmentation,
7 g/L of resveratrol in a 1.1 L stirred bioreactor with Gamay cells
dead cells are digested, leading to a decrease in the DW concentra-
[51]. The use of grapevine cells in bioreactor for resveratrol pro-
tion. Fig. 4a and b reports experimentally observed and numerically
duction remains a challenge as only a few number of experiments
predicted resveratrol concentrations in the reactor versus time.
have been described (review in [25].
Here again, the model predictions are in good agreement with
Resveratrol production in the second batch was higher than
experimental observations. Nevertheless, the model fails to prop-
in the first. The conditions used for the two batches were iden-
erly capture the sharp peak shape of the resveratrol concentration
tical but each culture, with a few differences in term of growth
profile. The discrepancy surely arises from the actual complexity
has to be considered as independent in term of resveratrol pro-
of the biological system. Our model only considers the interac-
duction, as it appeared impossible to obtain drastically the same
tions between 3 species (living cells, dead cells and resveratrol).
quantity of resveratrol in two subsequent cultures of 1 month
This description is accurate enough to capture the experimentally
each. Our purpose is to propose a model for the production of
observed behaviour. Yet, it fails to precisely describe with high pre-
resveratrol following a MeJA elicitation, the important point here
cision “second order” features such as the peak, which is predicted
is not to reach the maximal yield of production, but to analyse
as a bell shaped curve.
the curves of production. Growth of Vitis labrusca and subsequent
Table 3 reports the parameters values determined by the PSO
resveratrol production were therefore successfully transferred
algorithm for the two runs. It is important to note that the values
from shake-flask scale to 5 L bioreactor culture. Thanks to exten-
are quite close (less than one order of magnitude of difference).
The fact that the coefficients are close even though the two batches
14 T. Chastang et al. / Biochemical Engineering Journal 131 (2018) 9–16
Optimization method. The parameters obtained are close from one [21] D. Donnez, K.H. Kim, S. Antoine, A. Conreux, V. De Luca, P. Jeandet, C. Clément,
batch to the other, which indicates that they are intrinsic to the E. Courot, Bioproduction of resveratrol and viniferins by an elicited grapevine
cell culture in a 2 L stirred bioreactor, Process Biochem. 46 (5) (2011)
system. Using the model predictions, it was possible to go one step 1056–1062.
further and explain the couplings at stake behind the observed [22] D. Lijavetzky, L. Almagro, S. Belchi-Navarro, J.M. Martínez-Zapater, R. Bru,
behaviour. M.A. Pedreño, Synergistic effect of methyljasmonate and cyclodextrin on
stilbene biosynthesis pathway gene expression and resveratrol production in
We have developed a fed-batch process at 5L scale for the pro- Monastrell grapevine cell cultures, BMC Res. Notes 1 (2008) 132.
duction of resveratrol without the need for a large inoculum mass. [23] L. Almagro, S. Belchí-Navarro, A. Martínez-Márquez, R. Bru, M.A. Pedreño,
This works paves the way toward the production of resveratrol in Enhanced extracellular production of trans-resveratrol in Vitis vinifera
suspension cultured cells by using cyclodextrins and coronatine, Plant
large scale bioreactors.
Physiol. Biochem. 97 (2015) 361–367.
[24] T.V. Vuong, C. Franco, W. Zhang, Treatment strategies for high resveratrol
induction in Vitis vinifera L cell suspension culture, Biotechnol. Rep. 2 (2014)
Acknowledgements 15–21.
[25] P. Jeandet, C. Clément, L.P. Tisserant, J. Crouzet, E. Courot, Use of grapevine cell
cultures for the production of phytostilbenes of cosmetic interest, C. R. Chimie
The authors wish to thank the LGPM Chair of Biotechnology 19 (9) (2016) 1062–1070.
(CentraleSupélec, France) for full funding of this work and the [26] D. Sun, C. Li, H. Qin, Q. Zhang, Y. Yang, J. Ai, Somatic embryos cultures of Vitis
URVVC (University of Reims Champagne-Ardenne, France) for their amurensis Rupr: in air-lift bioreactors for the production of biomass and
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full participation in this project including the supply of the plant
[27] F. Medina-Bolivar, J. Condori, A.M. Rimando, J. Hubstenberger, K. Shelton, S.F.
cell line used in this study. Additionally, the authors wish to thank O’Keefe, S. Bennett, M.C. Dolan, Production and secretion of resveratrol in
Professor Vincenzo De Luca (Brock University, Canada) for kindly hairy root cultures of peanut, Phytochemistry 68 (14) (2007) 1992–2003.
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