Collage C15 A

AREP
SUPPLY - AUXILIARY WINDING SUPPLY

NOTE:A
ST3 10/YELLOW
X2
11/RED
J3
50Hz 60Hz 9/GREEN
10A FUSE X1
X2
12/BLACK
Z1
EXCITATION CEILING ADJUST
P5 X1
ST2 Z2
STABILITY ADJUST 5
P3 E+ CONNECTION
_ TO EXCITER
6 +
R448 E-
ST6 NOTE:B
VOLTAGE ADJUST 0
P2 NOTE:D
110
NOTE:C 3
W
ST9 220
ALTERNATOR
TABLE: 1 ST1
NOTE:E 2 WINDING
NOTE:F 380 V
50 HZ VOLTAGE WYE CONNECTIONS
POT T1
415/240V - (T2 380) 3ph 470ohm S1 S2 J1 1
400/230V - (T2 380) U
J2
380/220V - (T2 380)
220/127V - (T2 220) 4
P1 N
600V - (T2 220)
ST4 QUADRATURE DROOP ADJUST
60 HZ VOLTAGE WYE
_ U
480/277V - (T2 380)
P2
440/254V - (T2 380) S2
380/220V - (T2 380) +
S1 TI04 NOTE:H
240/139V - (T2 220)
220/127V - (T2 220) STATISME P1
NOTE:G NOTE:A
P2
208/120V - (T2 220) N 50/60 Hz SELECTION
600V - (T2 220) S2 S1 NOTE:B
REFERENCE TABLE 1 FO
470ohm _ +
NOTE:I NOTE:C
TABLE: 2 POT
REFERENCE TABLE 2 FO
TENSION NOTE:D
50 HZ VOLTAGE WYE
P1 ST6 - 5000 AND 6000
415/240V - (T1,T2&T3 380) NOTE:E
R731 ST9 - AREP AND SHUNT
400/230V - (T1,T2&T3 380)
380/220V - (T1,T2&T3 380) NOTE:F
ST1 - FULL LINK. FOR
220/127V - (T1,T2&T3 220) U V W NOTE:G
600V - (T1,T2&T3 220)
400
110
230
400
230
230
400
110
110
REMOVE FOR OPTIONAL

N
60 HZ VOLTAGE WYE NOTE:H

480/277V - (T1,T2&T3 380) 4 OPTION TI04 FOR PARA
3 STANDARD POSITION ON
440/254V - (T1,T2&T3 380)
FOR CT PARALLEL OPER
380/220V - (T1,T2&T3 380) 2
V(R731) -> W(ALT) .
240/139V - (T1,T2&T3 220) 1
NOTE:I
220/127V - (T1,T2&T3 220)
FIT 2 x 5VA TRANSFOR
208/120V - (T1,T2&T3 220)
600V - (T1,T2&T3 220)
ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE
U
T1
T4
T7 W (L3)
T12 T6 T9
T3
SERIES STAR CONNECTION DIAGRAM T10
T11 T5 LINK
N V V (L2) CUSTOMER
T0 T8 T2
T12 T11 T5 T8
(HIGH VOLTAGE WYE) LOAD
T2
CONNECTIONS
LINK
T9 U (L1)
T6 T10 T4 T7
T1
N
T3
W
SHUNT PMG NOTE:A
SUP
SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG ST3
10/YELLOW 14
X2 X2
1/2 PHASE J3
T1- T4 OR 50Hz 60Hz 10A FUSE
PMG X2
9/GREEN T8 - T11 15
X1 X1
16 EXCITATION CEILING Z1
Z2 ADJUST
P5 X1
ST2 Z2
STABILITY ADJUST
P3 E+
ON
TER
R448 E-
ST6
VOLTAGE ADJUST 0
OPTIONAL RFI KIT CONNECTIONS NOTE:D
P2
110
NOT
BLACK ST9 220
W
ST1
R ALTERNATOR NOTE:E NOTE:C
NOTE:F 380
BLACK WINDING
V POT T1
NS RFI UNIT CONNECTIONS 3ph 470ohm S1 S2 J1
BLACK J2
U
BLUE P1
N TABLE: 1 ST4 QUADRATURE DROOP ADJUST
NOTE:B
50 HZ VOLTAGE WYE
415/240V - (T2 380)
400/230V - (T2 380)
380/220V - (T2 380)
220/127V - (T2 220) U
P2
600V - (T2 220) S2
A
S1 TI04 NOTE:H
Hz SELECTION
B P1
ENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448 60 HZ VOLTAGE WYE N
C 480/277V - (T2 380)
ENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731 440/254V - (T2 380)
380/220V - (T2 380)
5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK. 240/139V - (T2 220)
220/127V - (T2 220)
AREP AND SHUNT - FULL LINK. PMG SPLIT LINK. 208/120V - (T2 220)
600V - (T2 220)
FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT.
FOR OPTIONAL VOLTAGE ADJUST POT.

ANALOG VOLTAGE REGULA
TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY.
ARD POSITION ON PHASE U.
T PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT).
) -> W(ALT) . W(R731) -> U(ALT).
x 5VA TRANSFORMERS FOR 600V OPERATION
PHASE SENSING)
CONNECTION CONNECTION CONNECTION

TO ALTERNATOR TO EXCITER TO PMG
WINDINGS
U V W
OPTIONAL RFI KIT CONNECTIONS
T1 T2 T3 5+ 6- 14 15 16
F28 F29 F30 ALTERNATOR

(10A) (10A) (10A) WINDING
CONNECTIONS
T1 T2 T3 14A 15A 16A W V U N

F1 F2 12-3 12-4 12-5 12-6 12-9
T3 T2 T1 N
+ -
BLACK
BLACK
BLACK
8
BLUE
10
+ 12 11 10 5 4 3 4 5 6 9 1 2 3
AREP SHUNT PMG
SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG
10/YELLOW 10/YELLOW 14
X2 X2
1/2 PHASE
11/RED
T1- T4 OR
PMG
9/GREEN 9/GREEN T8 - T11 15
X1 X1
12/BLACK 16
Z2
5 OPTIONAL RFI KIT CONNECTIONS

CONNECTION
6 _ + TO EXCITER
BLACK
W
ALTERNATOR
NOTE:G BLACK WINDING
RFI UNIT V
CONNECTIONS
3 W
ALTERNATOR
BLACK
2 WINDING U
V
CONNECTIONS
BLUE
N
U
NOTE:A
50/60 Hz SELECTION
NOTE:B
REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING.
NOTE:C
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448
NOTE:D
ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - -
NOTE:E
ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - -
NOTE:F
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - -
NOTE:G
FIT 5VA TRANSFORMER FOR 600V OPERATION
NOTE:H
OPTION TI04 FOR PARALLEL OPERATION.
EGULATOR DIAGRAM (SINGLE PHASE SENSING)

C15 Gene
with EMC
Electrica
C5E1-UP
NOTE:A
IF 230V JACKET WATER HEATER IS FITTED MCB M2 SHOULD BE 16A
IF 230V BLOCK HEATER IS FITTED MCB M2 SHOULD BE 10A
FSE1-UP(Engine)
CUSTOMER
COPPER BUSBAR 6 mm 2 132 100V TO 250V
16
AC SUPPLY
240
6 mm 2 133 (AC TERMINAL
18 RAIL)
120
131 NOTE A
14
M1 M2
F17 F16
2P 6A NOTE:A
(10A) (2A) MCB MCB
135 136 141 147 134 138

NOTE: CUSTOMER CABLE TO
:5 :4
ENTER DIRECTLY ONTO
mm 2
mm 2
CR/2 CR/1 6 mm 6mm 2 TERMINALS.

m2
m2
KENR5075-01
August 2006
J1939 PR
J1939 P
MODBUS
MODBUS
RE
ATS
RE
COMMON S
enerator Set
COMMON SHUT
COMMON S
GENERATOR
GENERATOR RUN
GENERATOR
EMCP3
rical System
J1939 SEC
C5H1-UP J1939 SECO
ngine) C5L1-UP
FFH1-UP(Engine)
CUSTOMER CONNECTIONS: JUMPER PLUGS WIRE IDENT:-
1 -1
2 -1
AWG 12 -2
SPARE BATTERY - 3
AWG 12 -2
SPARE BATTERY - 4
AWG 12 -2
SPARE BATTERY - 5
AWG 12 -2
SPARE BATTERY - 6
7 -3
8 -6
9 -8
10 -10
11 -10
12 -23A
13 -30
14 -30
AIR SHUTOFF RELAY AWG 12 15 -37
16 -38
SPARE BATTERY + AWG 12 17 -55
SPARE BATTERY + AWG 12 18 -55
19 -59
20 -73
FUEL LEAK DETECT AWG 12 21 -77
22 120 OHM
-95
23 -96 RESISTOR
24 -ES- BETWEEN
25 -EF1 27 & 29
26 -EF2
J1939 PRIMARY COMMUNICATION AWG 12
27 -CAN1-
28 -CAN1-
J1939 PRIMARY COMMUNICATION AWG 12 29 -CAN1+
30 -CAN1+
SHIELD AWG 12
31 -SRN
32
33 -93 CHASSIS
AWG 12
34 -94 DC TERMINAL
MODBUS RS485 COMMUNICATION 35 -M+ RAIL
MODBUS RS485 COMMUNICATION AWG 12 36 -M-
SHIELD AWG 12 37 -SRN
38 -S-SPD
39 -D-SPD
40 -SRN
ECM POWER LINK AWG 12 41 -10
42 -10
ECM POWER LINK AWG 12
43 -55
REMOTE START FROM ATS AWG 12 44
ATS -57
REMOTE START FROM ATS AWG 12 45 -30
COMMON SHUTDOWN RELAY - N/C AWG 12 46 -64
COMMON SHUTDOWN RELAY - COMMON AWG 12 47 -65
COMMON SHUTDOWN RELAY - N/O AWG 12 48 -66
GENERATOR RUNNING RELAY - N/C AWG 12
49 -87
ENERATOR RUNNING RELAY - COMMON AWG 12
50 -88
GENERATOR RUNNING RELAY - N/O AWG 12
51 -89
52 -81
53 -83
54 -84
55 -85 120 OHM
56 -90 RESISTOR
57 -91 BETWEEN
58 -92 62 & 63
59 -97
60 -98
61 -99
J1939 SECONDARY COMMUNICATION AWG 12 -CAN2+
62
J1939 SECONDARY COMMUNICATION AWG 12 63 -CAN2-
SHIELD AWG 12 64 -SRN
BREAKER AUX N/C AWG 12 65 -231
BREAKER AUX COM AWG 12 66 -232
BREAKER AUX N/O AWG 12 67 -233
1 -50
2 -51
3 -52
4 -53
5 -101
6 -108
7 -209
8 -210
9 -142
10 -140
11 -131
12 -131
13 -143
CHASSIS
T9 U (L1)
T6 T10 T4 T7
T1
N
T3
W
18
V
U T7
T1
W (L3)
T12 T6 T9
T10 T3
T2 LINK
PARALLEL STAR CONNECTION DIAGRAM T4
V (L2) CUSTOMER
T5
N T11 T5 T8 LOAD
(LOW VOLTAGE WYE) T8
V T2
T12 T0
CONNECTIONS
T11 LINK
T6 U (L1)
T10 T4 T7
T1
N
T9
W T3
GENERATOR LEAD WIRING
PANEL LIGHT VOLTAGE ADJUST

SWITCH SWITCH
STARTING AID
AUTO/MANUAL
SWITCH (optional) EMERGENCY STOP SPEED
PUSH BUTTON POTENTIOMETER (optional)
CONTROL PANEL
AUDIBLE PUMP STOP
ALARM SWITCH (if equipped)
PUMP RUN
CUSTOMER SERVICE
SWITCH (if equipped)
CONNECTION
T1 T2 T3 14A 15A 16A W V U N
F1 F2 12-3 12-4 12-5 12-6 12-9
T3 T2 T1 N
+ -
BLACK
BLACK
BLACK
8
BLUE
10
+ 12 11 10 5 4 3 4 5 6 9 1 2 3
18-32
DIGITAL A.V.R. (WITH PMG) 6
VDC
7
- 2 1 2 3 7 8 9 6 5 4 2 1
RFI
UNIT
9-6 9-5 9-4

S2 S1
78 78 78 80 82 S2 S1
9-1 9-2 9-3 9-7 9-8 9-9 FROM
T2
GENERATOR
SENSING CT POLARITY MARK
78 80 82 (5 AMP SECONDARY)
(1 VA BURDEN)
RAISE
V
LOWER
+
INPUT ADJUST
TO
FITTED IN CONTROL PANEL STARTER
MOTOR
2
CAT DIGITAL VOLTAGE REGULATOR (CDVR)
77
21 (DC
TERMINAL
30 RAIL)
13
FUEL 77 30
LEAK
SWITCH
FUEL LEAK 24V DC

DETECTOR SUPPLY
(DC
TERMINAL
RAIL)
EMCP 3 CONTROLLER
BATTERY CHA
& HEATERS
(Both use t
same voltag
(10A) (2A) MCB MCB
135 136 141 147 134 138

NOTE: CUSTOMER CABLE TO
:5 :4
ENTER DIRECTLY ONTO
2 .5 mm 2
2 .5 mm 2
CR/2 CR/1 6 mm 6mm 2 TERMINALS.
6 mm 2
6 mm 2
:6 :1 2
140 137 141 147 134 138

:A1 :13 :1 :3 :5
HC
:A2 :14 :2 :4 :6
131 142 139
9 19
NOTE A
ALTERNATOR ENGINE
2 .5 mm 2
(GENERATOR) JACKET
6 mm 2
CONSTANT HEATER WATER
VOLTAGE CHARGER 131 HEATER
+ 13 20
+ 140
TO 10 NOTE A
STARTER 143 148
MOTOR
2 131
- 12
BATTERY CHARGER AND HEATER CIRCUIT

(120v CHARGER, 240v HEATER)
COPPER BUSBAR 6 mm 2 132

16 PUMPED FUEL SUPPLY FROM BELOW
CUSTOMER
100V TO 250V
FLOOR LEVEL BULK TANK TO BASETANK
F17 AC SUPPLY - FUEL SYSTEM No. 1
(6A) (AC TERMINAL
6 mm 2 131
135
136 131
14 RAIL)
OR
:4 NOTE: CUSTOMER CABLE TO
FUEL PUMPED FROM FREE STANDING
CR/1 ENTER DIRECTLY ONTO BULK TANK - FUEL SYSTEM NO. 3
:1 6 mm 2 TERMINALS.
CONSTANT 140 131

DC CIRCUIT
VOLTAGE CHARGER
1 F23 84
1 F15 36 1
24V DC + 1 + (2A)
SUPPLY (*) 84
(DC PUMP
TERMINAL 2 2 131 RUN
RAIL) - 5 -
84 54
* FOR 5A CHARGER FIT (6A) FUSE
FOR 10A CHARGER FIT (10A) FUSE 81
:6 LOW :3
LEVEL
PR/2 FUEL PR/1
:7 SWITCH :1
BATTERY CHARGER CIRCUIT 52 81
55 HIGH
85 LEVEL
FUEL
:2 SWITCH
MV
:1 MOT. 83
VALVE 53
-VE SUPPLY
This circuitry :2 +
applies to fuel
PR
system No. 3 -
only. :10
It does not exist
in fuel system 2
5
No. 1.
NOTE:A
IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A
IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A

16 CUSTOMER
100V TO 250V
AC CIRCUIT
F16 F17 F18 F19 AC SUPPLY NOTE:B
(2A) (6A) (4A) NOTE:A (AC TERMINAL IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A
6 mm 2 131 IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A
14 RAIL)
136
6 mm 2 132
:4 131 135 141 134 NOTE A 16
F22 F21 A
2 .5 mm 2
CR/1 (2A) NOTE:B

6 mm 2
:1 207 207
NOTE: CUSTOMER CABLE TO 100
ENTER DIRECTLY ONTO 131
14
6 mm 2
6 mm 2 TERMINALS. 208
137 131 135 141 134
ERY CHARGER :A1 :1 :3 :5
PUMP
STOP 203
:X1 NOTE: CUST
ATERS HC PUMP CABLE TO E
205 TRIP/ DIRECTLY O
h use the :A2 :2 :4 :6
STOP :X2 6 mm 2 TERM
131 131 140 142 139
voltage) 9 19 NOTE A
:9
PR/3
:11 131
204 207 208 131
A1 13 1 3 5
CUSTOMER
SUPPLY FRO
BREAKER IN
PANEL POWE
JW HEATER
CHARGER AN
GENERATOR
© 2006 Caterpillar
All Rights Reserved
ELOW
SETANK
RTD THERMOCOUPLE
TERMINAL TERMINAL
40-PIN CONNECTOR STRIP STRIP
RTD #1 - H 1 171 RED 40-PIN CONNECTOR
DING 112 THERMOCOUPLE #1 1 340
124
. 3 RTD #1 - M 2 RTD THERMOCOUPLE #1 11 341 CHANNEL1 DEFAULT SPN=
PT100 125 'EXHAUST GAS PORT 1 TEMP
RTD #1 - L 3
THERMOCOUPLE #2 21 342
126
RTD #1 - GND 4 172 WHITE CHANNEL2 DEFAULT SPN=
113 THERMOCOUPLE #2 31 343
127 'EXHAUST GAS PORT 2 TEMP
RTD #1 - SHIELD 5
128
RTD #2 - H 11 181 RED
115 THERMOCOUPLE #3 12 345 CHANNEL3 DEFAULT SPN=
RTD #2 - M 12 RTD THERMOCOUPLE #4 22 346
PT100 130
RTD #2 - L 13 CHANNEL4 DEFAULT SPN=
RTD #2 - GND 14 182 WHITE
132
RTD #2 - SHIELD 15 CHANNEL5 DEFAULT SPN=
RTD #3 - H 21 191 RED
134
RTD #3 - M 22 RTD CHANNEL6 DEFAULT SPN=
PT100 135 'EXHAUST GAS PORT 6 TEMP
RTD #3 - L 23
136
RTD #3 - GND 24 192 WHITE CHANNEL7 DEFAULT SPN=
RTD #3 - SHIELD 25
138
RTD #4 - H 31 163 RED CHANNEL8 DEFAULT SPN=
RTD #4 - M 32 RTD THERMOCOUPLE #9 7 356
PT100 140
RTD #4 - L 33 CHANNEL9 DEFAULT SPN=
RTD #4 - GND 34 164 WHITE
142
RTD #4 - SHIELD 35 CHANNEL10 DEFAULT SPN=
RTD #5 - H 6
THERMOCOUPLE #11 15
RTD #5 - M 7
THERMOCOUPLE #11 16
RTD #5 - L 8
THERMOCOUPLE #12 27
RTD #5 - GND 9
BE 10A THERMOCOUPLE #12 25
BE 6A RTD #5 - SHIELD 10
THERMOCOUPLE #13 26
132 16
RTD #6 - H THERMOCOUPLE #13 37
16
AC SUPPLY 17
RTD #6 - M THERMOCOUPLE #14 35
CUSTOMER
18
100V TO 250V RTD #6 - L THERMOCOUPLE #14 36
131
14 19
RTD #6 - GND THERMOCOUPLE #15 10
20
RTD #6 - SHIELD THERMOCOUPLE #15 8
26
NOTE: CUSTOMER RTD #7 - H THERMOCOUPLE #16 9
CABLE TO ENTER 27
DIRECTLY ONTO RTD #7 - M THERMOCOUPLE #16 20
6 mm 2 TERMINALS. 28
RTD #7 - L THERMOCOUPLE #17 18
29
30
36
37
8 -210
9 -142
10 -140
11 -131
12 -131
13 -143
CHASSIS
14 -131 AC TERMINAL
CUSTOMER 120/240VAC L1
AWG 8 15 -131 RAIL
SUPPLY FROM 2 POLE
BREAKER IN EMERGENCY 110/120VAC 16 -132
PANEL POWERS: 220/240VAC AWG 8
N 17 -132
JW HEATER, UNIT MOUNTED
CHARGER AND OPTIONAL L2 AWG 8 18 -133
GENERATOR SPACE HEATER
19 -139
20 -148
-5O EARTH
NOTES:
WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES.
208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE.
DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING.
SEE SEPARATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS.
SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON THE GENSET.
Printed in U.S.A.
d
40-PIN CONNECTOR
INPUT #1 1 300
72 INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'
AULT SPN= INPUT #2 11 301
PORT 1 TEMP' 73 INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN
INPUT #3 21 302
74 INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'
PORT 2 TEMP' 75 INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
INPUT #5 2 304
76 INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'
PORT 3 TEMP' 77 INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'
INPUT #7 22 306
78 INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'
PORT 4 TEMP' 79 INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'
INPUT #9 3 308
80 INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'
PORT 5 TEMP' 81 INPUT 10 DEFAULT SPN='SPARE'
INPUT #11 23 310
82 INPUT 11 DEFAULT SPN='SPARE'
AULT SPN=
PORT 6 TEMP'
INPUT #12
INPUT COMMON #1
33
4
311
312
83 INPUT 12 DEFAULT SPN='SPARE'
ENR5075-01
84
AULT SPN= INPUT COMMON #2 14 313
PORT 7 TEMP' 85
INPUT COMMON #3 24 314
86
AULT SPN= INPUT COMMON #4 34 315
PORT 8 TEMP' 87
OUTPUT #1 (N/O) 7 316
88
AULT SPN= OUTPUT #1 (N/C) 5 317
PORT 9 TEMP' 89 OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'
OUTPUT #1 (COM) 6 318
90
AULT SPN= OUTPUT #2 (N/O) 17 319
PORT 10 TEMP' 91
30 Page
OUTPUT #2 (N/C) 15 320

92 OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'
93
OUTPUT #3 (N/O) 27 322
94
OUTPUT #3 (N/C) 25 323
95 OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'
96
OUTPUT #4 (N/O) 37 325
97
OUTPUT #4 (N/C) 35 326
98 OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'
99
OUTPUT #5 (N/O) 10 328
100
OUTPUT #5 (N/C) 8 329
101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN'
102
OUTPUT #6 (N/O) 20 331
103
OUTPUT #6 (N/C) 18 332
104 OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN'
105
OUTPUT #7 (N/O) 30 334
106
OUTPUT #7 (N/C) 28 335
107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK'
ANNUNCIATOR PANEL
4 POLE BREAKER OPTIONAL
T1 L1
T2 L2
POWER POWER
WIRING T3 L3 WIRING
FROM FROM
GENERATOR GENERATOR
N N
E E
2 :C1
3
24V DC
ST SHUNT
6 TRIP
8
:C2
REMOTE TERMS 233 :14

67 REMOTE TERMS
FOR BREAKER 231 :12 FOR BREAKER
OPEN & CLOSED 65 OPEN & CLOSE
POSITIONS 232 :11 POSITIONS
66
BREAKER
AUXILIARY
MCCB
VO
24V DC + 1 F15 36
1
SUPPLY (*)
(DC
TERMINAL 2 2
RAIL) - 5
* FOR 5A CHARGER FI
FOR 10A CHARGER F
REAR VIEW POWER
BATTE
DISTRIBUTION
PANEL
F1
(2A
GRAVITY FUEL SUPPLY FROM HIGH
4 POLE BREAKER OPTIONAL LEVEL BULK TANK TO BASETANK
FUEL SYSTEM No. 2
T1 L1
DC CIRCUIT
T2 L2 F23
1 1
POWER
(2A)
WIRING T3 L3 84
FROM
GENERATOR 84
N N 54
LOW :3 :6
E E LEVEL PR/1 PR/2
FUEL
SWITCH :1 :7
2 :C11 52
3 55
24V DC HIGH
ST SHUNT LEVEL
6 85
8 TRIP FUEL
:C12 SWITCH :2
83 MV
231 :11 :12 Q/1
REMOTE TERMS 65 53 :1 MOT.
FOR BREAKER 233 :13 :14 Q/2 VALVE
OPEN & CLOSED 67
232 :2 +
POSITIONS
66 PR
BREAKER - -VE SUPPLY
AUXILIARY :10
1
2
5
ACB
FUEL TRANSFER CIRCUIT
9 19 PR/3
:11 131
204 207 208 131
A1 13 1 3 5
ALTERNATOR ENGINE
CONSTANT (GENERATOR) JACKET PC
VOLTAGE CHARGER HEATER WATER
1 F15 36 A2 14 2 4 6
2 .5 mm 2
140 HEATER
+ 207
6 mm 2
(*)
NOTE A 97
O/L
2 2 131
- 14 15
96 95 2 4 6 98
A CHARGER FIT (6A) FUSE
0A CHARGER FIT (10A) FUSE 131 211 209 210 203
:X1
BATTERY CHARGER AND HEATER CIRCUIT PUMP
RUN
(CHARGER AND HEATER USE SAME VOLTAGE) :X2
7 8
FUEL TRANSFER PUMP CIRCUIT
NOTE:A
IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A
IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A

16
CUSTOMER
100V TO 250V HIG
H
HIG -
F16 F18 F19 AC SUPPLY H
(2A) (4A) NOTE:A (AC TERMINAL RAIL)
6 mm 2 131
14 SW4 CABLE
136
:4 131 141 134 SW3

NOTE: CUSTOMER CABLE TO SW2 ENTRY
CR/1 SW1
ENTER DIRECTLY ONTO
2 .5 mm 2
H
:1 6 mm 2 TERMINALS. HIG
LOW
6 mm 2
6 mm 2
-
LOW
LEVEL LOW
137 131 141 134 SWITCH
(TOP VIEW) TERMINAL BOX
:A1 :3 :5
HC
:A2 :4 :6 LEVEL SWITCH
131 131 142 139 (SIDE VIEW)
9 19 NOTE A
TERMINAL BOX
SW4 NORMALLY OPEN
ALTERNATOR ENGINE
(GENERATOR) JACKET SW3 NORMALLY CLOSED
HEATER WATER
HEATER
2 .5 mm
6 mm 2
2
SW2 NORMALLY CLOSED
131 131
14 15 SW1 NORMALLY CLOSED
NOTE A
HEATER CIRCUIT
FUEL LEVEL SWITCH
29
30
36
37
RTD #8 - M THERMOCOUPLE #19 29
38
RTD #8 - L THERMOCOUPLE #19 40
39
40
8-PIN CONNECTOR 8-PIN CONNECTOR

BATT(+) 5 55
BATTERY POSITIVE(12-24V DC) BATT(+) 1 55
18 BATTERY POSITIVE(12-24V DC)
BATT(-) 6 2
5 BATTERY NEGATIVE (12-24VDC) BATT(-) 4 2
5 BATTERY NEGATIVE (12-24VDC)
CAN_H 2 CAN1 +
CAN_H 2 CAN2 + 29 J1939 DATA LINK - HIG
62 J1939 DATA LINK - HIGH
CAN_L 3 CAN1 -
CAN_L 4 CAN2 - 27 J1939 DATA LINK - LOW
63 J1939 DATA LINK - LOW
SHIELD 5 SHIELD
SHIELD 3 SHIELD 31
64
RTD MODULE THERMOCOUPLE MODULE
RCUIT
Suspect Parameter Number (SPN) Suspect Parameter Number (SPN) Suspect Parameter Number (SPN)
SPN Description SPN SPN Description SPN SPN Description SPN
Fuel Level (External Tank) 38 Event Input Function #3 703 Exhaust Gas Port 10 Temperature 114
Aftercooler Temperature 52 Event Input Function #4 704 Exhaust Gas Port 11 Temperature 114
Starting Air Pressure 82 Event Input Function #5 705 Exhaust Gas Port 12 Temperature 114
Fuel Pressure 94 Event Input Function #6 706 Exhaust Gas Port 13 Temperature 114
Fuel Filter Differential Pressure 95 Event Input Function #7 707 Exhaust Gas Port 14 Temperature 115
CABLE Fuel Level (Local Tank) 96 Event Input Function #8 708 Exhaust Gas Port 15 Temperature 115
Engine Oil Level 98 Event Input Function #9 709 Exhaust Gas Port 16 Temperature 115
ENTRY Oil Filter Differential Pressure 99 Event Input Function #10 710 Exhaust Gas Port 17 Temperature 115
Engine Oil Pressure 100 Event Input Function #11 711 Exhaust Gas Port 18 Temperature 115
Crankcase Pressure 101 Event Input Function #12 712 Exhaust Gas Port 19 Temperature 115
Intake Manifold 1 Temperature 105 Event Input Function #13 713 Exhaust Gas Port 20 Temperature 115
Air Filter Differential Pressure 107 Event Input Function #14 714 Main Bearing 1 Temperature (engine) 115
L BOX Atmospheric Pressure 108 Event Input Function #15 715 Main Bearing 2 Temperature (engine) 115
Engine Coolant Temperature 110 Event Input Function #16 716 Main Bearing 3 Temperature (engine) 115
Engine Coolant Level 111 Emergency Stop Switch 970 Main Bearing 4 Temperature (engine) 116
Fire Extinguisher Pressure 137 Engine Derate Overridden 971 Main Bearing 5 Temperature (engine) 116
Battery Voltage (switch) 158 Generator Bearing Temperature #1 1122 Main Bearing 6 Temperature (engine) 116
Battery Charging System Voltage 167 Generator Bearing Temperature #2 1123 Main Bearing 7 Temperature (engine) 116
Battery Voltage 168 Generator Winding Temperature #1 1124 Main Bearing 8 Temperature (engine) 116
Ambient Air Temperature 171 Generator Winding Temperature #2 1125 Main Bearing 9 Temperature (engine) 116
Inlet Air Temperature 172 Generator Winding Temperature #3 1126 Main Bearing 10 Temperature (engine) 116
Exhaust Temperature 173 Intake Manifold 2 Temperature 1131 Main Bearing 11 Temperature (engine) 116
Y OPEN Fuel Temperature 174 Intake Manifold 3 Temperature 1132 Turbocharger 1 Compressor Inlet Temperature 117
Engine Oil Temperature 175 Intake Manifold 4 Temperature 1133 Turbocharger 2 Compressor Inlet Temperature 117
Y CLOSED Turbo Oil Temperature 176 Engine Oil Temperature 2 1135 Turbocharger 3 Compressor Inlet Temperature 117
Engine Speed 190 Exhaust Gas Port 1 Temperature 1137 Turbocharger 4 Compressor Inlet Temperature 117
Auxiliary Temperature 1 441 Exhaust Gas Port 2 Temperature 1138 Turbocharger 1 Turbine Inlet Temperature 118
Y CLOSED
Auxiliary Temperature 2 442 Exhaust Gas Port 3 Temperature 1139 Turbocharger 2 Turbine Inlet Temperature 118
Generator Rotating Diode Failure 612 Exhaust Gas Port 4 Temperature 1140 Turbocharger 3 Turbine Inlet Temperature 118
Y CLOSED SCADA Data Link Fault 625 Exhaust Gas Port 5 Temperature 1141 Turbocharger 4 Turbine Inlet Temperature 118
Voltage Regulator Failure 628 Exhaust Gas Port 6 Temperature 1142 Turbocharger 1 Turbine Outlet Temperature 118
Primary Data Link (J1939 #1) 639 Exhaust Gas Port 7 Temperature 1143 Turbocharger 2 Turbine Outlet Temperature 118
Event Input Function #1 701 Exhaust Gas Port 8 Temperature 1144 Turbocharger 3 Turbine Outlet Temperature 118
Event Input Function #2 702 Exhaust Gas Port 9 Temperature 1145 Turbocharger 4 Turbine Outlet Temperature 118
105
K
OUTPUT #7 (N/O) 30 334
106
OUTPUT #7 (N/C) 28 335
107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK'
108
OUTPUT #8 (N/O) 40 337
109
OUTPUT #8 (N/C) 38 338
110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
111
8-PIN CONNECTOR
BATT(+) 1 55
18 BATTERY POSITIVE(12-24V DC)
E(12-24V DC)
BATT(-) 4 2
5
E (12-24VDC)
CAN_H 2 CAN2 +
A LINK - HIGH 62 J1939 DATA LINK - HIGH
CAN_L 3 CAN2 -
A LINK - LOW 63 J1939 DATA LINK - LOW
SHIELD 5 SHIELD
64
DISCREET I/O MODULE
r (SPN) Suspect Parameter Number (SPN) Suspect Parameter Number (SPN)

SPN SPN Description SPN SPN Description SPN
1146 Engine Auxiliary Coolant Temperature 1212 Generator to Utility Transfer Failure Warning 4016
1147 Accessory Data Link Fault (J1939 #2) 1231 Loss of Utility 4017
1148 Emergency Shutdown Override Mode Active Earth Fault 4028
1237
1149 Warning Earth Leakage 4029
1150 Ruptured Fuel Basin- Primary Tank 1239
1151 Unexpected Engine Shutdown 1383
1152 Engine Failure to Start Shutdown 1664 Failure Mode Identifier (FMI) Codes
1153 Battery 1 Temperature 1800 Description FMI
1154 Battery 2 Temperature 1801 Data Valid but Above Normal Operational Range-
0
1155 Intake Manifold 5 Temperature 1802 Most Severe Level
1156 Intake Manifold 6 Temperature 1803 Data Valid but Below Normal Operational Range-
1
Most Severe Level
1157 Right Exhaust Temperature 2433
Data Erratic, Intermittent or Incorrect 2
1158 Left Exhaust Temperature 2434
Voltage Above Normal or Shorted to High Source 3
1159 Generator Frequency 2436
Voltage Below Normal or Shorted to Low Source 4
1160 Generator AC Voltage 2440 Current Below Normal or Grounded Circuit 5
1161 Generator AC Current 2448 Current Above Normal or Grounded Circuit 6
1162 Generator Reverse Power (kW) 2452 Mechanical System Not Responding or Out of 7
Adjustment
1163 Generator Reverse Power (kVAr) 2456
1164 Service Interval Warning 2648 Abnormal Frequency, Pulse Width or Period 8
Abnormal Update Rate 9
1165 Air Damper Closed 4000
Abnormal Rate of Change 10
1166 ATS in Normal Position 4001 Unexpected Engine Shutdown 11
1167 ATS in Emergency Position 4002 Bad Intelligent Device or Component 12
ure 1172 Battery Charger Failure 4003 Out of Calibration 13
ure 1173 Generator Breaker Closed 4004 Special Instructions 14
Data Valid But Above Normal Operational Range-
ure 1174 Utility Breaker Closed 4005 15
Least Severe Level
ure 1175 Engine in Cooldown 4006
Data Valid But Above Normal Operational Range-
1180 Generator Control Not in Automatic Warning 4007 16
Moderately Severe Level (Derate)
1181 Generator Breaker Failure to Open 4009 Data Valid But Below Normal Operational Range-
1182 Utility Breaker Failure to Open 4010 17
Least Severe Level
1183 Generator Breaker Failure to Close 4011 Data Valid But Below Normal Operational Range-
18
1184 Utility Breaker Failure to Open 4010 Moderately Severe Level (Derate)
1185 Generator Breaker Failure to Close 4011 Received Network Data In Error 19
1186 Utility Breaker Failure to Close 4012 Not Available or Condition Exists 31
1187 Utility to Generator Transfer Failure Warning 4015
CORE BALANCE
CURRENT TRANSFORMER
IF REQUIRED
T1
T2
AC
GENERATOR T3
EF2 EF1
10 22 21 24 12
10 A1
EARTH FAULT 11 30
30 14
14 A2 EF2
RELAY
14
k l 20 GENERATOR
73 EF1 RECEPTACLE
EF1 EF2 1030213
61 62
25 26 GENERATOR
PLUG 9X4391 EF2
EF1
GENERATOR GENERATOR
PLUG RECEPTACLE
9X4391 1030213
1
1
2
1
HARNESS X
SPLICE 1 6 mm 2
HARNESS Y
2.5 mm 2 SPLICE 1
1
TERMINAL
+VE SUPPLY 2.5 mm 2 RAIL LINK
2
CB2 CB3 CB1
(20A) (15A) (60A)
1.5 mm 2 6 mm 2
24
A+
+
:30
PS1 SMMS1/1 SR/1
24V
:87
RELAY BOX
- 25 40
SM1 PS1 B+
OPTIONAL ALT
BATTERY
ISOLATOR CHARGING F5
SWITCH ALTERNATOR (10A)
KEY
REMOVABLE 6 mm 2
-VE SUPPLY
TERMINAL F4
RAIL LINK
(10A)
E/STUD 1 E/STUD 2
SERVICE CONN
RELAY BOX RECEPTACLE 1
NEUTRAL EARTH LINK T1
CORE
BALANCE BREAKER
C.T.
E T2 4 POLE BREAKER OR POWER TERMINAL STRI
RMER T3
D N
E METERING C.T.s
P1 P2
S1 S2 CT1
P1 P2
S1 S2 CT2
P1 P2
S1 S2 CT3
EF1
51 52 53 50 T1 T2 T3
F1 F2 F3
(4A) (4A) 4A)
2
2 3 4 1 EARTH
BOTH OF THESE
MAGNETIC WIRES CONNECT
PICK UP No.1 TO THE STANDARD
E STUD IF THE
108 109 110
OPTIONAL STUD
EF1 1 IS NOT SUPPLIED
HARNESS Y
SPLICE 50
E
GENERATOR 21 22 DOOR
RECEPTACLE 50 E
1030213 31 32 33 E
HARNESS Y
GENERATOR SPLICE 108
PLUG 9X4391 CHASSIS CHASSIS
21 22 STANDARD OPTIONAL
STUD STUD
21 22 51 52 53 50 108 109 110

EMCP3 PLUG
1607689
AC
67 66 31 47 57 39 13 11 9
- +
MAG VC
IA IB IC I RETURN
VB
PICKUP
VA
E
EARTH (MOUNTING SCREW)
AL
INK
EMCP3 PLUG
1607689 LCD DISPLAY
2 65
_
BATTERY (12/24Vdc)
55 52
+
The items below do not

RLY1 RLY2 RLY3 RLY5 RLY6 RLY7 function on RLY8
RLY4
EMCP3.1
ENG FUEL ASR AUDIBLE GFR GRR PROG PROG EMERG REMOT
CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P STOP STAR
I/P 1 I/P
DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 5
EMCP3 PLUG
A) 1607689
14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17
HARNESS Y
SPLICE 55 56 57 58 59 60 61
A)
55 6 38
2
SERVICE CONNECTOR 55 55
RECEPTACLE 1282312 15 36 8 16
AL STRIP (PTS) OPTIONAL ANNUNCIATOR
ANNUNCIATOR
P16 J16 # 1
55
18 1 1 BATT +
L1
2
5 2 2 BATT -
L2
3 3 NC
L3 SRN 4
64 4 CAN2 SRN
CAN2-
N 63 5 5 CAN2 -
CAN2+
62 6 6 CAN2 +
E
CAN 2 SERVICE
CONNECTOR
T2 T3 101 55
A 43
F2 F3 2
(4A) 4A) B 3
D
SERVICE E
CONNECTOR SRN
C
CAN2+
109 110 101 H
CAN2-
J
HARNESS Y
SPLICE 101 101
5
CAN 1-
SRN(CAN1)
CAN 1+
62 63 64 35 36 37
108
6 120 120
OHMS OHMS
109 110 101 CAN1+ CAN1- CAN2+ CAN2- M+ M-
11 9 7 50 34 42 62 64 63 5 3 4
VC + - SRN + - SRN + - SRN
VB CAN1 J1939 CAN2 J1939 RS485
VA The above does not function on EMCP3.1
The below does

not function
EMCP 3.3 on EMCP3.1
or 3.2 SINK O/P 1 69 95

22
or 3.1 SINK O/P 2 68 96

23
The above does
not function
The below does on EMCP3.2 or EMCP3 PLUG
not function EMCP3.1 1607689
on EMCP3.1
ERG REMOTE LOW FUEL EARTH LOW PROG PROG OIL ENGINE OIL OIL ENGINE OIL
TOP START COOLANT LEAK FAULT FUEL I/P 7 I/P 8 PRESSURE TEMP TEMP PRESSURE TEMP TEMP
LEVEL LEVEL
PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE
/P 1 I/P 2 I/P 3 I/P 4 I/P 5 I/P 6 I/P 7 I/P 8 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3-
70 55 54 53 45 44 36 28 56 38 30 46 37 29
This pin This pin

17 57 18 77 73 72 93 94 does not does not
exist on exist on
21 20 33 34
EMCP3.1 EMCP3.1
AIR
INJECTOR HARNESS
CONNECTOR INTAKE MANIF
BOOST PRESSURE TEMPERATURE
K-C13
SENSOR CONNECTOR CO
K-C7
ENGINE COOLANT
TEMPERATURE
SENSOR CONNECTOR
K-C10
SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
K-C8
FUEL JUMPER
HARNESS CONNECTOR
K-C11
E MANIFOLD AIR
ERATURE SENSOR FUEL PRESSURE
CONNECTOR SENSOR CONNECTOR
K-C5 L-C2
FUEL TEMPERATURE
SENSOR CONNECTOR
L-C3
ENGINE CONTROL
MODULE (ECM)
CONNECTOR
J1/P1
RAIL LINK F4
(10A)
E/STUD 1 E/STUD 2
SERVICE CONN
RELAY BOX RECEPTACLE 1
SRN(CAN1)
55
A
CAN 1-
CAN 1+
ECM
PLUG P1 1607689 41 2
B
31
34 40 HARNESS Y
CAN 1- SPLICE CAN1- CAN 1-
27 H
50 39 HARNESS Y
CAN 1+ CAN 1+ SPLICE CAN1+
29 J
5
J
8 3
D+ D+
D
9 4
D- D-
E
40 15
41 41
23
30 2 2 2 ECM PLUG 45
P1 1607689
70
48 10
52 66 35
HARNESS X S-SPD S-SPD 3 44
SPLICE B+ 38 S
68 36
53 D-SPD D-SPD
39 D 2 43
10 +B
37
40 -B
61 1 42
30
21 27
R
HARNESS X 63 8 8 13 SPEED CONTROL
SPLICE 2-2 9
22
ES-
28
ES-
PWM SPEED CON
65
24 8
ES-
ENGINE :1 MAN :86
ELECTRONIC :2 AUTO EPIR
CONTROL
MODULE(ECM) ETHER :85
{ENGINE MOUNTED} START SWITCH
2
ETHER
11
START
12
2
2
GENERATOR GENERATOR 2
PLUG RECEPTACLE 4
9X4391 1030213
TER
2
ENR5075-01
30
2
30 Page, Color 2
K-C1 K-C1 (continued) K-C8

CLR-GA WIRE NAME POS TERM/PLUG 90 8T-8737 CLR-GA WIRE NAME POS
GN-16-HV K738-K41 1 180-9340 91 8T-8737
BU-18 E965-K27 1
2 8T-8737 92 8T-8737
3 8T-8737 93 8T-8737 YL-18 E966-K26 2
4 8T-8737 94 8T-8737 ACCESSORY TABLE
5 8T-8737 95 8T-8737 QTY PART NAME
6 8T-8737 96 8T-8737
1 PLUG AS.
7 8T-8737 97 8T-8737
BR-16-HV K737-K4 8 180-9340 98 8T-8737 200mm PAINT/PRO
9 8T-8737 OR-16-HV T860-K14 99 180-9340
10 8T-8737 100 8T-8737
11 8T-8737 101 8T-8737 K-C9
12 8T-8737 102 8T-8737 CLR-GA WIRE NAME POS
BU-18 995-K11 13 180-9340 103 8T-8737 WH-18 G828-K29 1
BU-16-HV K739-K40 14 180-9340 GY-16-HV T858-K15 104 180-9340
GN-18 G829-K33 2
PK-18 R746-K18 15 180-9340 WH-16-HV T962-K25 105 180-9340
16 8T-8737 BR-16-HV T959-K17 106 180-9340 GY-18 994-K10 3
GN-18 G829-K2 17 180-9340 GN-16-HV T961-K16 107 180-9340 ACCESSORY TABLE
18 8T-8737 BU-16-HV T960-K24 108 180-9340 QTY PART NAME
19 8T-8737 109 8T-8737
1 PLUG AS.
20 8T-8737 110 8T-8737
21 8T-8737 111 8T-8737 200mm PAINT/PRO
22 8T-8737 112 8T-8737
A)
55 6 38
2
SERVICE CONNECTOR 55 55
RECEPTACLE 1282312 15 36 8 16
55 1A 6 :2 38
A 37 :86
AIR :2
17 18 ALR ALARM
ASOR SHUTOFF RELAY GRR
2 RELAY :10
B ALARM :10
TERMINAL 2 :85 2
RAIL LINK 2 HARNESS Y
AN 1- 4 3 COMMON SPLICE 17
H PANEL :3 GEN
EMER. RUNNING
LIGHT ALARM
Y STOP
CAN1+ SWITCH :2
J
2 34 55 45 46 17 30 5
9 44
F
43 REMOT
J :2 ECM :11 STAR
CR POWER CR/3 CONTA
:10 LINK :9
D 9 45
41 42
HARNESS Y
PANEL HARNESS Y SPLICE 45 T
E
LIGHT
SPLICE 41 TERMINAL HARNESS Y R
RAIL LINK SPLICE 30
HARNESS Y 41
SPLICE 2 HARNESS Y 10 11
SPLICE 10 7 30
10 TERMINAL 3
GENERATOR 34 RAIL LINK 46 17
RECEPTACLE
1030213 48
49 16 7 8 17 18 50 25
GENERATOR
PLUG 9X4391 34 46 17 30
10
3 44
E/STOP PLUG
:1 1552264
2 :2 E/STOP PLUG 1552264
43
:3
7 E/STOP RECEPTACLE 3E3388 5 1
E/STOP RECEPTACLE
1 42 3E3388
SPEED EMERGENCY STOP
ADJ. POT. ON ENCLOSURE
(2K , 10T)
ROL E/STOP RECEPTACLE
3E3388
EED CONTROL 8
E/STOP RECEPTACLE 3E3388
6 2
E/STOP PLUG 1552264
4 HARNESS X E/STOP PLUG
10 SPLICE 10 10 1552264
:86 45
SR
SMMS1 :85
45 HARNESS X
SPLICE 45
45
RELAY BOX
4 5 6 3 2
TERMINAL RAIL LINK

2
HARNESS X
SPLICE 2-1
HARNESS X, SPLICE 30
2
K-C1
2274002 K737-K4 BR-16-HV
K-C8 K-C11 J2 K738-K41 GN-16-HV
BRAKE SOLENOID L/H 1 K738-K41 GN-16-HV K739-K40 BU-16-HV
IRE NAME POS TERM/PLUG CLR-GA WIRE NAMEPOS TERM/PLUG T858-K15 GY-16-HV
2
965-K27 1 180-9340 YL-18 F421-K12 1 180-9340 3 T859-K21 WH-16-HV
4 T860-K14 OR-16-HV
966-K26 2 180-9340 PK-18 G833-K37 2 180-9340 5 T957-K20 PU-16-HV
ESSORY TABLE WH-18 T725-K44 3 180-9340 6 T958-K19 YL-16-HV
7 T959-K17 BR-16-HV
PART NAME P/N PU-18 N707-K43 4 180-9340 BRAKE SOLENOID M/H 8 K737-K4 BR-16-HV T960-K24 BU-16-HV
PLUG AS. 230-4011 *NOTE B WH-18 G828-K28 5 180-9340 9 T961-K16 GN-16-HV
10 T962-K25 WH-16-HV
PAINT/PRO 110-3202 GN-18 G829-K35 6 180-9340 11
12
PK-18 C991-K6 7 180-9340 COOLANT TEMPERATURE 13 995-K11 BU-18
8 8T-8737 BRAKE COMMON 14 K739-K40 BU-16-HV
K-C9 INTAKE MANIFOLD AIR PRESSURE 15 R746-K18 PK-18
ACCESSORY TABLE 16
IRE NAME POS TERM/PLUG PRESSURE SENSOR COMMON
QTY PART NAME P/N 17 G829-K2 GN-18
828-K29 1 180-9340 18
1 PLUG AS. 231-2295 *NOTE B 19
829-K33 2 180-9340 20
200mm PAINT/PRO 110-3202
994-K10 3 180-9340 21
22
ESSORY TABLE 23
24
PART NAME P/N
K-C13 PASSIVE SPD -1: A CRANK SPEED 25 E963-K23 BK-18
PLUG AS. 237-0227 *NOTE B TDC SERVICE PROBE + 26 G856-K8 WH-18
CLR-GA WIRE NAME POS TERM/PLUG 27
PAINT/PRO 110-3202 OIL PRESSURE SENSOR
PU-16-HV T957-K20 1 180-9340 28 994-K10 GY-18
29
YL-16-HV T958-K19 2 180-9340 TEMPERATURE SENSOR COMMON 30 G833-K7 PK-18
EMCP3.1 EMCP3.1
AIR
SHUTOFF
ETHER SECTION COLOR LEGEND
1
START 1
COMMON ALARM
ALR/3
Y COMMON ALARM RELAY
7 :8 :9
F27 (16A)
:11
23 VOLTS ADJUST GENERATOR ALARM RELA
10 64 65 66
57 FOR POTENTIOMETER
30 USE
:30 :30 (2K W, 10 TURN) 46 47 48
WITH
44 EPIR/1 ASOR/1 CDVR
:2 REMOTE CONTACTS EMCP CONNECTION
:87 :87 FOR GENERAL ALARM
REMOTE :3 :1
START 23A 78 80 82
CONTACT START AID
45 14 19 12 GENERATOR RUNNING
GRR/3
TERMINAL :8 :9 AIR SHUTOFF
23A
HARNESS Y RAIL LINK 59
SPLICE 30 :11
13
30
78 80 82 GENERATOR CONNECTIO
30
87 88 89
18 59 23A 72 49 50 51
30
REMOTE CONTACTS RELAY BOX
25 65 20 59 9 64 54 55 56 70
FOR GENERATOR RUNNING
30 ESTOP CONNECTION
59 23A ECM CONNECTION
78 80 82
SYMBO
FOR
USE
WITH
CDVR 11 CHASSIS CUSTOMER TERMINAL
LOCATED ON DC TERMINAL RAIL
ST4
11 CHASSIS DC TERMINAL
R448 LOCATED ON DC TERMINAL RAIL
AUTOMATIC
CHASSIS AC TERMINAL :2
VOLTAGE 8
LOCATED ON AC TERMINAL RAIL :3 :1
ETHER AIR REGULATOR (AVR)
18
START SHUTOFF
AIR
72 NOTE: SEE AVR DIAGRAM ON 2 START AID SOLENOID VALVE
OUTSIDE SOCKET
1 SHUT-OFF
SOLENOID LOW FUEL
10 C 59 2 OIL TEMPERATURE SENSOR
A LEVEL
2 SASV ASOS SOCKET
B
2
COOLANT LOSS 2 58
CHASSIS TO DOOR DC SOCKET
30
GENERATOR SOCKET
30
:10
2 5 R
E/STOP CHASSIS TO DOOR SOCKET
:2
K-C13 EJ-C1
NOTE C
1552252 2626073 EJ-S4
K737-EJ10 BR-16-KYNAR K737-EJ19 BR-16-KYNAR T858-EJ13 GY-16-KY
T957-K20 PU-16-HV 1 T957-EJ1 PU-16-KYNAR T957-EJ1 PU-16-KY
T958-K19 YL-16-HV 2 T958-EJ2 YL-16-KYNAR K737-EJ20 BR-16-KYNAR
T959-K17 BR-16-HV 3 T959-EJ3 BR-16-KYNAR
T960-K24 BU-16-HV 4 T960-EJ4 BU-16-KYNAR NOTE C
T961-K16 GN-16-HV 5 T961-EJ5 GN-16-KYNAR EJ-S5
T962-K25 WH-16-HV 6 T962-EJ6 WH-16-KYNAR K739-EJ12 BU-16-KYNAR K739-EJ21 BU-16-KYNAR
T858-K15 GY-16-HV 7 T858-EJ7 GY-16-KYNAR K739-EJ22 BU-16-KYNAR
T859-K21 WH-16-HV 8 T859-EJ8 WH-16-KYNAR K739-EJ23 BU-16-KYNAR K737-EJ18 BR-16-KY
T860-K14 OR-16-HV 9 T860-EJ9 OR-16-KYNAR K739-EJ20 BU-16-KY
K737-K4 BR-16-HV 10 K737-EJ10 BR-16-KYNAR
K738-K41 GN-16-HV 11 K738-EJ11 GN-16-KYNAR EJ-S1
K739-K40 BU-16-HV 12 K739-EJ12 BU-16-KYNAR T858-EJ7 GY-16-KYNAR T858-EJ13 GY-16-KYNAR
T858-EJ14 GY-16-KYNAR
NOTE C
EJ-S3
T860-EJ9 OR-16-KYNAR T860-EJ17 OR-16-KYNAR T858-EJ14 GY-16-KY
T860-EJ18 OR-16-KYNAR T958-EJ2 YL-16-KYN
EJ-S2
T859-EJ8 WH-16-KYNAR T859-EJ16 WH-16-KYNAR
T859-EJ15 WH-16-KYNAR
K738-EJ11 GN-16-KYNAR
T957-EJ1 PU-16-KYNAR
T959-EJ3 BR-16-KYNAR
T958-EJ2 YL-16-KYNAR T859-EJ16 WH-16-KY
T960-EJ4 BU-16-KYNAR T959-EJ3 BR-16-KYN
T961-EJ5 GN-16-KYNAR
LEGEND
ARM RELAY
ALARM RELAY
ECTION
PRIMARY ENGINE
SPEED/TIMING ATMOSPHERIC PRES
FF
SENSOR CONNECTOR SENSOR CONNE
(CRANKSHAFT)
CONNECTION
K-C6
TIMING CALIBRATION
PORT
NECTION
CTION
SYMBOLS ABBREVIATIONS
ACB AIR CIRCUIT BREAKER
ASOR AIR SHUT-OFF RELAY
POWER TERMINAL TRANZORB ASOS AIR SHUT-OFF SOLENOID
(SURGE SUPPRESSOR)
ALR ALARM RELAY
CONNECTION AVR AUTOMATIC VOLTAGE REGULATOR
CR CONTROL RELAY
SCREEN CABLE
CT CURRENT TRANSFORMER
:2 CTR CRANK TERMINATION RELAY
POTENTIOMETER :1
:3 :1 CDVR CAT DIGITAL VOLTAGE REGULATOR
R/1 RELAY CONTACT N/O ECM ENGINE CONTROL MODULE
:3 EMCP ELECTRONIC MODULAR CONTROL PANEL
FUSE EPIR ETHER POWER INJECTOR RELAY
:3
E/STOP EMERGENCY STOP
PANEL LAMP SWITCH
GFR GENSET FAULT RELAY
:2 GRR GENERATOR RUNNING RELAY
EMERGENCY STOP
PUSHBUTTON LCD LIQUID CRYSTAL DISPLAY
EARTH MCCB MOLDED CASE CIRCUIT BREAKER
MV MOTORIZED VALVE
PANEL LAMP O/L OVERLOAD
PC PUMP CONTACTOR
:10 POT POTENTIOMETER
R RELAY COIL CIRCUIT BREAKER PR PUMP RELAY
:2 PTS POWER TERMINAL STRIP
PWM PULSE WIDTH MODULATED
RTD RESISTIVE TEMPERATURE DETECTOR
SASV STARTER AID SOLENOID VALVE
SMMS STARTER MOTOR MAGNETIC SWITCH
SRN SCREEN
EJ-C2
7E6513
EJ13 GY-16-KYNAR 1
EJ1 PU-16-KYNAR 2 INJECTOR 1
EJ-C8
1539693
EJ18 BR-16-KYNAR 1
EJ-S1
EJ20 BU-16-KYNAR 2 EVA BRAKE 1 INJECTOR 1 EJ-S3
INJECTOR 6
NOTE C (T858-GY) EJ-S2 (T860-OR)
EJ-C2 EJ-C7
(T859-WH)
EJ-C3
7E6513
EJ-S5
EJ14 GY-16-KYNAR 1
(K739-BU)
EJ2 YL-16-KYNAR 2 INJECTOR 2 INJECTOR 3 INJECTOR 5
NOTE C INJECTOR 4
INJECTOR 2 EJ-C4 EJ-C5 EJ-C6
EJ-C3
EJ-S4
EJ-C4 (K737-BR)
7E6513 NOTE C
EJ16 WH-16-KYNAR 1
EJ3 BR-16-KYNAR 2 INJECTOR 3
EVA BRAKE 1 EVA BRAKE 2 EVA BRAKE 3
EJ-C9 EJ-C8 EJ-C9 EJ-C10
1539693 NOTE C NOTE C NOTE C
ENGINE CONTROL
MODULE (ECM)
CONNECTOR
K-C1
TIMING CALIBRATION (TC)

PROBE CONNECTOR
K-C2
ENGINE OIL PRESSURE

IC PRESSURE SENSOR CONNECTOR
R CONNECTOR K-C9
K-C4
P Indicates a Plug, J Indicates a Receptacle

Connector Identification
Component Description and Part Number Receptacle Part Number
P-B J-B
P-B Signal Description 1117898 3E5179
ABC MODULE 1117898 1
105-9344 CDL+ Plug Part Number Circuit
Identification
2 Number
CDL- Plug Receptacle 8
Plug 3
Ground
Connection GND
4
Pin Socket Pin or Socket
Receptacle Number
Integral with
Component
Harness And Wire Symbols- Controller and Generator
Harness identification code

This example indicates Connector Reference
wire 135 in harness "AG". Designator
P174 J174 J274 Part Number For

P274 Connector Assembly
1306795 1306795 1117898 3E5179
325-AG135 PK-14 1 325-A135 PK-14
Plug Receptacle
2
Pin Socket Wire
Wire Gauge Fuse
Color Pin or Socket
Single Wire Ground Number
Connector Circuit Connection 200-L32 BK-14
Number Component
Identification Part Number
105-9344
Harness And Wire Symbols-Engine
TOR 6
EJ-C7
Related Electrical Service Manuals
Title Form Number
Troubleshooting RENR5096
Systems Operation / Testing and Adjusting SENR9928
Operation & Maintenance Manual SEBU7909
Systems Operation / Testing and Adjusting (EMCP3) RENR7902
GN 18 G829 K2 17 180 9340 GN 16 HV T961 K16 107 180 9340 ACCESSORY TABLE
18 8T-8737 BU-16-HV T960-K24 108 180-9340 QTY PART NAME
K
19 8T-8737 109 8T-8737
1 PLUG AS.
20 8T-8737 110 8T-8737
21 8T-8737 111 8T-8737 200mm PAINT/PRO
22 8T-8737 112 8T-8737
23 8T-8737 113 8T-8737
24 8T-8737 114 8T-8737 K-C10
BK-18 E963-K23 25 180-9340 WH-16-HV T859-K21 115 180-9340
WH-18 G856-K8 26 180-9340 PU-16-HV T957-K20 116 180-9340 CLR-GA WIRE NAME POS
27 8T-8737 117 8T-8737 BU-18 995-K11 1
GY-18 994-K10 28 180-9340 YL-16-HV T958-K19 118 180-9340 PK-18 G833-K36 2
29 8T-8737 119 8T-8737 ACCESSORY TABLE
PK-18 G833-K7 30 180-9340 120 8T-8737
QTY PART NAME
31 8T-8737 ACCESSORY TABLE
32 8T-8737 QTY PART NAME P/N 1 PLUG AS.
33 8T-8737 1 PLUG AS. 227-4002 200mm PAINT/PRO
34 8T-8737 200mm PAINT/PRO 110-3202
WH-18 E964-K22 35 180-9340
YL-18 G857-K9 36 180-9340
37 8T-8737 K-C2
38 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
39 8T-8737
WH-18 G856-K8 1 180-9340
PK-18 C991-K6 40 180-9340
41 8T-8737 YL-18 G857-K9 2 180-9340
42 8T-8737 ACCESSORY TABLE
43 8T-8737 QTY PART NAME P/N
44 8T-8737 1 PLUG AS. 155-2269
45 8T-8737
200mm PAINT/PRO 110-3202 BOOST PRESSURE
YL-18 E966-K26 46 180-9340
1 WEDGE 155-2261 SENSOR CONNECTOR
BU-18 E965-K27 47 180-9340
K-C7
48 8T-8737
49 8T-8737
50 8T-8737 K-C4
52 8T-8737 WH-18 G828-K31 1 180-9340
53 8T-8737
54 8T-8737 GN-18 G829-K32 2 180-9340
55 8T-8737 GY-18 R747-K5 3 180-9340
BU-18 C967-K13 56 180-9340 ACCESSORY TABLE
GY-18 R747-K5 57 180-9340 QTY PART NAME P/N
58 8T-8737
1 PLUG AS. 230-4013 *NOTE B
59 8T-8737
60 8T-8737 200mm PAINT/PRO 110-3202
61 8T-8737
YL-18 F421-K12 62 180-9340
63 8T-8737 K-C5
WH-18 T725-K44 65 180-9340 SECONDARY ENGINE
BU-18 C967-K13 1 180-9340 SPEED/TIMING
66 8T-8737
67 8T-8737 PK-18 G833-K38 2 180-9340 SENSOR CONNECTOR K-S1
68 8T-8737 ACCESSORY TABLE (CAMSHAFT) (G83
69 8T-8737 QTY PART NAME P/N K-C8
70 8T-8737 1 PLUG AS. 230-4011 *NOTE B
71 8T-8737
200mm PAINT/PRO 110-3202
WH-18 G828-K1 72 180-9340
73 8T-8737
74 8T-8737
75 8T-8737 K-C6
ENG
77 8T-8737 BK-18 E963-K23 1 180-9340 PRE
78 8T-8737 WH-18 E964-K22 2 180-9340 SEN
79 8T-8737 CON
ACCESSORY TABLE
80 8T-8737 K-C
81 8T-8737 QTY PART NAME P/N
82 8T-8737 1 PLUG AS. 230-4011 *NOTE B
PU-18 N707-K43 83 180-9340 200mm PAINT/PRO 110-3202
84 8T-8737
85 8T-8737
86 8T-8737 K-C7
87 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
88 8T-8737
89 8T-8737 WH-18 G828-K30 1 180-9340
GN-18 G829-K34 2 180-9340
PK-18 R746-K18 3 180-9340
ACCESSORY TABLE PRIMARY ENGINE
QTY PART NAME P/N SPEED/TIMING
SENSOR CONNECTOR
1 PLUG AS. 237-0227 *NOTE B (CRANKSHAFT)
200mm PAINT/PRO 110-3202 K-C6
CON
AND
ESSORY TABLE 23
24
PART NAME P/N
K-C13 PASSIVE SPD -1: A CRANK SPEED 25 E963-K23 BK-18
PLUG AS. 237-0227 *NOTE B TDC SERVICE PROBE + 26 G856-K8 WH-18
CLR-GA WIRE NAME POS TERM/PLUG 27
PAINT/PRO 110-3202 OIL PRESSURE SENSOR
PU-16-HV T957-K20 1 180-9340 28 994-K10 GY-18
29
YL-16-HV T958-K19 2 180-9340 TEMPERATURE SENSOR COMMON 30 G833-K7 PK-18
31
BR-16-HV T959-K17 3 180-9340
K-C10 32
BU-16-HV T960-K24 4 180-9340 33
IRE NAME POS TERM/PLUG 34
GN-16-HV T961-K16 5 180-9340 PASSIVE SPD +1: A CRANK SPEED 35 E964-K22 WH-18
995-K11 1 180-9340 994-K10 GY-18
WH-16-HV T962-K25 6 180-9340 TDC SERVICE PROBE - 36 G857-K9 YL-18 995-K11 BU-18
833-K36 2 180-9340 37 F421-K12 YL-18
GY-16-HV T858-K15 7 180-9340 38 NOTE A
ESSORY TABLE C967-K13 BU-18
WH-16-HV T859-K21 8 180-9340 39 C991-K6 PK-18
PART NAME P/N FUEL PRESSURE 40 C991-K6 PK-18 E963-K23 BK-18
OR-16-HV T860-K14 9 180-9340 41 E964-K22 WH-18 NOTE A
PLUG AS. 230-4011 *NOTE B 42
BR-16-HV K737-K4 10 180-9340 E965-K27 BU-18
PAINT/PRO 110-3202 43 E966-K26 YL-18
GN-16-HV K738-K41 11 180-9340 44 G828-K1 WH-18
45 G829-K2 GN-18
BU-16-HV K739-K40 12 180-9340 PASSIVE SPD +2: B CAM SPEED 46 E966-K26 YL-18 G833-K7 PK-18
ACCESSORY TABLE PASSIVE SPD -2: B CAM SPEED 47 E965-K27 BU-18 G856-K8 WH-18
48
QTY PART NAME P/N G857-K9 YL-18
49 N707-K43 PU-18
50
NOTE A
1 PLUG AS. 155-2252 R746-K18 PK-18
51 R747-K5 GY-18
200mm PAINT/PRO 110-3202 52 T725-K44 WH-18
53
1 WEDGE 155-2258 54
55
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18
ATMOSPHERIC PRESSURE SENSOR 57 R747-K5 GY-18
58
59
60
61
FUEL TEMPERATURE SENSOR 62 F421-K12 YL-18
63
ENGINE COOLANT 64
INJECTOR HARNESS FUEL DIFFERENTIAL PRESSURE SW 65 T725-K44 WH-18
TEMPERATURE SENSOR
CONNECTOR 66
CONNECTOR 67
K-C13
K-C10 68
69
70
71
PRESSURE SENSOR +5V 72 G828-K1 WH-18
73
74
75
76
FUEL JUMPER 77
INTAKE MANIFOLD HARNESS 78
79
AIR TEMPERATURE CONNECTOR 80
SENSOR CONNECTOR K-C11 81
K-C5 82
FUEL DIFFERENTIAL PRESS SW RETURN 83 N707-K43 PU-18
84
85
86
K-S1 87
K-S2
(G833-PK) 88 SYMBOL DESCRIPTION
(G829-GN) 89
90
91
BLADE, SPADE, RING,
92 OR SCREW TERMINAL
K-S3 93
94
(G828-WH) SPLICE
95
96
97 CIRCUIT NOT CONNECTE
98
ENGINE OIL TIMING INJECTOR 5 & 6 99 T860-K14 OR-16-HV ELECTRICAL CONNECTIO
PRESSURE CALIBRATION(TC) 100
TO MACHINE STRUCTURE
101
SENSOR PROBE CONNECTOR
102
CONNECTOR K-C2 103
K-C9 INJECTOR 1 & 2 104 T858-K15 GY-16-HV
INTERNAL ELECTRICAL
INJECTOR 6 COMMON 105 T962-K25 WH-16-HV CONNECTION TO SURFAC
INJECTOR 3 COMMON 106 T959-K17 BR-16-HV OF COMPONENT
INJECTOR 5 COMMON 107 T961-K16 GN-16-HV
INJECTOR 4 COMMON 108 T960-K24 BU-16-HV CONNECTOR
109
110
ENGINE CONTROL 111 ATCH WIRE, CABLE
MODULE(ECM) 112 COMPONENT
113
CONNECTOR 114
H# CIRCUIT GROUPING
K-C1 INJECTOR 3 & 4 115 T859-K21 WH-16-HV DESIGNATION
INJECTOR 1 COMMON 116 T957-K20 PU-16-HV
117
ATMOSPHERIC INJECTOR 2 COMMON 118 T958-K19 YL-16-HV
PRESSURE 119
ENGINE 120
MING SENSOR
CONNECTOR CONNECTOR
HAFT) K-C4
ENGINE CONTROL
MODULE (ECM)
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4752 2267467
AND 239-5929(EARLIER VERSIONS SEE NOTE B)

T959 EJ3 BR 16 KYNAR
T958-EJ2 YL-16-KYNAR T859-EJ16 WH-16-KY
T960-EJ4 BU-16-KYNAR T959-EJ3 BR-16-KYN
T961-EJ5 GN-16-KYNAR
K738-EJ11 GN-16-KY
K-C2 K739-EJ22 BU-16-KY
NOTE A 1552269
K-S1 G856-K8 WH-18 1
G833-K7 PK-18 G833-K36 PK-18 G857-K9 YL-18 2 TIMING CALIBRATION(TC) PROBE
G833-K37 PK-18
G833-K38 PK-18
NOTE A
HARNESS T859-EJ15 WH-16-KY
K-C10 K-C10 239-5929 T960-EJ4 BU-16-KYN
K-S2 G829-K34 GN-18
NOTE A G829-K2 GN-18 G829-K33 GN-18 2304011 ENGINE COOLANT 1552269 ENGINE COOLANT
G829-K32 GN-18 995-K11 BU-18 1 SIGNAL
TEMPERATURE SENSOR
1
2
SIGNAL
GROUND TEMPERATURE SENSOR
G829-K35 GN-18 G833-K36 PK-18 2 GROUND 1309811
2345012
K-S3 G828-K30 WH-18 T860-EJ17 OR-16-KY

G828-K1 WH-18 G828-K29 WH-18 HARNESS T961-EJ5 GN-16-KY
NOTE A G828-K31 WH-18 K-C5 K-C5 239-5929
G828-K28 WH-18 2304011 1552269
C967-K13 BU-18 1 SIGNAL
INTAKE MANIFOLD AIR 1 SIGNAL
INTAKE MANIFOLD AIR
TEMPERATURE SENSOR 2 GROUND TEMPERATURE SENSOR
G833-K38 PK-18 2 GROUND
1309811
2345013
K737-EJ19 BR-16-KY
K739-EJ22 BU-16-KY
K-C8 HARNESS
K-C8 239-5929
994-K10 GY-18 2304011 1552269
995-K11 BU-18 SECONDARY ENGINE SECONDARY ENGINE
E965-K27 BU-18 1 BK-18 1 BK-18
SPEED/TIMING SENSOR
C967-K13 BU-18 E966-K26 YL-18 2 WH-18 SPEED/TIMING SENSOR 2 WH-18
(CAMSHAFT)
C991-K6 PK-18 (CAMSHAFT) 2016617
E963-K23 BK-18 NOTE A 2717537
E964-K22 WH-18 T860-EJ14 OR-16-KY
E965-K27 BU-18 T962-EJ23 WH-16-KY
E966-K26 YL-18
F421-K12 YL-18
G856-K8 WH-18 K-C6 HARNESS
G857-K9 YL-18 K-C6 239-5929
2304011 1552269
N707-K43 PU-18
E963-K23 BK-18 1 BK-18
PRIMARY ENGINE PRIMARY ENGINE
R746-K18 PK-18 SPEED/TIMING SENSOR 1 S/T +
SPEED/TIMING SENSOR
R747-K5 GY-18 E964-K22 WH-18 2 WH-18 2 S/T -
(CRANKSHAFT) (CRANKSHAFT)
T725-K44 WH-18 1899266
NOTE A 2717538
HARNESS
K-C7 K-C7 239-5929
2370227 1552267
G828-K30 WH-18 1 VS BOOST PRESSURE 1 VS BOOST PRESSURE
G829-K34 GN-18 2 GROUND SENSOR 2 GROUND SENSOR
3 SIGNAL
R746-K18 PK-18 3 SIGNAL 2393478
2490096
ESCRIPTION
HARNESS
PADE, RING, K-C4 K-C4 239-5929
TERMINAL ABBREV COLOR 2304013 3E3370
G828-K31 WH-18 1 VS ATMOSPHERIC PRESSURE 1 VS ATMOSPHERIC
G829-K32 GN-18 2 GROUND SENSOR 2 GROUND PRESSURE SENSOR
RD RED R747-K5 GY-18 3 SIGNAL
3 SIGNAL
1946722
2768548
NOT CONNECTED WH WHITE
OR ORANGE
AL CONNECTION HARNESS
NE STRUCTURE YL YELLOW K-C9 239-5929
K-C9
PK PINK 2370227 3E3370
ELECTRICAL G828-K29 WH-18 1 VS ENGINE OIL 1 VS ENGINE OIL
BK BLACK G829-K33 GN-18 2 GROUND PRESSURE SENSOR 2 GROUND PRESSURE SENSOR
ON TO SURFACE 3 SIGNAL
1946725
NENT GY GRAY 994-K10 GY-18 3 SIGNAL
2739067
R PU PURPLE
BR BROWN N
E, CABLE 3E33
T GN GREEN G828-L1 WH-18
G829-L2 GN-18
BU BLUE C991-L3 PK-18
GROUPING N
ON L-C2 1552
2370227 K-C11 N-C1 T725-N6 WH-18
FUEL 1552264 3E3388 N707-N7 PU-18
G828-L1 WH-18 1 VS
PRESSURE 1 F421-N4 YL-18
K-C11 L-C1 G829-L2 GN-18 2 GROUND 2 G833-N5 PK-18
C991-L3 PK-18 3 SIGNAL SENSOR 3 T725-N6 WH-18 N
2312295 2312300 2769067 4
5
N707-N7
G828-N1
PU-18
WH-18
13098
F421-K12 YL-18 1 F421-L4 YL-18 6 G829-N2 GN-18 F421-L4 YL-18
G833-K37 PK-18 2 G833-L5 PK-18 7 C991-N3 PK-18 G833-L5 PK-18
T725-K44 WH-18 3 L-C3 8
N707-K43 PU-18 4
2304011
G828-K28 WH-18 5 G828-L1 WH-18 FUEL
G829-K35 GN-18 6 G829-L2 GN-18 F421-L4 YL-18 1 SIGNAL TEMPERATURE FUEL JUMPER H
C991-K6 PK-18 7 C991-L3 PK-18 G833-L5 PK-18 2 GROUND
SENSOR 2408721
8
2345013
FUEL JUMPER HARNESS
ENGINE WIRING
EJ16 WH-16-KYNAR 1
EJ3 BR-16-KYNAR 2 INJECTOR 3
EVA BRAKE 1 EVA BRAKE 2 EVA BRAKE 3
EJ-C9 EJ-C8 EJ-C9 EJ-C10
1539693 NOTE C NOTE C NOTE C
EJ11 GN-16-KYNAR 1 INJECTOR
EJ22 BU-16-KYNAR 2 EVA BRAKE 2
HARNESS
NOTE C CONNECTOR
EJ-C5 EJ-C1
7E6513
EJ15 WH-16-KYNAR 1
EJ4 BU-16-KYNAR 2 INJECTOR 4 CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 234-5002
AND 278-5657(EARLIER MODELS SEE NOTE C)
EJ-C6 EJ-C1 EJ-C5 EJ-C8 (NOTE C)
7E6513 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
EJ17 OR-16-KYNAR 1 PU-16-KYNAR T957-EJ1 1 180-9339 WH-16-KYNAR T859-EJ15 1 BR-16-KYNAR K737-EJ19 A 154-2389
EJ5 GN-16-KYNAR 2 INJECTOR 5
YL-16-KYNAR T958-EJ2 2 180-9339 BU-16-KYNAR T960-EJ4 2 BU-16-KYNAR K739-EJ21 B 154-2389
BR-16-KYNAR T959-EJ3 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE
BU-16-KYNAR T960-EJ4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N
EJ-C10
1539693 GN-16-KYNAR T961-EJ5 5 180-9339 1 CONNECTOR_AS 7E-6513 1 PLUG 153-9693
EJ19 BR-16-KYNAR 1 WH-16-KYNAR T962-EJ6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877
EJ22 BU-16-KYNAR 2
EVA BRAKE 3
NOTE C GY-16-KYNAR T858-EJ7 7 180-9339 1 CLIP 154-3769
WH-16-KYNAR T859-EJ8 8 180-9339
EJ-C6
EJ-C7 OR-16-KYNAR T860-EJ9 9 180-9339
CLR-GA WIRE NAME POS TERM/PLUG EJ-C9 (NOTE C)
7E6513 BR-16-KYNAR K737-EJ10 10 180-9339
OR-16-KYNAR T860-EJ17 1 CLR-GA WIRE NAME POS TERM/PLUG
GN-16-KYNAR K738-EJ11 11 180-9339
EJ14 OR-16-KYNAR 1 GN-16-KYNAR T961-EJ5 2 GN-16-KYNAR K738-EJ11 A 154-2389
EJ23 WH-16-KYNAR 2 INJECTOR 6 BU-16-KYNAR K739-EJ12 12 180-9339
ACCESSORY TABLE BU-16-KYNAR K739-EJ22 B 154-2389
ACCESSORY TABLE
QTY PART NAME P/N ACCESSORY TABLE
QTY PART NAME P/N
1 CONNECTOR AS 7E-6513 QTY PART NAME P/N
1 RECEPTACLE AS. 262-6073
50mm TUBE 112-8144 1 PLUG 153-9693
1 WEDGE 3E-5180
1 SEAL 154-0877
1 CLIP 154-3769
EJ-C2 EJ-C7
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GY-16-KYNAR T858-EJ13 1 OR-16-KYNAR T860-EJ18 1 EJ-C10 (NOTE C)
PU-16-KYNAR T957-EJ1 2 WH-16-KYNAR T962-EJ6 2 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE ACCESSORY TABLE BR-16-KYNAR K737-EJ20 A 154-2389
QTY PART NAME P/N QTY PART NAME P/N BU-16-KYNAR K739-EJ23 B 154-2389
1 CONNECTOR AS 7E-6513 1 CONNECTOR AS 7E-6513 ACCESSORY TABLE
50mm TUBE 112-8144 50mm TUBE 112-8144 QTY PART NAME P/N
1 PLUG 153-9693
1 SEAL 154-0877
EJ-C3
1 CLIP 154-3769
GY-16-KYNAR T858-EJ14 1
YL-16-KYNAR T958-EJ2 2
ACCESSORY TABLE IDENT PART NUMBER CHG NOTE
QTY PART NAME P/N K 276-4752 00 ENGINE HARNESS
1 CONNECTOR AS 7E-6513 K 239-5929 03 ENGINE HARNESS(EARLIER PRODUCTION)
50mm TUBE 112-8144 L 276-4754 00 FUEL JUMPER HARNESS (EPG)
N 240-8721 01 FUEL JUMPER HARNESS(EARLIER PRODUCTION)
EJ 234-5002 03 INJECTOR HARNESS
EJ-C4 EJ 278-5657 02 INJECTOR HARNESS(EARLIER PRODUCTION)
WH-16-KYNAR T859-EJ16 1 ELECTRONIC ENGINE CONTROL
C15 (276-4751) (CHG00)
N-C2 BR-16-KYNAR T959-EJ3 2
3E3370 ACCESSORY TABLE
G828-L1 WH-18 1 VS FUEL PRESSURE NOTE A: MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm
G829-L2 GN-18 2 GROUND SENSOR QTY PART NAME P/N NOTE B: HARNESS 239-5929 HAS THE FOLLOWING CONNECTOR
C991-L3 PK-18 3 SIGNAL
2769067 1 CONNECTOR AS 7E-6513 DIFFERENCES:
N-C3
FUEL 50mm TUBE 112-8144 3E-3370 USED ON K-C4 & K-C9.
1552269 DIFFERENTIAL
T725-N6 WH-18 1 BK-18 PRESSURE 155-2264 USED ON K-C11.
N707-N7 PU-18 2 BK-18 SWITCH 155-2267 USED ON K-C7.
2122788
155-2269 USED ON K-C5,6,8 & 10.
N-C4
1309811 NOTE C: HARNESS 278-5657 HAS THE FOLLOWING DIFFERENCES:
FUEL TEMPERATURE 290-8858 USED ON J-C1.
F421-L4 YL-18 1 SIGNAL
SENSOR
G833-L5 PK-18 2 GROUND
WIRES K737, K738, K739 AND ASSOCIATED EVA BRAKE
2345013
CONNECTORS NOT INCLUDED.
FUEL JUMPER HARNESS COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE
2408721 WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS

Systems Operation / Testing and Adjusting (EMCP3) RENR7902
(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT
OPTIONAL WIRING (-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM

SIGNAL MINUS TO ECM
SECTION BORDER CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
CAT DATA LINK

J1939 DATA LINK
RS-232/RS-485 DATA LINK
THIS SCHEMATIC IS FOR THE C15 STANDBY GENERATOR SET (S/N C5E, C5H AND C5L)
DIAGRAM WIRING- 265-7864 EMCP 3.1

DIAGRAM WIRING- 244-5866 VOLTAGE REGULATOR(3 PHASE)
DIAGRAM WIRING- 254-1260 DIGITAL VOLTAGE REGULATOR
DIAGRAM WIRING- 239-5745 VOLTAGE REGULATOR(SINGLE PHASE)
DIAGRAM WIRING- 239-8007 GENERATOR LEADS
DIAGRAM WIRING- 261-5834 OPTIONAL EQUIPMENT
IDENT HARNESS CHG DESCRIPTION

N) Y 258-4700 02 EMCP3 HARNESS
X 266-7116 06 J1 / GENERATOR SET CONTROL HARNESS
X 283-5608 00 J1 / GENERATOR SET CONTROL HARNESS
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE GENERATOR SET WITH

KEY IN THE OFF POSITION AND ENGINE NOT RUNNING.
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.

CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG.
ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
ENGINEERING APPROVAL.

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AREP

SUPPLY - AUXILIARY WINDING SUPPLY

REMOVE FOR OPTIONAL

60 HZ VOLTAGE WYE NOTE:H

ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE

SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG ST3

FOR OPTIONAL VOLTAGE ADJUST POT.

x 5VA TRANSFORMERS FOR 600V OPERATION

CONNECTION CONNECTION CONNECTION

F28 F29 F30 ALTERNATOR

T1 T2 T3 14A 15A 16A W V U N

5 OPTIONAL RFI KIT CONNECTIONS

EGULATOR DIAGRAM (SINGLE PHASE SENSING)

135 136 141 147 134 138

CR/2 CR/1 6 mm 6mm 2 TERMINALS.

GENERATOR LEAD WIRING

PANEL LIGHT VOLTAGE ADJUST

9-6 9-5 9-4

FUEL LEAK 24V DC

135 136 141 147 134 138

140 137 141 147 134 138

BATTERY CHARGER AND HEATER CIRCUIT

COPPER BUSBAR 6 mm 2 132

CONSTANT 140 131

COPPER BUSBAR 6 mm 2 132

CR/1 (2A) NOTE:B

204 207 208 131

OUTPUT #2 (N/C) 15 320

4 POLE BREAKER OPTIONAL

REMOTE TERMS 233 :14

204 207 208 131

FUEL TRANSFER PUMP CIRCUIT

COPPER BUSBAR 6 mm 2 132

:4 131 141 134 SW3

SW4 NORMALLY OPEN

SW2 NORMALLY CLOSED

8-PIN CONNECTOR 8-PIN CONNECTOR

RTD MODULE THERMOCOUPLE MODULE

DISCREET I/O MODULE

r (SPN) Suspect Parameter Number (SPN) Suspect Parameter Number (SPN)

21 22 51 52 53 50 108 109 110

The items below do not

109 110 101 CAN1+ CAN1- CAN2+ CAN2- M+ M-

The below does

or 3.2 SINK O/P 1 69 95

or 3.1 SINK O/P 2 68 96

This pin This pin

K-C1 K-C1 (continued) K-C8

TERMINAL RAIL LINK

59 23A ECM CONNECTION

TIMING CALIBRATION (TC)

ENGINE OIL PRESSURE

P Indicates a Plug, J Indicates a Receptacle

Harness And Wire Symbols- Controller and Generator

Harness identification code

P174 J174 J274 Part Number For

Harness And Wire Symbols-Engine

AND 239-5929(EARLIER VERSIONS SEE NOTE B)

K-S3 G828-K30 WH-18 T860-EJ17 OR-16-KY

DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS

(+) BATTERY SWITCHED

OPTIONAL WIRING (-) BATTERY / SENSOR RETURN

SENSOR / ACTUATOR SUPPLY