FAB operational flow

Inform customer

Incoming inspection standard

machine PM
Manuals for the material proof, confirms
every lot.
Calibration
 Outsource for unavailable
surface finish

6S action must be implemented

Apply anti-rust
 START

Received order

Inform customer

Not OK Calculate
required
material Pass or Fail identification for all
incoming materials inspected

OK
Correction rule when becoming
inspection standard Request material to procurement. failing incoming material (as
tolerance)
material proof, confirms
.
Recieve materials
Material control

Material storage
Control materials thru the custodian

training/seminar
Prepare blank sizes as
required by the drawing
specs

Initial inspection
Conduct inspection for
blank material condition

WIP input for CNC machining process

CAD-CAM simulation

Milling/Lathe
CNC machining

NG Initial : In-process Inspection

 OK

Final machining adjustment on machining to meet

ource for unavailable drawing specs
surface finish

NG
Surface finishing

OK

NG Final : In-process Inspection

OK
BOM list

Outgoing Dimensions
NG Appearance
Inspection
Hardness

on must be implemented
OK

Data encoding
boomlist

Generate inspection report

Final cleaning

Yes corrosion

Apply anti-rust No

"Good for delivery" OQC checksheet

Packaging
"Shipment inspection result documents
= OQC Checksheet hard copy
Shipment

END
 Pass or Fail identification for all
incoming materials inspected

Correction rule when becoming

failing incoming material (as
tolerance)

ial control

ning/seminar
nt on machining to meet
pecs

ood for delivery" OQC checksheet

ipment inspection result documents"

QC Checksheet hard copy
 Machines & Equipment assurance (calibration matrix, passed regular chec

Create a Machine & Equipment m

NEW register machine & equipment OLD register machine & equipment

Calibrate Calibrate

Record measurements Record measurements

Set new calibration code old calibration code

Set calibration frequency date old calibration frequency date

Calibration date will be the date of Next Calibration date will be based on
registered frequency and copy the day of register

Next Calibration date will be based on

frequency and copy the day of register Update masterlist

Update masterlist Remove old calibration stcker

Attach calibration sticker Attach new calibration sticker

 ix, passed regular check)

Start

eate a Machine & Equipment masterlist

equipment Repair Disposal

Calibrate Calibrate

ents Record measurements Record measurements

de Create a repair form Create disposal form

ncy date Remove old calibration stcker Remove old calibration stcker

e based on attach repair label

of register attach dispoosal label

st Packaging

on stcker Shipment

n sticker
cker
Machines & Equipment assurance (calibration matrix, passed regular check)

Calibration S

Calibration
# Equipment name Serial No. Brand/Maker
Code

1 MC0001 BLANKING 01 --
2 MC0002 CONV. MILLING 02 --
3 MC0003 CNC MILLING 03 --
4 MC0004 CONV. LATHE 04 --
5 MC0005 CNC LATHE 05 --
6 MC0006 CMM 06 Mitutoyo
7 MC0007 Roundness Tester 07 Rondcom
8 EQ0001 Caliper 08 Mitutoyo
9 EQ0002 Micrometer 09 Mitutoyo
10 EQ0003 Height gauge 10 Mitutoyo
11 EQ0004 Pin gauge 11 Mitutoyo
12
13
14
15
16
17
18
19
20
 Legend:
MC = Machine
EQ = Equipment

Calibration Standard Records

Next Calibration
Specification Calibration Date Frequency
Date

150mm Jan. 15, 2020 6 months Jul. 15, 2020

0-25mm Jan. 15, 2020 6 months Jul. 15, 2020
12" Jan. 15, 2020 6 months Jul. 15, 2020
0.5mm Jan. 15, 2020 6 months Jul. 15, 2020
Pending Disposed
Calibrated Missing

Internal /
Status
External

External Pending
External Pending
Internal Calibrated
Internal Calibrated
Internal Calibrated
Internal Calibrated