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SUPER KING AIR 200 SERIES MAINTENANCE MANUAL

List of Effective Pages


CH-SE-SU PAGE DATE
24-LOEP 1 Nov 1/13
24-CONTENTS 1 thru 3 Nov 1/13
24-00-00 1 and 2 Nov 1/13
201 Nov 1/13
24-20-00 1 May 1/11
24-30-00 1 thru 7 Nov 1/07
101 thru 112 Aug 1/09
201 thru 207 Nov 1/07
24-30-01 1 May 1/11
201 and 202 May 1/11
24-31-00 101 and 102 Nov 1/07
201 thru 209 Nov 1/07
24-32-00 1 Nov 1/07
201 thru 203 Nov 1/07
24-33-00 301 Nov 1/11
24-40-00 1 Nov 1/07
201 Nov 1/07
24-50-00 1 Nov 1/07
201 thru 225 Nov 1/07
24-60-00 1 thru 3 May 1/11
201 thru 203 May 1/11

Page 1
24-LOEP Nov 1/13
SUPER KING AIR 200 SERIES MAINTENANCE MANUAL

CHAPTER 24 - ELECTRICAL POWER


TABLE OF CONTENTS
SUBJECT PAGE
24-00-00

Electrical Power - Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


AC Generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DC Generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Electrical Power - Maintenance Practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Inverter Functional Test (Airplanes Prior to Proline 21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201

24-20-00

AC Electrical System - Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

24-30-00

DC Generation - Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


Generator Control (BB-2 thru BB-87) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Starter-Generator Paralleling (BB-2 thru BB-87). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Overvoltage Protection (BB-2 thru BB-87) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Generator Control (BB-88 and After; BT-1 and After; BL-1 and After; BN-1 and After; BY-1 and After;
BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Generator Control Units (BB-88 and After; BT-1 and After; BL-1 and After; and BN-1 and After;
BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Line Contactor Relay Control (BB-88 and After; BT-1 and After; BL-1 and After; BN-1 and After;
BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Field Flash Circuit and Voltage Regulation (BB-88 and After; BT-1 and After; BL-1 and After;
BN-1 and After; BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Starter-Generator Paralleling (BB-88 and After; BT-1 and After; BL-1 and After; BN-1 and After;
BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Reverse Current Protection (BB-88 and After; BT-1 and After; BL-1 and After; BN-1 and After;
BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Overvoltage Protection (BB-88 and After; BT-1 and After; BL-1 and After; BN-1 and After;
BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Over excitation Protection (BB-88 and After; BT-1 and After; BL-1 and After; BN-1 and After;
BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
DC Generation - Troubleshooting (BB-88 and After; BT-1 and After; BL-1 and After;
BN-1 and After; BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Starter-Generator and Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Generator Control Unit Test Unit (TK1999/935) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Starter-Generator Paralleling Equalizer Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
DC Generation - Maintenance Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Starter-Generator Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Starter-Generator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Starter-Generator Brush Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
Overvoltage Relay Functional Check, Voltage Regulator Adjustment and Starter-Generator
Paralleling (BB-2 thru BB-88) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
Generator System functional Check (BB-88 and After; BT-1 and After; BL-1 and After; BN-1 and After;
BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

Page 1
24-CONTENTS Nov 1/13
SUPER KING AIR 200 SERIES MAINTENANCE MANUAL

CHAPTER 24 - ELECTRICAL POWER


TABLE OF CONTENTS (CONTINUED)
SUBJECT PAGE
Generator Control Unit Voltage Adjustment (BB-88 and After; BT-1 and After; BL-1 and After;
BN-1 and After; BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

24-30-01

DC-DC Converter (RR-18) Power Supply System - Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . 1


DC-DC Converter Power Supply System - Maintenance Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
DC-DC Converter Supply (RR-18) Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
DC-DC Converter Supply (RR-18) Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
DC-DC Converter Supply (RR-18) Adjustment/Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

24-31-00

Battery System - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101


Battery System - Maintenance Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Nickel-Cadmium Battery (BB-2 thru BB-1631; BT-1 thru BT-38; BL-1 thru BL-140; BN-1 thru BN-4). . . . . . 201
Lead-Acid Battery (BB-1632 and After; BT-39 and After; BL-141 and After; BN-5 and After;
BY-1 and After; BZ-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Nickel-Cadmium Battery Servicing Precautions (BB-2 thru BB-1631; BT-1 thru BT-38;
BL-1 thru BL-140; BN-1 thru BN-4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Lead-Acid Battery Servicing Precautions (BB-1632 and After; BT-39 and After; BL-141 and After;
BN-5 and After; BY-1 and After; BZ-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Battery Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Battery Terminal/Connector Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Battery charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Nickel-Cadmium Battery Charging (BB-2 thru BB-1631; BT-1 thru BT-38; BL-1 thru BL-140;
BN-1 thru BN-4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Special Notes on Charging: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Lead-Acid Battery Charging (BB-1632 and After; BT-39 and After; BL-141 and After;
BN-5 and After; BY-1 and After; BZ-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Special Notes on Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Constant Potential Charging for Lead-Acid Battery (BB-1632 and After; BT-39 and After;
BL-141 and After; BN-5 and After; BY-1 and After; BZ-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . 206
Constant Current Charging for Lead-Acid Battery (BB-1632 and After; BT-39 and After;
BL-141 and After; BN-5 and After; BY-1 and After: BZ-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . 207
In-Airplane Charging for Lead Acid Battery (BB-1632 and After; BT-39 and After;
BL-141 and After; BN-5 and After; BY-1 and After; BZ-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . 207
Reserve or Emergency Capacity Test for Lead-Acid Battery (BB-1632 and After;
BT-39 and After; BL-141 and After; BN-5 and After; BY-1 and After; BZ-1 and After) . . . . . . . . . . . 207
Maintenance Log (BB-2 thru BB-1631; BT-1 thru BT-38; BL-1 thru BL-140; BN-1 thru BN-4) . . . . . . . . . . . 208

Page 2
Nov 1/13 24-CONTENTS
SUPER KING AIR 200 SERIES MAINTENANCE MANUAL

CHAPTER 24 - ELECTRICAL POWER


TABLE OF CONTENTS (CONTINUED)
SUBJECT PAGE
24-32-00

Battery Monitor - Description and Operation


(BB-2 thru BB-1631; BT-1 thru BT-38; BL-1 thru BL-140; BN-1 thru BN-4) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Battery Monitor - Maintenance Practices
(BB-2 thru BB-1631; BT-1 thru BT-38; BL-1 thru BL-140; BN-1 thru BN-4) . . . . . . . . . . . . . . . . . . . . . . . . . .201
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Airplane System Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Battery Charge Monitor Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
Battery Gas Barrier Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203

24-33-00

Electrical Power - DC Generation - Servicing


Electrical Power - Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301
Electrical Power - Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301

24-40-00

External Power - Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


External Power - Maintenance Practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201

24-50-00

Electrical Load Distribution - Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


Electrical Load Distribution - Maintenance Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Periodic Inspection of Dual-Bus-Feeders Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Periodic Inspection of Fuel Panel Diodes (BB-2 thru BB-363; BT-1 thru BT-3 Prior to Installation
of Kit No. 101-3042) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
Periodic Inspection of Fuel Panel Diodes (BB-364 thru BB-1095, BB-1097; BT-4 thru BT-24, BT-29;
BL-1 thru BL-57; BN-1 thru BN-3 and Airplanes With Kit No. 101-3042 Installed) . . . . . . . . . . . . . . . . . . . . .209
Periodic Inspection of Fuel Panel Diodes (BB-1096, BB-1098 and After; BL-58 and After;
BT-25 thru BT-28, BT-30 and After; BN-4 and After; BY-1 and After; BZ-1 and After) . . . . . . . . . . . . . . . . . .210
Dual Bus Conformity Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
Dual Bus Loop Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
Dual-Bus-Feeder Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212
Electrical Load Utilization Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215

24-60-00

DC Electrical Load Distribution - Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


DC Electrical Load Distribution - Maintenance Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
Periodic Inspection of Dual-Bus-Feeder Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201

Page 3
24-CONTENTS Nov 1/13
SUPER KING AIR 200 SERIES MAINTENANCE MANUAL

000
24-00-00

ELECTRICAL POWER - DESCRIPTION AND OPERATION


The Super King Air 200 electrical system is a 28-vdc, dual fed bus system with a negative ground. During normal
operation, two 30-volt, 250-ampere DC starter-generators and a 24-volt nickel-cadmium battery for airplane serials
BB-2 through BB-1631; BT-1 through BT-38; BL-1 through BL-140 and BN-1 through BN-4 or a 24-volt lead-acid
battery for airplane serials BB-1632 and After; BT-39 and After; BL-141 and After; BN-5 and After; BY-1 and After
and BZ-1 and After supply all of the airplane electrical needs. An inverter system is installed on the airplane to
provide AC power to certain engine instruments and avionics equipment, except for BB-1834, BB-1843 and After;
BL-148 and After; BY-1 and After and BZ-1 and After which no longer use instrument inverters.

Electrical system repair methods used on the Super King Air 200 must be made in accordance with the FAA Aircraft
Inspection and Repair Manual, AC43.13-1B and Aircraft Alterations Manual, AC43.13-2B. Any components
replaced and any wire, cable or terminals used in the maintenance of the electrical system must be of airplane
quality. Any solder connections must be made in an approved manner. Any solderless terminals or splices used
must be applied with tooling specified by the supplier. Always remove electrical power from the system being
repaired and pay specific attention to all electrical bonding requirements. Detailed schematics, which include
specific pin and plug numbers, may be found in the applicable Super King Air 200 Wiring Diagram Manual.

AC GENERATION
AC generation is accomplished through the two inverters, individually installed in the wing center section outboard
of each nacelle. An inverter select switch, placarded INVERTER NO 1, OFF, INVERTER NO 2 on the pilot’s
outboard subpanel, provides control over the inverter system. When either inverter is selected with the inverter
select switch, DC power is supplied to the selected inverter. An inverter select relay provides the switching
necessary to connect the 400 Hertz, 26-vac and 400 Hertz, 115-vac outputs to the selected instruments, test jack
and inverter warning relay. The inverter select relay, mounted on a relay panel assembly under the cabin center
aisle floor aft of the aft spar, is energized anytime the number one inverter is selected. The inverter warning relay is
energized by a 115-vac output from either inverter, thereby preventing illumination of the red INST INV warning
annunciator. The inverter warning relay is installed on the electrical panel assembly which is mounted on the aft side
of the forward pressure bulkhead above the copilot's rudder pedals. The annunciator does not monitor 26 vac. The
26-vac output is used to power a minimum amount of avionics. The torque indicating system on BB-2 through
BB-1483 and BB-1485; BL-1 through BL-72, BL-124 through BL-140; BN-1 through BN-4; BT-1 through BT-38 and
the fuel flow indication on BB-2 through BB-224; BT-1 and BT-2 were powered by 26 vac. Subsequent airplanes use
a DC powered torque and fuel flow indicating system. Refer to Chapter 39-20-00 for an illustration of the electrical
panels.

On BB-91 and After; BT-1 and After; BL-1 and After; and BN-1 and After; BY-1 and After and BZ-1 and After, a
voltage/frequency meter is installed to monitor inverter outputs. The meter is located on the overhead panel. The
meter normally monitors frequency, unless the button in the lower left hand corner of the meter is pressed, at which
time it functions as a voltmeter to monitor voltage. The indicator only reflects the 115-vac signal.

The inverter system described herein is the standard installation. The AC circuit diagram in Chapter 24-20-00 of the
applicable Super King Air 200 Wiring Diagram Manual provides a schematic of the AC power circuit for standard
airplane instrumentation. Due to the wide variety of customer requested avionics options installed in the different
airplanes, avionics wiring diagrams are supplied with each airplane to provide schematics of the avionics portion of
the AC power system. Refer to these avionics wiring diagrams for information on any modifications which may have
been made to the standard installation.

Page 1
C14 24-00-00 Nov 1/13
SUPER KING AIR 200 SERIES MAINTENANCE MANUAL

DC GENERATION
A 24-volt, 36-ampere-hour battery and two 30-volt, 250-ampere starter-generators are connected in parallel and
provide the airplane’s source of DC electrical power. The battery is located in the right wing center section forward
of the main spar. It is air-cooled through a thermostatically controlled valve installed at the air inlet tube adjacent to
the battery drain. The response of the thermostat to changes in temperature determines the relative position of the
flapper valve in the air inlet tube. The valve is designed to operate from the fully closed to fully open position across
a temperature range of 30° to 80°F.

When the battery switch is placed in the ON position, the battery relay is energized, connecting battery power to a
pair of starter relays and to the starter relay/external power bus. The battery relay is located outboard of the battery
box. The starter relays and starter relay/external power bus are mounted on the forward subspar of the outboard
right wing center section. When the battery relay is energized, battery power is routed to the DC Power Panel
Assembly below the cabin center aisle floor forward of the main spar.

On airplanes prior to BB-88, the DC output from each starter-generator is routed through the reverse current relay,
the volt/loadmeter shunt, the dual fed buses, and the bus isolation current limiters on the DC power panel assembly.
The reverse current relay, the volt/loadmeter shunt, and the generator current limiters are located on the DC power
panel assembly.

Later airplanes, with serials BB-88 and After; BT-1 and After; BL-1 and After; BN-1 and After; BY-1 and After and
BZ-1 and After, are equipped with line contactor relays which are controlled by the generator control units to provide
reverse current protection. The line contactors and the volt/loadmeter shunts for the affected serials are mounted
under the center aisle floor, forward of the main spar.

Page 2
Nov 1/13 24-00-00 C14
SUPER KING AIR 200 SERIES MAINTENANCE MANUAL

000
24-00-00

ELECTRICAL POWER - MAINTENANCE PRACTICES


INVERTER FUNCTIONAL TEST (AIRPLANES PRIOR TO PROLINE 21)
a. Apply external power.

b. Voltage (115 volt range) may be monitored at the blue test point under the copilot's subpanel to verify the
accuracy of the airplanes volt/frequency meter.

NOTE: A meter with AC voltage and frequency capability would be preferred. If that is not available a precision
voltmeter with an AC scale would suffice provided the Volt/Frequency meter in the airplane is functional.

c. Place inverter switch in OFF position. Inverter annunciator illuminates.

d. Move inverter switch to NO 1 position. Annunciator extinguishes.

e. Confirm 115 vac voltage reads 115 ± 11.5 vac and 400 ± 20 Hz frequency.

NOTE: Only the 115 vac can be assessed from the test jack and/or the airplane's meter. 115 vac readings may also
be obtained from the terminal board at panel A226 or A120.

f. Switch the avionics ON.

g. Ensure there are no power flags on instruments operating on 26 vac.

1. On BB-2 through BB-1483 and BB-1485; BT-1 through BT-38; BL-1 through BL-140; BN-1 through BN-4
the torque indication system was powered by 26 vac.

2. The fuel flow indication was powered by 26 vac on BB-2 through BB-223; BT-1 and BT-2.

h. Confirm 26 vac voltage reads 26 ± 2.6 vac and 400 ± 20 Hz frequency.

1. Check the 26 vac directly on the terminal board at panel A226, Step a) or A120, Step b) below:

a) Terminal board on A226 panel located on the copilot's side forward pressure bulkhead above the
copilot's rudder pedals.

b) Terminal board on A120 panel under the center aisle floor aft of the aft spar. Refer to the appropriate
Super King Air Wiring Diagram Manual, Chapter 24.

NOTE: 115 vac readings may also be obtained at A226 or A120.

i. Place inverter switch in OFF position. Inverter annunciator illuminates.

j. Move inverter switch to NO 2 position. Annunciator extinguishes.

k. Repeat Steps e. thru i. for inverter number 2.

l. If no discrepancies are noted, INVERTER FUNCTIONAL TEST is complete.

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000
24-20-00

AC ELECTRICAL SYSTEM - DESCRIPTION AND OPERATION


NOTE: The 400 Hz AC Electrical system is removed on airplanes equipped with the Pro Line 21 system. The 110
vac (60 Hz) cabin power is retained. The cockpit lighted panels are driven by 5 vdc and 110 vac. Refer to
Chapter 33-11-00 for information on the Light Dimmer Power Supply System.

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24-30-01

DC-DC CONVERTER (RR-18) POWER SUPPLY SYSTEM - DESCRIPTION AND


OPERATION
The DC-DC Converter power supply system consists of two KGS Electronics RR-18 power supplies. Each RR-18
power supply converts 10-24 vdc input voltage to a dual regulated 24 vdc output. DC-DC converters are used to
power Pilot Flight Display (PFD), Multi Function Display (MFD), Attitude Heading Computer (AHC) 1 and AHC 2.
DC-DC Converter No. 1 provides power to Pilots PFD and AHC No. 1. DC-DC Converter No. 2 provides power to
the MFD and AHC No. 2.

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DC-DC CONVERTER POWER SUPPLY SYSTEM - MAINTENANCE PRACTICES


DC-DC CONVERTER SUPPLY (RR-18) REMOVAL
NOTE: The two RR-18 DC-DC Converters are located between FS 266.37 and FS 287.50 under the floorboards
(Ref. Figure 201).

a. Remove electrical power from the airplane.

b. Remove the floorboards.

NOTE: Removal of DC-DC Converter No. 2 requires removal of DC-DC Converter No. 1.

c. Identify, tag and disconnect the electrical connector from the rear of DC-DC Converter. Install protective caps
on all connectors.

d. Remove the DC-DC Converter mounting screws, washers and spacers. Save mounting hardware for
installation.

DC-DC CONVERTER SUPPLY (RR-18) INSTALLATION


NOTE: Installation of DC-DC Converter No. 2 requires installation of DC-DC Converter No. 1.

a. Align the DC-DC Converter’s mounting holes with mounting nutplate’s holes (Ref. Figure 201).

b. Secure DC-DC Converters to mounting location nutplates.

c. Remove the protective caps from the connectors. Connect the electrical connector to the rear of DC-DC
Converter. Remove the tags.

d. Perform DC-DC CONVERTER SUPPLY (RR-18) ADJUSTMENT/TEST procedure.

e. Install the floorboards.

DC-DC CONVERTER SUPPLY (RR-18) ADJUSTMENT/TEST


a. Apply electrical power to the airplane.

b. Perform the respective PFD or MFD check by performing the ADAPTIVE FLIGHT DISPLAY (AFD-3010)
ADJUSTMENT/TEST procedure in Chapter 31-60-00.

c. Perform the respective ATTITUDE HEADING COMPUTER (AHC-3000) ADJUSTMENT/TEST procedure in


Chapter 34-22-00.

d. Remove electrical power from the airplane.

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DC-DC CONVERTER SUPPLY (RR-18)


NO.1

DC-DC CONVERTER SUPPLY (RR-18)


NO.2

DETAIL A BB24B
034746AA.AI

DC-DC Converter Supply (RR-18) Installation


Figure 201

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300300300
24-36-00

ELECTRICAL POWER - DC GENERATION - SERVICING


For complete removal of the battery, refer to 24-31-00, 201, BATTERY REMOVAL

ELECTRICAL POWER - DISCONNECT


To disconnect electrical power from the airplane do the following:

a. Place the battery switch in the OFF position.

b. Make sure an external power supply is not connected to the airplane’s external power receptacle.

c. Remove the battery access panel located on the upper right wing center section between the fuselage and
nacelle.

d. On the battery connector securing handle, cut the safety wire. Turn the battery connector securing handle
counterclockwise, and disconnect the connector from the battery.

e. Tag the battery connector with a safety notice stating - DO NOT CONNECT.

ELECTRICAL POWER - CONNECT


To connect electrical power to the airplane do the following:

a. Make sure the battery switch is in the OFF position.

b. Make sure an external power supply is not connected to the airplane’s external power receptacle.

c. Remove the safety notice from the battery connector.

d. Connect the battery connector to the airplane’s battery. Safety wire the battery connector securing handle.

e. Turn the battery switch to the ON position. Make sure the battery power system operates correctly.

f. Install the battery access panel on the right center wing section and secure.

g. Connect external power, if required.

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DC ELECTRICAL LOAD DISTRIBUTION - DESCRIPTION AND OPERATION


The electrical load distribution system provides the means of supplying direct current to the various airplane systems
(Ref. Figure 1). Direct current is provided from the battery and generators to each system via the DC Power
Distribution Panel assembly located under the center aisle floor boards immediately forward of the main spar. The
DC Power Distribution Panel assembly supplies power to four dual-bus loops. Each of the four dual-bus loops
receives power through a limiter on the left bus and a limiter on the right bus of the DC Power Distribution Panel
assembly. Isolation from a ground fault on either bus is provided by a pair of isolation diodes for each dual-bus loop.
The DC Power Distribution Panel assembly also provides power to dc systems that are not dual fed. A hot battery
bus is located in the lower right center section, adjacent to the battery box. Systems powered from this bus may be
operated even though the battery master switch is off.

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Electrical Load Distribution Schematic


Figure 1

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DC ELECTRICAL LOAD DISTRIBUTION - MAINTENANCE PRACTICES


The dual-bus-feeder diodes and fuel-panel-blocking diodes should be inspected at the proper interval. Refer to
Chapter 5-20-00. Whenever the dual bus has been modified or extensive repairs have been made that could result
in the dual-bus loops being interconnected or open, it is necessary to perform a DUAL-BUS CONFORMITY
INSPECTION as outlined in Chapter 24-50-00. This will ensure that the original design of the dual bus is maintained.

PERIODIC INSPECTION OF DUAL-BUS-FEEDER DIODES


An open or shorted dual-bus-feeder diode cannot be detected during the normal operation of the airplane electrical
system. Should a malfunction occur which would cause a bus-isolation limiter to open, such as a ground fault on a
generator bus, an open dual-bus-feeder diode could not supply power to its respective dual-bus loop. A shorted
diode would not isolate its respective dual bus from a ground fault. The inspection procedure outlined here will
ensure the dual-bus capability. The inspection may be performed at a normal periodic inspection of the airplane and
either battery power or an auxiliary ground power unit connected to the external power receptacle may be used. A
suggested inspection procedure follows:

CAUTION: Voltage is required to energize the avionics master power relays to remove the power from the avionics
equipment; therefore, never apply external power to the airplane without first applying battery voltage.
If the battery is removed from the airplane or if the battery switch is placed in the off position, connect
an external battery in parallel to the external power unit prior to energizing the power unit.

a. Remove all electrical power from the airplane.

b. Remove the center aisle floorboards and covers as necessary to gain access to the power distribution panel -
(A145).

c. Remove the left isolation limiter (F131).

d. Turn the battery master switch ON or apply power from an auxiliary ground power unit.

CAUTION: Verify both pitot masts are free of obstructions before operating the pitot heat systems in the following
steps. Pitot heat should only be applied for a short interval of time.

e. Bus voltage should be present on the right generator bus (W109). This may be verified by attempting to
momentarily operate the right pitot heat system. Successful operation of the right pitot heat system will cause
the R PITOT HEAT caution annunciator to extinguish. Operation of the right pitot heat system will verify
continuity of the right isolation limiter (F132).

f. By observing the following annunciators, power to each of the four buses will be ensured: L FUEL PRESS, R
FUEL PRESS, L BL AIR FAIL and R BL AIR FAIL. If any of the annunciators fail to illuminate, the associated
limiter (F148, F149, F150 or F154), one of the four dual-bus-feeder diodes (CR2) or dual-bus circuit breakers
(RH NO. 1, RH NO. 2, RH NO. 3 or RH NO. 4) is open. If failure of an annunciator is apparent, reset or replace
the faulty component and repeat the test.

g. Attempt to momentarily operate the left pitot heat system. It should not operate. The L PITOT HEAT caution
annunciator should remain illuminated. If the left pitot heat system does operate (L PITOT HEAT caution
annunciator extinguishes) at least one of the dual-bus-feeder diodes is shorted. Detection of the shorted
diode(s) may be accomplished by performing the following steps:

1. Open the following dual-bus-feeder circuit breakers: LH NO.1, LH NO. 2, LH NO. 3 and LH NO. 4.

2. Momentarily operate the left pitot heat system. The L PITOT HEAT caution annunciator should remain
illuminated.

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3. Close the LH NO. 1 circuit breaker. Momentarily operate the left pitot heat system. The L PITOT HEAT
caution annunciator should remain illuminated. If the L PITOT HEAT caution annunciator extinguishes, the
failed diode is on this circuit. Open the LH NO. 1 circuit breaker. Replace the diode (A134CR1).

4. Close the LH NO. 2 circuit breaker. Momentarily operate the left pitot heat system. The L PITOT HEAT
caution annunciator should remain illuminated. If the L PITOT HEAT caution annunciator extinguishes, the
failed diode is on this circuit. Open the LH NO. 2 circuit breaker. Replace the diode (A135CR1).

5. Close the LH NO. 3 circuit breaker. Momentarily operate the left pitot heat system. The L PITOT HEAT
caution annunciator should remain illuminated. If the L PITOT HEAT caution annunciator extinguishes, the
failed diode is on this circuit. Open the LH NO. 3 circuit breaker. Replace the diode (A143CR1).

6. Close the LH NO. 4 circuit breaker. Momentarily operate the left pitot heat system. The L PITOT HEAT
caution annunciator should remain illuminated. If the L PITOT HEAT caution annunciator extinguishes, the
failed diode is on this circuit. Open the LH NO. 4 circuit breaker. Replace the diode (A144CR1).

7. Close the following dual-bus-feeder circuit breakers: LH NO.1, LH NO. 2, LH NO. 3 and LH NO. 4.

8. After replacement of the shorted diode(s), repeat this test.

h. Remove all electrical power from the airplane.

i. Replace the left isolation limiter (F131). Remove the right isolation limiter (F132).

j. Turn the battery master switch ON or apply power from an auxiliary ground power unit.

k. Bus voltage should be present on the left generator bus (W108). This may be verified by attempting to
momentarily operate the left pitot heat system. Successful operation of the left pitot heat system will cause the
L PITOT HEAT caution annunciator to extinguish. Operation of the left pitot heat system will verify continuity of
the left isolation limiter (F131).

l. By observing the following annunciators, power to each of the four buses will be ensured: L FUEL PRESS, R
FUEL PRESS, L BL AIR FAIL and R BL AIR FAIL. If any of the annunciators fail to illuminate, the associated
limiter (F145, F146, F147 or F153), one of the four dual-bus-feeder diodes (CR1) or dual-bus circuit breakers
(LH NO. 1, LH NO. 2, LH NO. 3 or LH NO. 4) is open. If failure of an annunciator is apparent, reset or replace
the faulty component and repeat the test.

m. Attempt to momentarily operate the right pitot heat system. It should not operate. The R PITOT HEAT caution
annunciator should remain illuminated. If the right pitot heat system does operate (R PITOT HEAT caution
annunciator extinguishes) at least one of the dual-bus-feeder diodes is shorted. Detection of the shorted
diode(s) may be accomplished by performing the following steps:

1. Open the following dual-bus-feeder circuit breakers: RH NO.1, RH NO. 2, RH NO. 3 and RH NO. 4.

2. Momentarily operate the right pitot heat system. The R PITOT HEAT caution annunciator should remain
illuminated.

3. Close the RH NO. 1 circuit breaker. Momentarily operate the right pitot heat system. The R PITOT HEAT
caution annunciator should remain illuminated. If the R PITOT HEAT caution annunciator extinguishes, the
failed diode is on this circuit. Open the RH NO. 1 circuit breaker. Replace the diode (A134CR2).

4. Close the RH NO. 2 circuit breaker. Momentarily operate the right pitot heat system. The R PITOT HEAT
caution annunciator should remain illuminated. If the R PITOT HEAT caution annunciator extinguishes, the
failed diode is on this circuit. Open the RH NO. 2 circuit breaker. Replace the diode (A135CR2).

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5. Close the RH NO. 3 circuit breaker. Momentarily operate the right pitot heat system. The R PITOT HEAT
caution annunciator should remain illuminated. If the R PITOT HEAT caution annunciator extinguishes, the
failed diode is on this circuit. Open the RH NO. 3 circuit breaker. Replace the diode (A143CR2).

6. Close the RH NO. 4 circuit breaker. Momentarily operate the right pitot heat system. The R PITOT HEAT
caution annunciator should remain illuminated. If the R PITOT HEAT caution annunciator extinguishes, the
failed diode is on this circuit. Open the RH NO. 4 circuit breaker. Replace the diode (A144CR2).

7. Close the following dual-bus-feeder circuit breakers: RH NO.1, RH NO. 2, RH NO. 3 and RH NO. 4.

8. After replacement of the shorted diode(s), repeat this test.

n. Remove all electrical power from the airplane.

o. Replace the right isolation limiter (F132).

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