Beruflich Dokumente
Kultur Dokumente
PC860 PC940
F13-8491 TYA00001- F13-8436 TVD00001-
PC880 PC941
F13-8291 TZA00001- F13-8437 TVE00001-
PC890 PC950
F13-8242 UAA00001- F13-8231 TVF00001-
F13-8241 PUF00001-
PC920 PUG00001-
F13-8431 TVB00001-
F13-8441 PUD00001- PC960
PUE00001- F13-8434 TVG00001-
F13-8461 PUH00001-
PC980
PC921 F13-8232 TVH00001-
F13-8432 TVC00001-
PC981
F13-8233 TVJ00001-
Prepared by
CANON INC.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
INTRODUCTION
This service manual has been prepared for the PC800/900 Series machines,
providing basic information used for servicing the machines in the field so as to ensure
their quality and performance.
Chapter 2 Basic Operation explains how copies are made on a step-by-step basis.
Chapter 3 Exposure System discusses the principles of operation used for the
machine's exposure system. It also explains the timing at which exposure-
related mechanisms are operated, and shows how they may be
disassembled/assembled and adjusted.
Chapter 4 Image Formation System discusses the principles of operation used for the
machine's image formation system. It also explains the timing at which image
formation-related mechanisms are operated, and shows how they may be
disassembled/assembled and adjusted.
Chapter 5 Pick-Up/Feeding System discusses the principles of operation used for the
machine's pickup/feeding system. It also explains the timing at which pickup/
feeding-related mechanisms are operated, and shows how they may be
disassembled/assembled and adjusted.
Chapter 6 Fixing System discusses the principles of operation used for the machine's
fixing system. It also explains the timing at which fixing-related mechanisms
are operated, and shows how they may be disassembled/assembled and
adjusted.
Chapter 8 ADF explains the principles of operation of the ADF in view of electrical and
mechanical functions and in relation to their timing of operation. It also shows
how the unit may be disassembled/assembled and adjusted.
Chapter 9 Installation introduces requirements for the site of installation, and shows
how the machine may be installed using step-by-step instructions.
Chapter 10 Maintenance and Servicing provides tables of periodically replaced parts and
consumables/durables and scheduled servicing charts.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) i
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing
of operation.
In the diagrams, represents the path of mechanical drive—where a signal name
accompanies the symbol , the arrow indicates the direction of the electric sig-
nal.
The expression “turn on the power” means flipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine
with power.
2. In the digital circuits, ‘1’ is used to indicate that the voltage level of a given signal is
“High,” while ‘0’ is used to indicate “Low.” (The voltage value, however, differs from
circuit to circuit.)
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for
product improvement or other reasons, and major changes will be communicated in the
form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this
Service Manual and all relevant Service Information bulletins and be able to identify and
isolate faults in the machine.
ii COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
• This service manual covers the models shown in the following table. Be sure to have a
good understanding of the difference from model to model before referring to this
manual.
Model Type Multi- Single Zoom Default Density ADF Cassette Copying
code feeder feeder ratio correction as speed
switch standard (cpm) at
(SW101) Direct
PC860 TYA √ √ 2R2E √ 250 sheets 12
PC880 TZA √ √ 2R2E √ 250 sheets 12
PC890 UAA √ √ 2R2E √ √ 250 sheets 12
PC920 PUD √ √ 2R2E √ Universal 10
PC920 PUE √ √ 2R2E √ Universal 10
PC920 PUH √ √ 2R2E √ Universal 10
PC920 TVB √ √ 3R1E Universal 10
PC921 TVC √ 3R1E Universal 10
PC940 TVD √ √ 3R1E Universal 13
PC941 TVE √ 3R1E Universal 13
PC950 PUF √ √ 2R2E √ Universal 12
PC950 PUG √ √ 2R2E √ Universal 12
PC950 TVF √ √ 3R1E 500 sheets 13
PC960 TVG √ √ 3R1E √ Universal 10
PC980 TVH √ √ 3R1E √ 500 sheets 13
PC981 TVJ √ 3R1E √ 500 sheets 13
The notation “√” indicates that the item in question is available.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) iii
iv COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION
I. FEATURES ..................................1-1 IV. USING THE MACHINE ............. 1-15
II. SPECIFICATIONS .......................1-2 A. Control Panel...................... 1-15
A. Copier ....................................1-2 V. ROUTINE MAINTENANCE
B. ADF .......................................1-8 BY THE USER .......................... 1-17
III. NAMES OF PARTS ................... 1-10 VI. IMAGE FORMATION ................ 1-20
A. External View ..................... 1-10 A. Outline ................................ 1-20
B. Cross Section ..................... 1-13
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) v
CHAPTER 4 IMAGE FORMATION SYSTEM
I. IMAGE FORMATION SYSTEM ...4-1 F. Measuring the Density of
A. Outline ...................................4-1 Originals ............................. 4-16
B. Timing Chart for the Image G. Controlling the Side Blanking
Formation System .................4-3 Mechanism ......................... 4-21
C. Controlling the Primary II. DISASSEMBLY/ASSEMBLY ..... 4-22
Charging Roller Bias .............4-4 A. Cartridge ............................ 4-23
D. Controlling the Transfer B. Transfer Charging
Roller Bias .............................4-8 Assembly ............................ 4-25
E. Controlling the Developing/ C. Blank Exposure .................. 4-26
Separation Static Eliminator
Bias .................................... 4-11
vi COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
I. FANS ............................................7-1 III. DISASSEMBLY/ASSEMBLY ........7-7
II. POWER SUPPLY SYSTEM .........7-3 A. External Covers .....................7-8
A. Outline of the Power Supply B. Control Panel...................... 7-15
System ..................................7-3 C. Copyboard Glass ............... 7-16
B. Power Supply Circuit .............7-4 D. Main Motor/Main Drive
C. Detecting an Error on Assembly ............................ 7-17
the Composite Power Supply E. Electrical System ............... 7-21
PCB .......................................7-6
D. Protecting the Power Supply
Circuit ....................................7-6
CHAPTER 8 ADF
I. ADF ..............................................8-1 H. Controlling the Belt Motor .. 8-15
A. Outline ...................................8-1 I. Detecting Original Jams ..... 8-16
B Basic Construction ................8-2 J. Power Supply ..................... 8-17
C. Basic Operations ...................8-4 II. DISASSEMBLY/ASSEMBLY ..... 8-18
D. Detecting an Original ............8-6 A. Removing the ADF ............. 8-19
E. Pickup Operation ...................8-8 B. External Covers .................. 8-21
F. Delivery .............................. 8-12 C. Drive System ...................... 8-23
G. Controlling the Pickup D. Feeding System ................. 8-26
Motor .................................. 8-14 E. Electrical System ............... 8-33
CHAPTER 9 INSTALLATION
I. SELECTING A SITE ....................9-1 B. Placing Copy Paper...............9-9
II. UNPACKING AND III. MOVING THE MACHINE .......... 9-12
INSTALLATION ............................9-2
A. Unpacking and Installation ....9-2
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) vii
CHAPTER 11 TROUBLESHOOTING
I. MAINTENANCE AND A. Troubleshooting
INSPECTION ............................ 11-3 Malfunctions ..................... 11-61
A. Image Adjustment Basic V. TROUBLESHOOTING FEEDING
Procedure ........................... 11-3 PROBLEMS ............................ 11-75
B. Points to Note for A. Copy Paper Jam ............... 11-75
Servicing ............................ 11-4 B. Faulty Feeding .................. 11-78
II. STANDARDS AND VI. ARRANGEMENT AND
ADJUSTMENTS ....................... 11-5 FUNCTIONS OF ELECTRICAL
A. Mechanical ......................... 11-5 PARTS ..................................... 11-79
B. ADF .................................. 11-30 A. Sensors and Solenoids .... 11-79
C. Electrical ........................... 11-41 B. Switches ........................... 11-80
III. TROUBLESHOOTING IMAGE C. Lamp, Heater, Motor, Etc. 11-81
FAULTS ................................... 11-48 D. PCBs ................................ 11-82
A. Making Initial Checks ....... 11-48 E. ADF .................................. 11-83
B. Sample Image Faults ....... 11-52 F. Variable Resistors (VR) and
C. Troubleshooting Image Check Pins by PCB .......... 11-84
Faults ................................ 11-53 VII. SELF DIAGNOSIS .................. 11-86
IV. TROUBLESHOOTING
MALFUNCTIONS .................... 11-61
APPENDIX
A. GENERAL TIMING CHART ........ A-1 I. SENSOR CIRCUIT
B. SIGNALS AND DIAGRAM ................................. A-30
ABBREVIATIONS ....................... A-3 J. NOISE FILTER CIRCUIT
C. GENERAL CIRCUIT DIAGRAM ................................. A-31
DIAGRAM ................................... A-5 K. HIGH VOLTAGE CONTACT
D. DC CONTROLLER CIRCUIT CIRCUIT DIAGRAM .................. A-32
DIAGRAM ................................... A-7 L. BLANK EXPOSURE (front)
E. ADF CONTROLLER CIRCUIT CIRCUIT DIAGRAM .................. A-33
DIAGRAM ................................. A-15 M. BLANK EXPOSURE (rear)
F. COMPOSITE POWER SUPPLY CIRCUIT DIAGRAM .................. A-34
CIRCUIT DIAGRAM .................. A-19 N. SPECIAL TOOLS ...................... A-35
G. CONTROL PANEL CIRCUIT O. SOLVENTS/OILS ...................... A-36
DIAGRAM ................................. A-27
H. AE SENSOR CIRCUIT
DIAGRAM ................................. A-29
viii COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1
GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
I. FEATURES
1. Personal Copier with a Zoom Function and a Fixed Copyboard
• You can choose either a default enlargement/reduction ratio or any ratio between 70% and
141% in 1% increments.
2. Ecology-Conscious
• The use of a roller charging method has resulted in a considerable reduction of ozone: 0.01
ppm or less on the average, 0.02 ppm or less at maximum (1/100 to 1/1000 compared with
existing Canon machines).
8. ADF Type
• Continuous copying is possible with the use of the ADF.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-1
CHAPTER 1 GENERAL DESCRIPTION
II. SPECIFICATIONS
A. Copier
1. Type
Item Descriptions
Body Desk top
Copyboard Fixed
Source of light Halogen lamp (80 V/110 W for 120V-model; 150 V/160 W
for 220/240 V-model)
Table 1-201
2. Mechanisms
Item Descriptions
Reproduction Indirect static reproduction
Cleaning Blade
Table 1-202
1-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
3. Performance
Item Descriptions
Original type Sheet, book, 3-D object (2kg max.)
First copy time 10 sec or less (at 20°C room temperature; Direct, non-AE,
from the cassette)
Non-image width Leading edge: 2.0 ±1.5 mm (Direct; 4.0 mm or less otherwise)
Left/right: 0.0 +2.0, -0.0 mm (0 +4.0, -0.0 mm for LTR)
Table 1-203
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-3
CHAPTER 1 GENERAL DESCRIPTION
1-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
4. Others
Item Descriptions
Operating condition
Temperature 7.5°C to 32.5°C/44.5°F to 90.5°F
Humidity 5% to 85% RH
Atmospheric pressure 607.95 to 1013.25 hPa (0.6 to 1 atm)
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-5
CHAPTER 1 GENERAL DESCRIPTION
5. Default Ratios
Item 2R2E (Inch/AB-configuration) 3R1E (Inch-configuration)
Direct 1:1.000 1:1.000
Reduce II 1:0.786
Reduce IV 1:0.860
Enlarge I 1:1.154
Table 1-205
1-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
6. Copying Speed
Table 1-206
*1. The number of copies starting with the pickup operation that follows the delivery of the
19th copy in a continuous copying job. (See p.5-8)
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-7
CHAPTER 1 GENERAL DESCRIPTION
B. ADF
Item Descriptions
Original pickup Auto pickup/delivery
Table 1-207
1-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-9
CHAPTER 1 GENERAL DESCRIPTION
[2]
[6]
[3]
[5]
[4]
Figure 1-301
[4]
[3]
[5]
[2]
[1]
[6]
Figure 1-302
1-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
2. ADF Type
[1]
[5]
[2]
[4] [3]
Figure 1-303
[6]
[5]
[7]
[4]
[3]
[2]
[1]
Figure 1-304
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-11
CHAPTER 1 GENERAL DESCRIPTION
3. ADF
[3]
[4]
[2]
[1]
Figure 1-305
1-12 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
B. Cross Section
1. Body
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14]
[28] [27] [26] [25] [24] [23] [22] [21] [20] [19] [18] [17] [16] [15] [29]
Figure 1-306
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-13
CHAPTER 1 GENERAL DESCRIPTION
2. ADF
Figure 1-307
1-14 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
Figure 1-401
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-15
CHAPTER 1 GENERAL DESCRIPTION
Table 1-401
*1. Applies only to a multifeeder model.
*2. Applies only to a model equipped with a zoom function.
1-16 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
Zoom
Figure 1-501
2) Place about 10 sheets of blank copy paper (A4/LTR) on the original tray of the ADF.
3) Press the Copy Start key.
• Copy paper will be fed from the original tray.
• The indicator flashes ‘U6’ while the feeder is being cleaned.
4) Press the Copy Density Mode Selection key to end the mode.
Caution:
• You cannot start feeder cleaning mode while the machine is making copies or if an error
exists.
• The auto power-off mechanism does not operate while feeder cleaning mode is being
executed.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-17
CHAPTER 1 GENERAL DESCRIPTION
Figure 1-502
1-18 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
Figure 1-505
4) Close the machine as soon as you have finished cleaning. (Work briskly.)
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-19
CHAPTER 1 GENERAL DESCRIPTION
Cleaning blade
Developing cylinder
Fixing assembly
Photosensitive drum
Figure 1-601
1-20 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
The machine’s image formation process consists of the following seven steps:
Step 1 Primary charging (AC + negative DC)
Step 2 Image exposure
Step 3 Development (AC + negative DC)
Step 4 Transfer (negative DC)
Step 5 Separation (curvature separation + static eliminator; positive DC)
Step 6 Fixing
Step 7 Drum cleaning
Figure 1-602
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-21
CHAPTER 2
BASIC OPERATION
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
I. BASIC OPERATIONS
A. Functional Construction
The machine consists of four functional blocks: pickup/feeding system, exposure system, im-
age formation system, and control system.
Original
Control circuit illuminating block
Optical block
Image formation
Primary charging system
roller
Drum Photosensitive
cleaning block drum Developing
assembly
lock
Transfer/
l feed b
separation Manua
Feeding Pickup
control block
Copy tray
Figure 2-101
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-1
CHAPTER 2 BASIC OPERATION
AE sensor
PCB
Scanner/
lens drive motor
Power
switch Scanner cooling fan
Sensor/
ADF ADF load
switch
Figure 2-102
2-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
0.3sec (approx.)
Main motor (M1)
Primary AC bias
Primary DC bias
Developing AC bias
Developing DC bias
Transfer bias
Figure 2-103
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-3
CHAPTER 2 BASIC OPERATION
Period Description
STBY • From when he power switch is turned Waits until the Copy Start key is
(standby) on to when the Copy Start key is pressed.
pressed.
• From when LSTR ends to when the
Copy Start key is pressed.
INTR From when the Copy Start key is Removes residual charges from the
(initial rotation) pressed to when the scanner moves for- photosensitive drum, thereby ensuring
ward. a stable drum sensitivity.
AER While the scanner moves forward about Measures the density of the original.
(AE rotation) 10 cm and then moves it in reverse.
SCFW While the scanner is moving forward. Illuminates the original by the scanning
(scanner forward) • The distance varies according to the lamp, and the reflected optical image is
selected copy size and reproduction projected to the photosensitive drum
ratio. through mirrors and lenses.
• The forward speed varies according to
the selected reproduction ratio.
SCRV While the scanner is moving in reverse. Moves the scanner to the home position
(scanner reverse) • The reverse speed is about 3.3 as fast in preparation for the next copying run.
as the forward speed used in Direct.
Neutralizes the drum surface potential
LSTR From when SCRV ends to when the as post-processing.
(last rotation) main motor stops.
Table 2-101
2-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
Item Description
Power supply 24 VDC from the composite power supply.
Table 2-102
+24V
J205 J901
-4 24V -1 Clock pulse
generator
Phase
DC Drive
-3 GND -2 control
controller current
drive Main motor
PCB
J103 J203 circuit (M1)
-6 -3 -2 MMD -3
Composite
power
supply
PCB
Reference signal
Main motor drive PCB
Figure 2-104
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-5
CHAPTER 2 BASIC OPERATION
2. Operations
The main motor (M1) is a DC motor with a built-in clock pulse generator, which generates
clock pulses (MMCLK) in relation to the rotation of the motor while the motor is rotating.
The speed control circuit controls the main motor (M1) so that it rotates at a specific speed by
matching the frequency of these clock pulses and that of the reference signals.
When the main motor drive signal (MMD) from the DC controller circuit goes ‘1’, the motor
diver drive circuit turns on, causing the main motor (M1) to rotate at a specific speed.
While the main motor is rotating at a specific speed, the main motor driver PCB keeps sending
the constant speed state signal (MLOCK=0) to the DC controller PCB. If the rotation of the motor
starts to have fluctuations, the MLOCK signal goes ‘1’.
E010
While the main motor drive signal is generated, the rotation of the main motor deviates from
a specific number for 1 sec or more.
2-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
DC controller PCB
+5V
J101-1
Scanner home -3 SCHP When the scanner is in the home position, ‘1’.
position sensor PS1 -2 (The light-blocking plate is at PS1, ‘1’.)
+5V
J109-11
Lens home -10 LHP When the lens is in the home position, ‘1’.
position sensor PS2 -9 (The light-blocking plate is at PS2, ‘1’.)
J62 J102-7
DIG3
-9 DPD When PS3 has detected paper, ‘0’.
Delivery sensor
PS3 -8 (The light-blocking plate is at PS3, ‘1’.)
+5V
J132-3
Vertical path roller -5 When PS4 has detected paper, ‘1’.
PDP
paper sensor PS4 -4 (The light-blocking plate is at PS4, ‘1’.)
J113-1
DIG2
Single-feeder -3 When PS5 has detected paper, ‘0’.
SFPD
paper sensor PS5 -2 (The light-blocking plate is at PS5, ‘1’.)
(Single-feeder type only)
+5V
J108-4
Pre-registration -3 When Q751 has detected paper, ‘1’.
roller paper sensor RPD (The light-blocking plate is at PS751, ‘0’.)
Q751 -5
Sensor PCB
Figure 2-105
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-7
CHAPTER 2 BASIC OPERATION
DC controller PCB
+24V
J601
J107-4
+24V
-3
AE When the light reflected by the original increases,
AE sensor PCB -2 AEREF the voltage increases.
-1
J111-16
SW309
J62
J102-2
DIG1
-3 The variation in the resistance of the fixing heater
HEAT0
-4 is corrected in three levels based on combinations
DIG1 of 2-bit signals.
-5 HEAT1
Figure 2-106
2-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
Scanning lamp
J910-3
LA1
FU1 -1 Scanning lamp
Thermal fuse 1 activation circuit
+24V
M1 J103-6
MMD
J104-1 See p. 2-5.
Main MLOCK
motor
Main motor
driver PCB
M2 See p. 3-7.
Scanner/
lens drive motor
Figure 2-107
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-9
CHAPTER 2 BASIC OPERATION
DC controller PCB
+24V
J53 J51
J109-4
SL1 When ‘0’, the pickup clutch solenoid
Pickup clutch solenoid -3
PUSLD* turns on.
+24V
J54
J109-6
When ‘0’, the registration clutch
Registration clutch solenoid SL2 -5
RGSLD* solenoid turns on.
+24V
J52
J109-2
When ‘0’, the lens solenoid turns on.
Lens solenoid SL3 -1
LNSLD*
+24V
J55 J51
J109-8
Multifeeder pickup solenoid When ‘0’, the multifeeder pickup
SL4 -7
(Multifeeder type only) MFSLD* solenoid turns on.
+24V
J58
J132-2
When ‘0’, the cassette pickup solenoid
Cassette pickup solenoid SL5 -1
CPUSD* turns on.
+24V
J130-1
When ‘0’, the scanner cooling fan
Scanner cooling fan FM1 -2
FM1D* turns on.
J106-1
SB_LP*
Side blanking lamp (rear) When ‘0’, the blanking lamp turns on.
+24V
Side blanking lamp (front)
-2
Figure 2-108
2-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
DC controller PCB
J60
-8 J114-1
REQ
-7 -2
-6 -3
ACK
-5 -4
To the ADF -4 -5 See Chapter 8.
TXD
-3 -6
-2 -7
RXD
-1 -8
J24
-4
-3
To the ADF -2
-1
J202-1 J105-6
+24V -2 -5
+5V -3 -4
+5V -4 -3
-5 -2
+24V -6 -1
Figure 2-109
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-11
CHAPTER 3
EXPOSURE SYSTEM
This chapter discusses the principles of operation used for the machine's lens drive
unit and scanner drive unit. It also explains the timing at which these drive units are
operated, and shows how they may be disassembled/assmbled and adjusted.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
I. OPERATIONS
A. Outline
Item Description
Lamp Halogen
Protective function By a fuse (blows in response to overheating of the scanning lamp to cut
power to the lamp)
• Thermal fuse (FU1; blows at 128°C)
Table 3-101
Copyboard glass
Photosensitive
drum
Figure 3-101
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-1
CHAPTER 3 EXPOSURE SYSTEM
F'
Direct
F
Optical length
L1
F'
Reduction
F
Optical length
L2
F'
Enlargement
F
Optical length
L3
Figure 3-102
3-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
SL3 SL3
ON OFF
Switching Switching
gear gear
Lens cable
Lens home position detection
Reduction
Enlargement
signal(LHP)
Figure 3-103
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-3
CHAPTER 3 EXPOSURE SYSTEM
M2
PS1 Light-blocking
plate
SC_COM
SC_COM
SC_B*
SC_A*
SC_B
SC_A
J110-1
Q109
DC controller PCB
Figure 3-104
3-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
Scanner
Scanner sensor Signal Forward Reverse Description
PS1(scanner • Provides a means of reference for
home position determining forward movement
sensor) distance.
SCHP
• Stops the scanner moving in re-
verse in 0.1 sec.
Table 3-102
Scanning lamp(LA1)
The microprocessor on the DC controller PCB controls the forward movement distance of the
scanner with reference to the falling edge of the scanner home position signal. The forward move-
ment distance of the scanner varies according to the length of copy paper and reproduction ratio. If
the ratio is less than 130%, the scanner is moved forward as if for A4 (297 mm); if it is 130% or
more, the scanner is moved forward as if for LTR (279 mm).
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-5
CHAPTER 3 EXPOSURE SYSTEM
Reference:
While the copying speed is controlled to 6 cpm, the speed of the reverse movement of the
scanner is reduced to prevent overheating of the copyboard glass. (about 75 mm/sec)
,,,
Switching to 6-cpm copying speed
I : When the pre-registration roller paper sensor (Q751) is off, the pickup clutch solenoid is
turned off to prevent overheating of the pickup clutch solenoid (SL1).
II : By the time the Copy Start key is pressed or the power switch is turned off and then on again
next time, the scanner is moved to and stopped at 105 mm forward from the home position.
Figure 3-106
3-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
R399 J110
SC-COM
(Q101)
SC-COM
(Q109)
A
Microprocessor
A*
SC-A
B
SC-A*
B*
Motor
SC-B
driver
circuit M2
SC-B*
Current switching signal 1
Current switching signal 2
Current switching signal 3
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-7
CHAPTER 3 EXPOSURE SYSTEM
b. Operations
The microprocessor (Q101) mounted on the DC controller PCB receives instructions from the
control panel PCB copying mode settings (e.g., reproduction ratio). In response, it applies drive
pulses to the scanner/lens drive motor (M2) through the motor driver circuit.
The scanner motor is a 4-phase stepping motor, and changes the direction and speed of its
rotation according to the sequence and frequency of drive pulses (SC-A*through SC-B*).
The motor drive voltage is switched on and off by pulse signals (A through B*) generated by
the microprocessor (Q101). Any of these pulse signals is generated when the motor is in operation,
while no pulse signal is generated when the motor is at rest.
The current switching signals from 1 to 3 generated by the microprocessor (Q101) are used to
control the current flowing to the motor so that it varies according to the state of the scanner and the
lens.
Starting the lens Moving the lens Reversing the Forwarding the
scanner scanner
Current switching signal 1 0 0 0 1
Caution:
The fuse (R339) will not recover once it has blown.
3-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
1. Outline
Figure 3-201 shows the circuit used to control the scanning lamp, and has the following func-
tions:
• Turning on/off the scanning lamp.
• Controlling the intensity of the scanning lamp.
• Monitoring the state (on/off) of the scanning lamp.
Intensity adjustment
(Q101) (Q900)
signal Rectifying
PWM_1KHz 9 circuit
+
-
4
+
Phase - Thermal fuse
Serial 2
control (FU1)
communication circuit
Lamp activation
signal Scanning lamp
Microprocessor
Microprocessor
7 (LA1)
LAMP_ON
(HIC001) Arcing circuit
Activation detection
signal
Rectifying
LAMP_DETECT circuit
Activation detection circuit
VR107
Figure 3-201
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-9
CHAPTER 3 EXPOSURE SYSTEM
2. Operations
a. Turning On/Off the Scanning Lamp
The DC controller PCB and the composite power supply exchange signals in serial communi-
cation to control the scanning lamp. According to the scanner lamp active voltage signal, the mi-
croprocessor (Q900) on the composite power supply PCB controls the intensity adjustment signal
(PWM_1KHz) and the lamp activation signal (LAMP_ON) to turn on/off the scanning lamp
(LA1).
When LAMP_ON is ‘0’,
The phase control circuit turns on.
The arcing circuit turns on.
The scanning lamp turns on.
3-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
t [msec]
ON
<PWM_1KHz signal>
OFF
1
[msec]
1kHz
1
Pulse duty= t/ 1k × 100 [%]
Figure 3-202
E220
• The lamp activation detection signal is not detected for 1 sec or more although the scan-
ning lamp activation signal has been sent.
• The lamp activation detection signal has been detected for 1 sec or more although the
scanning lamp activation signal is not sent.
If an error has been detected, the power switch will be turned off after indicating an error code
for 2 sec.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-11
CHAPTER 3 EXPOSURE SYSTEM
III. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and
Varistors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harness band.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
3-12 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[1] [1]
[2]
Figure 3-301
[3]
Figure 3-302
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-13
CHAPTER 3 EXPOSURE SYSTEM
Figure 3-303
[4]
Figure 3-304
3-14 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
Lift.
[5] [7]
Figure 3-305
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-15
CHAPTER 3 EXPOSURE SYSTEM
Figure 3-306
3-16 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
Figure 3-307
[1]
Figure 3-308
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-17
CHAPTER 3 EXPOSURE SYSTEM
[2] [2]
[3]
Figure 3-309
[5] [4]
Figure 3-310
3-18 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[6] [6]
[7]
Figure 3-311
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-19
CHAPTER 3 EXPOSURE SYSTEM
[1]
Longer end
Shorter end
[2]
Figure 3-312
[3]
[1]
[3]
Top View
Figure 3-313
3-20 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
(front)
[4]
Figure 3-314
[6]
Figure 3-315
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-21
CHAPTER 3 EXPOSURE SYSTEM
[6]
Figure 3-316
Figure 3-317
Figure 3-318
3-22 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[16]
[14]
[9]
Figure 3-319
Figure 3-320
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-23
CHAPTER 3 EXPOSURE SYSTEM
[1]
Figure 3-321
2) Lead the longer end [5] along the cable [1] [5]
drive pulley [1] as shown, and hook it on
the pulley [6] on the right front side.
[6]
Figure 3-322
Figure 3-323
3-24 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[10]
[5]
Figure 3-324
Figure 3-325
[12]
6) Lead the shorter end [3] under the No. 1
mirror mount [7], and hook it on the pul- [3]
ley [12] of the No. 2/3 mirror mount as [9]
shown; then, lead it between the No. 1
mirror mount [7] and the scanning lamp
[9].
[7]
Figure 3-326
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-25
CHAPTER 3 EXPOSURE SYSTEM
7) Hook the end of the shorter end [3] on the [3] [13]
hole [13] on the right side.
Figure 3-327
[15].
[15]
[5]
Figure 3-328
3-26 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[1] [16]
Figure 3-329
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-27
CHAPTER 3 EXPOSURE SYSTEM
[2]
[2]
[1]
3-28 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
2) Turn the cable drive pulley [4] so that the [3] [4]
three shafts [3] of the mirror positioning
tool for rear and front is as shown.
[3]
[3]
[3]
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-29
CHAPTER 3 EXPOSURE SYSTEM
[1]
[1]
3-30 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[1] [1]
[2]
Figure 3-336
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-31
CHAPTER 3 EXPOSURE SYSTEM
Caution:
When routing the lens cable, be sure to
refer to the marking made with a scriber.
[4]
Figure 3-337
6) Disengage the lever [5] of the No. 4/5 mir- [6] [5]
ror mount and the gear [6].
Figure 3-338
3-32 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[6]
[8]
Figure 3-339
Caution:
Do not hold the reflecting plate.
Figure 3-340
[10]
Figure 3-341
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-33
CHAPTER 3 EXPOSURE SYSTEM
Figure 3-342
11) Free the lens cable [13] from the lens [13]
cable fixing plate [12]; then, detach the
lens cable from the machine. [12]
Figure 3-343
3-34 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
Figure 3-344
[1]
Figure 3-345
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-35
CHAPTER 3 EXPOSURE SYSTEM
[1]
Figure 3-346
3-36 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
C. Exposure System
1. Removing the Scanning Lamp
1) Disconnect the power plug.
2) Remove the copyboard glass.
(See Chapter 7.III.C.1. “Removing the
Copyboard Glass.”)
3) Holding the middle of the No. 1 mirror [1]
mount [1], move the No. 1 mirror mount
[1] to the right by about 5 cm.
Cauiton:
Do not hold the reflecting plate.
Figure 3-347
[3]
[2]
Figure 3-348
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-37
CHAPTER 3 EXPOSURE SYSTEM
Caution:
1. Do not start the work if the scanning
lamp is hot.
2. Do not leave fingerprints on the sur-
face of the scanning lamp.
3. If the surface of the scanning lamp is
soiled, dry wipe it.
[7]
Figure 3-349
3-38 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
Caution:
• Do not touch the lamp portion.
• If you have replaced the scanning lamp,
(front)
be sure to perform intensity adjustment (p.
11-42) and AE adjustment (p. 11-43).
Scanning lamp
45 (approx.)
Figure 3-350
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-39
CHAPTER 3 EXPOSURE SYSTEM
[1]
Figure 3-351
Thermal fuse
Figure 3-352
3-40 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[1]
Figure 3-353
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-41
CHAPTER 4
This chapter discusses the principles of how images are formed. It also explains the
timing at which the various units involved in image formation are operated, and shows
how they may be disassembled/assembled and adjusted.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
Item Description
Controlling the primary charging AC constant current control, on/off control
roller bias DC constant voltage control, on/off control
DC voltage level control
Table 4-101
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-1
CHAPTER 4 IMAGE FORMATION SYSTEM
Copyboard glass
Scanning lamp
Lens
AE sensor
Side
blanking
lamp
Photo-
sensitive
drum
Drum cartridge
Figure 4-101
4-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
,
ON
STBY INTR SCFW SCRV SCFW SCRV LSTR STBY
Primary AC bias
-400V -625V 0.5sec.(approx.) 0.6sec.(approx.)
Primary DC bias
Developing AC bias
Transfer bias
Figure 4-102
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-3
CHAPTER 4 IMAGE FORMATION SYSTEM
Reference:
DC component: -400 V (non-image area)/-625 V (image area)
AC component: 2000 Vpp to 3000 Vpp (885µA)
4-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
Main
transformer
High-voltage
Primary
T101 transformer
Voltage T508 charging
for primary
separation roller
charging
circuit
Photosensitive
drum
PAC_OUT
PDC_S
PAC_S
Microprocessor (Q900)
J203
-5
Serial communication
J103
-4
Microprocessor (Q101)
DC controller PCB
Figure 4-103
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-5
CHAPTER 4 IMAGE FORMATION SYSTEM
2. Operations
a. Turning On and Off the DC Bias
The DC bias applied to the primary charging roller is turned on or off by the serial communica-
tion signal and the primary charging bias ON signal (PR_DC_ON) from the DC controller PCB.
When the Copy Start key is pressed, the DC bias ON signal (serial) and the primary charging
bias ON signal (PR_DC_ON) are sent. The microprocessor (Q900) on the composite power supply
PCB generates the DC bias control signal (PDC_PWM) based on the combination of the serial
signal and the PR_DC_ON signal, applying a DC bias to the primary charging roller.
Reference:
The DC bias control signal varies its pulse duty ratio while the AC bias output signal varies its
amplitude to change the level of the DC/AC bias.
4-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
Reference:
The machine applies a DC bias over a non-copy image area (between sheets) so as to prevent
charging the photosensitive drum to a positive potential otherwise caused by the cleaning bias
,
,
,
from the transfer roller.
Main motor (M1)
Primary AC bias
Figure 4-104
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-7
CHAPTER 4 IMAGE FORMATION SYSTEM
Main
transformer Transfer positive DC
bias generation circuit
T101
Photo-
Transfer positive DC bias ON signal sensitive
T_REV_ON* drum
(Q101) (Q900) Transfer overcurrent detection signal
HV_LIMIT Transfer
charging
Transfer current detection signal roller
T_FW_S
Microprocessor
Transfer DC bias
Serial control signal Transfer bias
communi- T_FW_DRV control circuit
+24V T302
cation
Transfer
high-voltage
transformer
Transfer DC bias ON signal
T_FW_ON
High-voltage transformer
control signal
CLK32K
Figure 4-105
4-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
2. Operations
a. Turning On and Off the Transfer Bias
The transfer bias applied to the transfer charging roller is turned on and off by the serial com-
munication signal from the DC controller PCB.
When the transfer bias ON signal (serial signal) is generated by the DC controller PCB, the
microprocessor (Q900) on the composite power supply PCB generates the high-voltage trans-
former control signal (CLK32K), transfer DC bias ON signal (T_FW_ON), and transfer DC bias
control signal (T_FW_DRV), thereby applying the transfer bias to the transfer charging roller.
Reference:
The level of transfer bias applied to the transfer roller during a copying run is between -7.5
and -3.0 kV.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-9
CHAPTER 4 IMAGE FORMATION SYSTEM
Reference:
While the transfer charging roller makes a single rotation, the microprocessor (Q900) checks
the transfer current detection signal four times, and determines the level of the transfer bias to
apply using the average of the readings.
The polarity of the transfer bias is switched by the transfer bias ON signal (serial signal) gener-
ated by the DC controller PCB.
In response to the signal, the microprocessor (Q900) on the composite power supply PCB
causes the transfer positive DC bias On signal (T_REV_ON*) to go ‘0’, so that the positive compo-
nent of the transfer bias (constant current control, + 1.56µA/2.5 kV max.) will be applied to the
transfer roller. (See Table 4-103.)
Transfer bias
Figure 4-106
4-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
Both AC bias and DC bias are applied to the developing cylinder while copies are being made.
When the photosensitive drum rotates and yet developing is not under way, about -500 VDC is
applied to the developing cylinder regardless of the position of the density adjusting lever, thereby
preventing adhesion of excess toner on the photosensitive drum.
Reference :
Developing DC bias : -80 ~ -550V
Developing AC bias : 1200Vpp ± 10%
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-11
CHAPTER 4 IMAGE FORMATION SYSTEM
High-voltage transformer
Main
for developing/static eliminator
transformer
Developing
DC bias T201 Photo
T101
detection sensitive
circuit drum Developing
cylinder
+5V Static
eliminator
bias generation Static eliminator
circuit
BIAS_S
ACBIAS
Microprocessor (Q900)
J203
DV_DC_ON
DV_AC_ON
Serial communication
J103
-3
-2
Microprocessor (Q101)
correction
density
signal
Copy
AE signal
setting signal
Copy density
Density
correction
switch (SW101)
DC controller PCB
AE sensor Control
PCB panel
Figure 4-107
4-12 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-13
CHAPTER 4 IMAGE FORMATION SYSTEM
The density correction switch (SW101) mounted on the DC controller PCB may be set to any
of three levels, enabling correction of foggy images or light images caused as by a change in the
sensitivity of the photosensitive drum.
The density correction switch (SW101) affects both manual density adjustment and auto den-
sity adjustment (AE).
SW101
Figure 4-108
If the machine is not equipped with a density correction switch (SW101), the image density
changes in AE mode according to how the density adjusting lever is set.
The machine corrects the level of the developing DC bias and the voltage supplied to the
scanning lamp as follows in reference to the setting used for normal copying when toner save mode
or photo mode is selected.
Table 4-105 Relationship between Copying Mode and Voltage Correction Level
Figures 4-109 through -112 show the changes in the DC bias occurring as a result of changes in
the output of the AE sensor during auto density correction and how the density adjusting lever is set
during manual density adjustment.
4-14 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
-100 -100
-200 -200
Position of
-300 -300
SW101
Right
-400 Position of
Center -400
SW101
Left Right
-500 -500 Center
Left
-100 -100
-200 F1 -200
-300 -300
-400 F5
-400
-500 -500
F9
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-15
CHAPTER 4 IMAGE FORMATION SYSTEM
Scanning lamp
Developing
cylinder
VR103
J601 J107 (Q101) Photo-
-3 -2 +24V sensitive
+24V drum
- AEREF
-
+
+5V +
+24V
-2 -3
-
+
AE Microprocessor
(Q900)
Microprocessor
+5V
AE sensor Developing
+24V
DCON signal
- Serial
+ communi-
cation
VR102
Composite power
DC controller PCB supply PCB
Figure 4-113
4-16 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
2. Operations
When measuring the density of an original, the scanner turns on the scanning lamp, and moves
to a point 115 mm from the home position. At this time, the AE sensor reads the level of light
reflected by the area shown in Figure 4-112, and sends the AE signal (AE) to the DC controller
PCB.
In response, the DC controller PCB sends the developing DCON signal (serial communica-
tion) to the composite power supply PCB according to the level of the AE signal. The microproces-
sor (Q900) on the composite power supply PCB controls the level of the DC bias applied to the
developing cylinder based on the level of this signal.
68.8mm 23.5mm
(approx.) (approx.)
5.8mm
(approx.)
Middle of
original
37.7mm
(approx.)
Figure 4-114
AE signal (AE)
Figure 4-115
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-17
CHAPTER 4 IMAGE FORMATION SYSTEM
Operating Procedure
Before Starting the Work
• Obtain a newspaper showing more or less even print. (Do not use one with many photos or
large headings.)
• Obtain five sheets of white sheets of paper.
• Check to make sure that the intensity of the scanning lamp has been adjusted when you have
replaced the scanning lamp.
• Set the density correction switch (SW101) to the middle setting. If the machine is not
equipped with a density correction switch, set the density adjusting lever to the middle set-
ting.
1) Short JP103 and JP104 on the DC controller PCB with a screwdriver or the like.
J104 J103
Figure 4-116
4-18 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
2) While keeping the condition in step 1), turn on the power switch.
• The scanning lamp will turn on, an the main motor (M1) will rotate.
3) Stop shorting JP103 and JP104.
4) Turn VR103 on the DC controller PCB fully clockwise.
VR103
Figure 4-117
VR102
Figure 4-118
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-19
CHAPTER 4 IMAGE FORMATION SYSTEM
7) Remove the newspaper from the copyboard; in its place, place five blank sheets of copy paper,
and close the copyboard cover.
8) Turn VR103 on the DC controller PCB so that the reading of the indicator is from ‘52’ to ‘5c’.
VR103
Figure 4-119
9) Repeat steps 5) through 8) so that the values of both VR102 and VR103 are target values.
Caution:
If you cannot set VR102 and VR103 to the target values at the same time, turn VR103 fully
counterclockwise, and go back to step 5) and make adjustments once again.
10) Make a copy, and check to make sure that it is free of fogging and the density of its characters
is good.
• If it is foggy or the characters are too light, go back to step 1) and start over.
• If no change is noted after re-adjustment, use the density correcting switch (SW101).
Lighter
Darker
SW101
Figure 4-120
4-20 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
2. Operations
To blank out the non-image area in reduce mode, the side blanking lamp is moved in relation to
the distance over which the lens moves as detected by the lens shift detecting shaft.
Rear side
blanking lamp
Reflecting Lens shift detecting shaft
plate
Front side
blanking lamp
Reflecting
(front) plate
Figure 4-121
A B B A
,
Photosensitive drum
Non-image area in Reduce mode
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-21
CHAPTER 4 IMAGE FORMATION SYSTEM
II. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harnessband.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
4-22 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
A. Cartridge
1. Outline
The machine's photosensitive drum, primary charging roller, developing assembly, and cleaner
are housed in a single container referred to as a “cartridge.” (You cannot disassemble the cartridge.)
Developing blade
Photosensitive
drum
Cleaning blade
Developing cylinder
Drum cover shutter
Figure 4-201
b. Light-Blocking Shutter
When the cartridge is removed from the machine, light makes its way through the opening used
to expose images. As in the case of the drum cover shutter, the light-blocking shutter is provided to
protect the photosensitive drum from light.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-23
CHAPTER 4 IMAGE FORMATION SYSTEM
Caution:
As a rule, do not touch or clean the photosensitive drum.
1) Open the machine's top unit, and take out the cartridge.
2) Turn over the cartridge, and open the drum cover shutter
3) Clean the drum surface with a flannel cloth coated with toner.
Caution:
1. If you need to rotate the drum, be sure to rotate it in the direction in which it rotates when
making copies. Otherwise, the leaf spring used to apply a developing bias to the develop-
ing cylinder will develop poor contact.
2. If you must clean it, use a flannel cloth. Do not use paper, lint-free or otherwise.
3. If exposed to light for an appreciable time, the images will be affected. Be sure to work
briskly.
Reference:
If the photosensitive drum is exposed to light of 1500 lux (ordinary lighting) for 5 min and
then is left alone for 5 min in a dark place, it will recover to a level at which it will cause no
practical problem.
However, avoid exposing it to direct sunlight. The rays of the sun are usually about 10000 to
30000 lux.
4-24 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
B. Transfer Charging
Assembly
1. Removing the Transfer Charging
Roller
1) Open the machine's top unit. [2]
2) Remove the screw [1].
3) While freeing the claw [2] of the bushing,
detach the transfer charging roller [3].
Caution:
Do not touch the surface of the roller. Be
sure the surface is free of dirt.
[3]
[2]
[1]
Figure 4-202
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-25
CHAPTER 4 IMAGE FORMATION SYSTEM
C. Blank Exposure
1. Removing the Blanking Exposure
Unit
1) Set the machine to the maximum ratio
(141%) as follows:
• Turn on the power, and select a default
ratio of 141%.
• Press the Copy Start key.
• When the lens has moved to the farthest
left, turn off the power.
• Disconnect the power plug.
2) Remove the front lower cover.
(See Chapter 7.III.A.2.“Removing the
Front Lower Cover.”)
3) Remove the cartridge.
4) Remove the DC controller PCB.
(See Chapter 7.III.E.1.“Removing the DC
controller PCB.”)
5) Remove the composite power supply
PCB.
(See Chapter 7.III.E.2.“Removing the
Composite Power Supply PCB.”)
6) Remove the two screws [1].
[1]
Figure 4-203
4-26 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
Figure 4-204
8) Remove the four screws [3], and discon-
nect the connector [4]; then, detach the [5] [4]
blanking exposure unit. [5].
[3]
Figure 4-205
Caution:
When mounting the blanking exposure
unit, check to make sure that the blank-
ing exposure unit PCBs are at the ex-
treme ends and that the lens is positioned
at the farthest left (141% position).
Lamp PCBs
Figure 4-206
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-27
CHAPTER 5
PICK-UP/FEEDING SYSTEM
This chapter explains the principles used from when copy paper is picked up to when
a copy is delivered in view of the functions of electrical and mechanical units and in
relation to their timing of operation. It also shows how these units may be disassembled/
assembled and adjusted.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
I. PICKUP/FEEDING SYSTEM
A. Outline
The machine moves paper using a center reference method, in which paper is moved in the
middle of the pickup/feeding path, and is equipped with a cassette, multifeeder, and single-feeder
as the source of paper.
From the cassette, multifeeder, or single-feeder, copy paper is picked up and is controlled by
the registration roller so that its leading edge will match the leading edge of the image on the
photosensitive drum; it is then moved through the transfer, separation, feeding, and fixing assem-
blies to reach the copy tray.
The machine is equipped with four sensors used to monitor the movement of copy paper.
Table 5-101
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-1
CHAPTER 5 PICK-UP/FEEDING SYSTEM
DC controller PCB
detection signal(PDP)
detection signal(RPD)
signal(DPD)
Multifeeder
pickup roller
Photosensitive
drum
Delivery roller Registration roller
PS3 PS4
Q751
Static Cassette Vertical
Fixing assembly eliminator
Copy tray pickup roller path roller
Cassette
Holding plate
DC controller PCB
Pre-registration roller paper
detection signal(PDP)
Single-feeder paper
detection signal(RPD)
Delivery paper
Single-
feeder
pickup
Photosensitive roller
drum PS5
Registration roller
Delivery roller
PS3 PS4
Q751
Static Cassette Vertical
Copy tray Fixing assembly eliminator pickup roller path roller
Cassette
Holding plate
5-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Spring Gear
DC controller PCB
Pickup clutch
Cassette pickup solenoid drive signal (CPUSD*)
drive signal
(PUSLD*)
solenoid
Pickup roller
Pickup roller gear
Pickup clutch
SL5
Copy paper
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-3
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Pickup clutch
SL5
Copy paper
5-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
I : Re-pickup operation is executed if the vertical path roller paper sensor (PS4) does not detect
copy paper within 0.5 sec after the pickup clutch solenoid (SL1) has turned don.
II : The cassette pickup solenoid (SL5) turns on once again about 1.3 sec after the pickup clutch
solenoid (SL1) turns on.
Figure 5-105
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-5
CHAPTER 5 PICK-UP/FEEDING SYSTEM
DC controller PCB
Multifeeder pickup
signal (PUSLD*)
signal (MFSLD*)
solenoid drive
Pickup clutch
solenoid drive
Paper guide
M1
plate
SL1
SL4
Cam gear
Copy paper
Toothless section
The cam gear makes a 180˚ turn (approximate),
causing the paper guide plate to move up and down.
Figure 5-106
5-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
DC controller PCB
M1
SL1
PS5
Copy paper
Pickup clutch
Figure 5-107
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-7
CHAPTER 5 PICK-UP/FEEDING SYSTEM
I: A switch to 9-cpm copying mode is made after delivering the 19th copy in a continuous
copying job.
Figure 5-108
5-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Spring clutch
Control ring Registration roller
Paper detecting lever
M1
Copy paper
Claw
SL2
Registration clutch solenoid drive signal
Pre-
registration
roller
paper
sensor
(Q751)
(RGSLD*)
Figure 5-109
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-9
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-110
Copy paper in
ON
STBY INTR SCFW SCRV LSTR STBY
Figure 5-111
5-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
1sec 0.1sec(approx.)
Pickup clutch solenoid (SL1)
Pre-registration roller II
paper sensor (Q751)
I 0.3sec (approx.)
Registration clutch solenoid (SL2)
0.7sec (approx.)
Delivery sensor (PS3)
Forward Reverse
Scanner
Figure 5-112
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-11
CHAPTER 5 PICK-UP/FEEDING SYSTEM
D. Detecting Jams
The machine is equipped with four paper sensors used to find out the presence/absence of copy
paper and whether copy paper is moving properly.
• Vertical path roller paper sensor (PS4)
• Single-feeder paper sensor (PS5)
• Pre-registration roller paper sensor (Q751)
• Delivery sensor (PS3)
The presence/absence of a jam is checked with reference to the presence/absence of paper over
a specific sensor at such times as programmed in the microprocessor.
The machine is not equipped with a function which remembers the remaining number of cop-
ies to make at time of a jam and the selected copying mode; in other words, it will be reset to
standard mode when it is opened and closed for the removal of the jam.
The microprocessor possesses the following eight types of no paper/jam detection sequence; if
any of its sensors detects copy paper at power-on, the machine will identify the condition as a jam.
Single-feeder
pickup roller
Photosensitive drum
Delivery roller PS5
Registration roller
5-12 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-13
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Re-pickup
Cassette pickup solenoid (SL5)
1.2sec 1.2sec 1.2sec
Jam check
Vertical path roller Normal No paper
paper sensor (PS4)
1.5sec
Main motor (M1)
Figure 5-118
5-14 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-119
indication
Figure 5-120
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-15
CHAPTER 5 PICK-UP/FEEDING SYSTEM
indication
Figure 5-121
Figure 5-122
5-16 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-123
indication
4.1sec 4.1sec
Jam check
Normal Jam
Delivery sensor (PS3)
1.5sec
Main motor (M1)
Figure 5-124
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-17
CHAPTER 5 PICK-UP/FEEDING SYSTEM
II. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harnessband.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
5-18 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
A. Pickup Assembly
1. Removing the Pickup Roller
1) Pull out the cassette.
2) Remove the front lower cover.
(See Chapter 7.III.A.2.“Removing the
Front Lower Cover.”)
3) Open the machines' top unit farther, and
hold it in place with the handle of a screw-
driver (about 30 mm in diameter).
Figure 5-201
[2]
[3]
Figure 5-202
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-19
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[4]
Figure 5-203
[8]
Figure 5-204
5-20 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Caution:
When removing the pickup roller, be
sure to push the claw while holding the
shaft in place so as to prevent the pickup
roller shaft from freeing itself.
Figure 5-205
Caution:
When mounting the multifeeder unit,
perform the next steps first:
1) Turn on the power switch; then, se-
lect the multifeeder, and press the
Copy Start key. Pickup gear unit
2) When the pickup gear unit has moved
up as far as it can, turn off the power
switch.
3) Mount the multifeeder; then, make a
copy using the multifeeder. Figure 5-206
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-21
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-207
[2]
[3]
Figure 5-208
5-22 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[5]
[4]
[5]
Figure 5-209
[6]
6) Free the claw [7] of the gear unit [6], and
detach the clutch unit [8].
[7]
[8]
Figure 5-210
[11]
7) Remove the E-ring [9] and the washer
[10], and detach the pickup clutch [11].
[10]
[9]
Figure 5-211
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-23
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-212
[2]
[3]
Figure 5-213
5-24 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
5) While freeing the two claws [4], remove [4] [5] [4]
the pickup clutch unit [5].
Figure 5-214
[6]
Figure 5-215
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-25
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-216
[2]
[3]
Figure 5-217
5-26 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[4]
Figure 5-218
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-27
CHAPTER 5 PICK-UP/FEEDING SYSTEM
B. Multifeeder Assembly
1. Removing the Multifeeder Unit
1) Open the right door. [1]
2) Remove the two screws [1], and detach
the multifeeder unit [2].
[2]
[1]
Figure 5-219
Caution:
When mounting the multifeeder unit,
perform the following first:
1) Turn on the power switch; then, se-
lect the multifeeder, and press the
Pickup
Copy Start key. gear unit
2) When the pickup gear unit has moved
as far as it can, turn off the power
switch.
3) Mount the multifeeder unit; then,
make a copy using the multifeeder. Figure 5-220
5-28 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-221
Figure 5-222
Figure 5-223
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-29
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[2]
Figure 5-224
[4] [5]
Figure 5-225
5-30 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
C. Single-feeder Assembly
[2]
1. Removing the Single-feeder Unit
1) Open the right door. [1]
2) Remove the two screws [1], and remove
the single-feeder unit [2].
[1]
Figure 5-226
[1] [2]
Figure 5-227
[3]
[4]
Figure 5-228
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-31
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[5]
[3]
Figure 5-229
5-32 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[1]
Figure 5-230
[3]
[4]
[3]
[4] [5]
[3]
Figure 5-231
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-33
CHAPTER 5 PICK-UP/FEEDING SYSTEM
E. Registration Roller
Assembly
1. Removing the Registration Roller
Unit
1) Open the machine’s top unit. [1]
2) Remove the spring [1] (front, rear).
[1]
Figure 5-232
[2]
Figure 5-233
5-34 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-234
[3]
Figure 5-235
Caution: [5]
The clutch has a pin. Take care not to
lose it when removing the clutch.
[6]
Figure 5-236
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-35
CHAPTER 5 PICK-UP/FEEDING SYSTEM
F. Delivery Assembly
1. Removing the Delivery Roller
1) Remove the fixing lower roller.
(See Chapter 6.II.A.3.“Removing the Fix-
ing Lower Roller.”) [3]
2) Remove the two screws [1], and detach [3]
the side plate [2] and the four gears [3].
[2]
[1]
Figure 5-237
[6]
[4]
Figure 5-238
5-36 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[7]
Figure 5-239
[9]
Figure 5-240
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-37
CHAPTER 6
FIXING SYSTEM
This chapter explains the principles used to fuse toner images to transfer medium in
view of the functions of electrical and mechanical units and in relation to their timing of
operation. It also shows how these units may be disassembled/assembled and adjusted.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
I. OPERATIONS
A. Outline
Item Description
Fixing method SURF
Protective functions The following are used to detect and protect against
an error; upon detection, power to the fixing heater
will be cut:
• Thermistor (TH1)
• Thermal fuse (FU2; activating at 228°C)
Table 6-101
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-1
CHAPTER 6 FIXING SYSTEM
Fixing film
Thermal fuse 2 (FU2)
Cleaning roller
Figure 6-101
DC controller PCB
Fixing thermistor signal (TH1)
Fixing film
M1
Fixing heater (H1)
Main motor
Figure 6-102
6-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
+5V
Thermal Timer
fuse 2 circuit
FU2
HEAT_ERR*
Fixing heater
Fixing error signal
thermistor Micro-
Fixing heater high HEAT_OFF processor
TH1 temperature
error detection circuit Fixing heater
OFF signal
HEAT_PWM
Fixing heater
duty signal
Fixing heater
H1
HEAT_TRG
Fixing heater
drive signal
E0_DT
C123
+
Composite power E0 detection signal
supply PCB DC controller PCB
Figure 6-103
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-3
CHAPTER 6 FIXING SYSTEM
Table 6-102 shows the temperature of the fixing heater when the Copy Start key is pressed (as
detected by the thermistor TH1) and the temperatures to which the fixing heater is controlled ac-
cording to the number of copies made in continuous mode.
6-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
Heater temperature when the Copy Number of copies Control temperature (°C)
Start key is pressed
1 Less than 100°C 1 200
2~9 195
10 ~ 29 190
30 ~ 39 185
40 ~ 49 180
50 ~ 59 175
60 ~ 170
2 100°C or more and less than 120°C 1~9 190
10 ~ 19 186
20 ~ 29 180
30 ~ 39 175
40 ~ 170
3 120°C or more 1~9 180
10 ~ 19 175
20 ~ 170
Table 6-102
100
1 10 30 40 1 11 21
Number of Copies in Continuous Copying Mode
after a Press on the Copy Start Key
Figure 6-104
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-5
CHAPTER 6 FIXING SYSTEM
HEAT_PWM
Power supplied
to the heater
Figure 6-105
Caution:
The level of resistance of the fixing heater is selected by an appropriate combination of the
jumper wires connected to the connector of the fixing thermistor (TH1) and the delivery
sensor (PS3).
The best level is selected at the factory when the fixing assembly is assembled. Do not change
the combination of jumper wires.
Figure 6-106
6-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
Figure 6-107
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-7
CHAPTER 6 FIXING SYSTEM
6. Protective Functions
The machine is equipped with the following protective functions to prevent malfunction of the
fixing heater.
a. Thermistor (TH1)
The microprocessor on the DC controller PCB monitors the voltage of the thermistor (TH1); if
an abnormally high or low temperature is detected, the microprocessor sends the fixing heater error
signal (HEAT_ERR*) to the timer circuit and, at the same time, indicate an error code (E000
through E003).
In response, the timer circuit sends the relay drive signal (RLOFF*) to the auxiliary power
supply in about 1.2 sec after it hs received the fixing heater error signal (HEAT_ERR*).
The auxiliary power supply turns off the relay (RL601) to turn off the power. Then, the data of
‘E0’ (associated with the heater) is retained so as to indicate ‘E0’ when the power is turned on the
next time.
‘E0’ is backed up for about 5 min. After ‘E000’ through ‘E003’ is indicated in the control panel
and the power is turned off, the machine will indicate ‘E0’ in the control panel if the power switch
is turned on within 5 min, not recognizing a press on the Copy Start key. If the Copy Start key is
pressed after about 5 min, however, a press on the Copy Start key will be recognized.
If an error is detected in relation to the heater during copying operation, the machine will
indicate ‘E000’ through ‘E003’ in the control panel once again and turn off the power.
E000
• The temperature detected by the thermistor (TH1) is not 65°C in 1.5 sec after the Copy
Start key is pressed.
• The temperature detected by the thermistor (TH1) is not 150°C in 4 sec after the Copy
Start key is pressed.
E001
• The temperature detected by the thermistor (TH1) is 230°C or more.
• The temperature detected by the thermistor (TH1) is higher than the control temperature
by 30°C or more.
• The thermistor (TH1) has detected an increase in temperature of 100°C or more in 1 sec.
• The thermistor (TH1) has detected an increase in temperature of 40°C or more after it
detected 100°C in standby state.
• E0 detection signal (E0_DT) has been detected twice in succession.
E002
The temperature detected by the thermistor (TH1) is 150°C or higher and, thereafter, maxi-
mum power has been supplied to the fixing heater for 10 to 14 sec during copying operation.
E003
The temperature detected by the thermistor (TH1) is 160°C and then 150°C or lower during
copying operation.
6-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-9
CHAPTER 6 FIXING SYSTEM
II. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harness band.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
6-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
A. Fixing Assembly
1. Construction
Caution:
1. The fixing film is made from a spe- [1] [2]
cial material. Do not touch it or sub-
ject it to dust.
2. The machine does not have a mecha-
nism used to adjust the roller pres-
sure.
Figure 6-202
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-11
CHAPTER 6 FIXING SYSTEM
[4]
Figure 6-203
[7]
Figure 6-204
6-12 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
[2]
[3]
[1]
[2]
Figure 6-205
Caution:
Do not disassemble the fixing film and
the fixing heater. They cannot be re-
placed on their own.
[4]
Figure 6-206
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-13
CHAPTER 6 FIXING SYSTEM
Figure 6-207
Figure 6-208
6-14 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7
EXTERNALS/AUXILIARY MECHANISMS
This chapter shows the machine's external parts, and explains the principles used for
the machine's various control mechanisms in view of the functions of electrical and
mechanical units and in relation to their timing of operation. It also shows how these units
may be disassembled/assembled and adjusted.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
I. FANS
The machine is equipped with two fans serving to discharge ozone or cool its inside.
The heat exhaust fan is driven directly by the main motor (M1; through a belt and a gear), and
is designed to rotate at all times while the main motor is rotating.
FM1
Figure 7-101
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-1
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
The scanner cooling fan (FM1) is turned on and off according to the temperature detected by
the scanner thermistor (TH2).
If the reading by the thermistor is 37.5°C or higher and the copying speed reaches 6 cpm, the
fan starts to rotate. If the reading is lower than 37.5°C, on the other hand, the fan will not rotate if
no more than one copy is made or while making the first copy of a continuous copying job. (It
rotates when making the second and subsequent copies of a continuous copying job.)
I: If 6-cpm copying speed control is executed starting with the first copy, the fan will rotate.
Figure 7-102
7-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
+24VU
DC Solenoid
controller
PCB +24VU
Scanner/lens
drive motor (M2)
+24VU
+5V Scanner cooling fan
+24VU
DC +24VU
+24VR Blanking lamp
power
supply
circuit +24VU Main motor/
main motor M1
driver PCB
Main
transformer Fixing
heater
Fixing heater
T101 control
circuit
Scanning
lamp
Scanning lamp
control
circuit
High- Primary charging
voltage roller
power
supply Developing roller
circuit
Transfer roller
Static eliminator
Figure 7-201
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-3
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Note:
The backup capacitor (C123) retains electric charge for about 5 min after the power switch is
turned off.
Reference:
The tolerances in DC voltage are as follows:
• +5 V ±5%
• +24 VR ±5%
• +24 VU -10.0%, +12.5%
For +24 VR, two types of voltage are used:
• During copying, +24 V ±5%
• During standby, +18 V ±10%
However, the above assume that the deviations in AC input are -15%, +10%.
7-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Door switch
DS1
Relay
RL601
DC +5V
power +24VR
FU102 Main
supply +24VU
transfor-
Auxiliary mer
power T101
supply
+5V
Microprocessor
Power (Q900)
switch
SW309 +
C123
Figure 7-202
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-5
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
7-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
III. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harness band.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-7
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
A. External Covers
For instructions on how to remove the
ADF, see Chapter 8. [1]
[2]
[3]
[4]
[7]
[6] [5]
7-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[1]
[2]
[3]
[7] [4]
[6] [5]
Note: [1]
Remove the covers as necessary when
cleaning, inspecting, or repairing the in-
side of the machine.
Those covers that may be detached from
their own by mere removal of mounting
screws are omitted from the discussions.
[3]
[2]
[1] Rear cover
[2] Right door
[3] Multifeeder unit
Figure 7-303
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-9
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Caution:
A flexible cable for the control panel is
connected to the front upper cover. Dis-
connect the cable from the DC control-
ler.
[2]
[1]
Figure 7-304
Figure 7-305
7-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[5]
Figure 7-306
[8]
[9]
Figure 7-307
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-11
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[10]
[11]
Figure 7-308
7-12 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[2]
[1]
Figure 7-309
Caution:
A flexible cable for the control panel is
connected to the front upper cover. Dis-
connect the cable from the DC control-
ler.
[4]
[3]
Figure 7-310
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-13
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Figure 7-311
[7]
[6]
Figure 7-312
Caution:
When mounting the multifeeder unit, be
sure to perform the following first:
1) Turn on the power switch; then, se-
lect the multifeeder as the source of
paper, and press the Copy Start key.
Pickup
2) When the pickup gear unit assembly gear unit
has moved to its upper limit, turn off
the power switch.
3) Mount the multifeeder, and make one
copy using it as the source of paper.
Figure 7-313
7-14 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
B. Control Panel
1. Removing the Control Panel
1) Open the machine’s top unit.
2) Remove the two screws [1], and detach [1]
the front upper cover [2].
Caution:
A flexible cable for the control panel is
connected to the front upper cover. Dis-
connect the cable from the DC control-
ler.
[2]
[1]
Figure 7-314
[3]
Auto Exposure
Manual Exposure
Photo
Timer Saver
[7]
[5]
Figure 7-315
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-15
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
C. Copyboard Glass
1. Removing the Copyboard Glass
1) Remove the top cover. (See A.1. “Remov-
ing the Top Cover.”)
2) Close the machine’s top unit.
[1]
3) Remove the two screws [1], and detach
the two support plates [2]; then, detach the [3]
copyboard glass [3].
[2]
[2]
Figure 7-316
Copyboard glass
Note:
When mounting the copyboard glass, be
sure that the grounding plate is on the
side of its top edge. (ADF type only)
Grounding plate
Figure 7-317
7-16 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[1]
[2]
Figure 7-318
[3]
Figure 7-319
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-17
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[4]
Figure 7-320
[6] [5]
Figure 7-321
7-18 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[1]
[2]
Figure 7-322
Figure 7-323
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-19
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[4]
Figure 7-324
Caution:
When installing the main drive assem-
bly, be sure to attach the fan belt.
After attaching the fan belt, make sure
that the belt is free of twists.
[5]
Figure 7-325
7-20 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
E. Electrical System
1. Removing the DC Controller PCB
1) Open the machine’s top unit.
[1]
2) Remove the screw [1], and detach the
front upper cover [2].
Caution:
A flexible cable for the control panel is
connected to the front upper cover. Dis-
connect the cable from the DC control-
ler.
[2]
[1]
Figure 7-326
[4]
[4]
Figure 7-327
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-21
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[1]
[2]
Figure 7-328
[3]
[3] [4]
Figure 7-329
7-22 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[5]
[7] [5]
Figure 7-330
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-23
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Figure 7-331
7-24 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8
ADF
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
I. ADF
A. Outline
The ADF picks up the originals stacked on the original tray starting with the topmost original,
moves them through the copyboard, and delivers them.
See Figure 8-101 for an outline of the feeding route.
Original tray
ADF
Copier
Figure 8-101
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-1
CHAPTER 8 ADF
B Basic Construction
1. Outline of the Electric Circuitry
The ADF’s major electrical mechanisms are controlled by the CPU on the ADF controller
PCB.
The CPU on the ADF controller PCB reads the signals from the sensors and the copier and
generates signals to drive the motor at such times as programmed in advance.
The copying modes selected on the copier are communicated to the ADF in serial, and the ADF
communicates to the copier the state of feeding originals to the copier in serial. (It does not use an
IC for communications.)
ADFcontroller PCB
Switch ROM
(Q2) 24V 5V
Serial communication
Composite
power
supply
PCB
Copier
Figure 8-102
8-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
+5V
J5-1
Delivery sensor
-3
PDP1 When original is detected, '1'.
PI1 -2 (when light-blocking plate is at sensor)
+5V
J105
J5-4
Registration paper -6
sensor PDP2 When original is detected, '0'.
PI2 -5 (when light-blocking plate is at sensor)
+5V
J5-7
Original placement
sensor -9
PDP3 When original is detected, '0'.
PI3 -8 (when light-blocking plate is at sensor)
J114
J202 J2
Serial communication
Copier
*Negative logic.
Figure 8-103
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-3
CHAPTER 8 ADF
C. Basic Operations
1. Outline
The ADF uses two motors for picking up and delivering originals. The pickup motor (M2) is
used to pick up originals, and the belt motor (M1) is used to move, stop, and deliver originals.
Further, the ADF is equipped with three sensors for monitoring the movement of originals.
The ADF is designed to accommodate one-sided original copying mode only.
drive signal
Registration paper detection signal (PDP2) J5-6
Pickup motor
Pick-up paper detection signal (PDP3) J5-9
J5-3
Belt motor
drive signal
Delivery paper detection signal (PDP1)
M1 M2
One-way
clutch
PI1
PI2 PI3
Figure 8-104
8-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
Original tray
Placing originals
Picking up an original
Feeding 1
Feeding 2
Copying
Delivering
Figure 8-105
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-5
CHAPTER 8 ADF
D. Detecting an Original
1. Outline
The ADF’s original detection mechanism has the following two functions:
1. Detecting the Presence/Absence of an Original
Checks whether there is an original on the original tray.
2. Identifying the Length of the Original
Checks the length of the original placed on the original tray.
3. Detecting the Presence/Absence of an Original
The original placement sensor (PI3) is used to check the presence/absence of an original.
When an original is placed on the original tray, the original placement sensor (PI3) sends the
original detection signal (PDP3) to the ADF controller PCB in response to the movement of the
detecting lever away from the sensor.
Original
Original tray
Detecting lever
PI3
Original detection
signal (PDP3)
Figure 8-106
8-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
Original
Original tray
PI3
detection signal (PDP2)
PI2
Registration paper
Figure 8-107
Table 8-101
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-7
CHAPTER 8 ADF
E. Pickup Operation
1. Operation
When an original is placed on the original tray and the Copy Start key is pressed, the following
sequence of operations takes place:
1 Preparing for PickUp Operation
When an original is placed on the original tray, i.e., the original placement sensor (PI3) turns
ON, the pickup roller rotates counterclockwise and the paper guide holds the original in place.
1st original
Original tray
PI3
Paper guide
Figure 8-108
2 Pickup Separation
When the Copy Start key is pressed, the pickup roller 1 and 2 rotate clockwise, and pick up the
first original (topmost) and forward it as far as the registration roller. (The separation pad ensures
that only one original is picked up.)
Pickup roller 1
Pickup roller 2
1st original
Separation pad
Registration roller
Figure 8-109
8-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
3 Arching
The first original is butted against the registration roller so that it arches.
1st original
Arching
Registration roller
Figure 8-110
4 Feeding Operation 1
The feeding belt is moved so that the leading edge of the first original comes into contact with
the delivery sensor (PI1). (In the case of a LGL original, the original is moved about 15 mm farther
after it has come into contact with the delivery sensor.)
At the same time, the pickup motor (M2) is rotated counterclockwise to prepare for picking up
the second original.
Delivery sensor
PI1
Figure 8-111
2nd original
Original tray
PI3
Paper guide
Figure 8-112
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-9
CHAPTER 8 ADF
5 Feeding 2
The feeding belt is moved counterclockwise so that the first original is stopped at a specific
location on the copyboard glass.
Figure 8-113
1st original
2nd original
Scanner
Figure 8-114
8-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
Original set
Copy Start key ON
Pickig up Copying
Preparing for Picking up Picking up
pickup /separating Feeding 1 Feeding 2 2nd original
Preparing for pickup
Arching
of 2nd original
Pickup motor (M2)
Figure 8-115
Original set
Copy Start key ON
Pickig up Copying
Preparing for Picking up
pickup /separating Feeding 1 Feeding 2
Preparing for pickup
Arching
of 2nd original
Pickup motor (M2)
Figure 8-116
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-11
CHAPTER 8 ADF
F. Delivery
1. Operations
The ADF operates as follows to deliver originals from the copyboard glass:
1 Delivery Feeding
The feeding belt is moved to feed and deliver the first original on the copyboard glass. At the
same time, the pickup motor (M2) moves the second original to the copyboard glass.
1st original
2nd original
Figure 8-117
1st original
Delivery sensor Delivery tray
2nd original
Figure 8-118
8-12 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
Original set
Copy Start key ON
Copying,picking
Picking up up/separating
Delivering 1st original/ Copying Delivering
/separating 1st original 2nd original picking up 2nd original
Figure 8-119
Original set
Copy Start key ON
Delivering 1st original,
Copying picking up/separating Copying Delivering
2nd original
Figure 8-120
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-13
CHAPTER 8 ADF
+24V
Pickup
motor
Q1 PM1 Q5 PMRD1
CPU Motor
driver
M2
PM0 PMRD1*
Figure 8-121
Table 8-102
8-14 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
Belt motor
MA
Q1 A
Q4
CPU
Motor M1
A*
driver MA*
B MB
MB*
B*
Figure 8-122
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-15
CHAPTER 8 ADF
PI1
PI2 PI3
PI1: delivery sensor PI2: registration sensor PI3: original placement sensor
Figure 8-123
Table 8-103
8-16 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
J. Power Supply
1. Outline
Figure 8-124 shows the routes of power supply.
The ADF is supplied by the copier with 5 V and 24 V. The 24V supply is cut off when the ADF
is opened, i.e., when the ADF switch (MS1) turns off. The 5V supply will continue to keep each
sensor powered even when the ADF is opened.
ADF switch
(MS1)
J6-1 COM
NO
J6-2
Belt motor (M1)
Circuitbreaker
Composite
(CB1)
power
supply Delivery sensor (PI1)
PCB Fuse resistor
(R1) Registration sensor (PI2)
J101-3 5V J1-3
Logic
Original placement sensor (PI3)
Figure 8-124
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-17
CHAPTER 8 ADF
II. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harness band.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
8-18 COPYRIGHT © 1999 CANON INC. CANON PC800S/900S REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
Figure 8-201
3) Remove the screw [3], and free the four [5]
claws [4]; then, the detach the rear cover
[5]. [4]
[3]
Figure 8-202
[7]
Figure 8-203
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-19
CHAPTER 8 ADF
[8]
Figure 8-204
[11]
[11]
Figure 8-205
8-20 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
[2]
Figure 8-206
Remove the covers as follows when
cleaning, checking, or repairing the inside of
the machine:
1) Remove the ADF from the copier.
(See “A. Removing the ADF.”)
2) Remove the feeding roller [1] from the [1]
bushing [2]. [2]
[1]
[2]
Figure 8-207
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-21
CHAPTER 8 ADF
[3]
[5]
Figure 8-208
4) Disconnect the connector [6], and remove
the lower cover [4]. [4]
[6]
Figure 8-209
8-22 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
C. Drive System
1. Drive Unit
1) Remove the lower cover.
(See “B. External Covers.”)
2) Remove the screw [1] and the bushing [2]; [1]
then, remove the pickup roller cover [3].
[3]
[2]
Figure 8-210
[5] [4]
Figure 8-211
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-23
CHAPTER 8 ADF
Figure 8-212
5) Remove the five screws [9], and remove [9] [9] [9]
the right hinge unit [8].
Figure 8-213
6) Remove the stop ring [10] (resin) and the [11]
bushing [11]. [10]
Figure 8-214
8-24 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
[12]
Figure 8-215
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-25
CHAPTER 8 ADF
D. Feeding System
1. Pickup Roller
1) Remove the drive unit [1]. [1]
(See “C.1. Drive Unit.”)
Figure 8-216
2) Remove the E-ring [2], and remove the [4]
shaft [3]; then, detach the pickup roller 1
[4].
[3] [2]
Figure 8-217
3) Remove the stop ring [5].
[5]
Figure 8-218
8-26 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
[6]
[6]
Figure 8-219
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-27
CHAPTER 8 ADF
2. Registration Roller
1) Remove the lower cover.
(See “B. External Covers.”)
2) Remove the link arm [1] from the registra- [2]
tion roller shaft [2] by turning the link
arm.
[1]
Figure 8-220
3) While pushing the bushing [3] in the di-
rection of the arrow, pull out the registra-
tion roller shaft [2] slowly.
[2]
[3]
Figure 8-221
8-28 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
3. Feeding Belt
1) Remove the lower cover.
(See “B. External Covers.”)
2) Remove the two tension springs [1]. [1]
Figure 8-222
3) Remove the E-ring [2], and remove the
bearing [3].
[3]
[2]
Figure 8-223
4) Remove the timing belt [4], and remove [4]
the feeding belt drive roller [5] by moving
it in the direction of the arrow.
[5]
Figure 8-224
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-29
CHAPTER 8 ADF
[7]
[6]
[7]
Figure 8-225
Figure 8-226
[10] [11]
Figure 8-227
8-30 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
[14]
[12]
[13]
Figure 8-228
9) Remove the screw [15], and remove the
static eliminating brush [16].
[16]
[15]
Figure 8-229
10) Remove the two E-rings [17]; then, re- [20]
move the timing belt [18], gear [19], and [17]
two bushings [20].
[20]
[19]
[17]
[18]
Figure 8-230
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-31
CHAPTER 8 ADF
[23]
[21]
[22]
Figure 8-231
8-32 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
E. Electrical System
1. ADF Controller PCB
1) Remove the lower cover.
(See “B. External Covers.”)
2) Disconnect the five connectors [1], and [1]
[3]
remove the two screws [2]; then, remove [2]
the ADF controller PCB [3].
[2]
[1]
Figure 8-232
Figure 8-233
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-33
CHAPTER 9
INSTALLATION
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
I. SELECTING A SITE
Keep the following in mind when selecting a site for installation; if possible, visit the user’s
before delivery of the machine:
• The site offers a power outlet whose rating is as specified (±10%) and which may be used
exclusively for the machine.
• The site is between 7.5°C/45.5°F and 32.5°C/90.5°F in temperature and between 5% and
85% in humidity. Avoid an area near water faucets, water boilers, humidifiers, and refrigera-
tors.
• Avoid areas near sources of fire. The site must not be subject to ammonium gas or direct rays
of the sun. (As necessary, provide curtains.)
• The site must be well ventilated.
The level of ozone generated by the machine should not affect the health of people around it.
Some, however, may find the odor to be rather unpleasant, and ventilation is a very important
factor.
• The floor of the site must ensure that the machine’s feet will remain in contact, and will hold
the machine level.
• The machine must be at least 10 cm/3.9 in. away from any wall, and there must be adequate
space for work involving the machine.
10cm min.
10cm min.
Figure 9-101
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-1
CHAPTER 9 INSTALLATION
9-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
Caution:
This step applies only if the manual feed tray
is attached.
Caution:
This applies only if the manual feed tray
comes packaged with the machine.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-3
CHAPTER 9 INSTALLATION
Caution:
If the protective sheet is not fond on the ma-
chine, go to the next step.
Protective sheet
Caution:
You will need this protective member when
relocating the machine. Be sure to store it
away appropriately.
Protective members
Caution:
If the protective member is not found on the
machine, go to the next step.
Protective member
9-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
[2]
[1]
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-5
CHAPTER 9 INSTALLATION
Caution:
The seal can tear in the middle. Do no pull it at
an angle.
Caution:
This step applies to the ADF type only.
Original tray
9-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
Caution:
This step applies to the ADF type only.
Caution:
This step applies to the ADF type only.
19 Connect the power plug to the power outlet; • Make sure that the AE and DIRECT indica-
then, turn on the power switch. tors turn on, the count/ratio indicator indi-
cates ‘1’.
• Press the Count/Zoom Set key and the
Clear/Stop key to check that the copy count
is correct.
• Press the Default Ratio key to check that
different ratios are indicated.
• Check to make sure that a press on the
Zoom Mode key turns on the ‘0’ indication
and a press on the Count/Zoom Set key will
indicate the correct ratio.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-7
CHAPTER 9 INSTALLATION
Caution:
This step applies to the ADF type only.
23 Place the Test Sheet on the copyboard glass, • Check to make sure that there is no abnor-
and make copies to see if the operation is cor- mal noise.
rect. • Check to make sure that as many copies as
specified are made correctly.
24 Clean the externals of the machine and the
area around the machine.
9-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-9
CHAPTER 9 INSTALLATION
9-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
2. 250-Sheet/500-Sheet Cassette
Caution:
This step applies to the 500-sheet cassette
(LTR/LGL) only.
• 500-sheet cassette
• 250-sheet cassette
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-11
CHAPTER 9 INSTALLATION
[2]
[1]
9-12 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-13
CHAPTER 10
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 10 MAINTENANCE AND SERVICING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 10-1
CHAPTER 10 MAINTENANCE AND SERVICING
Temperature Humidity
between -20°C/-4°F and 40°C/104°F 90% or less
10-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 10 MAINTENANCE AND SERVICING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 10-3
CHAPTER 10 MAINTENANCE AND SERVICING
Figure 10-401
b. Do not place the cartridge on its end or turn it over as shown in Figure 10-402.
Figure 10-402
10-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 10 MAINTENANCE AND SERVICING
c. Do not touch the surface of the photosensitive drum as by opening the shutter for the photosen-
sitive drum cover found at the bottom of the cartridge.
(If you have soiled the surface of the photosensitive drum, wipe it with a flannel cloth coated
with toner. Do not clean it using solvents.)
e. Do not subject the cartridge to excess vibration or impact. In particular, do not impose force on
the shutter for the photosensitive drum shutter.
g. The photosensitive drum is susceptible to strong light, and the light-blocking shutter is pro-
vided as a means of protection.
If the drum is exposed to strong light for a long time, however, copies can start to show white
spots or vertical bands. Try leaving the machine alone as long as possible if such a problem is
noted; the memory (i.e., cause of white spots or vertical bands), however, may not disappear.
Keep the following in mind:
Caution:
1. Try to work briskly when removing a jam or replacing the cartridge.
2. If the cartridge must be taken out of the machine for storage, be sure to put it in a protective
box or put a cover over it. Do not leave it outside the machine unprotected.
Reference:
If the photosensitive drum is exposed to light of 1500 lux (general lighting) for 5 min and then
left alone in a dark place for 5 min, it should recover so that it will not cause practical prob-
lems. Nevertheless, avoid direct sunshine. (The rays of the sun is as strong as 10000 and
30000 lux.)
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 10-5
CHAPTER 11
TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
(Rest omitted.)
• To find out the cause (possible fault) of a specific problem, see the "Cause" column.
If the problem is “AC power is absent,” you may suspect that the power plug is disconnected,
covers are not closed fully, or power is absent at the main source.
• If you want to find out the checks to make or action to take, go through the steps: answer the
questions under “Checks”; if yes, take the action shown. Otherwise, go to the next step and
make the indicated checks.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-1
CHAPTER 11 TROUBLESHOOTING
Is the power
NO Connect
1 plug connected to the
power outlet? the plug.
YES
YES
YES
Rest omitted.
• Often, you will find the following instructions when checking the voltage using a meter: “mea-
sure the voltage between J109-1 (+) and -2 (-) on the DC controller PCB.” The symbol “+”
indicates the terminal to which you are expected to connect the positive probe of the meter and
“-,” the negative probe.
example:
J109-1 (+) ..... Connect the positive probe.
J109-2 (-) ...... Connect the negative probe.
11-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
I. MAINTENANCE AND INSPECTION
A. Image Adjustment Basic Procedure
Scanning system,
Is gray scale No. 9 YES
pickup/feeding system,
barely visible?
delivery assembly
NO
Is the copy density
NO
correction switch (SW101) set
to the middle index?
Can the
(Note 1)
deviation be corrected
YES
using the copy density correction
Set it at YES
switch (SW101)?
the middle.
(Note 1)
NO
Is the optimum
density obtained by intensity YES
END
adjustment?
Select non-AE, and set the copy density (Note 3)
adjusting lever to the middle index; then,
make two to three copies of the Test NO
Sheet (NA-3).
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-3
B. Points to Note for Servicing
Copyboard, Scanner
Item Tools/solvent Work/remarks
Fixing Assembly, Delivery Assembly Pickup, Feeding, and Transfer Assemblies and Static Eliminator
Item Tools/solvent Work/remarks Item Tools/solvents Work/remarks
Inlet guide Solvent Cleaning. Single-feeder Moist cloth or alcohol Cleaning.
pickup roller
11-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
1. Copier
a. Leading Edge Non-Image Width
Make adjustments so that the leading edge non-image width is 2.0 ±1.5 mm when the Test
Sheet is copied in Direct.
Caution:
If you have performed this adjustment, be sure to adjust the image leading edge margin.
2.0 ± 1.5mm
Figure 11-201
VR105
J130 J114
J102
J101
J101
J102
VR104VR105VR106
J131
VR107
Figure 11-202
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-5
CHAPTER 11 TROUBLESHOOTING
Caution:
Be sure to check that the leading edge non-image width is as indicated before performing this
adjustment.
2.5 ± 1.5mm
Figure 11-203
VR104
J130 J114
J102
J101
J101
J102
VR104VR105VR106
J131
VR107
Figure 11-204
Table 11-202
11-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
c. Adjusting the Mirror Position (optical length between No. 1 mirror and No. 2 mirror)
If you have replaced the scanner drive cable, you must adjust the mirror position, by changing
the position of the cable retainer of the No. 1 mirror mount.
Reference:
1. As more and more copies are made, the cable tends to become slack, requiring adjustment.
2. If the optical length between the No. 1 mirror and the No. 2 mirror is not correct, the horizontal
reproduction ratio will be wrong, causing poor sharpness or blurred images.
Figure 11-205
2) Remove the copyboard glass. (See Chapter 7.III.C.1. “Removing the Copyboard Glass”.)
3) Loosen the screws used to secure the cable retainer at the rear and the front of the No. 1 mirror
mount [1].
[1]
Figure 11-206
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-7
CHAPTER 11 TROUBLESHOOTING
4) Turn the cable drive pulley [3] so that the three shafts [2] of the mirror positioning tool for the front
and the rear may be arranged as shown.
[2] [3]
[2]
[2]
[2]
11-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
5) While keeping the condition of 4), tighten the positioning screw at the rear and the front of the No.
1 mirror mount [1].
[1]
[1]
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-9
CHAPTER 11 TROUBLESHOOTING
Making Measurements
Push the spring gauge against the middle of the spring as shown, and check to make sure that
the reading of the spring gauge is 970 ±150 g when the holding plate is 18 mm away from the
bottom of the cassette.
Spring gauge
(CK-0054)
Holding plate
18mm
Figure 11-211
11-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
Figure 11-212
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-11
CHAPTER 11 TROUBLESHOOTING
Figure 11-213
2) Prepare about five strips of adhesive tape (each one about 20 × 50 mm).
3) Remove the copyboard glass. (See Chapter 7.III.C.1.“Removing the Copyboard Glass.”)
4) Disconnect the connectors (J101, J131) [1] from the DC controller PCB.
[1]
Figure 11-214
11-12 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
5) If the machine is equipped with an ADF, free the hook [2], and disconnect the two relay connec-
tors [3] from the left upper stay [4].
[2] [2]
[3]
Figure 11-215
6) Remove the three screws [5], and detach the left upper stay [4].
[5]
[5] [4]
Figure 11-216
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-13
CHAPTER 11 TROUBLESHOOTING
7) Remove the four screws [7], and detach the lens cover [8].
[7] [7]
[8]
Figure 11-217
11-14 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
1) Wind the reversing cables (silver-colored) [2] on the cable drive pulley [1] 7.5 times with the
longer of the two on top; then, secure it in position with a cable clip [3].
[1]
Longer end
Shorter end
[2]
Figure 11-218
[1]
[3]
[3]
Top view
Figure 11-219
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-15
CHAPTER 11 TROUBLESHOOTING
2) Put the cable drive pulley [1] into the shaft [4], and secure it in position with an E-ring [5].
When putting the cable drive pulley into the shaft, be sure that the hook is at the front.
[5]
Hook
[1]
(front)
[4]
Figure 11-220
[7]
[6]
Figure 11-221
11-16 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
4) Lead the shorter end [6] under the No. 1 mirror mount [8] and the No. 2/3 mirror mount [9]; then,
hook it on the left rear pulley [10] and the pulley [11] of the No. 2/3 mirror mount.
[11]
[9]
[8]
[10]
[6]
Figure 11-222
5) After fitting the shorter end [6] on the cable hook [12], secure its end with adhesive tape [13].
Be sure that the secured end of the cable is found where the hole in the left side plate and the tip
of the cable matches.
[13] [12]
[6]
Figure 11-223
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-17
CHAPTER 11 TROUBLESHOOTING
6) Lead the longer end [14] along the cable drive pulley, and hook it on the pulley [15] on the right
front side.
[14]
[15]
[1]
Figure 11-224
7) Lead the longer end [14] under the No. 1 mirror mount [8] and the No. 2/3 mirror mount [9];
then, hook it on the pulley [16] on the left front side and the pulley [17] of the No. 2/3 mirror
mount.
[17]
[8]
[16]
[14]
[9]
Figure 11-225
11-18 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
8) Hook the longer cable [14] on the cable hook [18]; then, secure its end to the left side with
adhesive tape [19].
Be sure that the secured end of the cable is found where the hole in the left side plate and the tip
of the cable matches.
[18] [19]
[14]
Figure 11-226
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-19
CHAPTER 11 TROUBLESHOOTING
1) Fit the longer end forwarding cable (black) [2] on the top hook of the cable drive pulley [1], and
wind it 1.5 times. Then, secure the shorter end [3] as shown with adhesive tape [4].
[4]
[3] Face without a marking
[2]
[1]
Figure 11-227
2) Lead the longer end [5] along the cable drive pulley [1] as shown, and hook it on the pulley [6]
on the right front side.
[1]
[5]
[6]
Figure 11-228
11-20 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
3) Lead the longer end [5] under the No. 1 mirror mount [7]; then, hook it on the pulley [8] of the No.
2/3 mirror mount, and lead it between the No. 1 mirror mount [7] and the scanning lamp [9].
[8]
[7]
[9]
[5]
Figure 11-229
4) Hook the end of the longer end [5] on the hole [10] on the right side.
[10]
[5]
Figure 11-230
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-21
CHAPTER 11 TROUBLESHOOTING
5) Free the shorter end [3], and hook it on the pulley [11] on the right rear side.
[3]
[11]
Figure 11-231
6) Lead the shorter end [3] under the No. 1 mirror mount [7], and hook it on the pulley [12] of the
No. 2/3 mirror mount as shown; then, lead it between the No. 1 mirror mount [7] and the
scanning lamp [9].
[12]
[3]
[9]
[7]
Figure 11-232
11-22 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
7) Hook the end of the shorter end [3] on the hole [13] on the right side.
[3] [13]
Figure 11-233
8) Free the shorter end [3] and the longer end [5] (reversing cable), and connect both with a spring
[14]; then, fit the stopper [15].
[3]
[14]
[15]
[5]
Figure 11-234
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-23
CHAPTER 11 TROUBLESHOOTING
9) Detach the pulley clip [16] from the cable drive pulley [1].
[1] [16]
Figure 11-235
11-24 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
1) Fix the rear and the front of the No. 1 mirror mount [1] temporarily to the metal fixing [2] of the
forwarding cable.
[1]
[2]
[2]
[1]
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-25
CHAPTER 11 TROUBLESHOOTING
2) Turn the cable drive pulley [4] so that the three shafts [3] of the mirror positioning tool for rear and
front is as shown.
[4]
[3]
[3]
[3]
[3]
11-26 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
3) While keeping the condition of step 2), tighten the positioning screw on the rear and front of the
No. 1 mirror mount [1].
[1]
[1]
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-27
CHAPTER 11 TROUBLESHOOTING
Logo mark
(front)
Scanning lamp
45˚ (approx.)
Figure 11-242
Caution:
• If you have replaced the scanning lamp, you must adjust the intensity of the lamp (p. 11-42)
and perform AE adjustment.
• Do not touch the lamp when handling it.
11-28 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
Reflecting plate
(front)
Thermal fuse
Figure 11-243
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG.1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-29
CHAPTER 11 TROUBLESHOOTING
B. ADF
1. Adjusting the Original Stop Position
Adjust the original stop position in the following order:
1. Correcting original skew
2. Adjusting the rear/front original stop position
3. Adjusting the original leading edge stop position
10mm
10mm
Figure 11-244
2) Turn on the machine, and place the test sheet prepared in step 1) on the original tray.
Figure 11-245
11-30 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
L1 L2
280mm
Copy image
L1-L2=0 ± 1.8mm
Figure 11-246
5) If the difference is not as specified, turn the adjusting screw found to the side of the left hinge
unit to make adjustments.
Adjusting screw
Figure 11-247
Table 11-203
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-31
CHAPTER 11 TROUBLESHOOTING
10mm
10mm
Figure 11-248
2) Remove the original tray cover from below the original tray.
Original
tray cover
Figure 11-249
11-32 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
3) Turn on the machine, and place the test sheet prepared in step 1) on the original tray.
Figure 11-250
L3
Copy image
L3=10 ± 2.5mm
Figure 11-251
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-33
CHAPTER 11 TROUBLESHOOTING
6) If the distance is not as specified, loosen the pinion gear positioning screw under the original
tray, and adjust the position of the pinion gear.
Pinion gear
Figure 11-252
Table 11-204
11-34 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
10mm
Figure 11-253
Screw
ADF controller cover
Figure 11-254
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-35
CHAPTER 11 TROUBLESHOOTING
3) Turn on the machine, and place the test sheet prepared in step 1) on the original tray.
Figure 11-255
L4
Copy image
L4=10 ± 2.0mm
Figure 11-256
11-36 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
6) If the distance is not as specified, shift bit 1 of the DIP switch (SW1) on the ADF controller
PCB to ON, and place an A4 or LTR white copy paper on the original tray.
F012
B CDE
ON
3456
A
789
1 2
ON
1 2
SW1
Figure 11-257
PSW
F012
B CDE
ON
3456
A
789
1 2
Figure 11-258
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-37
CHAPTER 11 TROUBLESHOOTING
8) Use the rotary switch (SW2) on the ADF controller PCB to adjust the original leading edge
stop position.
Moving the rotary switch by a single notch changes the original stop position by about 0.3 mm.
Press the push switch (PSW) after deciding on a position to discharge the copy paper and store
the optimum value.
PSW
F012
B CDE
ON
3456
A
789
1 2
SW2
Figure 11-259
Table 11-205
11-38 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
Example:
If L4 is 13 mm,
You must shift the original stop position toward the leading edge by 3 mm.
1) Place a sheet of A4 or LTR white copy paper on the original tray.
2) Shift bit 1 of the DIP switch (SW1) on the ADF controller PCB to ON; then, push the push
switch (PSW) to pick up the copy paper.
F012
B CDE
ON
3456
A
789
1 2
ON
1 2
SW1
Figure 11-260
3) Turn the rotary switch (SW2) on the ADF controller PCB clockwise by 10 notches.
F012
B CDE
ON
3456
A
789
1 2
SW2
Figure 11-261
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-39
CHAPTER 11 TROUBLESHOOTING
PSW
F012
B CDE
ON
3456
A
789
1 2
Figure 11-262
11-40 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
C. Electrical
1. After Replacing the Major Parts
Parts Adjustment
Scanning lamp 1. Intensity of the scanning lamp
2. AE mechanism
ADF controller PCB 1. Excute original leading edge stop position ad-
justment
*1: If you have replaced the composite power supply PCB, check copy images using the Test
Sheet; if (and only if) an image fault is found, adjust the intensity of the scanning lamp and
execute AE adjustment.
Table 11-206
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-41
CHAPTER 11 TROUBLESHOOTING
Caution:
If you have performed this adjustment, you must always perform AE adjustment.
Making Adjustments
1) Set a cartridge in the machine.
2) Set the density correction switch (SW101) to its middle index.
SW101
Figure 11-263
3) Turn off the AE mechanism, and set the copy density adjusting lever on the control panel to its
middle index.
4) Place the Test Sheet on the copyboard, and make a copy.
5) Turn VR107 on the DC controller PCB gradually until gray scale No. 9 is barely visible.
VR107
J130 J114
J102
J101
J101
J102
VR104VR105VR106
J131
VR107
Figure 11-264
Table 11-207
11-42 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
3. AE Adjustment
Perform this adjustment if you have replaced any of the following:
• DC controller PCB
• Composite power supply PCB (See p.11-41.)
• AE sensor PCB
• Scanning lamp
Making Adjustments
Before Starting the Work
• Obtain a newspaper with more or less even print. (Avoid ones with many photos or large
display text.)
• Obtain five sheets of white sheets of paper.
• Be sure that the intensity of the scanning lamp has been adjusted when you have replaced the
scanning lamp.
• Set the density correction switch (SW101) to the middle setting. If the machine is not
equipped with a density correction switch, set the density adjusting lever to the middle set-
ting.
SERVICE
JP104 JP103
Figure 11-265
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-43
CHAPTER 11 TROUBLESHOOTING
J102
J101
J101
J102
VR104VR105VR106
J131
VR107
VR103
Figure 11-266
J130 J114
J102
J101
J101
J102
VR104VR105VR106
J131
VR107
VR102
Figure 11-267
7) Remove the newspaper from the copyboard, and place five sheets of copy paper in its place;
then, close the copyboard cover.
8) Turn VR103 on the DC controller PCB so that the display will indicate ‘52’ to ‘5c’.
J130 J114
J102
J101
J101
J102
VR104VR105VR106
J131
VR107
VR103
Figure 11-268
11-44 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
9) Repeat steps 5) through 8) so that the values of both VR102 and VR103 are target values.
Caution:
If you cannot set VR102 and VR103 to the target values at the same time, turn VR103 fully
counterclockwise, and go back to step 5) and make adjustments once again.
10) Make a copy, and check to make sure that it is free of fogging and its text is adequately dark.
• If the copy is foggy or its text is too light, go back to step 1) and start over.
• If the results of adjustment for a second time are not good, make adjustments using the den-
sity correction switch (SW101).
Lighter
Darker
SW101
Figure 11-269
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-45
CHAPTER 11 TROUBLESHOOTING
Making Adjustments
Before Starting the Work
• Meter
1) Before replacing the DC controller PCB, turn on the power; then, connect the meter probes to
CP23 and GND on the DC controller PCB, and measure the voltage.
+ probe ........CP23
- probe .........GND
VR107
CPGND1
CP23
Figure 11-270
2) After replacing the DC controller PCB, measure the voltage as in step 1); then, turn VR106 on
the DC controller PCB so that the reading is the same as before replacement.
11-46 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
GND
VR107
CP23
CPGND1
Figure 11-271
Reference:
The photointerrupers other than those shown in Table 11-209 are connected in a matrix, hence
the omission from the table.
Voltage
Sensor Connector Checks
(approx.)
PS1 J101-3 During standby, move When the light-block- 5V
Scanner home position the scanner by hand. ing plate is at PS1,
sensor (SCHP) When the light-block- 0V
ing plate is not at PS1,
PS2 J109-10 During standby, move When the light-block- 5V
Lens home position sen- the lens mount by ing plate is at PS2,
sor (LHP) hand. When the light-block- 0V
ing plate is not at PS2,
PS4 J132-5 During standby, move When the light-block- 5V
Vertical path roller pa- the detecting lever by ing plate is at PS4,
per sensor (PDP) hand. When the light-block- 0V
ing plate is not at PS4,
Q751 J108-3 During standby, move When the light-block- 0V
Pre-registration roller the detecting lever by ing plate is at Q751,
paper sensor (RPD) hand. When the light- 5V
blocking plate is not at
Q751,
Table 11-208
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-47
CHAPTER 11 TROUBLESHOOTING
1. Site Environment
Check the site against the following considerations:
a. The voltage of the power source is as rated.
b. The site must not be subject to high temperature or humidity (as near a water faucet, water
boiler, humidifier) or dust. The machine must not be near a source of fire.
c. The site must not be subject to ammonium gas.
d. The machine must not be exposed to direct rays of the sun. (As necessary, instruct the user to
provide curtains.)
e. The site must be well ventilated.
f. The machine must be kept level.
4. Lens
Check the lens for dirt. If any, clean it with a cotton swab.
6. Feeding Assembly
Check the feeding assembly for dirt. If any dirt is found, clean it with a moist cloth.
7. Copy Paper
a. Is copy paper of a type recommended by Canon?
b. Is copy paper moist?
Try paper fresh out of package.
11-48 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
8. Consumable
a. Cartridge
When the cartridge starts to run out of toner, copies will start to have white lines or spots as
shown.
Figure 11-301
Figure 11-302
2) Set the cartridge back into the machine, and make copies.
• If the copies are normal,
You may continue to use the cartridge, but the user must know that it must be replaced with
a new cartridge soon.
• If the copies are not normal,
Replace the new cartridge.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-49
CHAPTER 11 TROUBLESHOOTING
9. Others
When a machine is brought in from a cold place (e.g., warehouse) to a warm place, condensa-
tion can occur inside it, leading to various problems; e.g.,
a. Condensation on the scanner (glass, lens, mirror, reflecting plate) will cause dark images.
b. The drum is likely to be cold (high OPC electrical resistance), not enabling good contrast.
c. Condensation in the pickup/feeding assembly tends to cause feeding faults.
d. Condensation on the lower roller of the manual feed assembly will reduce friction, causing
pickup faults.
If condensation is noted, dry wipe the parts in question.
The cartridge can develop condensation if it is opened immediately after it has been brought
from a cold to warm place. Instruct the user so that the cartridge is not opened before it has become
used to the room temperature (one to two hours).
11-50 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-51
NOTE: The samples are created intentionally. The NA-3 Test Sheet was copied in the direct mode
in A3 and printed with a reduction of about 19%; actual images may be somewhat different.
11-52
11-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-53
CHAPTER 11 TROUBLESHOOTING
11-54 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-55
CHAPTER 11 TROUBLESHOOTING
11-56 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-57
CHAPTER 11 TROUBLESHOOTING
11-58 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-59
CHAPTER 11 TROUBLESHOOTING
11-60 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
1 E0
JP102
JP101
JP102 JP101
Figure 11-401
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-61
CHAPTER 11 TROUBLESHOOTING
2 E000
3 E001
11-62
11-62 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
4 E002, E003
5 E010
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-63
CHAPTER 11 TROUBLESHOOTING
6 E064
11-64
11-64 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
8 E210
9 E220
10 E240
11 E261
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-65
CHAPTER 11 TROUBLESHOOTING
12 E400
F012
B CDE
ON
3456
A
789
1 2
Figure 11-402
13 E803
11-66
11-66 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-67
CHAPTER 11 TROUBLESHOOTING
Table 11-401
Fuse 3 Is the fuse (FU102) on the composite YES Remove the cause of
power supply PCB blown? the problem, and
120V model: 125 V, 5 V replace the fuse.
Composite 220/240V model: 250 V, 2.5 A NO Replace the composite
power power supply PCB.
supply PCB
11-68
11-68 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
Table 11-402
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-69
CHAPTER 11 TROUBLESHOOTING
Table 11-403
11-70
11-70 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-71
CHAPTER 11 TROUBLESHOOTING
11-72
11-72 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-73
CHAPTER 11 TROUBLESHOOTING
11-74
11-74 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
Figure 11-501
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-75
CHAPTER 11 TROUBLESHOOTING
1 Pickup Assembly
11-76 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
2 Separation/Feeding Assembly
3 Fixing/Delivery Assembly
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-77
CHAPTER 11 TROUBLESHOOTING
B. Faulty Feeding
1 Double-Feeding
2 Wrinkles
11-78 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
SL3
PS2
SL4
SL1
SL2
PS5
SL5
PS4
PS1
Q751
PS3
Figure 11-601
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-79
CHAPTER 11 TROUBLESHOOTING
B. Switches
SW309
DS1
SW101
Figure 11-602
11-80 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
M1 M2
LA1
TH2 FU1
VZ2
FU2
H1
TH1 VZ1 FM1
Figure 11-603
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-81
CHAPTER 11 TROUBLESHOOTING
D. PCBs
[9]
[3] [8]
[5]
[4]
[2]
[1] [7] [6]
Figure 11-604
11-82 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
E. ADF
M2
M1
[1]
PI3
PI2
MS1
PI1
Figure 11-605
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-83
CHAPTER 11 TROUBLESHOOTING
Caution:
VRs that may be used in the field ................
VRs that must not be used in the field .........
1. DC Controller PCB
2 1 8 1 9 1 19 5 1
1
3 J130 JP102 JP101
J114 J102 18 J111 2 6 J2012 6
J101
1 J111
VR104 VR106
2
J131 VR105 CP23 GND 1
1
7
VR107
JP104 JP103 J108
VR103 VR102 J105 J109
J107 J103 J104 J106 J132 J113 SW101 1
6 1 1 11
1 4 1 8 1 7 1 2 1 5 1 3
Figure 11-606
1 J203 8 1 J204 7
1 6
J202
J207
J201 2 1 VR801
1 2 VR001
2 1
J910 VR301
J302
J209
FU102
J205 1
4 J213
J212
Figure 11-607
11-84 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
7
1 10 TP1 1
J3
J5
1
9
1
J2
8 4 J1 1 CB1 2 1 ON
1 2
J6
PSW SW1
SW2
Figure 11-608
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-85
CHAPTER 11 TROUBLESHOOTING
11-86 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-87
CHAPTER 11 TROUBLESHOOTING
Caution:
1. If the self-diagnosis has turned on, turn off the power switch to reset the machine.
In the case of ‘E000’, ‘E001’, ‘E002’, or ‘E003’, however, the machine must be reset as
follows: this consideration is to prevent feeding power to the fixing heater otherwise oc-
curring if the thermistor has an open circuit:
2. In the case of ‘E0’, ‘E000’, ‘E001’, ‘E002’, ‘E003’, or ‘E220’, the machine will turn off in
1.5 sec for ‘E0’ and ‘E000’ through ‘E003’ and in 2 sec for ‘E220’.
3. In the case of ‘E0’, ‘E000’, ‘E001’, ‘E002’, or ‘E003’, perform the following steps:
1) Turn off the power switch, and short circuit JP101 and JP102 on the DC controller PCB
with a screwdriver or the like.
JP102
JP101
JP102 JP101
Figure 11-701
2) While keeping the condition in step 1), turn on the power switch.
3) Stop short-circuiting JP101 and JP102.
11-88 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
(A4, 2 copies, DIRECT, from cassette) A. GENERAL TIMING CHART
Power switch Copy Start key
1. COPYBOARD TYPE
ON ON
Sequence STBY INTR AER SCFW SCRV SCFW SCRV LSTR STBY
1
Main motor (M1)
2 Scanner / lens drive
motor (M2)
3 Scanner home position
sensor (PS1)
4 Lens home position
sensor (PS2)
5
Lens solenoid (SL3)
6 Pickup clutch solenoid
(SL1)
7 Cassette pickup
solenoid (SL5)
8 Vertical path roller
paper sensor (PS4)
9 Registration clutch
solenoid (SL2)
10 Pre-registration roller
paper sensor (Q751)
11
Scanning lamp (LA1)
12
Primary AC bias
13
Primary DC bias
14
Developing AC bias
15
Developing DC bias
16
Transfer bias
17
Static eliminator bias
18
Fixing heater (H1)
19 Scanner cooling fan
(FM1)
20
Delivery sensor (PS3)
: Scanner / lens drive motor (reverse)
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-1
2. ADF TYPE Power switch Copy Start key (A4, 2 copies, DIRECT, from cassette)
ON Original set ON
Sequence STBY INTR ORGST SCFW SCRV ORGST SCFW SCRV LSTR STBY
Preparing for
1 Pickup motor (M2) pickup
Original detection
ADF 3
sensor (PI3)
Registration paper
4 sensor (PI2)
5 Delivery sensor (PI1)
12 Primary AC bias
13 Primary DC bias
14 Developing AC bias
15 Developing DC bias
16 Transfer bias
: Scanner / lens drive motor (reverse) / Pickup motor (reverse) / Belt motor (reverse)
A-2 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
B. SIGNALS AND ABBREVIATIONS
What follows below is a list of signals and abbreviations used in the chapters of the manual and circuit diagrams.
The abbreviations within parentheses represent analog signals, which cannot be expressed in terms of ‘1’ or ‘0’.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-3
A-4 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
C. GENERAL CIRCUIT DIAGRAM
Fixing heater
H1
J16
MAIN MOTOR DRIVER PCB 1. Copier
1
J901
[220/240V] Thermal fuse 1 Scanning lamp 2
Main motor
FU1 LA1 1
Line filter J502 J501 M1
LF1 2
H FT2 FT4
2 2 J17 FT6 3 M
1 1 J434 4
N FT1 FT3 J15 J2 1 1
J1 2 2
DS1 NF1
FT5
MLOCK
Door switch FU2
+24VU
NOISE FILTER PCB BP701 BP705
MMD
Thermal fuse 2
GND
PR
1 2 3 2 1 4 3 2 1
[120V] J910 J207 J205 BP703
DV
BP707
PR_DC_ON
DV_DC_ON
DV_AC_ON
STBY/CPY*
HEAT_TRG
CPS_REQ
ZER_CRS
1 9 1
RLOFF*
PWOFF
MLOCK
S_OUT
AFREF
HEAT0
HEAT1
S_CLK
FM1D*
+24VR
+24VU
+24VU
+24VR
SCHP
J61
ACK*
MMD
DIG1
DIG1
DIG3
GND
GND
GND
GND
GND
S_IN
GND
GND
DPD
TH2
TH1
+5V
+5V
+5V
AE
1 2 3 4 3 2 1 1 2 1 2 6 5 4 3 2 1 8 7 6 5 4 3 2 1 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9
J107 J101 J131 J130 J105 J103 J104 J102
DC CONTROLLER PCB
DIG2
GND
SFPD
CPUSD*
+24VU
+5V
GND
PDP
REQ
GND
ACK
GND
TXD
GND
RXD
GND
RPD
+5V
GND
SC_COM
SC_B*
SC_B
SC_COM
SC_A*
SC_A
SB_LP*
+24VU
DIG0
DIG1
DIG2
DIG3
SEG0*
SEG1*
SEG2*
SEG3*
SEG4*
SEG5*
SEG6*
SEG7*
KR0
KR1
PWOFF
GND
+5V
DSVR
DIG4
2 1 6 5 4 3 2 1 2 1
J52 J51 J58
1 2 1 2 3 4 5 6 1 2
J60 8 7 6 5 4 3 2 1 J751 3 2 1 M 1 2 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
J601 J602 J301
J53
2 1
J54
2 1
J55
3 2 1 To ADF 2 1
1 2 1 2 1 2 3 M2
Scanner/lens 1 2
Q751 drive motor
J302 J303
Pre-registration roller SIDE BLANK EXPOSURE PCB CONTROL PANEL PCB
paper sensor
J56 3 2 1 J57 3 2 1 J59 3 2 1
SL SL SL SL SL Power switch
SENSOR PCB
J3 VZ1 J4
SL3 SL1 SL2 SL4 PS2 PS5 SL5 PS4 Fixing film
Lens Pickup clutch Registration Multifeeder Lens home Single-feeder Cassette Vertical path roller Varistor 1
solenoid solenoid clutch solenoid pickup solenoid position sensor paper sensor pickup solenoid paper sensor
(Multifeeder (Single-feeder
type only) type only)
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-5
2. ADF
PI1
PI2
PI3
3 2 1 3 2 1 3 2 1
J201 J202 J203
BR
BL
V
BR
BL
V
1 2 3 4 5 6
J105
6 5 4 3 2 1
2 1
2 1
M1
GY
BR
BR
BR
BL
BL
BL
Pickup motor
V
PDP2*
PDP3*
PDP1
GND
GND
GND
+5V
+5V
+5V
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
J5
J3
OR
1 2 3 4 5 6 7
1 2 3 4 5 6 7
GN
Y
5 4 3 2 1
5 4 3 2 1
V
GY
W M1 Belt motor
OR
8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
RxD W
GNDL BL
TxD GY
To DC controller GNDL BL
ACK V
GNDL BL
REQ Y
J114
J23
J1 J6
Color coding
4 3 2 1 2 1
BK BLACK
4 3 2 1 2 1
BL BLUE
BR BROWN
ADFC
GNDL BL
+24V
GY GRAY
2 1 4 5
1 2 3 4
1 2 3 4
+5V BR
To composite power supply GNDD GN
GN GREEN
+24V OR
OR ORANGE
OR
OR
PK PINK
J202
J24
NO COM
R RED
SB SKY-BLUE
FG Y/GN
V VIOLET
MS1
W WHITE
(M3) (M4) ADF Y YELLOW
Switch
A-6 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
D. DC CONTROLLER CIRCUIT DIAGRAM
ZER_CRS_LEVEL DC Controller Circuit Diagram (1/8)
E0_BUCK
FM1D D_L_1
R370 RG_PD_CPU
D_L_2 LS_HP_CPU
R372 ZER_CRS_EDGE
R373 8 AD<7..0>
R374 7 6 5 4 3 2 1 0
+5V
MFSLD
1 3 C191
5V
PA7 100
PA6 99
PA5 98
PA4 97
PA3 96
PA2 95
PA1 94
PA0 93
Vss 92
P84 91
P83 90
P82 89
P81 88
P80 87
AVss 86
P77 85
P76 84
P75 83
P74 82
P73 81
P72 80
P71 79
P70 78
Vref 77
AVcc 76
NF101 R106 R105
1 Vcc MD2 75
HEAT_PWM 2 PB0 MD1 74
PU_SL 3 PB1 MD0 73
SC_I_SEL1 4 PB2 R369
P66 72
S_OUT 2 R368 5 PB3 SC_HP_CPU
3 P65 71
1 SC_INA 6 PB4 RETRY_PD_CPU
Q102 P64 70
SC_INA* 7 PB5 HEAT_ERR_CPU*
P63 69
SC_INB 8 PB6 Vcc 68
SC_INB* R270 +5V
9 PB7 XTAL 67
+5V C192
10 RESO* EXTAL 66 X101
11 Vss Vss 65 C103 C102 R104
12 P90 Q105
R102 NMI 64
13 P91 Q101 RES* 63 3 2
OUT VCC +5V
S_IN 14 P92 R103
STBY* 62 +5V
GND
1
R101 15 P93 PHAI 61 C105
C202 C218
C101 16 P94 M1_LOCK_CPU
P62 60
17 P95 CPS_ACK_CPU*
P61 59
+5V LNSLD 18 P40 E0_DT
P60 58
PUSLD 19 P41
1 Vss 57
RGSLD 20 P42 REQ*
2
3 P53 56
S_CLK 2 0 21 P43 SC_I_SEL3
3
Q103 P52 55
1 +5V 22 Vss SC_I_SEL2 +5V
Q104 P51 54
1 23 P44 STBY/CPY
P50 53
2 24 P45 HEAT_OFF
R302 P27 52 R269
3 25 P46 POWER_OFF*
REQ P26 51
26 P47
27 P30
28 P31
29 P32
30 P33
31 P34
32 P35
33 P36
34 P37
36 P10
37 P11
38 P12
39 P13
40 P14
41 P15
42 P16
43 P17
45 P20
46 P21
47 P22
48 P23
49 P24
50 P25
REQ* COMP_CLR
35 Vcc
44 Vss
Q152
4 Q157
+5V
+5V +5V
C104
R299
M1_ON*
R218 D202
Q182 SB_ON
ACK R219
DIGIT<4..0>
C162 D201 DV_AC_ON*
+5V DV_DC_ON*
PR_DC_ON*
R301 CPS_REQ*
TXD
Q149 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
SEG<7..0> 8 8 KEY<7..0>
C193
+5V
+5V +5V
R300
R211 D203
Q183
RXD R210
C157 D200
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-7
DC Controller Circuit DIagram (2/8)
+5V
+5V
R115
SC_I_SEL3 R277
Q165
R117 R114
SC_I_SEL1
Q112
R113 R112
R267
2
SC_I_SEL2 3
Q109
Q155 1
OUTA*
OUTB*
OUTA
OUTB
REFA
REFB
INA*
RSA
RSB
INB*
VSA
VSB
TdA
TdB
INA
INB
GA
GB
+24VU
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
R399
SC_COM
SC_B
SC_B*
SC_A
SC_A*
SC_INB*
SC_INB
SC_INA*
SC_INA
+5V +5V
R111 R109
R107 R108
C109 C108
A-8 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
DC Controller Circuit Diagram (3/8)
VR103
R121
1 3
C155
R265 +24VR
+5V
+24VR
C111
R119
2 AE R120 6
- 8 R266 - 8 R206
1 AEREF 7 AE_DATA
3 + 5 +
4 Q106 4 Q106
1
3
2 ZD101 C185
VR102 +5V
2
1
C184
R264
R118
C186
R263
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-9
DC Controller Circuit Diagram (4/8)
KEY<7..0> 8 8
0 R134 0 KR0
1 R133 1 KR1 2 1 2 HEAT0
D102
2 R132 2 KR2 3 1 2 HEAT1
3 R131 3 KR3 D113
2 1 2 SERVICE
4 R130 4 KR4 D218
7 1 2 SFPD
5 R129 5 KR5
D109
6 R128 6 KR6 3 1 2 DPD
D108
7 R127 7 KR7 5 1 2 CDP
D106
KR6 1 2 DIG0
[CPM0] D115
R228
R235
R234
R233
R232
R231
R230
R229
C168
C175
C174
C173
C172
C171
C170
C169
KR6 DIG1 10CPM 12/13CPM
1 2
[CPM1] D114 D114
DIGIT<4..0> 5
+5V
R236
Q121 KR2 1 2 DIG3 AB/inch inch
0 R138 [SIZE0] D103
DIG0 D103
KR5 1 2 DIG0
+5V [SIZE1] D190 D190
R239
Q124
1 R137
DIG1
+5V
R237
Q122
3 R135
DIG3
+5V
R362
Q202
4 R360
DIG4
SEG<7..0> 8
2 SEG0*
0 3 Q113
R240 R243 R242 R241 R358
1
2 SEG1*
1 3 Q114
1
2 SEG2*
2 3 Q115
1
2 SEG3*
3 3 Q116
1
2 SEG4*
4 3 Q117
1
2 SEG5*
5 3 Q118
1
2 SEG6*
6 3 Q119
1
2 SEG7*
7 3 Q120
1
A-10 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
DC Controller Circuit Diagram (5/8)
+5V +5V
+24VU R278
Q126 1
3
2 3 2 RGAD_VR 2 LS_VR
E0_BUCK 3 2 1 VR104 VR106
2 1 CP23
1
1 D118
Q125 R294 R292 1 CPGND1
R140
+2
JP101
R139 R279
C123
3
2 BL_VR 2 OP_VR
VR105 VR107
1
R293 R382
JP102
R271 ZER_CRS_LEVEL
+5V
+5V
+5V R144
+5V Q153
R158
1 5 4 D_L_2
ZER_CRS R150 IN B VDD ZER_CRS_EDGE
2 8
- R154 C167
1 2 SW101 3
IN A 2
3 + (AB/inch type only)
D183 C181 R149 4 Q107 3 4 3 2
VSS OUT X Q131 1 D_L_1
C126
R275 1
C183
R143
R148
+5V
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-11
DC Controller Circuit Diagram (6/8)
+24VU
+5V
1
D124
R181 R361
2
R165 2 LNSLD* M_TH
LNSLD 3
1 Q145 0 R173 TH1
1
D127 1 R174 TH2
2
R162 2 PUSLD* 2 R175 AE_DATA
PUSLD 3
1 Q144 3 R176 DSVR
1
D126 4 R177 OP_VR
2
R161 2 RGSLD* 5 R207 LS_VR
RGSLD 3
1 Q143 R178 RGAD_VR
1
6
D125 7 R179 BL_VR
2
R166 2 MFSLD*
MFSLD 3
1 Q142
AD<7..0> 8
R352 FM1D* C134 C135 C154 C136 C137 C138 C139 C133
FM1D
Q200
1
D211
2
R353 CPUSD*
CPUSD
Q201
+5V
R160 2 SB_LP*
SB_ON 3
1 Q133 R163
1
M1_ON* Q137
3 C127 C132 C141 C140
2 MMD
R164
C250 C129
2 CPS_REQ
CPS_REQ* 3
Q134
1
2 PR_DC_ON
PR_DC_ON* 3 RG_PD_CPU R170 RPD
Q136
1
C128 R249
2 DV_DC_ON
DV_DC_ON* 3
Q135
1
2 DV_AC_ON
DV_AC_ON* 3
Q138
1
2 STBY/CPY*
STBY/CPY 3
Q140
1
A-12 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
DC Controller Circuit Diagram (7/8)
+5V
+5V
+5V
POWER_OFF* R196
R189
RLOFF*
D184 C143
6 8
–
7
2 5
HEAT_ERR* 3 + 4
Q146
1 Q107
+5V
COMP_CLR
Q158 R188
R193
+2
2 1
C142
R191
1
D128
R192
D185
+5V
+5V
C176
M_TH 3 8 1
+ HEAT_TRG
1 3 2
2 2 3
– Q148
4 Q147
+5V 1
Q108
R190
+5V
R186 Q151
R212
R214
C160 HEAT_OFF 2 1
Q160
R187 C161 D132
HEAT_PWM 2 1
+5V D133
5 8
+
7
6 – 4
Q108
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-13
DC Controller Circuit Diagram (8/8)
+24VR +24VU
+5V 1 1
J105 count1
+5V 2
J105
+5V +5V 1
count2
R363 R200 R385
1 +24VU 3
J101 J105
LNSLD* 1
2 4 J109
J101 J105
SCHP 5 2
3 J105 J109
J101 PUSLD* 3
6 J109
J105
4
J109
RGSLD*
+2
+2
+2
+2
TH1 5
1
J102 J109
DIG1 2 C146 C151 C149 C150 6
J109
J102 C145 C152 C147 C201 C148
1
HEAT0 MFSLD* 7
3
J102 J109
DIG1 8
4 J109
J102
HEAT1 C268 9
J109
5 +5V
J102 LHP 10
6 J109
C259 C260 C261 C253 J102 11
J109
MLOCK 1
J104
HEAT_TRG 2
J104
ZER_CRS 3
J104 KR0
S_CLK 13
4
J104 J111
S_OUT KR1 14
5
J104 J111
S_IN PWOFF 15
6
J104 J111
PWOFF 7 DIG2 SB_LP* 1 C258 C257 C262
J104 JP103 J106 +5V
+24VU 16
J111
SERVICE 17
JP104 2
J106 J111
FB101
CPUSD* 1
J132 DSVR 18
C256 J111
C251 DIG4 19
J111
+24VU
FB102
2
J132
1 KR5 1
C252 TP102 J201
1 DIG2 2
TP103 J201
KR4 3
+5V J201
+5V DIG3 4
J201
R351 R386 KR6
3 1 5
J132 TP101 J201
R365 KR7 6
4 J201
J132
PDP 5
J132
A-14 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
E. ADF CONTROLLER CIRCUIT DIAGRAM
ADF Controller Circuit Diagram (1/3)
+5V
Q3
R2
1 8
Ct RESET*
2 7
RESET Vs +5V C5
WD 3 6 8
D1 Ck Vref
RESET*
PSW
DIGIT3
DIGIT2
DIGIT1
DIGIT0
DIPSW1
DIPSW0
+ 4 5
C3 GND Vcc 7 6 5 4 3 2 1 0
C4
16
D7
D6
D5
D4
D3
D2
D1
D0
+5V
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
Q1
+5V C9
RES*
P66/IRQ2*
P65/IRQ1*
P64/IRQ0*
P63/FTI
P62/FTOB
P61/FTOA
P60/FTCI
P37/D7
P36/D6
P35/D5
P34/D4
P33/D3
P32/D2
P31/D1
P30/D0
X1 Q2
R3 R4 C6 C7 1 48 A0 0 1 28
XTAL P10/A0 VPP VCC
2 47 A1 1 12 A12 2 27 A14 14
EXTAL P11/A1 A12 A14
3 46 A2 2 7 A7 3 26 A13 13
MD1 P12/A2 A7 A13
4 45 A3 3 6 A6 4 25 A8 8
JP1 MD0 P13/A3 A6 A8
R5 5 44 A4 4 5 A5 5 24 A9 9
NMI* P14/A4 A5 A9
6 43 A5 5 4 A4 6 23 A11 11
+5V Vcc P15/A5 A4 A11
7 42 A6 6 3 A3 7 22
STBY* P16/A6 A3 OE*
R6 8 41 A7 7 2 A2 8 21 A10 10
Vss P17/A7 A2 A10
A 9 40 1 A1 9 20 A15 15
P40/TMCI0 Vss A1 CE*
A* 10 39 A8 8 0 A0 10 19 D7 7
P41/TMO0 P20/A8 A0 O8
B 11 38 A9 9 0 D0 11 18 D6 6
P42/TMRI0 P21/A9 O1 O7
B* 12 37 A10 10 1 D1 12 17 D5 5
P43/TMCI1 P22/A10 O2 O6
13 36 A11 11 2 D2 13 16 D4 4
NC P44/TMO1 P23/A11 O3 O5
ACK 14 35 A12 12 14 15 D3 3
P45/TMRI1 P24/A12 GND O4
15 34 A13 13
NC P46/PHI P25/A13
REQ 16 33 A14 14
P47/E P26/A14
P72/BUSY*
P51/RXDO
P77/WAIT*
P50/TXDO
P54/RXD1
P52/SCK0
P55/SCK1
P53/TXD1
P73/IOS*
P75/WR*
P71/OS*
P27/A15
P74/AS*
P76/RD
P70/IS*
Vcc
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
A15 15
NC
NC
RD*
+5V
ADFC
PDP3
PDP2
PDP1
RXD
DM0
DM1
TXD
LED
WD
R44
C8 C22
+5V +5V
R1
3
J1
+ C1 +5V
CP1 +5V
4
R45
J6
J6
J1
HC14
1
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-15
ADF Controller Circuit Diagram (2/3)
TP1
4
B*
TP1
1
A
TP1
2 +24V
A*
1 +24V
TP1 J3 TP1
MB 2
3 J3 6
B DM0
MA 5
7
6
J3
TP1 TP1 VCC NC
5 MA* 3
NC J3 1 3 OUTA 7
7 IN1 OUT1 J3
MB* 4 DM1 2 5 OUTA* 6
TP1 J3 +5V IN2 OUT2 J3
Q4
10 R10 GND
1
4
Q5
OUTA* 2
+5V 3 TdA
VrefA 4
5 GND C11
R8 INA* 6
7 INA
R12 C13 +24V VSA 8
9 OUTA
RSA 10
11 RSB
R9 OUTB* 12
13 VSS +24V C14 +5V
R14 TdB 14
15 VrefB
GND 16
17 INB* R16
INB 18
OUTB R15
+5V 1
J7
R11
Q8 2
LED J7
C12
R13
A-16 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
ADF Controller Circuit Diagram (3/3)
+5V
+5V
R19
PDP3 R41 9
J5 D2 R29
C16 HC14 R31 R30
+5V REQ 2 1 8
8 J2 REQ
J5
R20 Q6 C19
+5V
7
7 J2
J5 R32
+5V Q9 6
ACK J2 ACK
TP1 R21
+5V
R42 8 5
PDP2 6 J2
J5
C17 D3 R33
+5V HC14
5 R35 R34
J5 RXD 4 3 4
R22 J2 TXD
Q6 C20
4 +5V
J5 3
J2
R36
+5V
Q10 2
TP1 R23 J2 RXD
TXD
R43 9
PDP1 3
J5 1
J2
C18
+5V
2
J5 +5V L1
R24
1
J5 R37 R38
DIPSW1 2 3
HC14
DIPSW0 1 4 6 5
+5V
+5V SW1 Q6
HC14
8 9
R28
R27
R26
R25
R39
DIGIT0 Q6
PSW
HC14
DIGIT1 SW3 10 11
DIGIT2 Q6
HC14
DIGIT3 12 13
Q6
SW2
1
5
2
4
8
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-17
A-18 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
F. COMPOSITE POWER SUPPLY CIRCUIT DIAGRAM
Composite Power Supply Circuit Diagram [A502] (1/8)
J201
1
AC_H
AC_H_AF
<A503>
RL601
AC_INPUT
D603
<A503>
2 AC_N_AF
AC_N
R606
R607
Q607
R623
+5V
R601 D602
D604 FIX_HT_H
+
C603 <A504>
Q614 2
VIN_1SR139
D601 2 3 +5V J207
T600 IN OUT
1
1 4 Q605 GND
+ D606 +
C602
2 3
1
C613 C609
R600 FIX_HT_N
C601
Q615 <A508>
5V_ON* +5V
R616 <A508> R620 D605
R621
ZER_CRS
Q616
R622 RLOFF*
Q617 <A508>
D810 C605
R801 <A508>
AC_MONITOR
+
C818
L600
AC1
<A509>
+5V +5V
Q611
R603
2
R610
R612
SQ600
Q608
C620
R609 Q621 1
HEAT_TRG 3
<A508> R611
R613
D620
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-19
Composite Power Supply Circuit Diagram [A503] (2/8)
FB104
To radiator plate
L103
C156
R644 D543
C102
TH101
+5V T101
AC_N_AF 16 24VOFF <A504>
<A502>
+5V 3 15 24VON <A504>
+ D542
C588 R104 6 14 LOW_GU <A504>
R116
7 13 LOW_G <A504>
MPWM 12
<A508> Q113 R105 5 HV_H <A506>
<A509> 11 HV_L <A506>
D111 R184
AC_HA MPWM_INV R106 1
D106
<A504> 10 MV_H <A505>
<A509> 2 9 MV_L <A505>
AC_LA <NC=8>
R109
R103 D121
+
C104
D122
Q103
+
C138
Q101
C107
D124
C105
C106
Q104
D123
R163
D110
R111
Q118
1 3
2 4
T103
T104
PROTECT 3 1
<A508>
R114
4 2
A-20 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Composite Power Supply Circuit Diagram [A504] (3/8)
1 2 3 4 5 6
J202
R182
+5V
+5V
L180 +24VR
1 Q180 8
L181 Cs Cd R181
2 7
+ Es Si
+ 3 6 +5V
FB180
T101 C182 Ct V+
C181 4 5
GND INV
+ D132
R180
C184
<A508> C183
D180
TIM D103 R118 DC24V_S +5V
<A508> C180
C116 R119 +5V R129
C141 C115 D117
C137
R124
+24VR
R122 5 4 D118
<A503> 7
24VOFF +5V
FB101 +5V 6
D104 D129 8
R115
ZD102
16 ZD103 Q117
R154 R158
R157
3 4 ZD101 +5V
1 D130 Q108
+
O.V.P
C132 2 +
C118 8 Q117 R127
C152 R123 C135
R139 C134
+5V
13 C133
C136
LOW_G
<A503>
R121
O.C.P.1
CLIMIT
<A508>
O.C.P.2
15 D105 VIN_1SR139 +24VU
FB103 <A502>
24VON Q109 L101
<A503>
+24VR
R167 +5V
R138 +5V
R165 C154 +5V
C126
C153 R131 D109
R128 R132
R134
D107 T105 R144 R168 R149
LOW_GU 4 2 C142 R151
FB102 Q110 8 2
<A503> 8
C122 6 1 Q116
14 3 1 7 3 R153
8 C160
R145 5
5 Q116 4 7
R130
C125 4 6
R152
Q115 + 4 D131
C120
R169 Q111 +
R150
C139 C140 C129
R141
C103
C127
+5V R125
R186
D119 C143 R136 MPWM_INV R185
R148 <A508>
R156 +24VR
Q115 R147 D120
C145 8 2
1 +5V
Q107 3
4
D108
R159
C146 R160
R155
C144 R146
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-21
Composite Power Supply Circuit Diagram [A505] (4/8)
R209
R203
R205
<A503> D202
R202 C201 R206
MV_H <A508>
10 PDC_S
C204
9 R201 C206
MV_L
<A503>
T101
C202
R211 JP202
PDC_PWM
Q201
PAC_S
<A508>
<A508>
C207
JP148
R212
C539 C538
+24VR
+
R550 C561 T508
R591 5 3 1
<A508> 2 C513
R516 4 2 PRIMARY
PAC_OUT JP140 4
J209
1 +
+24VR R521
3 C510
R514 C512
Q526
R549
C509
R592
+
C611
A-22 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Composite Power Supply Circuit Diagram [A506] (5/8)
J215
J212
DEVELOPING
D206
D207
D208
D209
D210
R254
C211 C213
T101
12
<A503>
HV_H R210
C220
T201 C221
R237 R238
3 1 + ACBIAS
<A508>
HV_L
<A503> R236 4 2 +5V
11
R207
R239
C218 C219
C208 R243
BIAS_S
<A508>
D215 C215
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-23
Composite Power Supply Circuit Diagram [A507] (6/8)
R361 R327
VR301
T_FEEDBACK D306
<A508> C359
C377
R318
+24VR
T302
5 J210
R336
Transfer output
T_FW_DRV 1
Q310
<A508>
D308
6
+24VR 7
+
R338
C318 2
7
R328
R329
R330
R337
C312
Q308 D307
R332
T_FW_ON
<A508>
CLK32K R390
Q325
<A508>
R317
HV_LIMIT
<A508> ZD303
R392
Q311
R393
C317 R326
<A508>
T_FW_S
D341
D324
D322
D340
D339
D342
D343
D344
12
<A503> JP301 C346 C345 D323
HV_H R351 R352 R353 R354 R355 R356 T_REV
T101
C343 C321 C380 C382
D326
HV_L D325 C344
<A503>
11 +5V
T_REV_R
R388
T_REV_ON*
Q321
<A508>
C329
D328
A-24 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Composite Power Supply Circuit Diagram [A508] (7/8)
J205
+24VU 4 +24VU
3 GND
2 MMD
1 MLOCK
1 PAC_S 50 J203
<A505> PAC_S PAC_OUT PAC_OUT <A505>
2 49 1
+5V +5FBT 5V_ON* 5V_ON* <A502> RLOFF* <A502>
Q901 3 48 2
HV_LIMIT HV_LIMIT PW_OFF* PWOFF ACK*
2 3 RESET 4 RESET* 47 3
+5V IN OUT CPS_REQ* CPS_REQ MMD
GND JP999 5 46 4
MODE1 DATA1 PR_DC_ON CPS_REQ
C903 1 6 MODE2 45
DATA2 5 PR_DC_ON
NC DV_DC_ON
7 J_CTL 44 6
NC DATA3 DV_AC_ON DV_DC_ON
<A509> LAMP_ON 8 43 7
NC DATA0 STBY/CPY* DV_AC_ON
<A509> PWM_1KHz VR801 9 FL_LIGHT_ON* 42 8
T_FW_ON LAMP_DETECT <A509> STBY/CPY*
R802
10 AC_MONI_VR ACK* 41
+5V T_FW_ON <A507>
11 AC_MONI TOR 40
<A502> AC_MONITOR CLK32K ACK*
12 AGND PGND 39
CLK32K <A507>
13 FL_S XI 38
14 P_C_S 37
NC XO NC
15 +24V +5V 36
+24VR NC
16 35
<A504> DC24V_S DC24V_S MPWM_CLK +5V
17 T_FEEDBACK 34 J204
<A507> T_FEEDBACK MPWM MPWM <A503>
18 BIAS_S 33 1
<A506> BIAS_S PDC_PWM PDC_PWM <A505> PWOFF
19 PDC_S BIAS_PWM
32 2 S_IN
<A505> PDC_S BIAS_PWM <A506>
20 CLIMIT 31 3 S_OUT
<A504> CLIMIT +24V +24VR
21 PROTECT 30 4 S_CLK
<A503> PROTECT ACBIAS ACBIAS <A506>
22 29 5 ZER_CRS <A502>
<A504> TIM TIM SKGND SKGND
23 28 6
<A507> T_REV_ON* T_REV_ON* S_IN S_IN HEAT_TRG <A502>
24 27 7
<A507> T_FW_DRV T_FW_DRV S_OUT S_OUT MLOCK
25 26
<A507> T_FW_S T_FW_S S_CLK S_CLK
Q900
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-25
Composite Power Supply Circuit Diagram [A509] (8/8)
R005
+
C001
2
R004
1
LAMP_ON
<A508>
R019
R028 R026 R003 VR001 R007 R023 + <A508>
2
4
1
D005 +
R011
D006 C002 ZD001
R029
D003
R063
R009
D004
Q012
D007
R022
9
+5V
<502> HIC001
AC_HA C004
1
2 J910 R002 4 1
C008 3 D002
2
AC_LA 6 3
<502>
Q002
Q0001
SQ001
R025 R016
L001 D010
R001
D009 Q001
4
LAMP_DETECT
D011
3
<A508>
Q011
D008
+
C005
A-26 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
G. CONTROL PANEL CIRCUIT DIAGRAM
SW301 SW302 SW303 SW304
+ COPY AE CASSETTE/MULTI
c1 e2 c2 e3 c3
14 KR1
J301 d2 d3
1
D301
2
1
D302
2
1
D303
2
1
D304
20
19
18
17
16
15
14
13
12
11
LED315
2
1 DIG0
J301
LED301
2 1
1
2
3
4
5
6
7
8
9
10
%
2 DIG1
J301
3 DIG2
J301
LED302 LED303 LED304 LED305 LED306
2 1 2 1 2 1 2 1 2 1
a b c d e
4 DIG3
J301
LED307 LED308 LED310 LED311 LED312 LED317 LED316
2 1 2 1 2 1 2 1 2 1
2 LED319
2 LED320
2 LED321
PHOTO
LIFT
ME
TS
1
ADF type
only
5 SEG0 R301
J301 +5V
6 SEG1 R302
J301
C302 17
J301
7 SEG2 R303
1
J301
18 2 C301
J301 VR301
8 SEG3 R304 DSVR
J301
3
+5V 16
J301
9 SEG4 R305
J301
10 SEG5 R306
J301 SW309
PWOFF
SEG6 R307 15 1 2 J303
11 J301 J302
J301
POWER
SEG7 R308 2 1
12 J302
J301 J303
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-27
APPENDIX
+24VR
R601 R603
J601-1
C603 R606
C601
+24VR
2 8
1
J601-2
3 + 4 R605
PD601
Q601
R602
+24VR
8 6
7
Q601 4 + 5 J601-3
R604
C602
J601-4
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-29
APPENDIX
+5V
J751-2
Q751
RPD
J751-3
R751
GND
J751-1
A-30 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
FU501 L501
AC_H
JP502 J501-1
C503
FG
R501 C501 C502
C504
AC_N
JP501 J501-2
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-31
APPENDIX
JP701
1 2 PR
BP701
1 2
JP702
JP703 R704
1 2 SP
BP702
1 2
JP704
JP705
1 2 DV
BP703
1 2
JP706
JP707 R701
1 2 TR
BP704
1 2
JP708
JP709 R702
1 2 2 1 [PR_IN]
BP705
1 2
JP710
JP711
1 2 [GND_IN]
BP706
1 2
JP712
JP713 R703
1 2 2 1 [DV_IN]
BP707
1 2
JP714
A-32 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
LA601
2
J601
1
J601
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-33
APPENDIX
LA602
2
J602
1
J602
A-34 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
N. SPECIAL TOOLS
You will need the following special tool(s) in addition to the standard tools set when servicing
the machine.
No Tool Tool No. Shape Rank* Remarks
1 Mirror position- FY9-3009 B For adjusting the dis-
ing tool (pair for tance between the No.1
front and rear) and No.2 mirrors.
*Rank:
A: Each service person is expected to carry one.
B: Each five or so service persons is expected to carry one.
C: Each workshop is expected to carry one.
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-35
APPENDIX
O. SOLVENTS/OILS
No. Name Uses Composition Remarks
1 Alcohol Cleaning: e.g., Hydrocarbon (fluorine family) • Do not bring near
glass, plastic, Alcohol fire.
rubber parts; Surface active agent • Procure locally.
external covers • Isopropyl alcohol
may be substituted.
2 Solvent Cleaning: e.g., Hydrocarbon • Do not bring near
metal; oil or (fluorine/chlorine family) fire.
toner dirt Alcohol • Procure locally.
3 Lubricating oil Lubricating Mineral oil • CK-0451 (100cc)
spring clutch (paraffin family)
4 Lubricating oil Lubricating Silicone oil • CK-0551 (20g)
drive and
friction parts,
scanner rail
A-36 COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Prepared by
Office Imaging Products Technical Support Division
CANON INC.
Printed in Japan
COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
This pubication is printed on
70% reprocessed paper.