TEST REPORT

TEST REPORT ISSUED TO : Office of the SE, EHV, O & M Circle, MSETCL, Bhusawal
REPORT # : PEML19071917 DATE 30-Jul-2019

Customer Ref. No./Date : SE/EHV/O&M/KDK/BSL/Tech/No. 00217 Dated 12.02.2019

Unique Lab Report No. : TC525019100001917F
PE-Lab Sample ID # : MLOS-19071917 Division : 400 kV RS Kundane
Sampled by : PE-Lab, Nashik Sample Receipt Date : 20-Jul-2019
Sampling Method : IS 6855:2017 Sample Analysis Date : 20-Jul-2019 TO 25-Jul-2019

Transformer Details
Type : Reactor Ratio : 420 kV Sampling Point : Top (Main Tank)
Make : BHEL Rating : 50 MVAr Sampling Date : 20 July 2019
Serial # : 6006088 Oil Temp : 68 °C Sampling Location : KHANDWA-I,LINE REACTOR,400 kV RS KUNDANE
Mfg. Year : 2003 Oil Type : Service Last filtration done on : ---

Ambient Condition(s) during sampling Temp : --- Humidity : ---

Remark
Transformer Insulating Oil Condition PROBLEM SEVERITY Transformer Internal Condition PROBLEM SEVERITY

Fair Warning
Key Key
Good Normal
Oil deterioration detectable; more frequent sampling DGA indicates greater than normal gas level of
Fair Warning
recommended Ethane. Resample after 3 months for trend analysis.
Poor Critical
35000 DGA Comparison
30000
25000
Value, µl/l (ppm)

20000
15000
10000
5000
0
H2 O2 N2 CH4 CO CO2 C2H4 C2H6 C2H2 TDCG
10-Jan-19 9 4538 23566 168 165 7689 6 251 0 599
20-Jul-19 8 6251 30125 167 179 7365 6 245 0 605

Note 1. This report relates only to the particular sample received for testing in good condition at PE-LAB
2. This report can not be reproduced in part under any cirumstances.
3. Publication of this report requires prior permission in writing from Director, PE-LAB
4. Only the tests asked for by the customer have been carried out.

PREPARED BY APPROVED BY
(Technical Manager) (Technical Director)
(Mr. C.V.Patil) (Mr. S.M.Tajne)

PMF-14, Rev.00, w.e.f. 01.01.2019 Early Detection , Prevention and Care SHEET 1 OF 3
Transformer Insulating Oil Condition Reporting of Physical, Chemical & Electrical Parameters
Unique Lab Report No. : TC525019100001917F
REPORT # : PEML19071917 DATE 30-Jul-2019

Sub Cl. No. Property Method of Analysis Standard In Service Obtained Value Remarks
(IS 1866:2017) (IS 1866:2017)
5.2 Appearance IS 335:2018/IS 1866:2017 Clear and without visible Clear and without visible Good
contamination contamination
5.3 Breakdown Voltage, kV IS 6792:2017 50 (Min) 62 Good
a. Individual Breakdown Voltage, kV (IEC 60156:1995)
69.2,65.2,60.3,64.2,59.3,55.4
5.4 Water Content, mg/kg (ppm) IS 13567:1992 20 (Max) 15 Fair
5.5 Acidity (Neutralization Value), mgKOH/g ASTM D 974:2014 (Ed. 2) 0.15 (Max) 0.0269 Good
Dielectric Dissipation Factor at 90°C, Actual IS 6262:1971 0.20 (Max) 0.001392 Good
5.6
Resistivity at 90°C, GΩm IS 6103:1971 3 (Min) 2465.300 Good
Sediment & Sludge, % by mass Annex 'C' of IS
5.8 1866:2017/IEC 61125:2018 Non Detectable Not Detected Good
(Cl. 4.8.1)
5.9 Interfacial Tension at 27°C, mN/m IS 6104:1971 22 (Min) 35 Good
5.11 Flash Point, °C IS 1448[P-21]:2012 125 (Min) 157 Good
5.13 ••Pour Point, °C IS 1448[P-10/Sec 2]:2013 -10 (Max) < -21 Good
5.14 ••Density at 20°C, g/ml IS 1448[P-16]:2014 0.895 (Max) 0.828 Good
5.15 ••Kinematic Viscosity at 40°C, mm2/sec IS 1448[P-25/Sec 1]:2018 15 (Max) 9.138 Good
5.17 * Corrosive Sulphur at 150°C for 72 Hrs IEC 62535:2008-10 (Ed. 1) Non Corrosive NR

• IS 1866:2017 (IEC 60422:2013) - Mineral Insulating Oils in Electrical Equipment Supervision and Maintenance Guidance (Fourth Revision)
• The value of Water Content is given at transformer operating temperature
• The specified Limits mentioned for Pour point, Density at 20°C & Kinematic Viscosity at 40°C are as per IS 335:2018 (New Insulating Oil - Specification) - Table 2
* NR - The test(s) are not required by customer

Note Test Conditions for Breakdown Voltage
• Type of electrodes used : Spherical
• Gap between two Electrodes : 2.5 mm
• Frequency of applied voltage : 49.8 Hz
• Oil Temperature during testing : 25 °C
Test Condition for Flash Point
•The ambient barometric pressure in the vicinity of the
apparatus : 947 hPa
Test Conditions for Resistivity & Dielectric Dissipation Factor
• Type of cell used : SS Three Terminal Oil Cell (IS 6103:1971, IS 6262:1971-Fig. 4)
• Average voltage gradient in the sample while under test (rms) : 250 V/mm
• Frequency of applied voltage : 49.8 Hz
• Temperature of room during test : 24 °C
• Humidity of room during test : 46 % RH
• Method of Measurement - Section 1 of IS 6103:1971 & IS 6262:1971

PREPARED BY APPROVED BY
(Technical Manager) (Technical Director)
(Mr. C.V.Patil) (Mr. S.M.Tajne)

PMF-14, Rev.00, w.e.f. 01.01.2019 Early Detection , Prevention and Care SHEET 2 OF 3
Tansformer Internal Condition Reporting of Dissolved Gas Analysis (DGA)
Unique Lab Report No. : TC525019100001917F
REPORT # : PEML19071917 DATE 30-Jul-2019

Clause No. 27 Method of Analysis : ASTM D 3612 (Method C - Headspace Sampling)

Carbon Carbon Total Dissolved
Hydrogen Oxygen Nitrogen Methane Ethylene Ethane Acetylene
Dissolved Gases Monoxide Dioxide Combustible Gas
H2 O2 N2 CH4 CO CO2 C2 H 4 C2 H 6 C2 H 2 (TDCG)
Obtained Value,
8 6251 30125 167 179 7365 6 245 NIL 605
µl of gas/l of oil (ppm)
The total volume of gases in a given volume of oil (%) 4.4 %
Limit as per
100 --- --- 120 350 2500 50 65 1 720
IEEE-C57.104-2008

DIAGNOSIS OF DGA RESULTS

● IEEE C57.104 Rogers Ratio Method
Ratio Value Suggested Fault Diagnosis Typical Examples
C2H2/C2H4 FALSE Analyzed Gases do not exceeds L1 Limit
CH4/H2 20.88 Concentrations of dissolved gas. IEEE C57.104 ---
C2H4/C2H6 0.02 Rogers Ratio Method is not applicable

● DIAGNOSIS OF CELLULOSE PAPER INSULATION

Ratio Value
Gases are within limits. (CO2 < 5000 ppm, & CO < 500 ppm), CO2/CO ratio is not applicable
CO2/CO FALSE

● DUVAL TRIANGLE METHOD

Gas Value (%) Fault Typical Examples
CH4 FALSE
Internal problem does not exists, Duval Triangle is
C2 H 4 FALSE ----
not applicable
C2 H 2 FALSE

Note - The word FALSE is indicate in above mentioned diagnosis methods is consider as "Not Applicable"

PREPARED BY APPROVED BY
(Technical Manager) (Technical Director)
(Mr. C.V.Patil) (Mr. S.M.Tajne)

PMF-14, Rev.00, w.e.f. 01.01.2019 Early Detection , Prevention and Care SHEET 3 OF 3