CES-1001-K Hydrostatic Testing

Hydrostatic Testing Procedure
CES-1001
Revision History
The table below describes the revision history of this document.
Rev. Date Brief Description

Rewritten to Include local standards – Approved by Global Engineering
D Sept. 10, 2006
Management Council
Revised per CPRR-GPD-045 & 076 – Approved by Global Engineering
E July 30, 2010
Management Council
Revised per CPRR-GPD-120 – Approved by Global Engineering Management
F May 6, 2011
Council
G Aug. 15, 2012 Revised per PDR-ECO-0012150
H Dec. 2, 2013 Revised Per PDR-ECO-0016539
J JAN 29,2015 Revised per PDR-ECO-0020219
K FEB 06, 2016 Revised per PDR-ECO-0028002
Title Hydrostatic Testing Procedure No. CES-1001 Revision K
Author T. Piechota Approved Global Application Council Page 1 of 61

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and/or the originating country’s export regulations. Diversion contrary to such law(s) is prohibited.
Table of Contents
1 SCOPE ................................................................................................................................................................. 4
2 REFERENCED DOCUMENTS .............................................................................................................................. 4
3 DEFINITIONS ...................................................................................................................................................... 5
4 SAFETY ................................................................................................................................................................ 5
4.1.1 Test Conditions ..................................................................................................................................... 5
4.1.2 Personal Protective Equipment ........................................................................................................... 5
4.1.3 Equipment ............................................................................................................................................ 5
5 PROCESS FLOW ................................................................................................................................................. 6
5.1 « Body / Bonnet » single piece design ....................................................................................................... 6
5.2 « Body / Bonnet » design, without welds .................................................................................................. 7
5.3 Valves with welded-on components (connections, flanges, reducers, increasers, …) excluding
SteamForm (See CES-395 for SteamForm Process Flow) .................................................................................... 8
5.4 Levels ........................................................................................................................................................... 9
5.5 Repair ......................................................................................................................................................... 10
5.6 Disassembly of a Hydrostatic Tested Assembled Valve ......................................................................... 10
6 PROCEDURE ..................................................................................................................................................... 10
6.1 Equipment .................................................................................................................................................. 10
6.1.1 Pressure Gauges ................................................................................................................................ 11
6.1.2 Test Fixtures ....................................................................................................................................... 11
6.2 Test Medium .............................................................................................................................................. 11
6.2.1 Hydrostatic test .................................................................................................................................. 11
6.2.2 Joint tightness test ............................................................................................................................. 11
6.3 Test Conditions .......................................................................................................................................... 11
6.4 Test Procedure........................................................................................................................................... 11
6.5 Test Procedure – Hydrostatic Test ........................................................................................................... 12
6.6 Test Procedure – Joint Test ....................................................................................................................... 12
7 SPECIAL CASES ................................................................................................................................................ 12
7.1 Steam Jackets ........................................................................................................................................... 12
7.2 PTFE Lined Valves ...................................................................................................................................... 12
7.3 Special Bellows Seal Valves and other Valves with internal components that might be harmed by the
test pressures required in this procedure........................................................................................................... 13
7.4 Valves with welded on nipples, flanges, reducers and / or increasers .................................................. 13
7.5 Valves with different upstream and downstream flange rating ............................................................ 13
7.6 Desuperheaters and SteamForm ............................................................................................................. 13
7.7 36005 Series V-Max Valves ....................................................................................................................... 13
8 ACCEPTANCE CRITERIA................................................................................................................................... 13
8.1 Hydrostatic test - Liquid Medium ............................................................................................................. 13
8.2 Joint tightness test - Gaseous Medium.................................................................................................... 13
9 MARKING AND LOCATIONS ............................................................................................................................ 14
10 RECORDS .......................................................................................................................................................... 15

Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or first page.
11 HOLD TIMES FOR HYDROSTATIC TEST .......................................................................................................... 16
12 TEST PRESSURES FOR HYDROSTATIC TEST ................................................................................................... 16
12.1 Carbon Steel and Low Temperature Carbon Steel– Bar Gauge per ASME B 16.34 - Group 1
Materials ............................................................................................................................................................... 17
12.2 Chrome -Molybdenum and Low Alloy Steels – Bar Gauge.................................................................. 18
12.3 Stainless Steels per ASME B 16.34 - Group 2 Materials – Bar Gauge ................................................. 20
12.4 Nickel Base Alloy Steels per ASME B 16.34 - Group 3 Materials – Bar Gauge .................................... 22
12.5 Dual Certified Materials – Bar Gauge ................................................................................................... 26
12.6 Non-ASTM Materials – Bar Gauge ........................................................................................................ 27
12.7 Cast Iron Valves per ASME B16.1 – Bar Gauge .................................................................................... 27
12.8 Ductile Iron Valves per ASME B16.42 – Bar Gauge .............................................................................. 27
12.9 Materials Listed in EN-1092-1 – Bar Gauge ......................................................................................... 28
12.10 Carbon Steel and Low Temperature Carbon Steel Group 1 Materials – PSI Gauge .......................... 30
12.11 Chrome-Molybdenum and Low Alloy Steels Group 1 Materials – PSI Gauge .................................... 31
12.12 Stainless Steels per ASME B 16.34 - Group 2 Materials – PSI Gauge .................................................. 33
12.13 Nickel Base Alloy Steels per ASME B 16.34 - Group 3 Materials – PSI Gauge..................................... 37
12.14 Dual Certified Materials – PSI Gauge .................................................................................................... 40
12.15 Non-ASTM Materials – PSI Gauge ......................................................................................................... 41
12.16 Cast Iron Valves per ASME B16.1 – PSI Gauge ..................................................................................... 41
12.17 Ductile Iron Valves per ASME B16.42 .................................................................................................... 42
12.18 Materials Listed in EN-1092-1 – PSI Gauge .......................................................................................... 42
12.19 Carbon Steel and Low Temperature Carbon Steel– Bar Gauge per ASME B 16.34 - Group 1
Materials (Intermediate Pressure Class) ............................................................................................................. 44
12.20 Chrome -Molybdenum and Low Alloy Steels – Bar Gauge (Intermediate Pressure Class) ................ 45
12.21 Stainless Steels per ASME B 16.34 - Group 2 Materials – Bar Gauge (Intermediate Pressure Class) 47
12.22 Nickel Base Alloy Steels per ASME B 16.34 - Group 3 Materials – Bar Gauge (Intermediate Pressure
Class) 49
12.23 Carbon Steel and Low Temperature Carbon Steel– PSI Gauge per ASME B 16.34 - Group 1
Materials (Intermediate Pressure Class) ............................................................................................................. 53
12.24 Chrome -Molybdenum and Low Alloy Steels – PSI Gauge (Intermediate Pressure Class)................. 54
12.25 Stainless Steels per ASME B 16.34 - Group 2 Materials – PSI Gauge (Intermediate Pressure Class) 56
12.26 Nickel Base Alloy Steels per ASME B 16.34 - Group 3 Materials – PSI Gauge (Intermediate Pressure
Class) 59

Purpose
Hydrostatic testing proves the structural integrity and leak tightness of the valve’s pressure containing vessel.
This procedure establishes the definitions, requirements and test procedure for standard hydrostatic testing
of assembled products or components excluding instrument and actuators.
1 Scope
All pressure containing assemblies or components with a pressure ratings not exceeding ASME class 4500 or
PN 420 are required to be tested to this procedure.
The procedure includes but is not limited to:
- valve assemblies and levels
- valve and level components
- steam jackets
Materials shall conform to latest issues of ASME B16.34 for Steel Vessels, ASME B16.1 for Cast Iron Vessels,
ASME B16.24 for Bronze Vessels or EN-12516-1 for PED Valves.
The procedure conforms to the requirements of Hydrostatic Testing per the latest issues of ASME B16-34,
ISA-75.19.01, IEC 60534-4, En12266-1 and JIS B2007.
If there is any conflict between ASME B16.34 and another standard cited in this procedure Masoneilan will
follow ASME B16.34.
2 Referenced Documents
STANDARD DESCRIPTION ISSUE
ISA-75.19 Hydrostatic Testing of Control Valves Latest Edition
ASME B16.34 Valves – Flanged, Threaded and Welding End 2009
ASME 16.1 Cast Iron Pipe Flanges and Pipe Fittings Latest Edition
ASME B16.24 Cast Copper Alloy Pipe Flanges and Pipe Fittings Latest Edition
ASME B16.42 Ductile Iron Pipe Flanges and Pipe Fittings Latest Edition
ASME B31.1 Power Piping Latest Edition
EN 12266-1 Pressure Test, Test Procedures and Acceptance Latest Edition
Criteria
EN-12516-1 Industrial Valves, Shell Design Strength Latest Edition
JIS B 2007 Latest Edition
JPI-7S-39 Latest Edition
EN-1092 Latest Edition
EN 1759 Latest Edition
IEC 60534-4 Industrial Process Control Valves – Inspection Latest Edition
and Routine Testing
EHS 13-01 Pressure Test Safety Latest Edition

3 Definitions
Rating
The rating of a valve is an ASME, IEC or JPI classification that indicates the allowable temperature and
pressure for the valve. When testing per this procedure rough machined, semi-machined, and flangeless
valves are hydrostatically tested at the rating of the body. Flanged valves are hydrostatically tested at the
flange rating. Special butt weld end with a special pressure/temperature design must be tested at 1.5 time
the rating pressure at 20 °C or at the pressure defined by the engineering group.
4 Safety
Any organization performing hydrostatic testing under this procedure shall have written safety instructions
detailing how to perform the hydrostatic test safely. The information presented in this procedure is an aid to
creating a safe work environment.
Hazard
Hydrostatic testing uses a fluid to pressurize a vessel to above its maximum cold working pressure. It is
possible that the vessel will fail catastrophically.
Failure Modes
The most common failure mode during hydrostatic testing is weeping through small leaks in the vessel
wall or at a gasketed joint. This type of failure is not a safety issue during hydrostatic test. It is possible
though unlikely that the pressure vessel or test equipment will fail catastrophically (burst or explode). The
major hazards after catastrophic failure are metal shards and fluid injection.
Failure Causes
The major causes of safety problems during hydrostatic test are equipment failure, over pressurization
and failure of the test vessel under test.
Risk Mitigation
4.1.1 Test Conditions
The single most important risk mitigation technique for hydrostatic test is to use an incompressible fluid
as the test medium and to remove all compressible fluid from the test vessel prior to testing.
4.1.2 Personal Protective Equipment
Eye protection is mandatory during test
4.1.3 Equipment
All test equipment should be examined regularly under a preventive maintenance program and any
worn or unsafe equipment must be replaced. For high pressure test and tests using compressible
fluids a barrier should be used between the test vessel and the operator. It is understood that by the
nature of the test the operator will have to get close to the pressurized vessel to inspect it for small
leaks.

5 Process Flow
5.1 « Body / Bonnet » single piece design
Includes the valves CAMFLEX (except SB), MINITORK, VARIPAK
Pressure containing part
Is the pressure containing part Hydrostatic test of the component per

No
hydrotested and stamped « H »? this procedure (§6) and Marking (§9)
Yes
Paint required before assemble?
Yes
No
Paint
Assemble
End of the hydrotest process

5.2 « Body / Bonnet » design, without welds
Includes the valves series 10000, 21000, 36005, 41000, 78000, 80000, CAMFLEX SB
Pressure Containing Components
Paint required prior to Cleaning after hydro test

Yes
Assembly? needed?
Yes
No
All components are

hydrotested and stamped
« H »?
No
Yes Assemble
Hydrostatic test of the component
per this procedure (§6)
Hydrostatic test per this procedure

Assemble Paint (§6) and Marking (§9)
Disassemble
Hydrostatic test per this procedure Assemble Paint / cleaning
(§6) and Marking (§9) Assemble

Paint, if requiered (§6) and Marking (§9) Joint test per this procedure (§6.6)
End of the hydrotest process

5.3 Valves with welded-on components (connections, flanges, reducers, increasers, …) excluding
SteamForm (See CES-395 for SteamForm Process Flow)
Components of the pressure

containing part
Case n°1 : The welded assembly is

Case n°2 : The welded components
considered as an assembly. In this
are not considered as parts of the
case, the rating of the assembly is the
pressure containing equipment
lowest rating of the welded
Exemple : Reducer / increaser /
components constituting this assembly
connection, welded on a valve
Exemple : V Log / Steam Form
Engineering determines Hydrostatic test per this

Are the design pressure and The rating of the welded
No design pressure and procedure of all the
temperature known? component is the same as the Yes
temperature components of the valve
rating of the valve?
(§ 6)
Yes No
OPTION : Hydrostatic test of Weld

components as per this procedure Assemble
(§ 6)
Hydrostatic test of the valve per this Back to standard

Weld procedure (§ 6) process (§ 5.1 ou § 5.2)
Disassemble
Assemble
Weld

(§ 6), at the pressure defined by
Assemble
engineering
Marking
(removal of the markings of the rating Joint test per this procedure (§ 6.6)
that would not be any more
appropriate) OPTION : Hydrostatic test per this
procedure (§ 6), at the pressure
defined by engineering (This
hydrostatic test is not required by
standards and codes)
Paint if required
End of the hydrostatic test process

5.4 Levels

5.5 Repair
Any pressure containing equipment which is either weld repaired or re-machined after the test of the
assembly shall be hydrostatically tested again as per the chart below.
In case of repair, the procedure to follow can also be written by quality department and/or engineering.
All the other inspections and controls requested by applicable standards and codes shall also be performed
5.6 Disassembly of a Hydrostatic Tested Assembled Valve

Any disassembly requires the valve to be “joint tested” after re-assembly. No modification to the pressure
containing components is allowed.
6 Procedure
6.1 Equipment

6.1.1 Pressure Gauges
Accuracy: within +/- 3% at test pressure.
Analog gauges shall be used between 20% & 80% of their scale range (1.25 to 4 times the test pressure).
Digital gauges can be used over their full range. All pressure gauges shall be calibrated in accordance
with the local operations written gauge quality assurance procedures.
6.1.2 Test Fixtures
Test fixtures are used to seal openings in the valve or component and include but are not limited to
plugs, tie rods, hydraulic presses and flanges. All test fixtures shall be designed and constructed to
safely hold the forces of the hydrostatic test. The test fixtures shall be applied in a way that does not
subject the valves to external stresses that may affect the results of the test. For butt weld valves when
plugs are used, the sealing point shall be as close to the weld end as practical without overstressing the
weld preparation.
It is acceptable to replace the valve packing with a test fixture.
6.2 Test Medium
6.2.1 Hydrostatic test
Water at between 7ºC and 40ºC.
The addition of water soluble oil or rust preventative to the test water is allowed.
By specific agreement between the customer and Masoneilan other test liquids may be used provided
that the liquid has a viscosity not greater than water.
6.2.2 Joint tightness test
Air or Nitrogen at between 7°C and 40°C
6.3 Test Conditions
Valves with joints in the pressure boundary shall be hydrostatically tested as assembled valves. For valves
with no joint in the pressure boundary (e.g. Varipak) the pressure containing component (body) can be tested
unassembled.
As further guidance for valves with joints in the pressure boundary;
1. All the components making up the pressure boundary shall be the items that will be shipped with the
valve.
2. Studs and nuts are part of the pressure and may not be replaced after test and before shipment.
3. Replaceable soft goods (gaskets) are not considered part of the pressure boundary and may be
replaced after hydrostatic test and before shipment without re-hydrostatically testing the product. If
the gaskets are replaced a joint test shall be performed prior to shipment.
4. The valve must be tested with either the trim in place or a fixture that duplicates the loads put on the
valve by the trim. For V-log, remove the stack when performing the hydro test.
5. Valve trim can be replaced after hydrostatic test without requiring a new hydrostatic test. If the valve
trim is replaced after hydrostatic test a joint test shall be performed prior to shipment.
Assembled valves shall be unpainted and free of any contaminant that could mask test failures.
Assembled valves having components that have been separately tested prior to having been painted or
coated may painted or coated prior final testing but when testing components; they shall be unpainted
and free of any contaminant that could mask test failures.
6.4 Test Procedure
This procedure is the general procedure used for Hydrostatic testing on all Masoneilan products. Specific
work instructions for the test equipment used shall be provided by the producing facility.

6.5 Test Procedure – Hydrostatic Test
For product:
For assembled valves ensure that the valve plug is off the seat. Positioning the valve at mid stroke is
preferred.
Fill the product with the test liquid ensuring that all air is vented.
Pressurize the product in accordance with the test pressures section of this procedure
Hold the product at pressure for a minimum time in accordance with the Hold Times section of this
procedure or by special agreement with a customer for a longer time.
Dry the outside of the product.
Inspect the product per the Acceptance Criteria section of this procedure
Record the test result as required in the Records section of this procedure.
Mark the product as required in Marking Section of this procedure
After removal of the test fixture the valve shall be dried.
For component:
Same sequence as the one above. Replace the word product by component.
6.6 Test Procedure – Joint Test

Note: Joint test may only be used on previously Hydrostatically Tested valves and is not applicable if
any machining has been performed on pressure containing components after the Hydrostatic Test.
Fixture the valve
Ensure that the valve plug is off the seat. Positioning the valve at mid stroke is preferred.
Fill the valve with gaseous test medium at a pressure between 5 bar and 6 bar (73 PSI to 87 PSI)
Hold the valve at pressure for a minimum of 3 minutes
Using a soap and water solution or commercial leak testing compound thoroughly examine all the
joints. For example: Gasket Joint, Packing Seal and Screw Joint.
Inspect the valve per the Acceptance Criteria section of this procedure
Release the test pressure from the valve
Clean the leak detection compound from the valve
7 Special Cases
7.1 Steam Jackets
Prior to putting the steam jacket on an assembly or component the assembly or component shall be
hydrostatically tested per this procedure.
After the steam jacket has been put on the assembly or component the steam jacket shall be
hydrostatically tested per this procedure at 1.5 X the rated cold working pressure for the steam jacket and
at the test duration for the inlet and outlet diameter of the steam jacket.
7.2 PTFE Lined Valves

ASME B16.34 states “internal linings or coatings included in the design” are permitted to be present during
hydrostatic testing. In order to ensure soundness of the lined body, the body shall be hydrostatically
tested prior to cladding per this procedure. After assembly lined valves shall be hydrostatically tested per
this procedure at 1.5 X the rated cold working pressure.
The Model 31,000 is a special case in the class of PTFE Lined Valves. Due to limitations of the thick PTFE
lining the lined and assembled valve can be damaged by Hydrostatic testing at 1.5 times the cold working
pressure. The body and bonnet of the 31,000 shall be tested prior to lining per this procedure and then
the assembled valve shall be tested as described in the hydrostatic test section at 16 Bar.

7.3 Special Bellows Seal Valves and other Valves with internal components that might be harmed by
the test pressures required in this procedure
Any internal component that might be harmed by this procedure shall be removed prior to testing. The
joint tightness procedure shall be used after the valve is fully assembled.
7.4 Valves with welded on nipples, flanges, reducers and / or increasers
There are two possible ways to view a valve with welded appurtenances. The assembly can be
considered a fabricated valve or Masoneilan can be selling a valve which has pipeline welding performed.
A fabricated valve is tested and rated to the lowest rated component in the fabrication. If an item is sold
as complete valve with pipeline welding performed, the valve must be hydrostatically tested per this
procedure prior to welding on the appurtenances.
Section 5.3 demonstrates the process steps for valves with welded on appurtenances. A qualified
individual shall provide the test pressures for all hydrostatic tests involving welded assemblies.
7.5 Valves with different upstream and downstream flange rating
Upstream and downstream flanges must be tested at their rating i.e. hydrostatic step will be made in 2
steps (low rating flange then high rating flange).
To avoid any overstress of the lower rating flange during the Hydrotest of the high rating flange the seat
ring orifice must be plugged during the test.
7.6 Desuperheaters and SteamForm
Refer to CES-395 for hydrostatic testing of SteamForm and or Desuperheater products
7.7 36005 Series V-Max Valves
V-Max valves require additional clamping force in order to maintain proper loading on the retainer gasket
and seat gasket (if applicable). Refer to CES-276 for clamping force values for hydrostatic testing of V-Max
(36005 Series) valves.
8 Acceptance Criteria
8.1 Hydrostatic test - Liquid Medium
Any visually detected weeping or leaking through the pressure boundary walls that are part of the valve
body assembly shall be cause for rejection. Leakage through the static seals and gasketed joints is also
cause for rejections unless specifically allowed by the design specifications.
Distortion due to hydrostatic shell testing that impairs satisfactory functional operation of the valve shall
be cause for rejection.
Leakage through the stem packing shall not be cause for rejection; however, stem seals shall be capable
of retaining pressure at least 1.1 times to the 38°C (100ºF) ratings without visible leakage.
8.2 Joint tightness test - Gaseous Medium

Any fuzzing or indication of leakage is cause for rejection.

9 Marking and Locations
The marking is a visual demonstration that the component or assembly has passed hydrostatic testing.
Masoneilan shall use the letter “H” to denote a component that has been individually tested and the letter “E”
or “EH” to denote an assembly that has been tested.
Components
After passing hydrostatic test all components shall be marked using low stress steel stamps with the letter
“H” at least 5mm size
For flanged end bodies mark one flange of the valve
For bodies that are not flanged ends and for bodies with unfinished flanges marking location is per
“Hydraulic Test Identification for Valves” see page 15.
Assemblies
After passing hydrostatic test the assembly shall be marked on the main component (body or mechanism
chamber) with the letter “E” at least 5mm size
For flanged valves mark one flange of the valve
For valves that are not flanged marking location is per “Hydraulic Test Identification for Valves”
If the assembly consists of previously hydrostatically tested components the main component shall be
marked next to the “H” stamp so that the mark reads “EH”
Steam jacket: the steam jacket shall be marked with EH

10 Records
A record shall be kept of all hydrostatic tests performed.
The data required is:

Date of test performance, Operator signature, Procedure Followed with revision number, Part Number, Heat
Number, Test Pressure, Hold Time and Result.
The requirement for component test records shall be passed on to component suppliers, if they perform
hydrostatic testing for Masoneilan.
11 Hold Times for Hydrostatic Test

When hydrostatic testing Levels use the times on the 2-1/2” through 4” line.
Table 1: Hold Times

Class 150 Class 250 (PN Class 900 (PN Class 2500
(PN 25) & 40) thru 600 160) thru 1500 (PN 400) &
Lower (PN 100) (PN 320) Higher
2" (DN 50) & Smaller 1 Minutes 1 Minutes 2 Minutes 3 Minutes
2-1/2" (DN 65) thru 2 Minutes 2 Minutes 4 Minutes 5 Minutes
4" (DN 100)
5" (DN 125) thru 8" 3 Minutes 3 Minutes 5 Minutes 8 Minutes
(DN 200)
10" (DN 250) thru 3 Minutes 5 Minutes 8 Minutes 10 Minutes
12” (DN 300)
14" (DN 350) & 5 Minutes 5 Minutes 8 Minutes 10 Minutes
Larger
12 Test Pressures for Hydrostatic Test

The hydrostatic test pressure for ASME B16.34 intermediate pressure class rating valves (welded or threaded
ends) shall be determined by the method described in Mandatory Appendix V (ASME B16.34) in conjunction
with the interpolation procedure described in para. 6.1.4. of ASME B16.34. A Microsoft Excel calculator is
available in Enovia attached to CES-1001 (Intermediate Pressure class Hydro Test Pressure Calculator CES-
1001 Rev. A.xlsx)
For products which are not designed to a rating curve per this procedure, the hydrostatic test pressure must
be defined by the engineering department.
For materials not listed in this procedure consult engineering department.
For the desuperheater component of the SteamForm or a single component desuperheater the design
pressure will be listed on the final assembly drawings. Test pressure is 1.5 times the design pressure rounded
to the next higher 1 bar (or 25 psi) increment. Consult Engineering for any design pressure not identified.

12.1 Carbon Steel and Low Temperature Carbon Steel– Bar Gauge per ASME B 16.34 - Group 1 Materials
Applicable ASTM Specifications Test Pressure by Class or PN (Bar Gauge)

Material
Group 150 300 600 900 1500 2500 4500
Forgings Castings Tubular PN PN PN PN PN PN PN PN PN PN PN
10 16 20 25 40 50 63 100 150 250 420
A 216 GRADE A 672 GRADE
A 105
WCB C 70
A 672 GRADE
A 350 GRADE LF2
1.1 B 70 16 25 30 38 61 77 96 156 233 388 647 1149
A 350 GRADE LF6
CLASS 1
A350 GRADE LF3
A 352 GR LC2 A 106 GR C

A 350 GRADE LF6
A 352 GR LC3
1.2 CLASS 2 16 25 30 39 62 78 97 156 233 388 647 1164
A 216 GR WCC
A 352 GR LCC
LCB B 65
A 672 GRADE
1.3 A217 GR WC1 15 23 30 36 57 72 90 144 217 361 601 1081
C 65
A352 GR LC1
A 106 GRADE
A 350 GRADE LF1
B
A 672 GRADE
1.4 B 60 13 21 26 32 51 64 80 133 200 333 555 958
A 672 GRADE
C 60

12.2 Chrome -Molybdenum and Low Alloy Steels – Bar Gauge
per ASME B 16.34 - Group 1 Materials –
Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
A 691 GRADE CM-
A 182 GRADE F1
70
1.5 15 23 28 36 57 72 90 144 217 361 601 1081
A691 GRADE
1.6 24 61 122 183 305 508 914
1/2CR
A 217 GRADE A 691 GRADE CM-
A 182 GRADE F2
WC4 75
1.7 A 217 GRADE 16 25 30 39 62 78 97 156 233 388 647 1164
WC5
A 691 GRADE 1-
1/4 Cr
A 691 GRADE 2-
1/4 Cr
1.8 13 21 26 32 51 64 80 133 200 333 555 958
A 335 GRADE P22
A 369 GRADE
FP22
A 182 GRADE F11 A 217 GRADE

1.9 CLASS 2 WC6 16 25 30 39 62 78 97 156 233 388 647 1164

1.10 CLASS 3 WC9 16 25 30 39 62 78 97 156 233 388 647 1164
1.11 A182 GR. F21 16 25 30 39 62 78 97 156 233 388 647 1164

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
A 691 GRADE 5 Cr
A 335 GRADE P5
1.12 A 369 GRADE FP5 13 21 26 32 51 64 80 133 200 333 555 958
A 335 GRADE F5b
A 217 GRADE
A 182 GRADE F5a
1.13 C5 16 25 30 39 62 78 97 156 233 388 647 1164
A 217 GRADE
A 182 GRADE F9
1.14 C12 16 25 30 39 62 78 97 156 233 388 647 1164
A 217 GR
A 182 GRADE F91 A 335 GRADE P91
1.15 C12A 16 25 30 39 62 78 97 156 233 388 647 1164
A 182 GRADE F12

CLASS 2
1.17 16 25 30 39 62 78 97 156 233 388 647 1164
A 182 GRADE F5
A182 GRADE F92 A335 GRADE P92

1.18 A369 GRADE FP92 30 78 155 233 388 647 1164

12.3 Stainless Steels per ASME B 16.34 - Group 2 Materials – Bar Gauge
Material 150 300 600 900 1500 2500 4500
Group Forgings Castings Tubular PN PN PN PN PN PN PN PN PN PN PN
10 16 20 25 40 50 63 100 150 250 420
A 182 GRADE F A 351 GRADE
A 312 GRADE TP304
304 CF8
A 182 GRADE F A 351 GRADE
A 312 GRADE TP304H
304H CF10
A351 GRADE
2.1 A 358 GRADE 304 15 24 30 38 60 75 95 149 224 373 621 1117
CF3
A 376 GRADE TP304
A 376 GRADE TP 304H
A 430 GRADE FP 304
A 430 GRADE FP304H
A 312 GRADE TP316
F316 CF8M
A 312 GRADE TP316H
F316H CF10M
A 358 GRADE 316
F317 CF3A
A 182 GRADE A351 GRADE
A 376 GRADE TP316
F317H CF8A
2.2 A351 GRADE 15 24 30 38 60 75 95 149 224 373 621 1117
A 376 GRADE TP316H
CG8M
A351 GRADE
A 430 GRADE FP316
CG3M
A351 GRADE
A 430 GR FP316H
CF3M
A 312 GRADE TP317
A 312 GR TP317H
A 182 GRADE
2.3 A 312 GRADE TP304L 13 20 27 31 50 63 78 125 187 311 518 931
F304L

Material 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
A 182 GRADE
A 312 GRADE TP316L
F316L
A 182 GRADE
F317L
A 182 GR F321 A 312 GRADE TP321
A 182 GRADE
A 312 GRADE TP321H
F321H
A 358 GRADE 321
2.4 A 376 GRADE TP321 15 24 30 37 59 75 93 149 224 373 621 1117
A 376 GRADE TP321H
A 430 GRADE FP321
A 430 GRADE FP321H
A 182 GR F347 A 312 GRADE TP347
A 182 GRADE
A 312 GRADE TP347H
F347H
A 182 GR F348 A 312 GRADE TP348
A 182 GRADE
A 312 GRADE TP348H
F348H
A 358 GRADE TP347
2.5 A 376 GRADE TP347 15 24 30 37 59 75 93 149 224 373 621 1117
A 376 GRADE TP347H
A 376 GRADE TP348
A 376 GRADE TP348H
A 430 GRADE FP347
A 430 GRADE FP347H
A312 GRADE TP309H

2.6 A358 GRADE 309H 30 78 155 233 388 647 1164

Material 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
A 182 GR
A 312 GRADE TP310H
F310H
2.7 15 24 30 37 59 75 93 149 224 373 621 1117
A 358 GRADE 310H

A 312 GRADE S31254
F44 CK3MCuN
A 358 GRADE S31254
F51 CD3MN
A351 GRADE
A 182 GRADE
CE8MN A 789 GRADE S31803
F53
CD4MCu
2.8 A 182 GR F55 A995 GR 1B A 790 GRADE S31803 30 78 156 233 388 647 1164
A 995 GRADE
A 789 GRADE S32750
CD3MWCuN 6A
A 790 GRADE S32750
A 789 GRADE S32760
A 790 GRADE S32760
A 351 GR CH8
2.10 A 351 GR CH20 28 70 140 209 348 580 1043
A351 GR CF8C
2.11 15 24 30 37 59 75 93 149 224 373 621 1117
2.12 A351 GR CK20 28 70 140 209 348 580 1043
12.4 Nickel Base Alloy Steels per ASME B 16.34 - Group 3 Materials – Bar Gauge
Material
Group

150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
B 462 GRADE
N08020 B 464 GRADE N08020
3.1 30 78 156 233 388 647 1164
B 468 GRADE N08020
B 564 GRADE
N02200 B 161 GRADE N02200
3.2 22 50 111 167 278 462 745
B 163 GRADE N02200
3.3 11 25 56 84 139 231 373

B 564 GRADE
3.4 N04400 B 165 GRADE N04400 27 63 139 208 347 578 931
B 163 GRADE N04400
B 564 GRADE
3.5 N06600 B 163 GRADE N06600 30 78 156 233 388 647 1164
B 564 GRADE
3.6 30 75 156 233 388 647 1117
N08800 B 163 GRADE N00880
B 462 GRADE
N10665 B 622 GRADE N10665
B 564 GRADE
N10665 B 622 GRADE N10675
3.7 30 78 156 233 388 647 1164
B 462 GRADE
N10675
B 564 GRADE
N10675
B462 GRADE
N10276 B 622 GRADE N10276
B 564 GRADE
N10276 B 622 GRADE N10001
3.8 30 78 156 233 388 647 1164
B564 GRADE
N06625 B 622 GRADE N06455
B564 GRADE
N08825 B 423 GRADE N08825

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
B462 GRADE
N06022 B 622 GRADE N06022
B564 GRADE
N06022 B 622 GRADE N06200
B462 GRADE
N06200
B564 GRADE
N06200
B 572 GRADE
N06002 B 622 GRADE N06002
3.9 B572 GRADE 30 78 156 233 388 647 1164
R30556 B 622 GRADE R30556
3.10 30 78 156 233 388 647 1164
B 479 GRADE
3.11 30 77 156 233 388 647 1155
N08904 B 677 GRADE N08904
B 462 GRADE A 351 GRADE
N08367 CN3MN B 622 GRADE N08320
B 462 GRADE
3.12 N06035 B 622 GRADE N06985 30 70 156 233 388 647 1043
B 564 GRADE
N06035 B 622 GRADE N06035
B564 GR
N08031 B622 GR N06975
3.13 B 622 GRADE N08031 30 78 156 233 388 647 1164
B 462 GRADE
N06030 B 622 GRADE N06007
3.14 30 75 156 233 388 647 1117
B 462 GRADE
N06035 B 622 GRADE N06030

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
B 564 GRADE A 494 GRADE N-

N08810 12MV B 407 GRADE N08810
3.15 A 494 GRADE 27 63 139 208 347 578 931
CW-12MW
B 535 GRADE N08330

3.16 30 75 156 233 388 647 1117
A 351 GRADE
3.17 CN7M 27 63 138 207 344 573 931
B167 GRADE N0660

3.18 30 78 156 233 388 647 1164
B 564 GRADE
B622 GRADE N06230
3.19 N06230 30 78 156 233 388 647 1164

12.5 Dual Certified Materials – Bar Gauge
Test Pressure by Class or PN (Bar Gauge)

Material List 150 300 600 900 1500 2500 4500
PN PN PN PN PN PN PN PN PN PN PN PN PN
2.5 6 10 16 20 25 40 50 63 100 150 250 420
1.0619 EN 10213 / ASTM A 216 GRADE WCC 16 25 30 39 62 78 97 156 233 388 647 1164
1.0625 EN 10213 / ASTM A 216 GRADE WCB 16 25 30 38 61 77 96 156 233 388 639 1149
1.7357 EN 10213 / ASTM A 217 GRADE WC6 16 25 30 39 62 78 97 156 233 388 647 1164
1.4408 EN 10213-3 / ASTM A 351 GRADE CF8M 15 24 30 38 60 75 95 156 233 388 647 1117
1.4408 EN 10213-3 C ≤ 0.030% / ASTM A 351
15 24 30 38 60 75 95 156 233 388 647 1117
GRADE CF3M
EN 10213-2 1.0619 / 1.0625 / ASTM A 216 GRADE
16 25 30 38 61 77 96 156 233 388 639 1149
WCC / ASTM A 217 GRADE WCB

12.6 Non-ASTM Materials – Bar Gauge

Material List 150 300 600 900 1500 2500 4500
PN
PN 2.5 PN 10 PN 16 PN 20 PN 25 PN 40 PN 50 PN 63 PN 100 PN 150 PN 250 PN 420
6
Duplex Werstoff 1.4462 16.0 25.0 31.0 39.0 62.0 78.0 97.0 156.0 233 388 647 1164
Uranus 55M 30.0 78.0 156.0 233 388 647 1164
Hastelloy B 30.0 78.0 156.0 233 388 647 1164
Hastelloy C 30.0 78.0 156.0 233 388 647 1164
Hastelloy C 276 30.0 78.0 156.0 233 388 647 1164
Inconel 600 30.0 78.0 156.0 233 388 647 1164
Inconel 625 30.0 78.0 156.0 233 388 647 1164
Alloy 20 (B473 N 08020) 30.0 78.0 156.0 233 388 647 1164
Monel 400 26.0 67.0 133.0 199 332 552 994
12.7 Cast Iron Valves per ASME B16.1 – Bar Gauge

Body and Bonnet Material to be per ASTM A 126
Dual Certified Material: EN-JJ 1025 EN 1563 / ASTM A 395 GRADE 40-4078
Class 25 Class 125 Class 250 Class 800
Class A Class A Class B Class A Class B Class B
Sizes (NPS) 4-36 42-96 1-12 1-12 14-24 30-48 1-12 1-12 14-24 30-48 2-12
Bar 4.8 2.7 19 21 16 16 42 52 31 31 83
12.8 Ductile Iron Valves per ASME B16.42 – Bar Gauge

Rating Class 150 Class 300
Bar Gauge 28 68

12.9 Materials Listed in EN-1092-1 – Bar Gauge

Material
Material List 150 300 600 900 1500 2500 4500
Group
PN PN
PN 2.5 PN 16 PN 20 PN 25 PN 40 PN 50 PN 63 PN 100 PN 150 PN 250 PN 420
6 10
3E0 1.0619 EN 10213-2 3.7 8.8 14.6 23.4 29.3 36.6 58.5 74.1 92.1 148.1 222.2 370.4 617.1 1110.9
3E0 1.0625 EN 10213-2 3.7 8.8 14.6 23.4 29.3 36.6 58.5 74.1 92.1 148.1 222.2 370.4 617.1 1110.9
4E0 1.5419 EN 10213-2 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
5E0 1.7335 EN 10222-2 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
5E0 1.7357 EN 10213-2 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
6E0 1.7379 EN 10213-2 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
7E0 1.1131 EN 10213-3 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
7E3 1.6217 EN 10222-3 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
7E0 1.6220 EN 10213-3 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
9E0 1.4931 EN 10213-2 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
10E0 1.4307 EN 10222-5 3.7 9.0 14.9 23.9 29.9 37.4 59.7 75.6 94.1 151.2 226.8 378.0 630.0 1134.0
10E0 1.4309 EN 10213-4 3.7 9.0 14.9 23.9 29.9 37.4 59.7 75.6 94.1 151.2 226.8 378.0 630.0 1134.0
11E0 1.4301 EN 10222-5 3.6 8.5 14.2 22.8 28.4 35.6 56.9 72.0 89.6 144.0 216.0 360.0 600.0 1080.0
11E0 1.4308 EN 10213-4 3.6 8.5 14.2 22.8 28.4 35.6 56.9 72.0 89.6 144.0 216.0 360.0 600.0 1080.0
12E0 1.4541 EN 10222-5 3.6 8.5 14.2 22.8 28.4 35.6 56.9 72.0 89.6 144.0 216.0 360.0 600.0 1080.0
12E0 1.4552 EN 10213-4 3.6 8.5 14.2 22.8 28.4 35.6 56.9 72.0 89.6 144.0 216.0 360.0 600.0 1080.0
13E0 1.4404 EN 10222-5 3.4 8.1 13.5 21.6 27.0 33.8 54.0 68.4 85.1 136.8 205.2 342.0 570.0 1026.0
13E0 1.4409 EN 10213-4 3.4 8.1 13.5 21.6 27.0 33.8 54.0 68.4 85.1 136.8 205.2 342.0 570.0 1026.0
14E0 1.4401 EN 10222-5 3.6 8.7 14.6 23.3 29.1 36.5 58.2 73.8 91.8 147.6 221.4 369.0 615.0 1107.0
14E0 1.4408 EN 10213-4 3.6 8.7 14.6 23.3 29.1 36.5 58.2 73.8 91.8 147.6 221.4 369.0 615.0 1107.0
15E0 1.4581 EN 10213-4 3.7 9.0 14.9 23.9 29.9 37.4 59.7 75.6 94.1 151.2 226.8 378.0 630.0 1134.0
16E0 1.4469 EN 10213-4 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
16E0 1.4517 EN 10213-4 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
3E1 1.0426 EN 10222-2 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
6E1 1.7365 EN 10213-2 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4

Material
Material List 150 300 600 900 1500 2500 4500
Group
PN PN
PN 2.5 PN 16 PN 20 PN 25 PN 40 PN 50 PN 63 PN 100 PN 150 PN 250 PN 420
6 10
7E3 1.5637 EN 10222-3 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
7E1 1.5638 EN 10213-3 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
7E1 1.6228 EN 10222-3 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
10E1 1.4311 EN 10222-5 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
13E1 1.4406 EN 10222-5 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
7E2 1.5662 EN 10222-3 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
8E3 1.0565 EN 10222-4 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4
10E0 1.4306 EN 10028-7 3.7 9.0 14.9 23.9 29.9 37.4 59.7 75.6 94.1 151.2 226.8 378.0 630.0 1134.0
13E1 1.4462 EN 10222-5 3.8 9.2 15.3 24.5 30.6 38.3 61.2 77.6 96.5 155.1 232.7 387.8 646.4 1163.4

12.10Carbon Steel and Low Temperature Carbon Steel Group 1 Materials – PSI Gauge
per ASME B 16.34 -
Applicable ASTM Specifications Test Pressure by Class or PN (PSI Gauge)
Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
A 105
WCB C 70
A 672 GRADE
A 350 GRADE LF2
1.1 B 70 232 363 435 551 885 1117 1392 2263 3379 5627 9384 16665
A 350 GRADE LF6
CLASS 1

A 350 GRADE LF3
LC2 C
A 350 GRADE LF6 A 352 GRADE
CLASS 2 LC3
1.2 A 216 GRADE 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882
WCC
A 352 GRADE
LCC

LCB B 65
1.3 A 672 GRADE 218 334 435 522 827 1044 1305 2089 3147 5236 8717 15679
C 65
A 106 GRADE
A 350 GRADE LF1
B
A 672 GRADE
1.4 189 305 377 464 740 928 1160 1929 2901 4830 8050 13895
B 60
A 672 GRADE
C 60

12.11Chrome-Molybdenum and Low Alloy Steels Group 1 Materials – PSI Gauge
per ASME B 16.34 -
Material
150 300 600 900 1500 2500 4500
Group
10 16 20 25 40 50 63 100 150 250 420
A 182 GRADE F1
WC1 70
1.5 A 352 GRADE 218 334 406 522 827 1044 1305 2089 3147 5236 8717 15679
LC1
A691 GRADE
1.6 338 885 1770 2655 4418 7365 13260
1/2CR
A 182 GRADE F2
WC4 75
1.7 A 217 GRADE 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882
WC5
A 691 GRADE 1-
1/4 Cr
A 691 GRADE 2-
1/4 Cr
1.8 189 305 377 464 740 928 1160 1929 2901 4830 8050 13895
A 335 GRADE P22
A 369 GRADE
FP22

1.9 CLASS 2 WC6 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882

1.10 CLASS 3 WC9 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882
1.11 A 182 GRADE F21 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882
1.12 A 691 GRADE 5 Cr 189 305 377 464 740 928 1160 1929 2901 4830 8050 13895

Material
150 300 600 900 1500 2500 4500
Group
10 16 20 25 40 50 63 100 150 250 420
A 335 GRADE P5
A 369 GRADE FP5
A 335 GRADE F5b
A 217 GRADE
A 182 GRADE F2a
1.13 C5 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882
A 217 GRADE
A 182 GRADE F9
1.14 C12 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882
A 217 GRADE
A 182 GRADE F91 A 335 GRADE P91
1.15 C12A 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882
A 182 GRADE F12

CLASS 2
1.17 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882
A 182 GRADE F5

1.18 A369 GRADE FP92 435 1125 2250 3375 5625 9375 16875

12.12Stainless Steels per ASME B 16.34 - Group 2 Materials – PSI Gauge
Applicable ASTM Specifications Test Pressure by Class (PSI Gauge)

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
A 182 GRADE F 304 A 351 GRADE CF3 A 312 GRADE TP304
A 182 GRADE F
A 351 GRADE CF8 A 312 GRADE TP304H
304H
A351 GRADE CF3 A 358 GRADE 304
2.1 A 376 GRADE TP304 218 348 435 551 870 1088 1378 2161 3249 5410 9007 16201
A 376 GRADE TP 304H
A 430 GRADE FP 304
A 430 GRADE FP304H
A 351 GRADE
A 182 GRADE 316 A 312 GRADE TP316
CF3M
A 351 GRADE
A 182 GRADE 316H A 312 GRADE TP316H
CF8M
A 351 GRADE
A 182 GRADE F317 A 358 GRADE 316
CF3A
A 351 GRADE CF
A 182 GRADE F317H A 376 GRADE TP316
8A
2.2 A 351 GRADE
218 348 435 551 870 1088 1378 2161 3249 5410 9007 16201
A 376 GRADE TP316H
CG8M
A351 GRADE
A 430 GRADE FP316
CF3M
A 430 GRADE FP316H
A 312 GRADE TP317
A 312 GRADE TP317H
A 182 GRADE
A 312 GRADE TP304L
2.3 F304L 188 290 392 450 725 914 1131 1813 2712 4511 7513 13503
A 182 GRADE A 312 GRADE TP316L

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
F316L
A182 GRADE
F317L
A 182 GRADE
A 312 GRADE TP321
F321
A 182 GRADE
A 312 GRADE TP321H
F321H
A 358 GRADE 321
2.4 A 376 GRADE TP321 218 348 435 537 856 1088 1349 2161 3249 5410 9007 16201
A 376 GRADE TP321H
A 430 GRADE FP321
A 430 GRADE FP321H

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
A 182 GRADE
A 312 GRADE TP347
F347
A 182 GRADE
A 312 GRADE TP347H
F347H
A 182 GRADE
A 312 GRADE TP348
F348
A 182 GRADE
A 312 GRADE TP348H
F348H
2.5 A 358 GRADE TP347 218 348 435 537 856 1088 1349 2161 3249 5410 9007 16201
A 376 GRADE TP347
A 376 GRADE TP347H
A 376 GRADE TP348
A 376 GRADE TP348H
A 430 GRADE FP347
A 430 GRADE FP347H
A312 GRADE TP309H

2.6 A358 GRADE 309H 435 1125 2250 3375 5625 9375 16875
A 182 GRADE
A 312 GRADE TP310H
F310H
2.7 A 358 GRADE 310H 218 348 435 537 856 1088 1349 2161 3249 5410 9007 16201

A 312 GRADE S31254
F44 CK3MCuN
2.8 A 358 GRADE S31254 435 1131 2263 3379 5627 9384 16882
F51 CE8MN
A 789 GRADE S31803
F53 CD4MCuN

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
A 790 GRADE S31803
F55 CD3MWCuN
A 789 GRADE S32750
A 790 GRADE S32750
A 789 GRADE S32760
A 790 GRADE S32760
A 351 GRADE CH8

A 351 GRADE
2.10 406 1015 2031 3031 5047 8412 15127
CH20
A 351 GRADE
2.11 CF8C 218 348 435 537 856 1088 1349 2161 3249 5410 9007 16201
A 351 GRADE
2.12 CK20 406 1015 2031 3031 5047 8412 15127

12.13Nickel Base Alloy Steels per ASME B 16.34 - Group 3 Materials – PSI Gauge

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
B 462 GRADE B 473 GRADE
N08020 N08020
3.1 B 468 GRADE 435 1131 2263 3379 5627 9384 16882
N08020

N02200 N02200
3.2 B 163 GRADE 319 725 1610 2422 4032 6701 10805
N02200
B 160 GRADE
3.3 N02201 160 363 812 1218 2016 3350 5410

N04400 N04400
3.4 N04405 N04400 392 914 2016 3017 5033 8383 13503
B 164 GRADE
N04405

N06600 N06600
3.5 B 163 GRADE 435 1131 2263 3379 5627 9384 16882
N06600

3.6 N08800 N00880 435 1088 2263 3379 5627 9384 16201
3.7 B 462 GRADE B 622 GRADE 435 1131 2263 3379 5627 9384 16882

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
N10665 N10665
N10665 N10675
B 462 GRADE
N10675
B 564 GRADE
N10675

N10276 N10276
N10276 N10001
N06625 N06455
N10001 N08825
N10003 N06022
3.8 435 1131 2263 3379 5627 9384 16882
N06455 N06200
B 425 GRADE
N08825
B 462 GRADE
N06022
B 564 GRADE
N06022
B 462 GRADE
N06200
B 564 GRADE
N06200
3.9 435 1131 2263 3379 5627 9384 16882
N06002 N06002

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
B 672 GRADE
3.10 N08700 435 1131 2263 3379 5627 9384 16882

3.11 N08904 N08904 435 1117 2263 3379 5627 9384 16752
B 621 GRADE A 351 GRADE B 622 GRADE

N08320 N08367 N08320
3.12 N06985 N06985 435 1015 2263 3379 5627 9384 15127
B 462 GRADE
N08367
N06975 N06975
3.13 B 564 GRADE B 622 GRADE 435 1131 2263 3379 5627 9384 16882
N08031 N08031
N06007 N06007
3.14 B 462 GRADE B 622 GRADE 435 1088 2263 3379 5627 9384 16201
N06030 N06030
B 564 GRADE A 494 GRADE N- B 407 GRADE
N08810 12MV N08810
3.15 A 494 GRADE 392 914 2016 3017 5033 8383 13503
CW-12MV

3.16 435 1088 2263 3379 5627 9384 16201
N08330 N08330
A 351 GRADE
3.17 CN-7M 392 914 2002 3002 4989 8311 13503

Material
Group 150 300 600 900 1500 2500 4500
10 16 20 25 40 50 63 100 150 250 420
B 167 GRADE
3.18 N06600 435 1125 2250 3375 5625 9375 16875
B564 GRADE B622 GRADE

3.19 N06230 N06230 435 1125 2250 3375 5625 9375 16875
12.14Dual Certified Materials – PSI Gauge
Test Pressure by Class or PN (PSI Gauge)

Material List 150 300 600 900 1500 2500 4500
PN PN PN PN PN PN PN PN PN PN PN PN PN
2.5 6 10 16 20 25 40 50 63 100 150 250 420
1.0619 EN 10213 / ASTM A 216 GRADE WCC 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882
1.0625 EN 10213 / ASTM A 216 GRADE WCB 232 363 435 551 885 1117 1392 2263 3379 5627 9268 16665
1.7357 EN 10213 / ASTM A 217 GRADE WC6 232 363 435 566 899 1131 1407 2263 3379 5627 9384 16882
1.4408 EN 10213-3 C ≤ 0.030% / ASTM A 351
218 348 435 551 870 1088 1378 2263 3379 5627 9384 16200
GRADE CF3M
EN 10213-2 1.0619 / 1.0625 / ASTM A 216 GRADE
232 363 435 551 885 1117 1392 2263 3379 5627 9268 16665
WCC / ASTM A 217 GRADE WCB

12.15Non-ASTM Materials – PSI Gauge

Material List 150 300 600 900 1500 2500 4500
PN
PN 2.5 PN 10 PN 16 PN 20 PN 25 PN 40 PN 50 PN 63 PN 100 PN 150 PN 250 PN 420
6
Duplex Werstoff 1.4462 232 363 450 566 899 1131 1407 2263 3379 5627 9384 16882
Uranus 55M 435 1131 2263 3379 5627 9384 16882
Hastelloy B 435 1131 2263 3379 5627 9384 16882
Hastelloy C 435 1131 2263 3379 5627 9384 16882
Hastelloy C 276 435 1131 2263 3379 5627 9384 16882
Inconel 600 435 1131 2263 3379 5627 9384 16882
Inconel 625 435 1131 2263 3379 5627 9384 16882
Alloy 20 (B473 N 08020) 435 1131 2263 3379 5627 9384 16882
Monel 400 377 972 1929 2886 4815 8006 14417
12.16Cast Iron Valves per ASME B16.1 – PSI Gauge

Dual Certified Material: EN-JJ 1025 EN 1563 / ASTM A 395 GRADE 40-4078
Class 25 Class 125 Class 250 Class 800
Class A Class A Class B Class A Class B Class B
Sizes (NPS) 4-36 42-96 1-12 1-12 14-24 30-48 1-12 1-12 14-24 30-48 2-12
PSI 69.6 39.2 275.6 304.6 232.1 232.1 609.2 754.2 449.6 449.6 1203.8

12.17Ductile Iron Valves per ASME B16.42

Rating Class 150 Class 300
PSI Gauge 406 986
12.18Materials Listed in EN-1092-1 – PSI Gauge

Material
Material List 300 600 900 1500 2500 4500
Group
PN PN PN PN PN PN PN PN PN PN PN PN
PN 50
2.5 6 10 16 20 25 40 63 100 150 250 420
3E0 1.0619 EN 10213-2 53 127 212 339 424 531 848 1075 1336 2147 3222 5371 8950 16112
3E0 1.0625 EN 10213-2 53 127 212 339 424 531 848 1075 1336 2147 3222 5371 8950 16112
4E0 1.5419 EN 10213-2 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
5E0 1.7335 EN 10222-2 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
5E0 1.7357 EN 10213-2 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
6E0 1.7379 EN 10213-2 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
7E0 1.1131 EN 10213-3 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
7E3 1.6217 EN 10222-3 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
7E0 1.6220 EN 10213-3 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
9E0 1.4931 EN 10213-2 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
10E0 1.4307 EN 10222-5 54 130 216 346 433 542 866 1096 1364 2193 3289 5482 9137 16447
10E0 1.4309 EN 10213-4 54 130 216 346 433 542 866 1096 1364 2193 3289 5482 9137 16447
11E0 1.4301 EN 10222-5 52 124 206 331 411 516 625 1044 1299 2089 3133 5221 8702 15664
11E0 1.4308 EN 10213-4 52 124 206 331 411 516 625 1044 1299 2089 3133 5221 8702 15664
12E0 1.4541 EN 10222-5 52 124 206 331 411 516 625 1044 1299 2089 3133 5221 8702 15664
12E0 1.4552 EN 10213-4 52 124 206 331 411 516 625 1044 1299 2089 3133 5221 8702 15664
13E0 1.4404 EN 10222-5 49 117 196 313 392 490 783 992 1234 1984 2976 4960 8267 14881
13E0 1.4409 EN 10213-4 49 117 196 313 392 490 783 992 1234 1984 2976 4960 8267 14881

Material
Material List 300 600 900 1500 2500 4500
Group
PN PN PN PN PN PN PN PN PN PN PN PN
PN 50
2.5 6 10 16 20 25 40 63 100 150 250 420
14E0 1.4401 EN 10222-5 53 127 211 337 422 529 844 1070 1331 2141 3211 5352 8920 16056
14E0 1.4408 EN 10213-4 53 127 211 337 422 529 844 1070 1331 2141 3211 5352 8920 16056
15E0 1.4581 EN 10213-4 54 130 216 346 433 542 866 1096 1364 2193 3289 5482 9137 16447
16E0 1.4469 EN 10213-4 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
16E0 1.4517 EN 10213-4 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
3E1 1.0426 EN 10222-2 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
6E1 1.7365 EN 10213-2 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
7E3 1.5637 EN 10222-3 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
7E1 1.5638 EN 10213-3 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
7E1 1.6228 EN 10222-3 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
10E1 1.4311 EN 10222-5 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
13E1 1.4406 EN 10222-5 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
7E2 1.5662 EN 10222-3 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
8E3 1.0565 EN 10222-4 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874
10E0 1.4306 EN 10028-7 54 130 216 346 433 542 866 1096 1364 2193 3289 5842 9137 16447
13E1 1.4462 EN 10222-5 55 133 222 355 444 555 888 1125 1399 2250 3374 5624 9375 16874

If the required intermediate pressure class is not shown in the tables below, see the Microsoft Excel calculator attached to CES-1001 in Enovia.
12.19 Carbon Steel and Low Temperature Carbon Steel– Bar Gauge per ASME B 16.34 - Group 1 Materials (Intermediate Pressure Class)
Applicable ASTM Specifications Test Pressure by Class (Bar Gauge)

Material
Group
Forgings Castings Tubular 1200 1380 1995 2060 2160 2320
A 105 A 216 GRADE WCB A 672 GRADE C 70

A 350 GRADE LF2 A 672 GRADE B 70
1.1 A 350 GRADE LF6 307 353 510 526 552 593
CLASS 1
A350 GRADE LF3
A 352 GR LC2 A 106 GR C

A 350 GRADE LF6
A 352 GR LC3
CLASS 2
1.2 311 357 516 533 559 600
A 216 GR WCC
A 352 GR LCC
A 352 GRADE LCB A 672 GRADE B 65

A217 GR WC1 A 672 GRADE C 65
1.3 289 332 479 495 519 557
A352 GR LC1
A 350 GRADE LF1 A 106 GRADE B

A 672 GRADE B 60
1.4 256 294 425 439 460 494
A 672 GRADE C 60

12.20 Chrome -Molybdenum and Low Alloy Steels – Bar Gauge (Intermediate Pressure Class)
Material
Group
A 182 GRADE F1 A 691 GRADE CM-70

1.5 289 332 479 495 519 557
1.6 A691 GRADE 1/2CR 244 281 406 419 439 472
A 182 GRADE F2 A 217 GRADE WC4 A 691 GRADE CM-75

1.7 A 217 GRADE WC5 311 357 516 533 559 600
A 691 GRADE 1-1/4

Cr
A 691 GRADE 2-1/4
Cr
1.8 256 294 425 439 460 494
A 335 GRADE P22
A 369 GRADE FP22
A 182 GRADE F11

A 217 GRADE WC6
1.9 CLASS 2 311 357 516 533 559 600
A 182 GRADE F22

A 217 GRADE WC9
1.10 CLASS 3 311 357 516 533 559 600
1.11 A182 GR. F21 311 357 516 533 559 600

Material
Group
A 691 GRADE 5 Cr
A 335 GRADE P5
1.12 A 369 GRADE FP5 256 294 425 439 460 494
A 335 GRADE F5b
A 182 GRADE F5a A 217 GRADE C5

1.13 311 357 516 533 559 600
A 182 GRADE F9 A 217 GRADE C12

1.14 311 357 516 533 559 600
A 182 GRADE F91 A 217 GR C12A A 335 GRADE P91

1.15 311 357 516 533 559 600
A 182 GRADE F12

CLASS 2
1.17 A 182 GRADE F5 311 357 516 533 559 600
1.18 311 357 516 533 559 600

A369 GRADE FP92

12.21Stainless Steels per ASME B 16.34 - Group 2 Materials – Bar Gauge (Intermediate Pressure Class)

Material
Group
A 182 GRADE F
A 351 GRADE CF8 A 312 GRADE TP304
304
A 182 GRADE F
A 351 GRADE CF10 A 312 GRADE TP304H
304H
A351 GRADE CF3 A 358 GRADE 304
2.1 298 343 496 512 537 576
A 376 GRADE TP304
A 376 GRADE TP 304H
A 430 GRADE FP 304
A 430 GRADE FP304H
A 182 GRADE
A 351 GRADE CF8M A 312 GRADE TP316
F316
A 182 GRADE
A 351 GRADE CF10M A 312 GRADE TP316H
F316H
A 182 GRADE
A 351 GRADE CF3A A 358 GRADE 316
F317
A 182 GRADE
A351 GRADE CF8A A 376 GRADE TP316
F317H
2.2 298 343 496 512 537 576
A351 GRADE CG8M A 376 GRADE TP316H
A351 GRADE CG3M A 430 GRADE FP316
A351 GRADE CF3M A 430 GR FP316H
A 312 GRADE TP317
A 312 GR TP317H
A 182 GRADE F304L A 312 GRADE TP304L

2.3 249 286 415 402 381 348

A 182 GRADE F317L
A 182 GR F321 A 312 GRADE TP321

A 182 GRADE F321H A 312 GRADE TP321H
A 358 GRADE 321
A 376 GRADE TP321
2.4 298 343 496 512 537 576
A 376 GRADE TP321H
A 430 GRADE FP321
A 430 GRADE FP321H
A 182 GR F347 A 312 GRADE TP347

A 182 GR F348 A 312 GRADE TP348
A 358 GRADE TP347
A 376 GRADE TP347
2.5 298 343 496 512 537 576
A 376 GRADE TP347H
A 376 GRADE TP348
A 376 GRADE TP348H
A 430 GRADE FP347
A 430 GRADE FP347H
A312 GRADE TP309H

2.6 A358 GRADE 309H 298 343 496 512 537 576
A 312 GRADE
A 182 GR F310H
2.7 TP310H 298 343 496 512 537 576
A 358 GRADE 310H

A 312 GRADE
A 182 GRADE F44 A 351 GRADE CK3MCuN
S31254
A 358 GRADE
A 182 GRADE F51 A 351 GRADE CD3MN
S31254
A351 GRADE CE8MN A 789 GRADE
A 182 GRADE F53
CD4MCu S31803
A 790 GRADE
A 182 GR F55 A995 GR 1B
S31803
2.8 A 995 GRADE A 789 GRADE 298 343 496 512 537 576
CD3MWCuN 6A S32750
A 790 GRADE
S32750
A 789 GRADE
S32760
A 790 GRADE
S32760
A 351 GR CH8
2.10 A 351 GR CH20 279 320 463 478 501 538
A351 GR CF8C
2.11 298 343 496 512 537 576
2.12 A351 GR CK20 279 320 463 478 501 538
12.22Nickel Base Alloy Steels per ASME B 16.34 - Group 3 Materials – Bar Gauge (Intermediate Pressure Class)

Material
Group

B 462 GRADE
B 464 GRADE N08020
N08020
3.1 B 468 GRADE N08020 311 357 516 533 559 600
B 564 GRADE
B 161 GRADE N02200
N02200
3.2 B 163 GRADE N02200 199 229 331 341 358 384
3.3 100 115 166 171 179 192
B 564 GRADE
B 165 GRADE N04400
3.4 N04400 249 286 413 427 447 480
B 163 GRADE N04400
B 564 GRADE
B 163 GRADE N06600
3.5 N06600 311 357 516 533 559 600
B 564 GRADE
3.6 B 163 GRADE N00880 311 357 516 533 559 600
N08800
B 462 GRADE
B 622 GRADE N10665
N10665
B 564 GRADE
B 622 GRADE N10675
N10665
3.7 311 357 516 533 559 600
B 462 GRADE
N10675
B 564 GRADE
N10675
B462 GRADE
B 622 GRADE N10276
N10276
B 564 GRADE
B 622 GRADE N10001
N10276
3.8 311 357 516 533 559 600
B564 GRADE
B 622 GRADE N06455
N06625
B564 GRADE
B 423 GRADE N08825
N08825

B462 GRADE
B 622 GRADE N06022
N06022
B564 GRADE
B 622 GRADE N06200
N06022
B462 GRADE
N06200
B564 GRADE
N06200
B 572 GRADE
B 622 GRADE N06002
N06002
3.9 B572 GRADE 311 357 516 533 559 600
B 622 GRADE R30556
R30556
3.10 311 357 516 533 559 600

B 479 GRADE
3.11 B 677 GRADE N08904 311 357 516 533 559 600
N08904
B 462 GRADE A 351 GRADE
B 622 GRADE N08320
N08367 CN3MN
B 462 GRADE
B 622 GRADE N06985
3.12 N06035 311 357 516 533 559 600
B 564 GRADE
B 622 GRADE N06035
N06035
B564 GR N08031 B622 GR N06975

3.13 B 622 GRADE N08031 311 357 516 533 559 600
B 462 GRADE
B 622 GRADE N06007
N06030
3.14 B 462 GRADE 311 357 516 533 559 600
B 622 GRADE N06030
N06035
B 564 GRADE A 494 GRADE N-

3.15 B 407 GRADE N08810 249 256 413 427 447 480
N08810 12MV

A 494 GRADE CW-
12MW
B 535 GRADE N08330

3.16 311 357 516 533 559 600
A 351 GRADE
3.17 CN7M 249 256 413 427 447 480
B167 GRADE N0660

3.18 311 357 516 533 559 600
B 564 GRADE
B622 GRADE N06230
3.19 N06230 311 357 516 533 559 600

12.23 Carbon Steel and Low Temperature Carbon Steel– PSI Gauge per ASME B 16.34 - Group 1 Materials (Intermediate Pressure Class)

Material
Group
A 672 GRADE C
A 105 A 216 GRADE WCB
70
A 672 GRADE B
A 350 GRADE LF2
1.1 70 4450 5125 7400 7650 8000 8600
A 350 GRADE LF6 CLASS 1
A350 GRADE LF3
A 352 GR LC2 A 106 GR C

A 350 GRADE LF6 CLASS 2 A 352 GR LC3
1.2 A 216 GR WCC 4525 5200 7500 7750 8125 8700
A 352 GR LCC
A 672 GRADE B
A 352 GRADE LCB
65
A 672 GRADE C
1.3 A217 GR WC1 4200 4825 6950 7175 7525 8100
65
A352 GR LC1
A 350 GRADE LF1 A 106 GRADE B

A 672 GRADE B
1.4 60 3725 4275 6175 6375 6675 7175
A 672 GRADE C
60

12.24Chrome -Molybdenum and Low Alloy Steels – PSI Gauge (Intermediate Pressure Class)
Material
Group
A 182 GRADE F1 A 691 GRADE CM-70

1.5 4200 4825 6950 7175 7525 8100
1.6 A691 GRADE 1/2CR 3550 4075 5900 6075 6375 6850
A 182 GRADE F2 A 217 GRADE WC4 A 691 GRADE CM-75

1.7 A 217 GRADE WC5 4525 5200 7500 7750 8125 8700
A 691 GRADE 1-1/4 Cr

A 691 GRADE 2-1/4 Cr
1.8 A 335 GRADE P22 3725 4275 6175 6375 6675 7175
A 369 GRADE FP22
A 182 GRADE F11

A 217 GRADE WC6
1.9 CLASS 2 4252 5200 7500 7750 8125 8700
A 182 GRADE F22

A 217 GRADE WC9
1.10 CLASS 3 4525 5200 7500 7750 8125 8700
1.11 A182 GR. F21 4525 5200 7500 7750 8125 8700

Material
Group
A 691 GRADE 5 Cr
A 335 GRADE P5
1.12 A 369 GRADE FP5 3725 4275 6175 6375 6675 7175
A 335 GRADE F5b
A 182 GRADE F5a A 217 GRADE C5

1.13 4525 5200 7500 7750 8125 8700
A 182 GRADE F9 A 217 GRADE C12

1.14 4525 5200 7500 7750 8125 8700
A 182 GRADE F91 A 217 GR C12A A 335 GRADE P91

1.15 4525 5200 7500 7750 8125 8700
A 182 GRADE F12

CLASS 2
1.17 A 182 GRADE F5 4525 5200 7500 7750 8125 8700
1.18 4525 5200 7500 7750 8125 8700

A369 GRADE FP92

12.25Stainless Steels per ASME B 16.34 - Group 2 Materials – PSI Gauge (Intermediate Pressure Class)

Material
Group
A 351 GRADE
A 182 GRADE F 304 A 312 GRADE TP304
CF8
A 351 GRADE
A 182 GRADE F 304H A 312 GRADE TP304H
CF10
A351 GRADE
A 358 GRADE 304
2.1 CF3 4325 4975 7200 7425 7800 8375
A 376 GRADE TP304
A 376 GRADE TP 304H
A 430 GRADE FP 304
A 430 GRADE FP304H
A 351 GRADE
A 182 GRADE F316 A 312 GRADE TP316
CF8M
A 351 GRADE
CF10M
A 351 GRADE
A 182 GRADE F317 A 358 GRADE 316
CF3A
A351 GRADE
A 182 GRADE F317H A 376 GRADE TP316
CF8A
2.2 A351 GRADE 4325 4975 7200 7425 7800 8375
A 376 GRADE TP316H
CG8M
A351 GRADE
A 430 GRADE FP316
CG3M
A351 GRADE
A 430 GR FP316H
CF3M
A 312 GRADE TP317
A 312 GR TP317H
2.3 A 182 GRADE F304L A 312 GRADE TP304L 3600 4150 6000 6200 6500 6975

A 182 GRADE F317L
A 182 GR F321 A 312 GRADE TP321

A 358 GRADE 321
A 376 GRADE TP321
2.4 4325 4975 7200 7425 7800 8375
A 376 GRADE TP321H
A 430 GRADE FP321
A 430 GRADE FP321H
A 182 GR F347 A 312 GRADE TP347

A 182 GR F348 A 312 GRADE TP348
A 358 GRADE TP347
A 376 GRADE TP347
2.5 4325 4975 7200 7425 7800 8375
A 376 GRADE TP347H
A 376 GRADE TP348
A 376 GRADE TP348H
A 430 GRADE FP347
A 430 GRADE FP347H
A312 GRADE TP309H

2.6 A358 GRADE 309H 4325 4975 7200 7425 7800 8375
A 182 GR F310H A 312 GRADE TP310H

2.7 4325 4975 7200 7425 7800 8375
A 358 GRADE 310H

A 351 GRADE
A 182 GRADE F44 A 312 GRADE S31254
CK3MCuN
A 351 GRADE
CD3MN
A351 GRADE CE8MN
CD4MCu
A 182 GR F55 A995 GR 1B A 790 GRADE S31803
2.8 4325 4975 7200 7425 7800 8375
A 995 GRADE
A 789 GRADE S32750
CD3MWCuN 6A
A 790 GRADE S32750
A 789 GRADE S32760
A 790 GRADE S32760
A 351 GR CH8
2.10 A 351 GR CH20 4050 4650 6725 6925 7275 7800
A351 GR CF8C
2.11 4325 4975 7200 7425 7800 8375

12.26 Nickel Base Alloy Steels per ASME B 16.34 - Group 3 Materials – PSI Gauge (Intermediate Pressure Class)

Material
Group
B 462 GRADE N08020 B 464 GRADE N08020

3.1 B 468 GRADE N08020 4525 5200 7500 7750 8125 8700
B 564 GRADE N02200 B 161 GRADE N02200

3.2 B 163 GRADE N02200 2900 3325 4800 4950 5200 5575
3.3 1450 1675 2400 2475 2600 2800
B 564 GRADE N04400 B 165 GRADE N04400

3.4 3600 4150 6000 6200 6500 6975
B 163 GRADE N04400
B 564 GRADE N06600 B 163 GRADE N06600
3.5 4525 5200 7500 7750 8125 8700
3.6 B 564 GRADE N08800 B 163 GRADE N00880 4525 5200 7500 7750 8125 8700
B 462 GRADE N10665 B 622 GRADE N10665
B 564 GRADE N10665 B 622 GRADE N10675
3.7 4525 5200 7500 7750 8125 8700
B 462 GRADE N10675
B 564 GRADE N10675
B462 GRADE N10276 B 622 GRADE N10276
B 564 GRADE N10276 B 622 GRADE N10001
3.8 B564 GRADE N06625 B 622 GRADE N06455 4525 5200 7500 7750 8125 8700
B564 GRADE N08825 B 423 GRADE N08825
B462 GRADE N06022 B 622 GRADE N06022

B564 GRADE N06022 B 622 GRADE N06200
B462 GRADE N06200
B564 GRADE N06200
B 572 GRADE N06002 B 622 GRADE N06002

3.9 B572 GRADE R30556 B 622 GRADE R30556 4525 5200 7500 7750 8125 8700
3.10 4525 5200 7500 7750 8125 8700

3.11 B 479 GRADE N08904 B 677 GRADE N08904 4525 5200 7500 7750 8125 8700
A 351 GRADE
B 462 GRADE N08367 B 622 GRADE N08320
CN3MN
3.12 B 462 GRADE N06035 B 622 GRADE N06985 4525 5200 7500 7750 8125 8700
B 564 GRADE N06035 B 622 GRADE N06035
B564 GR N08031 B622 GR N06975

3.13 B 622 GRADE N08031 4525 5200 7500 7750 8125 8700

N06030 N06007
3.14 B 462 GRADE B 622 GRADE 4525 5200 7500 7750 8125 8700
N06035 N06030

A 494 GRADE N-12MV
N08810 N08810
3.15 3600 4150 6000 6200 6500 6975
A 494 GRADE CW-12MW
B 535 GRADE
3.16 N08330 4525 5200 7500 7750 8125 8700
A 351 GRADE CN7M

3.17 4525 4150 6000 6200 6500 6975

B167 GRADE
3.18 N0660 4525 5200 7500 7750 8125 8700
B 564 GRADE B622 GRADE

3.19 N06230 N06230 4525 5200 7500 7750 8125 8700


CES-1001-K Hydrostatic Testing

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Hydrostatic Testing Procedure

The table below describes the revision history of this document.

Rev. Date Brief Description

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 1 of 61

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 2 of 61

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 3 of 61

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 4 of 61

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 5 of 61

Pressure containing part

Is the pressure containing part Hydrostatic test of the component per

Paint required before assemble?

End of the hydrotest process

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 6 of 61

Pressure Containing Components

Paint required prior to Cleaning after hydro test

All components are

Hydrostatic test per this procedure

Hydrostatic test per this procedure

End of the hydrotest process

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 7 of 61

Components of the pressure

Case n°1 : The welded assembly is

Engineering determines Hydrostatic test per this

OPTION : Hydrostatic test of Weld

Hydrostatic test of the valve per this Back to standard

Hydrostatic test per this procedure

End of the hydrostatic test process

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 8 of 61

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 9 of 61

5.6 Disassembly of a Hydrostatic Tested Assembled Valve

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 10 of 61

Author T. Piechota Approved Global Application Council Page 11 of 61

6.6 Test Procedure – Joint Test

7.2 PTFE Lined Valves

Author T. Piechota Approved Global Application Council Page 12 of 61

8.2 Joint tightness test - Gaseous Medium

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 13 of 61

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 14 of 61

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 15 of 61

11 Hold Times for Hydrostatic Test

Table 1: Hold Times

12 Test Pressures for Hydrostatic Test

For materials not listed in this procedure consult engineering department.

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 16 of 61

Applicable ASTM Specifications Test Pressure by Class or PN (Bar Gauge)

A 352 GR LC2 A 106 GR C

Title Hydrostatic Testing Procedure No. CES-1001 Revision K

Author T. Piechota Approved Global Application Council Page 17 of 61

A 182 GRADE F11 A 217 GRADE