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Biochemical Engineering Journal 131 (2018) 9–16

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Biochemical Engineering Journal


journal homepage: www.elsevier.com/locate/bej

Regular article

Resveratrol production by grapevine cells in fed-batch bioreactor:


Experiments and modelling
Thomas Chastang a,b , Victor Pozzobon a,∗ , Behnam Taidi a , Eric Courot b ,
Christophe Clément b , Dominique Pareau a
a
LGPM, CentraleSupélec, Université Paris-Saclay, SFR Condorcet FR CNRS 3417, Centre Européen de Biotechnologie et de Bioéconomie (CEBB), 3 rue des
Rouges Terres 51110, Pomacle, France
b
Unité de Recherche Vignes et Vins de Champagne, URVVC EA 4707, Université de Reims Champagne-Ardenne, SFR Condorcet FR CNRS 3417, UFR Sciences
Exactes et Naturelles, BP 1039, 51687 Reims cedex 02, France

a r t i c l e i n f o a b s t r a c t

Article history: The purpose of this work was to scale-up the culture of grapevine cells (Vitis labrusca) from shake-flasks
Received 21 June 2017 (100 mL) to a 5L stirred bioreactor in order to develop a model able to describe the bioproduction of
Received in revised form 8 December 2017 resveratrol under the controlled conditions of a fed-batch culture. For this study, the biomass, resvera-
Accepted 12 December 2017
trol and sugar concentrations as well as pH and dissolved oxygen were monitored daily. The experiments
Available online 15 December 2017
were conducted twice over a three month period. The culture was elicited during the exponential growth
phase with methyl jasmonate, leading the cells to exhibit a complex behaviour during the resveratrol
Keywords:
production phase. A model of the system behaviour involving simple mechanisms is proposed and suc-
Modelling
Resveratrol cessfully confronted to the experimental results. This model demonstrates that the system dynamic can
Plant cell bioreactors be decomposed into four phases: a lag phase (cell growth slowing down), a starting phase (beginning of
Fed-batch culture resveratrol production), a surge phase (significant resveratrol production accompanied by significant cell
Vitis labrusca death) and a stationary phase. Thus, we were able to successfully scale-up resveratrol production from
100 mL flasks to 5L bioreactors.
© 2017 Elsevier B.V. All rights reserved.

1. Introduction and as a nutritional supplement [7,8]. Yet, its production at large


bioreactor scale remains a challenge.
Resveratrol, the most widely studied phytostilbene, plays a key Advances in biotechnology offer promising alternatives for
role in plant defense mechanisms and has potential therapeutic the production of resveratrol and derivatives. These approaches
properties for humans, showing activities in cancer prevention avoid many of the drawbacks of chemical synthesis or extrac-
and treatment [1], as well as, protection against neurodegenera- tion of resveratrol from vine cuttings; two methods that conflict
tive pathologies [2]. Furthermore, resveratrol has been proven to with sustainable development due to their high energy foot-
reduce the risk of developing diabetes diseases, through inhibit- print and the organic solvents required [8]. Two biotechnological
ing advanced glycation end products formation [3]. Additionally, approaches are nowadays widely investigated to produce resvera-
resveratrol induces the Sirtuin genes involved in resistance against trol: (i) the use of genetically-modified microorganisms [9,10] and
type-2 diabetes in higher organisms and enhances the longevity (ii) in vitro plant-cell cultures under controlled conditions [11,12],
of organisms with a short life span (such as yeasts and drosophi- especially from grapevine or peanut. The biosynthesis of resveratrol
lae) [4,5]. Resveratrol’s reputation as a natural protective product is often obtained through the use of elicitors. Elicitation consists
provides a strong marketing tool for any products containing this of stimulating the plant-cell defense-responses through a phys-
compound [6]. Nowadays, resveratrol is mainly used in cosmetics ical, biological or chemical stress [13–15]. Cell cultures of Vitis
vinifera cv. Gamay Fréaux var. Teinturier cultured in presence of
high sucrose concentrations produced piceids and other glucoside
derivatives of resveratrol [16]. L-alanine was shown to activate
Abbreviations: dO2 , dissolved oxygen; DW, dry weight; HPLC, high performance the expression of the stilbenes pathway in Vitis labrusca (Con-
liquid chromatography; MeJA, methyl jasmonate; PSO, particles swarm optimisa- cord) [17] through the programmed cell-death response. Methyl
tion; RSD, relative standard deviation.
∗ Corresponding author.
jasmonate can also induce stilbenes synthesis in Vitis vinifera cv.
E-mail address: victor.pozzobon@centralesupelec.fr (V. Pozzobon).
Gamay Fréaux var. Teinturier [18], in Vitis vinifera cv. Limberger [19]

https://doi.org/10.1016/j.bej.2017.12.009
1369-703X/© 2017 Elsevier B.V. All rights reserved.
10 T. Chastang et al. / Biochemical Engineering Journal 131 (2018) 9–16

and cv. Barbera [20] and in rootstock 41 B cells [21]. Dimethyl-␤- were conducted at 23 ◦ C. Dissolved O2 was measured with a polaro-
cyclodextrin can be used as elicitor alone or combined with methyl graphic (OxyFerm FDA 325; Hamilton) dO2 probe. The probe was
jasmonate [22] or with coronatine [23] in order to trigger a high calibrated for the zero point straight after autoclaving whilst still
production of resveratrol up to g/L. The combination of a resin hot and for the 100% dO2 point by passing air (750 mL/min) through
(XAD-7; 200 g/L), jasmonic acid and ␤-glucan led for example to the attemperated medium (23 ◦ C). The culture pH was measured
a resveratrol production of 2400 mg/L [24]. For a recent review on with a pH-probe (EasyFerm Plus K8 325; Hamilton). This was cali-
resveratrol bioproduction by grapevine cell cultures, see Jeandet brated (7.0 and 4.0) before autoclaving.
et al. [25]. Biosynthesis of resveratrol was also achieved by somatic During the experiment, every time a sample was taken from the
embryos cultures in air-lift bioreactors [26]. Transformed root cul- bioreactor, a point calibration of the bioreactor-probe was made
tures of peanut (Arachis hypogaea) [27,28], or grapevine cv Pinot using the pH value obtained from a freshly calibrated external pH
noir [29] have also to be cited as a mean to produce resveratrol probe (PL-700PC; Bioblock Scientific). The aeration rate immedi-
and derivatives as well as transgenic cell cultures of grape [30]. ately after inoculation was fixed at 20 NmL/min (0.01 vol of air
Different varieties (strains) of Vitis have been grown in bioreac- at atmospheric pressure introduced per bioreactor working vol-
tors: Vitis vinifera (L.) cv. Gamay Fréaux var. Teinturier, especially ume per minute). When the measured dO2 of the culture reached
one clone (GT2 strain) chosen for its high anthocyanins production zero the aeration rate was increased to 730–780 NmL/min to com-
[31]; the variety 41 B rootstock (Vitis vinifera cv. Chasselas × Vitis pensate the increased oxygen demand of the culture. The actual
berlandieri) [21] for the production of resveratrol and its oligomers, air-flow out of the bioreactor was measured daily by timing the
viniferins; and Vitis vinifera cv. Barbera for resveratrol and piceid volume of gas accumulated in an inverted measuring cylinder (1 or
resveratroloside [32]. 2 L depending on the flow rate) filled with water.
The purpose of this study was to scale-up the culture of Vitis Samples (45–90 mL) of culture were removed from the biore-
labrusca (Concord) cells from 100 mL shake-flasks to a 5L stirred actor daily for analysis. This resulted in culture volume decreases.
bioreactor in order to model the bioproduction of resveratrol under This is was later compensated with the addition of growth medium
controlled conditions. Parameters such as pH, biomass, resveratrol, after 7 days and a further 3 days of incubation to a final volume of
sugar concentrations and dissolved oxygen were monitored daily 5 L. At day 15 (358 h) of the culture (batch 1) or day 14 (333 h)
over a period of one month in order to characterize the kinetics for batch 2, the cells were elicited with the addition of methyl jas-
of cell growth and resveratrol production. Relatively few papers monate (Sigma-Aldrich 95% purity; 0.5 mM). The methyl jasmonate
describe resveratrol bioproduction in bioreactors compared to flask was first mixed with ethanol 99,9% before addition into the culture.
culture experiments [25] although the scale-up challenge is of We have previously checked that ethanol did not affect the cells
importance. behaviour at this concentration.
The experimental results presented in this study show an initial
exponential growth phase up to the moment of elicitation. Then, the 2.1.3. Biomass measurements
cells exhibit a complex behaviour during the resveratrol production For DW measurements the cell suspensions were centrifuged
phase. A model of the system behaviour involving simple phys- (5000 g, 20 min, 18 ◦ C). The pellets were then dried at 105 ◦ C for a
iological mechanisms is proposed and successfully confronted to minimum of 24 h, cooled in a desiccator in the presence of anhy-
the experimental results. This model casts light onto the couplings drous calcium sulphate and weighed.
underlying this new behaviour.
2.1.4. Resveratrol measurements
After storage at −20 ◦ C and subsequent thawing of the sample
2. Materials and methods
(20 mL) the medium was washed with 40 mL of ethyl acetate and
the organic phase was evaporated to dryness using a rotary evap-
2.1. Experimental procedure
orator (Büchi, Rotavapor RII). We have checked that more of 90%
resveratrol was found in the medium of culture. The dry residue
2.1.1. Plant material
was resuspended in 1 mL of methanol and the concentration of
Stock Concord cell suspensions were grown in Erlenmeyer flasks
resveratrol was measured by HPLC (Ultimate 3000, Thermofisher)
(100 mL working volume in 300 mL total volume). They were
with a column designed for stilbene separation (2.1 mm × 100 mm
established from calli which were kindly provided by Professor Vin-
Acclaim RSLC PolarAdvantage II) and an ultraviolet detector (DAD
cenzo De Luca (Brock University, Canada) in 2008. Since then, cells
3000). The mobile phase consisted of water (Millipore) as elution
were cultured in a modified Gamborg B5 liquid culture medium
solvent A and acetonitrile (Fisher; HPLC grade) as elution solvent
[33] supplemented with sucrose (30 g/L), ␣-naphthaleneacetic acid
B. A linear gradient elution-profile was used. The column pressure
(0.1 mg/L) and kinetin (0.2 mg/L). Cell suspensions were incubated
was generally adjusted between 200 and 450 bar and the oven tem-
(23 ◦ C) without light on a rotary shaker (SHKE 8000; Thermo
perature was 30 ◦ C. Resveratrol, approx. 99% gas chromatography
scientific, 110 revolutions per minute; 25.4 mm/orbit radial move-
(Sigma-Aldrich), was used as a standard. For a sample injection vol-
ment) and weekly subcultured by resuspending the cells into fresh
ume of 10 ␮L the detection limit was 0.5 mg/L and the saturation
medium at an inoculation rate of 33% (volume per volume). The
limit was 100 mg/L. In this range of resveratrol concentration the
medium in the bioreactor was inoculated with shake-flask cultures
linearity of the calibration curve was R2 = 0.99994 over 50 points.
(3 × 100 mL). The viability measurement of cells was accomplished
The average relative standard deviation on the linear part of the
using fluorescein diacetate (FDA) stain as described in Donnez et al.
calibration curve was 0.7%.
[21].
2.1.5. Sugars measurements
2.1.2. Fed batch culture Sugars (sucrose, glucose and fructose) were measured by HPLC
A fed-batch culture regime has been chosen as design exper- (Ultimate 3000, maximum pressure 620 bar; Thermofisher) with
iment for the bioreactor. A stirred bioreactor (Sartorius Stedim, a RI detector using an isocratic elution profile (constant flow
Biostat B plus) with a glass vessel (total volume 6.6 L; working rate = 0.5 mL/min). The mobile phase consisted of water (Milli-
volume 0.4-5.0 L) equipped with a standard marine impeller (3 pore) acidified with sulphuric acid (2 mM). The column pressure
blade segment impeller, adjustable; Ø = 7 cm) was used. The rota- was 70 bar and the oven temperature was 30 ◦ C. The standards we
tion speed of the stirrer was set to 100 rpm and all experiments used were D-(−)-sucrose (Acros Organics), D-(+)-glucose (Sigma-
T. Chastang et al. / Biochemical Engineering Journal 131 (2018) 9–16 11

Aldrich) and D-(−)-fructose (Fisher Scientific). All were analytical


grade chemicals. The detection limit for carbohydrates was 0.05 g/L
for an injection volume of 10 ␮L with saturation at 10 g/L.

2.2. Mathematical model

The goal of the model is to describe and to provide further


understanding of the observed behaviour of the culture after elic-
itation. Indeed, numerous models already exist to describe cells
growth in bioreactor. Among them several degrees of complexity
exist from classical Monod’s law [34] to more sophisticated mod-
els taking into account light supply [35] or nutrient shortage [36].
In this work, the model differs from classically proposed models.
It aims at predicting the biomass and resveratrol concentrations
in an elicited culture. The model building strategy is simple: first
physiological mechanisms are assumed, then a model is proposed.
Finally, an optimisation procedure is used to determine whether or
not numerical parameters, allowing the model to properly describe
the observed behaviour, could be found. This kind of approach has
already been proved successful in previous studies [37,38].

2.2.1. Foreseen mechanisms


The model is based on simple concepts involving biomass
and resveratrol concentrations as keys for explaining the system
behaviour. Considering biomass dry weight curves allow to go step
further. Indeed, after elicitation, dry weight curves switch from an
upward trend to a downward trend (Section 3.1, Fig. 1a and b).
One should note that dry weight accounts for both living and dead
cells. Thus this evolution indicates that after elicitation some cells
die and are lysed so that the biomass dry weight decreases. In the
light of these experimental observations, three different species
could be considered in the model: the living cells (L), the dead cells
(D) and the concentration of resveratrol (R). Even though taking
the substrate concentration into account in the numerical model is
possible [39,40], the impact of nutrient concentration on the cell
behaviour was not taken into account because the fructose con-
centration was thought to have been high enough to prevent any
shortage over an experiment (above 2.3 g/L, much higher than the
detection limit of 0.05 g/L, Sections 2.1.5 and 3.1). Each of these
three species has its own behaviour (Fig. 3). Living cells can divide Fig. 1. Concord grape cells growth and resveratrol production after elicitation by
and therefore increase their number and produce resveratrol. Me JA (0.5 mM) in the first run (a) and in the second run (b); a vertical bar at 358 h
(day 15) or at 333 h (day 14) indicates the elicitation time. The total consumption
Resveratrol is a defense metabolite for plants; it seems rele- of glucose was chosen as the common elicitation point between the two runs.
vant for its synthesis to be as fast as possible to face the potential
exponential growth of the microbial plant aggressor. From a mech-
(1)), the dead cells (D, Eq. (2)) and the resveratrol concentration (R,
anistic point of view, resveratrol production auto-activation seems
Eq. (3)).
to be a way to achieve exponential resveratrol production. Thus, in
the model, resveratrol triggers its own production. In addition, it dL 1
= av L − k2 LR (1)
inhibits living cell growth [41] because its production is in direct dt 1 + k1 R
competition with cell division metabolism. Finally, by its defen- dD
sive role, resveratrol induces cell death. While dying, the cells = k2 LR − k3 LD (2)
dt
release their cellular material in the medium [41]. This material
is chemically active and could be able to interact with resveratrol dR
= k4 RL − k5 RD (3)
molecules. In this model, the dead cells are therefore considered dt
capable of degrading resveratrol. A similar phenomenon was suc- This set of equations is completed by the following set of initial
cessfully used to describe berberine production in Choi et al. [42]. conditions with t0 being the elicitation time.
L(t = t 0 ) = L0 (4)

2.2.2. Proposed model D(t = t 0 ) = 0 (5)


The model is based on conservation equations for the three
R(t = t 0 ) = R0 (6)
species mentioned above. The bioreactor is considered as perfectly
stirred. Thus, the concentrations only depend on one another com- L0 is known from dry weight measurement at the elicitation time.
ponents and the time. All of these modes of action are described R0 could theoretically be known at the elicitation time but, due to
using first order kinetic models. With these assumptions, it is pos- its very low value and measurement uncertainty, the optimisation
sible to write a set of balance equations for the living cells (L, Eq. algorithm was chosen to determine its value.
12 T. Chastang et al. / Biochemical Engineering Journal 131 (2018) 9–16

Fig. 2. Carbohydrate concentration in the 5L bioreactor over time for the first run.
As it can be observed, elicitation with MeJA occurred when fructose remains the
sole source of sugar in the medium (358 h). The same kinetics were obtained for the
second run.

Experimentally when switching to resveratrol production, the


specific growth rate of the culture decreased [21]. This is taken into
account in two ways in the model, namely, through resveratrol cells
growth inhibition and cells death mechanisms (k1 , k2 ).

2.2.3. Optimization procedure for parameters determination


The former model, that requires values for k1 , k2 , k3 , k4 , k5 and
R0 . ␮av , has already been calculated using the dry weight curves
evolution before elicitation during the exponential growth phase Fig. 3. Phenomenology proposed in the model. L: living cells, D: dead cells, R:
(Section 3.2). The model parameters were determined using Parti- resveratrol. The interaction between these 3 parameters will lead to the equations
cle Swarm Optimization (PSO) method. This method is derived from described in the material and methods.
animal groups behaviour [43,44] and nevertheless shows mathe-
matical relevance in solving optimisation problems with numerous
The exponential growth rate was measured for the two batches
parameters [45]. It was successfully applied to a wide range of cases
using a semi logarithmic plot. In the two experiments, three expo-
[46] including some with highly discontinuous objective functions
nential growth phases were detected (an intermediate stationary
[47].
phase was observed for batch 2) (Table 1). The specific growth
In this work, the objective function of the optimization is the
rates (␮) were determined by the slopes on the semi-log graphs
relative gap between the model predictions with a given set of
representing the exponential correlations; they were slightly dif-
parameters and the experimentally observed values of DW and
ferent (a 11% variation) for the two batches with the mean value
resveratrol concentrations (numerical values of DW are obtained
of 0.0083 ± 0.001 h−1 corresponding to an average doubling time of
by Eq. (7)). For every set of parameters evaluated by the optimiza-
84.5 h. In the specific case of batch 2, the intermediate stationary
tion algorithm, the predicted DW and resveratrol concentrations
phase may be linked to an accidently induced stress.
were obtained by solving the system using a timestep converged
The biomass concentration reached in our experiments was 9.8-
explicit Euler scheme. Then, the relative gap is computed.
10.1 g DW/L that is comparable to other studies: 27.6 g DW/L [48],
DW = L + D (7) 19.7 g DW/L [22] and 2.3 g DW/L [32] showing a good adaptation of
the suspended cells in our bioreactor conditions of culture.
K parameters values are explored in a 10−10 –10+10 range, R0 is Fig. 2 reports the carbohydrate concentration during the culture
explored in a 0–100 mg/L range. In order to uniformly explore the period. The sucrose concentration (the sole carbon source added to
wide domain of the possible values of k, these parameters are the medium) decreased rapidly and was depleted by 120 h. Each
formulated as 10n , n variating between −10 and +10. The PSO time fresh medium was added (at 141 h and 212 h), the same pat-
algorithm is run until the parameters are determined with three tern was observed with a rapid decrease in concentration and
significant digits. The parameters were determined using the two subsequent depletion of sucrose. This was always accompanied
batches independently. by an increase in the glucose and fructose concentrations in the
medium indicating extracellular invertase activity [49,50]. Glucose
3. Results was then consumed in preference to fructose. It is notable that elic-
itation occured when practically only fructose remained as the sole
3.1. Experimental results carbon source.
It was possible to calculate the rates of consumption of each
Biomass evolution was monitored for the two batches (Fig. 1a, sugar from the medium in the absence of the others (Table 2). The
b) and the dry weight in the bioreactor showed an exponential glucose consumption rate was calculated over a period with no
phase from 100 h (day 4) until elicitation time at day 13 (320 h). sucrose left in the medium and fructose not consumed by the cells.
After elicitation, the exponential phase ended but growth contin- Each sugar kinetic (sucrose, glucose and fructose) had a linear sec-
ued until 550 h (day 23) reaching 43 g DW of biomass in the 5L of tion during which the concentration of the other carbohydrates
culture. For the second batch, a short stationary phase (150–180 h) remained constant. This indicates that over that period of time it
was observed immediately after the first addition of medium. In was the sole to be consumed; these linear sections were used to
both batches, the biomass decreased after day 23 due to cell death calculate the constant rates of consumption of each carbohydrate
as shown using fluorescein diacetate (FDA) as cell viability stain. (Fig. 2). The sucrose concentration decreased at the beginning of the
T. Chastang et al. / Biochemical Engineering Journal 131 (2018) 9–16 13

Table 1
Specific growth rate of V. labrusca cells in bioreactor culture.

Batch Exp. phase (h) ␮ (h−1 ) Doubling time (h) Correlation coefficient (R2 ) No. of points used in the determination

1st 96–358 0.0076 91.2 0.994 12


2nd 22–141 0.0079 87.7 0.990 4
2nd 165–333 0.0093 74.5 0.997 7
Average – 0.0083 84.5 – –
RSD – 11% 10% – –

Table 2
Carbohydrate utilisation by V. labrusca cells during bioreactor culture.

Sugar Measurement made over (h) Rate of disappearance from Variation in the concentration
the growth medium (g/L/h) of the other sugars over the
period of measurement

Sucrose 0–117 0.225 Glucose and fructose, both


increase
Glucose 286–333 0.104 No sucrose, fructose
concentration constant
Fructose 404–501 0.057 Sucrose and glucose
completely depleted

incubation period, while the cells could take up glucose and fruc- Table 3
Values of the parameters determined by the PSO algorithm for the two batches.
tose. As sucrose is not produced from the degradation of the other
carbon sources present in the medium, its consumption rate could Batch 1 Batch 2
be measured realistically. Contrary to sucrose and glucose, the con- k1 (L/mg/h) 101.46 100.87
sumption rate of fructose was calculated after elicitation. In fact, k2 (L/mg/h) 10−3.34 10−3.65
elicitation was carried out after the total consumption of glucose, k3 (L/g/h) 10−2.97 10−3.08
meaning that only fructose was the carbon source for the produc- k4 (L/g/h) 10−2.56 10−2.55
k5 (L/g/h) 10−2.21 10−2.67
tion of resveratrol. Based on these observations, it is possible to be
R0 (mg/L) 0.025 0.18
very confident in the fact that the grown cells did not experience
any nutrient shortage over the course of the experiment.
The resveratrol concentration in the medium remained at sive measurements, these results have paved the way to modelling
approximately zero for the first 71–169 h (3–7 days) after elici- resveratrol production.
tation (Fig. 1a and b). Then the resveratrol concentration in the
medium increased with a non-linear progression up to a maximum:
3.2. Numerical results
16 mg/L at 336 h (day 14) after elicitation for batch 1 and 66 mg/L
at 294 h (day 12) after elicitation for batch 2. After reaching this
Fig. 4a and b report experimentally observed and numerically
peak, the concentration of resveratrol decreased non-linearly on
predicted DW concentrations versus time after elicitation for both
both the bioreactor batches. Similar results have been observed in
runs. In both cases, the agreement between the model predictions
the case of secondary metabolite (ajmalicine) production in [39].
and the experimental observations is good. The model captures
These maximum concentrations are comparable with others results
the two successive trends, i.e. a moderate increase followed by a
obtained in bioreactor with 209 mg/L resveratrol by rootstock 41 B
decrease. The model also predicts living and dead cells populations
cells elicited with methyljasmonate in a 2 L stirred bioreactor [21]
inside the reactor. In the first phase (0–150 h after elicitation), the
or Barbera cells elicited with chitosan (48 mg/L) in a 1 L stirred
DW concentration increases with the multiplication of the living
bioreactor [32]. Overproduction has been described but only in
cells. Then, in a second phase, living cells die and the dead cells
presence of cyclodextrins associated to MeJA with a production of
population increases. In parallel to their number augmentation,
7 g/L of resveratrol in a 1.1 L stirred bioreactor with Gamay cells
dead cells are digested, leading to a decrease in the DW concentra-
[51]. The use of grapevine cells in bioreactor for resveratrol pro-
tion. Fig. 4a and b reports experimentally observed and numerically
duction remains a challenge as only a few number of experiments
predicted resveratrol concentrations in the reactor versus time.
have been described (review in [25].
Here again, the model predictions are in good agreement with
Resveratrol production in the second batch was higher than
experimental observations. Nevertheless, the model fails to prop-
in the first. The conditions used for the two batches were iden-
erly capture the sharp peak shape of the resveratrol concentration
tical but each culture, with a few differences in term of growth
profile. The discrepancy surely arises from the actual complexity
has to be considered as independent in term of resveratrol pro-
of the biological system. Our model only considers the interac-
duction, as it appeared impossible to obtain drastically the same
tions between 3 species (living cells, dead cells and resveratrol).
quantity of resveratrol in two subsequent cultures of 1 month
This description is accurate enough to capture the experimentally
each. Our purpose is to propose a model for the production of
observed behaviour. Yet, it fails to precisely describe with high pre-
resveratrol following a MeJA elicitation, the important point here
cision “second order” features such as the peak, which is predicted
is not to reach the maximal yield of production, but to analyse
as a bell shaped curve.
the curves of production. Growth of Vitis labrusca and subsequent
Table 3 reports the parameters values determined by the PSO
resveratrol production were therefore successfully transferred
algorithm for the two runs. It is important to note that the values
from shake-flask scale to 5 L bioreactor culture. Thanks to exten-
are quite close (less than one order of magnitude of difference).
The fact that the coefficients are close even though the two batches
14 T. Chastang et al. / Biochemical Engineering Journal 131 (2018) 9–16

Fig. 5. Decomposition into 4 phases of the system dynamic in terms of DW and


resveratrol concentrations predicted by the model. (1) readying phase, (2) starting
phase, (3) surge phase, (4) stabilization phase.

• During the second phase (80–200 h after elicitation, starting


phase), resveratrol production starts. It leads to an increase of
the resveratrol concentration in the bioreactor. At the end of the
phase, a significant concentration of resveratrol is reached. Liv-
ing cells start to die and, resveratrol auto-activates its production.
This combination leads to a surge in resveratrol production that
takes place in the third phase.
• The third phase (200–300 h after elicitation, surge phase) exhibits
strong variations within the reactor. Resveratrol is massively pro-
duced, living cells die in large number and a significant population
of dead cells appears. Such a drastic behaviour comes to an end
when not enough living cells remain to maintain such a high level
of resveratrol production.
• During the fourth phase (more than 300 h (13 days) after elicita-
tion, stabilization phase) the system stabilizes itself. Resveratrol
production decreases because too few cells remain alive. At the
same time, resveratrol is degraded, leading to a decrease of its
concentration in the bioreactor. With a decreasing resveratrol
Fig. 4. Experimental observations (square and circle marks) and numerical predici- concentration, living cells stop to dye and reduce their resveratrol
tons (continuous lines) for the first (a) and second (b) run after elicitation. Numerical production, hence the system stabilizes.
predictions for the DW are broken down into its two components: living cell popu-
lation (continuous gray line) and dead cells population (dashed gray line).
To summarise, the cells behaviour comes down to an overreac-
tion to the elicitation: in order to react to a simulated aggression,
are different provides proof of the model quality. It is therefore the living cells overproduce resveratrol which leads to their own
possible to conclude that the proposed model accounts for the main death. Finally, after a massive production of resveratrol and the
phenomena behind the experimentally observed behaviour. death of the major part of the cell-population as confirmed by FDA
Making use of the model, it is possible to go one step further stain, the system stabilizes with few surviving cells and a dwindling
and explain the experimentally observed behaviour. It seems obvi- resveratrol concentration.
ous that this behaviour is the consequence of the coupling of the
mechanisms taken into account by the model. 4. Conclusion
The system behaviour can be divided into four phases each hav-
ing its own characteristics in term of system dynamic (Fig. 5): Growth of Vitis labrusca suspended-cells and subsequent
resveratrol production by methyl jasmonate elicitation were suc-
• The first phase (0–80 h after elicitation, readying phase) exhibits cessfully transferred from shaked-flask scale to a 5L bioreactor
a moderate growth rate of the living cell population. During culture. Over two one-month runs, the cultures were monitored
this phase, both resveratrol and dead cell concentrations are daily. Cell-behaviour after elicitation exhibited distinct patterns.
low. Physically, this phase might correspond to a period dur- The resveratrol concentration peaked at first and then decreased
ing which cell growth is inhibited in favour of the preparation and while the dry weight concentration of the culture continued to
of massive resveratrol production. The competition between the slightly increase after elicitation before dwindling.
primary metabolism and the production of the enzymes involved A model taking into account simple mechanisms was proposed
in resveratrol synthesis is the most probable explanation for this to describe the system. The parameters used by this model were
inhibition. determined on two separates experiments using Particle Swarm
T. Chastang et al. / Biochemical Engineering Journal 131 (2018) 9–16 15

Optimization method. The parameters obtained are close from one [21] D. Donnez, K.H. Kim, S. Antoine, A. Conreux, V. De Luca, P. Jeandet, C. Clément,
batch to the other, which indicates that they are intrinsic to the E. Courot, Bioproduction of resveratrol and viniferins by an elicited grapevine
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We have developed a fed-batch process at 5L scale for the pro- Monastrell grapevine cell cultures, BMC Res. Notes 1 (2008) 132.
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The authors wish to thank the LGPM Chair of Biotechnology 19 (9) (2016) 1062–1070.
(CentraleSupélec, France) for full funding of this work and the [26] D. Sun, C. Li, H. Qin, Q. Zhang, Y. Yang, J. Ai, Somatic embryos cultures of Vitis
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