Pulse Welding For Beginners - TIG Time

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welcome back to TIG time
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I'm mr. TIG and you viewers are
asking a
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lot of good
questions one of the
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questions is about pulse welding or
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pulsing during your welding
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I don't pull swell very often but when I
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do I do it for very specific reasons so
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we're going to cover some of
those
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reasons today one of them is out of
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position welding I'll put
pulsing on my
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machine I'll turn it on and I'll give
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you some specifics here shortly but when
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you're welding out of position a lot of
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times gravity is working against you so
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you turn the Pulsar on and it helps keep
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the liquid puddle up above you
instead
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of on you second of all if you
turn
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pulsing on you can get some controlled
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penetration so if you have in that
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operation where you're not quite
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controlling the penetration or it's
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falling through too quick turn the
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Pulsar on another reason is it puts out
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a very special ripple effect now that
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special ripple sometimes gets correlated
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to what I call the cool
factor it just
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looks good and then you can get into car
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restoration where you're welding
on not
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so good materials you've got rust
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you know the steel is welding okay but
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if you turn the Pulsar on you're going
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to get a little bit of agitation
in
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there and it's going to help it weld a
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little bit better so what we're going to
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do is we're going to talk about
pulsing
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and you may or may not have a
pulsar on
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your machine so what I want to show you
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here is a foot control I'm using
a foot
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control just about 99% of the time if
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you don't have pulsing on your
machine
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you'll see a lot a lot of people using
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the foot control and all they're doing
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is they're mashing this down at
a
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certain frequency so for instance if
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I've got the machine set at 120 amps and
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I'm using this frequency that's about
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one pulse per second and I'm going from
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120 amps to
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zero back and forth back and forth well
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some of the machines will do that for
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you and that's what we're going to
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describe so there's just a million ways
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to set up pulsing and you just
have to
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set it up the way you like it best but
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I'm going to give you four different
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methods of welding and one of them
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doesn't have any pulse at all so I'm
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going to show you that one's going to
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have one pulse per second one's
going to
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have ten pulses per second and then
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one's going to have 500 pulses
per
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second so let me get my gear on
set the
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Machine and show you what we can do we
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put the clear Pyrex cup on for better
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viewing you don't have to do this you
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can just use your normal gas lens or
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your normal set up but I've got
the
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Machine set at 120 amps and I'm going to
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create arc initiation and have no
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pulsing at all this is straight
DC
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you know my travel speed is so gosh
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somewhere around seven inches a
minute I
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just want to show you that I'm
getting
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the full 120 amps and that's just a
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normal weld and we're on
stainless steel
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now you can do this on steel you can
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actually do this on aluminum as well
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okay so I'm just going to
terminate the
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weld and hold the torch on there for a
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little bit of a post flow about five
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seconds
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ok so we're done with this part of it
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okay we've got the Machine set
with the
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pulsing at 1 pulse per second
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and what you see there is 120 amps it
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drops down to 30 amps and it's at one
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poles per second now if you
elect to add
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filler you can time it at one
pulse per
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second you start getting a speed higher
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than that though it's very difficult to
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time
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okay so I've been to finish my
weld back
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off very slowly
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hold the argon post flow over it for a
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few seconds
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okay and we're finished with one
polls
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per second
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okay we've reset the machine we are now
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at ten pulses per second and
you can see
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it's much faster we're hitting about 120
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amps at the p30 ants and the background
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firm that's impulse per second actually
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it's kind of hard to adjust your
eyes to
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it and obviously you can't add filler
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and try to find it okay so we're at the
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end of the weld I backed
off hold the
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post flow on
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and this world is finished okay
we've
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set the machine on 500 Hertz or 500
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cycles per second and you
can tell if
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your potato different sound altogether
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now they are definitely in this tighter
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are really just with the program
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you can use this a lot and fill it well
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if you're having trouble getting down
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into the root
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that's kind of the
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strange sound that just was yet
a little
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bit okay we'll get into the end
of the
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weld I'm backing off you can
hear the
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500 Hertz and we're off
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okay let's do a recap
on the four welds
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now the first weld that I'm
pointing at
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was DC only that's DC straight it had no
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pulsing whatsoever and you'll
notice
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that it's a very soft weld it's
actually
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easy to add filler material too
so if
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that's what you need then choose number
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one number two does have pulsing on it
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and it has one pulse per second now one
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pulse allows you to time the pulse time
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it to where you can dab dab dab
it one
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pulse per second now when I talk about
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currents I set the machine at
120 amps
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peak current the pulsing drops it down
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to 30 amps that's what I preset it at
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and it's on time 50% of the time
you can
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change that as well but like I say there
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are so many settings on here I just want
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to give you a couple of my settings okay
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moving on to the third sample
here again
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we didn't add filler on any of these but
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this one had ten pulses per
second and
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it started to choke the arc down and
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make it a little bit
tighter and so we
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decided to up it to the max of this
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machine which is 500 pulse per second
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and that's number four and when you get
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500 pulses per second you have a very
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very stiff arc here and if
you'll notice
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these two wells with the higher
pulsing
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are actually narrower sometimes you can
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get the less heat input less
distortion
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by turning pulsing on so really you have
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to choose what fits your needs
the best
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thanks for watching TIG time I'm
mister
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TIG
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you

Pulse Welding For Beginners - TIG Time

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