5A - Monitor Prog SiBAS

s TRACTION DRIVES / SE&A
AC DRIVE HAUL TRUCK
Monitor Program (SiBAS 32)
Revision: 4.2
Date: 11/13/2006
Rev 4.2 Copyright © Siemens Energy and Automation, Inc. All Rights
Reserved.
SiBAS User Manual 1 of 147

ABBREVIATIONS .................................................................................................................................................... 4
QUALIFIED PERSON............................................................................................................................................... 6
Customer Monitor for SiBAS 32 Control units 7
Product Description .................................................................................................................................................... 7
Safety Notes................................................................................................................................................................ 7
Version Management.................................................................................................................................................. 8
1.1 Installing and Calling the Customer Monitor 9
Requirements .............................................................................................................................................................. 9
Installation .................................................................................................................................................................. 9
Environment variables .............................................................................................................................................. 10
Communication with the SIBAS 32 Control Unit .................................................................................................... 11
Calling the Customer Monitor .................................................................................................................................. 12
Display Prompts ....................................................................................................................................................... 13
1.2 Notes on Operation of the Customer Monitor 14
Structure of a Monitor Command............................................................................................................................. 14
Command Buffer ...................................................................................................................................................... 16
Structure of the Monitor windows........................................................................................................................... 17
WINDOW MENU 18
Set Menu 20
"Set Port" .................................................................................................................................................................. 21
"Set Baudrate" .......................................................................................................................................................... 22
"Set String" ............................................................................................................................................................... 23
"Set Make"................................................................................................................................................................ 24
"Set Execute" ............................................................................................................................................................ 25
"Set Record" ............................................................................................................................................................. 26
"Set Timeout" ........................................................................................................................................................... 26
"Set CoLor" .............................................................................................................................................................. 27
"Set Info" .................................................................................................................................................................. 27
"Set Comment" ......................................................................................................................................................... 27
Applic Menu 28
"Applic. Func.Package"............................................................................................................................................ 28
"Applic. Connector" ................................................................................................................................................. 29
"Applic. View" ......................................................................................................................................................... 31
"Applic. Signal"........................................................................................................................................................ 32
"Applic. Observer" ................................................................................................................................................... 32
"Applic. Buffer"........................................................................................................................................................ 35
"Applic. Report" ....................................................................................................................................................... 36
"Applic. Legitimation".............................................................................................................................................. 36
"Applic. Menu"......................................................................................................................................................... 36
Hardw Menu 37
"Hardw. User Flash"................................................................................................................................................. 38
"Hardw. Clock" ........................................................................................................................................................ 39
"Hardw. DSP"........................................................................................................................................................... 40
"Hardw. BCD".......................................................................................................................................................... 40
"Hardw. RESET"...................................................................................................................................................... 41
"Hardw. Sys. Flash".................................................................................................................................................. 42
"Hardw. BOOT DSP"............................................................................................................................................... 44
"Hardw. Flash" ......................................................................................................................................................... 45
Reserved.

"Hardw. ZR" ............................................................................................................................................................. 46

"Hardw. BOOT ZR" ................................................................................................................................................. 47
Graphic Menu 48
"Graphic Load"......................................................................................................................................................... 48
"Graphic Position" .................................................................................................................................................... 48
"Graphic Time/Div".................................................................................................................................................. 49
"Graphic Unit/Div"................................................................................................................................................... 50
"Graphic Display"..................................................................................................................................................... 51
"Graphic Colour" ...................................................................................................................................................... 51
"Graphic Format"...................................................................................................................................................... 52
Events Menu 53
STatistics .................................................................................................................................................................. 53
History ...................................................................................................................................................................... 54
LEL:Last EvL ........................................................................................................................................................... 55
LES:Last EvS ........................................................................................................................................................... 56
DLL:DC,LastL ......................................................................................................................................................... 57
DLS:DC,LastS.......................................................................................................................................................... 57
DAL:DC,All L.......................................................................................................................................................... 58
DAS:DC,All S .......................................................................................................................................................... 58
ML:Memory L .......................................................................................................................................................... 59
MS:Memory S .......................................................................................................................................................... 60
CN:Clear Norm......................................................................................................................................................... 61
CA:Clear All............................................................................................................................................................. 61
Test-Code.................................................................................................................................................................. 61
Environment ............................................................................................................................................................. 61
Users Menu 62
Operat.Data............................................................................................................................................................... 63
Motor Temp.............................................................................................................................................................. 67
Resets........................................................................................................................................................................ 68
Engine_Test .............................................................................................................................................................. 69
State intern................................................................................................................................................................ 72
OFFline-test .............................................................................................................................................................. 75
Variables................................................................................................................................................................... 81
IV:InpVeh-no ........................................................................................................................................................... 94
Commands ................................................................................................................................................................ 95
PArameters ............................................................................................................................................................... 98
Temp_prot .............................................................................................................................................................. 118
Diagnosis memory data field 119
5 APPENDIX 145
5.1 Background Commands 146

5.2 Overview of the Commands of the Customer Monitor 146
Monitor Commands for the Central Processing Unit ............................................................................................. 147
Monitor Commands for the Signal Processing Unit ............................................................................................... 147
Reserved.

ABBREVIATIONS
ABIN....................... Binary Output Contactor Drive (SIBAS®32 board)
AC .......................... Alternating current
A/D ......................... Analog / Digital
ADC ....................... Analog-Digital Converter
AIF ......................... Analog Interface (SIBAS®32 board)
APRS ..................... Automatic Power Reduction System
BCD ....................... Binary Coded Decimal Code
BOD ....................... Brake Over Device
BRAM..................... Battery RAM
CPU ....................... Central Processing Unit
DAC ....................... Digital-Analog Converter
DC.......................... Diagnosis Code or direct current
DSP........................ Digital Signal Processing Unit (SIBAS®32 board)
EBIN....................... Input Converter Binary (SIBAS®32 board)
EPROM.................. Erasable PROM
ESD........................ Electrostatic Sensitive Device
ESH........................ Einschalthilfe = Power Start-up Unit (SIBAS®32 board)
ETM ....................... Input Temperature Sensor PT100 (SIBAS®32 board)
FB .......................... Function Block
FP .......................... Function Package
FPGA ..................... Field Programmable Gate Array
GW......................... Grenzwerti = threshold/limit
GTO ....................... Gate Turnoff Thyristor
HSCX ..................... High Speed Computer Interface
IO ........................... Input/Output module (SIBAS®32 board)
INV ......................... InverterINVM Inverter Module
IPM......................... Inverter Protection Module (Crowbar)
LCA ........................ Logic Cell Array
LED ........................ Light-Emitting Diode
MC ......................... Microcomputer
NMI ........................ Non-Maskable Interrupt
PCB........................ Printed Circuit Board
PROM .................... Programmable Read-Only Memory
PSU........................ Power Start-up Unit (SIBAS®32 board)
PWMI ..................... Pulse Width Modulation Inverter
RAM ....................... Random-Access Memory
SHTS ..................... Automatic inverter shutdown system
SIBAS®32............... Siemens Bahnautomatisierungssystem = Siemens railway automation system
SIP ......................... Signalprozessor = Digital Signal Processing Unit (DSP, SIBAS®32 board)
SSC........................ Slip/Slide Control
TCU........................ Traction Control Unit
TTL......................... Transistor-Transistor-Logic
TRACO .................. Transient Recorder
UWS....................... Überwachung Stromrichter = inverter protection module (SIBAS®32 board)
V/f........................... Voltage/frequency converter
ZR .......................... Zentralrechner = Central Processing Unit (CPU, SIBAS®32 board)
Reserved.

Notes
These instructions do not purport to cover all details in equipment, or to provide for every possible
contingency to be met in connection with installation, operation or maintenance.
Should further information be desired or should particular problems arise which are not covered
sufficiently for the Purchaser’s purposes, the matter should be referred to the local Siemens Sales
Office.
The contents of this instruction manual shall not become part or modify any prior or existing
agreement, commitment or relationship. The Sales Contract contains the entire obligations of
Siemens. The warranty contained herein does not create new warranties or modify the existing
warranty.
Equipment circuit diagrams

All settings and modifications to SIBAS 32 - device must be entered in the equipment circuit
diagrams.
The general circuit diagrams contained in these operating instructions are for reference only in
conjunction with the actual SIBAS 32 unit.
Only currently valid equipment circuit diagrams should be used for all maintenance operations and
measurements.
We reserve the right to make technical changes in the interests of progress or rationalisation.
WARNING
Hazardous voltages are present in this electrical equipment during operation.

Non-observance of the safety instructions can result in severe personal injury or property
damage.
Only qualified personnel should work on or around this equipment after becoming
thoroughly familiar with all warnings, safety notices, and maintenance procedures contained
herein.
The successful and safe operation of this equipment is dependent on proper handling,
installation, operation and maintenance.
Reserved.

QUALIFIED PERSON
For the purpose of this instruction manual and product labels, a ‘qualified person’ is one who is
familiar with the installation, construction and operation of the equipment and the hazards involved.
In addition, he has the following qualifications:
a) Is trained and authorized to energize, de-energize, clear, ground and tag circuits and
equipment in accordance with established safety practices
b) Is trained in the proper care and use of protective equipment in accordance with established
safety
c) Is trained in rendering first aid
Reserved.

Customer Monitor for SiBAS 32 Control units
Product Description
The customer monitor of SiBAS 32 is used to prepare the system software for processor modules for
SiBAS 32 and software which can run on a PC and which supports operator control of and service
access to functions in SiBAS 32 control units.
The access to processor modules is menu-assisted or is possible using short-cut keys.
Safety Notes
The customer monitor is a tool for carrying out service work on SiBAS 32 control units. With the help
of the software provided and depending on the nature of the project, it is possible to specifically
influence the control sequence and modify system parameters. After service work has been
completed, the initial status is not necessarily re-established. Contractual agreements and
corresponding notes in the project documentation must be complied with under all circumstances
when operations are carried out with the customer monitor.
For the processor modules of SiBAS 32 control units, the customer monitor enables operating
systems and project-specific software to be loaded. In addition to compliance with contractual
agreements and corresponding notes in the project documentation, it must be borne in mind that
loading of unapproved software or software, which is no longer accepted, is not permissible.
The project-specific software to be loaded is not included in the scope of supply of the customer
monitor and is supplied in accordance with the agreements specific of the project.
Reserved.

Version Management
On delivery of SiBAS 32 control units, those are provided with co-ordinated hardware, firmware and
project-specific software components. According to developments in the SiBAS 32 system, new
versions of the customer monitor may be provided when spare parts are supplied.
The following dependencies are to be observed in the course of versioning in order to prevent
potential conflicts such as restrictions in the usability:
PC software
Operating system
of the processor module
Project-specific
Hardware
software
More recent PC software versions are downward compatible with the operating system. More recent
operating system versions are downward compatible referring to their interfaces to the hardware of
the processor module and to the project-specific software.
The Following rules are to be observed for practical usage:
• As a rule, there should always be installed the latest version of the customer monitor on the
service PC! With this version, the processor modules of all SiBAS 32 control units can be
operated without problems. For an update of the customer monitor on the PC, an update of the
operating system versions in the processor modules is not necessarily needed.
• A more recent operating system version in one processor module is employed when a processor
module supplied as a spare part necessitates a more recent operating system (interface to the
hardware). In this case, it is not necessary to supply all processor modules with this operating
system version.
A data carrier with the respective customer monitor version will be supplied in case of a spare
part delivery together with the spare part.
• A more recent version of the operating system in every processor module is necessary if
functional extensions of the project-specific software necessitate a new operating system
(interface to the project-specific software). Information concerning this requirement will be given
when the updated project-specific software is delivered. Furthermore, problems between the
operating system and the project-specific software during run-up are indicated with the message
"The ‘Virtual Interface’ doesn’t match with the operating system!”
Reserved.

1.1 Installing and Calling the Customer Monitor
Requirements
To operate the SiBAS 32 customer monitor, the following requirements must be fulfilled:
• AT-compatible PC
• Windows 3.1x, Windows 95, Windows NT4.0 or newer
• A serial interface for linking up with the Central Processing Unit of the control unit
• A standard "null modem" cable as a link between the PC and the control unit or as the minimum
requirement of the cable layout shown below:
Control Unit PC
RxD 2 2 RxD
TxD 3 3 TxD
GND 5 5 GND
DTR 4 4 DTR
DSR 6 6 DSR
CTS 8 8 CTS
• A second serial interface (optional) for the mouse
Installation
The monitor is installed using the floppy disk entitled "System software SiBAS®32 Customer
Monitor".
Procedure:
1. Start Windows.
2. Insert the floppy disk in drive A:
3. For Windows 3.1x, select the command "Execute..." from the "File" menu in the program
manager; for Windows 95 / Windows NT select the command "Execute... " via "Start".
4. Enter "A:\SETUP", press the enter key and proceed as indicated in the dialog box.
After installation, the following files are located in the selected directory:
• "README.TXT"
• "MONI.EXE" or "MONI32.EXE"
(executable file version 1.30 as 16 or 32 bit application)
• "CUST.MON" (control file for commands of the customer monitor )
• "OSZR0130.LOC, OSSI0127.LOD"
(loadable firmware of the processor modules:
Reserved.

operating system ZR: version 1.30

operating system SIP: version 1.27)
• „BOOT0130.LOC, BOOT0130.LOD“
„LOAD0130.LOC, LOAD0130.LOD“
(files for booting and loading of the processor modules)
• "DOCU\CM0130E.DOC"
(these operating instructions as a document for WINWORD 6.0)
According to the user's requirements, a file "INIT.MON" can be created that is executed
automatically when the customer monitor is called. With this file, specific settings, e.g. choice of the
serial interface, can be carried out using the PC. The file "INIT.MON" can be generated with the
customer monitor by using the "Set Make" command.
Environment variables
As a default setting, the customer monitor expects all input and output files to be in the directory in
which the executable file "MONI.EXE" or "MONI32.EXE" is located unless they are completely
specified with their paths.
Access to input and output files can be controlled by means of environment variables. To do this, the
environment variables described below have to be set appropriately. The settings are carried out in
the file "AUTOEXEC.BAT" (Windows 3.1x and Windows 95) or are executed in the system control
under the symbol "System" (Windows NT).
All input and output files can be assigned to any other directory by means of the environment
variable, "SI_DEFAULT". The effect of setting this variable is; for example, that the customer monitor
now expects the file, "INIT.MON", in the directory specified or stores a graphic file of the observer in
this directory.
Example: Set SI_DEFAULT=C:\PRJ\WORKBNCH\MONITOR\
If the customer monitor is to create or read the file "INIT.MON" and other batch files in another
directory (for "BATCH1.MON", "BATCH2.MON" and so on, see 4.2.4), this can be done
independently of the environment variable, "SI_DEFAULT", by setting the "SI_BATCH" environment
variable.
Example: Set SI_BATCH=C:\PRJ\WORKBNCH\MONITOR\
The file, "CUST.MON", is also searched for in the directory of "MONI.EXE" or "MONI32.EXE" or in
the default directory unless another directory or even another file name has been specified as a
result of setting the environment variables, "SI_CUST".
Example: Set SI_CUST=C:\PRJ\WORKBNCH\MONITOR\CUSTOM.MON
The customer monitor can store outputs in record files also (cf. 4.2.6). In case of a default, the
customer monitor uses an OEM character set for recording of record files whereby characters not
included in the 7-bit character set are displayed correctly in DOS applications. If the record files
should be evaluated with windows applications, then the windows application must be switchable to
an OEM character set, or the record file must be generated using the ANSI character set.
Reserved.

The character set to be used for record files can be modified via the environment variable
"SI_PROT". The environment variable "SI_PROT" can adopt the values "OEM" (default setting) and
"ANSI".
Example: set SI_PROT=ANSI
The record file is generated with the ANSI character set.
Communication with the SIBAS 32 Control Unit

Access to a SIBAS 32 control unit is achieved via the service interface of the SIBAS 32 Central
Processing Unit (CPU).
Communication with the SIBAS 32 control unit takes place via a serial interface of the PC. During
initialization, a check is made to see whether interfaces "COM1" or "COM2" are available in the PC.
The first interface to be found is selected for communication.
A serial interface (COM1 to COM4) can be chosen interactively by means of the "Set Port"
command. Or, during initialization of the customer monitor, by entering appropriate instructions in
the file "INIT.MON".
If a connection to the SIBAS 32 control unit cannot be established after initialization of the customer
monitor (message: "Timeout!"), the connection between the PC and the SIBAS 32 must be checked
as well as the selection of the serial interface used ("Set Port" command).
The default settings of the SIBAS 32 control unit Serial Interface are: 38400 Baud, 8 data bits, 2 stop
bits and no parity. These settings are valid after start-up or resetting the SIBAS 32 control unit. The
selected PC-Port is then correspondingly initialized. The default baud rate allows optimal use of the
SIBAS 32 Central Processing Unit but may be modified with the command "Set Baudrate". If the
message "Check Serial Connection!" is displayed, this indicates an incorrectly set Baudrate and a
correction should be made via the "Set baud rate" command.
Note: The serial connection can also be interrupted during service work (e.g. to connect the PC to
other SiBAS 32 CPU). An interruption in the connection does not affect the operation of the
SiBAS 32 CPU! Temporary settings made are valid until the device is switched off or reset.
Reserved.

Calling the Customer Monitor

The customer monitor is started in the usual Windows fashion by selecting the symbol, "SIBAS 32
Monitor", in the Window program group selected during installation.
For calling the customer monitor via the file manager or via Explorer, "MONI.EXE" or "MONI32.EXE"
is to be selected.
In order to work with the customer monitor, a connection to the Central Processing Unit in the SIBAS
32 control unit must first have been established. Once it is possible to communicate with the SIBAS
32 control unit, the customer monitor - after being called - displays information about the PC
software and operating system being used. The run-up prompt and the version number of the
program loaded into the Central Processing Unit are then displayed. In addition, the menu titles of
the project-related "Background" programs are automatically included in the menu (e.g. the menu
title "Example" in the illustration below).
The configured run-up prompt in conjunction with the version number of the program loaded is
displayed and the menu titles are adapted when the customer monitor is used to change to other
processor modules of the control unit (see 4.4.1.3 or 4.4.2.2).
After a reset of the SIBAS 32 control unit, the version number and the run-up prompt are not
displayed again but can be requested by means of the following monitor commands:
PC software and operating system → "Set Info" command
Configured run-up prompts → "Applic. Report" command (only possible in CPU!)
Reserved.

Display Prompts
Different operating modes can be set during a system run-up of SIBAS 32 control units. The monitor
prompt indicates the current operating mode of the SIBAS 32 control unit.
The following operating modes / prompts are possible:
> Normal modes
Operating mode in which the planned control functions are executed.
! Start-up mode
this operating mode is an extension of normal mode and enables a system start-up
with modified system parameters. This operating mode cannot be selected on the
"Customer" operator level. It can, however, if de-allocated on another operator
level, be activated (BCD = 7) or deactivated (BCD <> 7) by the BCD switch on the
Central Processing Unit.
- "Monitor Only" mode
In this operating mode, no project-related control functions are processed in the
SIBAS 32 control unit. The control unit changes to this operating mode during
switch-on / reset if the "Monitor Only" button is pressed or after call-up of the
monitor command, "Hardw. RESET Monitor".
Note: Serious faults in the run-time system lead to interruption of the
program and changeover to this operating mode.
^ "Monitor Only" mode without access to project-related software
This is a special form of "Monitor Only" operation where no access to the project-
related software is possible (e.g. connector and signal values). The control unit
changes to this operating mode if the BCD switch on the Central Processing Unit
(CPU) is set to 1 or if there is no program in the processing unit at the time of
changeover. Instead of the run-up prompt, the message "Table access not
possible!" is shown.
Reserved.

1.2 Notes on Operation of the Customer Monitor
Structure of a Monitor Command

A monitor command consists of four command levels.
1) First of all, the menu title is selected
Keyboard : a) "Windows" convention
- Activate menu by means of the ALT key
- Select title by means of underscored letters or arrow keys
b) Enter characters until the title is clearly defined (corresponding to older monitor
versions). The menu box is not displayed!
Mouse : Click on menu title → Menu box appears
Pressing the "Esc" key removes the menu box again.
2) Selecting a menu entry in the menu box
Keyboard : a) "Windows" convention

Select title by means of underscored letters or arrow keys
b) Enter characters until the menu-box entry is clearly defined.
Mouse : Position pointer on entry and click left-hand mouse button once.
→ Dialog box appears, if present
Reserved.

3) Selecting a dialog box, if present
Keyboard : Enter characters until the dialog-box entry is clearly defined.

Mouse : Position pointer on the required entry in the box and click left-hand mouse button
once (double clicking initiates the command immediately).
→ The corresponding entry is selected.
Pressing the "Backspace" or "Esc" key removes the dialog box.
The dialog box can no longer be selected with the keyboard after a file or connector name has been
entered. Selecting with the mouse is still possible.
Reserved.

4) Entry of file or connector / signal names and initiating the command

After the dialog box has been selected, further entries have to be made which depend on the
command selected. The complete command sequence is shown in the Edit line.
File selection: When information on a file is being entered, the customer monitor expects the
complete path to be given. If only the file name is given, it searches for or stores
this file in the directory containing "MONI.EXE" or "MONI32.EXE" or in the
directory which is specified by the environment variable "SI_DEFAULT" (see
Section 2.3).
As an aid to editing, the "F1" key can be pressed to call the "File selector", with
which the desired file can then be selected.
Entry of connector or signal names:
The connector or signal name can always be entered. First, the customer monitor
searches in the set function package (see 4.3.1). If it finds it there, it assumes that
this is the desired connector. If it does not find it there, it then searches through all
function packages. If it then finds it several times, a dialog box is displayed which
contains all the function packages where the connector name entry has been
found. The user can then select the desired function package.
Finally, the command is initiated by pressing ENTER or double-clicking the left-hand button of the
mouse.
Command Buffer
The last ten commands entered are stored in a command buffer (cyclic buffer). By entering the
following special characters, these commands can be displayed again in the Edit line of the
customer monitor.
"Arrow-up" Decrement pointer in the command buffer, i.e. when entered the first time, the
command last executed appears in the Edit line; when entered again, the
penultimate command is displayed and so on.
"Arrow-down" Increment pointer in the command buffer.
Reserved.

Structure of the Monitor Windows

The customer monitor supports three windows.
1) Work window ("Work")
All user entries are displayed in the Work window and each output in this window can also be
recorded.
2) Lines window ("lines")
Display of line graphics (see "Observer" or separate documentation for the Transient Recorder)
3) Bars window ("bars")
Display of bar graphics (see "Observer")
In usual Windows fashion, the mouse can be used to move the windows or alter their size as
required. Clicking with the mouse activates them.
Besides these mouse-controlled actions, the commands from the menu title "Windows" enable
access to the window management function.
Reserved.

WINDOW MENU
Commands for Opening, Altering and Closing Windows
"Window Work open"

Opens the Work window.
"Window Lines open"

Opens the window for line graphics.
"Window Tile’”
Arranges the opened windows uniformly over the screen.
“Window Bars open"

Opens the window for bar graphics.
Options:
Horizontal : arranges the windows under one another
Vertical : arranges the windows side-by-side
"Window Set"
Divides the screen between line graphics and the "Work" window.
Options:
1) Horizontal : arranges the windows under one another
Vertical : arranges the windows side-by-side
2) 1/1 : ratio of line graphics to Work window
2/1
3/1
4/1
1/2
1/3
1/4
“Window Cascade”
Cascades the opened windows
Reserved.

"Window Close"
Closes the active window.
“Window close All”

Closes all windows ("Work", "lines" and “bars”).
"Window Exit"
Ends the customer monitor
Reserved.

Set Menu
General Commands
Reserved.

"Set Port"
Sets the port via which communication with the target computer is to take place.
Options:
"COM1"
"COM2"
"COM3"
"COM4"
Note: When the customer monitor is started, either Port 1 or Port 2 is initialized, depending on
which port is available. If both ports are available, Port 1 is initialized. This mechanism is disabled
if the "Set Port" command is entered in the initialization batch file "INIT.MON", thus explicitly
specifying the desired port.
e.g. "Set Port COM2" → Port 2 is initialized
Reserved.

"Set Baudrate"
Sets the baud rate.
Options:
9600 Baud
19200 Baud
38400 Baud
57600 Baud
115.2 kBaud
After the target computer has been switched on or after a reset, its serial interface is initialized at
38400 baud (8 data bits, 2 stop bits and no parity bit). The PC port selected is correspondingly
initialized when the customer monitor is called.
The baud rate may be changed online using the command "Set Baudrate". Upon using this
command, the baud rate of the PC’s serial interface and the SIBAS 32 CPU are modified.
In addition it is also possible to change the baud rate through entering the command in a monitor
batch file (e.g. in the initialization file "INIT.MON", see 3.5.4). A monitor mode is thus set in which the
customer monitor "polls" the target computer continuously in order to establish whether its baud rate
has changed. This is the case, for example, after start-up or after the target computer has been
reset (see default setting). The customer monitor then searches for the baud rate of the target
computer and automatically switches over to communication at the desired baud rate. During this
process, the mouse pointer appears as a cross (otherwise as an arrow).
Note: After starting the Customer Monitor, the PC will attempt using the default serial interface
settings to communicate with the SIBAS 32 Controller. If through previous service work the baud
rate had been changed and the automatic baud rate selection is not active then no
communications can be achieved. The customer monitor reports this with "Check Serial
Connection!” In order to make communications possible; the baud rate of the customer monitor
must be set to that of the target PC or a reset on the SIBAS 32 controller must be done. The
message will also appear if the baud rate is changed online and a reset of the SIBAS 32
controller is then made.
E.g. "Set Baudrate 19200 Baud"

→ The set port is initialized with a baud rate of 19200 baud.
Reserved.

"Set String"
Specifies paths and/or file names for work files.
Options:
1) General
"/Graphic" : Path for temporary work file for line graphics
"/Record" : Name and path for record file
Observer: (only in conjunction with Central Processing Unit)
"/CNN" : Name and path for current connector file ("Observer")
TRACO: (only in conjunction with Transient Recorder → separate documentation)
"/CFG" : Name and path for "TRACO" configuration file
"/Data" : Path for data files during automatic read out
("Autoread" command "TRACO“)
2) File (complete file name incl. path)
For displaying line graphics, a temporary work file ("GRAPH.TMP") is required from the customer
monitor. The path of this file can be specified with the "Set String /Graphic" command.
The customer monitor enables all outputs in the Work window ("Work") to be recorded. The name of
this record file (incl. path) is specified with the "Set String /Record" command (see 4.2.6).
If the name (incl. path) of a connector file ("/CNN") is specified, the "Observer" stores in this file the
names of the last twelve connectors or signals displayed. When the "Observer" is called, these
names are then displayed to the user in a dialog box so that he does not need to enter them again.
The "/CFG" switch is of interest only in connection with the Transient Recorder ("TRACO"). It
specifies the configuration file, which is to be used for reading out data or during starting of the
Transient Recorder, unless the configuration file corresponding to the identifier stored in the
"TRACO" is to be used.
The "/Data" switch is also of interest only in connection with the Transient Recorder ("TRACO").
During automatic read-out of the "TRACO" data (see "Autoread" command in the documentation
concerning "TRACO"), the names of the files in which the "TRACO" data records are to be stored
are allocated according to PC date and the configured "TRACO" identifier by the customer monitor.
The "/Data" switch is used to specify the directory in which these files are to be stored. Unless this
is specified, the data are stored in the directory of "MONI.EXE" or "MONI32.EXE" or in the default
directory selected by means of the environment variable "SI_Default" (see Section 2.3).
It is advisable to enter the commands for setting the strings in the initialization batch file, "INIT.MON"
(see 4.2.4).
E.g. 1)"Set String /Record-File: C:\PRJ\WORKBNCH\MONITOR\PROT.MON" If recording of

the Work window is activated ("Set Record"), the record will be
stored in the file specified.
2)"Set String /Graphic-File E:\" This specifies the temporary work file "e:\graph.tmp" for
display of the line graphics.
Reserved.

"Set Make"
Creates a monitor batch file.
Options:
"INIT.MON" : onetime automatic execution when the monitor is called

"BATCH1.MON" : batch file with the assigned name „BATCH1.MON“
"BATCH File:" : batch file with individually selectable file name (incl. path)
Monitor commands can be stored with the "Set Make" command in monitor batch files and activated
for execution with the "Set Execute" command (see 4.2.5). The batch file "INIT.MON" is an
exception and is executed automatically (if implemented) for the purpose of initialization after the
customer monitor has been called.
All selection and input options, which are visible in the Edit line on initiation of a command, are
recognized automatically. Commands which are nested at a lower level, namely those which require
further entries to be made after initiation of the command, remain interactive in batch mode. The
command with all its options is called automatically.
Calling of application-specific background programs (see 4.5.7) can also be automated in this way.
With the "Set Make" command, the customer monitor is set to a recording mode in which the
commands called are not executed but is only entered in the batch file. This recording mode is
cancelled by pressing Ctrl C.
Note: Monitor batch files can later be commented and structured with help of any text editor in
order to improve the readability of the outputs during execution of the batch file. Each line of a
monitor batch file that cannot be interpreted as a command line is taken as a comment line during
the execution of the batch file and is output in the Work window.
Examples of possible batch files:
1) "INIT.MON" Run-up control of the customer monitor
When the customer monitor is called, the baud rate is automatically increased, the background
colour of the edit line is set to white and a name for the record files is allocated.
"Set Make INIT.MON" ; Creates the batch file
Set Baudrate 56700 Baud

Set Colour Background / White
Set string /record file: C:\PRJ\WORKBNCH\MONITOR\PROT.MON
The commands are executed automatically after the next monitor start.
2) Any monitor batch file with individually selectable file name (incl. path)
Reserved.

In a control unit with a central processor and two signal processing units, there is to be executed
on these processor modules a software update of the operating system and of user specific
software without further interactions. The update should be executed via a monitor batch file.
Since the commands called in the record mode of the „Set Make“ command are not executed,
there must first be generated two separate batch files for the central processor and the signal
processing unit.
„Set Make BATCH File : C:\PRJ\WORKBNCH\MONITOR\ZR_LOAD.MON“
; Generates the 1. Batch file
Hardw. RESET Monitor

Hardw. DSP
Hardw. DSP
Hardw. Sys. Flash Program File: C:\SIBAS32\CUST_MON.130\OSZR0130.LOC
Hardw. User Flash Program File: C:\PRJ\PRJ_DEMO\ZR_DEMO.PGM
Hardw. RESET Normal
Execution:
"Set Execute BATCH File : C:\PRJ\WORKBNCH\MONITOR\DOWNLOAD.MON"
"Set Execute"
Executes monitor batch file.
Options:

"BATCH File" : batch file with individually selectable file name (incl. path)
With this command, the batch files generated with the "Set Make" command are executed
(see 4.2.4).
e.g. "Set Execute BATCH1.MON"

→ Calls monitor batch file "BATCH1.MON"
Reserved.

"Set Record"
Starts or terminates recording of the outputs in the Work window.
Options:
"Create" : Starts recording; an existing record file is deleted

"Append" : Starts recording; an existing record file is not deleted
"Stop" : Terminates recording
The "Set Record" commands start recording of all outputs in the Work window. A prerequisite is that
the "Set String /Record" command has disclosed in which file the record is to be stored (see 4.2.3).
It is possible to select whether the record file is to be overwritten or whether the new record is to be
added to the old one. The character set used for generating the record file can be modified via the
environment variable SI_PROT (see 2.3).
Before a record file can be read with an editor, recording must be terminated.
e.g. "Set Record Create" → Starts recording

"Set Record Stop" → Terminates recording
"Set Timeout"
Changes the timeout.
Options:
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.50
3.00
3.50
4.00
The timeout of the monitor, i.e. the maximum waiting time of the customer monitor for a response of
the target computer before an error message ("Timeout") is sent, can be changed by selecting a
multiplication factor. The timeout (ca. 2 seconds) set after start-up of the program is multiplied by the
factor selected.
Reserved.

"Set CoLor"
Sets the colour of text in the Edit line.
Options:
1) "Text" : Command refers to text

"Background" : Command refers to text background
2) "/Blue"
"/Green"
"/Red"
"/Yellow"
"/Black"
"/White"
"/Magenta"
Basic setting: yellow background, black text
e.g. "Set Colour Background /Red" → Red background

"Set Colour Text /Black" → Black text
Note: The colours for the window background, menu lines etc. can be set by means of the
Windows system control.
"Set Info"
Displays the versions of the PC software and operating system of the SIBAS 32 processing unit.
"Set Comment"
"Set Comment“ can be called in order to enter comments.
This activates a text input mode. The subsequent entries are not interpreted as commands but
appear on the screen as normal text. The text-input mode can be terminated by pressing CTRL C.
When directly called, the command allows specific comments to be made in record files (see 4.2.6).
If the contents of record files are generated by means of batch files, the batch job is stopped when
this command is executed and the user can enter comments (e.g. observations regarding the
process) which are then incorporated in the record file.
Reserved.

Applic Menu
Commands for Displaying and Setting Connectors, Signals and Function Packages and for
Expanding Menus.
Reserved.

"Applic. Func.Package"
Sets a function package.
This command is used to display all existing function packages. The function package selected is
set when the command is initiated. The result is that, when connector names are being searched for,
a search is first made in the function package, which has been specified. If the connector searched
for is located in this function package, the search time is thus reduced significantly - especially if the
target computer has only a restricted amount of computing time.
If the connector searched for is not located in this function package, the operating system searches
all the existing function packages.
"Applic. Connector"
For displaying and altering values of connectors and signals.
Connectors are inputs and outputs of function blocks. Signals are connectors or links between
connectors, which have a name of their own.
Options:
1) /Intern : Additional display of internal connectors

/Replace : Connector names, if existing, are replaced by signal names
2) /Cont : Continuous display

/Single : One-time display
3) ->CNN: : Connector or signal name (direct value can be specified for alteration)
Syntax -> name[, [value]]
With the command "Applic. Connector", the values of connectors or of signals can be displayed and
altered. The command is interactive, i.e. after the command has been initiated, the contents of the
selected connector or signal is displayed and the customer monitor waits for an input which can be
another value, a control character or both. If they are standardized connectors or signals, their value
(as well as the entry of an alteration) is displayed in a physical format.
Connector or signal information can only be altered if the customer monitor during configuration of
the control software has approved alteration of the connector or of the signal. An attempt to alter
connectors or signals, which have not been approved for alteration, is acknowledged with the
message "Insufficient Access right". Alteration of connector or signal information can be suppressed
in order to maintain software consistency. The customer monitor responds to these attempts at
alteration with the message "Update not possible!”
The following activities are possible by entering following control characters:
a) home or ';' → Displays the same connector
b) down-arrow or ',' → Displays the next connector
c) up-arrow or ':' → Displays the previous connector
d) right-arrow → Displays the 1st connector of the next block
Reserved.

e) left-arrow → Displays the 1st connection of the previous block

f) page down → 1st connector on the next SIBAS G sheet
g) page up → Last connector of previous sheet
f) enter → Cancels the command
The access to function blocks is supported according to their location on the sheets. The first block
of the sheet is located at the top left, the last at the bottom right.
During continuous mode ("/Cont. "), the continuously repeated display can be stopped by pressing
any key. It is then possible to proceed as described above. When a control character is entered, the
display reverts to continuous mode.
If a comma is added after the connector name or signal name, when the command is entered, the
command is no longer an interactive one, i. e. it does not expect further input. If another value is
input after the comma, this value is incorporated as a modification without further interaction. The
suppression of interaction supports especially the creation and execution of batch files.
e.g. "Applic. Connector /Single ->CNN: INT1.TI"

→ The connector, INT1.TI, is displayed and the user can assign a
new value to the connector if alteration is allowed on the
"CUSTOMER" operator level. By entering a control character,
the user can display further connectors but no internal
connectors are displayed and connector names are not
replaced by signal names.
Reserved.

"Applic. View"
For displaying the values of input and output connectors of a function block.
Options:
1) /Intern : Additional display of internal connectors

/Replace : Connector names are replaced by signal names
2) ->CNN: : Connector or signal name

Syntax -> name[,]
With the "Applic. View" command, the values of connectors of a function block can be displayed.
They are displayed from the indicated connector onwards, i. e. if the indicated connector is not the
first one of a function block, the connectors in front of this one are not displayed. The command is
interactive, i. e. after the command has been initiated, the connector information is displayed and the
customer monitor waits for a control character to be entered. If the connectors are standardized
ones, their values are displayed in terms of physical units.
The following activities are possible by entering following control characters:
a) home or ';' → Displays the same block
b) right-arrow → Displays the next block
c) left-arrow → Displays the previous block
d) page down → 1st block on the next SIBAS G sheet
e) page up → 1st block of the previous sheet
f) enter → Cancels the command
The access to function blocks is supported according to their location on the sheets. The first block
of the sheet is located at the top left, the last at the bottom right.
If a comma is added when the command is called, the command is cancelled automatically after the
connector information of a block has been shown.
Note: During normal mode, it may happen that chronologically inconsistent data are displayed
since the connectors of the block are not read out with an interrupt inhibit.
e.g. "Applic. View /Replace ->CNN: INT1.TI"

→ The connectors of the INT1 block are displayed. The connector
names are replaced by signal names, if possible.
Reserved.

"Applic. Signal"
For displaying and altering signals.
Signals are connectors or links, which have their own name.
The procedure is analogous to that for the "Applic. Connector" command.
The input and output values of function blocks as well as the values of links, which do not have their
own name, are not displayable with this command.
"Applic. Observer"
For real-time recording of connectors.
Options:
1) /Bars : On-line display of bar graphics
2) /Values : On-line display of connectors (in physical units)
3) /Lines to File: : Off-line display of line graphics

If the line graphics are to be displayed, the full path of a file in which the data
are to be stored must be specified when the command is called.
The operating system maintains a cyclic storage in which it can record up to eight connectors after
elapse of a time slice, which can be selected by the user. The cyclic storage can store 1000 values.
The recording of hardware connectors and reciprocal time-relative connectors (R-type) is not
supported.
This recording mode of the operating system is started by means of the "Observer" command of the
customer monitor. The monitor user selects a time slice and, after this has elapsed; the operating
system makes the entries into the cyclic storage. Since the time-slice control function is only active
during normal mode, the Observer must only be called during normal mode. If one of the two
switches, "/Bars" or "/Values", is selected by the user, the operating system carries out an on-line
background transfer of the recorded data to the PC. The customer monitor then displays the
transferred data in the form of bar graphics ("/Bars") or/and displays them in terms of physical units
("/Values") in the Work window.
Since the data are transmitted in the background, whether all recorded values are transferred on-line
or only some of them depends on the workload of the target computer, the baud rate of transfer and
the time-slot pattern in which the connectors are scanned. In the case of slow processes, it is also
possible - with correspondingly slow scanning - to transfer all the values on-line at regular time
intervals and to record the output in the Work window at the same time.
After the "Applic. Observer" command has been initiated; the customer monitor waits for the user to
enter the names of the connectors or signals, which are to be recorded. The customer monitor notes
the last twelve names input by “Observer” and the user can select eight of them in a dialog box. If he
wishes to enter connector names which are not yet contained in the dialog box, he must terminate
entry via the dialog box by pressing ENTER or double-clicking with the mouse. The selected
Reserved.

connector names are accepted and the remaining names can be entered with the keyboard. The
"Observer" command can be cancelled by pressing Ctrl C.
With the "Set String /CNN-File:" command, the user can define a connector file in which the entries
of the above dialog box (connector or signal names) are stored so that this information is not lost
even after exiting the customer monitor. The connector file can be edited with an ASCII editor.
After the connector or signal names have been entered, the user must use a dialog box to select the
desired time slice at the end of which the operating system is to record the connectors.
Possible time slices:
T1
T2
T3
T4
T5
T6
T7
T8
The monitor user can define a Stop condition which causes the operating system to terminate
recording and transfer the data in the cyclic storage to the PC, provided that the switch "/Lines to
File:" has been selected. The Stop condition is linked to the first two connectors. It is possible to
stipulate that recording is terminated only when the connector value is equal to, greater than or less
than a reference value to be specified. In addition, the two Stop conditions can be logically linked
with an 'OR' or an 'AND' connection to one another. Furthermore, the user can choose whether
recording is to terminate immediately when the Stop condition is reached or whether recording is to
continue until 50 % of the cyclic buffer storage is filled with "post-history".
Options:
CNN_1 = REF_1 : Stop condition for connector 1

CNN_1 > REF_1
CNN_1 < REF_1
NO REF_1 : No Stop condition for connector 1
CNN_2 = REF_2 : Stop condition for connector 2

CNN_2 > REF_2
CNN_2 < REF_2
NO REF_2 : No Stop condition for connector 2
TR_1 || TR_2 : Logical "OR" connection of Stop conditions of connector 1 and 2

TR_1 && TR_2 : Logical "AND" connection of Stop conditions of connector 1 and 2
00 % : Immediate termination when Stop condition reached

50 % : Fill 50 % of buffer with "post history"
is ignored if "/Lines to File:" has not been selected
Reserved.

If no Stop condition has been defined, recording must be terminated via the keyboard.
Two options:
a) CTRL C → Termination of recording and transfer of cyclic buffer storage if "/Lines to
File:" has been selected: graphic display of recorded connectors.
b) CTRL S → Termination of recording and no transfer of cyclic buffer storage even if
"/Lines to File:" has been selected.
If a Stop condition has been defined, the customer monitor requests the user to enter the reference
value in terms of physical units.
The transfer of data can be terminated by pressing CTRL C.
Notes on the display of connectors

1) Display in the Work window ("Work")
- Connectors displayed in terms of physical units
- Displayed "on-line" (i.e. if the communications link is overloaded, values may be "lost")
- The display can also be recorded (see 4.2.6)
- Same sequence as for bar graphics display
2) Bar-graphics display ("bars")
- Display related to "100 % value" of the connector
- Displayed "on-line" (i.e. if the communications link is overloaded, values may be "lost").
Reserved.

- Bar legend: Name of the connector or signal

Unit of the connector displayed
"100 % value" in physical units
- Display of positive values: solid bars
- Display of negative values: shaded bars
3) Line-graphics display ("lines")
- Display can be altered by means of "Graphic" commands (Position, Time/Div, and Unit/Div)
- Dashes at the left-hand side of the window denote the zero lines
- The time shown (top right) denotes the time before/after the recording is stopped
'-' → Time before recording stopped
'+' → Time after recording stopped
- At the right-hand side of the window, the designation of the connectors and the scale on which
they are displayed are shown. At the bottom right, the time scale is displayed.
- The horizontal and vertical scroll bars and sliders can only be operated with the mouse.
- After recording has been terminated ("Observer"), the data must first be transferred. During the
transfer time, the customer monitor changes the mouse pointer into an hourglass.
- The values of the time denoted by the cursor are displayed in physical units on the right next to
the connector or signal name.
- The cursor is moved with the following:
right or left arrow : Slow movement
shift right or left arrow : Rapid movement
or
Ctrl right or left arrow
If the graphics window has not yet been opened when the "Observer" is started, the customer
monitor opens the Work and graphics windows automatically. The operator, however, can organize
the windows as required; they are then no longer altered.
"Applic. Buffer"
This function is used to set software values in the memory. Changing a connector value in the
memory will cause SiBAS to use the change each time it is started up.
Options:
1) /Edit->CNN : Adds of changes the specified connector in the buffer
2) /Del -> CNN : Deletes the specified connector from the buffer
3) /Release : Saves the buffer to the CPU card’s memory
4) /Clear : Erases all buffer values
Selecting “/Edit” but not entering a connector will display the first value in the buffer. Pressing the
down arrow will show consecutive values and then repeat starting with the first value. Each value is
indexed and a total of 32 can be stored in the buffer at one time.
Reserved.

"Applic. Report"
For calling the run-up prompt or a FP prompt.
Option:
Name of function package
With the "Applic. Report" command, the run-up prompt configured for the program is displayed in the
Work window. If a name of a function package is entered as well, the configured function package
prompt is displayed.
"Applic. Legitimation"
For setting passwords.
This command enables function package passwords to be entered, which permit access to
connectors, and signals, which have been assigned a password. The passwords are "forgotten" by
the customer monitor as soon as the program is exited.
If connectors or signals are accessed which are in a function package protected by a password, the
message "Insufficient Access Right" is displayed.
"Applic. Menu"
For expanding the monitor menu with "Background" programs.
The Menu command expands the monitor menu by adding the titles of the "Background" programs,
which have been specifically provided for the project.
Reserved.

Hardw Menu
Hardware-Oriented Access via the Customer Monitor
Reserved.

Access to the 6FH9263 Central Processing Unit
"Hardw. User Flash"

For deleting and loading user Flash-EPROM’s.
Options:
1) Erase → Only deletes user Flash-EPROM’s
Program File : → Deletes user Flash-EPROM’s and loads user program
2) File: → File name of the user program (with complete details of the
path)
This command is for deleting or loading user Flash-EPROM’s. The requirements for loading project-
specific software are as follows:
• The Central Processing Unit is in "Monitor Only" mode.
If the Central Processing Unit is in normal mode, the message "Command online not possible!"
is displayed.
• The programming jumper is plugged into the front panel of the Central Processing Unit. If the
programming jumper is not plugged in, the message "Programming jumper not plugged!" is
displayed.
The file selector (F1 key) can be used to help the user enter the file name.
e.g. "Hardw. User Flash Program File: C:\PRJ\PRJ_DEMO\ZR_DEMO.PGM"

→ The program, ZR_DEMO.PGM, is loaded into the user Flash-
EPROM.
With version 1.20 and upwards of the operating system, it is no longer necessary to delete ("Hardw.
User Flash Erase" command) the user Flash-EPROM before loading a program. Deletion is
automatically carried out by the programming command.
During deletion/loading, the customer monitor changes the mouse pointer into an hourglass. The
following displays appear in sequence on the Central Processing Unit and the PC.
• 7-segment display CPU → 'L' Loader is being loaded into the RAM of the CPU
• 7-segment display CPU → '2' Program is being deleted/loaded
• Messages on the PC → "Erasing Flash Memory!"
→ "Loading Code!"
→ "Flash Memory programmed!"
→ "Reset Detected!"
After completion of loading, there is only an automatic "Monitor Only" reset with version 1.20 and
upwards of the operating system. For older versions of the operating system, this "Monitor Only"
reset has to be triggered after loading by pressing the Reset button on the CPU (recessed red
Reserved.

pushbutton) while holding down the "Monitor Only" mode pushbutton (non-recessed black button,
top) or by initiating the command "Hardw. RESET Monitor".
Increasing the baud rate setting can speed up the loading process.
Note: The Central Processing Unit has the following amounts of memory for project-specific
software:
• 1.75 Mbytes Flash-EPROM (ZR 6FH 9263-3C)
• 3.75 Mbytes Flash-EPROM (ZR 6FH 9263-3D or -3E) or
• 7.00 Mbytes Flash-EPROM (ZR 6FH 9263-3F)
Attention: The Central Processing Units 6FH 9263-3C and -3D have two physical Flash-EPROM
areas of which the 0.75 or 1.75 Mbytes are a physical component of the operating system Flash-
EPROM.
If the program to be loaded exceeds the 1 Mbyte or 2 Mbytes limit, the operating system
automatically creates a copy of the operating system in the RAM and deletes the operating
system Flash-EPROM. If the CPU is switched off or reset during deletion/loading, the operating
system in the CPU is deleted. The operating system must then be re-loaded by booting.
"Hardw. Clock"
For setting and displaying the CPU clock.
Options:
Read : Reads out CPU clock

Set : Sets CPU clock
Enter: Day/ Month / Year
Day of the week
Hrs.: Min.: Sec.
Reserved.

"Hardw. DSP"
For switching to the monitor of a Signal Processing Unit or a Transient Recorder module.
With this command, the Central Processing Unit is switched to "Transparent Mode" in which it
exchanges monitor commands and data with a 6FH9265 Signal Processing Unit or a 6FH9388
Transient Recorder module via the dual port RAM. The customer monitor can thus communicate
with subsystem modules, without direct access to the subsystem or the latter's service interface
being necessary.
When this command is called, all Signal Processing Units or Transient Recorder modules detected
by the operating system of the CPU are presented for selection in a dialog box. The required link is
established by making a suitable selection.
Note: If the command is called via a monitor batch file, displaying the dialog box and
corresponding interaction can be avoided by adding the name of the digital signal processing unit
in the command line with a text editor in the batch file (e. g. „Hardw. DSP SIP_1“). The names
valid in the project can be found in the project documentation or in the dialog box displayed
during the interactive call.
This "Transparent Mode" is exited with the "Hardw. ZR" command.
"Hardw. BCD"
For interrogating or simulating the BCD switch on the front panel of the Central Processing Unit.
Options:
Disp./Mod. : Displays/alters the "Software BCD switch"

Info : Interrogates the significance of the BCD switch positions
The significance of BCD switch positions:

0 → Normal mode
1 → All operating system access to the control software is suppressed during run-up in
"Monitor Only" mode.
2 → No significance → normal mode
7 → Start-up memory activated if released
9 → The BCD switch is simulated by the operating system ("Software BCD switch").
Switch position 9 has a special significance and cannot be read back. In this case, the operating
system simulates the BCD switch and sends back the position of the activated "Software BCD
switch" which can be set and read by means of this monitor command.
Reserved.

Because the BCD switch has different positions, the operating system can start running in different
modes after a reset or start-up. For the commissioning of installations where the control units are
inaccessible or difficult to reach, the BCD switch can be set to 9. The user can thus simulate switch
positions 0 to 8 via the service interface.
e.g. "Hardw. BCD Disp./Mod."

→ For positions 0 to 8, the switch position is displayed after this
command has been called. For position 9, a dialog box appears
which indicates the position of the "Software BCD switch".
Making an appropriate selection can modify this.
"Hardw. RESET"
RESET command
Options:
Normal : Normal mode

Monitor : "Monitor Only" mode
In the SIBAS 32 control unit, the RESET command triggers the following activities:
1. Interrupt disables (if in normal mode)
2. In normal mode, event class G9 is called.
3. The "RESOUT" signal of the Central Processing Unit is activated in the backplane bus
4. "RESOUT" is present for 300 ms.
5. "RESOUT" is deactivated again.
6. The CPU operating system branches to the start of its program.
By activating the "RESOUT" signal, this command also affects the control unit periphery, e.g. the
Signal Processing Units and communications modules. In the event of a "Monitor Only" reset, the
operating system also ensures that the Signal Processing Units change to "Monitor Only" mode as
well.
After run-up of the Central Processing Unit, the message "Reset Detected!" is displayed on the PC.
The monitor prompt indicates in which operating mode the run-up of the CPU has taken place.
Note: During normal mode, the control unit software can block calling of the RESET commands. If
the RESET command has not been enabled, the message "Reset online not possible!" is
displayed.
Reserved.

"Hardw. Sys. Flash"

For deleting and loading the operating system Flash-EPROMs.
Options:
1) Erase → Erases the operating system Flash-EPROMs
Program File : → Deletes operating system Flash-EPROMs and loads operating

system
2) File: → File name of the operating system (with complete details of the
path)
This command is for deleting or loading the operating system Flash-EPROMs. The requirements for
loading an operating system are as follows:
• The processing unit is in "Monitor Only" mode.
If the Central Processing Unit is in normal mode, the message "Command online not possible!"
is displayed.
• The programming jumper is plugged into the front panel of the Central Processing Unit. If the
programming jumper is no plugged in, the message "Programming jumper not plugged!" is
displayed.
As an aid to editing, the "F1" key can be pressed to call the "File selector", with which the desired file
can then be selected.
e.g. "Hardw. Sys. Flash Program File: C:\SIBAS32\CUST_MON.130\OSZR0130.LOC"

→ The OSZR0130.LOC operating system is loaded into the
operating system Flash-EPROM.
After the command has been initiated, a box appears asking for confirmation that the operating
system is to be loaded.
From version 1.20 and upwards of the operating system, it is not possible to delete ("Hardw. Sys.
Flash Erase" command) the operating system Flash-EPROMs before loading a program. Deletion is
carried out automatically by the programming command.
During deletion or loading, the customer monitor changes the mouse pointer into an hourglass. The
following is then displayed in sequence on the Central Processing Unit:
• 7-segment display on the CPU → 'L' Loader is being loaded into the RAM of the CPU
• 7-segment display on the CPU → '2' Deletion/loading for the operating system is
taking place
• Messages on the PC → "Erasing Flash Memory!"
→ "Loading Code!"
→ "Flash Memory programmed!"
→ "Reset Detected!"
Reserved.

After the operating system has been loaded, a "Monitor Only" reset is carried out automatically if
version 1.20 (or higher) of the operating system has already been loaded. With older versions, a
"Monitor Only" reset has to be triggered after loading by pressing the Reset button on the CPU
(recessed red pushbutton) while holding down the "Monitor Only" mode button (non-recessed black
pushbutton)!
Attention: After a new operating system has been loaded, the project-specific software also
has to be re-loaded!
Increasing the baud rate can speed up loading!
Note: If the control unit is switched off or reset during loading/deletion, the operating system in the
CPU is deleted. The operating system must then be re-loaded by booting.
Reserved.

"Hardw. BOOT DSP"

If there is no operating system in the operating system Flash-EPROMs of the Signal Processing
Unit, the processor has to be re-booted. Booting can be carried out via the dual port RAM of the
Signal Processing Unit.
In the Central Processing Unit, a program must have been loaded in which access to the Signal
Processing Unit to be booted is configured!
The following procedure is necessary:
1. Plug in the programming jumper on the front panel of the Signal Processing Unit.
2. Plug the connecting cable into the service interface of the Central Processing Unit and switch the
Central Processing Unit to "Monitor Only" mode.
The BCD switch of the Central Processing Unit must not be in the "1" position!
3. Call the customer monitor.
4. Call the command "Hardw. BOOT DSP" and enter the full file name for the loading module of the
operating system.
e.g. "Hardw. BOOT DSP /OS: C:\SIBAS32\CUST_MON.130\OSSI0127.LOD"
The file selector (F1 key) can be used to help enter the file name. Do not initiate the command
yet.
5. Press and hold down the BOOT button on the DSP (recessed black pushbutton, below) and the
RESET button on the DSP (recessed red pushbutton).
6. Initiate the command, "Hardw. BOOT DSP", prepared under point 4.
After the command has been initiated, a dialog box, "BOOT DSP", appears which must not be
acknowledged yet. If there are several Signal Processing Units in the SIBAS 32 control unit, a
decision first has to be made on which Signal Processing Unit is to be booted.
7. Release the RESET button on the DSP while continuing to hold down the BOOT button.
Consequence:
7-segment display DSP → '1' DSP in BOOT mode
8. Release the BOOT button on the DSP.
9. Confirm the "BOOT DSP" in the dialog box.
Consequences:
7-segment display DSP → 'L' Loader is being loaded into the RAM of the DSP
7-segment display DSP → ' ' Deletion taking place for operating system
Message on the PC → "Erasing Flash Memory ! "
7-segment display DSP → '0' Loading taking place for operating system
Message on the PC → "Loading Code !"
10. Wait until loading is completed
Message on the PC → "Flash Memory programmed!"
and the reset has been carried out.
Message on the PC → "Reset Detected!”
11. The customer monitor now enables further operations on the booted DSP, e.g. loading of
project-specific software by means of "Hardw. Flash" or return to operations on the Central
Processing Unit by means of "Hardw. ZR"
Reserved.

Access to the Signal Processing Unit
"Hardw. Flash"
For deleting and loading Flash-EPROMs.
Options:
1) Erase → Deletes Flash-EPROMs
User Code File : → Deletes Flash-EPROMs and loads project-specific software
New OS File : → Deletes Flash-EPROMs and loads operating system
2) File: → File name of the operating system (with full details of path)
This command is for deleting or loading Flash-EPROMs. The requirements for loading are as
follows:
• The SIBAS 32 control unit is in "Monitor Only" mode.
If the Signal Processing Unit is in normal mode, the message "Command online not possible!" is
displayed.
• If only the Signal Processing Unit is switched to "Monitor Only" mode and the Central Processing
Unit remains in normal mode, the messages "Time out !" and "Loader not found!" are displayed.
After these messages, it is necessary to reset the SIBAS 32 control unit and call the customer
monitor again.
• The programming jumper is plugged into the front panel of the Signal Processing Unit.
If the programming jumper has not been plugged in, the message "Programming jumper not
plugged!" is displayed.
The file selector (F1 key) can be used to help enter the file name.
e.g. "Hardw. Flash User Code File: C:\PRJ\PRJ_DEMO\DSP_DEMO.PGM"

→ The program, DSP_DEMO.PGM, is loaded into the Flash-
EPROMs.
From version 1.20 and upwards of the operating system, it is no longer necessary to delete ("Hardw.
Flash Erase" command) the Flash-EPROM before loading a program or operating system. Deletion
is carried out automatically by the programming command.
During deletion or loading, the customer monitor changes the mouse pointer into an hourglass. The
following messages appear in sequence on the Signal Processing Unit and the PC:
• 7-segment display DSP → ' ' Erasing
• Message on the PC → "Erasing Flash Memory !"
• 7-segment display DSP → '0' Loading
Reserved.

• Message on the PC → "Loading Code !"

→ "Flash Memory programmed !"
→ "Reset Detected !"
After the operating system has been loaded, there is an automatic software reset ("Monitor Only"
mode) if version 1.20 (or higher) of the operating system has already been loaded. With older
versions, a "Monitor Only" reset is to be triggered after loading by pressing the reset button on the
DSP (recessed red pushbutton) while holding down the "Monitor Only" mode button (non-recessed
black pushbutton)!
Attention: After a new operating system has been loaded, the project-specific software has
to be re-loaded!
Increasing the baud rate can speed up loading!
Note: If the control unit is switched off or reset during deletion/loading, the operating system on the
Signal Processing Unit is deleted. The operating system must then be re-loaded by booting.
"Hardw. ZR"
For reverting to the monitor of the Central Processing Unit.
With this command, the activated "Transparent Mode" is terminated by means of the "Hardw. DSP"
command.
Reserved.

"Hardw. BOOT ZR"

If there is no operating system in the Flash-EPROMs of the Central Processing Unit, booting is
necessary. Booting can be carried out via the dual port RAM of a Signal Processing Unit if this
module is plugged into a control unit slot, which is accessed via the CSP15 select signal. More
information on this topic can be found in the project documents.
The Signal Processing Unit must already have been loaded with an operating system.
The following procedure is necessary:
1. Plug the programming jumper into the front panel of the Central Processing Unit.
2. Plug the connecting cable into the service interface of the Signal Processing Unit and switch the
Signal Processing Unit to "Monitor Only" mode.
3. Call the customer monitor.
4. Call the command "Hardw. BOOT ZR" and enter the full file name for the loading module of the
operating system.
e.g. "Hardw. BOOT ZR /OS: C:\SIBAS32\CUST_MON.130\OSZR0130.LOC"
The file selector (F1 key) can be used to help enter the file name.
After the command has been initiated, a dialog box, "BOOT ZR", appears which must not yet be
acknowledged!
5. Press and hold down the BOOT button on the CPU (recessed black pushbutton, below).
6. Press the RESET button on the CPU (recessed red pushbutton) and release.
(This sequence must be kept to; otherwise the RESET also affects the Signal Processing Unit!)
Consequence:
7-segment display CPU → '1' CPU in BOOT mode
7. Release the BOOT button on the CPU.
8. Confirm in dialog box, "BOOT ZR"
Consequences:
7-segment display CPU → 'L' Loader is being loaded into the RAM of the CPU
7-segment display CPU → '2' Deletion and loading taking place for the operating
system
Messages on the PC → "Erasing Flash Memory!"
→ "Loading Code!”
9. Wait until loading is completed.
Message on the PC → "Flash Memory programmed!”
10. Plug the connector into the service interface of the CPU.
11. Terminate the customer monitor and call again.
The customer monitor now enables further operations on the booted CPU, e.g. loading of
project-specific software by means of "Hardw. User Flash".
Reserved.

Graphic Menu
Commands for Displaying Line Graphics
"Graphic Load"
For loading graphics.
Options:
1) /Auto : Sets "Unit/Div" according to the maximum or minimum values
2) /Normal : Normal grid

/Tight : Tight grid
Possible entry:
File name (complete details of path or F1 → File selector)
With the "Graphic Load" command, it is possible to re-load and display files generated with the
"Observer" or the "TRACO". If the Graphics window is closed, it is opened automatically. Otherwise,
the windows are left as they are.
"Graphic Position"
For shifting individual lines.
Options:
1) /L1 : Shifts line down by 1 to 8 grid units

/L2
/L3
/L4
/L6
/L8
/L10
/L12
2) /H1 : Shifts line up by 1 to 8 grid units

/H2
/H3
/H4
Reserved.

/H6
/H8
/H10
/H12
3) Function: : Number of the line to which the command refers
Syntax: [Start.No.][,End No.]
e.g. 5 → Line 5
1,4 → Lines 1 to 4
7, → from line 7
,6 → to line 6
If no number is entered, the command refers to all lines.
"Graphic Time/Div"
For changing the time scale.
Options:
U1 us/Div
U2 us/Div
U5 us/Div
U 10 us/Div
U 20 us/Div
U 50 us/Div
U 100 us/Div
U 200 us/Div
U 500 us/Div
M1 ms/Div
M2 ms/Div
M5 ms/Div
M 10 ms/Div
M 20 ms/Div
M 50 ms/Div
M 100 ms/Div
M 200 ms/Div
M 500 ms/Div
S 1 sec/Div
S 2 sec/Div
Reserved.

S5 sec/Div
S 10 sec/Div
S 20 sec/Div
S 50 sec/Div
The command refers to all lines.
"Graphic Unit/Div"
For altering the scale in a vertical direction.
Options:
1) 10000 U/Div : Alters scale (unit/grid unit)

5000 U/Div
2000 U/Div
1000 U/Div
500 U/Div
200 U/Div
100 U/Div
50 U/Div
20 U/Div
10 U/Div
5 U/Div
2 U/Div
1 U/Div
0.5 U/Div
0.2 U/Div
0.1 U/Div
0.05 U/Div
0.02 U/Div
0.01 U/Div
0.005 U/Div
0.002 U/Div
0.001 U/Div

analogous to "Graphic Position"
e.g. "Graphic. Unit/Div. 100 U/Div Function: 2"

→ Alters the display of line 2 (100/Div)
Reserved.

"Graphic Display"
For masking out individual lines.
Options:
1) /ON : Line is displayed

/OFF : Line is masked out

analogous to "Graphic Position"
"Graphic Colour"
For setting the colour of the line graphics.
Options:
1) Lines : Command refers to lines

Grid : Command refers to grid
Text : Command refers to text in the Graphics window
Bgr.(Txt) : Command refers to text background in the Graphics window
2) /Blue
/Green
/Red
/Yellow
/Black
/White
/Magenta
/Colored : (only possible in connection with "Lines")
Reserved.

"Graphic Format"
Converting the data of the displayed line graphic into "CVS" format
Options:
1) /Complete : Converts the graphic completely

/Visible Cutout : Converts the visible cutout
2) Desired separation sign between the individual values
/Blank : Blank
/Tab : Tabulator
/SEmicolon : Semicolon
/COMMa : Comma
3) Desired headers
/Signal : Signal name

/Unit : Units of the individual signals
4) /Stamp : Time stamp for each recording cycle
5) /COMPlete : Indicates the file in which the converted graphic is to be stored

Input: File name (complete path or F1 → File selector)
Note: For the conversion into "CVS" format "." is used as decimal character.
Reserved.

Events Menu
STatistics
Reserved.

The menu STatistics provides information which events are logged in the TCU-internal diagnosis
system for AC HAUL TRUCK at present.
STatistics
diagnosis memory statistics:
DC: 819 * NO.: 1 BUS: SERIAL INTERFACE CARD FAILURE (G063)

DC: 1424 NO.: 1 IUW: OUTPUT CURRENT SUPERVISION (IDLE) INV B
DC: 1521 * NO.: 1 TMP: INVERTER MODULE TEMPERATURE A > APRS-LIMIT
DC: 1963 * NO.: 1 BEF: SHIFT LEVER VALIDATION FAILURE
Events marked with “*” are currently active.
History
The menu History shows the last 20 events in chronological order, beginning with the latest event.
History
!! diagnosis memory history !!
display: last event == older event
DC: 1424 : IUW: OUTPUT CURRENT SUPERVISION (IDLE) INV B

time event occured/disapp.: 10.05.99 8:03:34 / 10.05.99 8:03:36
DC: 1645 : TMP: ALTERNATOR STATOR TEMPERATURE > APRS-LIMIT

DC: 1963 : BEF: SHIFT LEVER VALIDATION FAILURE

DC: 1779 : TMP: INVERTER COMPARTMENT TEMPERATURE > SHUTDOWN-LIMIT

Reserved.

LEL:Last EvL
The menu LEL:Last EvL shows the long version of the diagnosis data field belonging to the last event that
was logged in the diagnosis system. This data field was stored by the TCU at the same time when the event
occurred. It is a snap shot of all necessary information the Traction Control Unit (TCU) received when the
event happened. With this information deeper analysis of event cause(s) is possible.
LEL:Last EvL
AC HAUL TRUCK
=============
vehicle / TCU number .... : 001 / 1
CPU software version .... : 201.01
time of last memory delet.: 2.07.99 8:53:16
event code .............. : 1424

number of events ........ : 1
IUW: OUTPUT CURRENT SUPERVISION (IDLE) INV B

memory event number ..... : 45
time of event reset ..... : 0.00.00 0:00:00
vehicle status ........ : 0004 H |0000|0000|0000|0100|

status time (last/actual) : 0 ms / 4920 ms
TCU switch OFF/ON time .. : 425 s / 5040 ms
"internal" status info 1 : 003C H |0000|0000|0011|1100|
"internal" status info 2 : 0180 H |0000|0001|1000|0000|
status word TCU-selftest : FFF1 H |1111|1111|1111|0001|
status word inverter test : 0000 H |0000|0000|0000|0000|
infoword initial. DSP A : 0020 H |0000|0000|0010|0000|
infoword initial. DSP B : 0010 H |0000|0000|0001|0000|
control word 1 DSP A .... : 0000 H |0000|0000|0000|0000|
control word 1 DSP B .... : 0000 H |0000|0000|0000|0000|
status PT100 open circuit : 0000 H |0000|0000|0000|0000|
status temp. APRS system : 00FF H |0000|0000|1111|1111|
status temp. SHTS system : FFFF H |1111|1111|1111|1111|
status temp. superv. INVA : 00FF H |0000|0000|1111|1111|
status temp. superv. INVB : 00FF H |0000|0000|1111|1111|
contactor commands ...... : 0000 H |0000|0000|0000|0000|
contactor feedback ...... : 8FFF H |1000|1111|1111|1111|
device commands ......... : 0010 H |0000|0000|0001|0000|
device feedback ......... : FFFF H |1111|1111|1111|1111|
device feedback ......... : BFFF H |1011|1111|1111|1111|
status ESH 1 ............ : 0707 H |0000|0111|0000|0111|
.......
.......
.......
Reserved.

LES:Last EvS
The menu LES:Last Ev.S displays short diagnosis data about the last event that was logged in the
diagnosis system.
LES:Last EvS
AC HAUL TRUCK
=============
event code .............. : 1424


vehicle status ........ : 0004 H |0000|0000|0000|0100|

TCU switch OFF/ON time .. : 425 s / 5040 ms values DSP
DSPB G027 / DSPA G019
duty cycle inverter ..... : 0.0 % / 0.0 %
stator frequency reference: 0.0 Hz / 0.0 Hz
speed signal control loop : 0.0 1/s / 0.0 1/s
current component flux .. : -0.2 A / 0.2 A
current component torque : 0.1 A / -0.1 A
calculated torque ....... : -0.0 % / -0.0 %
calculated flux ......... : 0.0 % / 0.0 %
duty cycle braking chopper: 0.0 %
voltage/current/speed values:
trolley voltage/current : 0.0 V / -1.2 A
engine speed setpoint/act.: 23.0 1/s / 24.7 1/s
DC-link voltage setp./ch. : 0.0 V / 1300.0 V
DC-link voltage / current : 25.4 V / 2.4 A
................
.............
module temperature values inverter B / inverter A
invert. modules A201/A101 : 31 øC / 32 øC
........
Reserved.

DLL:DC,LastL
The menu DLL:DC,LastL requests the input of a fault code. If there is one or more events of this code stored
in the diagnosis memory, the diagnosis data field (long version) of the last event with this code will be
displayed.
DLL:DC,LastL
select diagnosis code : 1424
AC HAUL TRUCK
=============
event code .............. : 1424


vehicle status ........ : 0004 H |0000|0000|0000|0100|

"internal" status info 1 : 003C H |0000|0000|0011|1100|
"internal" status info 2 : 0180 H |0000|0001|1000|0000|
status word TCU-selftest : FFF1 H |1111|1111|1111|0001|
...
DLS:DC,LastS
The menu DLS:DC,LastS requests the input of a fault code. If there is one or more events of this code stored
in the diagnosis memory, the diagnosis data field (short version) of the last event will be displayed.
DLS:DC,LastS
AC HAUL TRUCK
=============
event code .............. : 1424

Reserved.

DAL:DC,All L
The menu DAL:DC,All L requests the input of a fault code. If there is one or more events of this
code stored in the diagnosis memory, the diagnosis data fields (long version) of all these events will
be displayed. Note: Only the FIRST three and LAST three occurrences of the same fault will display
in the memory long listing. Ex: If there was 20 occurrences of fault 872 when viewing the long listing
it will be possible to only see occurrences 1-3 & 18 – 20.
DAL:DC,All L
AC HAUL TRUCK
=============
event code .............. : 1424


vehicle status ........ : 0004 H |0000|0000|0000|0100|

...
DAS:DC,All S
The menu DAS:DC,All S requests the input of a fault code. If there is one or more events of this
code stored in the diagnosis memory, the diagnosis data fields (short version) of all these events
with his code will be displayed. Note: Only the FIRST three and LAST three occurrences of the
same fault will display in the memory long listing. Ex: If there was 20 occurrences of fault 872 when
viewing the long listing it will be possible to only see occurrences 1-3 & 18 – 20.
DAS:DC,All S
AC HAUL TRUCK
=============
event code .............. : 1424

Reserved.


vehicle status ........ : 0004 H |0000|0000|0000|0100|

ML:Memory L
The menu ML:Memory L shows all diagnosis data (long version) of every logged event starting with
the oldest. This menu is useful for maintenance staff as all information can be read into a file. Note:
Only the FIRST three and LAST three occurrences of the same fault will display in the memory long
listing. Ex: If there was 20 occurrences of fault 872 when viewing the long listing it will be possible to
only see occurrences 1-3 & 18 – 20.
ML:Memory L
AC HAUL TRUCK
=============
event code .............. : 375

number events (tot./test) : 1
IO: FAILURE ADC IO (G035)

vehicle status ........ : 0004 H |0000|0000|0000|0100|

...
........
AC HAUL TRUCK
=============
event code .............. : 52

number events (tot./test) : 1
DSPA: BUSY-MONITORING DSP A (G019)
Reserved.

MS:Memory S
The menu ML:Memory S shows all diagnosis data (short version) of every logged event starting
with the oldest. This menu is useful for maintenance staff as all information can be read into a file.
Note: Only the FIRST three and LAST three occurrences of the same fault will display in the memory
long listing. Ex: If there was 20 occurrences of fault 872 when viewing the long listing it will be
possible to only see occurrences 1-3 & 18 – 20.
MS:Memory S
AC HAUL TRUCK
=============
event code .............. : 373

IO: INCORRECT APPLICATION VERSION FPGA IO (G035)

vehicle status ........ : 0000 H |0000|0000|0000|0000|

AC HAUL TRUCK
=============
event code .............. : 372

IO: INCORRECT VERSION FPGA IO (G035)

vehicle status ........ : 0000 H |0000|0000|0000|0000|

..........
..........
AC HAUL TRUCK
=============
event code .............. : 890
Reserved.

...
CN:Clear Norm
Calling this menu will clear the diagnosis memory data with exception of still active events. Still
active events will remain stored in the diagnosis memory.
CA:Clear All
Calling this menu will first clear the diagnosis memory data completely. After that still active events
will be stored again with the current environment data (also including the current time).
Test-Code
This menu will lead to a diagnosis entry with the event code 2399. The menu allows to store a
diagnosis data field by monitor, although no fault occurred. The entry can be handled like every
other.
Test-Code
test event with code 2399 will be stored !
STatistics
diagnosis memory statistics:
DC: 2399 NO.: 1 TEST EVENT
Environment
The store and read mode for the diagnosis data field can be defined with this menu. The diagnosis
data field is divided in 8 groups of values.
If you select „0“ for the store mode, all data field groups will be stored for every event logged in. If
you select „1“ only the predefined groups (depending on the event code) of the data field will be
stored.
If you select „0“ for the read mode, the complete data field will be displayed when an output menu
for the long version of the data field is called. If you select „1“, only the predefined groups
(depending on the event code) of the data field will be displayed.
Please take into account that the combination „store only predefined groups“ / „read complete data
field“ is not possible.
Environment
Select the STORE-mode for the environment:
0: store all 8 environment groups (complete)
1: store only selected environment groups (variable)
1
Reserved.

Select the READ-mode for the environment:

0: read all 8 environment groups (complete)
1: read only selected environment groups (variable)
Users Menu
Reserved.

Operat.Data
The menu displays operation data stored in the TCU memory:
OPerat. Data
AC HAUL TRUCK: Operation Data Statistics

========================================
1 = time data
2 = energy data
3 = mileage indicator
4 = operating cycles
5 = Service Brake application counters
q = quit
Time data:
select: 1 to 4, q - quit - Strg C : 1
date / time ................... : 10.07.2003 12:06:16

vehicle number ................ : 8
Data valid since .............. : 10.07.2003 12:05:27
Oper. Hour Set Value........... : 2356 h
Truck Oper. Hours.............. : 1 h 0 min
TCU ON-time ................... : 0 h 1 min
Time in motion................. : 0 h 0 min
Clear statistic data ?

CLEAR by 'y' oder 'Y'
Abandon by every other input
y
---> time data has been cleared
To set oper hour value after loading new ZR software:

• Change connector OPH1.EN to 1
• Change connector OPH2.IN to the proper number of hours, i.e. read engine hour meter
• Select User-Oper data, option 1, and “y” to clear the counter and set hours = set value.
• Cycle 24V or use Hardw – reset- normal.
• Setting the proper oper. Hours will make fault downloads more useful since the truck hours
are listed there with each fault occurrence. Oper. Hours increase if engine is running.
Reserved.

Energy data:
date / time ................... : 10.05.1999 12:49:45

vehicle number ................ : 1
Data valid since .............. : 10.05.1999 12:47:03
DC-link energy consumption .... : 0 kWh
DC-link energy recuperation ... : 0 kWh
Clear energy data ?

CLEAR by 'y' or 'Y'
Milage indicator:
date / time ................... : 10.05.1999 12:50:04

vehicle number ................ : 1
Data valid since .............. : 10.05.1999 12:47:03
covered distance .............. : 0 miles
Do you want to clear the mileage indicator ?

CLEAR by 'y' or 'Y'
Reserved.

Operating cycles:
select: 1 to 4, q - quit - Strg C :4
date / time ................... : 10.05.1999 12:50:14

vehicle number ................ : 1
Data valid since .............. : 10.05.1999 12:47:03
operating cycles K301 ......... : 0
operating cycles K104 ......... : 0
time K104 has been closed ..... : 0 h 0 min
IPM firing counter ............ : 0
Clear operating cycles counters ?

CLEAR by 'y' or 'Y
Service Brake application counters:

This counter is available in ZR software 507.09 and later.
select: 1 to 4, q - quit - Strg C :5

date / time ................... : 16.02.2004 08:05:12
vehicle number ................ : 701
Data valid since .............. : 10.02.2004 07:52:34
Service Brake Applications:

Seconds on brake during this hour (hh:00 - hh:59);
5 - 10 mph ................: 0s
10 - 15 mph ...............: 0s
15 - 25 mph ...............: 0s
25 - 30 mph ...............: 0s
30+ mph ...................: 0s
Seconds on brake during this day (0:00 - 24:00);

5 - 10 mph .................: 0s
10 - 15 mph ................: 0s
15 - 25 mph ...............: 0s
25 - 30 mph ...............: 0s
Reserved.

30+ mph ...................: 0s
Seconds on brake during this week (SUN - SAT);

5 - 10 mph ................: 0s
10 - 15 mph ...............: 0s
15 - 25 mph ...............: 0s
25 - 30 mph ...............: 0s
30+ mph ...................: 0s
Seconds on brake since last clear (see Date valid since);

5 - 10 mph ................: 0s
10 - 15 mph ...............: 0s
15 - 25 mph ...............: 0s
25 - 30 mph ...............: 0s
30+ mph ...................: 0s
Clear Service application data?

CLEAR by 'y' oder 'Y'
n
Reserved.

Motor Temp
This menu option displays the temperature history of the wheel motors. It is used by Siemens for
future improvements to extend the wheel motor operating performance. This data should be
captured in a record file when possible and sent to Siemens E&A in Alpharetta, Georgia but not
cleared.
Example:
Both wheel motors temperature information
=========================================================
date/time........................11.03.2002 15:16:34
vehicle number................... 2055
Data valid since.................22.01.2002 12:14:00
Motor A TEMP between -50 to 40............. 1356

Motor A TEMP between 40 to 50.............. 0
………etc
Motor A TEMP between 250 to 260............ 0
Motor A TEMP between 260 to 280............ 0
Motor B TEMP between -50 to 40............. 1356

Motor B TEMP between 40 to 50.............. 0
……etc
Motor B TEMP between 250 to 260............ 0
Motor B TEMP between 260 to 280............ 0
Clear operating cycles counters ?

CLEAR by 'y' or 'Y
N ***** Always choose N unless specifically asked to clear the data. **
Reserved.

Resets
The menu serves to reset
• inhibits due to speed sensor failures
• inhibits due to the ground fault detection
Resets
Reset a speed sensor fault
1 = reset speed sensor failures

2 = reset ground fault inhibits
q = quit
select: 1 or 2, q - quit - Strg C : 1
Do you really want to reset the speed sensor faults ?

Confirm with ,y' or ,Y'
Quit with every other letter
Rest ground faults
1 = reset speed sensor failures

2 = reset ground fault inhibits
q = quit
Do you really want to reset the ground fault inhibits ?

Reserved.

Engine_Test
The menu provides functions to perform the engine load test. If the engine test-mode is not yet
active, the control system will ask for a password to enter the engine test menu:
Password is “slt”
If the password is correct and the truck is at standstill the following functions will be available:
Engine_Test
Diesel engine selfload-test-mode:

=================================
Operate engine with defined load.
Please enter password : slt
AC HAUL TRUCK: diesel engine selfload test
l: set parasitic HP loss

p: set net HP to alternator
m: start manual test
a: start automatic test
v: start the vibration test
f: stop the test
d: display engine data
e: display electrical data
t: terminate the test mode
q quit
l: define the parasitic HP loss including engine cooling fan, pump or air conditioner etc, the default
value is 150HP/250 HP when the engine fan is on. The setting range is 0 to 250hp.
p: define the net HP to alternator, this value factors in alternator efficiency then subtracts the
calculated auxiliary losses, the resultant value will be the total electrical power going to the grid box.
The setting range is 0 to 3000hp/3700 HP.
m: start manual test, there are two cases after setting the mechanical power loss and net power to
the alternator.
1. The setting power value is less than the engine overloaded value, about 500KW. The engine
will follow the load reference curve to the desired speed and regulate the chopper module
duty-cycle to keep loading the engine to the setpoint.
2. The setting power value is greater than the engine overloaded value, like 2800hp, the
engine will try to load the engine at 2800hp till engine speed drops down, if it drops down
below 1790rpm/1890, the CPU software will automatically adjust the power setting to
maintain engine speed of 1790rpm/1890 hp.
Reserved.

a: the software will automatically regulate the chopper module duty-cycle to keep loading the
engine as much as possible with keeping engine speed at 1810rpm/1900 hp.
V: engine manufacturer’ required to do the vibration test, 2100 rpm in 420 sec.
f: stop the manual test and automatic test.
d: display the process variables relevant for the diesel engine, such as engine actual speed, gross
power (in kW and horsepower), parasitic power loss (in horsepower), net power to alternator (in kW
and horsepower).
e: display electrical process variables relevant for the engine test, such as DC-bus voltage and
current, field current, chopper currents and chopper modulation degree.
t: terminate engine load test mode: As long as the engine load test mode is active, normal truck
operation is not possible. Leaving the load test menu without performing the “T-command” before,
does not terminate the load test mode !
enter : l
Define parasitic power loss, default value is 150HP with fan on.
Present value (0-200HP): 150 hp
New value (0-200HP): 150 hp
enter : p
Define net power to alternator, engine rated horsepower is 2700hp!
Present value (0-3000HP): 0 hp
New value(0-3000HP): 2400 hp
enter : d
Alternator efficiency: 0.995
Auxiliary power to alternator (KW): 29.
Parasitic power loss setting (HP): 150.2 hp
Net power to alternator setting (HP): 2400 hp
Engine Engine Gross Par. loss Net to alternator
ENG_RPM.OUT GROSS_HP.OUT GROSS_KW.OUT PLOSS_HP NET_HP.OUT NET_KW.OUT

[rpm ] [hp ] [kW ] [hp ] [hp ] [kW ]
------------ ------------ ------------ ------------ ---------- ---------
1801.5 2553.1 1901.9 150.2 2410.1 1784.2
1801.2 2545.0 1898.9 150.2 2414.2 1787.2
1801.5 2545.0 1898.9 150.2 2394.8 1787.2
1801.5 2544.6 1898.9 150.2 2394.4 1786.8
Reserved.

enter : e
DC-link Field chopper data

voltage current current current A current B modu.
$UDIG_IO $IDIGHW $ISEXC $IBTGZA $IBTGZB $YABSTA

[V ] [A ] [A ] [A ] [A ] [% ]
------------ ------------ ------------ ------------ ------------ ---------
2399.7 728.8 4.2 367.0 381.7 53.0
2398.7 731.2 4.2 375.0 346.7 53.4
2399.9 728.8 4.2 357.9 386.2 53.2
2399.7 731.2 4.2 340.2 348.7 53.4
enter : f
press t if finish test completely in order to be able to drive!
enter: a
press f or t to stop the automatic self-load test!
enter: t
selfload test mode has been terminated !
Reserved.

State intern
This menu gives information about the status of the truck drive system:
Header:
Shows the current truck type settings
Useful for checking the current setting
Vehicle Number:
Shows the current value set in the software ($YFZ_NR)
Changeable in the monitor program
To change:
Select USER - IV:InpVeh-no
Enter the desired number and press enter (0 – 10,000)
Verify the change by viewing the State Intern again
Reserved.

Operating Modes:
Power system:
-DIESEL ONLY = Drive system power coming from engine only
-DIRECT TROLLEY = Drive system power coming from trolley line only
except for auxiliary devices.
-DIESEL BOOST TROLLEY = Drive system power coming from engine and
trolley line collectively.
TCU Operation Mode:

-NORMAL = Correct mode for driving
-SELFLOAD-TEST = Correct mode for Engine load box test
-INVERTER-TEST = Correct mode for factory testing
Component status listings:
Dc-link contactor K104:

–Closed = Feedback indicates K104 is in the closed position
–Open = Feedback indicates K104 is in the open position
–Moving or Undefined = Neither feedback is present
Field regulator status:
–Enabled = The software is sending the enable command and the
feedback indicates it is enabled.
–Disabled = The software is not sending the enable command and the
enabled feedback is not present.
–Undefined = The software command and device feedback do not agree
Status gate unit power supply:
–Disabled = The software is not sending the enable command and the
enabled feedback is not present.
–Undefined = The software command and device feedback do not agree
Status auxiliary inverter:
–Disabled = The software is not sending the enable command
–Faulty = The software command and device feedback do not agree
Reserved.

Vehicle Status:
Drive status:
–PROPEL = The system is producing torque to move the truck
–RETARD = The system is producing torque to slow the truck
–IDLE = The is not producing and torque
Inverter Status:
–No operation possible: start-up sequence not yet

finished:
•Means all the start up steps have not been completed
•Truck movement is not possible
– No operation possible: power-down sequence running:
•Means the steps for powering down are being done
–No operation possible: status / transition to drive
shutdown:
•Means the drive system is in or almost in drive shutdown
•K104 is open and the alternator is excited or will be
–No operation possible: crowbar extinction sequence
running:
•Means the protection SCR is conducting
–No operation possible: bus discharging active:
•Means the chopper are ON and dissipating the capacitors
•Either commanded or done because of sequence
Reserved.

– No operation possible: option settings have not

confirmed yet:
•Mean new software has been loaded but the user parameters
have not been set and confirmed
–Inverter A ready for operation:
•Truck movement possible with Inverter A
–Inverter B ready for operation:
•Truck movement possible with Inverter B
Additional listings might also show up:
–Limp enabled for inverter A

–Inverter B operation not possible
–Inverter B cut-off active (Limp mode jumper pulled)
–ETC…..
OFFline-test
Reserved.

Reset Detected ! ****** Must Reset to Monitor (Hardw – Reset – Monitor)*
OFFline-test **** After Reset to monitor the offline test can be called*
Initialization test-interrupt completed successfully
selection test functions:

1 = Contactor tests
2 = Module test
3 = Trolley Sequence test
4 = Syko(24V) Field Reg. test
q = quit
enter : 1
contactor test routines:

========================
1 = K105, preheater contactor
2 = main blower contactor K141
4 = Main blower contactor K143
5 = DC Link Contactor K104
6 = Grid Blower contactor K181
q = quit
enter : 2
test main blower contactor K141
CLOSE contactor [ y / n ] : y
delay time between command and feedback signal : 110 ms

OPEN contactor [ y / n ] : y
Reserved.

delay time between command and feedback signal : 30 ms

CLOSE contactor [ y / n ] : n
1 = K105, preheater contactor

4 = Main blower contactor K143
5 = DC Link Contactor K104
6 = Grid Blower contactor K181
q = quit
enter : q
Reserved.

1 = Contactor tests
2 = Module test
q = quit
enter : 2
-- selection PWMI A, PWMI B, braking chopper, IPM --

1 = inverter A
2 = inverter B
3 = retard choppers
4 = command IPM
q = quit
choose 1, 2, 3, 4 or q
1
-- inverter modules A --
1 = PWMI A, module A101

4 = PWMI A, all modules
q = quit
1
PWMI A, module A101
1 = upper GTO
2 = lower GTO
q = quit
Reserved.

choose 1, 2 or q
1
1 = upper GTO
2 = lower GTO
q = quit
choose 1, 2 or q
q
q = quit
4
q = quit
q
1 = inverter A
2 = inverter B
3 = retard choppers
4 = command IPM
q = quit
q
Reserved.

1 = Contactor tests
2 = Module test
q = quit
enter : 4
Field Reg. test routines:

========================
1 = Enable Field Regulator

2 = Disable Field Regulator
3 = Set Field Reg. Setpoint
q = quit
** Option 1 Enables the Field regulator sending 24V from SiBAS to the
enable pin on the regulator.
The screen should display: (Any statement without a ! is good)
Feedback SiBAS transistor circuit detected.
Feedback from Field Regulator detected.
** Option 2 Disables the field regulator by removing the 24V from SiBAS
being sent to the enable pin on the regulator
The screen should display: (Any statement without a ! is good)
Field Regulator Feedback SiBAS Transistor Circuit lost.
Feedback from Field Regulator lost.
** Option 3 also for the setting of the output current. Changing this
value changes the analog 0 – 10V output from SiBAS to the set point pins
on the regulator. The regulator must be enabled for the set point to
actually be seen at the output of the regulator, connector 1XP.
The screen will display 6 consecutive captures of the field regulator
output current (feedback wiring must be present).
Reserved.

Variables
f = display frequencies
i = display currents
u = display voltages
n = display speed values
t = display temperature values
m = display torque values
r = display field regulator values
c = display contactor values
q = quit
Examples:
1) inverter currents A, cyclic
select: f,i,u,n,t,m - menu, q - quit - Strg C : i
currents :
a = inverter A, cyclic
b = inverter B, cyclic
c = currents (trolley, DC-link), cyclic
A = inverter A, single shot
B = inverter B, single shot
C = currents (trolley, DC-link), single shot
q = quit
select: a/b/c or A/B/C, q - quit - Strg C : a
currents inverter A:
L1A_U101.OUT L2A_U102.OUT L3A_U103.OUT INVA_PK.OUT U104_IO.OUT U104_DSP.OUT

[A ] [A ] [A ] [A ] [A ] [A ]
--------- --------- --------- --------- --------- ---------
20 28 -24 0 4 -4
23 28 -24 0 4 -4
20 27 -24 0 5 -4
Reserved.

2) trolley and DC-link current, cyclic
currents :
q = quit
select: a/b/c or A/B/C, q - quit - Strg C : c
current values:
TRL_U108.OUT DCL_U107.OUT
[A ] [A ]
------------ ------------
0 0
0 0
0 0
3) DC-link voltage, cyclic
select: f,i,u,n,t,m - menu, q - quit - Strg C : u
voltages :
1 = voltages, cyclic
2 = DC-link voltage, cyclic
3 = voltages, single shot
4 = DC-link voltage, single shot
q = quit
Reserved.

4) temperature values, cyclic
select: f,i,u,n,t,m - menu, q - quit - Strg C : t
temperatures :
c = alternator/grids/motors, cyclic
C = alternator/grids/motors, single shot
q = quit
temperatures inverter A:
INV_A101.OUT INV_A102.OUT INV_A103.OUT BCH_A104.OUT R_SNUB_A.OUT

COMPART1.OUT
[øC ] [øC ] [øC ] [øC ] [øC ] [øC ]
--------- --------- ---------- ---------- ---------- ----------
58 61 62 61 76 69
58 61 62 61 76 69
58 61 62 61 76 69
Reserved.

select : f,i,u,n,t,m - menu, q - quit - Strg C : m
torque values :
a = setpoint values, drive A

b = setpoint values, drive B
A = reduction values, drive A
B = reduction values, drive B
m = torque values drives A and B
q = quit
select: a/b or A/B, q - quit - Strg C : m
+------------------------------------------------------------------+
| TORQUE VALUES DRIVE A AND B |
+------------------------------------------------------------------+
$MS6A $MS5A $MIGBZA $MS6B $MS5B $MIGBZB

[Nm ] [Nm ] [Nm ] [Nm ] [Nm ] [Nm ]
------------ ------------ ------------ ------------ ------------ ---------
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
Reserved.

q = quit
select: f,i,u,n,t,m - menu, q - quit - Strg C : r
recording time .......................... = 15.03.2000 00:47:08

field regulator command: disable
field regulator status: disabled
field regulator values:
EXC_CURR.OUT BUS_SET.OUT BUS_ACT.OUT BUS_CURR.OUT ENG_SET.OUT ENG_ACT.OUT

[A ] [V ] [V ] [A ] [1/s ] [1/s ]
------------ ------------ ------------ ------------ ------------ ---------
0.0 0.0 -7.8 -2.4 10.8 0.0
0.0 0.0 -9.8 -2.4 10.8 0.0
0.0 0.0 -9.8 -2.4 10.8 0.0
Reserved.

select: f,i,u,n,t,m - menu, q - quit - Strg C : f
frequencies :
1 = frequencies, cyclic
2 = frequencies, single shot
q = quit
Inverter output frequencies:
INV_A.OUT INV_B.OUT
[Hz ] [Hz ]
------------ ------------
0.000 0.000
0.000 0.000
0.000 0.000
Reserved.

q = quit

currents :
q = quit
select: a/b/c or A/B/C, q - quit - Strg C : A
recording time .......................... = 15.03.2000 00:48:28

phase current inverter A L1 (U101) ...... = -1 A
phase current inverter A L2 (U102) ...... = 1 A
phase current inverter A L3 (U103) ...... = 4 A
q = quit
Reserved.

currents inverter A:
U101.OUT U102.OUT U103.OUT INVA_PK.OUT U104_IO.OUT

U104_DSP.OUT
[A ] [A ] [A ] [A ] [A ] [A ]
---------- ----------- ---------- ----------- ----------- ---------
-4 2 4 0 2 -0
-2 1 4 0 2 -0
1 1 5 0 2 -0
Reserved.

q = quit
select: f,i,u,n,t,m - menu, q - quit - Strg C : u

voltages :
1 = voltages, cyclic
2 = voltages, single shot
q = quit

voltage values:
U105.OUT U105_FLT.OUT U106.OUT U106_FLT.OUT GFRATIO.OUT
[V ] [V ] [V ] [V ] [% ]
------------ ------------ ------------ ------------ ------------
-9 -12 -10 0 -4
-9 -12 2 0 0
-9 -12 8 0 0
select: 1 to 4, q - quit - Strg C : q
Reserved.

q = quit
select: f,i,u,n,t,m - menu, q - quit - Strg C : n
speed values :
1 = cyclic
2 = single shot
q = quit
speed values:
MOTOR_A.OUT MOTOR_B.OUT ENGINE.OUT VEHICLE.OUT

[1/min ] [1/min ] [1/min ] [mph ]
------------ ------------ ------------ ------------
0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0
Reserved.

select: 1 or 2, q - quit - Strg C : q
q = quit
Reserved.

select: f,i,u,n,t,m - menu, q - quit - Strg C : t
temperatures :
c = alternator/grids/motors, cyclic
C = alternator/grids/motors, single shot
q = quit
temperatures inverter A:
INV_A101.OUT INV_A102.OUT INV_A103.OUT BCH_A104.OUT R_SNUB_A.OUT COMPART1.OUT

[øC ] [øC ] [øC ] [øC ] [øC ] [øC ]
---------- ---------- ---------- ---------- ---------- ------------
27 27 26 26 27 27
27 27 26 26 27 27
Reserved.

q = quit
select: f,i,u,n,t,m - menu, q - quit - Strg C : c
recording time .......................... = 15.03.2000 00:55:19
K141 status($BK141CL): opened

K105 status($BK105OP): opened
q = quit
select: f,i,u,n,t,m - menu, q - quit - Strg C : q
Reserved.

IV:InpVeh-no
old vehicle identifier : -276912073
new vehicle identifier : 424
Note: This sets the vehicle number which is displayed in the state intern
and the long listing of a fault code. A number up to 10000 is acceptable.
Reserved.

Commands
This menu allows the customer to perform certain commands that are sometimes necessary in the
troubleshooting process.
COmmands
commands:
=========
1 = reset inhibits
2 = discharge DC-link
3 = fire IPM (inverter protection module)
4 = limp mode commands
5 = drive shutdown command
q = quit
Reset Inhibits
This option allows you to reset any active inhibits that are still recognized by the system. This is a
separate option from the “User”, “Resets” option(See 4.7.2 Resets).
Enter:1
active inhibits:
drive shutdown protection
drive shutdown protection buffered
Do you really want to reset all the permanent inhibits ?

y
Reserved.

Discharge dc link / Firing the IPM (Inverter protection module)

These commands are useful to test that the protection circuit, choppers will modulate 100% and (if
installed) the protection thyristor will turn on. Either of these should only be commanded with
minimum bus voltage (1140V) with the vehicle is at a stand still.
**To get bus voltage back after commanding pressing the operator reset button is required**
Enter:3
Do you really want to fire the inverter protection module ?

**To get bus voltage back after commanding pressing the operator reset button is required**
Limp mode commands

This allows the customer to put the truck into limp mode if the troubleshooting situation calls for such
action. Limp mode is sometimes needed when there is a speed sensor fault. The customer can put
the truck into limp mode and monitor the speed sensor feedbacks to see if there actually is a bad
sensor (See Section 6 “SiBAS Troubleshooting Guide” 4.3).
To disconnect inverter B, press 1 and hit the driver “Reset” button. This will disconnect inverter B
and put you into limp mode A. Do just the opposite to disconnect inverter A. After troubleshooting
the problem, go back into “limp mode commands” and choose 3 “Disable limp mode” and hit the
driver “Reset” to return to regular operation.
Enter:4
Limp mode by monitor:
1 = Enable limp mode A
2 = Enable limp mode B
3 = Disable limp mode
q = quit
Reserved.

Drive shutdown
We can force the drive system to shutdown using drive shutdown mode i.e enable/disable signal and
without using any switch.
Enter:5
Force drive shutdown by monitor:
1 = Enable Drive Shutdown
2 = Disable Drive Shutdown
q = quit
Reserved.

PArameters
Customer Options Menu

=================================
All customer options must be confirmed after downloading
new software before the drive system will be enabled.
Please enter password:cps
Parameter input menu for customer

=================================
1 : System Parameters
2 : Component Options
3 : Control Options
4 : Customer Parameters
5 : Display and Confirm all settings
q : Quit Menu
Enter: 1
1 : Truck Type
2 : Engine Type
3 : Trolley Control
4 : Grid Resistor
5 : Gear Ratio
6 : Ground Fault Detection
7 : Field Regulator Type
8 : High Altitude
9 : Blower Type
q : Quit Menu
Reserved.

Select the option you want to choose:1

1 : T282
2 : EH4500
3 : TI272
4 : EH5000
5 : T282 B
Which Type?2
** If option “4” is chosen it is required to enter the wheel motor size.

This model truck (EH5000) can have either, verify with OEM prior to
setting. ***
Which Type?4
0 : 1500kW (2011 Hp) Wheel motor

1 : 1250kW (1676 Hp) Wheel motor

To set the engine type enter one, two or three depending on the correct manufacture and press
enter. You will then be taken back to the parameters main menu and your value will be saved but
not used until it is confirmed (selection 5).
1 : Detroit 16V 4000

2 : Cummins QSK60
3 : Cummins QSK78
4 : Detroit 20V 4000
Which Type?2
Reserved.


0 : Not Available
1 : Available
Available?0
To set trolley control option enter either a one or a zero corresponding to if there is a trolley or not.
NOTE: Special hardware is required for trolley so unless this is present and commissioned by
Siemens always have this value set to zero.
1 : Number of resistors in series per bank

2 : Resistor type
q : Quit menu
Number of resistors in series per bank( 6-10 ):7
The grid box is split into two equal sections and in each section there are a certain number of
resistors. This can be seen by opening the top of the grid box (with truck turned OFF). The number
of resistors needed for this setting can be found by counting the total number of grid elements in a
series configuration in half of the grid box. If you are unsure about this value then leave the default
and call Siemens or the OEM for assistance.
1 : Standard Non-Magnetic Series(Quiet)
2 : Standard Magnetic Series(Noisy)
3 : New Gino Resistor
4 : New Post Glover Resistor
Which Type?0
** Option 3 is the most commonly used.
There are two types of resistors used in the grid boxes, Magnetic and Non-Magnetic. Basically if the
grids make noise during a load box or when retarding then you have the magnetic type. If the grids
do not make noise then you have the Non-magnetic (Stainless Steel) type. Once again if you are not
sure, leave the default and contact Siemens or the OEM for assistance.
Reserved.

Select the option you want to choose:q
Once you have completed setting the values you will be returned to the Grid resistor menu, just type
q and press enter to get back to the parameters main menu.
Reserved.

1 : Truck Type
2 : Engine Type
3 : Trolley Control
4 : Grid Resistor
5 : Gear Ratio
6 : Ground Fault Detection
7 : Field Regulator Type
8 : High Altitude
9 : Blower Type
q : Quit Menu
Select the option you want to choose: 5

New setting (25-43):35.81
To set a new gear ratio just type in the desired value and press enter. As long as the value is within
the allowable range the new setting will be set. If no change is necessary simply leave the new
setting blank and hit enter.
WARNING: This value needs to match the actual gear ratio in the truck’s rear gear box. Otherwise
the ground speed will be calculated incorrectly.

0 : Regular
1 : Special for Trolley
Which One?0

0 : Enerpro
1 : SYKO
Which One? 0
Note: The Enerpro field regulator is a 3 board unit using 3 phase AC
voltage from CB102. The SYKO field regulator is a single board unit that
uses 24V from FU107 only, CB102 is normally removed.
Reserved.

0 : No
1 : Yes
Which One?0
Note: Select No if the truck is at an altitude < 2800m or otherwise not
affected by the air conditions. Select Yes if the truck is at an altitude
>2800m or if it is affected by the air conditions.
0 : Old Blower (120Hz)

1 : New Blower (60Hz)
Which One?0
Note: See blower frame for rating.
Reserved.

3 : Control Options
q : Quit Menu
Enter: 2
1 : Hydraulic Oil Level Switch

2 : Main Blower Pressure Switch
3 : Steering Encoder
4 : L139 Pt100 CH6 & 7 function
5 : Doppler for Ground Speed
6 : Position Switch for Pantograph
7 : Position Switch for Trolley Line
8 : Grid Fan Full Speed
9 : L147 SiBAS Temperature Card
q : Quit Menu

0 : Not Present
1 : Present **
** Wiring must be present at G111 pin Z30 **
Present?0

0 : Not Present
1 : Present
Present?0
Reserved.


0 : Not Present
1 : Present
Present?0

0 : No input to L139 Channel 6 & 7
1 : Grid Box Pt100s conn. to L139 Channel 6 & 7
2 : Wheel motor bearing Pt100s. conn. to L139 Channel 6 & 7
Select option: 0

0 : Not Present
1 : Present
Present?0

0 : Not Present
1 : Present
Present?0

0 : Not Present
1 : Present
Present?0
Reserved.


0 : Not Present
1 : Present
Present?1
1 : RG1 resistance (0..11 ohm)

2 : RG3 resistance (0...11 ohm)
3 : RG2 resistance
4 : DC motor equivalent resistance
5 : Grid Blower Motor Type
q : Quit menu
New setting(1.5-11 ohm):3.59 ohm
1 : RG1 resistance (0..11 ohm)

2 : RG3 resistance (0...11 ohm)
3 : RG2 resistance
4 : DC motor equivalent resistance
5 : Grid Blower Motor Type
q : Quit menu

0 : Not Present or bearing PT100s not wired
1 : Present with bearing PT100s wired
Present?1
Reserved.

3 : Control Options
5 : Display and Confirm all setting
q : Quit Menu
Enter: 3
1 : Anti-Roll
2 : Service Brake Blending
3 : Cruise Control
4 : Drive Shutdown Switch
5 : Grid Dry
6 : Auto Lube Function
7 : Axle Box Overtemp. Detection
8 : Cruise control by serial link
q : Quit Menu

0 : Disable
1 : Enable
** Anti-Roll is the feature that applies the service brake on slopes and
only releases it when enough torque is built up in the wheel motors.
Prevents rolling in the opposite direction when starting on hills
Enable?1
Reserved.


0 : Disable
1 : Enable
** Service brake blending is the feature that applies the service brake at
approx 0.3 mph to hold the truck at a standstill while the operator is
pressing the retard pedal.
Enable?1

1 : Cruise control is enable for propel and retard
2 : Cruise control is disable
3 : Cruise control is disable for propel and enable for retard
Which mode?1
To select the version of cruise control you wish the truck to have simply type the corresponding
number and press enter.
1 : Input DISABLED
2 : Input ENABLED for Drive shutdown switch monitoring
3 : Input ENABLED for Engine fan control monitoring *
4 : Input ENABLED for Truck Overloaded feedback monitoring Enable *
Which one:2
*Requires special hardware.

0 : Disable
1 : Enable
Enable?1
Reserved.

0 : Disable
1 : Enable
Enable?0
0 : Disable
1 : Enable
Enable?0
0 : Disable
1 : Enable
Enable?0
** Select enable if the cruise control buttons are connected to a dash

computer and being fed to the drive system over the serial link of the
computer. Otherwise if the cruse control switches are hardwired into SiBAS
then select to disable this option.
Reserved.

3 : Control Options
5 : Display and Confirm all setings
q : Quit Menu
Enter: 4
1 : Wheel/Tire Diameter
2 : Shutdown Time Interval
3 : Passenger Side Wheel Motor Disc Teeth Number
4 : Driver Side Wheel Motor Disc Teeth Number
5 : Engine Disc Teeth Number
6 : Minimum Engine Speed at idle
7 : Minimum Engine Speed at propel
8 : Speed Limits
q : Quit Menu

Wheel/Tire Diameter (2.5-4m): 3.5 m
If the present value does not match the value given by the OEM then simply enter in the correct
value and press enter. If you do not wish to change just leave new setting blank, press enter, and
you will be shown the parameters menu. If you enter in a value that is not 2.5 - 4 the program will
ask for another value.

Shutdown Time Interval (0-60 min):0 min
Reserved.


Teeth number for wheel motor A speed sensor:
0: 200
1: 246
All motors with integrated speed sensors have 200 teeth. If the speed
sensor is monitoring the park brake wheel check with the OEM.
Which one?0

Teeth number for wheel motor B speed sensor:
0: 200
1: 246
All motors with integrated speed sensors have 200 teeth. If the speed
sensor is monitoring the park brake wheel check with the OEM.
Which one?0

Teeth number for engine speed sensor:
0: 240 (Speed sensor in Alternator)
1: 182 (Speed sensor in flywheel)
For QSK78 (168 teeth) set to 1. Then set
MUXZAHND.IA1 = 168 in DSP A and B buffers
** If the engine speed sensor is mounted in the rear of the traction
alternator then it is monitoring the wheel with 240 teeth. If the sensor
from the engine manufacturer is used contact the OEM.
Which one? 0

** Changing this value while the engine is running (truck stopped) will
show a immediate increase in the engine speed set point. Thus allowing
exact engine speed request for testing and setpoint verification.
Minimum Engine Speed at idle (rpm): 650 1/min
Reserved.


** This setting controls what minimum speed the engine maintains during
propel. If no propel is requested (i.e.Throttle pressed) for 15s the
engine speed setpoint will go to the idle value until propel is requested
again.
Minimum Engine Speed at propel (rpm): 1350 1/min

actual speed limit settings:
speed limit FORWARD UNLOADED ............ : 10.0 mph
speed limit REVERSE UNLOADED ............ : 5.0 mph
speed limit FORWARD LOADED .............. : 5.0 mph
speed limit REVERSE LOADED .............. : 5.0 mph
speed limit DUMPBODY UP ................. : 0.0 mph
speed limit DUMPBODY OVERRIDE ........... : 0.0 mph
speed limit TROLLEY ..................... : 0.0 mph
1 : maximum speed limit FORWARD UNLOADED

2 : maximum speed limit REVERSE UNLOADED
3 : maximum speed limit FORWARD LOADED
4 : maximum speed limit REVERSE LOADED
5 : maximum speed limit DUMPBODY UP
6 : maximum speed limit DUMPBODY OVERRIDE
7 : maximum speed limits TROLLEY if possible
q : quit menu
Select the speed limit you want to change : 7
Reserved.

set new speed limit ..................... : 0 mph

speed limit FORWARD UNLOADED ............ : 10.0 mph
speed limit REVERSE UNLOADED ............ : 5.0 mph
speed limit FORWARD LOADED .............. : 5.0 mph
speed limit REVERSE LOADED .............. : 5.0 mph
speed limit DUMPBODY UP ................. : 0.0 mph
speed limit DUMPBODY OVERRIDE ........... : 0.0 mph
speed limit TROLLEY ..................... : 0.0 mph
1 : maximum speed limit FORWARD UNLOADED

2 : maximum speed limit REVERSE UNLOADED
3 : maximum speed limit FORWARD LOADED………
No. Parameter Description Predefined range
Reserved.

1 Maximum speed limit Reference value for the 10 mph ... maximum
forward unloaded automatic speed limitation system speed **
system for forward motion, if
truck is unloaded
2 Maximum speed limit Reference value for the 5 mph ... 30 mph
reverse unloaded automatic speed limitation
system for reverse motion, if
truck is unloaded
forward loaded automatic speed limitation system speed 1)
system for forward motion, if
truck is loaded
reverse loaded automatic speed limitation
system for reverse motion, if
truck is unloaded
dumpbody up automatic speed limitation
system, if dumpbody is not
seated. If set to 0 mph then the
truck will not propel when
dump body is up.
dumpbody override automatic speed limitation
system, if dumbody is not seated
and the dumpbody override
switch is pressed. If set to 0
mph then the truck will not
propel in this state
on Trolley line automatic speed limitation system speed
system, if the truck is in a trolley
mode
Note: If the value is out of the predefined range, the software will not accept the value and will ask
you for a new input!
Reserved.

Select the speed limit you want to change : q

1 : Wheel/Tire Diameter
2 : Shutdown Time Interval
3 : Driver Side Wheel Motor Disc Teeth Number
4 : Passenger Side Wheel Motor Disc Teeth Number
5 : Engine Disc Teeth Number
6 : Minimum Engine Speed at idle
7 : Minimum Engine Speed at propel
8 : Speed Limits
q : Quit Menu
Select the option you want to choose: q
3 : Control Options
q : Quit Menu
**** NOTE:
AFTER CHANGING AND/OR VIEWING ANY PARAMETERS OPTION 5 MUST BE SELECTED.
Then type Y to confirm the settings. Doing this will prevent/remove any
software inhibits because of unconfirmed parameters.
Enter: 5
All the current settings:

Truck Type................................: EH5000
Wheel motor type..........................: 1250kW (shows only for EH5000)
Engine Type...............................: Detroit 16V 4000
Trolley Control...........................: Not Available
Grid Resistance...........................: 1.820 ohm
Gear Ratio................................: 40.800
Ground Fault Detection....................: Regular
Field Regulator Type......................: SYKO
High Altitude.............................: No
Blower Type...............................: New (60Hz)
Reserved.

Hydraulic Oil Level Switch................: Not Present

Main Blower Pressure Switch...............: Not Present
Steering Encoder.........................: Not Present
L139 Channels 6 & 7.......................: No input connected
Doppler for Ground Speed..................: Not Present
Position Switch for Pantograph............: Not Present
Position Switch for Trolley Line..........: Not Present
Grid Fan Full Speed Control...............: Present
L147 SiBAS Temperature Card...............: Present & Wired
Anti-Roll.................................: Enable
Service Brake Blending....................: Enable
Drive Shutdown Input......................: Enabled for Input from Drive
shutdown switch
Cruise control option.....................: Disable for propel and enable
for retard
Grid Dry Mode.............................: Enable
Auto Lube Function........................: Disable
Axle Box Overtemp.........................: Disable
Cruise control by serial link.............: Disable
Wheel/Tire Diameter.......................: 3.693 m

Shutdown Time Interval....................: 0.0 min
Wheel Motor A Teeth Number................: 200
Wheel Motor B Teeth Number................: 200
Engine Teeth Number.......................: 240
Minimum Engine Speed at idle..............: 650 1/min
Minimum Engine Speed at propel............: 650 1/min
RG1 resistance............................: 5.00 ohm
DC motor equivalent resistance............: 3.50 ohm
Grid Blower Motor.........................: 100hp DC
Reserved.


speed limit FORWARD UNLOADED ............ : 40.0 km/h
speed limit REVERSE UNLOADED ............ : 15.0 km/h
speed limit FORWARD LOADED .............. : 40.0 km/h
speed limit REVERSE LOADED .............. : 10.0 km/h
speed limit DUMPBODY UP ................. : 5.0 km/h
speed limit DUMPBODY OVERRIDE ........... : 8.0 km/h
speed limit TROLLEY ..................... : 0.0 km/h
If all the above options are right, press, y or, Y Or quit with letter q
Y ***** Always answer with a Y or the software will inhibit the system until these are
confirmed
Note: Once these values are saved and you have quit out of the menu, cycle power to the TCU so
the settings can take effect.
3 : Control Options
q : Quit Menu
Reserved.

Temp_prot
This menu option sets the temperature reactions for the APRs (Automatic
power reduction system) and shutdown limits. It should only be set with
prior approval of mine management. If the temp protection is disabled and
parts are damaged purchasing new parts will be the mine’s responsibility.
Temp_prot.
TEMPERTATURE PROTECTION FUNCTIONS SIEMENS AC HAUL TRUCK DRIVE

-------------------------------------------------------------
The temperature protection functions consist of two levels:
1) automatic power reduction due to component overtemperature
2) inverter shutdown due to component overtemperature
Both functions can be disabled by the customer selectively for
various components. Please note that the disabling of these
protection functions is not recommended and is in the responsibility
of the mine operator !
1 : enable / disable automatic power reduction system (APRS)

2 : enable / disable inverter shutdown
3 : display protection function system status
q : quit menu
Reserved.

Select function : 3
Automatic power reduction system status:
APRS inverter module overtemperature .... : ENABLED
APRS chopper module overtemperature ..... : ENABLED
APRS traction motor overtemperature ..... : ENABLED
APRS retard grid overtemperature ........ : ENABLED
APRS alternator stator overtemperature .. : ENABLED
APRS inverter compartment overtemperature : ENABLED
Automatic inverter shutdown system status:

shutdown due to inverter module overtemp. : ENABLED for PROPEL
shutdown due to chopper module overtemp. : ENABLED for PROPEL
shutdown due to snubber resistor overtemp. : ENABLED for PROPEL
shutdown due to traction motor overtemp. : ENABLED for PROPEL
shutdown due to retard grid overtemp. .... : ENABLED for PROPEL
shutdown due to alternator overtemperature : ENABLED for PROPEL
shutdown due to inv. compartment overtemp. : ENABLED for PROPEL
1 : enable / disable automatic power reduction system (APRS)

2 : enable / disable inverter shutdown
3 : display protection function system status
q : quit menu
Select function : q
Diagnosis memory data field

Reserved.

The diagnosis memory data field for every event consists of following data:
AC HAUL TRUCK
=============
[Headline]
Vehicle / TCU number.... : 075 / 1

[vehicle number to be adjusted by monitor-command „USER IV:InpVeh-no“ / TCU-number = 1]
CPU software version.... : 208.01

[CPU software revision level]
Time of last memory delete. 10.05.99 8:22:20

[Time when diagnosis memory was deleted last]
Event code... 720

[Event code number]
Number of events... 1
[Number of events of this code occurred since last memory deletion]
UWSB: GTO SWITCHING FAILURE A201-1

[Event description]
Time event occurred/disapp. 12.12.00 17:38:26 / 12.12.00 17:38:33

[Time when event occurred and disappeared]
Memory event number... 32

[Diagnosis memory event counter]
Time of event reset... 12.12.00 17:38:33

[Time when event was reset by special action; same time as time when event disappeared, if no special action
for reset is required]
Vehicle status... 0004 H |0000|0000|0000|0100|

[Vehicle status identifier:
Bit 0.7: status when event occured
Bit 0: vehicle status PROPEL
Bit 1: vehicle status RETARD
Bit 2: vehicle status IDLE
Bit 3: inverter test mode
Bit 8...15: last status before status when event occurred
Bit 8: vehicle status PROPEL
Bit 9: vehicle status RETARD
Bit 10: vehicle status IDLE
Bit 11: inverter test mode]
Reserved.

[Time duration for status when event occurred and last status before]
TCU switch OFF/ON time. : 926319795 s / 1131120 ms

[Time duration TCU was running and TCU was off before]
Environment group 1:
"Internal" status info 1: 003C H |0000|0000|0011|1100|

[Internal status information 1:
Bit 0: internal command „FORWARD“
Bit 1: internal command „REVERSE“
Bit 2: rotation direction motors 1 „FORWARD“
Bit 3: rotation direction motor 2 „FORWARD“
Bit 4: vehicle movement direction valid
Bit 15: crowbar IPM command by software ]
"Internal" status info 2: 0180 H |0000|0001|1000|0000|

[Internal status information 2:
Bit 3: command RETARD derived from pedal positions, cruise control and automatic speed
limitation
Bit 4: command PROPEL derived from pedal positions, cruise control and automatic speed
limitation
Bit 5: Internal command RETARD for motor control
Bit 6: Internal command PROPEL for motor control
Bit 7: status inverter A IDLE
Bit 8: status inverter B IDLE
Bit 9: pulse-enable inverter A for test
Bit 10: pulse-enable inverter B for test
Bit 11: start-up sequence running
Bit 12: power-down sequence running
Bit 13: transition to „drive shutdown“ active
Bit 14: transition to „standby idle“ active
Bit 15: IPM firing sequence active]
Status word TCU-selftest: FFE1 H |1111|1111|1110|0001|

[Status word TCU-selftest:
Bit 0: test stopped because of ADC-conversion fault IO
An error occurring during the plausibility check of the hardware port signals
CH1-CH4 regarding the address (xx340,xx342,xx344,xx346) is displayed by
means of the error signal ERR.
The waiting time for conversion of the analog values is 40 us and is monitored
internally. If the waiting time is exceeded, the error signal ERR is set.
During subsequent conversion within the waiting time, the error signal is reset
again and the values are output.
See program HDWV page 10
Bit 1: test stopped because of ADC-conversion fault UWS A
Three phases motor A current and DC link voltage A/D conversion wrong.
Bit 2: test stopped because of ADC-conversion fault UWS B
Three phases motor A current and DC link voltage A/D conversion wrong.
Reserved.


Bit 3: reserved
Bit 4: fault of hardware comparator 1 IO
DC-LINK voltage monitoring, 3000V to 3200VDC range, CPU send out a ref. Under this
range, then compare hardware A/D reading with comparator reading. The input voltage
should be zero, this can check out if the transducer output is zero when there is no dc voltage.
range, then compare hardware A/D reading with comparator reading.
range, then compare hardware A/D reading with comparator reading.
Chopper A current transducer, 1925 to 2075A range, CPU send out a ref. Under this range,
then compare hardware A/D reading with comparator reading. . The input current should be
zero, this can check out if the transducer output is zero when there is no current.

Chopper B current transducer, 1925 to 2075A range, CPU send out a ref. Under this range,
Trolley line current transducer, 1925 to 2075A range, CPU send out a ref. Under this range,
Bit 10: fault of hardware comparator inverter currents GW3 UWSA
Three phase motor A current transducer, 1850 to 2350A range, -2350A to –1850A, CPU send
out ref. Under these range, then compare hardware A/D reading with comparator reading. .
The input current should be zero, this can check out if the transducer output is zero when there
is no current.
Bit 11: fault of hardware comparator inverter currents GW5 UWSA
Three phase motor A current transducer, 2400 to 2500A range, -2500A to –2400A, CPU send
is no current.
Bit 12: fault of hardware comparator DC-link voltage GW5 UWSA
DC-LINK voltage monitoring, 3520V to 36800VDC range, -3680V to –3520V, CPU send out a
ref. Under this range, then compare hardware A/D reading with comparator reading.
Bit 13: fault of hardware comparator inverter currents GW3 UWSB
Three phase motor B current transducer, 1850 to 2350A range, -2350A to –1850A, CPU send
is no current
Bit 14: fault of hardware comparator inverter currents GW5 UWSB
Three phase motor B current transducer, 2400 to 2500A range, -2500A to –2400A, CPU send
is no current.
Bit 15: fault of hardware comparator DC-link voltage GW5 UWSB]
Reserved.

DC-LINK voltage monitoring, 3520V to 36800VDC range, -3680V to –3520V, CPU send out a
ref. Under this range, then compare hardware A/D reading with comparator reading.
Note: fault code 397, 697, 797 will be come out if one of the above bits is 1. First thing, it should check the
transducer.
Status word inverter test: 0000 H |0000|0000|0000|0000|

[Status word inverter test:
Bit 0: GTO test stop during start-up sequence
Bit 1: GTO test stop because of power-down sequence running
Bit 2: reserved
Bit 3: test stop because field regulator status is not disabled
Bit 4: reserved
Bit 5: reserved
Bit 6: test stop because DC-link contactor K104 is not open
Bit 7: test stop because DC-link voltage is not lower than 50V
Bit 8: test stop because gate unit power supply status is not ON
Bit 9: test stop because of totallock during inverter test A (start-up sequence)
Bit 10: test stop because of totallock during inverter test B (start-up sequence)
Bit 11: test stop because of totallock during test (after IPM firing)
Bit 12: reserved
Bit 13: reserved
Bit 14: reserved
Bit 15: reserved
Note: fault code 1330 will be come out if one of the above bits is 1. First thing, it should check the reason why
testing is stopped.
Information word initial. DSP A : 0020 H |0000|0000|0010|0000|

[initialization information DSP A]
EI1 ==> Error in base address
EI2 ==> DSP does not respond
EI3 ==> Wrong software identifier
EI4 ==> Error in LCA1 loading
EI6 ==> Error in initialization of DSP
EI7 ==> Error in communications RAM test of DSP
Note: fault code 51 will be come out if one of the above bits is 1.
information word initial. DSP B : 0010 H |0000|0000|0001|0000|

[initialization information DSP B]
EI1 ==> Error in base address
EI2 ==> DSP does not respond
EI3 ==> Wrong software identifier
EI6 ==> Error in initialization of DSP
Reserved.

EI7 ==> Error in communications RAM test of DSP
Note: fault code 101 will be come out if one of the above bits is 1.

[DSP control word status 1]
Bit 0: 0
Bit 1: Impulse release / BIMPFSP
Bit 2: Impulse release Test / BIMFTSP
Bit 3: Engine teeth number
Bit 4: Peak-current-operator-action
Bit 5: Voltage stability required
Bit 6: SPH-Controller release / BFSPHSP
Bit 7: Desired-direction forward
Bit 8: 0
Bit 9: du/dt acknowledgement
Bit 10: 0/1, DSP number, 0=DSPA, 1=DSPB
Bit 11: 0, Trolley application?
Bit 12: Motor configuration, 1=Small motor, 0=big motor
Bit 13: Chopper duty cycle control by ZR
Bit 14: 0
Bit 15: Vehicle status in Propel
Control word 2 DSP A.... : 0000 H |0000|0000|0000|0000|

control word 2 DSP B.... : 0000 H |0000|0000|0000|0000|
[DSP control word status 2]
Bit 0: 0/1, Voltage stability, 0=DSPA, 1=DSPB, required by DSP interface
Bit 1: 0
Bit 2: 0
Bit 3: Enable Ud-Compensation
Bit 4: 0
Bit 5: Trigger software traco
Bit 6: Motor Teeth number
Bit 7: 0
Bit 8: 1, speed sensor inverted
Bit 9: 0
Bit 10: 0
Bit 11: 0
Bit 12: Speed sensor OK
Bit 13: 0
Bit 14: 0
Bit 15: 0
Status PT100 open circuit : 00D6 H |0000|0000|1101|0110|

[Status of open circuit for each of PT100:
Bit 0: Inverter module A101
Reserved.


Bit 3: Chopper module A104
Bit 7: Chopper module A204
Bit 8: Inv Compartment
Bit 9: Snubber A resistor
Bit 10: Snubber B resistor
Bit 11: Motor A Stator
Bit 12: Motor B Stator
Bit 13: Grid A
Bit 14: Grid B
Bit 15: Alternator
Note: Either fault code 871 or 872 will be come out if one of the above bits is 1.
Status temp. APRS system : 00D6 H |0000|0000|1101|0110|
[Status of automatic power reduction system (APRS) due to component temperatures:
Bit 0: APRS due to inverter module overtemperature active

Bit 1: APRS due to chopper module overtemperature active
Bit 2: reserved
Bit 3: APRS due to traction motor overtemperature active
Bit 4: APRS due to retard grid overtemperature active
Bit 5: APRS due to alternator overtemperature active
Bit 6: APRS due to inverter compartment overtemperature active
Bit 7: reserved
Bit 11: Motor A Bearing
Bit 12: Motor B Bearing
Bit 15: Alternator Bearing]
Please note: These bits cab be used to verify the setting for APRS.
Status temp. SHTS system: FD34 H |1111|1101|0011|0100|

[status of automatic inverter shutdown system (SHTS) due to component over.temp:
Bit 0: SHTS due to inverter module overtemperature active for PROPEL

Bit 1: SHTS due to inverter module overtemperature active for PROPEL and RETARD
Bit 2: SHTS due to chopper module overtemperature active for PROPEL
Bit 3: SHTS due to chopper module overtemperature active for PROPEL and RETARD
Bit 4: SHTS due to snubber resistor overtemperature active for PROPEL
Bit 5: SHTS due to snubber resistor overtemperature active for PROPEL and RETARD
Bit 6: SHTS due to traction motor overtemperature active for PROPEL
Bit 7: SHTS due to traction motor overtemperature active for PROPEL and RETARD
Bit 8: SHTS due to retard grid overtemperature active for PROPEL
Bit 9: SHTS due to retard grid overtemperature active for PROPEL and RETARD
Bit 10: SHTS due to alternator stator overtemperature active for PROPEL
Bit 11: reserved
Bit 12: SHTS due to inverter module overtemperature active for PROPEL
Reserved.

Bit 13: SHTS due to inverter compartment overtemperature active for PROPEL and RETARD
Bit 14: reserved
Bit 15: reserved]
Please note: These bits cab be used to verify the setting for SHTS.
status temp. superv. INVA : 00FF H |0000|0000|1111|1111|

[status information temperature supervisions for inverter A:
Bit 0: overtemperature level 1 module A101

Bit 8: undertemperature module A101
Bit 12: reserved
Bit 13: reserved
Bit 14: reserved
Bit 15: reserved]
Status temp. superv. INVB : 00FF H |0000|0000|1111|1111|
[status information temperature supervisions for inverter B:

Bit 12: reserved
Bit 13: reserved
Bit 14: reserved
Bit 15: reserved]
Environment group 2:
contactor commands ...... : 0000 H |0000|0000|0000|0000|

[status contactor commands:
Reserved.

Bit 0: command “RAISE pantograph” active

Bit 1: 0, reserved
Bit 2: command “CLOSE K301 main circuit breaker” active
Bit 3: 0, reserved
Bit 4: command “CLOSE K303/K304 Contactor” active
Bit 5: 0, reserved
Bit 6: command “CLOSE K104 DC-link contactor” active
Bit 7: command “OPEN K104 DC-link contactor” active
Bit 8: command “CLOSE K141 auxiliary inverter contactor” active
Bit 10: command “CLOSE K105 preheat contactor” active
Bit 12: command “CLOSE K181 closes K191” active
Bit 13: 0, reserved
Bit 14: 0, reserved
Bit 15: 0, reserved]
contactor feedback ...... : 8FFF H |1000|1111|1111|1111|

[status contactor feedback signals:
Bit 0: feedback „pantograph position UP“ active
Bit 1: feedback „pantograph position DOWN“ active
Bit 2: feedback „main circuit breaker K301 CLOSED“ active
Bit 3: feedback „main circuit breaker K301 OPEN“ active
Bit 4: feedback „line contactor K303/K304 CLOSED“ active
Bit 5: feedback „line contactorK303/ K304 OPEN“ active
Bit 6: feedback „DC-link contactor K104 CLOSED“ active
Bit 7: feedback „DC-link contactor K104 OPEN“ active
Bit 8: feedback „auxiliary inverter contactor K141 CLOSED“ active
Bit 10: feedback „preheat contactor K105 CLOSED“ active
Bit 11: feedback „preheat contactor K105 OPEN“ active
Bit 13: 0, reserved
Bit 14: 0, reserved
Bit 15: feedback „control power supply contactor K101 CLOSED“ active
device/sys commands ......... : 0010 H |0000|0000|0001|0000|

[status device commands:
Bit 0: command „ENABLE auxiliary inverter“ active
Bit 1: command „ENABLE gate unit power supply“ active
Bit 2: command „ENABLE field regulator“ active
Bit 3: command „RELEASE park brake“ active
Bit 4: command „LATCH, ignition ON“ active
Bit 5: feedback „Throttle pedal pressed“ active
Bit 6: feedback „Retard pedal pressed“ active
Bit 7: feedback „Automatic Speed control retard“ active
device feedback ......... : 7FFF H |0111|1111|1111|1111|
Reserved.

[status device feedback signals:

Bit 0: feedback „auxiliary inverter status OK“ active
Bit 1: feedback „gate unit power supply status OK“ active
Bit 2: feedback „field regulator status OK“ active
Bit 3: feedback „park brake RELEASED“ active
Bit 4: feedback „ignition power ON“ active
Bit 5: feedback „hydraulic oil level OK“ active
Bit 6: feedback „dump body DOWN“ active
Bit 7: feedback „service brake ON“ active
Bit 8: feedback „load/dump brake ON“ active
Bit 9: feedback „differential oil pressure OK“ active
Bit 10: feedback „trolley position limit LEFT“ active
Bit 11: feedback „trolley position limit RIGHT“ active
Bit 12: feedback „main blower pressure OK“ active
Bit 13: feedback „grid blower pressure OK“ active
Bit 14: feedback „overtemperature battery charger“ active
Bit 15: reserved ]
device feedback ......... : BFFF H |1011|1111|1111|1111|

[status device feedback signals:
Bit 0: feedback „bus-bars inverter A connected“ active
Bit 1: feedback „bus-bars inverter B connected“ active
Bit 2: feedback „shift lever position FORWARD“ active
Bit 3: feedback „shift lever position NEUTRAL“ active
Bit 4: feedback „shift lever position REVERSE“ active
Bit 5: feedback „dumpbody OVERRIDE“ active
Bit 6: feedback „payload status UNLOADED“ active
Bit 7: feedback „trolley command ENGAGE“ active
Bit 8: feedback „drive shutdown request“ active
Bit 9: feedback „grid dry mode ON“ active
Bit 10: feedback „torque boost request ON“ active
Bit 11: feedback „ENABLE propel“ active
Bit 12: feedback „engine speed boost request“ active
Bit 13: feedback „cruise control ON (wired)“ active
Bit 14: feedback „derate engine“ active
Bit 15: feedback „fault reset“ active]
environment group 3:
status ESH 1 ............ : 0707 H |0000|0111|0000|0111|

[internal status information power start-up unit 1]
Bit 0: reserved
Bit 1: reserved
Bit 2: reserved
Bit 3: total lock from power supply(G163)
Bit 4: FPGA block fault (G163)
Bit 5: +5V Power supply undervoltage fault
Bit 6: -15V Power supply undervoltage fault
Reserved.


Bit 8: reserved
Bit 9: reserved
Bit 10: reserved
Bit 11: hardware fault from power supply (G163)
Bit 14: -24V Power supply undervoltage fault
Bit 15: Power supply input undervoltage fault
status ESH 2 ............ : 0007 H |0000|0000|0000|0111|

[internal status information power start-up unit 2]
Bit 0: reserved
Bit 1: reserved
Bit 2: reserved
Bit 3: total lock from power supply(G163)
Bit 5: Power supply primary side fault
Bit 6: Reset signal
Bit 7: Clock failure (G163)
Bit 8: reserved
Bit 9: reserved
Bit 10: reserved
Bit 11: reserved
Bit 12: reserved
Bit 13: reserved
Bit 14: reserved
Bit 15: reserved
Note: Either fault code from 30 to 37 should be come out if one of the above bits is 1.
status IO xxx0C / xxx08 . : FFFF H |1111|1111|1111|1111|

[internal status information IO-module addresses xxx0C and xxx08]
Bit 0: COO3 card clock failed
Bit 1: CO11 card clock failed
Bit 2: front plug monitor
Bit 3: total lock from UWSA
Bit 4: total lock from UWSB
Bit 5: GND
Bit 6: Watchdog from CPU
Bit 7: Reset signal from CPU
Bit 8: Watchdog from DSPA
Bit 9: Watchdog from DSPB
Bit 10: TRIG_CRWBR_UWSA
Bit 11: C019 card clock failed
Bit 12: EN_TOT_K102
Bit 13: RES_KS
Bit 14: RES_GW1
Bit 15: GND
Reserved.

status IO xxx0E / xxx0A . : FFFF H |1111|1111|1111|1111|

[internal status information IO-module addresses xxx0E and xxx0A]
Bit 0: ABIN1F
Bit 1: ABIN2F
Bit 2: front plug monitor
Bit 3: TOTUWSAF
Bit 4: TOTUWSBF
Bit 5: GND
Bit 6: WDCF
Bit 7: RESOUTF
Bit 8: WDAF
Bit 9: WDBF
Bit 10: CBAF
Bit 11: ABIN3F
Bit 12: GND
Bit 13: GND
Bit 14: GW1SP
Bit 15: KSSP
status IO xxx12 / xxx10 . : FFFF H |1111|1111|1111|1111|

[internal status information IO-module addresses xxx12 and xxx10]
Bit 0: GW1, DC LINK comparator
Bit 3: GW4, Chopper A current comparator
Bit 4: GW5, Chopper B current comparator
Bit 5: GW6, DC link current comparator
Bit 6: GW7, Trolley Line voltage comparator
Bit 7: GW8, GND
Bit 8: GW9, Trolley line current comparator
Bit 9: GW10, GND
Bit 10: GW11, DC link current comparator
Bit 11: LS
Bit 12: LOCK1
Bit 13: TOT
Bit 14: FE
Bit 15: KS

Bit 0: GWF1
Bit 1: GWF2
Bit 2: GWF3
Bit 3: GWF4
Bit 4: GWF5
Bit 5: GWF6
Bit 6: GWF7
Bit 7: GWF8
Reserved.

Bit 8: GWF9
Bit 9: GWF10
Bit 10: GWF11
Bit 11: FEPCLK
Bit 12: FEQCLK
Bit 13: LSF
Bit 14: KSF
Bit 15: TOT

Bit 0: VREG_CPU_1
Bit 1: VREG_CPU_2
Bit 2: K301_CPU_1
Bit 3: K301_CPU_2
Bit 4: EN_TOT_VREG
Bit 5: GND
Bit 6: GND
Bit 7: GND
Bit 10: GND
Bit 11: GND
Bit 12: ABIN4F
Bit 13: ABIN5F
Bit 14: GND
Bit 15: GND
ADC-failure ............. : 001F H |0000|0000|0001|1111|

[status information ADC-failures:
Bit 0: failure ADC-conversion IO 1

Note: This is from HDWI package A/D error bit, which is from hardware on I/0 card. This information similar
to TCU self-test byte bit 0.
status words UWS |UWSB G079|UWSA G071|
status UWS B/A xxx20 .... : FFDF H |1111|1111|1101|1111|

[internal status information UWS B/A address xxx20]
Bit 0: CUTOFF_INVA
Bit 1: M
Bit 2: TRIG_CRBR_IO
Reserved.

Bit 3: TOTBLOCK_PSU, fault code 603

Bit 4: TRG_CHOPA_IO
Bit 5: M
Bit 6: BLK_PLS_CPU
Bit 7: TOTBLOCK_IO
Bit 8: CUTOFF_INVB
Bit 9: GND
Bit 10: TRIG_CRBR_IO
Bit 11: CROWBAR Fired
Bit 12: TRG_CHOPA_IO
Bit 14: BLK_PLS_CPU
Bit 15: TOTBLOCK_IO
status UWS B/A xxx22 .... : BFD6 H |1011|1111|1101|0110|

Bit 0: CUTOFF_INVA
Bit 1: M
Bit 2: TRIG_CRBR_IO
Bit 3: TOTBLOCK_PSU
Bit 4: TRG_CHOPA_IO
Bit 5: M
Bit 6: BLK_PLS_CPU
Bit 7: TOTBLOCK_IO
Bit 8: CUTOFF_INVB
Bit 9: GND
Bit 11: CROWBAR Fired
Bit 12: TRG_CHOPA_IO
Bit 14: BLK_PLS_CPU
Bit 15: TOTBLOCK_IO
GTO-commands SAV xxx24 .. : BEBD H |1011|1110|1011|1101|

[internal status information UWS B/A address xxx24, GTO-commands latched]
Bit 0: AN1SP
Bit 1: AN2SP
Bit 2: AN3SP
Bit 3: AN4SP
Bit 4: AN5SP
Bit 5: AN5SP
Bit 6: AN6SP
Bit 7: AN7SP
Bit 8: AN1SP
Bit 9: AN2SP
Bit 10: AN3SP
Bit 11: AN4SP
Bit 12: AN5SP
Bit 13: AN6SP
Reserved.

Bit 14: AN7SP

Bit 15: AN8SP
GTO-commands ONL xxx26 .. : 0000 H |0000|0000|0000|0000|

[internal status information UWS B/A address xxx26, GTO-commands]
Bit 0: V1UW, RP INVA
Bit 1: V2UW, RN INVA
Bit 2: V3UW, SP INVA
Bit 3: V4UW, SN INVA
Bit 4: V5UW, TP INVA
Bit 5: V6UW, TN INVA
Bit 6: V7UW, CHOPPA
Bit 7: KSA
Bit 8: V1UW, RP INVB
Bit 9: V2UW, RN INVB
Bit 10: V3UW, SN INVB
Bit 11: V4UW, SN INVB
Bit 12: V5UW, TN INVB
Bit 13: V6UW, TN INVB
Bit 14: V7UW, CHOPPB
Bit 15: V8VW, CROWBAR
GTO-feedback ONL xxx2C .. : FFFF H |1111|1111|1111|1111|

[internal status information UWS B/A address xxx2C, GTO-feedback]
Bit 0: FB_RP_INVA
Bit 1: FB_RN_INVA
Bit 2: FB_SP_INVA
Bit 3: FB_SN_INVA
Bit 4: FB_TP_INVA
Bit 5: FB_TN_INVA
Bit 6: FB_CHOPPA
Bit 7: M
Bit 8: FB_RP_INVB
Bit 9: FB_RN_INVB
Bit 10: FB_SP_INVB
Bit 11: FB_SN_INVB
Bit 12: FB_TP_INVB
Bit 13: FB_TN_INVB
Bit 14: FB_CHOPPB
Bit 15: FB_CROWBAR
GTO-feedback SAV xxx2E .. : BF0F H |1011|1111|0000|1111|

[internal status information UWS B/A address xxx2E, GTO-feedbacks latched]
Bit 0: FB_RP_INVASP
Bit 1: FB_RN_INVASP
Bit 2: FB_SP_INVASP
Bit 3: FB_SN_INVASP
Bit 4: FB_TP_INVASP
Bit 5: FB_TN_INVASP
Reserved.

Bit 6: FB_CHOPPASP
Bit 7: M
Bit 8: FB_RP_INVBSP
Bit 9: FB_RN_INVBSP
Bit 10: FB_SP_INVBSP
Bit 11: FB_SN_INVBSP
Bit 12: FB_TP_INVBSP
Bit 13: FB_TN_INVBSP
Bit 14: FB_CHOPPBSP
Bit 15: FB_CROWBARSP
status limiter B/A xxx30 : F4B0 H |1111|0100|1011|0000|

[internal status information UWS B/A address xxx30, status limiter GW5]
Bit 0: GW51, Inverter A U101 Current greater than?
Bit 1: GW52, Inverter A U102 Current
Bit 2: GW53, Inverter A U103 Current
Bit 3: GW54, DC link voltage, U105
Bit 4: GW51SP, latched signal
Bit 5: GW52SP
Bit 6: GW53SP
Bit 7: GW54SP
Bit 8: GW51, Inverter B U201 Current
Bit 11: GW51, DC link voltage, U105
Bit 12: GW51SP
Bit 13: GW52SP
Bit 14: GW53SP
Bit 15: GW54SP
Note: fault code 642 to 645, 742 to 745 will come out if either bit is 1.
GTO-switch.-failure xxx32 : 0000 H |0000|0000|0000|0000|

[internal status information UWS B/A address xxx32, GTO-switching-failures]
Bit 0: L1 UP
Bit 1: L1 BOTTOM
Bit 2: L2 UP
Bit 3: L2 BOTTOM
Bit 4: L3 UP
Bit 5: L3 BOTTOM
Bit 6: Chopper
Bit 7: 1
Bit 8: L1 UP
Bit 9: L1 BOTTOM
Bit 10: L2 UP
Bit 11: L2 BOTTOM
Bit 12: L3 UP
Bit 13: L3 BOTTOM
Bit 14: Chopper
Reserved.

Bit 15: 1
Note: fault 620 to 626, 720 to 726 will come out if either bit is 1.
status UWS B/A xxx34 .... : FCFC H |1111|1100|1111|1100|

Bit 0: FEPCLK, bus-clock, fault code 646
Bit 1: FEQCLK, PCB clock, fault code 647
Bit 2: TOTSP,
Bit 3: WRSP
Bit 4: KSA
Bit 5: LOCK
Bit 6: SIPSP
Bit 7: TOTL
Bit 8: FEPCLK
Bit 9: FEQCLK, fault code 746
Bit 10: TOTSP, fault code 747
Bit 11: WRSP
Bit 12: KSA
Bit 13: LOCK
Bit 14: SIPSP
Bit 15: TOTL
status UWS B/A xxx36 .... : 4909 H |0100|1001|0000|1001|

Bit 0: FEXT9SP
Bit 1: FEXT9
Bit 2: WAGEST
Bit 3: INT7874
Bit 4: GW4SP
Bit 5: SSESP
Bit 6: SSEGW
Bit 7: SSPESP
Bit 8: FEXT9SP
Bit 9: FEXT9
Bit 10: WAGEST
Bit 11: INT7874
Bit 12: GW4SP
Bit 13: SSESP
Bit 14: SSEGW
Bit 15: SSPESP
status UWS B/A xxx1A .... : B5FC H |1011|0101|1111|1100|

[internal status information UWS B/A address xxx1A]
Bit 0: SRSP
Bit 1: TSP
Bit 2: HKS
Bit 3: SSE4
Bit 4: SF1
Reserved.

Bit 5: SF2#
Bit 6: GW4
Bit 7: FEXT5
Bit 8: SRSP
Bit 9: TSP
Bit 10: HKS
Bit 11: SSE4
Bit 12: SF1
Bit 13: SF2#
Bit 14: GW4
Bit 15: FEXT5
status swit.freq.prot. 0 : 0000 H |0000|0000|0000|0000|
[internal status information UWS B/A, GTO switching frequency protection class 0]
Bit 0: Counter Z1
Bit 1: Counter Z2
Bit 2: Counter Z3
Bit 3: Counter Z4
Bit 4: Counter Z5
Bit 5: Counter Z6
Bit 6: Counter Z7
Bit 7: Counter Z8
Bit 8: Counter Z1
Bit 9: Counter Z2
Bit 10: Counter Z3
Bit 11: Counter Z4
Bit 12: Counter Z5
Bit 13: Counter Z6
Bit 14: Counter Z7
Bit 15: Counter Z8

Bit 0: Counter Z1
Bit 1: Counter Z2
Bit 2: Counter Z3
Bit 3: Counter Z4
Bit 4: Counter Z5
Bit 5: Counter Z6
Bit 6: Counter Z7
Bit 7: Counter Z8
Bit 8: Counter Z1
Bit 9: Counter Z2
Bit 10: Counter Z3
Bit 11: Counter Z4
Bit 12: Counter Z5
Bit 13: Counter Z6
Bit 14: Counter Z7
Bit 15: Counter Z8
Reserved.


Bit 0: Counter Z1
Bit 1: Counter Z2
Bit 2: Counter Z3
Bit 3: Counter Z4
Bit 4: Counter Z5
Bit 5: Counter Z6
Bit 6: Counter Z7
Bit 7: Counter Z8
Bit 8: Counter Z1
Bit 9: Counter Z2
Bit 10: Counter Z3
Bit 11: Counter Z4
Bit 12: Counter Z5
Bit 13: Counter Z6
Bit 14: Counter Z7
Bit 15: Counter Z8

Bit 0: Counter Z1
Bit 1: Counter Z2
Bit 2: Counter Z3
Bit 3: Counter Z4
Bit 4: Counter Z5
Bit 5: Counter Z6
Bit 6: Counter Z7
Bit 7: Counter Z8
Bit 8: Counter Z1
Bit 9: Counter Z2
Bit 10: Counter Z3
Bit 11: Counter Z4
Bit 12: Counter Z5
Bit 13: Counter Z6
Bit 14: Counter Z7
Bit 15: Counter Z8
Note: switching fault 662 and 762 will come out if either bit of last 4 word is 1.
status uC UWS B/A ...... : 1010 H |0001|0000|0001|0000|

[internal status information UWS B/A, microcontroller status]
Bit 0: CRC error in the uC-ROM
Bit 1: Incorrect SW version in the uC
Bit 2: uC watchdog test not started
Bit 3: uC watchdog has not responded
Bit 4: uC initialization error
Bit 5: CRC DATA error (after table loading)
Bit 6: Free
Reserved.

Bit 7: Free
Bit 8: CRC error in the uC-ROM
Bit 9: Incorrect SW version in the uC
Bit 10: uC watchdog test not started
Bit 11: uC watchdog has not responded
Bit 12: uC initialization error
Bit 13: CRC DATA error (after table loading)
Bit 14: Free
Bit 15: Free
Note: This is still related to switching fault, UWS A/B page 5.
status peak-curr. prot. 1 : 0000 H |0000|0000|0000|0000|

[internal status information UWS B/A, peak current counter protection status class 1]
Bit 0: SSE Phase 1
Bit 1: SSE Phase 2
Bit 2: SSE Phase 3
Bit 3: SSE Phase 4
Bit 4: Free
Bit 5: Free
Bit 6: Free
Bit 7: Free
Bit 8: SSE Phase 1
Bit 9: SSE Phase 2
Bit 10: SSE Phase 3
Bit 11: SSE Phase 4
Bit 12: Free
Bit 13: Free
Bit 14: Free
Bit 15: Free

Bit 0: SSE Phase 1
Bit 1: SSE Phase 2
Bit 2: SSE Phase 3
Bit 3: SSE Phase 4
Bit 4: Free
Bit 5: Free
Bit 6: Free
Bit 7: Free
Bit 8: SSE Phase 1
Bit 9: SSE Phase 2
Bit 10: SSE Phase 3
Bit 11: SSE Phase 4
Bit 12: Free
Bit 13: Free
Bit 14: Free
Reserved.

Bit 15: Free

Bit 0: SSE Phase 1
Bit 1: SSE Phase 2
Bit 2: SSE Phase 3
Bit 3: SSE Phase 4
Bit 4: Free
Bit 5: Free
Bit 6: Free
Bit 7: Free
Bit 8: SSE Phase 1
Bit 9: SSE Phase 2
Bit 10: SSE Phase 3
Bit 11: SSE Phase 4
Bit 12: Free
Bit 13: Free
Bit 14: Free
Bit 15: Free
Note: switching fault 669 and 769 will come out if either bit of last 3 word is 1.
Reserved.

status 2. fault reg. 4 .. : 0000 H |0000|0000|0000|0000|

[internal status information UWS B/A, second fault register address 4]
Bit 0: A38_0
Bit 1: A38_1
Bit 2: A38_2
Bit 3: A38_3
Bit 4: A38_4
Bit 5: A38_5
Bit 6: A38_6
Bit 7: A38_7
Bit 8: A38_0
Bit 9: A38_1
Bit 10: A38_2
Bit 11: A38_3
Bit 12: A38_4
Bit 13: A38_5
Bit 14: A38_6
Bit 15: A38_7
Bit 0: A38_0
Bit 1: A38_1
Bit 2: A38_2
Bit 3: A38_3
Bit 4: A38_4
Bit 5: A38_5
Bit 6: A38_6
Bit 7: A38_7
Bit 8: A38_0
Bit 9: A38_1
Bit 10: A38_2
Bit 11: A38_3
Bit 12: A38_4
Bit 13: A38_5
Bit 14: A38_6
Bit 15: A38_7
Bit 0: A38_0
Bit 1: A38_1
Bit 2: A38_2
Bit 3: A38_3
Bit 4: A38_4
Bit 5: A38_5
Bit 6: A38_6
Bit 7: A38_7
Bit 8: A38_0
Reserved.

Bit 9: A38_1
Bit 10: A38_2
Bit 11: A38_3
Bit 12: A38_4
Bit 13: A38_5
Bit 14: A38_6
Bit 15: A38_7
environment DSP A
fault status ............ : 0000 H |0000|0000|0000|0000|
[fault status word from DSP A]
Bit 0: Time Overflow in T1, fault code 57
Bit 1: Initialization error, fault code 56
Bit 2: Overcurrent, fault code 70
Bit 3: Parameter fault braking chopper frequency, fault 71
Bit 4: Voltage transducer U13 not OK, fault code 72
Bit 5: Voltage transducer U23 not OK, fault code 73
Bit 6: reserved
Bit 7: sum of three phase current not zero, fault code 76
Bit 8: communication with DSPB error, fault code 74,
Bit 9: reserved
Bit 10: Failure V/F card, L055, fault code 77
Bit 11: reserved
Bit 12: Unbalance current protection, >215A, fault code 85
status word 1 ........... : 0000 H |0000|0000|0000|0000|

[status word 1 from DSP A]
Bit 0: Control locked up because of the fault, fault code 82
Bit 1: du/dt too high
Bit 2: Frequency-limitation
Bit 3: Lock by DSPA, shutdown machine without fault
Bit 4: Active Current control in Limitation, fault code 79
Bit 5: Active Current reference in Limitation, fault code 80
Bit 6: Brake-control-limitation, fault code 81
Bit 7: Added-Synchronize is done for flux, see SWPA page 5
Bit 8: reserved
Bit 9: reserved
Bit 10: software traco triggered, code 107
Bit 11: reserved
Bit 12: dn/dt is over the limit, fault code 1788
Bit 13: reserved
Bit 14: dn/dt is over the limit, fault code 1790
Bit 15: reserved
Reserved.

program counter ......... : 0000 H |0000|0000|0000|0000|

[program counter from DSP A]
It counts the address where the program is interrupted when there is Time slice overflow T1.
This can help to analyze the fault code 57
pulse pattern identifier : 0000 H |0000|0000|0000|0000|

[pulse pattern identifier DSP A]
0000:
0010:
1020:
environment DSP B
fault status ............ : 0000 H |0000|0000|0000|0000|
[fault status word from DSP B]
Same as DSPA
status word 1 ........... : 0000 H |0000|0000|0000|0000|

[status word 1 from DSP B]
Same as DSPA
program counter ......... : 0000 H |0000|0000|0000|0000|

[program counter from DSP B]
Same as DSPA
pulse pattern identifier : 0000 H |0000|0000|0000|0000|

[pulse pattern identifier DSP B]
Same as DSPA
values DSP DSPB G027 / DSPA G019

duty cycle inverter ..... : 0.0 % / 0.0 %
[duty cycle inverter B/A]
stator frequency reference: 0.0 Hz / 0.0 Hz

[stator frequency reference inverter B/A]
speed signal control loop : 0.0 1/s / 0.0 1/s

[motor speed value for inverter control]
current component flux .. : 0.0 A / 0.0 A

[magnetizing current component inverter B/A]
current component torque : 0.0 A / 0.0 A

[torque-producing current component inverter B/A]
calculated torque ....... : 0.0 % / 0.0 %

[calculated torque percentage traction motor B/A:
Reserved.

100% = 26975 Nm for traction motor 1TB2830

100% = 22756 Nm for traction motor 1TB2826]
calculated flux ......... : 0.0 % / 0.0 %

[calculated flux percentage traction motor B/A]
duty cycle braking chopper: 0.0 %

[duty cycle braking chopper]
voltage/current/speed values:
trolley voltage/current : 0.0 V / 0.0 A
[trolley voltage (transducer U301) / trolley current (transducer U108)]
$UN / $IN
engine speed setpoint/act.: 12.5 1/s / 0.0 1/s

[engine speed setpoint / measured engine speed]]
$NSD / $NIDSBG
DC-link voltage setp./ch. : 0.0 V / 0.0 V

[DC-link voltage setpoint for alternator control / for chopper control]
$UDS / $UDSCHSA (Chopper setpoint)
DC-link voltage / current : 0.0 V / 0.0 A

[DC-link voltage (transducer U105), DC-link current filtered (transducer U107)]
$UDI_IO / $IDIGHW
excitation current setp. : 0.0 A

[excitation current setpoint (field regulator reference)]
$ISEXC
ground-voltage : 0.0 V / 0.0 V

[filtered voltage values for ground fault detection: ground voltage (transducer U106), DC-link voltage
(transducer U105)]
$UGG / $UDIGHW2
chopper currents (B/A) .. : 0.0 A / 0.0 A

[smoothed current values chopper B/A (transducer U204 / U104)]
$IBTGZB / $IBTGZA
blower setpoint frequency : 0.0 Hz
Reserved.

[main blower setpoint frequency (auxiliary inverter reference)]
$FBLWSPT
flux reference (B/A) .... : 0.0 % / 0.0 %

[flux reference percentage for DSP motor control B/A]
$OSOLLSB / $OSOLLSA
torque reference DSP (B/A): 0 Nm / 0 Nm

[torque reference for DSP motor control B/A]
$MS1B / $MS1A
torque reduction SSC (B/A): 0 % / 0 %

[torque reduction factor slip/slide control motor B/A]
$XMRFSSB / $XMRFSSA,
truck speed ............. : 0 mph

[truck speed derived from traction motor speed values]
$VIB
motor currents ph.1 (B/A) : 0 A / 2 A

[motor current phase 1 B (transducer U201) / A (transducer 101)]
$IL1PWRB / $IL1PWRA
$IL2PWRB / $IL2PWRA
$IL3PWRB / $IL3PWRA
LEM current/percentage....: 3.8 A / 200.0 %

[Grid Blower circuit current (transducer U171) / Grid blower circuit percentage ( within 88-115 % is OK)]
$YAMMET / $YAGBFA
RG1/RG3 resistance........: 5.0 ohm / 5.0 ohm

[Setting of RG1 resistance / Setting of RG3 resistance (setable in User - parameters)]
$YG1OHM / $YG3OHM
RG2/DC motor Resistance...: 6.0 ohm / 3.2 ohm

Reserved.

[Setting of RG2 resistance / Setting of DC motor resistance (setable in User - parameters)]
$YG2OHM / $YRGMOHM
DC Grid Blower Type.......: 50.0 Hp

[Setting of Grid blower motor type, used in determination of circuit precentage(setable in User – parameters)
$BDCMOT (1 = 100 Hp, 0 = 50 Hp)
module temperature values inverter B / inverter A

[inverter module temperature phase 1 B/A]


chopper modules A204/A104 : 24 øC / 21 øC

[chopper module temperature B/A]
snubber resistor ........ : 20 øC / 19 øC

[snubber resistor temperature B/A]
inverter compartment .... : 21 øC

[inverter compartment temperature]
motor temperature B/A ... : 25 øC / 26 øC

[traction motor temperature B/A]
retard grid temperat. B/A : 27 øC / 27 øC

[retard grid temperature B/A]
alternator stator/bearing : 26 øC / 60 øC
[alternator statorand bearing temperature]
Trac Motor Bearings...... : 70 øC / 73 øC

[Wheel motor bearing temperatures B / A]
5 Appendix
Those functions are supported which are implemented on the following computer modules:
• Central Processing Unit 6FH9263-3C, -3D, -3E, -3F
• Signal Processing Unit 6FH9265-3A, -3B
Reserved.

Note: The 6FH9320 and 6FH9388 Transient Recorder modules can also be operated with the
customer monitor. Special information on how to use them can be found in the documents for
these modules. The system software for the Transient Recorder modules and their
documentation is not included in the scope of supply of the customer monitor.
An overview of the monitor commands available on the processor modules
5.1 Background Commands

For each background program, the configuration engineer must assign menu titles and subtitles
which the customer monitor can add to its menu when the program or the "Applic. Menu" is called.
The documentation for these project-related calls is not a component of this description.
When a "Background" command is called, the operating system hands over control of its
background to this user program. The customer monitor switches automatically to a terminal mode
in which it sends all signs received via keyboard to the target processing unit and where it displays
all signs received from the target processing unit in the Work window. In "Background" mode, a user
can also transfer control characters to the customer monitor.
The following control characters are available to the user of the monitor:
Ctrl C : Cancels the "Background" program
Ctrl S : Stops or re-starts a text output
Ctrl L : Outputs line by line (faster output)
Ctrl A : Each ASCII is output individually
It is also possible to specify a file name when a "Background" program is called. This causes the
outputs in the Work window to be recorded in this file.
A special kind of recording supports the reading-out of large amounts of data - such as the plain-text
records of the diagnostics memory - and their storage in the record file. With regard to the data flow
rate, this special mode is improved by the serial connection. Displays in the Work window of the
customer monitor and elements of the flow control between the service interface of the Central
Processing Unit and the PC are no longer needed. The data are merely stored in the specified file.
This mechanism is activated when the control character ‘#’ is appended to the file name when the
background program is called. This operating mode is only possible with baud rates of 57.6 Kbaud
and requires that the PC has sufficient computing power in order to be able to read out the
characters quickly enough under "Windows".
The following factors are important for the functioning of this operating mode:
• baud rate at which data are transmitted (max. 57.6 Kbaud)

• computing power of the PC
• installed "Windows" system.
In the event of a fault (e.g. loss of data due to a possible receive overrun), an "Overrun" message is
displayed. The computing power of the PC is not sufficient for the baud rate selected and the user
should try it at a lower baud rate.
5.2 Overview of the Commands of the Customer Monitor
Reserved.

Monitor Commands for the Central Processing Unit

Window Set Applic. Hardware Graphic
Work open Port Func.Package User Flash Load
Lines open Baud rate Connector Clock Position
Bars open String View DSP Time/Div
Tile Make Signal BCD Unit/Div
Cascade Execute Observer RESET Display
Set Record Report Sys. Flash Color
Close DIN-Bus Legitimation BOOT DSP Format
Close All TCN Menu
Exit Timeout
Color
Info
Comment
Monitor Commands for the Signal Processing Unit

Window Set Applic. Hardware Graphic
Work open Port Flash Load
Lines open String ZR Position
Bars open Make BOOT ZR Time/Div
Tile Execute Unit/Div
Cascade Record Display
Set Info Color
Close Color
Close All
Exit
Reserved.

5A - Monitor Prog SiBAS

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s TRACTION DRIVES / SE&A

AC DRIVE HAUL TRUCK

Monitor Program (SiBAS 32)

SiBAS User Manual 1 of 147

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"Hardw. ZR" ............................................................................................................................................................. 46

5.1 Background Commands 146

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Equipment circuit diagrams

Hazardous voltages are present in this electrical equipment during operation.

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Customer Monitor for SiBAS 32 Control units

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1.1 Installing and Calling the Customer Monitor

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operating system ZR: version 1.30

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Communication with the SIBAS 32 Control Unit

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Calling the Customer Monitor

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1.2 Notes on Operation of the Customer Monitor

Structure of a Monitor Command

2) Selecting a menu entry in the menu box

Keyboard : a) "Windows" convention

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3) Selecting a dialog box, if present

Keyboard : Enter characters until the dialog-box entry is clearly defined.

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4) Entry of file or connector / signal names and initiating the command

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Structure of the Monitor Windows

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"Window Work open"

"Window Lines open"

“Window Bars open"

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“Window close All”

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e.g. "Set Port COM2" → Port 2 is initialized

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E.g. "Set Baudrate 19200 Baud"

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E.g. 1)"Set String /Record-File: C:\PRJ\WORKBNCH\MONITOR\PROT.MON" If recording of

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Creates a monitor batch file.

"INIT.MON" : onetime automatic execution when the monitor is called

1) "INIT.MON" Run-up control of the customer monitor

"Set Make INIT.MON" ; Creates the batch file

Set Baudrate 56700 Baud

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Hardw. RESET Monitor

"BATCH1.MON" : batch file with the assigned name „BATCH1.MON“

e.g. "Set Execute BATCH1.MON"

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"Create" : Starts recording; an existing record file is deleted

e.g. "Set Record Create" → Starts recording

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