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Portable Digital X-ray System

FCR Go 2
FCR-MB 201 Mobile X-ray Unit
Service Manual

Document No. 014-236-01E


1st Edition Nov. 25,2010

Printed in Japan
BLANK PAGE
Handling of This Manual

About This Manual


■ Scope
This Service Manual is applicable to FCR-MB 201. The machine is categorized as
Class 1 according to IEC classification.
■ Notation of Unit Symbols
For notation of unit symbols, metric units set forth in the International Systems of Units
(SI) are used, as a rule. However, metric units that are allowed in the Measurement
Law, not in the SI, are used in some cases.

Precautions for Handling of This Manual


1. FUJIFILM Corporation reserves all rights related to this manual.
2. This manual should be accessible only to technical service personnel authorized by
FUJIFILM Corporation.
3. Since this manual contains confidential information of FUJIFILM Corporation, such
as the internal structure of the product, appropriate measures should be taken to
prevent illegal or inappropriate disclosure and/or use of this manual.
4. The following conducts are prohibited without prior written approval of FUJIFILM
Corporation:
- Copy or transcribe a whole or part of the contents of this manual.
- Disclose, furnish, lend, and/or transfer a whole or part of the contents of this
manual to persons other than the afore-described technical service personnel.
- Use a whole or part of the contents of this manual for purposes other than
technical servicing of the product.
5. Portions of the descriptions in this manual may be revised due to improvements on
the product.
6. Accompanying documents were originally drafted in the English language.

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About Notation in the Manual
■ Notation of cautions, warnings, etc.
The following symbols are used in this technical manual.
This symbol indicates a direct danger that could result in death, serious
injury, or serious property damage such as fire or total loss of equipment.
This symbol indicates an indirect danger that could result in death,
serious injury, or serious property damage such as fire or total loss of
equipment.
This symbol indicates possible danger that could result in light or
moderate injury, partial equipment damage, or computer data loss.

This symbol indicates precautions to be observed. The description in


combination with this symbol indicates conditions or actions that are
prohibited.
This symbol indicates precautions to be observed. The description in
combination with this symbol indicates conditions that require care or
that may cause danger.
This symbol indicates any recommended procedure, condition, or action
that requires care when operating the equipment.

This symbol indicates supplementary information.

■ The Structure of the Service Manuals for FCR-MB 201


The service manuals for the FCR-MB 201 are composed of the following.
For the detailed servicing of CR system, servicing and maintenance shall be performed
according to those service manuals.

Document
Document Name Content
Number
FCR-MB 201 Mobile X-ray Unit Service Manual This manual 014-236-01E
FCR-MB 201 Reader Unit Service Manual Image reading unit 014-237-01E
FCR-MB 201 Console Service Manual Image processing unit 014-238-01E

014-236-01E FCR-MB 201 Mobile X-ray Unit Service Manual ii


Safety Precaution
1 Safety precaution

Although the equipment has been designed and manufactured with careful consideration
for the safety of the operator and patient, and for reliability, observe the following to
further ensure safety.

This equipment must be used only by qualified persons, such as physicians, dentists,
and radiographers.

This equipment is classified into Class I Equipment defined in IEC 60601-1 “Medical
electrical equipment - Part 1: General requirements for basic safety and essential
performance” (commonly called "General requirements for safety of medical electrical
equipment").
The use of X-ray equipment should be reported according to local regulations.

Never remodel the equipment.

This equipment has been fully adjusted at the factory before shipment. Do not touch any
adjusted and locked parts.

As a mobile type X-ray system, this equipment, including the key switches that must be
kept near the unit, must be managed very carefully for safety reasons. When this
equipment is left unattended in such a place as a corridor, in particular, note that there is
always a risk of cassette theft or personal information leakage.

During radiography, be sure to wear a protective apron (0.25 mmPb equivalent or more),
and stand at least 2 m from the X-ray generator (mono-tank) and the patient or perform
X-ray exposure behind a barrier that provides sufficient protection.

Charge the batteries in areas that provide proper ventilation.

Should any abnormalities occur in the equipment, immediately turn off the power and
contact FUJIFILM Corporation or an authorized representative.

Should the equipment malfunction, check for the cause of the malfunction in the
instruction manual. If no solution for the malfunction is found in the instruction manual,
contact FUJIFILM Corporation or an authorized representative. Do not attempt to repair
the equipment yourself without authorization.

If the motor-driven travel is disabled due to any failure of the equipment, make sure to
use the emergency manual travel mode for moving the equipment. If the equipment is
manually moved with the power turned on, other failures may occur.

Connect the grounding terminal of the equipment to the grounding terminal (grounding
resistance: 100 ohms or less), based on a grounding resistance of 0.1 ohm or less by
using a ground wire with a nominal section area of 3.5 mm2.
During maintenance and adjustment of the equipment, do not touch the patient and the
equipment at the same time.

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Do not use or store the equipment in locations where:
- Ambient temperature is below 15 degrees C or above 30 degrees C. (Usage)
- Relative humidity is below 30% or above 80%. (Usage)
- Atmospheric pressure is below 750 hPa or above 1,060 hPa. (Usage and storage)
- Ambient temperature is below -10 degrees C or above 50 degrees C. (Storage)
- Relative humidity is below 30% or above 90%. (Storage)
- The equipment is exposed to harmful gas.
- Humidity is excessively high.
- The equipment is exposed to steam.
- The equipment is exposed to water droplets.
- There is excessive dust or sand particles.
- There are excessive oil vapors.
- The equipment is exposed to saline air.
- There is explosive gas or dust.
- The equipment is subject to excessive vibrations or mechanical shock.
- There is an incline of more than 5 degrees.
- The equipment is exposed to direct sunlight.

Transport conditions (when packaged) are as follows.


- Ambient temperature: -10°C to 50°C
- Relative humidity: 30% to 90% (No dew condensation)
- Atmospheric pressure: 750 to 1,060 hPa

If the equipment needs to be electrically or mechanically connected to any equipment


manufactured by companies other than FUJIFILM Corporation, contact FUJIFILM
Corporation for assistance. (Please note that FUJIFILM Corporation shall not be liable for
patient safety or the performance of the equipment if it is connected to other
manufacturers' equipment or altered without permission from FUJIFILM Corporation.)

For the precautions regarding FCR-MB201 RU and FCR-MB 201CL, see their instruction
manuals or service manuals.

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2 General Precautions

Electrical System Components/Parts


- Unless otherwise instructed in the Service Manual, be sure to turn OFF the power of
the machine and unplug the power plug before servicing. With the power plug still
plugged, you may experience electric shock, burn, or secondary damage due to short
circuit even when the machine is powered OFF. It should be noted, however, that
some servicing procedures, such as voltage measurement, cannot be performed
under power-OFF condition. In such cases, use due care to avoid electric shock, burn,
or secondary damage due to short circuit, as instructed in this manual.
- When servicing a board, be sure to wear an antistatic wristband to ground your body.
If your body is not grounded, static buildup on your body may damage electronic
components on the board.

Drive System Components/Parts


- Be sure to turn OFF the power before servicing the gears, cams, and other drive
mechanism parts. Otherwise, your body or clothing may be entangled. However,
there may be cases where the procedures cannot be performed under power-OFF
condition. In such cases, use due care to avoid entanglement of your hand, foot, hairs,
and clothing with any rotating mechanism, as instructed in this manual.

Heavy Objects
- Exercise due care regarding your working posture to avoid back pain during removal
and installation of heavy objects.

Safety Devices
- Safety devices (such as fuses, circuit breakers, panels, and covers) should always be
enabled. Never attempt to make any alteration or modification that may impair their
safety features.

Optical Parts
- When servicing the optical parts with the protective housings removed, be sure to turn
OFF the power switch.
- For dust removal procedures, observe the instructions described in the service
manual.
- May not be sufficiently discharged even after power is turned OFF. When servicing
the parts, exercise due care to avoid electric shock hazards (not to touch the
connector and terminal carelessly).

Other Working Precautions


- When performing servicing procedures with the protective housings removed under
the powered condition, carefully proceed with the procedures while checking the
instructions described in the service manual, and, when the procedures are
completed, put the removed protective housings back exactly where they were.
- Do not remove or install any part or component while the machine is powered,
because of possible electric shock hazards.
- When performing checks or adjustments under the powered condition, exercise due
care against electric shock or other hazards.
- Do not touch the parts (such as lamps) that remain at high temperature because you
may suffer burns.

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- When servicing the printed circuit boards, be sure to wear an antistatic wristband to
remove static electricity built on the human body. Static electricity may cause damage
to the printed circuit boards.
- Keep clean the product labels, safety standards labels, product serial number
indications, and so forth attached on the machine, and do not peel them or put
another label over them.
- Before powering ON the machine after completion of the servicing procedures, make
sure that all the parts, screws, connectors, and so forth that were removed have been
reinstalled as appropriate, and that no tool is left in the machine.

Grounding
- Safety provided by grounding is assured by properly establishing power cable and
additional protective ground wire connections and securing the parts with retaining
screws. To maintain safety, ensure that the parts and retaining screws removed for
servicing purposes are restored to states existing upon installation. After the parts
and retaining screws are restored to the above-mentioned states, follow the
procedures set forth in this service manual to verify that the retaining screws are
securely tightened to properly secure the parts.

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3 About Batteries

This equipment uses maintenance-free batteries as its internal power supply for all
purposes such as radiography, travel, electromagnetic lock release, and CR device
operation. There is no need to connect the power supply cable at every X-ray exposure.
In addition, daily maintenance is not required, such as replenishing the batteries.

As with all batteries, their capacity decreases with time. Periodic replacement is thus
necessary. The battery lifecycle is subject to change depending on the use environment
or use method. To prolong the battery life, we recommend using the batteries within the
proper range of use. In addition, see “Checking the battery level” and “Battery Charging
Operation" in Instruction Manual to perform the charge operation as described.

<Installation>
DANGER
- Tools such as wrenches used to install the batteries should be insulated. Bare metal
tools may cause an abnormal short circuit accident to occur resulting in bodily injury,
damage to the batteries, explosion or ignition.
- Do not install the batteries in a room without ventilation. The batteries tend to
generate an inflammable gas upon excess charge resulting in an ignition or explosion
if the room is closed.

<Method of Handling and Operation>


DANGER
- Do not directly connect the positive and negative terminals with a conductive material
such as a wire. Be careful while using a metal tool such as a wrench and/or carrying
the batteries with metallic necklaces and hairpins not to make a short circuit. A short
of the battery's terminals may cause heat generation, an explosion or a fire.
WARNING
- Never dispose of the batteries in a fire as it may cause them to explode or generate a
toxic gas.
- Do not attempt to disassemble the batteries as it could cause leakage of sulfuric acid
that could bodily injure.
CAUTION
- To prevent accidents from happening, change any battery that is found to have an
abnormality such as a crack, a deformity, or leakage. The batteries must be kept
clean and free from dust to prevent loss of capacity or accident.
- If any abnormality of the charge voltage or the discharge voltage is detected replace
the batteries with new ones.
- Charging the batteries with an inverse polarity connection between the batteries and
the charger could cause electrolyte leakage, an ignition or explosion.
- Do not solder directly on the batteries' terminal tabs. Soldering directly on the
batteries' terminals may cause a leak of electrolyte.
- Avoid the use of the batteries differing in capacity, type, history of use
(charge/discharge operation). These differences could cause electrolyte leakage or
heat generation. Do not remove or scratch the outer tube of the battery or it may
cause an electrolyte leakage or electrical leakage.
- Do not allow the batteries to be subjected to any strong physical shocks or jolts while
moving them. Treating the batteries roughly could cause leaks, heat generation, or an
explosion.

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- Do not charge the batteries beyond the amount of the time indicated in the
specifications, or do not charge after the charge indication lamp indicates a full charge.
Take the batteries off the charger if the charge is not finished after the specified
charge time. Over-charging can cause leakage, ignition, or explosions.

<Storage>
CAUTION
- Store the batteries in a fixed position separate from metal or other conductive
materials.
- Keep the batteries from rain water that could cause corrosion on the terminals of the
batteries.
- Keep the batteries right-side-up during transportation and do not give any abnormally
strong shock and jolt to the batteries. Transporting the batteries in an abnormal
position or handling them roughly could destroy the batteries or cause their
characteristics to deteriorate.
- When storing the batteries, be sure to remove them from the equipment or disconnect
them from the charger and the load, then store them at room temperature or lower
temperature. Do not store the batteries at direct sunlight, higher temperature or high
humidity. To do so cause the batteries short life, performance deterioration or
corrosion on terminals.

<Attention at battery storage>


a) Storage condition
Observe the following condition when the battery needs to be stored.
(1) Ambient temperature: -15°C to 40°C (preferably below 30°C)
(2) Relative humidity: 25% to 85%
(3) Storage place free from vibration, dust, direct sunlight, and moisture.
b) Self-discharge and refresh charge
During storage, batteries gradually lose their capacity due to self-discharge, therefore
the capacity after storage is lower than the initial capacity. For the recovery of capacity,
repeat charge/discharge several times for the battery in cycle use; for the battery in
trickle use, continue charging the battery as loaded in the equipment for 48 to 72
hours.
c) Refresh charge (Auxiliary charge)
When it is unavoidable to store the battery for 3 months or longer, periodically
recharge the battery at the intervals recommended in the table below depending on
ambient temperature. Avoid storing the battery for more than 12 months.

Storage temperature Interval of auxiliary charge


(Refresh charge)
Below 20°C 9 months
20°C to 30°C 6 months
30°C to 40°C 3 months

d) Residual capacity after storage


The result of testing the residual capacity of the battery which, after fully charged, has
been left standing in the open- circuit state for a specific period at a specific ambient
temperature is shown in the figure below. The self-discharge rate is very much
dependent on the ambient temperature of storage. The higher the ambient
temperature, the less the residual capacity after storage for a specific period.
Self-discharge rate almost doubles by each 10°C rise of storage temperature.

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Residual capacity test result

<Disposal and Recycling>


CAUTION
- Please write the information about battery recycling on the equipment, the package,
the carton, the instruction manual etc. in countries where legal or voluntary
regulations on battery recycling are applicable.
- Design the equipment such that exchange and disposal of the batteries can be
undertaken easily.
- Used batteries should be recycled. When returning used batteries, insulate their
terminals using adhesive tape, etc. Even used batteries still have electrical charge
and an explosion or a fire may occur, if proper insulation is not given on the terminals
of the used batteries.

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FCR-MB 201 Mobile X-ray Unit
Service Manual - Contents

Installation, Maintenance, and Inspection


1. Installation.................................................................................................. 1
1.1. How to remove the equipment from the crate .................................................... 1
1.2. Items to check .......................................................................................................2
1.3. Switching Power Voltage (Only spec. 200-240V System) .................................. 5
1.4. Checking X-ray performance ...............................................................................5
1.5. Creating images ....................................................................................................6
1.5.1. Items to check beforehand .............................................................................6
1.5.2. Checking images ............................................................................................7
1.6. Checking the S value............................................................................................9
1.7. Backing up the RU settings ...............................................................................13
1.7.1. Backing up the CL settings ...........................................................................13
1.7.2. Backing up the RU settings .......................................................................... 15
1.8. Optional items .....................................................................................................18
1.8.1. Installing Mirrors (Optional) ..........................................................................18
1.8.2. Installing the Hook for X-ray Protective Clothing (Optional).......................... 18
1.8.3. The Stand for the Barcode Reader (Optional) .............................................. 18
1.8.4. Replacing the Tape Measure (unit - cm) and change setting value of the
Ultrasound Distance Meter (Only for Canada).............................................. 18
1.8.5. Installing the X-ray Protection Barrier (Optional) .......................................... 19
1.8.6. Installing the X-ray Wireless Hand-switch (Optional).................................... 20
1.9. Checking the accessories ..................................................................................21
1.10. Charging the Battery ..........................................................................................22
2. Removing the Covers.............................................................................. 23
2.1. How to remove the covers .................................................................................23
2.2. How to remove the RU........................................................................................28
2.3. How to replace the RU........................................................................................31
3. Adjusting the Circuits.............................................................................. 33
3.1. Preparation for tube voltage and tube current adjustment ............................. 33
3.1.1. Setting up the Unfors Xi (tube voltage measuring) ....................................... 33
3.1.2. Setting up the mAs meter (mAs measurement)............................................ 33
3.1.3. Setting up the oscilloscope (tube voltage waveform and exposure time) ..... 34
3.1.4. Setting up the CPU board.............................................................................34
3.1.5. Preparation setup of PC for adjustment........................................................ 34
3.2. Ratings and range of adjustment ...................................................................... 35
3.3. Tube voltage and mAs adjustment .................................................................... 36
3.4. Tube current adjustment ....................................................................................38

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3.4.1. Adjustment specification...............................................................................38
3.4.2. Automatic adjustment ...................................................................................39
3.4.3. Manual tube current adjustment ................................................................... 39
3.5. Tube overvoltage adjustment.............................................................................40
3.6. Adjustment end processings.............................................................................40
3.7. Neutral position of handle adjustment.............................................................. 41
3.7.1. When performing the PC maintenance......................................................... 41
3.7.2. When performing the maintenance mode of operation panel ....................... 41
3.8. Battery-related adjustment.................................................................................42
3.9. PC maintenance ..................................................................................................43
3.9.1. Connection ...................................................................................................43
3.9.2. Main window.................................................................................................44
3.9.3. Setting window menu ...................................................................................45
3.9.4. Setting window (for CPU.exe) ......................................................................46
3.9.5. Setting window (for PWR.exe)...................................................................... 52
3.9.6. Monitor I/O Window (for CPU.exe) ...............................................................56
3.9.7. Monitor I/O Window (for PWR.exe) ..............................................................57
3.9.8. Monitor I/O Window (for H8_IF.exe) ............................................................. 58
3.9.9. BOOT Window..............................................................................................59
3.10. Maintenance mode (Operation panel) ...............................................................63
3.10.1. Operation method.........................................................................................63
3.10.2. Maintenance table list...................................................................................65
3.11. DIP switch function list.......................................................................................70
4. List of Inspection Items........................................................................... 73
4.1. Electrical inspection ...........................................................................................73
4.2. Mechanical inspection........................................................................................74
4.3. Adjusting the balance of telescopic arm vertical movement .......................... 75
4.4. Adjusting the control force for rotation and angulation.................................. 76
4.4.1. Adjusting the control force for rotation .......................................................... 76
4.4.2. Adjusting the control force for angulation ..................................................... 78
4.5. Areas to clean .....................................................................................................80
4.6. How to deactivate wire rope fall prevention ..................................................... 81
5. List of Consumable Parts........................................................................ 83
5.1. Periodic replacement parts ................................................................................ 83
6. Parts Replacement Procedure................................................................ 85
6.1. Replacing the collimator lamp ...........................................................................85
6.2. Replacing the collimator ....................................................................................86
6.3. Replacing the collimator tape measure ............................................................ 87
6.4. Replacing the cross plate ..................................................................................87
6.5. Replacing the collimator handle........................................................................88
6.6. Replacing the tube head ....................................................................................88

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6.7. Removing the drive catch section and its composition .................................. 91
6.7.1. Removing the drive catch section.................................................................91
6.7.2. Removing the parts ......................................................................................92
6.8. Removing the transport handle section ...........................................................93
6.9. Replacing the tire and motor .............................................................................94
6.10. Replacing the caster section .............................................................................95
6.11. Replacing the battery .........................................................................................96
6.12. Replacing electromagnetic brakes....................................................................98
6.12.1. Replacing the electromagnetic brake for arm vertical movement ................. 98
6.12.2. Replacing the electromagnetic brake for arm forward and backward
movement.....................................................................................................99
6.12.3. Replacing the electromagnetic brake for supporting beam rotation............ 100
6.13. Replacing the photo sensors of the bumper section .................................... 101
6.14. Removing the CR console................................................................................101
6.15. Replacing the operation panel ......................................................................... 102
6.16. Replacing the RU operation panel................................................................... 103
6.17. Replacing the stand section ............................................................................104
6.18. Replacing the boards (control unit) ................................................................ 105
6.18.1. Replacing the CPU board...........................................................................105
6.18.2. Replacing the MBDRV board...................................................................... 106
6.18.3. Replacing the PWR board .......................................................................... 107
6.19. Replacing the cord reel .................................................................................... 108
6.20. Replacing the IGBT........................................................................................... 109
6.21. Replacing the capacitor.................................................................................... 110
6.22. Replacing LAN connector ................................................................................ 111
6.23. Replacing the USB connector.......................................................................... 112
6.24. Replacing the keyswitch .................................................................................. 113
6.25. Replacing the emergency travel release switch............................................. 114
6.26. Replacing the emergency stop switch............................................................ 115
6.27. Replacing the DC power unit ........................................................................... 116
6.28. Replacing the inverter ...................................................................................... 117
6.29. Replacing the power unit ................................................................................. 118
6.30. Layout of components...................................................................................... 119
A. Appendix ................................................................................................ 121
A.1. Locations of labels ...........................................................................................121
A.2. Storing the unit .................................................................................................123
A.3. Precautions that must be taken when transporting this unit........................ 123
A.4. Precautions that must be taken when exporting this equipment ................. 123
A.5. Error code list....................................................................................................125

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014-236-01E FCR-MB 201 Mobile X-ray Unit Service Manual xiv


1. Installation
1.1. How to remove the equipment from the crate
1. Open the crate.
As shown in the following figures, a ramp is attached to the crate.

Ramp

2. Remove the fixtures around the ramp and wheels, set the ramp, and then remove the equipment from its front
side.

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1.2. Items to check
After removing the equipment, use the following table to check the equipment.
No. Items to check References and remarks OK?
1 No scratches, rust, dirt, deformations, or Y/N
distortions are found on the main unit or
the appearance.
2 All the labels are properly attached to the See A.1 Locations of labels. Y/N
equipment and do not have any scratches.
3 All accessories are available. Y/N
4 The arm catch is stable. Y/N
5 While the mono-tank section is stored in After turning on the equipment, the tube Y/N
the drive catch, if the power switch (the voltage and mAs settings are displayed for
key switch) is turned to the START approximately two seconds on the LED
position, the power switch automatically panel, and then the power and battery
returns to the ON position after the indicators light up.
equipment is turned on. If the mono-tank section is removed from
the drive catch, or a tube voltage or mAs
adjustment button is pressed, the READY
sign, and the tube voltage and mAs
indicators light up.
6 If any of the tube voltage or mAs Y/N
adjustment buttons are pressed, an
electronic beep sounds and the settings are
changed.
7 The tube voltage can be set from 40 kV to Y/N
130 kV in 1 kV increments.
In addition, the tube voltage can be
increased or decreased continuously while
the adjustment button is pressed.
8 After setting the tube voltage, the mAs Y/N
setting can be selected according to the
specified tube voltage as shown below:
- For 40 to 60 kV: 0.5 to 320 mAs
- For 61 to 130 kV: 0.5 to 200 mAs
In addition, the mAs setting can be
increased or decreased continuously while
the adjustment button is pressed.

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No. Items to check References and remarks OK?
9 The tube voltage and mAs settings can be Y/N
changed by pressing the adjustment
buttons on the remote panel located on the
X-ray variable limiting device.

Remote panel

Tube voltage/mAs
adjustment buttons
10 If the X-ray irradiation switch on the X-ray Y/N
variable limiting device is pressed, the
X-ray irradiation indicator lights up.
11 If the buttons on the X-ray variable Y/N
limiting device grips or the buttons on the
telescopic arm grips are being pressed, the
electromagnetic brakes for the arm/tank
catch, support column rotation, and arm
longitudinal movement are released.
12 The equipment moves forward when the Y/N
handle is pushed and moves backward
when the handle is pulled.
13 The equipment rotates to the left when the Y/N
right side of the handle is pushed and the
left side of the handle is pulled.
Also, the equipment rotates to the right
when the left side of the handle is pushed
and the right side of the handle is pulled.
14 The movement speed is increased if the Y/N
handle is pushed strongly, and the
movement speed is decreased if the handle
is pushed lightly.

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No. Items to check References and remarks OK?
15 When the mono-tank section is stored in Y/N
the arm/tank catch, the equipment can
move at high speed. If the one-tank section
is removed from the arm/tank catch, the
equipment moves at low speed.
16 If the BED SIDE DRIVE key on the panel Y/N
is pressed, the movement speed is changed
to very slow.
Also, if the BED SIDE DRIVE key is
unselected, the movement speed is
changed to fast.
17 If you release your hands from the handle, Y/N
the brakes are engaged.
18 If the key for adjusting the equipment Even if the key is held down, the Y/N
position on the remote panel of the X-ray equipment stops after moving
variable limiting device is pressed, the approximately 15 cm. To move the
equipment moves forward or backward. equipment further, release the key once,
and then press the key again.
19 The equipment does not make abnormal Y/N
noises while moving.
20 When the telescopic arm is extended or Y/N
moved up or down, the equipment moves
smoothly does not make abnormal noises.
21 The console (PC) can start without any Y/N
problems.
22 The CR image reader can start without any Y/N
problems.
23 The setting conditions change when using Y/N
the console (FCR-MB 201 Console) (PC)
to select the body part to be scanned.

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1.3. Switching Power Voltage (Only spec. 200-240V System)
1. CNT1 connector is used for the change of input voltage.
2. 230V is set at shipment for the equipment. Reconnect to the loop connector in the accessory box of 220V or
240V on the power supply transformer if you use it where the commercial use power supply voltage is other
than 230V.

AC220V AC230V AC240V


(Factory default)
Gray Brown Red

CNT1
Connector

1.4. Checking X-ray performance


Check the X-ray performance according to the data sheet attached to it.

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1.5. Creating images
1.5.1. Items to check beforehand
Before using the equipment, the following items must be checked:

・ Use an IP with the largest size available in the facility.


・ Make sure that no important image data stored on the IP can be exposed to light.

1. Confirm that the READY window appears.

Items displayed on the RU operation panel differ depending on the settings for
LANGUAGE and SCREEN TYPE selected during setup of the equipment.
For details on the items displayed on the RU operation panel, see the service manual for
FCR-MB 201 RU.

2. Perform quick deletion on the IP to clear the natural radiation and image data that are stored on the IP.
3. Expose the IP.

Make sure that the X-ray tube voltage is set to 80 kV. Otherwise, images cannot be
created correctly.

・ Set the radiation dose as shown in the following table and expose two IPs with the
largest size available in the facility:
- X-ray tube Tungsten X-ray tube
- Radiography dose 1 mR
- Maximum IP size 14" × 14" (35 cm × 35 cm) or
14" × 17" (35 cm × 43 cm)
- Example Distance: 1.8 m
radiography Voltage: 80 kVp
conditions mAs: 0.63 mAs

・ For the first exposure, expose the IP by positioning it normally in relation to the X-ray
tube. For the second exposure, expose the IP by positioning it 180 degrees away
(upside down) in relation to the X-ray tube.

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1.5.2. Checking images
To check images:

・ Before connecting to a LAN, use a grounding wire to discharge static electricity.


・ MENU and other items displayed on the monitor will differ depending on the type
of IP. Use the MENU that is displayed by performing the procedure described below
when checking images.

1. Use the IP prepared in 1.5.1 Items to check beforehand for radiography. From the FCR-MB 201 Console menu,
select QC/TEST, IMAGE-FORMAT or IMAGE-FORMAT-2, and then SINGLE to output images.
2. Confirm that the images output to films or displayed on the monitor do not contain any inconsistency.
Make sure that the density is consistent in the main scanning direction.
If the density of the images is inconsistent, compare the two films output with the same size from the IP, and
then determine whether such inconsistency was caused by the equipment or the X-ray tube.
x If both films include inconsistency in density in the same direction

Normally positioned IP (the first film) 180-degree rotated IP (the second film)
In the above case, the inconsistency might have been caused by the equipment.

x If the unevenness locations in density are different

Normally positioned IP (the first film) 180-degree rotated IP (the second film)
In the above case, the inconsistency might have been caused by the X-ray tube.
3. Check the image format.
Make sure that the white band of the output film is at least 2 mm shorter than the actual size on the IP.

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If the output film does not satisfy the required conditions, see the service manual for FCR-MB 201 RU.

Depending on the scanned size and film size, the distance measured on the film might
differ from the actual size on the IP. In this case, you can obtain the actual size by
multiplying the distance on the film by the reduction ratio of the film. The actual size on
the IP can be obtained by using the following formula:

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1.6. Checking the S value
Expose an IP at 1 mR, and then create the image by reading the data from the IP between 10 and 11 minutes after
the exposure. Make sure that the displayed S value and the S value that is calculated by the mean dose per 1 mR
are within the allowable limits.

The allowable limits for the S value can be obtained as follows:


llowable limits for the S value when the equipment is operated by a user
Maximum limit: 200 × 1.5 = 300
Minimum limit: 200 / 1.5 = 133
llowable limits for the S value when maintenance or inspection is performed for the
quipment
Maximum limit: 200 × 1.3 = 260
Minimum limit: 200 / 1.3 = 154
he reason why the allowable limits for the S value when maintenance or inspection is
erformed for the equipment are smaller than the allowable limits for the S value when the
quipment is operated by a user is to eliminate the need for another adjustment of the
quipment in a short period of time after the inspection or adjustment.

1. Place the center of a cassette to match the center of the X-ray irradiation field. Set the X-ray irradiation field
approximately 3 cm wider than the outer frame of the cassette. Remove the cassette, and then place the
dosimeter at the center of the X-ray irradiation field.

2. Set the tube voltage to 80 kV, and confirm the radiation dose is 1 mR.

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If the radiation dose measured by the dosimeter is less than 1 mR, adjust the distance,
tube current, and radiation time while keeping the tube voltage at 80 kV so that the
radiation dose is set to 1 mR. After checking the image, record the modified radiography
conditions as follows:
・Distance: cm
・Tube voltage: kV
・Tube current: mA (or mAs)
・Radiation time: second (or mAs)

If radiography conditions are unknown, modify them according to the values shown
in the following figure:

3. Measure the radiation dose for five times by using the radiography conditions obtained in step 2, and then
calculate the mean value.
For example, if measured five values are as follows, the mean value will be 1.04.
1st 2nd 3rd 4th 5th Mean
measured measured measured measured measured value
value value value value value
0.9 1.0 1.1 1.2 1.0 1.04

4. Record the radiography conditions and the mean dose value obtained in step 3 to FCR S-Value Control Table.
5. Perform a quick deletion to delete image data and natural radiation stored in the IP.

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Before performing a quick deletion, make sure that no important data is stored on the IP.

6. Using the radiography conditions obtained in step 2, perform X-ray irradiation on a 14" × 17" (35 cm × 43 cm)
or 14" × 14" (35 cm × 35 cm) IP.

Use an IP with the largest size available in the facility.

7. Between 10 and 11 minutes after the exposure, output the image from the IP in step 6. From the console
(FCR-MB 201 Console) menu, select QC/TEST, IMAGE-FORMAT or IMAGE-FORMAT-2, and then
SINGLE to output the image.
8. Obtain an S value per 1 mR by calculating the displayed S value (the S value on the film or the console
(FCR-MB 201 Console) monitor) and the mean dose value obtained in step 3.
For example, to calculate the S value when the displayed S value is 200 and the mean dose value obtained in
step 3 is 1.04:
x Film to which image data is to be output

x FCR-MB 201 Console monitor

Displayed S value

S value per 1 mR = Displayed S × Mean dose


value value
= 200 × 1.04
= 208

9. Make sure that the S value per 1 mR obtained in step 8 is within the allowable limits.
For example, the S value can be calculated as follows:

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If the S value per 1 mR obtained in step 8 is not within the allowable limits, see the
service manual for FCR-MB 201 Console to modify the settings, and then check the S
value again.

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1.7. Backing up the RU settings
Before making a backup of the RU settings, prepare the following items:
・USB flash memory for saving backup data (for maintenance)
・FUJIFILM FCR-MB 201 Console Service Manual

・ While backing up data, do not turn off the CL and RU. If you do so, the equipment
might not start properly.
・ If no operation is performed for a certain period of time, FCR GO2 will be turned
off automatically. Therefore, perform some operations such as pressing a panel key
while backing up data.
・ The procedure might be updated. For the latest information about the procedure, see
FUJIFILM FCR-MB 201 Console Service Manual.

1.7.1. Backing up the CL settings


1. Start the CR mobile unit.
FCR starts up.
2. Select FCR, and then Exit System. Press the OK button while pressing the Shift key.
Windows appears.
3. Connect the USB flash memory to the CL.

・ Remove all other USB devices so that the USB flash memory is recognized as the D
drive.
・ Make sure that the USB flash memory is displayed as the D drive.

4. Start Service Utility.


For details on how to start Service Utility, see MU-1 in FUJIFILM FCR-MB 201 Console Service Manual, or
execute IIPService Utility.exe under C:\program file\Fujifilm\
IIP\System.
5. Click Configuration Restore / Backup.

For details on the operation procedures, see step 3 in section 6.1 for IN30 in FUJIFILM FCR-MB 201
Console Service Manual.

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6. The following window appears. Click the ... button under Configuration Backup.

For details on the operation procedures, see step 4 in section 6.1 for IN30 in FUJIFILM FCR-MB 201
Console Service Manual.
7. The following window appears. Click the pull-down menu () for Drive:, select d:\, and then click the OK
button.

For details on the operation procedures, see steps 5 and 6 in section 6.1 for IN30 in FUJIFILM FCR-MB 201
Console Service Manual.
8. The following window appears. Make sure that "d:\" is selected for Specified Directory, and then click the
Backup button.

For details on the operation procedures, see step 7 in section 6.1 for IN30 in FUJIFILM FCR-MB 201
Console Service Manual.

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9. While backing up data, the mouse cursor changes to an hourglass. Wait until the hourglass changes back to the
normal cursor. Make sure that the USB flash memory is not being accessed, and then click the Cancel button
in the window described in step 8.
For details on the operation procedures, see step 12 in section 6.1 for IN31 in FUJIFILM FCR-MB 201
Console Service Manual.

To back up only the CL settings, click Exit Service Utility on the Service Utility
window to exit the operation.

1.7.2. Backing up the RU settings


1. Start the CR mobile unit.
FCR starts up.

After performing the procedure described in 1.7.1 Backing up the CL settings, you can
continue the procedure explained below.

2. Select FCR, and then Exit System. Press the OK button while pressing the Shift key.
Windows appears.
3. Select Start, and then Run.
The Run window appears.
4. In the text box, enter C:\Program Files\Fujifilm\FCR\TOOL\RuPcTool\RuPCTool.exe, and
then click the OK button. (The Run window command is not case-sensitive.)

For details on the operation procedures, see step 2 in section 6.3 for IN33 in FUJIFILM FCR-MB 201
Console Service Manual.
5. RU PC-TOOL shown below starts up. From LIST OF EXISTING RU, select the RU that you want to back
up, and then click the FTP button.

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For details on the operation procedures, see steps 3 and 4 in section 6.3 for IN34 in FUJIFILM FCR-MB 201
Console Service Manual.
6. From the BACKUP pull-down menu (), select the item to back up such as CONFIGURATION, LOG ALL,
or SCN ALL DATA, and then click the EXECUTE button.

For details on the operation procedures, see steps 5 and 6 in section 6.3 for IN34 in FUJIFILM FCR-MB 201
Console Service Manual.
7. The following window appears. Click the ... button.

For details on the operation procedures, see step 7 in section 6.3 for IN34 in FUJIFILM FCR-MB 201
Console Service Manual.

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8. The following window appears. Click the Drive pull-down menu (), select d:\, and then click the OK button.

For details on the operation procedures, see steps 7 and 8 in section 6.3 for IN34 in FUJIFILM FCR-MB 201
Console Service Manual.
9. The window described in step 7 appears again. Make sure that the directory has been updated to d:\, and then
click the OK button.
For details on the operation procedures, see step 9 in section 6.3 for IN35 in FUJIFILM FCR-MB 201
Console Service Manual.
10. When the window indicating that the backup processing has been completed appears, click the OK button.

For details on the operation procedures, see step 10 in section 6.3 for IN35 in FUJIFILM FCR-MB 201
Console Service Manual.
11. Make sure that the USB flash memory is not being accessed. Click the button to close and exit RU
PC-TOOL.

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1.8. Optional items
No. Items to check References OK?
and remarks
1 For a wireless hand switch (ZPS-RH-6): Y/N
After turning on the equipment and removing the mono-tank section
from the drive catch, make sure that if the ROT switch on the wireless
hand switch is pressed, the rotor starts to rotate and the READY sign on
the upper part of the drive catch lights up.
2 For an ultrasound distance meter (ZCS-UM3): Y/N
Check that if the U.S.M button on the remote panel is pressed, the
distance is displayed on the LED panel for the mAs setting on the
remote panel.
Make sure that the cm LED on the remote panel lights up.
Check that if the kV/mAs key on the remote panel is pressed, the
radiography conditions are displayed.
3 For a protective screen (ZCS-PT9): Y/N
Make sure that no cracks or damages are on the protective screen.
Make sure that when the protective screen is set, it does not fall over
into the storage position.

1.8.1. Installing Mirrors (Optional)


Install the mirrors as shown below by using four screws included in the accessory box.
1.8.2. Installing the Hook for X-ray Protective Clothing (Optional)
Install it on side of main beam by retaining screws.
1.8.3. The Stand for the Barcode Reader (Optional)
Attach it with a double stick tape.
1.8.4. Replacing the Tape Measure (unit - cm) and change setting value of the Ultrasound Distance
Meter (Only for Canada)
1. See 6.3 Replacing the collimator tape measure to change the tape measure units from inches to centimeters.
2. Change the maintenance table.
3. Confirm that the units have been changed from inches to centimeters.
4. Change the label to French (if necessary).

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1.8.5. Installing the X-ray Protection Barrier (Optional)
1. Remove the 6 stickers on the top cover.
2. Fix the protection barrier (1) by using six M6 truss screws (A).
3. Make sure the barrier operates normally.

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1.8.6. Installing the X-ray Wireless Hand-switch (Optional)
1. See 2.1 How to remove the covers and perform all steps up to and including removal of the top cover.
2. Install the receiving board (1) on the fixing plate (2) by using two M3 cross-recessed pan head screws with
spring washers and washers (A).
3. Install the infrared receiving area cover (3) on the fixing plate (2) by using two M3 cross-recessed pan head
screws with spring washers and washers (B).
4. Install the fixing plate (2) on the catch support beam (4) by using four M4 cross-recessed pan head screws with
spring washers and washers (C).
5. Install the main board (5) by using two M3 cross-recessed pan head screws with spring washers and washers.
6. Use a cable to connect the receiving board (1) and main board (5).
7. Use a cable to connect the main board (5) to the CNWH on the CPU board.
8. Confirm that it operates correctly, and then assemble the parts by following the above steps in reverse order.
Replace the catch area cover (6).

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1.9. Checking the accessories
One grounding wire (5 m)

One dust cover

Glass fuses: Enclosed fuses:


For the POWER board: For the primary side of the isolation transformer:
Two 10 A fuses (FU1) Two 10 A fuses (FU2 and FU3) for a 120 V system
For the MBDRV board: Two 5 A fuses (FU2 and FU3) for a 200 V system
Two 10 A fuses (FU2)

Super-rapid fuse:
One 100 A fuse (for the battery)

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1.10. Charging the Battery
Charging the battery if necessary.

During storage, batteries gradually lose their capacity due to self-discharge, therefore the
capacity after storage is lower than the initial capacity.

(For use in USA) (For use in Europe)

The conversion plug in the region is used in U.K and Australia.

When using a 2-prong outlet, make sure to ground the equipment by using an additional
grounding wire. Otherwise, electric shock or mechanical damage could occur.

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2. Removing the Covers
2.1. How to remove the covers
Images showing the equipment follow this procedure.
To remove the covers from the equipment:
1. Turn on the equipment, remove the arm from the drive catch, and then turn off the equipment.
2. To remove the side covers (1 and 2), unscrew the four M4 truss screws and caps and the three M4 flathead
screws. When removing the side covers, be sure not to lose the setup washers.
3. To remove the front cover (3), unscrew the two M4 cross-recessed pan head screws with spring washers and
washers. Unscrew the two M4 hexagon socket bolts by removing cord clip B. Make sure that the edge of the
cord does not catch on the equipment.
4. Remove lever A on the drive catch for manual release.
Note that the catch cover (9) cannot be removed unless lever A is removed.
5. To remove the catch cover (9), remove the cap and then unscrew the two M4 flathead screws. Be sure not to
lose the setup washers.
6. To remove the panel cover (4), unscrew the four M4 cross-recessed pan head screws with spring washers and
washers, remove the cap, and then unscrew the two M4 flathead screws. Be sure not to lose the setup washers.
7. To remove the rear cover (5), unscrew the two M4 truss screws.
8. To remove the support column under the cover (10), unscrew the M4 truss screw, and then twist the cover to
remove.
9. To remove the side cover support column (6), remove the cap and then unscrew the two M4 flat head screws.
Be sure not to lose the setup washers.
10. To remove the bumper (8), unscrew the three M5 hexagon socket bolts.
11. To remove the bumper cover (7), remove the cap and the two M4 flathead screws. Be sure not to lose the
setup washers.
12. To remove the wheel cover (11), unscrew the two M4 truss screws for each side.
13. To remove the telescopic covers (12) and (13), unscrew the two M4 truss screws, remove the cap, and then
unscrew the eight M4 flat head screws. Be sure not to lose the setup washers. The switch cover (14) can also
come off, so be careful not to lose it.

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- After removing the covers, also remove the main power (200VDC) connector
CNMAIN for safety.
- After remove the main power connector CNMAIN, cover the connector of socket
side with the plastic cover (insulation material) because 200VDC of battery is
supplied to this connector.

CNMAIN

- To discharge the electrical charge remaining in capacitor, press PB1 (white button)
on the MBDRV board for at least 30 seconds by using an insulation stick etc.
without using your finger because there is applied 200VDC to the next metallic
terminal before discharging the capacitor. Should be wearing an insulation rubber
globe to push the PB1 to avoid the electric shock.
Check whether the LED on the PB1 is darkened to make sure that the electrical
charge was discharged.
When pressing the discharge button PB1, do not touch a metal part on the MBDRV
board; otherwise you might get an electric shock.
- Also, use a tester (direct current range) with test pin BUS+ and BUS-, which are at a
bit lower than PB1, to check the voltage.

PB1 BUS- BUS+

- Do not connect the power supplies on the CR, HUB, and wireless LAN devices
installed on this equipment to other equipment.
- Do not connect any devices to the internal power outlet other than those written on
the label.

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- When removing the connector CNIG 1 to 3 on the MBDRV board, make sure to
discharge the electrical charge of the capacitor with PB1. If removing the connector
with the electrical charge remained, IGBT might be damaged.

CNIG1

CNIG2

CNIG3

- Do not turn on the FCR GO2 while the connectors CNIG 1 to 3 are removed. To
turn on the equipment by any means, switch the Emergency Stop button to ON or
remove the connector CNDCR nearby IGBT. The capacitor connected to IGBT
might break if the above is not observed.

CNDCR

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Figure 2-1 Removing the Covers

014-236-01E FCR-MB 201 Mobile X-ray Unit Service Manual 26


Figure 2-2 Removing the Covers

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2.2. How to remove the RU
To remove the RU when performing maintenance:
1. Remove the covers by following steps 1 to 6 in 2.1 How to remove the covers.
2. Unscrew the four M5 hexagon socket bolts, and then remove the support column.

Support column

3. Disconnect the LAN connector, the LAN cable clamp, the ground conductor for the RU mounting panel, the
232C on the RU, and the RU panel connector.
If the cables are bound by cable ties, cut the cable ties.

4. Secure the tube head in the catch.

Make sure that the tube head is securely placed into the catch. If the tube head is not
secured, it might fall when pulled.

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5. Unscrew the two M5 hexagon socket bolts from the RU mounting panel, and then carefully slide the RU to the
left.
The RU can be moved approximately 60 cm.

Slide

When moving the RU, be careful not to pull cables in the equipment.
The removed RU might fall if too much force is applied to it.

6. Insert a support under the RU to prevent it from falling.

Support

7. Store the RU in its original position.

Make sure that no cables, especially the LAN cable, are pinched.

8. Perform steps 1 to 6 in reverse to return the RU to its original position.

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Before moving the RU, be sure to read the following notes concerning the outlets placed
on the left side of the handle frame and the PWR board:
・ Use the outlets to supply power only to devices that are part of the system.
・ Do not connect an additional multitap or extension cord to the system through the
outlets.
・ Do not connect devices that are not specified for the system to the outlets. If such
devices are connected, the equipment might be damaged.
・ The maximum allowable load of the multitap used for the system is 350 W.
・ Do not directly connect any non-medical electrical devices that are part of the system
to wall outlets. Depending on the capacity of the wall outlet, the circuit breaker
might trip.

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2.3. How to replace the RU

To replace the RU, at least four people are required to ensure safety. Having five people
is recommended.

We recommend that the RU be replaced at the factory.

1. Pull out the RU. For details, see 2.2 How to remove the RU.
2. Remove the cables that connect to the RU, and then remove the cleats.
3. Unscrew the four M8 hexagon socket bolts that stabilize the RU and the mounting panel.
Attach jigs to the four locations on the bottom corners of the RU.

Jig for replacement

Jig slots

4. Lift the RU to remove it from the mounting panel.

The RU weighs approximately 100 kg. Lift the RU using at least four people.

5. Attach jigs to the new RU, as described in step 3.


6. Lift the RU and place it onto the mounting panel.

The RU weighs approximately 100 kg. Lift the RU using at least four people.
In addition, make sure that no cables are pinched.

7. Remove the jigs, and then secure the RU to the mounting panel by using the four M8 hexagon socket bolts.
8. Reattach the cables removed from the RU in step 2.
9. Use the jigs to return the old RU to the palette, and then secure the old RU.

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10. Perform the procedure described in 2.2 How to remove the RU in reverse to return the RU to its original
position.
When sliding the RU, make sure that no cables are pinched.
11. Turn on the equipment and make sure that the equipment runs properly.

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3. Adjusting the Circuits
This chapter explains how to adjust the circuits.

Before adjusting the board, be sure to turn off the inverter.

Before adjusting the tube current, be sure to adjust with fully charged battery (more than
four battery indicator lumps displayed).

3.1. Preparation for tube voltage and tube current adjustment


3.1.1. Setting up the Unfors Xi (tube voltage measuring)
Set up the SID of the sensor approximately 50 cm and place the lead plate on the rear side of the sensor.
Adjust the sensor field to the center of the irradiation field and set up the long axis of sensor horizontally to
the anode/cathode axis of tube head.

anode/cathode axis

Tube head

Sensor long axis of sensor

Figure 3-1 Setting up Unfors Xi

3.1.2. Setting up the mAs meter (mAs measurement)


1. Remove the CNMA from the YG6005 (CPU) board. Refer to the figure of next page.
2. Connect the mAs meter as follows:
- Set CNMA-1 on the YG6005 (CPU) board to the positive (+) side
- Set CNMA-2 on the YG6005 (CPU) board to the negative (-) side
3. Set up the trigger of mAs meter to 5 mA (set up to the lower limit if cannot set up to 5 mA).

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3.1.3. Setting up the oscilloscope (tube voltage waveform and exposure time)
To measure the waveform, connect the oscilloscope probe as follows:
x KV+ to KV+G (GND) (positive side kV) for the YG6005 (CPU) board on the CH1 side
x KV- to KV-G (GND) (negative side kV) for the YG6005 (CPU) board on the CH2 side
x Voltage 1DIV = 0.5 V; sampling = 1 ms; trigger = 0.5 V as a leading-edge voltage
A leading-edge waveform is output to the CH1 side, and a trailing-edge waveform is output to the CH2 side.

CNMA connector

Test pin: kV+G, kV+

Test pin: kV-G, kV-

3.1.4. Setting up the CPU board


1. Set the following Dipswitch to ON
DSW 1-1 (It can be entered to the maintenance mode by pressing the “menu” button),
DSW 1-4 (CR link OFF),
DSW 1-7 (It can be used aging mode)
3.1.5. Preparation setup of PC for adjustment
1. See 3.9 PC maintenance, start the PC for adjustment.
2. Connects the RS232C cable (D-sub 9pin female - female reverse type) to the YG6005 (CPU) board and the PC
for adjustment.
3. Start the CPU maintenance software.
4. For "Port select", select the same port number as 232C setting of the PC.
5. Select the language.

Figure 3-2 CPU maintenance software

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6. Click [Setting].
7. Select "Load" → "CPUtoPC" and read the data from CPU board.

Figure 3-3 Setting window

3.2. Ratings and range of adjustment


The following table shows the ORD settings (6.3 mAs or more for 80 kV or less, and all of mAs values for 61
kV or more).
Tube voltage setting 40 50 60 70 80 100 130
Tube voltage allowable 36 to 44 45 to 55 54 to 66 63 to 77 72 to 88 90 to 110 117 to 143
range (± 10%)
Rated tube current 200 200 200 175 170 150 120
Tube current allowable 160 to 160 to 160 to 140 to 136 to 120 to 180 96 to 144
range (± 20%) 240 240 240 210 204
mAs setting for tube 20 16 16 16 16 12 8
current adjustment
(reference tube
current-time product)

The following table shows the INST settings (5 mAs or less for 80 kV or less).
Tube voltage setting 40 50 60 70 80
Tube voltage allowable 36 to 44 45 to 55 54 to 66 63 to 77 72 to 88
range (± 10 kV)
Rated tube current 250 250 250 300 400
Tube current allowable 200 to 200 to 200 to 240 to 320 to
range (± 20%) 300 300 300 360 480
mAs setting for tube 5 5 5 5 5
current adjustment

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3.3. Tube voltage and mAs adjustment
1. Set the Unfors Xi (tube voltage measuring) settings to the values listed in the following table.
R/F high
kVp delay 10ms
Trig level low
Trig delay 0
Calc delay 0.5
2. Select the "kV Adjustment" tag of the CPU maintenance software.
3. Start the equipment.
4. Set the exposure settings to 40 kV and 8.0 mAs.
5. Perform X-ray irradiation, and then check that the peak value is approximately 1 V.

Figure 3-4 Tube voltage waveform (40 kV / 8 mAs)

6. Check that the time required for the voltage to reach its peak value is less than 3 ms.
7. Check that there is no overshoot.
8. Check that the waveform is normal.
9. Input "40" into DOWN/kV in the "kV Curve".
10. Input the adjustment value into DOWN/AD in the "kV Curve".
If measured kV value is high -> lower the input AD value
If measured kV value is low -> raise the input AD value
Repeat the adjustment of this step up to the range from 38.5 to 40.5 kV

Figure 3-5 Adjustment of40 kV

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11. Perform X-ray irradiation with 40 kV / 8.0 mAs.
12. Perform adjustment of 80 kV and 8 mAs. And also perform rough adjustment of mA (aim value: 160mA) at
80 kV.
Adjustment of 80 kV:
Input “80” into UP/kV column and input the adjustment value into UP/AD column in the “kV
curve”. Repeat the adjustment of 80 kV up to the range from 78 kV to 82 kV.
Adjustment of 8 mAs:
Input “80” (ten times of mAs value) into UP/mAs column and input the adjustment value into
UP/AD column in the “~8mAs Curve”. Repeat the adjustment of 8 mAs up to the range from 7.9
mAs to 8.1 mAs.

Figure 3-6 Adjustment of 8 mAs

Rough adjustment of mA at 80 kV:


Input “160” into ORD 80kV/mA column and input the adjustment value into ORD 80kV/F-S
column in the “mA Adjustment”. Repeat the adjustment up to the range from 157 mA to 163 mA.

Figure 3-7 Adjustment of mA at 80kV (ORD 80kV / F-S)

13. Copy the adjusted value of ORD 80kV / F-S into ORD 100kV / F-S column.
14. Perform X-ray irradiation with 81 kV / 2 mAs and perform the adjustment of 2 mAs.
Input “20” (ten times of mAs value) into DOWN/mAs column and input the adjustment value into
DOWN/AD column in the “~8mAs Curve”. Repeat the adjustment of 2 mAs up to the range from 1.9 mAs to
2.1 mAs.
15. Perform X-ray irradiation with 80 kV / 40 mAs and perform the adjustment of 40 mAs.
Input “400” (ten times of mAs value) into DOWN/mAs column and input the adjustment value into
DOWN/AD column in the “10mAs~ Curve”. Repeat the adjustment of 40 mAs up to the range from 39.5
mAs to 40.5 mAs.

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16. Perform X-ray irradiation with 80 kV / 160 mAs and perform the adjustment of 160 mAs.
Input “1600” (ten times of mAs value) into UP/mAs column and input the adjustment value into UP/AD
column in the “10mAs~ Curve”. Repeat the adjustment of 160 mAs up to the range from 159 mAs to 161
mAs.
17. Perform X-ray irradiation with 120 kV / 2 mAs and perform the adjustment of high kV.
If the measured value of 120 kV is out of range from 116 kV to 124 kV, perform the adjustment by input of
the adjustment value into “130kV / Steady” column in the “ORD kV Correct” of “kV Adjustment” tab.

Figure3-8 Adjustment of high kV

3.4. Tube current adjustment


3.4.1. Adjustment specification
As the following procedures, adjust the tube current to the range indicated on the table.

Table 3-7 Adjustment specification of tube current (Normal exposure)


Tube Tube current Adjustment range Small focal spot range Large focal spot range
voltage (specification)
40 kV 200 mA 170 to 210 mA 6.3 to 200 mAs 250 to 320 mAs
50 kV 200 mA 170 to 210 mA 6.3 to 200 mAs 250 to 320 mAs
60 kV 200 mA 170 to 210 mA 6.3 to 200 mAs 250 to 320 mAs
70 kV 175 mA 145 to 185 mA 6.3 to 160 mAs 200 mAs
80 kV 170 mA 140 to 180 mA 6.3 to 160 mAs 200 mAs
100 kV 150 mA 125 to 155 mA 6.3 to 120 mAs 160 to 200 mAs
130 kV 120 mA 100 to 120 mA 6.3 to 80 mAs 100 to 200 mAs

Table 3-8 Adjustment specification of tube current (Instant exposure)


Tube Tube current Adjustment range Small focal spot range Large focal spot range
voltage (specification)
40 kV 250 mA 210 to 270 mA None 0.50 to 5.0 mAs
50 kV 250 mA 210 to 270 mA None 0.50 to 5.0 mAs
60 kV 250 mA 210 to 270 mA None 0.50 to 5.0 mAs
70 kV 300 mA 250 to 320 mA None 0.50 to 5.0 mAs
80 kV 400 mA 340 to 410 mA None 0.50 to 5.0 mAs

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3.4.2. Automatic adjustment
Change the value in the "mA" column on the "mAs Adjustment" to the value indicated on the figure. The
system adjusts the values automatically by clicking the [Auto mA Adj.] button. The system performs X-ray
irradiation at one or two-minute intervals so prepare in advanced for the exposure. A buzzer sounds
continuously every seconds during an adjustment, and a buzzer stops when an entire adjustment is completed
(for one to two hours).

Start auto adjustment


Figure 3-9 Setting window

3.4.3. Manual tube current adjustment


To adjust only the particular point, input the adjustment values in "F-S" (for small focal spot) and "F-L" (for
large focal spot) on "mAs Adjustment". Adjust the values in each point according to the conditions in the
following tables.

Table 3-10 mAs setting (Normal exposure)


Tube voltage Small focal spot adjustment Large focal spot adjustment
40 kV 20 mAs 250 mAs
50 kV 16 mAs 250 mAs
60 kV 16 mAs 250 mAs
70 kV 16 mAs 200 mAs
80 kV 16 mAs 200 mAs
100 kV 12 mAs 160 mAs
130 kV 8.0 mAs 100 mAs

Table 3-11 mAs setting (Instant exposure)


Tube voltage Large focal spot adjustment
40 kV 5m As
50 kV 5m As
60 kV 5m As
70 kV 5m As
80 kV 5m As

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3.5. Tube overvoltage adjustment
1. Input the adjustment values in "E36 (kV Over)" column on "kV Adjustment" by following the procedures
below.

Figure 3-10 Tube over voltage adjustment

2. Adjust the value not to display E36 (or A63) when exposed by 118kV / 1mAs and to display E36 (or A63)
when exposed by 120kV / 1mAs, and write down the adjustment value.
3. Adjust the value not to display E36 (or A63) when exposed by 128kV / 1mAs and to display E36 (or A63)
when exposed by 130kV / 1mAs.
4. Input the value that added a difference value between step3 and step2 to the step3 value as final adjustment
value of E36.
For example, if the value is 2600 in 120kV and 2800 in 130kV, the equation will be 2800 + (2800 - 2600) =
3000.

3.6. Adjustment end processings


This is the end of the X-ray adjustment. Reset the settings to the previous condition which has been performed
in "3.1 Preparation for tube voltage and tube current adjustment".

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3.7. Neutral position of handle adjustment
3.7.1. When performing the PC maintenance
1. Start the PC for adjustment.
2. See 3.9 PC maintenance and start the PC maintenance software “CPU.exe”. Also, connect the PC for
adjustment and CPU board with RS232C cable (D-sub 9pin female - female reverse type).
3. Start the equipment and read the data from "Load" - "CPUtoPC" on the "Setting" window.
4. Position the handle to the neutral position.
5. Press the OFFSET button on the "Travel Adjustment" in the "Etc." tab. By pressing the button, the current
measuring value will be input to the column

Readout measuring value

Figure 3-11 Neutral position of handle adjustment

6. After transferring the data from the menu - "Send" - "All" to the equipment, save the data by pressing [Data
WR] button.

3.7.2. When performing the maintenance mode of operation panel


1. Turn ON the power of the equipment.
2. Position the handle to the neutral position.
3. See 3.10 Maintenance mode and perform the maintenance mode.
4. Go to maintenance table 7.
5. Press the memory write key while pressing the kV decrease key and the kV increase key at the same time. The
value of address 0 and 1 will be updated with the current value.

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3.8. Battery-related adjustment
1. See 3.9 PC maintenance and start the PC maintenance software “PWR.exe”. Also, connect the PC for
adjustment and PWR board with RS232C cable (D-sub 9pin female - female reverse type).
2. Start the equipment and read the data from "Load" - "CPUtoPC" on the "Setting" window.
3. Turn OFF the power of the equipment.
4. Turn ON the DIP switch DSW 1-1, 1-2, and 1-5 of the YJ4035 (PWR) board.
5. Remove the connector CNBT of the YJ4035 (PWR) board connect the CNBT-5 pin and test pin 5V on the
YJ4035 (PWR) board by using clip etc.

Test pin 5V

Connect No 5 pin of CNBT


and test pin of 5V

CNBT connector

6. Connect the power cord plug.


7. Press the DOWN button on the "Battery Voltage" in the "Battery" tab. And then, the current measuring value is
input into the "AD value" column. Input "50" into the "Voltage [V]" column.

Readout measuring value

Figure 3-12 Battery voltage adjustment

8. Disconnect the power cord plug.


9. Reconnect the CNBT connector and reconnect power cord plug.
10. Press the UP button on the "Battery Voltage" in the "Battery" tab. And then, the current measuring value is
input into the "AD value" column. Input the value ten times larger than the battery voltage of when pressing
UP button into the "Voltage [V]" column (For example, input 1995 if the voltage is 199.5V).
11. After transferring the data to the equipment from the menu - [Send] - [All], save the data by pressing [Data
WR] button.
12. Make sure that the measuring value is read properly in "Monitor I/O" window.
13. Turn OFF the power of the equipment.
14. Turn OFF the DIP switch DSW 1-1, 1-2, and 1-5 of the YJ4035 (PWR) board.

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3.9. PC maintenance
PC maintenance is the application software for performing upgrade of programs and adjustment on each board
(CPU board, PWR board, and IF board). There are three kind of software (CPU.exe, PWR.exe, H8_IF.exe) for
each board.
3.9.1. Connection
Connect the PC installed PC maintenance software as a following figure.

Equipment
PC

CN232 D-sub9 pin COM port


Crossing cable (female / female)

Each type of print


circuit board

The connecting point of the connector for each print board is shown in the following table.
Name of board Connecting point of the connector Remarks
CPU board RS232_1
PWR board DSUB5
IF board DSUB4 Normally the communication cable
with Console is connected.

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3.9.2. Main window
The following window appears when PC maintenance software is started.

When the serial port is selected and [OK] button is clicked,


the serial port will be OPEN with baud rate 57,600 and
"OPEN" displays. Also after the boot mode (baud rate:
19,200) is selected, turn the port to CLOSE status from
OPEN status and then turn to OPEN status again (Baud rate
changes to 57600.) To turn the port to CLOSE status, click
[OPEN] button. The serial port will be CLOSE status and
]
Switches the language (Japanese/English) of display
window. (Default is set in English.)

A button for selecting the mode to adjust or configure


the various data.(Setting window appears.)
This button does not exist in H8_IF.exe.

A button for selecting the mode to monitor the I/O status.


(Monitor I/O window appears.)
Also this function can read out the logs such as errors.

A button for selecting the mode to rewrite the firmware.


(Boot mode window appears.)

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3.9.3. Setting window menu
The window as a following is displayed by pressing [Setting] button on the main window (the following
figure is the window for CPU.exe.)

(1) Select menu (2) Data WR (write data button) (3) Error Clear (Error cancellation button)

(4) Page switch tab

(1): Select menu


Load-CPUtoPC: Read out the adjustment data to be saved on the equipment to the PC.
Load-FDtoPC: Read out the adjustment data to be saved on the FD etc. to the PC.
Load-PagetoPC: Only read out the data for the selected page to the PC.
Save-PCtoFD: Save the adjustment data etc. on the PC to the FD (HD).
Send-Page: Only transfer/save the data for the selected page to the equipment.
Send-All: Transfer/Save all the adjustment data to the equipment.
(2): Data WR (write data button)
Writes the data transferred by Sned menu to EEPROM.
Note: The data would not be saved by only Send menu.
(3): Error Clear (Error cancellation button)
Cancels the error occurred. An error may reoccur immediately after the cancellation depends on the error
occurred.
(4): Page switch tab
Switches the setup page.

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3.9.4. Setting window (for CPU.exe)
In the PC maintenance software for CPU board, the window of the following figure displays by pressing
[Setting] button on the main window.

Page (1): kV Adjustment tab

(1)

(2) (3) (4)

(5) (6)

(1): kV Curve
Adjust the output value of tube voltage. (linearly-interpolate between UP and DOWN point)
(2): ORD kV Correct, (3): 32kW kV Correct, (4): 15kW kV Correct
Steady: The output is corrected when it does not line up with the linear interpolation. Set up by 0.1%.
Rising: Set up the load factor when starting to perform X-ray irradiation. Set up by 0.1%.
(5): E36 (kV Over)
Set the level of E36 (tube over voltage error) detection.
(6): kV PWM Fre.
Set up the frequency of tube voltage inverter. Fix the value as 960 (approximately 20 kHz).

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Page (2): mA Adjustment tab

(1) (3) (4)

(2)

(5)

(1): mA Curve
mA Curve is not used in this version.
(2): mA Adjustment
Set up the adjustment of filament (large/small focal spot) heating for ORD/32 kW/15 kW and tube current
of each tube voltage.
(3): mA PWM Fre.
Set up the frequency of heating inverter. Fix the value as 960 (approximately 20 kHz).
(4): Pre. Heat
Set up the preliminary heating (large/small focal spot). Fix the value as 600.
(5): Auto mA Adj.
When this button is pressed with the DSW1-1and 1-7 on the CPU board ON, mA Adjustment (2) will be
adjusted automatically.
Make sure that the adjustment of "Page (1): kV Adjustment tab" and "Page (3): mAs Adjustment"
beforehand. During the auto adjustment, the system performs X-ray irradiation at one to two-minute
intervals so protect from the exposure.
Also, start with the state that more than four lights of battery indicator is lighted.

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Page (3): mAs Adjustment tab

(1) (2)

(3)

(1): ~8mAs Curve


Adjust the output value of 8mAs or less. (linearly-interpolate between UP and DOWN point)
(2): 10mAs~ Curve
Adjust the output value of 10 mAs or more. (linearly-interpolate between UP and DOWN point)
(3): mAs Adjustment
The output is corrected when it does not line up with the linear interpolation. Set up by 0.1%.

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Page (4): Battery Indicator Adjustment tab

(1)

(1): Indicator Display


Adjust the threshold value of battery indicator. Input the remaining battery level by 0.5%.

Item Battery indicator display threshold


(Default value)
Indicator3 (on a light) ●●●●● ○ 185
Indicator3 (on and off) ~●●●● ○ 160
Indicator2 (on a light) ○●●●● ○ 145
Indicator2 (on and off) ○~●●● ○ 130
Indicator1 (on a light) ○○●●● ○ 115
Indicator1 (on and off) ○○~●● ○ 100
EMPTY2 (on a light) ○○○●● ● 80
EMPTY2 (on and off) ○○○~● ● 60
EMPTY1 (on a light) ○○○○● ● 40
EMPTY1 (on and off) ○○○○~ ● 20
●: On, ~: Blink, ○: Off

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Page (5): Aging Condition tab

(1)

(2) Aging start button (3) Aging restart button

(1): Step Condition


Set up the aging condition. (Up to 20 steps)
kV: Tube voltage setting.mAs:
mAs setting. Entry in mAs Step number. Check the Steps supported in "(3): mAs Adjustment" of "Page (3):
mAs Adjustment tab".
0.50mAs -> 0, 0.63mAs -> 1, ….., 320mAs -> 28.
Times: Number of repeating exposure in each Step.
Interval: Exposure interval. By second. Minimum is 60. Also, set up the value as 180 when performing an
exposure over 50 mAs.
(2): Start (Aging start button)
Start the aging from step 1.
Also, the aging can be stopped during an aging operation.
(3): Continuation (Aging restart button)
When the aging process is stopped, it will continue the process at the point where the process is stopped.

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Page (6):Etc. tab

(1) (3)

(2)

(1): SID Cal. Correct


Adjust the output value of ultrasound distance meter. (linearly-interpolate between UP and DOWN point by
cm) Also, select the content to be displayed.
1. Not Display : the ultrasound distance is not displayed.
2. cm Display : the mAs indicator of the collimator panel is displayed in cm.
3. inch Display : the kV indicator of the collimator panel is displayed in cm, and the mAs indicator of
the collimator panel is displayed in inch.
(2): Travel Adjustment
Set the OFFSET (Non-operating position) settings of the left/right handle
Set the travel sensitivity from 0 to 3. This is for settings in Table 3 on User maintenance.
(3): User Maint.
Set the data for User maintenance.
Auto Pwe-off TIME: Set the time for automatic power-off. This is for settings in Table 2 on User
maintenance.
Buzzer: Set the tone and volume for each buzzer/alarm. Volume is for settings in Table 4 on User
maintenance.
X-Ray: If Prohibit is selected, the X-ray is not output. Use this at an exhibition.
SLEEP Mode: If Prohibit is selected, the SLEEP mode is disabled.
Password is displayed. 1: kV-, 2: kV+, 3: mAs-, and 4: mAs+ are for the password.

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3.9.5. Setting window (for PWR.exe)
In the PC maintenance software for PWR board, press the Setting button on the main window, and the
following screen is displayed.

Page (1): Battery tab

(1) (2)

(3)

(1): Battery Voltage


Adjust the detected value of the battery voltage. (linearly-interpolate between UP and DOWN point)
UP/DOWN: the button for reading the detected value (Input the current read data into the AD value)
(2): Battery Current
Adjust the detected value of the battery current. (linearly-interpolate between UP and DOWN point)
UP/DOWN: the button for reading the detected value (Input the current read data into the AD value)
(3): Battery Voltage/Remain Conversion Table
The table data to calculate the remained amount from the battery voltage.
Do not change if there is no specific instruction.

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Page (2): Power Surce tab

(1) (2)

(3) (4)

(1): Power Source Voltage


Adjust the voltage of the commercial power supply. (linearly-interpolate between UP and DOWN point)
(2): Power Source Current
Adjust the current of the commercial power supply. (linearly-interpolate between UP and DOWN point)
UP/DOWN: the button for reading the detected value (Input the current read data into the AD value)
(3): Voltage of Charge Chopper
Adjust the detected value of the voltage of charge chopper. (linearly-interpolate between UP and DOWN
point)
(4): Battery Remain
Not available in the current version.

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Page (3): Temperature tab

(1)

(2)

(1): Around Battery


Adjust the detected value of the temperature thermistor around the battery. (linearly-interpolate between UP
and DOWN point)
(2): Conversion into Temperature
The table for converting the thermistor output (voltage) into temperature.

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Page (4): Etc. tab

(1) (2)

(3)

(1): Detection of Key Switch ‘START’


Adjust the detected value when the keyswitch is START. (linearly-interpolate between UP and DOWN
point)
(2): Detection of Fuse ’FU2’ Meltdown
Adjust the detected value of the battery voltage when Fuse FU2 meltdown. (linearly-interpolate between
UP and DOWN point)
(3): CR Power OFF Timer
Set the time for continuously supplying power to CR when the CR is turned ON and the equipment is
turned OFF. Set up the value to 180 in second.

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3.9.6. Monitor I/O Window (for CPU.exe)
In the PC maintenance software for CPU board, press the Monitor I/O button on the main window, and the
following screen is displayed.
I/O tag is the screen for monitoring the status of the signals. It is not written in this manual since it is for
confirmation of the factory. Regarding the Log tag, see the following.

Error Accumulation

(1) (2)

Error History

(1): Error Accumulation/History


Accumulation Get: the button to show the cumulative numbers of error
Accumulation Clear: the button to clear the cumulative numbers of error
History Get: the button to show the error history (Number of error history: 20)
History Clear: the button to clear the error history
(2): X-ray Count
Counter Get: the button to show the X-ray irradiation count/the number of X-ray tube being
exchanged
X-ray Count: the button to show/input the data of X-ray irradiation count
Tube Replace: the button to show/input the number of X-ray tube being exchanged
Clear: the button to clear the X-ray irradiation count/the number of X-ray tube being
exchanged
Data Set: the button to set the X-ray irradiation count/the number of X-ray tube being
exchanged

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3.9.7. Monitor I/O Window (for PWR.exe)
In the PC maintenance software for PWR board, press the Monitor I/O button on the main window, and the
following screen is displayed.
The monitor data is read and displayed from the PWR board at a fixed cycle (Approximately 300mS).

(4)

(1) (2)
(5)

(3)

Error Accumulation Display

(1): AD Input
AD input data and measuring value embedded in MPU are displayed.
(2): Input
Status of input port embedded in MPU is displayed. (The signals are shown as the ones on the
circuit diagram.)
DipSW is binary indications (8 bit).
(3): Output
Status of output port embedded in MPU is displayed. (The signals are shown as the ones on
the circuit diagram.)
(4): START (END) button
The button to start/finish reading the monitor data.
When monitoring, END is displayed; while START is displayed when monitoring is not
performed.
(5): Error Accumulation
The accumulated number of errors is read.
Get: the button to show the accumulated number of errors
Clear: the button to clear the accumulated number of errors

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3.9.8. Monitor I/O Window (for H8_IF.exe)
In the PC maintenance software for IF board, press the Monitor I/O button on the main window, and then the
following screen is displayed.
The monitor data is read and displayed from the IF board at a fixed cycle (Approximately 300mS).

Binary display (8 bit)

The status of I/O ports embedded in MPU is displayed.


(Among all the ports embedded in MPU, only the ports used as I/O are displayed).

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3.9.9. BOOT Window
In the PC maintenance software, press the BOOT button on the main window, and the following screen is
displayed. (The following screen is for CPU.exe.)
Boot the program which writes in the firmware (application software) and transfer it to flash memory
embedded in MPU. Then, transfer the firmware and write it to the flash memory.

(4)
Read files / DAMP result display area

Boot reply / DUMP / MEM command


display area

(1)

(2)

(3)

(1): Boot File Select: Boot file transfer button


(2): AP File Select: Firmware file transferring/writing button
(3): Data Length: Display the number of lines for read files (Countdown displays while transferring)
(4): Screen Clear: Button for clearing the display area

Next, this section describes the writing procedures for firmware.

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Procedure for writing the firmware to the flash memory
1. Turn OFF the manual travel switch. Turn ON the emergency stop switch.
2. Turn OFF the power of the equipment. Make sure that the power is completely OFF.
3. Set up the rotary switch of the board according to the following table. At the time of shipment, the setting of
rotary switch is set to "Normal" so change the setting to "Write".

Be sure to change the rotary switch according to the following table. Otherwise the flash
memory may get the damage.

Name of board Rotary switch Normal Write


CPU board SW2 6 0
PWR board SW2 5 9
IF board SW1 5 C

4. Click "Boot" button in the main window of PC maintenance at each software.


5. Turn ON the equipment. The communication error "E5#" might occur, however continue the operation.
In case of the rotary switch on CPU board is “Write” position: E53
In case of the rotary switch on PWR board / IF board is “Write” position: E52, A09, and buzzer sound
6. The following message displays by clicking "Boot File Select" button.
To start the boot transfer, click [OK] button
Note) When [OK] is clicked, baud rate will be 19200 bps. Normal maintenance cannot be performed with
this status.

Cancel
.

7. Select Boot File and click [Open (O)] button.


Name of the boot file differs in each version.

Select this file when writing the PWR or IF firmware

Select this file when writing the CPU firmware


Click [Open] and start the transfer.

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8. The file will be transferred automatically when the file is selected.

While transferring, the data length will


be counted. [OK] displays when the
transfer is completed.

9. After the Boot File is selected, wait until the file is transferred completely. When "OK" is displayed, the
program (Boot program) will be started by the file transferred to MPU.
10. After the Boot program is started, click [AP File Select] button and perform transferring and writing
process of firmware files. Name of the firmware file differs in each version.

Cancel

Click [OK] and proceed to next.

(Firmware file for CPU board)

(Firmware file for IF board)


(Firmware file for PWR board)

Click [Open] and start the transfer.

11. Transferring -> writing finishes, and then "OK" displays.

While transferring -> writing, the data


length is counted. After the process
finished, "OK" displays.

12. Close the Boot window.

Click and then close the "Boot" window.

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13. Set back the baud rate.

After the COM port is closed, open it


again. (click to switch.)
The baud rate will be set back to 57,600
bps for maintenance.

14. Turn OFF the power.


15. Make sure that the power is completely OFF, and then set back the rotary switch set in "Step 3." to
"Normal use".

Be sure to change the rotary switch according to the following table. Otherwise the flash
memory may get the damage.

Name of board Rotary switch Normal Write


CPU board SW2 6 0
PWR board SW2 5 9
IF board SW1 5 C

16. Turn OFF the emergency stop button.


17. Writing process is completed. The new program will start from the next time when the power is ON.

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3.10. Maintenance mode (Operation panel)
The PC maintenance settings of the YG6005 (CPU) board can also be performed at the operation panel. The
procedures are as follows.

3.10.1. Operation method


Perform operations in maintenance mode according to the following table.
Operation Procedure and description
When DSW 1-1 on the YG6005 (CPU) board is turned on:
Press the menu key.
When the DSW1-1 board is turned off (default):
Starting maintenance mode 1. Set the mAs indicator to 0.80, and set the tube voltage indicator to 42.
2. Press the mAs decrease key and the mAs increase key at the same time
until the value keeps 0.80.
3. While pressing both mAs keys, press the menu key.
Use the bedside drive key / X-ray field lamp key to change the table number.
Selecting and changing a
A selected table number will be displayed on the battery indicator. For details,
table number
see the table below.
Displaying an address The first two digits on the tube voltage indicator indicate the address number.
number
Changing an address Use the kV setting keys to change the address number.
number
The last 1 digit on the tube voltage indicator and 3 digits of mAs indicator
Displaying a data value
indicates the data value of four digits.
Changing a data value Use the mAs setting keys to change the data value.
Saving a data value Press the memory write key.
Exiting maintenance mode Press the menu key.

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Battery indicator:
Display a table number
mAs and error code indicator:
Tube voltage indicator: Lower 3 digits of data
Upper 2 digits: Address
Last 1 digit: Upper 1 digit of data

Tube voltage decrease / increase keys: mAs decrease / increase keys:


Change address Change data

Bedside drive key: Memory write key:


Increase the table number Save data

X-ray field lamp key: Menu key:


Figure 3-12 Maintenance mode
Decrease the table number Start or finish maintenance mode

The following table shows how table numbers are displayed on the battery indicator.
Table number Battery indicator
1 ○○○○●
2 ○○○●○
3 ○○○●●
4 ○○●○○
5 ○○●○●
6 ○○●●○
7 ○○●●●
8 ○●○○○
●: On, ○: Off

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3.10.2. Maintenance table list
The content of maintenance tables are as follows.

1) Table 0
Address No Contents
0 Program version of CPU
1 Program version of FPGA
2 Program version of PWR
3 Program version of IF

2) Table 1
Address No Tab Item Sub (row) Sub (column)
0 kV Adjustment kV Curve Down kV
1 Up kV
2 Down AD value
3 Up AD value
4 ORD kV Correct 40kV Steady
5 90kV Steady
6 130kV Steady
7 32kW kV Correct 40kV Steady
8 90kV Steady
9 130kV Steady
10 15kW kV Correct 40kV Steady
11 90kV Steady
12 130kV Steady
13 E36(kV Over)
14 kV PWM Fre.
15 ORD kV Correct 40kV Rising
16 90kV Rising
17 130kV Rising
18 32kW kV Correct 40kV Rising
19 90kV Rising
20 130kV Rising
21 15kW kV Correct 40kV Rising
22 90kV Rising
23 130kV Rising

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3) Table 2
Address No Tab Item Sub (row) Sub (column)
0 mA Adjustment mA Curve Down mA
1 Up mA
2 Down AD value
3 Up AD value
4 mA Adjustment ORD 40kV F-S
5 ORD 50kV F-S
6 ORD 60kV F-S
7 ORD 70kV F-S
8 ORD 80kV F-S
9 ORD 100kV F-S
10 ORD 130kV F-S
11 ORD 40kV F-L
12 ORD 50kV F-L
13 ORD 60kV F-L
14 ORD 70kV F-L
15 ORD 80kV F-L
16 ORD 100kV F-L
17 ORD 130kV F-L
18 32kW 40kV F-L
19 32kW 50kV F-L
20 32kW 60kV F-L
21 32kW 70kV F-L
22 32kW 80kV F-L
23 15kW 40kV F-S
24 15kW 50kV F-S
25 15kW 60kV F-S
26 mA PWM Fre.
27 mA Adjustment ORD 40kV mA
28 ORD 50kV mA
29 ORD 60kV mA
30 ORD 70kV mA
31 ORD 80kV mA
32 ORD 100kV mA
33 ORD 130kV mA
34 32kW 40kV mA
35 32kW 50kV mA
36 32kW 60kV mA
37 32kW 70kV mA
38 32kW 80kV mA
39 15kW 40kV mA
40 15kW 50kV mA
41 15kW 60kV mA
42 Pre. Heat F-S
43 F-L

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4) Table 3
Address No Tab Item Sub (row) Sub (column)
0 mAs Adjustment -8mAs Curve Down mAs
1 Up mAs
2 Down AD value
3 Up AD value
4 10mAs- Curve Down mAs
5 Up mAs
6 Down AD value
7 Up AD value
8 mAs Adjustment 0.50mAs
9 0.63mAs
10 0.80mAs
11 1.0mAs
12 1.2mAs
13 1.6mAs
14 2.0mAs
15 2.5mAs
16 3.2mAs
17 4.0mAs
18 5.0mAs
19 6.3mAs
20 8.0mAs
21 10mAs
22 12mAs
23 16mAs
24 20mAs
25 25mAs
26 32mAs
27 40mAs
28 50mAs
29 60mAs
30 80mAs
31 100mAs
32 120mAs
33 140mAs
34 160mAs
35 250mAs
36 320mAs
37 8 mAs tilt adjustment OFFSET
38 10 mAs tilt adjustment OFFSET

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5) Table 4
Address No Tab Item Sub
0 Battery Indicator Indicator3 (on a light)
1 Indicator Display Indicator3 (on and off)
2 Adjustment Indicator2 (on a light)
3 Indicator2 (on and off)
4 Indicator1 (on a light)
5 Indicator1 (on and off)
6 EMPTY2 (on a light)
7 EMPTY2 (on and off)
8 EMPTY1 (on a light)
9 EMPTY1 (on and off)

6) Table 5
Address No Tab Item Sub (row) Sub (column)
0 Aging Condition Step Condition Step1 kV
1 mAs
2 Times
3 Interval
4 Step2 kV
5 mAs
6 Times
7 Interval
Numbers of Step for the Address No after will be increased sequentially as well.

7) Table 6
Address No Tab Item Sub (row) Sub (column)
0 Etc. SID Cal. Correct Down SID
1 Up SID
2 Down Measuring value
3 Up Measuring value
4 Display

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8) Table 7
Address No Main Item Sub
0 Etc. Travel adjustment Right handle neutral
1 Left handle neutral
2 Travel sensitivity

9) Table 8
Address No Main Item Sub (row) Sub (column)
0 Etc. User Maint. Auto power-off time
1 Key buzzer Tone
2 Volume
3 X-ray buzzer sound Tone
4 Volume
5 Travel buzzer sound Tone
6 Volume
7 CR alarm sound Tone
8 Volume
9 Alarm sound Tone
10 Volume
11 X-Ray Setting
12 SLEEP Mode Setting
13 Password

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3.11. DIP switch function list
The Dipswitch of each board has the functions listed in the tables below.

(1) YG6005 (CPU) board DSW1


Bit No Content OFF(standard specification) ON
(adjustment, optional)
1 For adjustment. Normal operation. Written in each adjustment
2 For adjustment. Normal operation. page.
3 For adjustment. Normal operation.
4 Connect with CR or not. Normal operation. Exposure can be performed
even though the power is not
supplied to CR.
5 For expansion. Keep as OFF. Selection unavailable.
6 For expansion. Keep as OFF. Selection unavailable.
7 Unlock interlock. Normal operation. Set to ON when performing
X-ray irradiation aging.
8 Error unavailable. Normal operation. Pass the errors which can be
ignored.

(2) YG6005 (CPU) board DSW2


Bit No Content OFF ON
(standard specification) (adjustment, optional)
1 Display each message. No messages displayed. Display each message for PC
maintenance.
2 "A65" (Too close to SOD) "A65" detected. "A65" not detected.
detected.
3 For expansion. Keep as OFF. Selection unavailable.
4 For expansion. Keep as OFF. Selection unavailable.
5 For expansion. Keep as OFF. Selection unavailable.
6 For expansion. Keep as OFF. Selection unavailable.
7 For expansion. Keep as OFF. Selection unavailable.
8 For expansion. Keep as OFF. Selection unavailable.

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(3) YJ4035 (PWR) board DSW1
Bit No Content OFF ON
(standard specification) (adjustment, optional)
1 For adjustment. Normal operation. Written in each adjustment
2 For adjustment. Normal operation. page
3 For adjustment. Normal operation.
4 Whether connect to CR or not. Normal operation. Always stop when the power
is supplied to CR.
5 Charge unavailable. Normal operation. Always stop when the battery
is being charged.
6 For expansion. Keep as OFF. Selection unavailable。
7 For expansion. Keep as OFF. Selection unavailable。
8 Error unavailable. Normal operation. Pass the errors which can be
ignored.

(4) XM4008 (IF) board DSW2


Bit No Content OFF ON
(standard specification) (adjustment, optional)
1 For adjustment. Normal operation. Written in each adjustment
2 For adjustment. Normal operation. page.
3 For adjustment. Normal operation.
4 For expansion. Keep as OFF. Selection unavailable
5 For expansion. Keep as OFF. Selection unavailable
6 Keycheck, LED check 1. DSW1-7 is OFF and operated Check with DSW1-7.
normally.
7 Keycheck, LED check 2. DSW1-6 is OFF and operated All LEDs are ON, all LEDs
normally. are OFF, keycheck.
8 Error unavailable. Normal operation. Pass the errors which can be
ignored.

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BLANK PAGE

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4. List of Inspection Items
4.1. Electrical inspection
Inspect the following items as needed.
Items Allowable range
X-ray tube voltage See 3.3 Tube voltage and mAs adjustment
X-ray tube current See 3.4 Tube current adjustment
mAs See 3.3 Tube voltage and mAs adjustment
Insulation resistance 10MΩ
Collimator lamp timer 27 to 33 seconds
Light field illuminance 160 lx or more
PWR board output Initial current for charging 0.6 to 2.2 A
(Charger output) Voltage when completely charged 210 to 230V
Current when completely charged 0.6 A or less
Stator coil voltage CZ65AR (MBDRV) board Approximately 168V
Between CNROT-1 and 2
CZ65AR (MBDRV) board Approximately 153V
Between CNROT-1 and 3
Rotor startup delay time 1.2 to 2.0 seconds
Auto power-off Standard: 29 minutes and 30 seconds to 30
minutes and 30 seconds
(Subject to change depending on maintenance
mode)

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4.2. Mechanical inspection
Category Inspection items Inspection method Adjustment method
Traveling With the drive catch Move forward at 0 to 5 km/h. No need to adjust the
turned on Move backward at 0 to 2.5 km/h or 3.5 traveling speed.
km/h.
With the drive catch Move forward at 0 to 2.5 km/h.
turned off Move backward at 0 to 2.5 km/h.
BED SIDE DRIVE Move forward and backward at 0 to
1.0 km/h.
Adjustment switch Move forward and backward at 0.1
km/h.
(The equipment temporarily stops after
moving 15 cm.)
Handle operation is Check whether the handle moves Remove foreign objects, or replace
normal. smoothly. Check whether the handle parts (see 6.8 Removing the
spontaneously returns to the center transport handle section).
position when you release your hands.
No abnormal noise is Check by actually operating the Replace parts.
produced from the motor equipment.
and casters during
traveling.
Stand The arm can be smoothly Check by actually operating the Remove foreign objects, grease the
operated. equipment. arm, make sure that no screw is
loosened, or replace parts.
The collimator can rotate Check by actually operating the Remove foreign objects, grease the
smoothly. equipment. collimator, and make sure that no
screw is loosened, or replace parts
(see 6.1 Replacing the collimator
lamp).
The locks around the Check by actually operating the Remove foreign objects, grease the
head can be smoothly equipment. locks, and make sure that no screw
operated. The locks are is loosened, or replace parts (see
not excessively loose. 4.4 Adjusting the control force
The control force for the for rotation and angulation).
head is well adjusted.
The control force for the Check by actually operating the See 4.3 Adjusting the balance of
supporting beam and arm equipment. telescopic arm vertical
is well balanced. movement.
No wire rope is broken Check visually. Replace parts.
Switches The electromagnetic Check by actually operating the Check wiring, or replace parts (see
brake can be properly equipment. 6.8 Removing the transport handle
released by the switches section and 6.12 Replacing
on each section. electromagnetic brakes).
Head No oil leaks from the Check visually. Replace parts (see 6.6 Replacing
tube head the tube head).
Screws No screw is loose in each Check visually, and if necessary, make Tighten the screws again. For the
part. sure that the screws are properly screws with a yellow paint mark,
tightened. contact our factory.
Labels The caution labels are Check visually. Order the labels (see A.1 Locations
properly attached. of labels).

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4.3. Adjusting the balance of telescopic arm vertical movement
1. To detach the supporting beam cover (c), remove the two caps (A) and two M4 Phillips countersunk screws
(B). When removing the countersunk screws, be sure to keep the two cap-fixing washers (C) for later use.
2. Loosen the nut (D), which fixes the adjustment screw. (Use a 19 mm diameter spanner.)
3. Turn the adjustment screw (E) to adjust the balance of vertical movement.
- Turning the screw to the left lifts the arm up.
- Turning the screw to the right drops the arm down.

In general, adjust the balance so that the arm is lifted a little upward.

4. Make adjustments so that the control force is 4 kgf or less for all strokes.
5. After the adjustment, be sure to fix the nut (D), which fixes the adjustment screw, in place.
6. Attach the supporting beam cover (c).

Figure 4.1 Adjusting the balance of slider vertical movement

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4.4. Adjusting the control force for rotation and angulation
4.4.1. Adjusting the control force for rotation
Figure 4.3 shows the internal parts that are used. They include the thrust ring (c) (941382XA), the disc
spring (d) (L919A008), and the bearing washer (e) (L1521002). A three-piece set is also available
(9510079B). Replace any damaged parts.

1 2 3

Figure 4.2 Parts used

1. Remove the dome plug (f) (which is only inserted). Remove the knob (g) (hexagon socket set screw 2-M4) if
this part obstructs the steps described below.

4 5

Figure 4.3 Rotation adjustment position

2. The structure consists of the thrust ring (c), the claw washer (h), the disc spring (d), the bearing washer (e),
and the bearing nut (i).

1 6 2 3

1 6 2 3 7

Figure 4.4 Structural diagram for mounting

After replacing the parts, rotate approximately 20 times to allow the parts to become worked in.

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3. Rotate the bearing nut (i), and press down one of the claws of the bearing washer (e) by using a tool such as
a flathead screwdriver to adjust the control force.

7
Flathead
screwdriver

Figure 4.5 Bearing nut

4. Place a flathead screwdriver on the bearing nut (i), and use a hammer to tap the nut to tighten the nut. While
doing so, apply the measurement instrument to the bottommost part of the collimator, and adjust the control
force as follows:
* Recommended measurement instrument: IMADA Mechanical Force Gauge FB-10K (see Figure 4.7)
- The measurement taken at the 0° position from both front and back (two directions) must read 54 N (5.5 kgf)
or less. The target value is 50 N (5.1 kgf).
- The rotation must stop at any given position (check the 90° and -20° positions).

Figure 4.6 Adjustment Positions

5. After adjustment, bend one of the claws on the bearing washer (e) upward by 90° to prevent the bearing nut
(i) from becoming loose (of the four grooves, choose the one where it is the easiest to bend the claw). Bend
the claw of the bearing washer (e) upward by 90°, and make sure that the claw is caught in the bearing nut
(i) to prevent rotation.

Figure 4.7 Bearing washer works diagram

6. Attach the dome plug (f) and check for normal operation.

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4.4.2. Adjusting the control force for angulation
Figure 4.9 shows the internal parts that are used. They include the thrust washer (j) (1390150F), the disc
spring (k) (L919A009), and the bearing washer (l) (L1521005). A three-piece set is also available
(9510079C). Replace any damaged parts.

8 9 10

Figure 4.8 Parts used

1. Remove the dome plug (○


11 ) (which is only inserted).

11

Figure 4.9 Angulation adjustment position

2. The structure consists of the thrust washer (j), the disc spring (k), the bearing washer (l), and the bearing
nut (○
12 ).

8 9 10 8 9 10 12

Figure 4.10 Structural diagram for mounting

12 ), and press down one of the claws of the bearing washer l by using a tool such as a
3. Rotate the bearing nut (○
flathead screwdriver to adjust the control force.

12

Figure 4.11 Bearing nut

4. Place a flathead screwdriver on the bearing nut (○


12 ), and use a hammer to tap the nut to tighten the nut. While

doing so, measure the force at the 0° position at the location indicated in Figure 4.13, and adjust the control
force as follows:

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- The measurement must read 70 N (7.1 kgf) or less. The target value is 54 N (5.5 kgf).
- The rotation must stop at any given position. Make sure that the rotation can stop at the 90° position (the
position at which the cable is positioned above), where stopping is difficult, as shown in the photograph to
the right of Figure 4.13.

90°

Figure 4.12 Control force adjustment diagram 1

5. After adjustment in step 4, measure the force at the 0° position at the location indicated in Figure 4.13. Make
adjustments as needed and make sure that the measurement is 70 N or less.

Figure 4.13 Control force adjustment diagram 2

6. After adjustment, bend one of the claws on the bearing washer (l) upward by 90° to prevent the bearing nut
(○
12 ) from becoming loose (of the four grooves, choose the one where it is the easiest to bend the claw).

Bend the claw of the bearing washer by 90°, and then make sure that the claw is caught in the bearing nut (○
12 )

to prevent rotation.
11 ) and check for normal operation.
7. Attach the dome plug (○

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4.5. Areas to clean
During inspection, clean the areas shown below by using a blower or vacuum cleaner.

Before cleaning the equipment, be sure to turn the power off and remove CNMAIN. (Be
careful to avoid electrical shock.) During cleaning, cover the tip of the connector for
CNMAIN with tape so that the contact for CNMAIN cannot be touched.

CNMAIN

Remove the dust on the upper


surface with a vacuum cleaner.

Figure 4.14 Cleaning Points

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4.6. How to deactivate wire rope fall prevention
When wire rope fall prevention is activated, you can deactivate it by using the following procedure:

Never remove the screw except describing in this procedure. This mechanism
might not be restorable

1. Make sure that the safety brake is not engaged due to breaking of a wire.
If a wire rope is broken, the wire suspending the telescopic arm is loosened.

If the wire is broken, the telescopic arm falls when fall prevention is canceled, which
could result in injury or equipment damage. Take measures such as placing a piece of
wood for support to prevent the telescopic arm from falling, and then release the brake.
After releasing the brake, bring the telescopic arm down to the lowest level.

2. Remove the telescopic arm cover.


3. Release the safety brake.
Brake rail

Pressing this screw section


down detaches the brake
pawl and releases the
safety brake.

4. Remove any burrs on the brake rail.


Because fall prevention has been activated, burrs might be on the operating point of the rail. Remove any
burrs by using a file.
5. Adjust and check the position of the brake pawl.
Check whether the left and right sides of the brake pawl are released. If they are not released, use a screw
driver to move the metal plate that fixes the brake pawl left and right and adjust the position of the brake pawl
so that both sides are released.

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Brake pawl

Metal plate fixing the


brake pawl

6. Check the movement.


Make sure that the telescopic arm moves up and down smoothly.
7. Attach the telescopic arm cover.

If the telescopic arm strongly hits the highest level of the stand, fall prevention might
become activated. Fall prevention might also become activated when the arm is rapidly
moved upward. (Fall prevention is activated by an extremely large force, but is not
activated by normal operation. When the arm is moved vertically, its speed is likely to
gradually increase within the movable range.)
A caution label is attached to the equipment (telescopic arm section) to alert the operator
to the above situation while the equipment is used.

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5. List of Consumable Parts
5.1. Periodic replacement parts
Periodic replacement intervals for major consumable parts are shown below. Regardless of whether or not they
are faulty, we recommend you replace these parts on schedule. Note that the replacement schedules vary
according to the usage environment and conditions.
Replacement
schedule
Code Model Parts code Remarks
2 3 4
years years years
A set of 16 cells.
The schedule
DC power supply
Battery depends on usage
BT1 assembly diagram TBA 1 year
(for U.S.A) conditions. Early
(NPH16-12T)
replacement is
required.
Sliding volume VR1 RS60K11K01B103 J261A013 { Travel speed (left
regulator VR2 RS60K11K01B103 J261A013 { and right paired)
Collimator lamp JC24V150W 02/G1 J851A012 {

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BLANK PAGE

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6. Parts Replacement Procedure
6.1. Replacing the collimator lamp

Replace the collimator lamp only after the light projection lamp, insulation board,
shading sheet metal, and screws have cooled sufficiently. Otherwise, you might be
burned.

1. Detach the lamp cover (c) (two M4 truss screws (○


A )).

2. Detach the insulation board (d) (two M4 Phillips recessed pan head screws with washers (○
B )).

3. Detach the shading sheet metal (e) (two M4 Phillips recessed pan head screws with washers (○
C )).

4. Pull out the halogen lamp (f) from the socket.


5. Insert a new halogen lamp (f) into the socket.
Put a vinyl protection cover over the halogen lamp (f) during insertion so that you do not touch the lamp
directly.
6. Assemble the parts by following the above steps in reverse order.

- Make sure that no foreign objects get into the equipment during lamp replacement.
- If you directly touch the lamp by mistake during replacement, wipe off the lamp with
pure alcohol.
- Do not remove the variable limiting device from the X-ray equipment during
replacement.

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6.2. Replacing the collimator
1. Remove the telescopic arm from the drive catch, rotate the supporting beam, and then bring out the collimator
toward the front of the mobile base.
2. Lower the telescopic arm to the level where you can easily remove the collimator.
3. Remove the four caps (c), and then use a flathead screwdriver to remove the knobs (d).
4. Detach the collimator rear cover (e) (two M4 hexagon socket head bolts (A)). Remove the connector from the
collimator rear cover (e).
5. Detach the collimator front cover (f) (four M4 Phillips recessed pan head screws with washers (B)). Remove
the connector from the collimator front cover (f).
6. Rotate the collimator upward.
7. Detach the ring-fastening plates (g) (four M5 hexagon head bolts (C)).
8. Remove the connector of the cable connected to the collimator (h).
9. Remove the collimator (h) by slowly lifting it up.

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6.3. Replacing the collimator tape measure
1. Remove the measure retainer plate (c) (two M3 truss screws (A)).
2. Replace the tape measure (d).
3. Assemble the parts by following the above steps in reverse order. Then, make sure that the new tape measure
(d) works smoothly.

6.4. Replacing the cross plate


1. Before replacement, use a pencil to mark the location of the cross plate (c).
2. Remove the cross plate (c) (two M4 truss screws A and plain washers).
3. Replace the cross plate (c) by adjusting to the location marked in step 1.
4. Assemble the parts by following the above steps in reverse order. Then, make sure that the new cross plate (c)
is fixed at the center of the light field.
If not, adjust the plate.

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6.5. Replacing the collimator handle
1. See 6.2 Replacing the collimator to detach the collimator cover.
2. Pull out the connector CNEB connected to the collimator handle (c).
3. Remove the collimator handle (c) (four M4 hexagon socket head bolt (A))
4. Replace the collimator handle (c). Use the handle fixing plate (d) as is.
5. Similarly, replace the collimator handle on the opposite side.
6. Assemble the parts by following the above steps in reverse order. Then, make sure that the switch of the new
collimator handle (c) works.

6.6. Replacing the tube head

Have two or more persons perform tube-head replacement.

1. See 4.3 Adjusting the balance of telescopic arm vertical movement to remove the supporting beam cover.
2. Move the tube head to a position where you can replace it easily.
3. Adjust the height of the tube head in such a way that the screw hole in the pulley comes into the position shown
in the picture, and then attach the M4 hexagon socket head bolt (○
H ).

4. Loosen the nut (○


I ).

5. Loosen the screw (○


J ) and increase tension through the pulley for stability.

6. See 6.2 Replacing the collimator to remove the collimator.


7. Rotate the tube head (c) so that the X-ray exposure hole faces down, and then firmly secure the angulation
lock (d) in place.
8. Remove the three M3 truss screws (○
A ) to detach the cable cover (e).

9. Remove the two M4 hexagon socket head bolts (○


B ) to detach the cover-fastening plate (f).

10. Remove the M3 Phillips recessed pan head screw with washer (○
C ) to detach the temperature sensor (g).

11. Remove the M4 hexagon socket head bolts (○


D ) to detach the cable holder (h).

12. Remove the connector (i) connected to the tube head (c).
13. Remove the three cables connected to the terminals on the tube head (c).

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14. Remove the rotation lock (j) by loosening it with a 17 mm diameter spanner.
15. Remove the dome plugs (k) and (l). (They are just inserted.)
16. Remove the bearing nut (○
11 ) by bending down the nail of the bearing washer (○
12 ) and loosening the nut (○
11 ).

12 ) is part that is very important for safety. Be sure to bend it in


The bearing washer (○
place when re-assembling the parts.

17. Pull out the parts in the following order: the thrust ring A (○
13 ), disc spring (○
14 ), thrust string A (○
15 ), and thrust

string B (○
16 ). (Make sure that you fix them in the correct order when assembling.)

18. Remove the four M5 hexagon socket head bolts (○


E ) to detach the support holders (○
17 ) and (○
18 ).

The M5 hexagon socket head bolts (○


E ) are parts that are very important for safety. Be

sure to firmly secure them in place when re-assembling the parts. (Tightening torque 510
Nxcm to 696 Nxcm)

19. Remove the tube head (c) by lifting it up.


20. To replace the removed tube head with a new one, remove the flange bush (○
19 ), angle plate (○
20 ), head shaft

holder (○
21 ), and ball bearing (○
22 ) from the removed tube head, and then mount them into the new tube head.

21. Remove the flange bush (○


19 ) by sliding and pulling it out. The flange bush is just inserted in the shaft of the

tube head c.
F ) to detach the angle plate (○
22. Remove the four M5 Phillips recessed flat head screws (○ 20 ).

23. Remove the two M4 hexagon socket head bolts (○


G ) and head shaft holder (○
21 ) to dismount the ball bearing

(○
22 ).

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6.7. Removing the drive catch section and its composition
6.7.1. Removing the drive catch section
1. See 2.1 How to remove the covers and remove the side cover, front cover, and top cover.
2. Remove the wires on the terminals CNSO1, CNFS1, and CNLP1 connected to the drive catch section (c).
3. Detach the drive catch section (c) (four M8 hexagon socket head bolts (○
A )).

4. Pull out the mechanical section (d) upward from the drive catch section (c) (two M8 hexagon socket head
B )).
bolts (○

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6.7.2. Removing the parts
1. To detach the catch cover (c), remove the two bolt caps (○
A ) by using a flathead screwdriver, and then remove

the two M6 hexagon socket head bolts (○


B ) and the two M6 sleeves (○
C ).

2. To replace the READY lamp (d) and X-ray exposure lamp (e), remove the catch cover (c), and then pull the
lamps upward.
D ) and the M3 Phillips recessed pan head screw with a
3. Remove the two M3 hexagon socket head bolts (○
washer (○
E ) to detach the lamp socket base plate (f).

4. Remove the two M3 Phillips recessed pan head screws with washers (○
F ) to detach the photo sensor (g).

5. Remove the four M4 Phillips recessed pan head screws with washers (○
G ) to detach the solenoid (h).

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6.8. Removing the transport handle section
1. Detach the handle (c) (two M5 hexagon nuts (○
A ) and two M5 hexagon socket head bolts (○
B )). Be careful not

to drop any of the spring washers, plain washers, and spacer (d) attached to the bolts and nuts.
C )).
2. Detach the handle support frame (e) (two M6 hexagon socket head bolts (○
3. Remove the connector CN8 extending from the handle (c), and then cut the cable tie binding that cable to the
other cables.
D )). Note that the springs (h) might fall
4. Remove the switch bar (f) (four M3 hexagon socket head bolts (○
when the switch bar (f) is removed.
5. The switch (g) is inside the handle (c).
E )).
6. Remove the bushing holder (i) (M4 Phillips recessed pan head screw with washer (○
7. Remove the fixing plate (j) that fixes the slide volume (two M4 Phillips recessed pan head screws with
F )).
washers (○
8. Remove the slide volume (k) (two M3 hexagon socket head bolts (○
G )).

9. Pull out the slide shaft (l) along with the slide bushing (○
11 ) (M4 hexagon socket head bolt (○
H )).

10. After pulling out the slide shaft (○


10 ), you can remove the spring bearing (○
12 ), spring (○
13 ), and flange bushing

(○
14 ).

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6.9. Replacing the tire and motor
1. See 2.1 How to remove the covers and remove the side cover, rear cover, and tire cover.
2. See 6.14 Removing the CR console and remove the cassette box.
3. Jack the mobile base up about 3 cm.

A )).
4. Remove the tire (c) (three M8 hexagon socket head bolts (○
5. Remove the motor (d) (four M8 hexagon socket head bolts (○
B )).

6. Pull out the connector CN of the motor (d).


7. Replace the tire (c) and the motor (d). Similarly, replace the tire and the motor on the other side.
8. Assemble the parts by following the above steps in reverse order. Then, make sure that the new tires and
motors work.

The motor setscrews are parts that are very important for safety. Be sure to firmly secure
them in place when re-assembling the parts (4-M8 x 30, hexagon socket head bolts,
tightening torque from 1803 to 2587 Nxcm, thread locking agent #290).

The tire setscrews are parts that are very important for safety. Be sure to firmly secure
them in place when re-assembling the parts (3-M8 x 20, hexagon socket head bolts,
tightening torque from 1803 to 2587 Nxcm, thread locking agent #290).

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Use a jack that satisfies the following specifications:
- Minimum height: 10 cm or less
- Maximum height: 15 cm or more
- Maximum load: 500 kg or more
If a jack that does not comply with these specifications is used, there is a risk of the
equipment falling over.

6.10. Replacing the caster section


1. Lift up the caster on one side by placing an object such as a plate under the caster.

Plate

2. Remove the caster (four M10 hexagon socket head bolts (○


A ), spring washers, and plain washers).

3. Replace the caster (c).


4. Assemble the parts by following the above steps in reverse order. Then, make sure that the caster (c) moves
smoothly without making noise.
5. Similarly, replace the caster on the other side.

The caster setscrews are parts that are very important for safety. Be sure to firmly secure
them in place when re-assembling the parts (4-M10 x 20, hexagon socket head bolts,
tightening torque from 3185 to 4586 Nxcm, thread locking agent #290).

If a jack that does not comply with the above specifications is used, there is a risk of the
equipment falling over.

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6.11. Replacing the battery

When replacing a battery, make sure that the positive (+) red terminal and negative (-)
terminal never contact each other. Be careful when removing the battery units because
one battery unit weighs approximately 32 kg. Also, be careful about electric shock.

1. Make sure that the keyswitch and power is turned off, and the battery is not being charged.
2. See 2.1 How to remove the covers and remove the side covers on both sides.
3. Pull out the CNMAIN connector (c) on the right side.
4. Remove the connector for the temperature sensor (CNTH1 (k)) attached to the battery unit (e).
5. Remove the wires coming from the outside of the battery units that are connected to the terminal base of the
battery unit (d,e and f), and then cover the entire ring tongue terminal with a tube to insulate it.
6. Pull out the battery units (d and e) and unload them from the mobile base (two M4 hexagon socket head bolts
(○
C )).

7. Detach the reinforcement (g) (two M5 hexagon socket head bolts (○


A ) two and M5 hexagon socket head bolts

(○
B )).

8. Pull out the battery units (f) and unload them from the mobile base (two M4 hexagon socket head bolts (○
C )).

9. Assemble new batteries by following the above steps in reverse order. Then, make sure that the new batteries
work.

When reinstalling a battery unit, connect the cable correctly and carefully.
After reinstalling a battery unit, be sure to check the voltage between terminal 1 and 4
(CNMAIN) is approximately 200VDC.

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The connector of
thermistor k

The outside wires of the batteries

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6.12. Replacing electromagnetic brakes
This device uses electromagnetic brakes for locking the traveling brake, drive catch, arm vertical movement,
and supporting beam rotation. The work diagrams for each section are shown below.
Note that the traveling brake, which is integrated into the traveling motor, cannot be replaced separately.

6.12.1. Replacing the electromagnetic brake for arm vertical movement


1. See 2.1 How to remove the covers and remove the telescopic arm cover.
2. Place a stick or board in the rail for the supporting beam vertical movement to prevent the telescopic arm from
lowering.
3. Detach the brake holder (c) (two M4 Phillips recessed pan head screws with washers (○
A )).

4. Turn on the power to the equipment, and then detach the electromagnetic brake for arm vertical movement (d)
by pulling the electromagnetic brake off the rail of the supporting beam while releasing the electromagnetic
brake.

The electromagnetic brake for vertical movement (d) is locked when it is off.
Therefore, to remove the electromagnetic brake from the rail of the supporting beam,
you need to release that electromagnetic brake first.

5. Turn off the power to the equipment, and then pull out the connector (E2) extending from the electromagnetic
brake for arm vertical movement (d).
6. Replace the electromagnetic brake for arm vertical movement (d).
7. Assemble the parts by following the above steps in reverse order. Then, make sure that the new electromagnetic
brake works.

Attach the electromagnetic brake so that the cable of the electromagnetic brake is not
pinched by the telescopic arm cover. If you do not do this, the cable might be cut.

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6.12.2. Replacing the electromagnetic brake for arm forward and backward movement
1. See 2.1 How to remove the covers and remove the telescopic arm cover.
2. Move the arm to a position where you can easily remove the electromagnetic brake for arm forward and
backward movement (c) that is located under the telescopic arm.
3. Cut the cable tie binding the connector section of the electromagnetic brake for arm forward and backward
movement.
4. Detach the electromagnetic brake for arm forward and backward movement (c) (three M3 hexagon socket
head bolts (○
A )).

Do not remove any screws other than (○


A ). If you remove screws other than (○
A ) and

detach the electromagnetic brake for arm forward and backward movement (c), the tube
head might fall together with the telescopic arm.

5. Replace the electromagnetic brake for arm forward and backward movement (c).
6. Assemble the parts by following the above steps in reverse order. Then, make sure that the new electromagnetic
brake works.

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6.12.3. Replacing the electromagnetic brake for supporting beam rotation
1. See 2.1 How to remove the covers and detach the right side cover from the transport handle angle in order to
remove the connector CNCMG1 (d) for the electromagnetic brake for supporting beam rotation (c).
2. Detach the connector CNCMG1 (d) near the terminals at the battery section.
3. See 6.10 Replacing the caster section and put an object such as a board under the front wheel caster so that
you can easily do the work at the lower part of the supporting beam.
A ) to detach the electromagnetic brake for supporting
4. Remove the three M6 x 35 hexagon socket head bolts (○
beam rotation (c).
5. Replace the electromagnetic brake for supporting beam rotation (c).
6. Assemble the parts by following the above steps in reverse order. Then, make sure that the new electromagnetic
brake works.

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6.13. Replacing the photo sensors of the bumper section
1. See 2.1 How to remove the covers and detach the side cover, front cover, supporting beam hold cover, bumper,
and bumper cover.
2. Detach the photo sensor (c) (two M3 Phillips recessed pan head screws with washers (○
A )).

3. Pull out the connector (d) connected to the photo sensor (c).
4. Replace the photo sensor.
5. Similarly, replace the photo sensor on the other side.
6. Assemble the parts by following the above steps in reverse order. Then, make sure that the new photo sensors
work.

6.14. Removing the CR console


1. See 2.1 How to remove the covers and detach the rear cover.
2. Remove the screws inside the cassette box (M4 flat head screws, setup washers, and caps).
3. Lift up the cassette box to detach it from the axis.
4. Slide the cassette box to the outside to detach it.
5. Detach the PC-fastening plate (two M4 Phillips recessed pan head screws with washers (○
A )).

6. Remove the cables connected to the CR console.


7. Remove the CR console and replace with a new CR console.
8. Assemble the parts by following the above steps in reverse order. Then, make sure that the new CR console
works.

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6.15. Replacing the operation panel
1. See 2.1 How to remove the covers, and remove the side cover and top cover.
2. Remove the fixing plate of the operation panel (c) (Three M4 Phillips recessed pan head screws with washers
(A)).
3. Pull out the connector CN1 connected to the board of the operation panel (d).
4. Remove the board of the operation panel (d) (Four M3 nuts B/spring washers/plain washers).
5. Assemble the parts by following the above steps in reverse order. Then, make sure that the operation panel
works.

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6.16. Replacing the RU operation panel
1. See 2.1 How to remove the covers, and remove the side cover and top cover.
2. Remove the RU operation panel (c) (Two M4 Phillips recessed pan head screws with washers (A)).
3. Pull out the connector connected to RU operation panel (c).
4. Assemble the parts by following the above steps in reverse order. Then, make sure that the RU operation panel
works.

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6.17. Replacing the stand section

To replace the stand or to remove the tube head, at least two people are required to
ensure safety.

1. See 2.1 How to remove the covers, and remove the side cover, top cover, front cover, bumper, bumper cover,
side cover support column, support column under the cover, and the telescopic covers (right and left).
2. Pull out the connector CNBMP (1 and 2) of the bumper unit (c).
3. Remove the bumper unit (c) (Four M4 flathead screws (A)).
4. See 6.6 Replacing the tube head and remove the tube head with the collimators attached.
5. Unscrew the M6 slotted set screw (B) which fix the arm and the support bracket (d) and pull out the spring pin
(C).
6. Unlock the angulation lock, and remove the support bracket (d).
7. Replace the stand section (e) (Seven M8 hexagon socket head bolt (D)).
8. Assemble the parts by following the above steps in reverse order. Fabricate a φ6 hole for the spring pin.
9. See 4.3 Adjusting the balance of telescopic arm vertical movement, and adjust the balance.
10. See 4.4 Adjusting the control force for rotation and angulation and adjust the control force.
11. Make sure that the stand section works.

M8 hexagon socket head bolt C is very important part for safety. Be sure to firmly
secure them in place when re-assembling the parts.
(Tightening torque 1803 to 2587 Nxcm, thread locking agent #290)

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6.18. Replacing the boards (control unit)
This device uses three types of boards of the control unit (CPU, MBDRV, and PWR). See the following
replacement procedures.

6.18.1. Replacing the CPU board


1. See 2.1 How to remove the covers, and remove the side cover, top cover, and front cover.
2. Remove the side plate (c) (Three M5 truss screws (A), Five M5 hexagon socket head bolt (B)).
3. Pull out all the connectors of the CPU board (d).
4. Remove the CPU board (d) (Two M3 Phillips recessed pan head screws with washers (C)).
5. Assemble the parts by following the above steps in reverse order.
6. See 3. Adjusting the Circuits, and adjust the X-ray performance and neutral position of handle.
7. Make sure that the equipment works.

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6.18.2. Replacing the MBDRV board
1. See 2.1 How to remove the covers, and remove the side cover, top cover, and front cover.
2. Remove the side plate (c) (Three M5 truss screws A, Five M5 hexagon socket head bolt (B)).
3. See 2.1 How to remove the covers, and discharge the capacitor.
4. Pull out all the connectors of the MBDRV board (3).
5. Remove the MBDRV board (e) (Six M3 Phillips recessed pan head screws with washers (D)).
6. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.
However, before inserting the connectors, see 2.1 How to remove the covers, and discharge the capacitor.

Before pulling out and inserting the connectors, make sure to discharge the capacitor.
The parts might damage.

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6.18.3. Replacing the PWR board
1. See 2.1 How to remove the covers, and remove the side cover, top cover, and front cover.
2. Pull out the connector CNFN2 of the fan.
3. Remove the side plate (c) (Three M5 truss screws (A), Five M5 hexagon socket head bolt (B)).
4. Pull out all the connectors of the PWR board (d).
5. Remove the PWR board (d) (Four M3 Phillips recessed pan head screws with washers (C)).
6. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.

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6.19. Replacing the cord reel
1. See 2.1 How to remove the covers, and remove the side cover, top cover, and front cover.
2. Pull out the connector CNFN2 of the fan.
3. Remove the side plate (c) (Three M5 truss screws (A), Five M5 hexagon socket head bolt (B)).
4. Remove the cord reel (d) (Two M5 Phillips recessed pan head screws with washers (C)).
5. Remove the wire of the cord reel (d).
6. Remove the cord clip (e) attached to the front cover (Two M4 hexagon socket head bolt (D)).
7. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.

The replacement must be performed with the reel being locked so that the cord does not
be reeled off automatically. If the cord is spooled all the way, it might not be reeled.

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6.20. Replacing the IGBT
1. See 2.1 How to remove the covers, and remove the side cover, top cover, and front cover.
2. Remove the shield plate (Eight M3 Phillips recessed pan head screws with washers (A)).
3. See 2.1 How to remove the covers, and discharge the capacitor.
4. Remove the busbar plate (d) (Ten M6 upset screw (B)).
5. See 2.1 How to remove the covers", and discharge the capacitor.
6. Pull out the faston terminal of the IGBT (e).
7. Remove the IGBT (e) (Four M4 Phillips recessed pan head screws with washers (C)).
8. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.
However, before inserting the faston terminal, see 2.1 How to remove the covers, and discharge the capacitor.
9. Replace the other IGBT with the same steps.

Before pulling out and inserting the connectors, make sure to discharge the capacitor.
The parts might damage.

Be sure to discharge before replacement.


Electric shock might occur.

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6.21. Replacing the capacitor
1. See 2.1 How to remove the covers, and remove the side cover, top cover, and front cover.
2. See 6.21 Replacing the IGBT, and remove until the faston terminal of each IGBT.
3. Remove the power unit assembly (c) (Two M4 Phillips recessed pan head screws with washers (A)).
4. Remove the IGBT assembly (d) (M5 Phillips recessed pan head screws with washers (C), M5 hexagon socket
head bolt (C)).
5. Remove the connection cable for IGBT assembly (d), and pull out the cable toward.
6. Remove the capacitor (e) (Two M4 Phillips recessed pan head screws with washers (D)).
7. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.
However, before inserting the faston terminal, see 2.1 How to remove the covers, and discharge the capacitor.

Before pulling out and inserting the connectors, make sure to discharge the capacitor.
The parts might damage.

Be sure to discharge before replacement.


Electric shock might occur.

Capacitor has a polar character. Make sure that the capacitor is installed properly.

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6.22. Replacing LAN connector
1. See 2.1 How to remove the covers, and remove the side cover, and top cover.
2. See 6.14 Removing the CR console, and remove the cassette box.
3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)).
4. Remove the switch case assembly (d) (Four M3 hexagon socket head bolt (B), Two M4 truss screws (C)).
5. Pull out the switch case assembly (d) towards while paying attention to the cable.
6. Pull out the LAN cable, and remove bezel (e) and the LAN connector (f).
7. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.

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6.23. Replacing the USB connector
1. See 2.1 How to remove the covers, and remove the side cover, and top cover.
2. See 6.14 Removing the CR console, and remove the cassette box.
3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)).
4. Remove the switch case assembly (d) (Four M3 hexagon socket head bolt (B), Two M4 truss screws (C)).
5. Pull out the switch case assembly (d) towards while paying attention to the cable.
6. Pull out the USB cable which is connected to the PC and to be replaced.
7. Remove the USB cable (e) (Two M2.6 cross recessed pan head screws).
8. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.

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6.24. Replacing the keyswitch
1. See 2.1 How to remove the covers, and remove the side cover.

Be sure to disconnect the CNMAIN connector because 200VDC is applied to the cable
connection terminal of key-switch while the CNMAIN connector is connected.

2. See 6.14 Removing the CR console, and remove the cassette box.
3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)).
4. Remove the switch case assembly (d) (Four M3 hexagon socket head bolt (B), Two M4 truss screws (C)).
5. Pull out the switch case assembly (d) towards while paying attention to the cable.
6. Remove the keyswitch (e).
7. Unscrew the screws of the wire of the keyswitch (Four screws).
8. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.

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6.25. Replacing the emergency travel release switch
1. See 2.1 How to remove the covers, and remove the side cover.
2. See 6.14 Removing the CR console, and remove the cassette box.
3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)).
4. Remove the switch case assembly (d) (Four M3 hexagon socket head bolt (B), Two M4 truss screws (C)).
5. Pull out the switch case assembly (d) towards while paying attention to the cable.
6. Remove the contact unit of the emergency travel release switch (e).
7. Remove the emergency travel release switch (e).
8. Unscrew the screws of the wire of the emergency travel release switch (e) (Four screws).
9. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.

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6.26. Replacing the emergency stop switch
1. See 2.1 How to remove the covers, and remove the side cover.
2. See 6.14 Removing the CR Console, and remove the cassette box.
3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)).
4. Remove the switch case assembly (d) (Four M3 hexagon socket head bolt (A)).
5. Pull out the switch case assembly (d towards while paying attention to the cable.
6. Remove the contact unit of the emergency stop switch (e).
7. Remove the emergency stop switch (e).
8. Unscrew the screws of the wire of the emergency stop switch (e) (Two screws).
9. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.

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6.27. Replacing the DC power unit
1. See 2.1 How to remove the covers, and remove the side cover, top cover, and front cover.
2. Remove the DC power unit assembly (c) (Two M4 Phillips recessed pan head screws with washers (A)).
3. Remove the cable connected to the DC power unit (c).
4. Remove the DC power unit (Four M4 Phillips recessed pan head screws with washers).
5. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.

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6.28. Replacing the inverter
1. See 2.1 How to remove the covers, and remove the side cover, top cover, and front cover.
2. See 6.6 Replacing the IGBT, and remove the parts until the shield plate.
3. Remove the inverter assembly (c) (Two M4 Phillips recessed pan head screws with washers (A)).
4. Remove the cable connected to the inverter (c).
5. Remove the inverter (c) (Two M5 Phillips recessed pan head screws with washers (A)).
6. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.
Make sure that the switch of the inverter is turned to ON.

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6.29. Replacing the power unit
1. See 2.1 How to remove the covers, and remove the side cover, top cover, and front cover.
2. Remove the power unit assembly (c) (Two M4 Phillips recessed pan head screws with washers (A)).
3. Remove the cable connected to a power source.
4. Replace the power unit.
5. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.

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6.30. Layout of components

Figure 6-1 Layout of components

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A. Appendix
A.1. Locations of labels

Angle label
Target mark

X-ray generator label Caution label

Caution label

Caution label

Limiting device label

Caution label

Rating label

Figure A-1 Label locations 1

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GND mark label Caution label

Target mark
Angle label

Caution label

Main label

Beam label

Caution label

Caution label

Caution label

Figure A-2 Label locations 2

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A.2. Storing the unit
Do not use or store the equipment in locations where any of the following conditions are true:
① Ambient temperature is below 15 degrees C or above 30 degrees C. (Usage)
② Relative humidity is below 30% or above 80%. (Usage)
③ Atmospheric pressure is below 750 hPa or above 1,060 hPa. (Usage and storage)
④ Ambient temperature is below -10 degrees C or above 50 degrees C. (Storage)
⑤ Relative humidity is below 30% or above 90%. (Storage)
⑥ The equipment is exposed to harmful gas.
⑦ Humidity is excessively high.
⑧ The equipment is exposed to steam.
⑨ The equipment is exposed to water droplets.
⑩ There is excessive dust or sand particles.
⑪ There are excessive oil vapors.
⑫ The equipment is exposed to saline air.
⑬ There is explosive gas or dust.
⑭ The equipment is subject to excessive vibrations or mechanical shock.
⑮ There is an incline of more than 5 degrees.
⑯ The equipment is exposed to direct sunlight.

A.3. Precautions that must be taken when transporting this unit


Contact a general cargo distributor for transport of this unit.
Transport conditions (when packaged) are as follows:
- Ambient temperature : -10°C to 50°C
- Relative humidity : 30% to 90% (no dew condensation)
- Atmospheric pressure : 750 hPa to 1,060 hPa

A.4. Precautions that must be taken when exporting this equipment


When exporting this equipment, be sure to check the Foreign Exchange and Foreign Trade Control Law and the
regulations related to export control in the United States of America and follow the necessary procedures.

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A.5. Error code list
CAUTION
The error occurring and the error displaying are different.
An error occurring:
The status of error continues. An error of type that the status of error continues such as communication of RS232C or abnormal temperature of X-ray tube unit
An error displaying:
The status of error display continues. Displaying at least 5 seconds and only displaying the error that do not return to normal status after the error itself occurred momentarily.

Error PCB Error name Description Factor to reset Equivalent Multi Autom Contin Reset Expos Travel KP1 Reset
code code in indicat atic uous notific ure permis permis permis
FCR Go ion return displa ation permis sion sion sion
y sion
E0# CPU Relation of
exposure
E03 CPU Disconnection of An error occurs if continuously read the filament current AD value E03 Yes No Yes Yes No Yes Yes Yes
filament with AD while heating and the read value is kept being returns to
less than the threshold value for a constant amount of normal.
time.
E04 CPU Tube head An error occurs if continuously monitor the port level of Port level E04 Yes No No Yes No Yes Yes No
overheat thermistor except during the exposure process and the returns to
port level exceeds the error level for a constant amount normal.
of time.
E06 CPU Exposure backup An error occurs if the theoretical time for exposure is Cancel E06 Yes No Yes No Yes Yes Yes Yes
timer calculated from mAs and mA and the exposure time immediately.
exceeds more than the time calculated.
The time would be changed to a certain extent by the
recovery function.
E07 CPU Exposure An error occurs if leaving the hand switch during Cancel E07 Yes No No No Yes Yes Yes Yes
interrupt exposure. immediately.
A09 CPU Emergency stop An error occurs if the emergency stop switch is turned Turn OFF the - Yes No No No No No No No
switch ON. emergency stop
switch.
E0A CPU Filament An error occurs if the filament current exceeds the Comparison E0A Yes No Yes Yes No No No Yes
overcurrent threshold value of the comparison circuit. circuit returns
to normal.
E0B CPU Electromagnetic An error occurs if the continuously outputting the Do not cancel. - Yes No Yes No No No No Yes
contactor welding heating current when the current electromagnetic
contactor is turned OFF.
E0D CPU Abnormal An error occurs if output of 24 V to the lamp is detected Output signal is - Yes No No Yes Yes Yes Yes Yes
lighting on even though lighting the collimator lamp is not stopped.
collimator lamp requested.

014-236-01E FCR-MB 201 Mobile X-ray Unit Service Manual 125


Error PCB Error name Description Factor to reset Equivalent Multi Autom Contin Reset Expos Travel KP1 Reset
code code in indicat atic uous notific ure permis permis permis
FCR Go ion return displa ation permis sion sion sion
y sion
E1# CPU Malfunction of
CPU board
E11 CPU Failure of RAM An error occurs if a specific value is read and written Do not cancel. E21 Yes Yes Yes No No No No No
on CPU board and it was not being performed correctly when the Cannot do
power is turned ON. anything.
E13 CPU Failure of An error occurs if invalid value is detected during Cancel - Yes No Yes No No No No Yes
EEP-ROM data verifying the data of EEP-ROM when the power is immediately.
on CPU board turned ON.
E15 CPU Writing failure of An error occurs if the value is not updated for a certain Cancel E25 Yes No Yes No No No No Yes
EEP-ROM on amount of times when the value is read after writing immediately.
CPU board onto EEP-ROM.
E2# PWR Malfunction of
PWR board
E21 PWR Failure of RAM An error occurs if a specific value is read and written Cancel - Yes No Yes No No No No No
on PWR board and it was not being performed correctly when the immediately.
power is turned ON. Communication
error will be
detected.
E23 PWR Failure of An error occurs if invalid value is detected during Cancel Red lamp Yes No Yes No No No No Yes
EEP-ROM data verifying the data of EEP-ROM when the power is immediately. blink
on PWR board turned ON.
E25 PWR Writing failure of An error occurs if the value is not updated for a certain Cancel - Yes No Yes No No No No Yes
EEP-ROM on amount of times when the value is read after writing immediately.
PWR board onto EEP-ROM.
E2# IF Malfunction of IF
board
E26 IF Failure of RAM An error occurs if a specific value is read and written Cancel - Yes No Yes No No No No No
on IF board and it was not being performed correctly when the immediately.
power is turned ON. Communication
error will be
detected.
E3# CPU Exposure
E31 CPU Chopper An error occurs if the comparator detects a chopper Comparator - Yes No Yes Yes No No No Yes
overvoltage voltage that was greater than the threshold value. returns to
normal.
E35 CPU Tube An error occurs if the AD value of tube voltage is Cancel E90 Yes No Yes No Yes Yes Yes Yes
undervoltage continuously read after the constant amount of time immediately.

014-236-01E FCR-MB 201 Mobile X-ray Unit Service Manual 126


Error PCB Error name Description Factor to reset Equivalent Multi Autom Contin Reset Expos Travel KP1 Reset
code code in indicat atic uous notific ure permis permis permis
FCR Go ion return displa ation permis sion sion sion
y sion
from the time of starting an exposure and the AD value
is kept being less than the threshold value for a constant
amount of time.
E36 CPU Tube overvoltage An error occurs if the comparator detects a tube voltage Cancel E36 Yes No Yes No No No No Yes
that was greater than the threshold value. The threshold immediately.
value is set by the DA conversion.
E37 CPU Micro discharge An error occurs if the comparator detects a derivative Cancel E37 Yes No Yes No No No No Yes
value of the tube voltage that was greater than the immediately.
threshold value.
E39 CPU Disconnection of An error occurs if the AD value for the current of rotor Cancel E53 Yes No Yes No No Yes Yes Yes
rotor is continuously read from the time of exposure immediately.
preparation (HSW1 ON) and the current did not become
greater than the threshold value within 1.6 seconds.
E4# PWR Charge
E41 PWR Charge An error occurs if the AD value of the charging voltage Recovery is Red lamp Yes No No Yes Yes Yes Yes Yes
overvoltage is continuously read and the value is kept being greater received. blink
than the threshold value for a constant amount of time.
E42 PWR Thermistor for An error occurs if the AD value of thermistor is Recovery is Red lamp Yes No No Yes Yes Yes Yes Yes
batteries continuously read and the value is kept being greater received. blink
than the threshold value for a constant amount of time.
E43 PWR Failure of battery An error occurs if the charging voltage becomes high Recovery is - Yes No No Yes Yes Yes Yes Yes
charging even though the charge is stopped. received.
transistor
E44 PWR Abnormal AD An error occurs if the system detects AD values that are Recovery is - Yes No No Yes Yes Yes Yes Yes
circuit vastly different than what the AD values for the received.
charging voltage and the chopper voltage should be
close to.
E45 PWR Fusing of the fuse An error occurs if the voltage is not supplied to the Recovery is - Yes No No Yes Yes Yes Yes Yes
for manual ahead of fuse FU2 on PWR board for manual traveling. received.
traveling
E5# CPU Internal Sending the error code of each board due to when the
communication CPU board is uncontrolled
E51 CPU Communication An error occurs if FPGA is not activated properly when Cancel - Yes Yes Yes No No No No Yes
failure for FPGA the particular command is sent to FPGA when the immediately.
equipment is started.
E52 CPU Communication An error occurs if any error is detected during Communication - Yes No No Yes No No No Yes
failure for PWR communication processing of SCI0. recovery is

014-236-01E FCR-MB 201 Mobile X-ray Unit Service Manual 127


Error PCB Error name Description Factor to reset Equivalent Multi Autom Contin Reset Expos Travel KP1 Reset
code code in indicat atic uous notific ure permis permis permis
FCR Go ion return displa ation permis sion sion sion
y sion
detected.
E53 CPU Communication An error occurs if any error is detected during Communication - Yes No No Yes No Yes Yes Yes
failure for IF communication processing of SCI2. recovery is
detected.
E54 CPU Communication An error occurs if any error is detected during Communication - No No No Yes No Yes Yes Yes
failure for RC communication processing of SCI3. recovery is
detected.
A6# CPU Exposure
recovery
A60 CPU Exposure An error occurs if E06 is occurred in short mAs Cancel A60 Yes No No No Yes Yes Yes Yes
recovery of exposure but the exposure is completed by the recovery immediately.
backup timer function.
A61 CPU Tube An error occurs if E90 is occurred but the exposure is Cancel A61 Yes No No No Yes Yes Yes Yes
undervoltage completed by the recovery function. immediately.
exposure recovery
A62 CPU Tube overvoltage An error occurs if E36 is occurred but the exposure is Cancel A62 Yes No No No Yes Yes Yes Yes
exposure recovery completed by the recovery function. immediately.
A63 CPU Micro discharging An error occurs if E37 is occurred but the exposure is Cancel A63 Yes No No No Yes Yes Yes Yes
exposure recovery completed by the recovery function. immediately.
A64 CPU Unstipulated tube An error occurs if the tube current is less than the range Cancel - Yes No No No Yes Yes Yes Yes
current exposure of specified value even though an exposure was immediately.
performed according to the setting value of kV and
mAs.
A65 CPU Short SOD An error occurs if SOD measured by the ultrasound Cancel - Yes No No No Yes Yes Yes Yes
distance meter is under 50 cm when the HSW1 is immediately.
turned ON.
E7# CPU Relation of travel
A71 CPU Brake An error occurs if the brake cancelling relay circuit is Cancel A_1 Yes No Yes No Yes Yes Yes Yes
cancellation when activated or if the handle brake is pressed when the immediately.
turning ON the power is turned ON.
power
A72 CPU Misalignment of An error occurs if the AD value of the handle volume is Cancel A_2 Yes No Yes No Yes Yes Yes Yes
handle volume read and the right side handle is moved forward too immediately.
when turning ON much when the power is turned ON.
the power
A73 CPU Misalignment of An error occurs if the AD value of the handle volume is Cancel A_2 Yes No Yes No Yes Yes Yes Yes
handle volume read and the right side handle is moved backward too immediately.

014-236-01E FCR-MB 201 Mobile X-ray Unit Service Manual 128


Error PCB Error name Description Factor to reset Equivalent Multi Autom Contin Reset Expos Travel KP1 Reset
code code in indicat atic uous notific ure permis permis permis
FCR Go ion return displa ation permis sion sion sion
y sion
when turning ON much when the power is turned ON.
the power
A74 CPU Misalignment of An error occurs if the AD value of the handle volume is Cancel A_2 Yes No Yes No Yes Yes Yes Yes
handle volume read and the left side handle is moved forward too much immediately.
when turning ON when the power is turned ON.
the power
A75 CPU Misalignment of An error occurs if the AD value of the handle volume is Cancel A_2 Yes No Yes No Yes Yes Yes Yes
handle volume read and the left side handle is moved backward too immediately.
when turning ON much when the power is turned ON.
the power
E76 CPU Improper An error occurs if the voltage is applied to the brake Output signal is A_1 Yes No Yes Yes Yes Yes Yes Yes
operation of even though the traveling brake cancellation is not stopped.
traveling brake requested.
E77 CPU Disconnection of An error occurs if the AD value of the handle volume is
The handle E10 Yes No Yes Yes Yes Yes No Yes
sensor on the read and the value is not in the certain range. volume will be
handle in the normal
range.
E78 CPU Disconnection of An error occurs if the value of encoder is not changed Cancel E11 Yes No Yes No Yes Yes Yes Yes
traveling encoder even though the power is supplied to the motor. immediately.
E8# CPU Malfunction of
high-power parts
E81 CPU IPM1 (Rotor) An error occurs if the IPM1 (for rotor) outputs its The detection E81 Yes Yes Yes Yes No No No Yes
error self-detected error. returns to
normal.
E82 CPU IPM2 (Right An error occurs if the IPM2 (for motor / heating) The detection E82 Yes Yes Yes Yes No No No Yes
motor, heating outputs its self-detected error. returns to
small focal spot) normal.
error
E83 CPU IPM3 (Left An error occurs if the IPM3 (for motor / heating) The detection E82 Yes Yes Yes Yes No No No Yes
motor, heating outputs its self-detected error. returns to
large focal spot) normal.
error
E84 CPU Abnormal IPM An error occurs if the IPM abnormal temperature Abnormal - Yes No No Yes Yes Yes Yes Yes
temperature detection is continuously output for a constant amount detection is
of time. cancelled.
E85 CPU Disconnection of An error occurs if the disconnection of IPM temperature Abnormal - Yes No No Yes Yes Yes Yes Yes
IPM temperature detection circuit is continuously output for a constant detection is

014-236-01E FCR-MB 201 Mobile X-ray Unit Service Manual 129


Error PCB Error name Description Factor to reset Equivalent Multi Autom Contin Reset Expos Travel KP1 Reset
code code in indicat atic uous notific ure permis permis permis
FCR Go ion return displa ation permis sion sion sion
y sion
detection circuit amount of time. cancelled.
E86 CPU IGBT1 (boost An error occurs if the IGBT1 (boost chopper) outputs its The detection - Yes Yes Yes Yes No No No Yes
chopper) error self-detected error. returns to
normal.
E87 CPU IGBT2 (kV An error occurs if the IGBT2 (kV inverter) outputs its The detection E38 Yes Yes Yes Yes No No No Yes
inverter) error self-detected error. returns to
normal.
E88 CPU IGBT3 (kV An error occurs if the IGBT3 (kV inverter) outputs its The detection E38 Yes Yes Yes Yes No No No Yes
inverter) error self-detected error. returns to
normal.
E9# IF CR interface
E96 CPU Parallel An error occurs if the signal of power ON and Signal becomes E97 Yes No No Yes Yes Yes Yes Yes
(IF) communication communication request for console which is sent from normal.
failure for CR IF board to CPU board is checked and the power is OFF
console even though the communication request is set to ON.
E97 IF Communication An error occurs if an error is detected in the Communication E97 Yes No No Yes Yes Yes Yes Yes
failure for CR communication process of SCI0 or if the connection recovery is
console 232C signal is terminated while communicating. detected.
E98 CPU Communication An error occurs if the signal of power ON and interlock Communication E97 Yes No No Yes Yes Yes Yes Yes
(IF) failure for CR for RU which is sent from IF board to CPU board is recovery is
Image Reader checked and the power is OFF even though the interlock detected.
is set to ON.
Ed# CPU Self check
Ed# CPU Abnormal An error occurs when an abnormal error is detected by - Yes No Yes No No No No Yes
self-check self-check.

014-236-01E FCR-MB 201 Mobile X-ray Unit Service Manual 130

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