JOHN DEERE 670 770 790 870 970 1070 COMPACT UTILITY TRACTOR Service Repair Manual

670, 770, 790, 870, 970, 1070
Compact Utility Tractors
TECHNICAL
MANUAL
John Deere
Worldwide Commercial and
Consumer Equipment Division
TM1470 (15MAR99)
Replaces TM1470 (15MAR94)
Litho in U.S.A
Introduction
FOREWORD
This manual is written for an experienced technician. This manual is part of a total product support
Essential tools required in performing certain service program.
work are identified in this manual and are
recommended for use. FOS MANUALS—REFERENCE
Live with safety: Read the safety messages in the TECHNICAL MANUALS—MACHINE SERVICE
introduction of this manual and the cautions
presented throughout the text of the manual. COMPONENT MANUALS—COMPONENT SERVICE
N This is the safety-alert symbol. When you see

this symbol on the machine or in this manual,
be alert to the potential for personal injury.
Fundamentals of Service (FOS) Manuals cover basic
theory of operation, fundamentals of troubleshooting,
general maintenance, and basic type of failures and
their causes. FOS Manuals are for training new
Technical manuals are divided in two parts: repair personnel and for reference by experienced
and diagnostics. Repair sections tell how to repair the technicians.
components. Diagnostic sections help you identify the
majority of routine failures quickly. Technical Manuals are concise guides for specific
machines. Technical manuals are on-the-job guides
Information is organized in groups for the various containing only the vital information needed for
components requiring service instruction. At the diagnosis, analysis, testing, and repair.
beginning of each group are summary listings of all
applicable essential tools, service equipment and Component Technical Manuals are concise service
tools, other materials needed to do the job, service guides for specific components. Component technical
parts kits, specifications, wear tolerances, and torque manuals are written as stand-alone manuals covering
values. multiple machine applications.
Binders, binder labels, and tab sets can be ordered

by John Deere dealers direct from the John Deere
Distribution Service Center.
O53,TMIFC -19-10MAR88
TM1470 (15MAR90) Compact Utility Tractor

010395
Contents
SECTION 10—GENERAL INFORMATION SECTION 60—STEERING AND BRAKE REPAIR
Group 05—Safety Group 05—Manual Steering
Group 10—General Specifications Group 10—Power Steering
Group 15—Repair Specifications Group 15—Brake Repair—670/770/790
Group 20—Fuel and Lubricants Group 20—Brake Repair—870/970/1070
Group 25—Serial Number Locations
SECTION 70—HYDRAULIC REPAIR
SECTION 20—ENGINE REPAIR Group 05—Hydraulic Pump and Filter
Group 05—670/770 Group 10—Rockshaft—670/770/790
Group 06—870/970/1070 Group 11—Rockshaft—870/970/1070
Group 07—790 Group 15—Selective Control Valve
Group 10—Cooling System Group 20—Rear Auxiliary Hydraulic Lines
Group 15—Throttle and Governor Control Linkage
Group 20—Fuel System SECTION 80—MISCELLANEOUS REPAIR
Group 05—Wheels
SECTION 40—ELECTRICAL SYSTEM Group 10—Front Axle
Group 05—Alternator Group 15—Hood
Group 10—Starter Group 20—3-Point Hitch
Group 15—Sender, Switches and Gauges Group 25—Seat and Support
Group 30—Roll-Gard
SECTION 50—POWER TRAIN REPAIR—670/770/790 Group 35—Mower Spindles
Group 05—Clutch Housing Group 40—Mower Gearbox
Group 06—Single Stage Clutch
Group 07—Dual Stage Clutch SECTION 210—OPERATIONAL CHECKOUT
Group 10—Transmission PROCEDURE AND SPECIFICATIONS
Group 15—Rear PTO Drive Shaft Group 05—Test and Adjustment Specifications
Group 20—Differential Group 10—Operational Checkout Procedures
Group 25—Final Drive
Group 30—Mechanical Front Wheel Drive SECTION 220—ENGINE OPERATION, TESTS, AND
Group 35—Throttle and Governor Control Linkage ADJUSTMENTS
Group 05—Component Locations
Section 55—POWER TRAIN REPAIR Group 10—Theory of Operation
—870/970/1070 Group 15—Engine System Diagnosis
Group 05—Clutch Housing
Group 06—Dual Stage Clutch SECTION 240—ELECTRICAL SYSTEM OPERATION
Group 10—Transmission AND TESTS
Group 15—Rear PTO Drive Shaft Group 05—Component Location
Group 20—Differential Group 10—Theory of Operation
Group 25—Final Drive Group 15—Diagnosis and Test
Group 30—Mechanical Front Wheel Drive—870 Group 20—Schematic
Group 35—Mechanical Front Wheel Drive
—970/1070 Continued on next page
Group 40—Mid Mount PTO
All information, illustrations and specifications in this manual are based on

the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
TM1470-19-15JAN99
COPYRIGHT©1999
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION™ Manual
i
Contents
SECTION 250—POWER TRAIN—670/770/790

Group 05—Component Location
Group 10—Theory of Operation
Group 15—Diagnosis and Test
SECTION 255—POWER TRAIN—870/970/1070

SECTION 260—STEERING AND BRAKES

SECTION 270—HYDRAULIC SYSTEM

Group 20—Schematic
ii
Section 10
GENERAL INFORMATION
Contents
Page
Group 05—Safety . . . . . . . . . . . . . . . . . . . .10-05-1
Group 10—General Specifications

Machine Specifications
670/770/790. . . . . . . . . . . . . . . . . . . . . . . .10-10-1
870/970/1070. . . . . . . . . . . . . . . . . . . . . . .10-10-4
Group 15—Repair Specifications

Repair Specifications . . . . . . . . . . . . . . . . . .10-15-1
Metric Series Torque Chart . . . . . . . . . . . .10-15-10
Inch Series Torque Chart . . . . . . . . . . . . . .10-15-11
Group 20—Fuel and Lubricants

Fuel Specifications . . . . . . . . . . . . . . . . . . . .10-20-1
Fuel Storage. . . . . . . . . . . . . . . . . . . . . . . . .10-20-1
Filling the Fuel Tank . . . . . . . . . . . . . . . . . . .10-20-2
Diesel Engine Oil . . . . . . . . . . . . . . . . . . . . .10-20-3
Engine Coolant. . . . . . . . . . . . . . . . . . . . . . .10-20-4
Anti-Chatter Transmission/Hydraulic Oil. . . .10-20-4
Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-20-5
Extreme Pressure Grease . . . . . . . . . . . . . .10-20-5
Alternative Lubricants . . . . . . . . . . . . . . . . .10-20-6
Lubricant Storage. . . . . . . . . . . . . . . . . . . . .10-20-6
Group 25—Serial Number Locations . . . .10-25-1
10-1
Group 05
Safety
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this 10

symbol on your machine or in this manual, be alert to
05
1
the potential for personal injury.
-UN-07DEC88
Follow recommended precautions and safe operating
practices.
T81389
O53,ALERT -19-16JUN87
UNDERSTAND SIGNAL WORDS
A signal word—DANGER, WARNING, or CAUTION—is

used with the safety-alert symbol. DANGER identifies the
most serious hazards.
-19-30SEP88
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
General precautions are listed on CAUTION safety signs.

CAUTION also calls attention to safety messages in this
TS187
manual.
O53,SIGNAL -19-07OCT85
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual and on

your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. -UN-23AUG88
Learn how to operate the machine and how to use

controls properly. Do not let anyone operate without
instruction.
Keep your machine in proper working condition.

TS201
Unauthorized modifications to the machine may impair

the function and/or safety and affect machine life.
O53,READ -19-23APR87
TM1470 (15MAR90) 10-05-1 Compact Utility Tractor

010395
Safety
HANDLE FLUIDS SAFELY—AVOID FIRES

10 When you work around fuel, do not smoke or work near
05 heaters or other fire hazards.
2
-UN-23AUG88
Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn
TS227
spontaneously.
O53,FLAME -19-05JAN88
PREVENT BATTERY EXPLOSIONS
Keep sparks, lighted matches, and open flame away

from the top of battery. Battery gas can explode.
-UN-23AUG88
Never check battery charge by placing a metal object
across the posts. Use a volt-meter or hydrometer.
Do not charge a frozen battery; it may explode. Warm

battery to 16˚C (60˚F).
TS204
O53,SPARKS -19-05JAN88
PREPARE FOR EMERGENCIES
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy. -UN-23AUG88
Keep emergency numbers for doctors, ambulance

service, hospital, and fire department near your
telephone.
TS291
O53,FIRE2 -19-03MAR88

010395
Safety
PREVENT ACID BURNS
Sulfuric acid in battery electrolyte is poisonous. It is 10

strong enough to burn skin, eat holes in clothing, and
05
3
cause blindness if splashed into eyes.
Avoid the hazard by:

1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:

1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 10—15 minutes. Get
medical attention immediately.
If acid is swallowed:
-UN-23AUG88
1. Drink large amounts of water or milk.
2. Then drink milk of magnesia, beaten eggs, or
vegetable oil.
3. Get medical attention immediately.
TS203
O53,POISON -19-21DEC87
SERVICE COOLING SYSTEM SAFELY
Explosive release of fluids from pressurized cooling

system can cause serious burns.
-UN-23AUG88
Shut off engine. Only remove filler cap when cool

enough to touch with bare hands. Slowly loosen cap to
first stop to relieve pressure before removing completely.
TS281
O53,RCAP -19-29NOV88

010395
Safety
AVOID HIGH-PRESSURE FLUIDS

10 Escaping fluid under pressure can penetrate the skin
05 causing serious injury.
4
-UN-23AUG88
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect
X9811
hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any

fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
unfamiliar with this type of injury may call the Deere &
Company Medical Department in Moline, Illinois, or other
knowledgeable medical source.
O53,FLUID -19-01DEC88
PARK MACHINE SAFELY
Before working on the machine:

• Lower all equipment to the ground.
• Stop the engine and remove the key.
-UN-24MAY89
• Disconnect the battery ground strap.
• Hang a “DO NOT OPERATE” tag in operator station.
TS230
O53,PARK -19-05JAN88

010395
Safety
SUPPORT MACHINE PROPERLY
Always lower the attachment or implement to the ground 10

before you work on the machine. If you must work on a
05
5
lifted machine or attachment, securely support the
-UN-23AUG88
machine or attachment.
Do not support the machine on cinder blocks, hollow

tiles, or props that may crumble under continuous load.
Do not work under a machine that is supported solely by
a jack. Follow recommended procedures in this manual.
TS229
O53,LOWER -19-21DEC87
WEAR PROTECTIVE CLOTHING
Wear close fitting clothing and safety equipment

appropriate to the job.
-UN-23AUG88
Prolonged exposure to loud noise can cause impairment
or loss of hearing.
Wear a suitable hearing protective device such as

earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
TS206
O53,WEAR -19-23APR87
SERVICE MACHINES SAFELY
Tie long hair behind your head. Do not wear a necktie,

scarf, loose clothing, or necklace when you work near
machine tools or moving parts. If these items were to get -UN-23AUG88
caught, severe injury could result.
Remove rings and other jewelry to prevent electrical

shorts and entanglement in moving parts.
TS228
O53,LOOSE -19-21DEC87

010395
Safety
WORK IN VENTILATED AREA

10 Engine exhaust fumes can cause sickness or death. If it
05 is necessary to run an engine in an enclosed area,
6
remove the exhaust fumes from the area with an
-UN-23AUG88
exhaust pipe extension.
If you do not have an exhaust pipe extension, open the

doors and get outside air into the area.
TS220
O53,AIR -19-05JAN88
UNDERSTAND CORRECT SERVICE
Illuminate your work area adequately but safely. Use a

portable safety light for working inside or under the
machine. Make sure the bulb is enclosed by a wire
-UN-23AUG88
cage. The hot filament of an accidentally broken bulb
can ignite spilled fuel or oil.
Catch draining fuel, oil, or other fluids in suitable

containers. Do not use food or beverage containers that
may mislead someone into drinking from them. Wipe up
TS223
spills at once.
O53,LIGHT -19-23FEB88
USE PROPER LIFTING EQUIPMENT
Lifting heavy components incorrectly can cause severe

injury or machine damage.
-UN-23AUG88
Follow recommended procedure for removal and

installation of components in the manual.
TS226
O53,LIFT -19-05JAN88

010395
Safety
KEEP ROPS INSTALLED PROPERLY
Make certain all parts are reinstalled correctly if the 10

roll-over protective structure (ROPS) is loosened or
05
7
removed for any reason. Tighten mounting bolts to
-UN-23AUG88
proper torque.
The protection offered by ROPS will be impaired if

ROPS is subjected to structural damage, is involved in
an overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be
TS212
replaced, not reused.
O53,ROPS3 -19-23APR87
SERVICE TIRES SAFELY
Explosive separation of a tire and rim parts can cause

serious injury or death.
Do not attempt to mount a tire unless you have the

proper equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate

the tires above the recommended pressure.
When inflating tires, use a clip-on chuck and extension

hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged

rims or missing lug bolts and nuts.
-UN-23AUG88
TS211
O53,RIM -19-21DEC87

010395
Safety
AVOID HARMFUL ASBESTOS DUST

10 Avoid breathing dust that may be generated when
05 handling components containing asbestos fibers. Inhaled
8
asbestos fibers may cause lung cancer.
-UN-23AUG88
Components in John Deere products that may contain
asbestos fibers are brake pads, brake band and lining
assemblies, clutch plates, and some gaskets. The
asbestos used in these components is usually found in a
resin or sealed in some way. Normal handling is not
TS220
hazardous as long as airborne dust containing asbestos
is not generated.
Avoid creating dust. Never use compressed air for

cleaning. Avoid brushing or grinding of asbestos
containing materials. When servicing, wear an approved
respirator. A special vacuum cleaner is recommended to
clean asbestos. If not available, wet the asbestos
containing materials with a mist of oil or water.
Keep bystanders away from the area.
O53,DUST -19-14APR88
WORK IN CLEAN AREA
Before starting a job:

• Clean work area and machine.
• Make sure you have all necessary tools to do your job.
-UN-18OCT88
• Have the right parts on hand.
• Read all instructions thoroughly; do not attempt
shortcuts.
T6642EJ
O53,CLEAN -19-19JAN88
USE TOOLS PROPERLY
Use tools appropriate to the work. Makeshift tools, parts,

and procedures will not make good repairs.
-UN-23AUG88
Use pneumatic and electric tools only to loosen threaded

parts and fasteners. Never use such tools to tighten
fasteners, especially on light alloy parts.
Use only replacement parts meeting John Deere

specifications.
TS221
O53,REPAIR -19-21DEC87

010395
Safety
DISPOSE OF FLUIDS PROPERLY
Improperly disposing of fluids can harm the environment 10

and ecology. Before draining any fluids, find out the
05
9
proper way to dispose of waste from your local
-UN-23AUG88
environmental agency.
Avoid pouring oil into the ground, down a drain, or into a

stream, pond, or lake. Observe relevant environmental
protection regulations when disposing of oil, fuel, coolant,
brake fluid, filters, batteries, and other harmful waste.
TS222
O53,DRAIN -19-15AUG89
LIVE WITH SAFETY
Before returning machine to customer, make sure

machine is functioning properly, especially the safety
systems. Install all guards and shields.
-19-07OCT88
TS231
O53,LIVE -19-05JAN88

010395
Group 10
General Specifications
MACHINE SPECIFICATIONS—670, 770 AND 790
670 770 790
ENGINE
Make Yanmar Yanmar Yanmar
Type Diesel Diesel Diesel
Model 3TNA72-UJX 3TN82-RJX 3TNE84
Horsepower (Net) 13.8 kW (18.5 hp) 17.2 kW (24 hp) 19.7 kW (27 hp)
PTO Horsepower 11.9 kW (16 hp) 14.9 kW (20 hp) 18.6 kW (25 hp)
Rated Engine Speed 2850 rpm 2600 rpm 2600 rpm
Operating Range 800—3025 rpm 800—2775 rpm 925—2810 rpm
Number of Cylinders 3 3 3
Displacement 879 cm³ (53.6 cu.in.) 1362 cm³ (83.1 cu.in.) 1496 cm³ (91.3 cu.in.)
Bore and Stroke 72 x 72 mm (2.83 x 2.83 in.) 82 x 86 mm (3.22 x 3.39 in.) 82 x 86 mm (3.22 x 3.39 in.)
Compression Ratio 22.3:1 18.1:1 18.0:1
Fast Idle 3000—3050 rpm 3000—3050 rpm 2920 ± 25 rpm
Slow Idle 900—950 rpm 900—950 rpm 925 rpm
Start Aid Glow Plug Air Heater Air Heater
Firing Order 1-3-2 1-3-2 1-3-2
Timing 16° BTDC 16° BTDC 14° +/- 1° BTDC
Lubrication Pressurized Pressurized Pressurized
Cooling System Water Pump Water Pump Water Pump
Air Cleaner Dry Element Dry Element Dry Element
Engine Shutoff Key Switch Key Switch Key Switch
ELECTRICAL SYSTEM
Type 12 Volt 12 Volt 12 Volt
Battery Size 420 Cold Cranking amps at 420 Cold Cranking amps at 500 Cold Cranking amps at
-18°C -18°C -18°C
Alternator 20 Amp 20 Amp 20 Amp
FUEL SYSTEM
Type Indirect Injection Direct Injection Direct Injection
Injection Pump Type In-Line with Electric Shutoff In-Line with Electric Shutoff In-Line with Electric Shutoff
Fuel Consumption at
75% load (Mowing) 0.9 gal/hr 1.0 gal/hr 1.3 gal/hr
DRIVE TRAIN
Transmission Type Sliding Gear Sliding Gear Sliding Gear
Number of Speeds 8 Forward, 2 Reverse 8 Forward, 2 Reverse 8 Forward, 2 Reverse
Travel Speeds at Full Equipped with 9.5-16 R-1 Equipped with 12.4-16 R-1 Equipped with 12.4-16 R-1
Engine RPM tires tires tires
Forward Gears
1st 1.1 km/h (0.7 mph) 1.3 km/h (0.8 mph) 1.2 km/h (0.9 mph)
2nd 1.6 km/h (1.0 mph) 1.8 km/h (1.1 mph) 1.6 km/h (1.0 mph)
3rd 2.2 km/h (1.4 mph) 2.5 km/h (1.6 mph) 2.3 km/h (1.4 mph)
4th 3.9 km/h (2.4 mph) 4.4 km/h (2.7 mph) 4.0 km/h (2.5 mph)
10-10-1
General Specifications/Machine Specifications
670 770 790

REVERSE GEARS
1st Gear 1.1 km/hr (0.7 mph) 1.3 km/hr (0.8 mph) 1.2 km/hr (0.9 mph)
2nd Gear 4.8 km/hr (3.0 mph) 5.4 km/hr (3.4 mph) 4.9 km/hr (3.1 mph)
Final Drive Spur Gear Spur Gear Spur Gear
Brakes Dry Shoe Dry Shoe Dry Shoe
Steering (Base) Manual Power Manual Power Manual Power—2WD
(Optional) Power—4WD
Clutch (Base) Single Stage Dry Single Stage Dry Single Stage Dry—2WD
(Optional) Dual Stage Dry Dual Stage Dry Dual Stage Dry—4WD
HYDRAULIC SYSTEM
Type of System Open Center Open Center Open Center
Working Pressure 14135 kPa (141.3 bar) 14135 kPa (141.3 bar) 14135 kPa (141.3 bar)
(2050 psi) (2050 psi) (2050 psi)
Pump (Type) Dual Gear Dual Gear Dual Gear
Pump Capacity 20.9 L/min (5.5 gpm) 21.1 L/min (5.6 gpm) 21.1 L/min (5.6 gpm)
Power Steering—
16.3 L/min (4.3 gpm)
Hitch Lift Capacity at 24 In.
Behind Lift Links 358 kg (790 lbs) 370 kg (815 lbs) 370 kg (815 lbs)
Lift Control Type Position Position Position
PTO
Type (Base) Transmission Drive Transmission Drive Transmission Drive
(Optional) Continuous Live Continuous Live Continuous Live
Speed (PTO rpm at rated
engine speed)
Mid PTO 2275 rpm 2076 rpm 2076 rpm
Rear PTO 594 rpm 540 rpm 540 rpm
Brake Mid PTO only Mid PTO only Mid PTO only
CAPACITIES
Fuel Tank 24.0 L (6.3 U.S.gal) 24.0 L (6.3 U.S.gal) 24.0 L (6.3 U.S.gal)
Cooling System 3.8 L (4.0 U.S. qt) 4.8 L (1.25 U.S.gal) 4.8 L (1.25 U.S.gal)
Engine Crankcase (w/fil- 2.6 L (2.7 U.S. qt) 4.0 L (4.2 U.S. qt) 4.1 L (4.3 U.S. qt)
ter)
Hydraulic System 15 L (4.0 U.S. gal) 15 L (4.0 U.S. gal) 15 L (4.0 U.S. gal)
Transmission
Front Axle Gear Case 2.3 L (2.25 U.S. qt) 2.3 L (2.25 U.S. qt) 2.3 L (2.25 U.S. qt)
(4WD)
TIRES
Standard Equipment
Front 5.00-12 6.50-10 6.00-12
Rear 9.50-16 12.40-16 12.40-16
10-10-2
670 770 790

STANDARD EQUIPMENT
Dimensions:
Rear Ground Clearance 247.3 mm (9.7 in.) 304.3 mm (12 in.) 304.3 mm (12 in.)
Front Axle Ground Clearance
(2WD) 340 mm (13.4 in.) 340 mm (13.4 in.) 340 mm (13.4 in.)
(MFWD) 252 mm (9.9 in.) 264 mm (10.4 in.) 264 mm (10.4 in.)
Overall Length
(with 3-pt hitch) 2762.5 mm (108.8 in.) 2823.5 mm (111.2 in.) 2823.5 mm (111.2 in.)
(without 3-pt hitch) 2141 mm (84.3) 2230.5 mm (87.8) 2230.5 mm (87.8)
Overall Width
(with turf tires) 1344 mm (52.9) 1367 mm (53.8) 1367 mm (53.8)
Height
To Top of Hood 1179.4 mm (46.4 in.) 1227.7 mm (48.1 in.) 1227.7 mm (48.1 in.)
To Top of ROPS 1949.3 mm (76.7 in.) 2006.3 mm (79.0 in.) 2006.3 mm (79.0 in.)
WHEEL TREAD
Standard Equipment
Front Wheels 957 mm (37.7 in.) 970 mm (38.2 in.) 970 mm (38.2 in.)
Rear Wheels 1024 mm (40.3 in.) 1016 mm (40 in.) 1334 mm (52.5 in.)
APPROXIMATE WEIGHT
2 Wheel Drive 829 kg (1827 lbs) 895 kg (1978 lbs) 895 kg (1973 lbs)
MFWD 910 kg (2008 lbs) 976 kg (2150 lbs) 976 kg (2151 lbs)
(Specications and design subject to change without notice.)
10-10-3
General Specifications/Machine Specification
870 970 1070

ENGINE
Make Yanmar Yanmar Yanmar
Type Diesel Diesel Diesel
Model 3TNA84-UJX 4TN84-RJX 4TN84-RJX
Horsepower (Net) 20.9 kW (28 hp) 24.6 kW (33 hp) 28.7 kW (38.5 hp)
PTO Horsepower 18.6 kW (25 hp) 22.4 kW (30 hp) 26.1 kW (35 hp)
Rated Engine Speed 2600 rpm 2600 rpm 2700 rpm
Operating Range 800—2775 rpm 800—2775 rpm 800—2875 rpm
Number of Cylinders 3 4 4
Displacement 1431 cm3 ( 8 7 . 3 c u . i n . ) 1816 cm3 ( 1 1 0 . 8 c u . i n . ) 1906 cm3 ( 1 1 6 . 3 c u . i n . )
Bore and Stroke 84 x 86 mm 84x 86 mm 84 x 86 mm
(3.31 x 3.39 in.) (3.31 x 3.39in.) (3.31 x 3.39in.)
Compression Ratio 17.8:1 17.8:1 17.8:1
Fast Idle 2750—2800 rpm 2750—2800 rpm 2850—2900 rpm
Slow Idle 900—950 rpm 900—950 rpm 900—950 rpm
Start Aid Air Heater Air Heater Air Heater
Firing Order 1-3-2-1 1-3-4-2-1 1-3-4-2-1
Timing 16° BTDC 16° BTDC 16° BTDC
Lubrication Pressurized Pressurized Pressurized
Cooling System Water Pump Water Pump Water Pump
Air Cleaner Dry Type w/ Safety Dry Type w/ Safety Dry Type w/ Safety
Engine Shutoff Key Switch Key Switch Key Switch
ELECTRICAL SYSTEM
Type 12 Volt 12 Volt 12 Volt
Battery Size 447 Cold Cranking amps 550 Cold Cranking amps 550 Cold Cranking amps
at -18°C at -18°C at -18°C
Alternator 20 Amp 20 Amp 20 Amp
FUEL SYSTEM
Type Direct Injection Direct Injection Direct Injection
Injection Pump Type In-Line w/ Electric Shutoff In-Line w/ Electric Shutoff In-Line w/ Electric Shutoff
Fuel Consumption
at 75% load (Mowing) 1.25 gal/hr (approx.) 1.47 gal/hr (approx.) 1.72 gal/hr (approx.)
9th Gear 17.1 km/h (10.6 mph) 18.3 km/h (11.4 mph) 19.8 km/h (12.3 mph)
10-10-4
870 970 1070

DRIVE TRAIN
Transmission Type Sliding Collar Sliding Collar Synchromesh
Number of Speeds ** 9 Forward, 2 (3) Reverse 9 Forward, 2 (3) Reverse 9 Forward, 2 (3) Reverse
Travel Speeds
at Full Engine Rpm 12.4-24 R-1 12.4-28 R-1 13.6-28 R-3
w/ Rear Tire Types *
Forward Gears
1st Gear 1.4 km/h (0.9mph) 1.5 km/h (0.9 mph) 1.6 km/h (1.0 mph)
2nd Gear 1.9 km/h (1.2 mph) 2.1 km/h (1.3 mph 2.2 km/h (1.4 mph
3rdGear 2.5 km/h (1.5 mph) 2.6 km/h (1.6 mph) 2.9 km/h (1.8 mph)
5th Gear 6.5 km/h (4.0 mph) 6.9 km/h (4.3 mph) 7.5 km/h (4.7mph)
Reverse Gears
1st Gear 1.6 km/h (1.0 mph) 1.4 km/h (0.9 mph) 1.8 km/h (1.1 mph)
2nd Gear 5.4 km/h (3.3 mph) 5.8 km/h (3.6 mph 6.2 km/h (3.9 mph
3rd Gear ** 11.1km/h (6.9mph) 12.1 km/h (7.4 mph) 12.8 km/h (8.0 mph)
Final Drive Planetary Planetary Planetary
Brakes Wet Disk Wet Disk Wet Disk
Steering (Base) Manual Manual
(Optional) Hydrostatic Power Hydrostatic Power —
Clutch (Base) Dual Stage Dry Dual Stage Dry Dual Stage Dry
NOTE:
* Travel speeds with optional rear tires vary as follows:
870 Tractor: 6 percent slower with 355/80D R-3 tires.
4 percent slower with 11.2-24 R-1 tires.
970 Tractor: 12 percent slower with 11.2-24 R-1 tires.
4 percent faster with 13.6-28, R-3 tires.
11 percent slower with 44.0 x 18.00 G-2 turf tires.
1070 Tractor: 22 percent slower with 21.5L-16.1 R-3 tires.
14 percent slower with 44 x 18.00-20 G-2 turf tires.
Slowest ground speed—All tractors with standard tires is 0.5 km/h (0.3 mph).
** Linkage lockout removed starting with 1991 Model Year to allow 3rd Reverse.
10-10-5
870 970 1070
HYDRAULIC SYSTEM
Type of System Open Center Open Center Open Center
Working Pressure 15514 kPa (155 bar) 15514 kPa (155 bar) 15514 kPa (155 bar)
(2250 psi) (2250 psi) (2250 psi)
Pump (Type) Dual gear Dual gear Dual gear
Pump Capacity 30.5 L/min (8.1 gpm) 32.9 L/min (8.7 gpm) 34.1 L/min (9.0 gpm)
Hitch Lift Capacity at
24 in. behind Lift Links 853 kg (1880 lbs) 916 kg (2020 lbs) 916 kg (2020 lbs)
Lift Control Type Position Position Load and Depth
PTO
Type Continuous Live Continuous Live Continuous Live
Speed (PTO rpm at
rated engine speed)
Mid PTO 2100 rpm 2100 rpm 2100 rpm
Rear PTO 540 rpm 540 rpm 540 rpm
Brake Mid PTO only Mid PTO only Mid PTO only
CAPACITIES
Fuel Tank 32.0 L (8.5 U.S. gal) 32.0 L (8.5 U.S. gal) 40.0 L (10.6 U.S. gal)
Cooling System 5.2 L (5.5 U.S. qt) 5.8 L (6.1 U.S. qt) 5.8 L (6.1 U.S. qt)
Engine Crankcase
(w/ filter) 4.8 L (5.1 U.S. qt) 5.3 L (5.6 U.S. qt) 5.3 L (5.6 U.S. qt)
Hydraulic System 21.0 L (5.5 U.S. gal) 21.0 L (5.5 U.S. gal) 21.0 L (5.5 U.S. gal)
MFWD Axle Gear Case 6.0 L (6.3 U.S. qt) 7.5 L (7.9 U.S. qt) 7.5 L (7.9 U.S. qt)
10-10-6
870 970 1070
TIRES 10
Standard Equipment 10
2WD 7
Front 5.00-15 5.50-16 6.00-16
Rear 11.2-24 12.4-28 13.6-24
MFWD
Front 7-14 7-16 8-16
Rear 12.4-24 13.6-24 13.6-28
STANDARD EQUIPMENT
Dimensions:
Ground Clearance
Front Axle
2WD 301 mm (11.9 in.) 372 mm (14.6 in.) 346 mm (13.6 in.)
MFWD 323 mm (12.7 in.) 348 mm (13.7 in.) 395 mm (15.6 in.)
Overall Length 3128 mm (123 in.) 3128 mm (123 in.) 3128 mm (123 in.)
Overall Width
(With Turf Tires) 1635 mm (64.4 in.) 2255 mm (88.8 in.) 2255 mm (88.8 in.)
Height
To Top of Hood
2WD 1279 mm (50.4 in.) 1351 mm (53.2 in.) 1325 mm (52.2 in.)
*To Top of ROPS
2WD 2081 mm (81.9 in.) 2153 mm (84.8 in.) 2127 mm (83.7 in.)
WHEEL TREAD
(Center-to-Center)
Standard Equipment
2WD
Front Wheels 1166—1470 mm 1212—1616 mm 1420—1928 mm
(45.9—57.9 in.) (47.7—63.6 in.) (55.9—75.9 in.)
Rear Wheels 1066—1472 mm 1150—1500 mm 1300—1804 mm
(42—55 in.) (45.3—59 in.) (51.2—71.1 in.)
MFWD
Front Wheels 1003 mm (39.5 in.) 1238 mm (48.7 in.) 1250 mm (49.2 in.)
Rear Wheels 1172—1472 mm 1172—1472 mm 1302—1910 mm
(46.2—58 in.) (46.2—58 in.) (51.3—75.3 in.)
APPROXIMATE WEIGHT**
2WD 1141 kg (2515 lb) 1211 kg (2670 lb) 1352 kg (2980 lb)
MFWD 1211 kg (2670 lb) 1381 kg (3045 lb) 1481 kg (3265 lb)
*Add 4 inches to top of ROPS if equipped with a canopy.
**Weights will vary slightly with optional tires.
(Specifications and design subject to change without notice.) MX,1010DG,A6 -19-03OCT89

010395
Group 15
Repair Specifications
670/770/790 TRACTOR REPAIR SPECIFICATIONS
SECTION 20—ENGINE REPAIR
Item Measurement Specification
670/770 Repair Specifications—Use CTM-3

790 Repair Specifications—Use Section 20
Engine-to-Clutch Housing Screws—670/770/790 Torque 54 N•m (40 lb-ft)
Front End-to-Engine Screws—670/770/790 Torque 90 N•m (65 lb-ft)
SECTION 40—ELECTRICAL SYSTEM

For All Repair Specifications—Use CTM-3
Steering Wheel Lock Nut Torque 27 N•m (20 lb-ft)
SECTION 50—POWER TRAIN REPAIR

Clutch Housing
Clutch Housing-to-Engine Cap Screw Torque 54 N•m (40 lb-ft)
Clutch Housing-to-Transmission Cap Screw Torque 54 N•m (40 lb-ft)
Clutch Release Shaft Bushing Depth 13 mm (0.080 in.)
Clutch/Brake Pedal Shaft Bushings Depth 32 mm (1.250 in.)
Single Stage Clutch

Clutch Assembly-to-Flywheel Cap Screw Torque 27 N•m (20 lb-ft)
Clutch Drive Surface Maximum Flatness 0.40 mm (0.016 in.)
Clutch Disk Minimum Thickness 6.40 mm (0.251 in.)
Flywheel Pilot Bushing Maximum ID 15.03 mm (0.592 in.)
Bearing Sleeve Bushing Depth 13 mm (0.500 in.)
Dual Stage Clutch

For Repair Specifications See
Section 55, Group 06
Bearing Sleeve Bushing Depth 13 mm (0.500 in.)
Continued on next page
10-15-1
10 Transmission
15 Transmission-to-Clutch Housing
2 Cap Screw Torque 54 N·m (40 lb-ft)
Differential Drive Shaft Bearing

Housing Cap Screw Torque 36 N·m (27 lb-ft)
Differential Drive Shaft Nuts Torque 108 N·m (80 lb-ft)
Rear PTO Drive Shaft

Rear Plate-to-Roll-Gard Cap Screw Torque 365 N·m (195 lb-ft)
Drawbar Plate-to-Transmission
Differential
Bearing Quill-to-Transmission
Bearing and Ring Gear Maximum Heat 150˚C (300˚F)
Ring Gear-to-Differential Carrier

Cap Screw Torque 54 N·m (40 lb-ft)
Differential Drive Shaft-to-Ring Gear

Backlash Backlash 0.13—0.18 mm
(0.005—0.007 in.)
Final Drive
Final Drive-to-Transmission Housing
Drawbar Plate-to-Transmission Housing

Seal Housing Cover-to-Final Drive

Axle Bearing Maximum Heat 150˚C (300˚F)
Mechanical Front Wheel Drive

Drive Gear-to-Differential
Drive Shaft Nuts Torque 108 N·m (80 lb-ft)
Front Wheel Cap Screw Torque 133 N·m (98 lb-ft)
Continued on next page. MX,1015DG,A2 -19-10JAN90

010395
Spindle Housing and Outer Drive 10

Assembly-to-Axle Housing Cap Screw Torque 51 N·m (39 lb-ft) 15
3
Castle Nuts Torque 68 N·m (50 lb-ft)
Input Shaft-to-Ring Gear Backlash Backlash 0.08—0.13 mm

(0.003—0.005 in.)
Mid Mount PTO

Drawbar Plate-to-Transmission
Gearbox-to-Transmission Housing
Cap Screws and Nut Torque 50 N·m (37 lb-ft)
SECTION 60—STEERING AND BRAKE REPAIR
Manual Steering
Pitman Arm Retaining Nut Torque 172 N·m (127 lb-ft)
Steering Wheel Lock Nut Torque 27 N·m (20 lb-ft)
Cover-to-Gearbox Cap Screw Torque 26 N·m (226 lb-in.)
Steering Wheel Maximum Free Play 20—50 mm (1.0—2.0 in.)
Power Steering
Column-to-Dashboard Support
Hydraulic Valve Cap Screw Initial Torque 11 N·m (95 lb-in.)
Final Torque 21 N·m (182 lb-in.)
Cylinder-to-Front Axle Nuts Torque 128 N·m (94 lb-ft)
Cylinder Lock Nut Torque 61 N·m (45 lb-ft)
Hydraulic Pump-to-Engine Cap Screw Torque 26 N·m (226 lb-in.)
Hydraulic Line Flange Cap Screw Torque 6 N·m (53 lb-in.)
Hydraulic Pump Cover-to-Housing

Cap Screw Torque 15 N·m (133 lb-in.)
Brakes
Rear Wheel Cap Screw Torque 190 N·m (140 lb-ft)

010395
10 Item Measurement Specification

15
4 Hydraulic Pump
Pump-to-Engine Cap Screw Torque 26 N·m (226 lb-in.)
Pump Cover-to-Housing Cap Screw Torque 15 N·m (133 lb-in.)
Rockshaft
Piston Cover-to-Case Cap Screw Torque 95 N·m (70 lb-ft)
Case Approximate Weight 31.6 kg (70 lb)
Case-to-Transmission Housing
Control Valve-to-Case Socket Head

Lift Arm Bushing Depth Below Bore Surface 7 mm (0.283 in.)
Lift Arm-to-Rockshaft Cap Screw Torque 88 N·m (65 lb-ft)
SCV
Spool Guide-to-Spool End Torque 20 N·m (180 lb-in.)
SECTION 80—MISCELLANEOUS REPAIR
Wheels
Retaining Nut Torque 80 N·m (65 lb-ft)
Wheel Cap Screw Torque 133 N·m (98 lb-ft)
Front Axle
Pivot Pin-to-Axle Cap Screw Torque 88 N·m (65 lb-ft)
Hood
Hood Latch Maximum Clearance 10 mm (0.394 in.)
ROLL GARD
Post-to-Crossmember Cap Screw Torque 123 N·m (91 lb-ft)
Post-to-Transmission Housing
MX,1015DG,A4 -19-10JAN90

010395
870/970/1070 TRACTOR REPAIR

SPECIFICATIONS
10
SECTION 20—ENGINE REPAIR 15
5
For all repair specifications—Use CTM-3
Engine-to-Clutch Housing Cap Screw Torque 113 N·m (83 lb-ft)
Front End-to-Engine Cap Screw Torque 90 N·m (65 lb-ft)
SECTION 40—ELECTRICAL SYSTEM
For all repair specifications—Use CTM-3
Senders, Switches and Gauges

Mid Mount PTO Cover-to-Final
Drive Housing Cap Screw Torque 90 N·m (65 lb-ft)
Mid Mount PTO Cover-to-Gearbox

SECTION 55—POWER TRAIN REPAIR
Clutch Housing
Clutch Housing-to-Engine Cap Screw Torque 113 N·m (83 lb-ft)
Clutch Housing-to-Transmission
Clutch Housing-to-Transmission Nut Torque 80 N·m (59 lb-ft)
Clutch Release Shaft Bushings Depth 13 mm (0.080 in.)
Clutch/Brake Pedal Shaft Right-Hand

Inside Bushing Depth 32 mm (1.250 in.)
Clutch/Brake Pedal Shaft Left-Hand

Inside Bushing Depth 25 mm (0.984 in.)

010395
Dual Stage Clutch

Clutch Assembly-to-Flywheel Torque 22 N•m (16 lb-ft)
Cap Screw
Cap Screw Head to Clutch Hub Clearance 1.50 mm (0.060 in.)
Cap Screw Head to Clutch Hub Nut Torque 18 N•m (159 lb-in.)
Clutch Finger Screw-to-Flywheel:

670/770/790 Distance 99 mm (3.901 in.)
870/970/1070 Distance 113 mm (4.452 in.)

Tolerance 0.7 mm (0.028 in.)
Clutch Finger Nut Torque 19 N•m (168 lb-in.)
PTO Clutch Disk Minimum Thickness 7.00 mm (0.270 in.)
Traction Clutch Disk Minimum Thickness 7.60 mm (0.300 in.)
Flywheel Pilot Bushing—670/770/790 Maximum ID 15.03 mm (0.592 in.)
Clutch Drive Surface:

670/770/790 Maximum Flatness 0.40 mm (0.016 in.)
870/970/1070 Maximum Flatness 0.20 mm (0.008 in.)
Bearing Sleeve Bushing

670/770/790 Depth 13 mm (0.500 in.)
870/970/1070 Depth 4.5 mm (0.178 in.)
Transmission
Transmission-to-Clutch Housing
Cap Screw Torque 85 N•m (63 lb-ft)
Transmission-to-Clutch Housing Nut Torque 80 N•m (59 lb-ft)
Differential
Differential Backlash Backlash 0.13—0.18 mm
(0.005—0.007 in.)
Mechanical Front Wheel Drive—870

Drive Gear-to-Differential Drive
Shaft Nuts Torque 88 N•m (65 lb-ft)
Front Wheel Cap Screw Torque 217 N•m (160 lb-ft)
Spindle Housing and Outer Drive

Assembly-to-Axle Housing Cap Screw Torque 51 N•m (39 lb-ft)
10-15-6
Castle Nuts Torque 68 N·m (50 lb-ft) 10

15
Outer Drive-to-Spindle Housing 7
Steering Arm-to-Outer Drive Cap

Screw Torque 51 N·m (36 lb-ft)
Steering Arm-to-Spindle Housing Nut Torque 187 N·m (138 lb-ft)

Spindle Pinion Gear-to-Outer Drive

Gear Backlash 0.10—0.15 mm
(0.004—0.006 in.)
Axle Bevel Gear-to-Spindle Bevel

(0.004—0.006 in.)
Differential Drive Shaft-to-Ring Gear Backlash 0.17—0.23 mm

(0.007—0.009 in.)
Steering Arm-to-Spindle Housing Maximum Clearance 0.30 mm (0.012 in.)
Mechanical Front Wheel Drive—970/1070

Drive Gear-to-Housing
Drive Shaft Nuts Torque 88 N·m (65 lb-ft)
Front Wheel Cap Screw Torque 190 N·m (140 lb-ft)
Spindle Housing and Outer Drive

Assembly-to-Axle Housing Cap Screw Torque 51 N·m (39 lb-ft)
Castle Nuts Torque 68 N·m (50 lb-ft)

Spindle Pinion Gear-to-Outer Drive

(0.008—0.014 in.)
Axle Bevel Gear-to-Spindle Bevel Gear Backlash 0.20—0.35 mm

(0.008—0.014 in.)
Differential Drive Shaft-to-Ring Gear Backlash 0.13—0.18 mm

(0.005—0.007 in.)

010395
10 Mid Mount PTO

15 Rear Cover-to-Rear PTO Cover Cap
8 Screw Torque 27 N·m (20 lb-ft)
Linkage Cover-to-Gearbox Cap Screw Torque 50 N·m (35 lb-ft)
Gearbox-to-Transmission Housing
SECTION 60—STEERING AND BRAKE REPAIR
Manual Steering
Pitman Arm Retaining Nut Torque 172 N·m (127 lb-ft)
Cover-to-Gearbox Cap Screw Torque 26 N·m (226 lb-in.)
Steering Wheel Maximum Free Play 20—50 mm (1.0—2.0 in.)
Power Steering
Column-to-Dashboard Support
Hydraulic Valve Cap Screw Initial Torque 11 N·m (95 lb-in.)
Final Torque 21 N·m (182 lb-in.)
Cylinder-to-Front Axle Nuts Torque 128 N·m (94 lb-ft)
Cylinder Lock Nut Torque 61 N·m (45 lb-ft)
Hydraulic Pump-to-Engine Cap Screw Torque 26 N·m (226 lb-in.)
Hydraulic Pump Cover-to-Housing

Hydraulic Pump
Pump-to-Engine Cap Screw Torque 26 N·m (226 lb-in.)
Pump Cover-to-Housing Cap Screw Torque 15 N·m (133 lb-in.)

010395

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670, 770, 790, 870, 970, 1070

Compact Utility Tractors

N This is the safety-alert symbol. When you see

Binders, binder labels, and tab sets can be ordered

TM1470 (15MAR90) Compact Utility Tractor

All information, illustrations and specifications in this manual are based on

SECTION 250—POWER TRAIN—670/770/790

SECTION 255—POWER TRAIN—870/970/1070

SECTION 260—STEERING AND BRAKES

SECTION 270—HYDRAULIC SYSTEM

Group 05—Safety . . . . . . . . . . . . . . . . . . . .10-05-1

Group 10—General Specifications

Group 15—Repair Specifications

Group 20—Fuel and Lubricants

Group 25—Serial Number Locations . . . .10-25-1

RECOGNIZE SAFETY INFORMATION

This is the safety-alert symbol. When you see this 10

UNDERSTAND SIGNAL WORDS

A signal word—DANGER, WARNING, or CAUTION—is

General precautions are listed on CAUTION safety signs.

FOLLOW SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual and on

Learn how to operate the machine and how to use

Keep your machine in proper working condition.

Unauthorized modifications to the machine may impair

TM1470 (15MAR90) 10-05-1 Compact Utility Tractor

HANDLE FLUIDS SAFELY—AVOID FIRES

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn

PREVENT BATTERY EXPLOSIONS

Keep sparks, lighted matches, and open flame away

Do not charge a frozen battery; it may explode. Warm

PREPARE FOR EMERGENCIES

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy. -UN-23AUG88

Keep emergency numbers for doctors, ambulance

TM1470 (15MAR90) 10-05-2 Compact Utility Tractor

PREVENT ACID BURNS

Sulfuric acid in battery electrolyte is poisonous. It is 10

Avoid the hazard by:

If you spill acid on yourself:

SERVICE COOLING SYSTEM SAFELY

Explosive release of fluids from pressurized cooling

Shut off engine. Only remove filler cap when cool

TM1470 (15MAR90) 10-05-3 Compact Utility Tractor

AVOID HIGH-PRESSURE FLUIDS

Search for leaks with a piece of cardboard. Protect

If an accident occurs, see a doctor immediately. Any

PARK MACHINE SAFELY

Before working on the machine:

TM1470 (15MAR90) 10-05-4 Compact Utility Tractor

SUPPORT MACHINE PROPERLY

Always lower the attachment or implement to the ground 10

Do not support the machine on cinder blocks, hollow

WEAR PROTECTIVE CLOTHING

Wear close fitting clothing and safety equipment

Wear a suitable hearing protective device such as

SERVICE MACHINES SAFELY

Tie long hair behind your head. Do not wear a necktie,

caught, severe injury could result.

Remove rings and other jewelry to prevent electrical

TM1470 (15MAR90) 10-05-5 Compact Utility Tractor

WORK IN VENTILATED AREA

If you do not have an exhaust pipe extension, open the