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FCR Go 2
FCR-MB 201 Mobile X-ray Unit
Service Manual
Printed in Japan
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Handling of This Manual
Document
Document Name Content
Number
FCR-MB 201 Mobile X-ray Unit Service Manual This manual 014-236-01E
FCR-MB 201 Reader Unit Service Manual Image reading unit 014-237-01E
FCR-MB 201 Console Service Manual Image processing unit 014-238-01E
Although the equipment has been designed and manufactured with careful consideration
for the safety of the operator and patient, and for reliability, observe the following to
further ensure safety.
This equipment must be used only by qualified persons, such as physicians, dentists,
and radiographers.
This equipment is classified into Class I Equipment defined in IEC 60601-1 “Medical
electrical equipment - Part 1: General requirements for basic safety and essential
performance” (commonly called "General requirements for safety of medical electrical
equipment").
The use of X-ray equipment should be reported according to local regulations.
This equipment has been fully adjusted at the factory before shipment. Do not touch any
adjusted and locked parts.
As a mobile type X-ray system, this equipment, including the key switches that must be
kept near the unit, must be managed very carefully for safety reasons. When this
equipment is left unattended in such a place as a corridor, in particular, note that there is
always a risk of cassette theft or personal information leakage.
During radiography, be sure to wear a protective apron (0.25 mmPb equivalent or more),
and stand at least 2 m from the X-ray generator (mono-tank) and the patient or perform
X-ray exposure behind a barrier that provides sufficient protection.
Should any abnormalities occur in the equipment, immediately turn off the power and
contact FUJIFILM Corporation or an authorized representative.
Should the equipment malfunction, check for the cause of the malfunction in the
instruction manual. If no solution for the malfunction is found in the instruction manual,
contact FUJIFILM Corporation or an authorized representative. Do not attempt to repair
the equipment yourself without authorization.
If the motor-driven travel is disabled due to any failure of the equipment, make sure to
use the emergency manual travel mode for moving the equipment. If the equipment is
manually moved with the power turned on, other failures may occur.
Connect the grounding terminal of the equipment to the grounding terminal (grounding
resistance: 100 ohms or less), based on a grounding resistance of 0.1 ohm or less by
using a ground wire with a nominal section area of 3.5 mm2.
During maintenance and adjustment of the equipment, do not touch the patient and the
equipment at the same time.
For the precautions regarding FCR-MB201 RU and FCR-MB 201CL, see their instruction
manuals or service manuals.
Heavy Objects
- Exercise due care regarding your working posture to avoid back pain during removal
and installation of heavy objects.
Safety Devices
- Safety devices (such as fuses, circuit breakers, panels, and covers) should always be
enabled. Never attempt to make any alteration or modification that may impair their
safety features.
Optical Parts
- When servicing the optical parts with the protective housings removed, be sure to turn
OFF the power switch.
- For dust removal procedures, observe the instructions described in the service
manual.
- May not be sufficiently discharged even after power is turned OFF. When servicing
the parts, exercise due care to avoid electric shock hazards (not to touch the
connector and terminal carelessly).
Grounding
- Safety provided by grounding is assured by properly establishing power cable and
additional protective ground wire connections and securing the parts with retaining
screws. To maintain safety, ensure that the parts and retaining screws removed for
servicing purposes are restored to states existing upon installation. After the parts
and retaining screws are restored to the above-mentioned states, follow the
procedures set forth in this service manual to verify that the retaining screws are
securely tightened to properly secure the parts.
This equipment uses maintenance-free batteries as its internal power supply for all
purposes such as radiography, travel, electromagnetic lock release, and CR device
operation. There is no need to connect the power supply cable at every X-ray exposure.
In addition, daily maintenance is not required, such as replenishing the batteries.
As with all batteries, their capacity decreases with time. Periodic replacement is thus
necessary. The battery lifecycle is subject to change depending on the use environment
or use method. To prolong the battery life, we recommend using the batteries within the
proper range of use. In addition, see “Checking the battery level” and “Battery Charging
Operation" in Instruction Manual to perform the charge operation as described.
<Installation>
DANGER
- Tools such as wrenches used to install the batteries should be insulated. Bare metal
tools may cause an abnormal short circuit accident to occur resulting in bodily injury,
damage to the batteries, explosion or ignition.
- Do not install the batteries in a room without ventilation. The batteries tend to
generate an inflammable gas upon excess charge resulting in an ignition or explosion
if the room is closed.
<Storage>
CAUTION
- Store the batteries in a fixed position separate from metal or other conductive
materials.
- Keep the batteries from rain water that could cause corrosion on the terminals of the
batteries.
- Keep the batteries right-side-up during transportation and do not give any abnormally
strong shock and jolt to the batteries. Transporting the batteries in an abnormal
position or handling them roughly could destroy the batteries or cause their
characteristics to deteriorate.
- When storing the batteries, be sure to remove them from the equipment or disconnect
them from the charger and the load, then store them at room temperature or lower
temperature. Do not store the batteries at direct sunlight, higher temperature or high
humidity. To do so cause the batteries short life, performance deterioration or
corrosion on terminals.
Ramp
2. Remove the fixtures around the ramp and wheels, set the ramp, and then remove the equipment from its front
side.
Remote panel
Tube voltage/mAs
adjustment buttons
10 If the X-ray irradiation switch on the X-ray Y/N
variable limiting device is pressed, the
X-ray irradiation indicator lights up.
11 If the buttons on the X-ray variable Y/N
limiting device grips or the buttons on the
telescopic arm grips are being pressed, the
electromagnetic brakes for the arm/tank
catch, support column rotation, and arm
longitudinal movement are released.
12 The equipment moves forward when the Y/N
handle is pushed and moves backward
when the handle is pulled.
13 The equipment rotates to the left when the Y/N
right side of the handle is pushed and the
left side of the handle is pulled.
Also, the equipment rotates to the right
when the left side of the handle is pushed
and the right side of the handle is pulled.
14 The movement speed is increased if the Y/N
handle is pushed strongly, and the
movement speed is decreased if the handle
is pushed lightly.
CNT1
Connector
Items displayed on the RU operation panel differ depending on the settings for
LANGUAGE and SCREEN TYPE selected during setup of the equipment.
For details on the items displayed on the RU operation panel, see the service manual for
FCR-MB 201 RU.
2. Perform quick deletion on the IP to clear the natural radiation and image data that are stored on the IP.
3. Expose the IP.
Make sure that the X-ray tube voltage is set to 80 kV. Otherwise, images cannot be
created correctly.
・ Set the radiation dose as shown in the following table and expose two IPs with the
largest size available in the facility:
- X-ray tube Tungsten X-ray tube
- Radiography dose 1 mR
- Maximum IP size 14" × 14" (35 cm × 35 cm) or
14" × 17" (35 cm × 43 cm)
- Example Distance: 1.8 m
radiography Voltage: 80 kVp
conditions mAs: 0.63 mAs
・ For the first exposure, expose the IP by positioning it normally in relation to the X-ray
tube. For the second exposure, expose the IP by positioning it 180 degrees away
(upside down) in relation to the X-ray tube.
1. Use the IP prepared in 1.5.1 Items to check beforehand for radiography. From the FCR-MB 201 Console menu,
select QC/TEST, IMAGE-FORMAT or IMAGE-FORMAT-2, and then SINGLE to output images.
2. Confirm that the images output to films or displayed on the monitor do not contain any inconsistency.
Make sure that the density is consistent in the main scanning direction.
If the density of the images is inconsistent, compare the two films output with the same size from the IP, and
then determine whether such inconsistency was caused by the equipment or the X-ray tube.
x If both films include inconsistency in density in the same direction
Normally positioned IP (the first film) 180-degree rotated IP (the second film)
In the above case, the inconsistency might have been caused by the equipment.
Normally positioned IP (the first film) 180-degree rotated IP (the second film)
In the above case, the inconsistency might have been caused by the X-ray tube.
3. Check the image format.
Make sure that the white band of the output film is at least 2 mm shorter than the actual size on the IP.
Depending on the scanned size and film size, the distance measured on the film might
differ from the actual size on the IP. In this case, you can obtain the actual size by
multiplying the distance on the film by the reduction ratio of the film. The actual size on
the IP can be obtained by using the following formula:
1. Place the center of a cassette to match the center of the X-ray irradiation field. Set the X-ray irradiation field
approximately 3 cm wider than the outer frame of the cassette. Remove the cassette, and then place the
dosimeter at the center of the X-ray irradiation field.
2. Set the tube voltage to 80 kV, and confirm the radiation dose is 1 mR.
If radiography conditions are unknown, modify them according to the values shown
in the following figure:
3. Measure the radiation dose for five times by using the radiography conditions obtained in step 2, and then
calculate the mean value.
For example, if measured five values are as follows, the mean value will be 1.04.
1st 2nd 3rd 4th 5th Mean
measured measured measured measured measured value
value value value value value
0.9 1.0 1.1 1.2 1.0 1.04
4. Record the radiography conditions and the mean dose value obtained in step 3 to FCR S-Value Control Table.
5. Perform a quick deletion to delete image data and natural radiation stored in the IP.
6. Using the radiography conditions obtained in step 2, perform X-ray irradiation on a 14" × 17" (35 cm × 43 cm)
or 14" × 14" (35 cm × 35 cm) IP.
7. Between 10 and 11 minutes after the exposure, output the image from the IP in step 6. From the console
(FCR-MB 201 Console) menu, select QC/TEST, IMAGE-FORMAT or IMAGE-FORMAT-2, and then
SINGLE to output the image.
8. Obtain an S value per 1 mR by calculating the displayed S value (the S value on the film or the console
(FCR-MB 201 Console) monitor) and the mean dose value obtained in step 3.
For example, to calculate the S value when the displayed S value is 200 and the mean dose value obtained in
step 3 is 1.04:
x Film to which image data is to be output
Displayed S value
9. Make sure that the S value per 1 mR obtained in step 8 is within the allowable limits.
For example, the S value can be calculated as follows:
・ While backing up data, do not turn off the CL and RU. If you do so, the equipment
might not start properly.
・ If no operation is performed for a certain period of time, FCR GO2 will be turned
off automatically. Therefore, perform some operations such as pressing a panel key
while backing up data.
・ The procedure might be updated. For the latest information about the procedure, see
FUJIFILM FCR-MB 201 Console Service Manual.
・ Remove all other USB devices so that the USB flash memory is recognized as the D
drive.
・ Make sure that the USB flash memory is displayed as the D drive.
For details on the operation procedures, see step 3 in section 6.1 for IN30 in FUJIFILM FCR-MB 201
Console Service Manual.
For details on the operation procedures, see step 4 in section 6.1 for IN30 in FUJIFILM FCR-MB 201
Console Service Manual.
7. The following window appears. Click the pull-down menu () for Drive:, select d:\, and then click the OK
button.
For details on the operation procedures, see steps 5 and 6 in section 6.1 for IN30 in FUJIFILM FCR-MB 201
Console Service Manual.
8. The following window appears. Make sure that "d:\" is selected for Specified Directory, and then click the
Backup button.
For details on the operation procedures, see step 7 in section 6.1 for IN30 in FUJIFILM FCR-MB 201
Console Service Manual.
To back up only the CL settings, click Exit Service Utility on the Service Utility
window to exit the operation.
After performing the procedure described in 1.7.1 Backing up the CL settings, you can
continue the procedure explained below.
2. Select FCR, and then Exit System. Press the OK button while pressing the Shift key.
Windows appears.
3. Select Start, and then Run.
The Run window appears.
4. In the text box, enter C:\Program Files\Fujifilm\FCR\TOOL\RuPcTool\RuPCTool.exe, and
then click the OK button. (The Run window command is not case-sensitive.)
For details on the operation procedures, see step 2 in section 6.3 for IN33 in FUJIFILM FCR-MB 201
Console Service Manual.
5. RU PC-TOOL shown below starts up. From LIST OF EXISTING RU, select the RU that you want to back
up, and then click the FTP button.
For details on the operation procedures, see steps 5 and 6 in section 6.3 for IN34 in FUJIFILM FCR-MB 201
Console Service Manual.
7. The following window appears. Click the ... button.
For details on the operation procedures, see step 7 in section 6.3 for IN34 in FUJIFILM FCR-MB 201
Console Service Manual.
For details on the operation procedures, see steps 7 and 8 in section 6.3 for IN34 in FUJIFILM FCR-MB 201
Console Service Manual.
9. The window described in step 7 appears again. Make sure that the directory has been updated to d:\, and then
click the OK button.
For details on the operation procedures, see step 9 in section 6.3 for IN35 in FUJIFILM FCR-MB 201
Console Service Manual.
10. When the window indicating that the backup processing has been completed appears, click the OK button.
For details on the operation procedures, see step 10 in section 6.3 for IN35 in FUJIFILM FCR-MB 201
Console Service Manual.
11. Make sure that the USB flash memory is not being accessed. Click the button to close and exit RU
PC-TOOL.
Super-rapid fuse:
One 100 A fuse (for the battery)
During storage, batteries gradually lose their capacity due to self-discharge, therefore the
capacity after storage is lower than the initial capacity.
When using a 2-prong outlet, make sure to ground the equipment by using an additional
grounding wire. Otherwise, electric shock or mechanical damage could occur.
CNMAIN
- To discharge the electrical charge remaining in capacitor, press PB1 (white button)
on the MBDRV board for at least 30 seconds by using an insulation stick etc.
without using your finger because there is applied 200VDC to the next metallic
terminal before discharging the capacitor. Should be wearing an insulation rubber
globe to push the PB1 to avoid the electric shock.
Check whether the LED on the PB1 is darkened to make sure that the electrical
charge was discharged.
When pressing the discharge button PB1, do not touch a metal part on the MBDRV
board; otherwise you might get an electric shock.
- Also, use a tester (direct current range) with test pin BUS+ and BUS-, which are at a
bit lower than PB1, to check the voltage.
- Do not connect the power supplies on the CR, HUB, and wireless LAN devices
installed on this equipment to other equipment.
- Do not connect any devices to the internal power outlet other than those written on
the label.
CNIG1
CNIG2
CNIG3
- Do not turn on the FCR GO2 while the connectors CNIG 1 to 3 are removed. To
turn on the equipment by any means, switch the Emergency Stop button to ON or
remove the connector CNDCR nearby IGBT. The capacitor connected to IGBT
might break if the above is not observed.
CNDCR
Support column
3. Disconnect the LAN connector, the LAN cable clamp, the ground conductor for the RU mounting panel, the
232C on the RU, and the RU panel connector.
If the cables are bound by cable ties, cut the cable ties.
Make sure that the tube head is securely placed into the catch. If the tube head is not
secured, it might fall when pulled.
Slide
When moving the RU, be careful not to pull cables in the equipment.
The removed RU might fall if too much force is applied to it.
Support
Make sure that no cables, especially the LAN cable, are pinched.
To replace the RU, at least four people are required to ensure safety. Having five people
is recommended.
1. Pull out the RU. For details, see 2.2 How to remove the RU.
2. Remove the cables that connect to the RU, and then remove the cleats.
3. Unscrew the four M8 hexagon socket bolts that stabilize the RU and the mounting panel.
Attach jigs to the four locations on the bottom corners of the RU.
Jig slots
The RU weighs approximately 100 kg. Lift the RU using at least four people.
The RU weighs approximately 100 kg. Lift the RU using at least four people.
In addition, make sure that no cables are pinched.
7. Remove the jigs, and then secure the RU to the mounting panel by using the four M8 hexagon socket bolts.
8. Reattach the cables removed from the RU in step 2.
9. Use the jigs to return the old RU to the palette, and then secure the old RU.
Before adjusting the tube current, be sure to adjust with fully charged battery (more than
four battery indicator lumps displayed).
anode/cathode axis
Tube head
CNMA connector
The following table shows the INST settings (5 mAs or less for 80 kV or less).
Tube voltage setting 40 50 60 70 80
Tube voltage allowable 36 to 44 45 to 55 54 to 66 63 to 77 72 to 88
range (± 10 kV)
Rated tube current 250 250 250 300 400
Tube current allowable 200 to 200 to 200 to 240 to 320 to
range (± 20%) 300 300 300 360 480
mAs setting for tube 5 5 5 5 5
current adjustment
6. Check that the time required for the voltage to reach its peak value is less than 3 ms.
7. Check that there is no overshoot.
8. Check that the waveform is normal.
9. Input "40" into DOWN/kV in the "kV Curve".
10. Input the adjustment value into DOWN/AD in the "kV Curve".
If measured kV value is high -> lower the input AD value
If measured kV value is low -> raise the input AD value
Repeat the adjustment of this step up to the range from 38.5 to 40.5 kV
13. Copy the adjusted value of ORD 80kV / F-S into ORD 100kV / F-S column.
14. Perform X-ray irradiation with 81 kV / 2 mAs and perform the adjustment of 2 mAs.
Input “20” (ten times of mAs value) into DOWN/mAs column and input the adjustment value into
DOWN/AD column in the “~8mAs Curve”. Repeat the adjustment of 2 mAs up to the range from 1.9 mAs to
2.1 mAs.
15. Perform X-ray irradiation with 80 kV / 40 mAs and perform the adjustment of 40 mAs.
Input “400” (ten times of mAs value) into DOWN/mAs column and input the adjustment value into
DOWN/AD column in the “10mAs~ Curve”. Repeat the adjustment of 40 mAs up to the range from 39.5
mAs to 40.5 mAs.
2. Adjust the value not to display E36 (or A63) when exposed by 118kV / 1mAs and to display E36 (or A63)
when exposed by 120kV / 1mAs, and write down the adjustment value.
3. Adjust the value not to display E36 (or A63) when exposed by 128kV / 1mAs and to display E36 (or A63)
when exposed by 130kV / 1mAs.
4. Input the value that added a difference value between step3 and step2 to the step3 value as final adjustment
value of E36.
For example, if the value is 2600 in 120kV and 2800 in 130kV, the equation will be 2800 + (2800 - 2600) =
3000.
6. After transferring the data from the menu - "Send" - "All" to the equipment, save the data by pressing [Data
WR] button.
Test pin 5V
CNBT connector
Equipment
PC
The connecting point of the connector for each print board is shown in the following table.
Name of board Connecting point of the connector Remarks
CPU board RS232_1
PWR board DSUB5
IF board DSUB4 Normally the communication cable
with Console is connected.
(1) Select menu (2) Data WR (write data button) (3) Error Clear (Error cancellation button)
(1)
(5) (6)
(1): kV Curve
Adjust the output value of tube voltage. (linearly-interpolate between UP and DOWN point)
(2): ORD kV Correct, (3): 32kW kV Correct, (4): 15kW kV Correct
Steady: The output is corrected when it does not line up with the linear interpolation. Set up by 0.1%.
Rising: Set up the load factor when starting to perform X-ray irradiation. Set up by 0.1%.
(5): E36 (kV Over)
Set the level of E36 (tube over voltage error) detection.
(6): kV PWM Fre.
Set up the frequency of tube voltage inverter. Fix the value as 960 (approximately 20 kHz).
(2)
(5)
(1): mA Curve
mA Curve is not used in this version.
(2): mA Adjustment
Set up the adjustment of filament (large/small focal spot) heating for ORD/32 kW/15 kW and tube current
of each tube voltage.
(3): mA PWM Fre.
Set up the frequency of heating inverter. Fix the value as 960 (approximately 20 kHz).
(4): Pre. Heat
Set up the preliminary heating (large/small focal spot). Fix the value as 600.
(5): Auto mA Adj.
When this button is pressed with the DSW1-1and 1-7 on the CPU board ON, mA Adjustment (2) will be
adjusted automatically.
Make sure that the adjustment of "Page (1): kV Adjustment tab" and "Page (3): mAs Adjustment"
beforehand. During the auto adjustment, the system performs X-ray irradiation at one to two-minute
intervals so protect from the exposure.
Also, start with the state that more than four lights of battery indicator is lighted.
(1) (2)
(3)
(1)
(1)
(1) (3)
(2)
(1) (2)
(3)
(1) (2)
(3) (4)
(1)
(2)
(1) (2)
(3)
Error Accumulation
(1) (2)
Error History
(4)
(1) (2)
(5)
(3)
(1): AD Input
AD input data and measuring value embedded in MPU are displayed.
(2): Input
Status of input port embedded in MPU is displayed. (The signals are shown as the ones on the
circuit diagram.)
DipSW is binary indications (8 bit).
(3): Output
Status of output port embedded in MPU is displayed. (The signals are shown as the ones on
the circuit diagram.)
(4): START (END) button
The button to start/finish reading the monitor data.
When monitoring, END is displayed; while START is displayed when monitoring is not
performed.
(5): Error Accumulation
The accumulated number of errors is read.
Get: the button to show the accumulated number of errors
Clear: the button to clear the accumulated number of errors
(4)
Read files / DAMP result display area
(1)
(2)
(3)
Be sure to change the rotary switch according to the following table. Otherwise the flash
memory may get the damage.
Cancel
.
9. After the Boot File is selected, wait until the file is transferred completely. When "OK" is displayed, the
program (Boot program) will be started by the file transferred to MPU.
10. After the Boot program is started, click [AP File Select] button and perform transferring and writing
process of firmware files. Name of the firmware file differs in each version.
Cancel
Be sure to change the rotary switch according to the following table. Otherwise the flash
memory may get the damage.
The following table shows how table numbers are displayed on the battery indicator.
Table number Battery indicator
1 ○○○○●
2 ○○○●○
3 ○○○●●
4 ○○●○○
5 ○○●○●
6 ○○●●○
7 ○○●●●
8 ○●○○○
●: On, ○: Off
1) Table 0
Address No Contents
0 Program version of CPU
1 Program version of FPGA
2 Program version of PWR
3 Program version of IF
2) Table 1
Address No Tab Item Sub (row) Sub (column)
0 kV Adjustment kV Curve Down kV
1 Up kV
2 Down AD value
3 Up AD value
4 ORD kV Correct 40kV Steady
5 90kV Steady
6 130kV Steady
7 32kW kV Correct 40kV Steady
8 90kV Steady
9 130kV Steady
10 15kW kV Correct 40kV Steady
11 90kV Steady
12 130kV Steady
13 E36(kV Over)
14 kV PWM Fre.
15 ORD kV Correct 40kV Rising
16 90kV Rising
17 130kV Rising
18 32kW kV Correct 40kV Rising
19 90kV Rising
20 130kV Rising
21 15kW kV Correct 40kV Rising
22 90kV Rising
23 130kV Rising
6) Table 5
Address No Tab Item Sub (row) Sub (column)
0 Aging Condition Step Condition Step1 kV
1 mAs
2 Times
3 Interval
4 Step2 kV
5 mAs
6 Times
7 Interval
Numbers of Step for the Address No after will be increased sequentially as well.
7) Table 6
Address No Tab Item Sub (row) Sub (column)
0 Etc. SID Cal. Correct Down SID
1 Up SID
2 Down Measuring value
3 Up Measuring value
4 Display
9) Table 8
Address No Main Item Sub (row) Sub (column)
0 Etc. User Maint. Auto power-off time
1 Key buzzer Tone
2 Volume
3 X-ray buzzer sound Tone
4 Volume
5 Travel buzzer sound Tone
6 Volume
7 CR alarm sound Tone
8 Volume
9 Alarm sound Tone
10 Volume
11 X-Ray Setting
12 SLEEP Mode Setting
13 Password
In general, adjust the balance so that the arm is lifted a little upward.
4. Make adjustments so that the control force is 4 kgf or less for all strokes.
5. After the adjustment, be sure to fix the nut (D), which fixes the adjustment screw, in place.
6. Attach the supporting beam cover (c).
1 2 3
1. Remove the dome plug (f) (which is only inserted). Remove the knob (g) (hexagon socket set screw 2-M4) if
this part obstructs the steps described below.
4 5
2. The structure consists of the thrust ring (c), the claw washer (h), the disc spring (d), the bearing washer (e),
and the bearing nut (i).
1 6 2 3
1 6 2 3 7
After replacing the parts, rotate approximately 20 times to allow the parts to become worked in.
7
Flathead
screwdriver
4. Place a flathead screwdriver on the bearing nut (i), and use a hammer to tap the nut to tighten the nut. While
doing so, apply the measurement instrument to the bottommost part of the collimator, and adjust the control
force as follows:
* Recommended measurement instrument: IMADA Mechanical Force Gauge FB-10K (see Figure 4.7)
- The measurement taken at the 0° position from both front and back (two directions) must read 54 N (5.5 kgf)
or less. The target value is 50 N (5.1 kgf).
- The rotation must stop at any given position (check the 90° and -20° positions).
0°
5. After adjustment, bend one of the claws on the bearing washer (e) upward by 90° to prevent the bearing nut
(i) from becoming loose (of the four grooves, choose the one where it is the easiest to bend the claw). Bend
the claw of the bearing washer (e) upward by 90°, and make sure that the claw is caught in the bearing nut
(i) to prevent rotation.
6. Attach the dome plug (f) and check for normal operation.
8 9 10
11
2. The structure consists of the thrust washer (j), the disc spring (k), the bearing washer (l), and the bearing
nut (○
12 ).
8 9 10 8 9 10 12
12 ), and press down one of the claws of the bearing washer l by using a tool such as a
3. Rotate the bearing nut (○
flathead screwdriver to adjust the control force.
12
doing so, measure the force at the 0° position at the location indicated in Figure 4.13, and adjust the control
force as follows:
90°
0°
5. After adjustment in step 4, measure the force at the 0° position at the location indicated in Figure 4.13. Make
adjustments as needed and make sure that the measurement is 70 N or less.
6. After adjustment, bend one of the claws on the bearing washer (l) upward by 90° to prevent the bearing nut
(○
12 ) from becoming loose (of the four grooves, choose the one where it is the easiest to bend the claw).
Bend the claw of the bearing washer by 90°, and then make sure that the claw is caught in the bearing nut (○
12 )
to prevent rotation.
11 ) and check for normal operation.
7. Attach the dome plug (○
Before cleaning the equipment, be sure to turn the power off and remove CNMAIN. (Be
careful to avoid electrical shock.) During cleaning, cover the tip of the connector for
CNMAIN with tape so that the contact for CNMAIN cannot be touched.
CNMAIN
Never remove the screw except describing in this procedure. This mechanism
might not be restorable
1. Make sure that the safety brake is not engaged due to breaking of a wire.
If a wire rope is broken, the wire suspending the telescopic arm is loosened.
If the wire is broken, the telescopic arm falls when fall prevention is canceled, which
could result in injury or equipment damage. Take measures such as placing a piece of
wood for support to prevent the telescopic arm from falling, and then release the brake.
After releasing the brake, bring the telescopic arm down to the lowest level.
If the telescopic arm strongly hits the highest level of the stand, fall prevention might
become activated. Fall prevention might also become activated when the arm is rapidly
moved upward. (Fall prevention is activated by an extremely large force, but is not
activated by normal operation. When the arm is moved vertically, its speed is likely to
gradually increase within the movable range.)
A caution label is attached to the equipment (telescopic arm section) to alert the operator
to the above situation while the equipment is used.
Replace the collimator lamp only after the light projection lamp, insulation board,
shading sheet metal, and screws have cooled sufficiently. Otherwise, you might be
burned.
2. Detach the insulation board (d) (two M4 Phillips recessed pan head screws with washers (○
B )).
3. Detach the shading sheet metal (e) (two M4 Phillips recessed pan head screws with washers (○
C )).
- Make sure that no foreign objects get into the equipment during lamp replacement.
- If you directly touch the lamp by mistake during replacement, wipe off the lamp with
pure alcohol.
- Do not remove the variable limiting device from the X-ray equipment during
replacement.
1. See 4.3 Adjusting the balance of telescopic arm vertical movement to remove the supporting beam cover.
2. Move the tube head to a position where you can replace it easily.
3. Adjust the height of the tube head in such a way that the screw hole in the pulley comes into the position shown
in the picture, and then attach the M4 hexagon socket head bolt (○
H ).
10. Remove the M3 Phillips recessed pan head screw with washer (○
C ) to detach the temperature sensor (g).
12. Remove the connector (i) connected to the tube head (c).
13. Remove the three cables connected to the terminals on the tube head (c).
17. Pull out the parts in the following order: the thrust ring A (○
13 ), disc spring (○
14 ), thrust string A (○
15 ), and thrust
string B (○
16 ). (Make sure that you fix them in the correct order when assembling.)
sure to firmly secure them in place when re-assembling the parts. (Tightening torque 510
Nxcm to 696 Nxcm)
holder (○
21 ), and ball bearing (○
22 ) from the removed tube head, and then mount them into the new tube head.
tube head c.
F ) to detach the angle plate (○
22. Remove the four M5 Phillips recessed flat head screws (○ 20 ).
(○
22 ).
4. Pull out the mechanical section (d) upward from the drive catch section (c) (two M8 hexagon socket head
B )).
bolts (○
2. To replace the READY lamp (d) and X-ray exposure lamp (e), remove the catch cover (c), and then pull the
lamps upward.
D ) and the M3 Phillips recessed pan head screw with a
3. Remove the two M3 hexagon socket head bolts (○
washer (○
E ) to detach the lamp socket base plate (f).
4. Remove the two M3 Phillips recessed pan head screws with washers (○
F ) to detach the photo sensor (g).
5. Remove the four M4 Phillips recessed pan head screws with washers (○
G ) to detach the solenoid (h).
to drop any of the spring washers, plain washers, and spacer (d) attached to the bolts and nuts.
C )).
2. Detach the handle support frame (e) (two M6 hexagon socket head bolts (○
3. Remove the connector CN8 extending from the handle (c), and then cut the cable tie binding that cable to the
other cables.
D )). Note that the springs (h) might fall
4. Remove the switch bar (f) (four M3 hexagon socket head bolts (○
when the switch bar (f) is removed.
5. The switch (g) is inside the handle (c).
E )).
6. Remove the bushing holder (i) (M4 Phillips recessed pan head screw with washer (○
7. Remove the fixing plate (j) that fixes the slide volume (two M4 Phillips recessed pan head screws with
F )).
washers (○
8. Remove the slide volume (k) (two M3 hexagon socket head bolts (○
G )).
9. Pull out the slide shaft (l) along with the slide bushing (○
11 ) (M4 hexagon socket head bolt (○
H )).
(○
14 ).
A )).
4. Remove the tire (c) (three M8 hexagon socket head bolts (○
5. Remove the motor (d) (four M8 hexagon socket head bolts (○
B )).
The motor setscrews are parts that are very important for safety. Be sure to firmly secure
them in place when re-assembling the parts (4-M8 x 30, hexagon socket head bolts,
tightening torque from 1803 to 2587 Nxcm, thread locking agent #290).
The tire setscrews are parts that are very important for safety. Be sure to firmly secure
them in place when re-assembling the parts (3-M8 x 20, hexagon socket head bolts,
tightening torque from 1803 to 2587 Nxcm, thread locking agent #290).
Plate
The caster setscrews are parts that are very important for safety. Be sure to firmly secure
them in place when re-assembling the parts (4-M10 x 20, hexagon socket head bolts,
tightening torque from 3185 to 4586 Nxcm, thread locking agent #290).
If a jack that does not comply with the above specifications is used, there is a risk of the
equipment falling over.
When replacing a battery, make sure that the positive (+) red terminal and negative (-)
terminal never contact each other. Be careful when removing the battery units because
one battery unit weighs approximately 32 kg. Also, be careful about electric shock.
1. Make sure that the keyswitch and power is turned off, and the battery is not being charged.
2. See 2.1 How to remove the covers and remove the side covers on both sides.
3. Pull out the CNMAIN connector (c) on the right side.
4. Remove the connector for the temperature sensor (CNTH1 (k)) attached to the battery unit (e).
5. Remove the wires coming from the outside of the battery units that are connected to the terminal base of the
battery unit (d,e and f), and then cover the entire ring tongue terminal with a tube to insulate it.
6. Pull out the battery units (d and e) and unload them from the mobile base (two M4 hexagon socket head bolts
(○
C )).
(○
B )).
8. Pull out the battery units (f) and unload them from the mobile base (two M4 hexagon socket head bolts (○
C )).
9. Assemble new batteries by following the above steps in reverse order. Then, make sure that the new batteries
work.
When reinstalling a battery unit, connect the cable correctly and carefully.
After reinstalling a battery unit, be sure to check the voltage between terminal 1 and 4
(CNMAIN) is approximately 200VDC.
4. Turn on the power to the equipment, and then detach the electromagnetic brake for arm vertical movement (d)
by pulling the electromagnetic brake off the rail of the supporting beam while releasing the electromagnetic
brake.
The electromagnetic brake for vertical movement (d) is locked when it is off.
Therefore, to remove the electromagnetic brake from the rail of the supporting beam,
you need to release that electromagnetic brake first.
5. Turn off the power to the equipment, and then pull out the connector (E2) extending from the electromagnetic
brake for arm vertical movement (d).
6. Replace the electromagnetic brake for arm vertical movement (d).
7. Assemble the parts by following the above steps in reverse order. Then, make sure that the new electromagnetic
brake works.
Attach the electromagnetic brake so that the cable of the electromagnetic brake is not
pinched by the telescopic arm cover. If you do not do this, the cable might be cut.
detach the electromagnetic brake for arm forward and backward movement (c), the tube
head might fall together with the telescopic arm.
5. Replace the electromagnetic brake for arm forward and backward movement (c).
6. Assemble the parts by following the above steps in reverse order. Then, make sure that the new electromagnetic
brake works.
3. Pull out the connector (d) connected to the photo sensor (c).
4. Replace the photo sensor.
5. Similarly, replace the photo sensor on the other side.
6. Assemble the parts by following the above steps in reverse order. Then, make sure that the new photo sensors
work.
To replace the stand or to remove the tube head, at least two people are required to
ensure safety.
1. See 2.1 How to remove the covers, and remove the side cover, top cover, front cover, bumper, bumper cover,
side cover support column, support column under the cover, and the telescopic covers (right and left).
2. Pull out the connector CNBMP (1 and 2) of the bumper unit (c).
3. Remove the bumper unit (c) (Four M4 flathead screws (A)).
4. See 6.6 Replacing the tube head and remove the tube head with the collimators attached.
5. Unscrew the M6 slotted set screw (B) which fix the arm and the support bracket (d) and pull out the spring pin
(C).
6. Unlock the angulation lock, and remove the support bracket (d).
7. Replace the stand section (e) (Seven M8 hexagon socket head bolt (D)).
8. Assemble the parts by following the above steps in reverse order. Fabricate a φ6 hole for the spring pin.
9. See 4.3 Adjusting the balance of telescopic arm vertical movement, and adjust the balance.
10. See 4.4 Adjusting the control force for rotation and angulation and adjust the control force.
11. Make sure that the stand section works.
M8 hexagon socket head bolt C is very important part for safety. Be sure to firmly
secure them in place when re-assembling the parts.
(Tightening torque 1803 to 2587 Nxcm, thread locking agent #290)
Before pulling out and inserting the connectors, make sure to discharge the capacitor.
The parts might damage.
The replacement must be performed with the reel being locked so that the cord does not
be reeled off automatically. If the cord is spooled all the way, it might not be reeled.
Before pulling out and inserting the connectors, make sure to discharge the capacitor.
The parts might damage.
Before pulling out and inserting the connectors, make sure to discharge the capacitor.
The parts might damage.
Capacitor has a polar character. Make sure that the capacitor is installed properly.
Be sure to disconnect the CNMAIN connector because 200VDC is applied to the cable
connection terminal of key-switch while the CNMAIN connector is connected.
2. See 6.14 Removing the CR console, and remove the cassette box.
3. Remove the cover fixing plate (Four M3 Phillips recessed pan head screws with washers (A)).
4. Remove the switch case assembly (d) (Four M3 hexagon socket head bolt (B), Two M4 truss screws (C)).
5. Pull out the switch case assembly (d) towards while paying attention to the cable.
6. Remove the keyswitch (e).
7. Unscrew the screws of the wire of the keyswitch (Four screws).
8. Assemble the parts by following the above steps in reverse order. Then, make sure that the equipment works.
Angle label
Target mark
Caution label
Caution label
Caution label
Rating label
Target mark
Angle label
Caution label
Main label
Beam label
Caution label
Caution label
Caution label
Error PCB Error name Description Factor to reset Equivalent Multi Autom Contin Reset Expos Travel KP1 Reset
code code in indicat atic uous notific ure permis permis permis
FCR Go ion return displa ation permis sion sion sion
y sion
E0# CPU Relation of
exposure
E03 CPU Disconnection of An error occurs if continuously read the filament current AD value E03 Yes No Yes Yes No Yes Yes Yes
filament with AD while heating and the read value is kept being returns to
less than the threshold value for a constant amount of normal.
time.
E04 CPU Tube head An error occurs if continuously monitor the port level of Port level E04 Yes No No Yes No Yes Yes No
overheat thermistor except during the exposure process and the returns to
port level exceeds the error level for a constant amount normal.
of time.
E06 CPU Exposure backup An error occurs if the theoretical time for exposure is Cancel E06 Yes No Yes No Yes Yes Yes Yes
timer calculated from mAs and mA and the exposure time immediately.
exceeds more than the time calculated.
The time would be changed to a certain extent by the
recovery function.
E07 CPU Exposure An error occurs if leaving the hand switch during Cancel E07 Yes No No No Yes Yes Yes Yes
interrupt exposure. immediately.
A09 CPU Emergency stop An error occurs if the emergency stop switch is turned Turn OFF the - Yes No No No No No No No
switch ON. emergency stop
switch.
E0A CPU Filament An error occurs if the filament current exceeds the Comparison E0A Yes No Yes Yes No No No Yes
overcurrent threshold value of the comparison circuit. circuit returns
to normal.
E0B CPU Electromagnetic An error occurs if the continuously outputting the Do not cancel. - Yes No Yes No No No No Yes
contactor welding heating current when the current electromagnetic
contactor is turned OFF.
E0D CPU Abnormal An error occurs if output of 24 V to the lamp is detected Output signal is - Yes No No Yes Yes Yes Yes Yes
lighting on even though lighting the collimator lamp is not stopped.
collimator lamp requested.