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MANUAL
OF
WARDHA SUBSTATION
1
POWER GRID CORPORATION OF INDIA LIMITED
REGIONAL O&M DEPARTMENT (WRTS-I), NAGPUR
Approved by
P.R.WANKHEDE
DGM ( AM) , RHQ
NAGPUR
AMENDMENT RECORDS :
Sl No. Page No. Para/Line New Rev. Inserted by Date of
No. No./Date Insertion
2
CONTENTS
AMMENDMENT RECORDS 02
CONTENTS 03
I. INTRODUCTION 05
1.0 Charging & Synchronising 765 KV, 400KV and 220 KV lines 21
2.0 Charging of Transformers 21
3.0 Shutdown on Lines 22
4.0 Shutdown on Transformers. 22
5.0 Operating procedure for 765 KV Switchable Reactors 23
For Aurangabad I, II, III, IV.
6.0 Operating procedure for Spare ICT Switching scheme 23
7.0 Operating procedure for Spare Reactor Switching scheme 25
8.0 Operating procedure for FSC System 27
3
VII. OPERATION OF DISTURBANCE RECORDER & EVENT LOGGER
A. EVENT LOGGER (MICRO-SCADA) 49
B. DISTURBANCE RECORDER (IED 670) 49
C. DISTURBANCE RECORDER (SIEMENS MAKE) 49
XI. DIAGRAMS
1.0 SINGLE LINE DIAGRAM OF 765KV SWITCH-YARD 55
2.0 SINGLE LINE DIAGRAM OF 400KV SWITCH-YARD 56
3.0 SINGLE LINE DIAGRAM OF 220V DC SUPPLY 57
4.0 SINGLE LINE DIAGRAM OF FSC SYSTEM 58
5.0 SINGLE LINE DIAGRAM OF BATTERY CHARGER 59
4
I. INTRODUCTION
This substation is strategically located at the Centre part of India where Power Evacuation
carried out from Eastern region of India ( Chhattisgarh) to Western part of India. This
substation is also part of Power Evacuation carried out from Eastern region of India to
Southern part of India through 400 KV Wardha Parli D/c lines.
In this respect the Sub-Station provides operational flexibility for the power system in the
interest of grid stability and power transfer, taking into account the availability and quality of
power which are of prime interest for POWERGRID.
The Sub-Station has 19 nos. of 765 KV bays, 27 nos. of 400 KV bays and 11 nos. of 220 KV
bays. There are 3 nos. of 1500 MVA, 765/400KV Auto-transformers, 2 nos. of 315 MVA,
400/220KV Auto-transformers, 1 no. of 240 MVAR, 765KV Bus Reactor, 1 no. of 330 MVAR,
765KV Bus Reactor #2 , 2 nos. of 240MVAR 765KV Line Reactor, 6 nos. of 330MVAR 765KV
Line Reactors, 1 no. of 50 MVAR 400KV Bus Reactor, 4 nos. of 63 MVAR Line Reactor and 8
nos. of 765 KV, 10 nos. of 400 KV and 2 nos. of 220 KV transmission lines.
This substation has its uniqueness as being fully automated & is going to be Remote
operation from NTAMC Gurgaon in the near future . The construction of 400KV substation
has been carried out by M/s BHEL, M/s JSL, M/s SIEMENS & M/s GET on Turn-Key Basis
and The construction of 765KV substation has been carried out by M/s ABB, M/s ALSTOM &
M/s JSL , M/s. TBEA on Turn-Key Basis. Necessary engineering required and approvals have
been prepared by POWERGRID corporate centre.
5
II. Technical Details
6
1.1 LIST OF LINES/ICT & THEIR PARAMETERS.
Sl Date of Line
Name of Line/ Circuit
No Charging Length
7
29 400 KV Wardha- Warora #2 ( MSETCL) 28.3.2013 76
8
1.2 LIST OF EQUIPMENTS :-
A ) 765 KV SWITCHYARD:-
11
19 719 Circuit Breaker 719-52 ALSTOM With PIR
AURANG Isolator with 1 ES 719-89 A & B & L ALSTOM 3000A
ABAD-III
MAIN BAY CT 719-CT ALSTOM 3000/1, 6-core
CT
Line Reactor 719 LR CGL 3 x 110Mvar
765 KV LA- Line Reactor 719-LR-LA OBLUM 624KV
NGR 719-NGR BPEG
NGR CT 719-NCT KAPCO
NGR LA 719-NLA CGL
Circuit Breaker 719-52R ALSTOM W/O PIR
LR Isolator 719- 89 AT-(R,Y,B) ALSTOM 3000A
Spare Switching Isolator 719-89 ATS1&S2 ( R,Y,B) ALSTOM 3000A
Line CVT 719-CVT ALSTOM 765/110 V
Line Trap 719-WT ( R&B) AREVA 1mH
Line LA 719-LA (R,Y,B) XIAN 624KV
20 720 AUR- Circuit Breaker 720-52 ALSTOM With PIR
III&DURG- Isolator with 1 ES 720-89 A & B 3000A
III TIE BAY
CT 720-CT 3000/1, 6-core
CT
721 DURG- Circuit Breaker 721-52 ALSTOM With PIR
III MAIN Isolator with 1 ES 721-89 A & B & L 3000A
BAY
CT 721-CT 3000/1, 6-core
CT
Line Reactor 721 LR 3 x 110Mvar
765 KV LA- Line Reactor 721-LR-LA
LR Isolator 721- 89 AT-(R,Y,B) 3000A
Spare Switching Isolator 721-89 ATS1&S2 ( R,Y,B) 3000A
Line CVT 721-CVT 765/110 V
Line Trap 721-WT ( R&B) 0.1mH
Line LA 721-LA (R,Y,B)
21 722 Circuit Breaker 722-52 ALSTOM With PIR
AURANG Isolator with 1 ES 722-89 A & B & L ALSTOM 3000A
ABAD-IV
MAIN BAY CT 722-CT ALSTOM 3000/1, 6-core
CT
Line Reactor 722 LR CGL 3 x 110Mvar
765 KV LA- Line Reactor 722-LR-LA OBLUM 624KV
NGR 722-NGR BPEG
NGR CT 722-NCT KAPCO
NGR LA 722-NLA CGL
Circuit Breaker 722-52R ALSTOM W/O PIR
LR Isolator 722- 89 AT-(R,Y,B) ALSTOM 3000A
Spare Switching Isolator 722-89 ATS1&S2 ( R,Y,B) ALSTOM 3000A
Line CVT 722-CVT ALSTOM 765/110 V
Line Trap 722-WT ( R&B) AREVA 1mH
Line LA 722-LA (R,Y,B) XIAN 624KV
22 723 AUR- Circuit Breaker 723-52 ALSTOM With PIR
IV&DURG- Isolator with 1 ES 723-89 A & B 3000A
IV TIE BAY
CT 723-CT 3000/1, 6-core
CT
12
724 DURG- Circuit Breaker 724-52 ALSTOM With PIR
IV MAIN Isolator with 1 ES 724-89 A & B & L 3000A
BAY
CT 724-CT 3000/1, 6-core
CT
Line Reactor 724 LR 3 x 110Mvar
765 KV LA- Line Reactor 724-LR-LA
LR Isolator 724- 89 AT-(R,Y,B) 3000A
Spare Switching Isolator 724-89 ATS1&S2 ( R,Y,B) 3000A
Line CVT 724-CVT 765/110 V
Line Trap 724-WT ( R&B) 0.1mH
Line LA 724-LA (R,Y,B)
13
B:- 400 KV SWITCHYARD
14
NGR Bypass Isolator 409 NGR Iso GRPOWER
NGR CT 409 NGR CT AMBARNATH 33KV,200/1
Line CVT 409-CVT CGL 400KV/√3/110 V/√3
Line Trap 409-WT ( R&Y) AREVA 1mH
Line LA 409-LA (R,Y,B) CGL 390KV
27 410 Circuit Breaker 410-52 ABB 3150A, w/o PIR
765/400 Isolator with 1 ES 410-89 A & B & Simens/ Hivelm 3000A
KV ICT-III AT
MAIN BAY CT 410-CT ABB 3000/1, 5-core CT
Spare Switching Isolator 410-89 ATS (Y&B) Simens 3150A, DBR type
w/o ES
Spare Switching Isolator 410-89 ATS (R) Simens 3150A, DBR type
With 1 ES
400 KV ICT LA 410-ICT-LA Lamco 336 KV
28 411 Circuit Breaker 411-52 CGL 2000A, with PIR
ICT- Isolator with 1 ES 411-89 A & B Simens 3150A, DBR type
III&RAIPUR-
II TIE BAY CT 411-CT CGL 3000/1, 5-core CT
29 412 Circuit Breaker 412-52 CGL 2000A, with PIR
RAIPUR-II Isolator with 1 ES 412-89 A & B & L Simens 3150A, DBR type
MAIN BAY &R
CT 412-CT CGL 3000/1, 5-core CT
Line Reactor 412 LR CGL 420KV,63Mvar
145 KV NGR 412-NGR CGL 145KV
LA- NGR 412-NGR-LA CGL
NGR Bypass Isolator 412 89NGR GRPOWER
NGR CT 412 NGR CT AMBARNATH 33KV,200/1
Line CVT 412-CVT CGL 400KV/√3/110 V/√3
Line Trap 412-WT ( R&Y) AREVA 1mH
Line LA 412-LA (R,Y,B) CGL 390KV
FSC-BYPASS Isolator 412 -89(BYPASS) Simens 3150A, DBR type
FSC-Capacitor Isolator 412-89(CAP-1) & Simens 3150A, DBR type
with 1 ES (CAP-2)
FSC-Circuit Breaker 412FSC-BPCB BHEL 2000A, w/o PIR
FSC-Capacitor Bank 412 CAP BANK BHEL
FSC-MOV(Surge 412 MOV & BR Siemens 110 KVp
Arrester) MOV
FSC-DAMPING 412 DAMPING Quality Power 3000 Amp
REACTOR REACTOR
FSC-DAMPING 412 DAMPING RSI Switchgear 60 Amp
RESISTOR RESISTOR
FSC-SPARK GAP 412 SPARK GAP Nokian
Capacitors
FSC-Power Supply CT 412FCS-PS CT BHEL 3000/5
FSC-Line CT 412FCS-Line CT BHEL 3000/5
FSC-Capacitor CT 412FSC-Cap CT BHEL 3000/5
FSC-Unbalance CT 412FSC-UNB CT BHEL 3000/5
FSC-MOV CT 412FSC-MOV CT & BHEL 3000/5
MOV BR CT
FSC-Spark Gap CT 412FSC-SPG CT BHEL 3000/5
FSC-Platform CT 412FSC-FTP CT BHEL 3000/5
15
413 Circuit Breaker 413-52 BHEL 2000A, with PIR
WARORA-I Isolator with 1 ES 413-89 A & B & L Hivelm 3000A
MAIN BAY
CT 413-CT BHEL 3000/1, 5-core CT
Line CVT 413-CVT BHEL
Line Trap 413-WT ( R&Y) BPL 1.0mH
Line LA 413-LA (R,Y,B) Oblum 390KV, Gapless
type
414 Circuit Breaker 414-52 CGL 2000A, with PIR
WARORA-I Isolator with 1 ES 414-89 A & B Simens 3150A, DBR type
& RAIPUR-I
TIE BAY CT FOR WARORA 414-CT BHEL 3000/1, 5-core CT
LINE
CT FOR RAIPUR-I 414-CT CGL 3000/1, 5-core CT
LINE
30 415 Circuit Breaker 415-52 CGL 2000A, with PIR
31 RAIPUR-I Isolator with 1 ES 415-89 A & B & L Simens 3150A, DBR type
MAIN BAY &R
CT 415-CT CGL 3000/1, 5-core CT
Line Reactor 415 LR CGL 420KV,63Mvar
145 KV NGR 415-NGR CGL 145KV
LA- NGR 415-NGR-LA CGL
NGR Bypass Isolator 415 89NGR GRPOWER
NGR CT 415 NGR CT AMBARNATH 33KV,200/1
Line CVT 415-CVT CGL 400KV/√3/110 V/√3
Line Trap 415-WT ( R&Y) AREVA 1mH
Line LA 415-LA (R,Y,B) CGL 390KV
FSC-BYPASS Isolator 415 -89(BYPASS) Siemens 3150A, DBR type
FSC-Capacitor Isolator 415-89(CAP-1) & Siemens 3150A, DBR type
with 1 ES (CAP-2)
FSC-Circuit Breaker 415FSC-BPCB BHEL 2000A, w/o PIR
FSC-Capacitor Bank 415 CAP BANK BHEL
FSC- 415 MOV & BR Siemens 110 KVp
MOV(VARIASTOR) MOV
FSC-DAMPING 415 DAMPING Quality Power 3000 Amp
REACTOR REACTOR
FSC-DAMPING 415 DAMPING RSI Switchgear 60 Amp
RESISTOR RESISTOR
FSC-SPARK GAP 415 SPARK GAP Nokian
Capacitors
FSC-Power Supply CT 415FCS-PS CT BHEL 3000/5
FSC-Line CT 415FCS-Line CT BHEL 3000/5
FSC-Capacitor CT 415FSC-Cap CT BHEL 3000/5
FSC-Unbalance CT 415FSC-UNB CT BHEL 3000/5
FSC-MOV CT 415FSC-MOV CT & BHEL 3000/5
MOV BR CT
FSC-Spark Gap CT 415FSC-SPG CT BHEL 3000/5
FSC-Platform CT 415FSC-FTP CT BHEL 3000/5
32 416 Circuit Breaker 416-52 BHEL 2000A, w/o PIR
AKOLA-II Isolator with 1 ES 416-89 A & B & L HIVELM 3000A
MAIN BAY
CT 416-CT BHEL 2000/1, 5-core CT
Line CVT 416-CVT BHEL 4400pF
Line Trap 416-WT ( R&Y) BPL 0.5mH
Line LA 416-LA (R,Y,B) CGL 390KV
16
33 417 AKOLA- Circuit Breaker 417-52 BHEL 3150A,W/O PIR
II & B/R TIE Isolator with 1 ES 417-89 A & B HIVELM 3000A
CT 417-CT BHEL 3000/1, 5-core CT
34 418 Circuit Breaker 418-52 BHEL 3150A,W/O PIR
BUS Isolator with 1 ES 418-89 A & B & R HIVELM 3000A
REACTOR
MAIN BAY CT 418-CT BHEL 3000/1, 5-core CT
Bus Reactor 418 BR BHEL 420KV, 50Mvar
LA- Reactor 418-BR-LA LAMCO 336 KV, GAPLESS
TYPE
35 419 Circuit Breaker 419-52 BHEL 2000A, w/o PIR
AKOLA-I Isolator with 1 ES 419-89 B & L HIVELM 3000A
MAIN BAY
Isolator with 2 ES 419-89 A HIVELM 3000A
CT 419-CT BHEL 2000/1, 5-core CT
Line CVT 419-CVT BHEL 4400pF
Line Trap 419-WT ( R&Y) BPL 0.5mH
Line LA 419-LA (R,Y,B) CGL 390KV
36 420 AKOLA-I Circuit Breaker 420-52 BHEL 3150A,W/O PIR
& ICT-I TIE Isolator with 1 ES 420-89 A & B HIVELM 3000A
CT 420-CT BHEL 3000/1, 5-core CT
421 Circuit Breaker 421-52 BHEL 2000A, w/o PIR
400/220KV Isolator with 1 ES 421-89 A & L HIVELM 3000A
ICT-I MAIN
BAY Isolator with 2 ES 421-89 B HIVELM 3000A
CT 421-CT BHEL 2000/1, 5-core CT
ICT-I 421 ICT BHEL 420KV, 315Mvar
LA-ICT 421-ICT-LA CGL 390KV, GAPLESS
TYPE
LT Transformer 301-Xmer Tesla 800KVA,33KV/410V
Tertiary Circuit Breaker 301-52 Areva 72.5KV
Isolator w/o ES 301-89 GRPower 72.5KV
CT 301-CT Kepco 72.5KV,50/1A
PT 301-PT kepco 33KV/√3/110V/√3
37 422 Circuit Breaker 422-52 ABB 3150A, WITH PIR
AURANGA Isolator with 1 ES 422-89 A & B Simens 3000A
BAD-II
MAIN BAY CT 422-CT ABB 3000/1, 5-core CT
38 423 Circuit Breaker 423-52 BHEL 2000A,WITH PIR
AUR-II & Isolator with 1 ES 423-89 A & B HIVELM 3000A
ICT-II TIE
CT 423-CT AREVA 3000/1, 5-core CT
424 Circuit Breaker 424-52 BHEL 2000A,WITH PIR
400/220KV Isolator with 1 ES 424-89 A & L HIVELM 3000A
ICT-II MAIN
BAY CT 424-CT AREVA 3000/1, 5-core CT
ICT-II 424 ICT BHEL 315Mvar
LA-ICT 424-ICT-LA CGL 390KV, GAPLESS
TYPE
39 425 Circuit Breaker 425-52 3150A, WITH PIR
AURANGA Isolator with 1 ES 425-89 A & B S&S 3000A
BAD-I MAIN
BAY CT 425-CT 3000/1, 5-core CT
426 Circuit Breaker 426-52 2000A,WITH PIR
AUR-I TIE Isolator with 1 ES 426-89 A & B S&S 3000A
17
BAY CT 426-CT 3000/1, 5-core CT
40 427 Isolator with 1 ES 427-89 B S&S 3000A
428 Circuit Breaker 428-52 BHEL 3150A, WITH PIR
WARORA-II Isolator with 1 ES 428-89 A & B HIVELM 3000A
TIE BAY
CT 428-CT BHEL 3000/1, 5-core CT
41 429 Circuit Breaker 429-52 BHEL 3150A, WITH PIR
WARORA-II Isolator with 1 ES 429-89 A & B & L HIVELM 3000A
MAIN BAY
CT 429-CT BHEL 3000/1, 5-core CT
Line CVT 429-CVT BHEL 4400PF
Line Trap 429-WT ( R&Y) AREVA 1.0 MH
Line LA 429-LA (R,Y,B) CGL
430 Circuit Breaker 430-52 Simens 3150A, without PIR
MAUDA-II Isolator with 1 ES 430-89 A & B & L GR Power 3150A, HDB Type
MAIN BAY
CT 430-CT CGL 3000/1, 5-core CT
Line CVT 430-CVT CGL 420KV, 8800pf
Line Trap 430-WT ( R&Y) Areva 1.0 mH
Line LA 430-LA (R,Y,B) CGL 390KV, Gapless
type
42 431 Circuit Breaker 431-52 Simens 3150A, without PIR
MAUDA-II Isolator with 1 ES 431-89 A & B Simens 3150A, HDB Type
TIE BAY
CT 431-CT CGL 3000/1, 5-core CT
43 432 Isolator with 1 ES 432-89 B GR Power 3000A
433 Circuit Breaker 433-52 Simens 3150A, without PIR
MAUDA-I Isolator with 1 ES 433-89 A & B & L GR Power 3150A, HDB Type
(IEPL) MAIN
BAY CT 433-CT CGL 3000/1, 5-core CT
Line CVT 433-CVT CGL 420KV, 8800pf
Line Trap 433-WT ( R&Y) Areva 1.0 mH
Line LA 433-LA (R,Y,B) CGL 390KV, Gapless
type
44 434 Circuit Breaker 434-52 Simens 3150A, without PIR
MAUDA-I Isolator with 1 ES 434-89 A & B Simens 3150A, HDB Type
(IEPL) TIE
BAY CT 434-CT CGL 3000/1, 5-core CT
435 Isolator with 1 ES 435-89 B GR Power 3000A
18
C:- 220KV SWITCHYARD
45 201 Circuit Breaker 201-52 AREVA 245KV, 2500A
BUS Isolator with 2 ES 201-89 A & B GRPower 245 KV, 1600A
COUPLER
BAY CT 201 CT BHEL 1600/1A, 5 core CT
46 202 Circuit Breaker 202-52 AREVA 245KV, 2500A
SEB-IV Isolator with 1 ES 202-89 A GRPower 245 KV, 1600A
MAIN BAY
Isolator with W/O ES 202-89 B & T GRPower 245 KV, 1600A
Isolator with 2 ES 202-89 L GRPower 245 KV, 1600A
Line CVT 202 CVT BHEL 245kv/√3/110v/√3, 3
core, 4400 pF
Line CT 202 CT BHEL 1600/1A, 5 core CT
Line WT 202 WT Areva 0.5 mH
47 Line LA 202 LA Areva 216KV, Gapless type
48 203 Circuit Breaker 203-52 AREVA 245KV, 2500A
400/220KV Isolator with 2 ES 203-89 L GRPower 245 KV, 1600A
ICT-I MAIN
BAY Isolator with 1 ES 203-89 A GRPower 245 KV, 1600A
Isolator with W/O ES 203-89 B & T GRPower 245 KV, 1600A
CT 203 CT BHEL 1600/1A, 5 core CT
ICT LA 203 LA Areva 216KV, Gapless type
49 204 Circuit Breaker 204-52 AREVA 245KV, 2500A
SEB-III
Isolator with 1 ES 204-89 A GRPower 245 KV, 1600A
MAIN BAY
Isolator with W/O ES 204-89 B & T GRPower 245 KV, 1600A
Isolator with 2 ES 204-89 L GRPower 245 KV, 1600A
Line CVT 204 CVT BHEL 245kv/√3/110v/√3, 3
core, 4400 pF
Line CT 204 CT BHEL 1600/1A, 5 core CT
Line WT 204 WT Areva 0.5 mH
Line LA 204 LA Areva 216KV, Gapless type
50 205 Circuit Breaker 205-52 AREVA 245KV, 2500A
400/220KV Isolator with 2 ES 205-89 L GRPower 245 KV, 1600A
ICT-II MAIN
BAY Isolator with 1 ES 205-89 A GRPower 245 KV, 1600A
Isolator with W/O ES 205-89 B & T GRPower 245 KV, 1600A
CT 205 CT BHEL 1600/1A, 5 core CT
ICT LA 205 LA Areva 216KV, Gapless type
51 206 Circuit Breaker 206-52 AREVA 245KV, 2500A
WARDHA Isolator with 1 ES 206-89 A GRPower 245 KV, 1600A
MAIN BAY
Isolator with W/O ES 206-89 B & T GRPower 245 KV, 1600A
Isolator with 2 ES 206-89 L GRPower 245 KV, 1600A
Line CVT 206 CVT BHEL 245kv/√3/110v/√3, 3
core, 4400 pF
Line CT 206 CT BHEL 1600/1A, 5 core CT
19
Line WT 206 WT Areva 0.5 mH
Line LA 206 LA Areva 216KV, Gapless type
52 207 Circuit Breaker 207-52 AREVA 245KV, 2500A
TRANSFER Isolator with 2 ES 207-89 T GRPower 245 KV, 1600A
BUS
CUOPLER Isolator with 1 ES 207-89 A GRPower 245 KV, 1600A
MAIN BAY Isolator with W/O ES 207-89 B GRPower 245 KV, 1600A
CT 207 CT BHEL 1600/1A, 5 core CT
53 208 Circuit Breaker 208-52 AREVA 245KV, 2500A
BADNERA Isolator with 1 ES 208-89 A GRPower 245 KV, 1600A
MAIN BAY
Isolator with W/O ES 208-89 B & T GRPower 245 KV, 1600A
Isolator with 2 ES 208-89 L GRPower 245 KV, 1600A
Line CVT 208 CVT BHEL 245kv/√3/110v/√3, 3
core, 4400 pF
Line CT 208 CT BHEL 1600/1A, 5 core CT
Line WT 208 WT Areva 0.5 mH
Line LA 208 LA Areva 216KV, Gapless type
54 209 Circuit Breaker 209-52 ABB 245KV, 1600A
SPARE Isolator with 2 ES 209-89 L Siemens 245 KV, 1600A
MAIN BAY
Isolator with 1 ES 209-89 A Siemens 245 KV, 1600A
Isolator with W/O ES 209-89 B & T Siemens 245 KV, 1600A
CT 209 CT ABB 1600/1A, 5 core CT
ICT LA 209 LA Areva 216KV, Gapless type
55 210 Circuit Breaker 210-52 ABB 245KV, 1600A
SEB-V MAIN Isolator with 1 ES 210-89 A Siemens 245 KV, 1600A
BAY
Isolator with W/O ES 210-89 B & T Siemens 245 KV, 1600A
Isolator with 2 ES 210-89 L Siemens 245 KV, 1600A
Line CVT 210 CVT ABB 245kv/√3/110v/√3, 3
core, 4400 pF
Line CT 210 CT ABB 1600/1A, 5 core CT
Line WT 210 WT Areva 0.5 mH
Line LA 210 LA Areva 216KV, Gapless type
56 212 Circuit Breaker 212-52 ABB 245KV, 1600A
SEB-VI Isolator with 1 ES 212-89 A Siemens 245 KV, 1600A
MAIN BAY
Isolator with W/O ES 212-89 B & T Siemens 245 KV, 1600A
Isolator with 2 ES 212-89 L Siemens 245 KV, 1600A
Line CVT 212 CVT ABB 245kv/√3/110v/√3, 3
core, 4400 pF
Line CT 212 CT ABB 1600/1A, 5 core CT
Line WT 212 WT Areva 0.5 mH
Line LA 212 LA Areva 216KV, Gapless type
20
III. OPERATING PROCEDURES FOR LINE /ICT/REACTOR/FSC
5. Procedure for 765 KV switchable Reactors at Wardha. Sample bay taken 716 Bay. Same is
applicable for 713 , 719 & 722 Bay
B. When Line Reactor to be charged as Bus Reactor as per instructions of WRLDC for voltage control .
( Kindly ensure NGR is in bypass condition with 145 KV Circuit Breaker OR Manual Jumper )
a. Open Line Isolator 716-89L open
b. Close line Reactor Isolator 716 89 LR , Y, B
c. Close Bay Isolator 716-89 B
d. Close Bay Isolator 716-89 A
e. Close Main bay CB 716 CB
f. Close Tie CB 717 CB
g. Close Reactor Circuit Breaker 716LR - CB
( Kindly ensure CSD is in service and to be confirmed with testing team.)
At present Wardha substation has 3 x 500 MVA three ICT Banks namely ICT-1 ,2 & 3.All
these ICTs are of CGL Hungry Make and for these three ICT banks one spare unit has
been commissioned for making spare unit from rest Nine single phase units. Here
example ICT-1, Y-phase unit taking out of service and making spare unit as ICT-1 Y-phase
is being explained.
The process of taking Spare in Service can be done off line only. When once it is decided
to take spare unit in service due to any reasons thereof following procedure is to be
followed.
23
4.1 For taking spare unit in Service necessary permission from Station Incharge is
required and code for tripping of ICT is required from WRLDC/NLDC.
4.2 After receipt of code the ICT-1 is to hand tripped through Main CB , during
hand tripping it is to be ensured that CSD relay should be in service and the
ICT is to be tripped finally through CSD only .
4.3 After Hand Tripping the transformer isolators 703-89AT -R/Y/B & 404-89AT-
R/Y/B of all three phases on both sides of ICT-1 is to be opened.
4.4 Now the ICT-1 is to be earthed for changing of jumpers of 33 KV Tertiary bus
and Neutral aux. Bus from ICT-1 –Y phase to spare unit. The earthing of ICT is
done using 703-89AT-RE/YE/BE and 404-89AT-RE/YE/BE from both sides. Also
the Spare Bus Earth Switch of Spare Isolator 709-89ATS2E and 409-89 ATS2E is
to be closed for earthing of spare ICT.
4.5 Now the Physical jumper connections of Tertiary Bus in ICT-1 Y-phase is to be
opened . This Jumpers are to be used in connection of Spare ICT tertiary
auxiliary bus making correct configuration of tertiary to be connected in Delta.
The connection shall be strictly verified by Substation incharge / O&M
incharge .
4.6 The Neutral jumper in ICT-1 Y-phase is to be disconnected and the spare
neutral bus is to be connected with ICT-1 Neutral Bus. The connection shall be
strictly verified by Substation incharge / O&M incharge
4.8 Close 765 KV 89 T isolators e.g. R & B phase in this particular case and keep
remained open Y ph of ICT-1. Close 400 KV 89 T isolators e.g. R & B phase in
this particular case and keep remained open Y ph of ICT-1.
4.9 Spare bus back to back connected Isolators 703-89ATS1 &S2- Yph is to be
closed in 765 KV side and 404-89ATS- Yph on 400 kV side. PLEASE ENSURE
703-89AT-Y ph and 404-89AT-Y ph is OPEN.
4.10 After completing all above steps the Spare ICT physical connections are ready
for taking into service and Y-phase ICT-1 is out of service . Following
protection related steps are to be followed.
4.11 The Spare ICT isolator operation in 765 KV side is associated with Metering CT
switching circuits in 400 KV side and Protection REF CT Switching circuits in
765 KV Side, hence it is to be ensured that Protection and CT switching is
correctly put in service.
4.12 It is mandatory that “MAIN ICT BANK OUT OF SERVICE relay” should be
picked up in ICT-1 Relay Panel and “SPARE ICT IN USE relay” should be
PICKUP in all ICT-1 ,2 and 3 relay panels. Also “PROTECTION SWITCHING
RELAY” in ICT-1 relay panel for Y-phase should be RESET, however for
healthy phases Phase – R & B the Protection switching relay should be
“PICKEDUP”.
24
4.13 The ICT-1 is can be taken in service after receipt of Charging code from
WRLDC/NLDC.
4.14 Charging of ICT is to be carried out through CSD by closing Main- CB 703-52
for reducing inrush currents after successful charging through Main CB , the tie
CB 705-52 is to be closed to complete the Dia.
4.15 After Charging of ICT-1 all the three phase currents are to be checked and
ensured that all CT currents are properly coming.
7. Spare Reactor Switching Scheme – Applicable for Seoni-1 , Seoni-2 and BUS-REACTOR-1
This section describes about the procedures for taking Spare Reactor for 765 KV Seoni-
Line- Reactor of Ckt-1 &2 and Bus Reactor-1 . Here For example 765 KV Seoni Ckt-1 -
LINE REACTOR (701 LR)- Y-phase unit taking out of service and making spare unit as
LINE Seoni Ckt-1 -LINE REACTOR (701 LR) - Y-phase is being explained.
The process of taking Spare in Service can be done OFF-LINE only. When once it is
decided to take spare unit in service due to any reasons thereof following procedure is to
be followed.
5.1 For taking spare unit in Service necessary permission from Station Incharge is
required and code for tripping of Line and LINE REACTOR is required from
WRLDC/NLDC.
5.2 After receipt of code the Line and LINE REACTOR is to hand tripped as per
normal procedure for Hand tripping of LINE .
5.3 After Hand Tripping the Reactor isolators 701-89LRB -R/Y/B of all three phases
of LINE REACTOR is to be opened.
5.4 Now the LINE REACTOR is to be earthed for changing of jumpers of Neutral
Side Bus from LINE REACTOR –Y phase to spare unit. The earthing of 701-LR
is done using 701-89LRB-RE/YE/BE . Also the Spare Bus Earth Switch of Spare
Isolator 707-89LRS2E is to be closed for earthing of spare REACTOR.
5.5 Now the Physical jumper connections of Neutral Bus in 701-LR- Y-phase is to
be opened . This Jumpers are to be used in connection of Spare Reactor Neutral
bus.
5.6 After shifting of Neutral Jumper connections from Y-phase 701 LR to Spare
Reactor unit. The Neutral Bus jumper in Spare Neutral Bus is to be connected
to 701 LR – Neutral Bus.
5.7 After ensuring correct connections of Neutral Bus all the Earth switches closed
in point no. 5.4 are to be opened viz. 701-89LR- RE/YE/BE and 707-89LRS2E. The
connection shall be strictly verified by Substation incharge / O&M incharge
5.8 Now only 765 KV isolators are remaining to put the spare unit as Y-phase of
701-LR. 765 KV Spare Bus back to back connected Isolators 701-89LRS1 &S2-
Yph is to be closed in 765 KV side . For remaining Y & B phase 701-89LR-R/B is
to be closed , PLEASE ENSURE 701-89LR-Y ph IS OPEN.
25
5.9 After completing all above steps the Spare ICT physical connections are ready
for taking into service and Y-phase of 701-LR is out of service . But before
charging steps below are to be followed.
5.10 The Spare Reactor isolator operation in 765 KV side is associated with CT
switching and Protection Switching circuits in 765 KV Side, hence it is to be
ensured that Protection and CT switching is correctly put in service.
5.12 The LINE REACTOR is can be taken in service after receipt of Charging code
from WRLDC/NLDC.
However in case spare unit is utilised for BUS- REACTOR-1( R/Y/B) the reactor
charging is to be carried out through CSD by closing Main- CB 707-52 after
successful charging through Main CB , the tie CB 708-52 is to be closed to
complete the Dia.
5.14 After Charging of Seoni-2 Line with Line reactor using Spare unit all the three
phase currents are to be checked and ensured that all CT currents are properly
coming.
Note – Kindly ensure during normal conditions when Spare ICT/Reactor is not in
service , Neutral of ICT/reactor shall be earthed through Jumper or Local
earthing as per IOM received from CC AM.
26
Procedure to take feeder on TBC
Option 2:- Transfer Bus can be charged through by closing of TBC Breaker
provided transfer mode shall be selected.
27
8. Operating procedure for FSC Taking into service ( APPLICABLE FOR BOTH FSC
)
1. Close BPCB
2. Check no capacitor currents in HMI PC of FSC.
3. Close Bypass Isolator
4. Open Capacitor Isolator- 1 .
5. Open Capacitor Isolator- 2
28
IV. OPERATING PROCEDURES FOR TAKING SFT/PTW.
Note: Before issuing PTW on Individual Equipment, respective bay Circuit Breaker
should be opened first before isolation of equipment. Proper earthing leads are to
be connected both on equipment terminal and if possible remove jumper for
avoiding any danger to person working on it.
1. PTW ON LINE:
Ensure steps A.3 aforesaid mentioned for line outage/Tripping.
Ensure line isolator open both at local as well as at remote end.
Take NBFC ( No back feeding certificate ) in communication with remote end.
After confirmation of NBFC , close line earth switches both at local as well as at
Remote end.
Permit To Work (PTW) can be issued to line maintenance staff. All the permits
request and issue shall be done through SAP.
29
(CAUTION: It must be noted that CORE-1 & 2 are used for the Bus Bar protection and
proper care should be taken while working on CT. Also extra precaution is needed if
the line is in service through Tie bay.)
6 PTW ON ISOLATORS:
PTW on following isolators can be issued after complying with stated conditions for
ensuring adequate safety. While working at top of isolator, it must be ensured that
isolator is earthed locally/through earth switch from both sides.
If line is charged through Tie CB , One end of isolator of Main CB will be in charged
condition , in that case for any work Line / Bus shutdown shall be availed depending
upon type of maintenance being carried out.
30
V OPERATING PROCEDURES FOR EMERGENCY CONDITIONS.
2. OVER VOLTAGE
If the bus voltage on 400 kV bus exceeds 425 Kv and 765 kV bus exceeds 815 KV it
should be treated as probable emergency condition.
1) Shift Incharge of sub-station
i) Immediately inform CPCC.
ii) Not down MW, MVAR of all lines & ICT with tap position, also read voltage recorder,
frequency recorder for any sudden variation inform CPCC.
31
If over-voltage still persists CPCC shall advise concerned sub-station to hand trip the
lightly loaded/least compensated lines after getting concurrence from WRLDC.
3. TRIPPING OF LINE
In case any line trips on faults (This does not include hand tripping of lines) the
operating staff shall take the following action.
If the line tripped due to the mal-operation of protection and the line is critical for the
system get the clearance from sub-station in-charge / testing in-charge inform CPCC
for immediate charging the line. The mal-operated protection is to be taken out of
service and arrange for the on line testing.
4. EQUIPMENT PROBLEM
1) Sub-station operating staff.
i) Immediate inspection to be carried out for assessing the severity of the problem.
32
ii) In case it is imminent danger to human being or equipment, the same may be hand
tripped immediately and information to all the concerned may be given later. The
shift in charge shall take decision in this case.
ii) Inform immediately to the maintenance staff for further inspection and necessary
action. After detailed inspection by Maintenance Staff inform to CPCC, to alert them,
if necessary.
iv) Inform sub-station in-charge. He shall also assess the situation and takes the decision
regarding isolation of equipment, if situation warrants.
v) In case if the isolation is required, concurrence from CPCC is sought, along with
other relevant data and expected time of outage.
7. FIRE ON TRANSFORMER/REACTOR
1) Sub-station Operating Staff
i) Confirm the tripping on 765/400/220 KV Breaker of the equipment. If not tripped, trip
breakers manually.
ii) Raise the emergency alarm and inform, fire brigade, maintenance & testing staff, sub-
station incharge and CPCC.
iii) Open the isolator on both sides of equipment under fire.
iv) Isolate LT Aux. Supply / 220 V DC supply going to the equipment.
v) Confirm the operation of Emulsifier system. If the auto system of FFS has not worked
operate the solenoid valve manually.
vi) Use Hydrant system and foam type extinguishers to extinguish the fire on surroundings.
vii) After extinguishing the fire, detailed investigation is to be carried out regarding the
extent of damage and the reason.
33
8. PLCC/PROTECTION FAILURE.
In case of failure of both the channels of the PLCC / both the protections of the line, the
following actions shall be initiated.
1) Sub-station Operating staff
i) Immediately inform CPCC along with flow parameters. Also inform local T&C incharge
and to the remote end substation via possible media. Take the clearance to trip the line if the
PLCC/protection is not restored (in consultation with testing engineer/Sub-station
incharge/RHQ (OS)).
ii) After getting the concurrence from CPCC, the line shall be tripped after 10min. and
informed to CPCC.
Note: 1).In Case of failure of one protection/ PLCC channel. S/I should inform CPCC and sub-station
I/C to either bypass the protection or Keep the line in service in consultation with testing
engineer.
2). In case of failure of both the protection of the line trip the same immediately after confirming
the failure of protection.
35
VI. OPERATING INSTRUCTION FOR AUX. SYSTEM
36
a.2. The 220 V DCDB # I & II are housed in BATTERY ROOM. 220 V Battery Bank # I &
battery Charger # I are connected to 220V DCDB # I and 220V Battery Bank # II &
battery Charger # II are connected to 220V DCDB # II. There is facility to connect
DCDB # I & DCDB # II for interconnection in case of failure of any one DCDB.
a.3. DCDB # I (i.e. 220 Volt Source # I i.e. Panel No.1D) feeds to the system as given below:
BUS
1F1S METERING 2F1H1 2F5X MCBS 3F3X MCBS 3F7X MCBS
COPULER
BATTERY
220V
1F2X CURATIVE 2F2X MCBS 2F6X 3F4X MCBS 3F8X MCBS
DCDB-2
DISCHARGE
BATTERY
1F3DC 2F3X MCBS 3F1X -- 3F5X MCBS
INCOMER-I
FROM
1F4X 2F4X MCBS 3F2X MCBS 3F6X MCBS
RECTIFIER
a.4. DCDB # II (i.e. 220 Volt Source –II ie. Panel No.2D) feeds to the system as given below :
BUS
1F1S -- 2F1H1 2F5X MCBS 3F3X MCBS 3F7X MCBS
COPULER
BATTERY
1F2X CURATIVE 2F2X MCBS 2F6X 220V DCDB-2 3F4X MCBS 3F8X MCBS
DISCHARGE
BATTERY
1F3DC 2F3X MCBS 3F1X -- 3F5X MCBS
INCOMER-I
FROM
1F4X 2F4X MCBS 3F2X MCBS 3F6X MCBS
RECTIFIER
a.5. There are DCDB # I & II Coupler switches in both 220V DCDB # I & II for connecting
220V DCDB # I & II. In normal condition these switches should be in open condition.
a.6. Boost charging of battery is to be carried using the Boost mode of the Boost cum float
charger. To boost charge the battery bank, The battery Bank and battery charger are to
be isolated from DCDB & the supply is restored from another DCDB.
a.1. There is two Battery Banks of 50V DC Voltage systems. The detail of each Battery bank
is given below: (400 KV ACDB Room
Battery Details :
System voltage : 48V DC . Float Voltage : 51.29 V
Capacity@C10 at 27oC : 800AH Boost Voltage : 52.9 V
Cell Type : 2.23V- Max. charging : 120A
38
850AH current
Nos. of Cells : 24 Max. Allowable : 2% rms
ripple
Sl. No. : 2022 Shipments date : 9.7.2008
Cell Details:
Nominal Voltage : 2V / Cell Cell Type : 2.23V-
800AH
Capacity@C10 at 27oC 1.75 : 800AH Float Voltage : 2.23-2.25
ECV V
Current : 86 to 172A Boost Voltage : 2.30 V
Battery Details :
System voltage : 48V DC . Float Voltage : 53.52V
Capacity@C10 at 27oC : 800AH Boost Voltage : 55.2 V
Cell Type : 2.23V- Max. charging : 170A
800AH current
Nos. of Cells : 24 Max. Allowable : 2% rms
ripple
Sl. No. : Shipments date :
Cell Details:
Nominal Voltage : 2V / Cell Cell Type : 2.23V-
850AH
Capacity@C10 at 27oC 1.75 : 850AH Float Voltage : 2.23-2.25
ECV V
Current : 170 A Boost Voltage : 2.30 V
a.2. 50V Battery Bank # I & 50V Battery Charger # I are connected to 50V DCDB # I & 50V
Battery Bank # II & 50V Battery Charger # II are connected to 50V DCDB # II. The 50V
DCDB # I & II are housed in DCDB ROOM
a.3. 50V DCDB # I (i.e. 50 Volt Source # I i.e. Panel No.3D) feeds the following systems:
a.4. 50V DCDB # II (i.e. 50 Volt Source –II ie. Panel 4D) feeds the following systems:
39
DISCHARGE
1F3DC BATTERY 2F3X MCBS 3F1X -- 3F5X MCBS
INCOMER-I
1F4X FROM 2F4X MCBS 3F2X MCBS 3F6X MCBS
RECTIFIER
a.5. There are DCDB # I & II Coupler switches in both 50V DCDB # I & II for connecting
50V DCDB # I & II. In normal condition these switches should be in open condition.
a.6. Boost charging of battery is to be carried using the Boot mode of the Boost cum float
charger. The battery Bank and battery charger are to be isolated from system by
opening the Bus coupler switch meant for isolating the connected load from Charger &
Battery.
Note- Separate DCDB system is provided for 765 KV System at Wardha S/s. The procedure
under section D is same applicable for 765 KV DCDB System.
41
E. LT SUPPLY SYSTEM
1. 11KV/ 415 V 630 KVA XMER HT supply: The 415 Volt AC auxiliary supply to
Substation power supply have been tapped from 11 KV Feeders originating from
MSEB Deoli Substation. The MSEB 11 KV Feeder have been terminated at H pole
structure outside the Substation premises. The CT, PT and energy meter which
belongs to MSEB has been installed at metering room at main gate to monitor
electricity consumption. One 630 KVA 33/0.415 KV Transformer located near
Control room Building, have been energized through 11 KV Cable from outgoing of
metering cubicle and output 415 V terminal connected to Main Switch Board (MSB)
Incomer-I housed in ACDB Room in control Room through underground cable .
Following points should always be taken into consideration while operating LT supply
systems:
For MSB Panel No.1A following combination of operating conditions are possible:
1. Incomer-I & Bus coupler On & Incomer-II Off.
2. Incomer-II & Bus coupler On & Incomer-I Off
3. Incomer-I & II On & Bus coupler Off.
For ACDB Panel No.2A following combination of operating conditions are possible:
1. Incomer-I & Bus coupler On and Incomer-II & DG Incomer Off.
2. Incomer-II & Bus coupler On and Incomer-I & DG Incomer Off
3. Incomer-I & II On and Bus coupler & DG Incomer Off.
4. DG Incomer On and Incomer-I, Incomer-II and Bus coupler Off.
For MLDB Panel No.3A following combination of operating conditions are possible:
1. Incomer-I & Bus coupler On & Incomer-II Off.
2. Incomer-II & Bus coupler On & Incomer-I Off
3. Incomer-I & II On & Bus coupler Off.
Note- Separate ACDB system is provided for 765 KV System at Wardha S/s which is
being fed from 400 KV ACDB room.
42
Following points should always be taken into consideration while operating LT supply
systems for 765 KV system.
For ACDB Panel No.2A following combination of operating conditions are possible:
1. Incomer-I & Bus coupler On and Incomer-II & DG Incomer Off.
2. Incomer-II & Bus coupler On and Incomer-I & DG Incomer Off
3. Incomer-I & II On and Bus coupler & DG Incomer Off.
4. DG Incomer On and Incomer-I, Incomer-II and Bus coupler Off.
For MLDB Panel No.3A following combination of operating conditions are possible:
1. Incomer-I & Bus coupler On & Incomer-II Off.
2. Incomer-II & Bus coupler On & Incomer-I Off
3. Incomer-I & II On & Bus coupler Off
For safer and easy operation point of view side , 765 KV ACDB is charged through
only one feeder from 1A panel from 400 KV ACDB room.
3 11 KV FEEDER BAY:
NOTE:“Bus coupler AB Switch should not be closed when incoming AB Switches of both feeders are closed”
4 SHUTDOWN ACTIVITIES
43
viii) Put “DO NOT OPERATE” board on the respective ACB / AB switches / Isolators etc.
If there is facility for locking of these devices then put lock on these & keep it in your
custody.
ix) Issue No Feed Back Permit (NBFC) to authorised person of MSEB.
1) When the ACB of bus coupler of MSB is ‘OFF’ and both ACB’s of the incomer-1 & 2 of
MSB are “ON”. It means there is separate supply for Bus section # 1 & 2 of MSB, Bus
section # 1 is charged by 630KVA & Bus section # 2 is charged by 800KVA transformers.
2) Hand Trip ACB of Incomer -1 of MSB.
3) Close the ACB of Bus coupler of MSB.
4) Close the ACB of Incomer -2 of MSB.
Note: At a time out of three CB’s (incomer-1 , incomer-2 and bus coupler) only two will be
in service.
5 FOR OUTAGE OF 800 KVA / Cable from ACDB to 800 KVA TRANSFORMER
REQUIRED BY POWER GRID
44
ii) Open 33 KV Isolator in switchyard.
iii) Check incomer # 1 from 110 KV is OFF.
iv) Put DG set operation in Non auto mode
iii) Hand Trip the ACB of Incomer-2 (Main Switch Board) coming from 800KVA
Transformer.
iv) Rack out the incomer # 2 ACB.
v) Rack in the incomer # 1 ACB
vi) Take the load on Incomer # 1 .
vii) Then close the ACB of Bus coupler of ACDB panel
viii) Put “DO NOT OPERATE” board on the respective ACB / AB switches / Isolators
etc. If there is facility for locking of these devices then put lock on these & keep it
in your custody.
ix) Ensure local Earthing of transformers using discharge rods.
x) Issue permit to work (PTW) for 800KVA Transformer to authorised person of
POWERGRID.
45
4.0 D.G.SET:
When the power supply restores, then Close the Incomer-1 of Main switch board (MSB).
As soon as the power supply is extended to either incomer-1 or incomer-2 of ACDB panel,
then ACB of DG incomer trips automatically & the corresponding ACB either incomer-1 /
incomer-2 of ACDB will close automatically. Then After a few minutes the DG set stops
automatically.
Note:
46
1) If load current is high or near to maximum load current, try to cut off some of the lighting
loads to bring the current to approx 90% of load current.
2) If oil temperature is reaching the above mentioned alarming limit, again check water level
in the radiator tank and ensure the availability.
3) If oil temperature is increasing, again check lubricating oil level.
4) If discrepancy is observed, inform maintenance incharge and substation incharge.
Note – Wardha S/s is having 02 nos of DG set. 250 KVA DG set commissioned in existing
400 KV ACDB system which works on Auto mode.
500 KVA DG set is commissioned with 765 KV ACDB system and is kept under non-Auto
mode.
A) PRESSURISATION SYSTEM:
1) Jockey Pump: 8.0 kg/cm2. pressure maintaining by Jockey pumps in hydrant pipeline.
Pump starts when water pressure in the hydrant pipeline comes down to 6.5 kg/cm2.
and stops at 8.0 kg/cm2.There are two sets of Jockey pump one kept in Auto Mode and
another should be kept in Manual Mode.
2) HVW (Electrical Operation): Used for maintaining adequate pressure in the system
pressure remains at 8 kg/cm2 +3%, HVW starts at 4.5 kg/cm2. and stops manually and
kept always in AUTO Mode.
3) HVW ( Engine Operation ): Used for maintaining adequate pressure in the system
System pressure remains at 8 kg/cm2 +3%, HVW starts at 3.5 kg/cm2 and stops
manually and kept always in AUTO Mode.
1) HYDRANT SYSTEM: Hydrant system works when water spray starts through any of
the hydrant outlet.
1) Switch “OFF” the Motor of HVW motor pump from Main switch Board in control
room to be taken under shutdown, if it is in running condition.
2) Ensure other Diesel Engine operated HVW pump is kept in AUTO mode and in
healthy condition.
3) Hang display board “DO NOT SWITCH ON” at the feeder of HVSW motor at Main
Switch Board.
4) Close incoming valve from tank and out going valve to the hydrant pipe line.
5) Issue PTW on the HVSW Motor operated pump & Motor.
1) Switch “OFF” the DIESAL ENGINE HVWS PUMP from control panel at fire fighting
room, if it is in running condition.
47
2) Ensure other Motor operated HVW Pump is kept in AUTO mode and in healthy
condition.
3) Isolate battery charger and battery by switch off from control panel at fire fighting
room.
4) Hang display board DO NOT SWITCH ON.
5) Close incoming valve from tank and out going valve to the hydrant pipe line.
6) Issue PTW on the compressor.
HYDRANT SYSTEM:
1) Open the cap of nearby hydrant point. Take out the hose-pipe from the hydrant box.
2) Unroll the hose pipe and fix one end of the pipe to the hydrant point.
3) Hold other end of hose pipe firmly. Open the hydrant valve and start spraying the
point of fire.
4) Check water is coming with pressure, if not coming then check the following
a) Header pressure is available at 7.5 to 8.0 kg/ sq cm.
b) Check all the valves in between the discharge point and spray point are in open
condition.
c) Water is available in water storage tanks
5) After opening the hydrant discharge, hydrant motor pump (if AC supply is available)
/ Diesel Engine pump should start to maintain the pressure of water at Hydrant point.
If pump is not starting in AUTO MODE”, select “MANUAL MODE” and start the
pump on manual mode by operating push button. If still problem persists then call
maintenance Incharge.
EMULSIFIER SYSTEM :
Emulsifier system normally works on “AUTO MODE”. It automatically works on
breaking of sensing bulb (on achieving 120oC). It is to be operated manually if sensing
line fails to operate automatically.
1) As soon as it fails to operate the system and it does not start automatically, break the
glass of local control panel (installed near to reactor/transformer). By this solenoid will
actuate and make deluge valve to operate and water will start sprinkling on the
reactor/Transformer.
48
2) Still if system does not start, open the detection line valve to drain out the detection
line water. By this deluge valve will operate and water will start sprinkling on the
reactor/Transformer.
3) Still if deluge valve is not operating, then open the by pass valve manually.
If water from sensing line is drained but still emulsifier does not start, then check for
the following:
a) Check all the valves in between the discharge point and spray point is open.
b) Emulsifier pump and Diesel engine are in ‘AUTO MODE’.
c) Water is available in water storage tanks.
There is split type of AC are provided in Control Rooms and in Kiosks window type.
Check the temperatures inside the kiosk.
Alarm is configured for 30 deg cel in SCADA.
If temperature crosses more than 30 deg cel, inform to Maintenance incharge.
49
VII OPERATION OF EVENT LOGGER AND DISTURBANCE RECORDER
B) DISTURBANCE RECORDER
2) Breaker Fail Relay (BFR) or Local Breaker Back-up (LBB) function operated
This relay/ function block shall operate when the concerned breaker fails to trip, in
case of fault. The operation of this relay shall trip all the breakers connected to the bus, as well
as the remote end breaker of the line.
i) Check the flag / Station HMI indication of LBB protection relay / function Block.
ii) Check for the following relay indications :-
a) Operation of Gr. A and Gr. B for other breaker of the diameter.
50
b) Operation of bus bar trip relays of the concerned bus.
iii) Ensure the isolation of the faulty breaker. Check up whether all the breakers connected
to the bus bar are opened. Also confirm whether the remote end breaker of the feeder
for which the LBB has operated also tripped.
iv) Inform CPCC.
v) Inform maintenance staff for attending to the non opening of the breaker.
i) When the above window indication is received in station HMI, confirm whether trip
coil-1 or trip coil-2 ckt has become faulty from relay indications as below :
ii) a) For trip coil-1 circuit – 195R, 195 or 195 B.
b) For trip coil-2 circuit- 295 R, 295 Y or 295 B
i) Confirm/identify the breaker in which the TC-1 or TC-2 circuit , fault has occurred.
ii) Check for the a hydraulic operated & gas pressures of the breaker which also can cause
failure of trip circuit.
iii) If pressures are found normal, inform maintenance engineer for rectification.
iv) If TC-1 & TC-2 both is confirmed to be failed, breaker is to be isolated by making the
concerned bus dead AFTER APPROVAL FROM S/S INCHARGE AND CPCC.
i) After confirmation of the breaker for which pole discrepancy has operated, physical
opening of all three poles is to be ascertained locally.
ii) If any of the poles of the breaker is not open, breaker should be immediately isolated
by making the concerned bus dead.
iii) Breaker having pole discrepancy shall not be charged until it is thoroughly
investigated & trouble is rectified.
5) CB OPERATION LOCKOUT
51
.
B) LINE PROTECTION SCHEMES ANNUNCIATIONS
i) Confirm the tripping of line at both ends and note down the relay indications.
ii) Take out disturbance recorder & event logger printout & confirm the fault in the line & its
nature.
iii) Take the reading of the fault locator.
iv) Collect the remote end relay operations & fault locator reading and correlate with the relay
operations at both ends. Check for proper operation of relays at both end & for exact
location of fault. Also note PLCC counter advancement at both ends.
v) If any wrong operation / non-operation of relays is observed, testing engineer is to be
informed for rectification.
vi) An attempt may be made to test charge the line only once from the charging end, after
taking clearance from testing engineer and CPCC. In case of tripping again, line should be
declared as faulty.
vii) Inform the maintenance staff along with fault locator reading & involved phase. Request
them for patrolling the line & rectification.
i) Confirm the tripping of line at both ends & note down the relay indications.
ii) Check whether time delayed or instantaneous element has picked up.
iii) Check for the operation of over voltage function block.
iv) Take out the Disturbance Recorder & Event Logger printouts. Measure voltage magnitude
from D/R and confirm for the correct operation of over voltage relay.
v) In case of mal-operation of relay inform testing engineer for rectification.
vi) Note relay indications of remote end and also record PLCC counter advancements at both
ends.
vii) Line is to be charged after taking into consideration, the system voltage and clearance
from CPCC.
i) Check for the supervision relay flag indication in Relay panel and LED indication in the
PLCC cabinets of carrier channel I / II. It can be confirmed which channel (out of the two)
has failed from the LED indication in PLCC cabinets.
ii) Check the faulty PLCC panel. If power supply MCB of the panel the same panel is found in
OFF condition same may be switched on. If it trips again, inform testing staff for
rectification.
iii) If PLCC panel at local end is found to be healthy, inform remote end for similar
checking/rectification.
52
4) DR Group-1( AREVA Make IED) / DR Group-II (GE Make IED) faulty
i) Check the healthiness of both IEDs for functioning of DR.
ii) If any problem is found inform testing staff for rectification.
C) DC FAILURE ANNUNCIATION
i) Check for the supervision relay 80 has operated.
ii) Check the fuses & restore dc supply.
iii) If fuse blows again inform testing engineer for rectification.
i) Confirm the operation of 86A / 86B relay & opening of all the breakers of REACTOR.
ii) Note all the relay indications & inform CPCC.
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iii) The Gr.-A / Gr.- B relay can be initiated by following protections.
I) Buchholz Alarm: -
i) Check for any gas accumulation in Buchholz relay.
ii) Inform maintenance staff.
iii) If gas collection is found, REACTOR is to be isolated after getting clearance from
CPCC. The gases shall be analysed for fault. In case of presence of faulty gases,
REACTOR shall not be charged.
iv) In case the gas is not found in the Buchholz relay the reason for operation of relay is to
be investigated.
v) In case of air accumulation in Buchholz relay, the REACTOR can be charged after
releasing the air.
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REACTOR should be isolated & will be charged only after rectification/complete
testing.
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IX. Single Line Diagram
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