Dorian Tool Milling System Catalog

Dorian Tool
Milling System
E-1
The Dorian Tool Milling System of fers a comprehensive selection
of tooling to provide a solution for almost any milling
operation. The majority of our milling cutters are
available with the screw locking system and many of
our mills are available with coolant through the shank.
Our offering of face mills are available in standard
arbor sizes and offer insert choices for
machining any material. Likewise,
Dorian end mills provide similar
advantages. In addition, the
Dorian Tool line of specialty
milling cutters is unsur-
passed in its variety.
From dovetails to radii
and from woodruff key
seats to chamfers,
Dorian specialty
mills are an
essential part
of any shop.
E-2
®
Milling Index
Technical Data
Technology . . . . . . . . . . . . . . . . . . . . Page E-4
Milling
Milling Technical Data . . . . . . . . . . . . . . . . . . . . Pages E-9 to E-34
Milling Inserts
Milling Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page E-35
Milling System (Inch) . . . . . . . . . . . . . . . . . . . . . .Pages E-88 to E-89
Toolholder (Inch)
Milling
Copy Mill System (Inch) . . . . . . . . . . . . . . . . . . . . . . Page E-126
Toolholder (Metric)
Milling System (Metric) . . . . . . . . . . . . . . . . . . . .Pages E-138 to E-139
Milling
Copy Mill System (Metric) . . . . . . . . . . . . . . . . . . . . . Page E-166

Spare Parts
Milling
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . Page E-177
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951
E-3
TM
Milling
Quick Index
Technical Data
Milling
The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-4 to E-5

Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6
Steel and Alloy Steel Milling Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-7
Milling Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
Milling Inserts
Milling Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 to E-12

Insert Edge Preparation and Corner Geometry Selection . . . . . . . . . . . . . . . . . . . . . . . . .E-15
Material Characteristic Charts for Milling. . . . . . . . . . . . . . . . . . . . . . E-20 to E-21
Milling Insert Grade Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . E-26
Milling Application Data Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-32 to E-33
Stainless Steel Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6
Milling Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-7
Material Characteristic Charts for Milling. . . . . . . . . . . . . . . . . . . . . . E-22
Toolholder (Inch)

Cast Iron
Milling
Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6

Aluminum Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6
Toolholder (Metric)

Milling

Nonferrous Material Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6

Spare Parts
High Temper Alloy Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6

Milling

® Milling Insert Grade Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . E-31
E-4
TM
Milling
Technical Data
Milling
, a system designed to maximize tooling
performance and productivity enhancement. The system
supplies tooling specifications, technical data, machining
solutions and the best tooling choices to optimize
machining results.
Milling Inserts
Toolholder (Inch)
Milling
E
(First Choice)
Toolholder (Metric)
F S Milling
(Finishing) (Roughing) Spare Parts
Milling
E-5
TM
Milling
Made Simple
Technical Data
Milling
System will guide you to determine which Insert Geometry,

Grade and Chipbreaker will best work for a specific material, machining
application, and cutting condition.
Milling Inserts
To achieve , follow the Dorian Search Steps:
Step 1: Material Step 4: Insert Grade Step 7: Depth of Cut

Step 2: Milling Application Step 5: Insert Geometry Step 8: Chip Load
Step 3: Cutting Condition Step 6: Insert Chipbreaker Step 9: SFM (Surface Feed Per Minute)
With given information:

Toolholder (Inch)
Milling
Step 1: Select a milling cutter using Milling Selection Chart (Pages: E-10 to E-12)
Step 2: Select the insert edge preparation and corner geometry using Milling Insert Edge
Preparation and Corner Geometry Selection Chart (Page: E-15)
Step 3: Select the milling insert grade using Milling Insert Grade Selection Chart (Pages: E-26 to E-31)
Step 4: Start your operation by using the cutting data calculated in Millling Application Data Chart
Toolholder (Metric)
(Pages: E-32 to E-33)

Milling
Using the Application Data Chart:
Conditions: Adjustments:
Finishing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Roughing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the right of the chart for stronger grade
Smooth Surface: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Uneven Surface: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
High RPM: . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . Move to the left of the chart for harder grade
Spare Parts
Low RPM: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
Milling
Insert Edge Wear: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the left of the chart for harder grade
Insert Breakage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Move to the right of the chart for stronger grade
E-6
TM
Milling
Work Sheet
Technical Data
Milling
To simplify the manufacturing processes, Date:________________
please fill in the blanks.
Part Name:_________________________________________________
Drawing Number:___________________________Quantity:_________
Job Number:_________________________________________________
Milling Inserts
Face Milling Side Milling Slot Milling
Toolholder (Inch)
Dorian Search Steps Operation Data P ag e
Milling
High Temper
Step 1: Material Steel Stainless Steel Cast Iron Aluminum Nonferrous
Alloy
Step 2: Milling Application X-Finishing Finishing Medium Roughing H-Roughing
Step 3: Cutting Conditions Light Cut Smooth Surface Uneven Surface Roughing H-Roughing
Toolholder (Metric)
Step 4: Insert Geometry
Milling
Step 5: Insert Grade
Step 6: Insert Chipbreaker
Step 7: Depth of Cut

Spare Parts
Step 8: Chip Load

Milling
Step 9: SFM
(Surface Feed per Minute)
E-7
®
Milling Insert Performance Test
Territory# ______________________________________
Sales Order# ___________________________________
Date: _________________________________________
Technical Data
Company: Company: District Name:

Milling
Dorian Dealer
Dorian Tool
Street: Street: Manager
Customer
Telephone: (979) 282-2861 Ext:

City: City: Product Name:
State: State: Manager Telephone: (979) 282-2861 Ext:
Zip: Zip: Customer Name:
Country: Country: Service Telephone: (979) 282-2861 Ext:
Name: Name: Test Insert Requested
Request
Contact
Contact
Title: Title: U PC Description Grade QTS
Insert
P h o n e: P h o n e:
F ax: F ax:
Email: Email:
Horiz ontal Manual Milling Milling - Face/Side Type Description

Milling Inserts
Machine Type
Machining
Tool Type
Vertical Manual Milling Deep Milling End Mill
Type of
CNC Machine Center Drilling Face Mill

Special Applications Special Applications Special
Insert #1 Insert #2 Best Performance Workpiece
Manufacturer #
Insert Data
Geometry #
Chipbreaker #
Toolholder (Inch)
E dge #
Milling
Grade #
Cutting Edge per Insert #
Bar Stock #
Forging #
Workpiece
Casting #
Material
Material Hardness #
Operation #
Cutting Diameter #
Number of Cutting Inserts #
Total Number of Inserts #
Toolholder (Metric)
Depth of Cut ap #
Length of Cut lm #
Milling
Cutting Conditions
Chip Load per Tooth fz #

Advance per Revolution fn #
Feed Rate vt #
Surface Feed S FM #
Revolution per Minute R PM #
Thread TP I #
Type of Coolant #
Horsepow er Required #
Cutting Time x Piece #
Cutting Results
Parts x Edge #
Spare Parts
Tool Life x Edge #

Milling
Parts x Insert #
Reason for Indexing #
Surface Finish RMS #
Purchasing Price of Insert #
Cost Data
Cost of Insert x Hour #

Cost of Insert x Part #
Cost of Insert x Job #
E-8
®
Milling Technical Data
Milling Selection Chart
Technical Data
Number of Teeth
Milling
Coarse Pitch
• General Purpose Coarse Pitch Medium Pitch Fine Pitch
• Maximum depth of cut
• Less chatter
Medium Pitch
• Reduced cutting
pressure
• Allows more than
one insert in the cut
Fine Pitch
Milling Inserts
• Small depth of cut
• Good for thin
walled sections
• High production
Application Coarse Pitch Medium Pitch Fine Pitch
General Use •
Heavy Cut •
Extended Tooling •
Toolholder (Inch)
Deep Slotting •
Finishing •
Milling
Features Coarse Pitch Medium Pitch Fine Pitch
Chatter Low Medium High
Power Requirement Low Medium High
Metal Removal Rate Low Medium High
Materials Coarse Pitch Medium Pitch Fine Pitch
Toolholder (Metric)
Steel and Alloy Steel •
Stainless Steel •
Milling
Cast Iron •
Aluminum •
High Temper Alloy •
• - First Choice - Second Choice
• As a general rule, a milling cutter should have no more than two teeth engaged in a cut at any one time. Based on this rule, the following
formulas are recommended. If the formula results in a fractional tooth number, round up to the next highest full number of teeth.
Formulas
Spare Parts
T = Number of Teeth Face Mills - Inch / Metric End Mills - Inch / Metric
in Cutter
Milling
Example: Determine the optimum

D = Cutter Diameter Example: Determine the optimum number number of teeth for a 1.5 inch
of teeth for a 6 inch diameter cutter for diameter cutter with a 6° Helix and
W = Width of Cut material 4 inches wide. .75 inch depth of cut.
d = Depth of cut
A = Helix Angle
E-9
®

Technical Data
Milling Cutter Geometry

Milling
Double Negative Milling Cutter

Pros
• Good for heavy feed rates
• Provides a stronger cutting edge at the point
of workpiece contact
• Allows for use of more cutting edges per insert
Cons
• Requires a high horsepower machine
• High cutting force
Milling Inserts
• Workhardening due to higher cutting

temperatures may be a problem
• Workpiece deflection
• Poor surface finish
Double Positive Milling Cutter

Pros
• Lower horsepower requirement
• Minimal deflection
• Improved surface finish
• Reduced entry shock
• Lower cutting temperatures
Toolholder (Inch)
• Best choice for workhardening materials
Cons
Milling
• Weak insert cutting edge

• Fewer cutting edges per insert
• Tendancy to lift workpiece
Cutting Forces - Negative Milling Cutter Cutting Forces - Positive Milling Cutter
Toolholder (Metric)
Milling
Milling Cutter Angle of Entry

Negative Angle of Entry B e st Not Recommended
• Insert enters material at a strong
orientation with its cutting edge
Negative Angle of Entry Positive Angle of Entry
• Reduces insert chipping
• Allows heavier feeds
• To ensure a negative angle of entry, the
center of the cutter should remain within
Spare Parts
the workpiece
Milling
Positive Angle of Entry

• Insert enters material at a weak
orientation with its cutting edge
• Increased insert chipping
• Use insert with negative land
E-10
®
Technical Data
Milling
General End Milling
• Use air or coolant to ensure chip evacuation

• Rigid tool holding and material stability are critical
• Climb cut whenever possible
Milling Inserts
• Do not exceed recommended depth of cut
Channel End Milling B e st
Toolholder (Inch)
Milling
• The use of coolant is critical in these operations
• Using a cutter with an odd number of teeth will
limit chatter and lessen machining forces
Not Recommended
• End mills with fewer teeth also may provide
better chip clearance due to larger gullet size
Toolholder (Metric)
Milling
Helical End Milling Machine Marks
• Standard end milling practices may be used for

helical end mills with few exceptions
• Use for roughing
• Radial forces are greater due to greater
allowable depth of cut
Spare Parts
• Slight machine marks result at the point where

Milling
inserts overlap
E-11
®

Technical Data
Slotting Cutters
Milling
• Rigidity is a critical factor in any slot

milling operation
• Arbor mounted cutters should be
placed as close to the spindle face
as is practical for a given part being
milled
• Overarm supports should be placed
near the cutters to increase rigidity
Milling Inserts
• To prevent chatter and poor surface

finish, the arbor should not overhang
the outermost support
• As a rule, larger cutter diameters
mounted on larger diameter arbors
will result in higher performance
operation
Toolholder (Inch)
Determining Surface Finish

Milling
Nose Radius and Feed Insert Nose Radius

Insert Radius Maximum Insert nose radius plays a major role in surface finish. In general, for a given feed rate, the larger the nose
radius, the smoother the finish. To help ensure an acceptable finish, the chart at left gives the
(re) Feed FPR(fn) recommended maximum feed rates for selected insert nose radii.
Inch mm Inch mm
0.004 0,10 0.003 0,07 Roughing Application Finishing Application
0.008 0,20 0.005 0,13 • Use the largest possible radius of the insert • Nose radius and feed along with workpiece
nose to allow for greater feed rates. This will stability and chucking rigidity are the major
0.016 0,80 0.011 0,26 result in better stability and lengthen the insert factors in surface finish and tolerance.
0.032 0,80 0.021 0,53 life.
• To improve surface finish, use higher cutting
Toolholder (Metric)
0.047 1,20 0.031 0,80 • If vibration is a problem, use a smaller radius. sp e e d s.

0.062 1,6 0.041 1,06
• The maximum feed rate (fn) should never exceed • Choosing the correct insert grade is essential for
0.093 2,4 0.061 1,58 1/2 of the insert nose radius. a quality finish.
Milling
Formulas
Feed Rate
Spare Parts
Radius
Milling
Rmax = profile depth in µinch/µmeter

r ε = nose radius in inch/millimeter
fn = feed in inch/millimeter per revolution
Theoretical Surface Finish
E-12
®
Milling Methods
Technical Data
Milling
Choosing Cutter Diameter B e st Multiple passes
• The best cutter diameter(D) is a
minimum of 1.3 times the width of
cut(woc)
D ≥ 1.3 x woc
• If multiple passes are required,

individual (woc) should not exceed
3/4 D
woc = 3/4 D
Milling Inserts
Milling Direction B e st Not Recommended
Climb milling should be chosen over
conventional milling when possible.
• Chip thickness starts at its maximum

and decreases to zero
• Longer tool life
• Less heat
• Minimal work hardening
Table Feed Table Feed
Toolholder (Inch)
Cutter Position B e st Not Recommended
Milling
Table Feed
• Cutter should be set tangentially so

that it climbs out of the workpiece
Table Feed
Workpiece Orientation B e st Not Recommended
Toolholder (Metric)
Table Feed
Milling
• Workpiece should be secured in a
way that will allow the cutter to be set
tangentially so that it climbs out of the
workpiece
Table Feed
Multiple Passes B e st Not Recommended

Table Feed Table Feed
Spare Parts
• Ensure that cuts are made in such a

Milling
way that will allow the cutter to be set

tangentially to the edge of the
workpiece
E-13
®
Insert Lead
Technical Data
Milling
0° Lead Angle Cutters
• Mill to a square shoulder

• Good in thin walled applications
• Good for poor fixture applications
• Reduced vibration
• Thin chips
Milling Inserts
• Thin chips

Toolholder (Inch)
• First choice for non square shoulder applications

Milling
• Thin chips
• Increased productivity
Round Lead Angle Cutters
• Strongest cutting edge

• Roughing
• Good for heat resistant alloys
Toolholder (Metric)
Formulas Example
Milling
Lead Angle Feed Per Tooth Chip Thickness Lead Angle Feed Per Tooth Chip Thickness
0° fz hm = fz 0° .012 hm = .012
15° fz hm = fz x .966 15° .012 hm = .012 x .966 = .0115
30° fz hm = fz x .866 30° .012 hm = .012 x .866 =.0104
45° fz hm = fz x .707 45° .012 hm = .012 x .707 = .0085
Round fz hm = Varies by Depth Round .012 hm = Varies by Depth
Lead Angle Affect on Maximum Depth of Cut

0° Lead Angle 15° Lead Angle 30° Lead Angle 45° Lead Angle Round
Spare Parts
Milling
la = .667 x l la = .664 x l la = .578 x l la = .472 x l la = .400 x d
E-14
®
Milling Insert Edge Preparation and Corner Geometry Selection Chart
Technical Data
Insert Edge Preparation Insert Corner Geometry
Milling
Finishing Style "F" Small Radius
• Finishing to semi-finishing
• Sharp cutting edge
• Positive cutting edge
• Low feed rates • Roughing
• Low machine power • Less vibration
• Low cutting force • Low feed rates
Style "E"
Milling Inserts
• Semi-finishing to light
roughing
• Medium cutting operations Large Radius
• Honed edge
• Positive cutting edge
• High feed rates
• Strong cutting edge
• Semi-roughing to finishing
• High feed rates
Style "S" • Strong cutting edge
• Light roughing to heavy

roughing
Toolholder (Inch)
• Negative land
Milling
Wiper Edge
Style "T"
• Heavy roughing • Finishing
• Negative land with honed • High feed rates
edge • Very strong edge
• Very strong edge
• High feed rates
Toolholder (Metric)
Roughing
Milling
Feed Mark Affect on Surface Finish and Flatness
One Side Two Sides
• Chips are thinnest at the edge of a cutter
and thickest at the center of a cutter
• Feed marks that are widely spaced result

in a slightly raised portion of material in
relation to closely spaced feed marks
• Feed marks are going to be widest on the

centerline of a cut
Spare Parts
• When opposite sides of an object are

Milling
milled the result tends to be a tapered

surface
• Use insert with a large radius or with a

wiper edge for a smoother, flatter surface
E-15
®
Starting Speeds and Feeds

Technical Data
Milling
Chip Load (fz) Standard Cutter
• Chip load (fz) is the feed load on each individual

insert in a milling cutter
• Varies based on insert grade, edge preparation,

and material being machined
• When properly adjusted, the chips produced at a

certain load will carry the majority of the heat
Milling Inserts
created during the milling process away from the

cutter and material being machined
• Typically, the chip load per tooth will fall between

.003 and .012 inches per effective tooth
(0,08 - 0,30 mm per effective tooth)
Determining Number of Effective Teeth Staggard Tooth Cutter

Toolholder (Inch)
Milling
• In most cases, the number of effective teeth (nt)

is equal to the total number of teeth in a milling
cutter
• In cutters with staggered teeth, the number of

effective teeth (zc) is equal to the total number of
teeth (zn) divided by the number of rows of
teeth (rt)
• When figuring speeds and feeds, the number

of effective teeth should always be used in
Toolholder (Metric)
order to get accurate results
• See graphics at right for examples of effective

Milling
teeth
Starting Feeds (fn) Starting Speeds - Surface Feed Per Minute (vc)
• Surface feed per minute (vc) for an individual cutter is found by

• To find starting feeds, multiply the chip load (fz) by effective multiplying the cutter diameter (Dm) by the spindle speed (n)
number of teeth to find the feed per revolution (fn)
• Feed rates are based on insert grade and edge preparation
• To find feed per minute (vf), multiply the feed per revolution (fn) and material
Spare Parts
by the spindle speed (n)

• Recommended feed rates should be the starting point for
Milling
calculations and should remain constant at all times
E-16
®
Starting Speed and Feed Examples
Technical Data
Inch Measurements
Milling
Dc = Diameter of tool Inch
vc = Cutting speed Feet/Min
fn = Feed per revolution Inch/Rev
vf = Feed per minute Inch/Min
fz = Chip load Inch
zc = Effective cutting teeth -
n = Spindle speed Rev/Min
zn = Total teeth -
rt = Rows of teeth -
Milling Inserts
Find the starting feed rate for a 1.5 inch diameter (Dc) helical end mill with 9 total teeth (zn ) and 3 rows of inserts (rt). The
material being machined is 4140 steel with a recommended starting speed of 375 surface feet per minute (vc ) and a .008
(fz) inch per tooth chip load.
Spindle Speed vc x 12 375 x 12

n= = = 955 RPM
Revolution Per Minute πxD c
3.14 x 1.5
Number of Zn 9
Zc = = 3
Effective Teeth rt 3
Feed Rate Per
f n = f z x zc = .008 x 3 = .024 IPR
Revolution
Toolholder (Inch)
Feed Rate Per
vf = fn x n = .024 x 955 = 22.92 IPM
Milling
Minute
Metric Measurements
Dc = Diameter of tool mm
vc = Cutting speed m/Min
fn = Feed per revolution mm/Rev
vf = Feed per minute mm/Min
fz = Chip load mm
Toolholder (Metric)
zc = Effect cutting teeth -
n = Spindle speed Rev/Min
zn = Total teeth -
Milling
rt = Rows of teeth -
Find the starting feed rate for a 40 mm diameter (D c) helical end mill with 9 total teeth (z n) and 3 rows of inserts (rt). The
material being machined is 4140 steel with a recommended starting speed of 114 surface meters per minute (vc) and a 0,2
(fz) inch per tooth chip load.
Spindle Speed vc x 12 114 x 1000

Revolution Per Minute n= = = 907 RPM
πxD c 3.14 x 40
Number of Zn 9
Spare Parts
Zc = = 3
Effective Teeth
rt 3
Milling
Feed Rate Per

f n = f z x zc = 0,2 x 3 = 0,6 mm/REV
Revolution
Feed Rate Per

vf = fn x n = 0,6 x 907 = 544 mm/Min
Minute
E-17
®
Milling Formulas
Technical Data
Inch Measurements
Milling
ae = Radial depth of cut Inch M = Torque lb • ft
ap = Axial depth of cut Inch n = Spindle speed Rev/Min
Dc = Diameter of tool Inch Pc = Power requirements Hp
fn = Feed per revolution Inch/Rev Q = Metal removal rate Inch3 /Min
fz = Feed per tooth Inch/Tooth Tc = Cutting time Min
kc = Specific cutting force lbs/inch2 vc = Cutting speed Feet/Min

Milling Inserts
lm = Machined length Inch vf = Feed per minute Inch/Min
zn = Number of teeth in tool -
Example: Determine the cutting speed (vc) required for a 2-1/2" diameter
Cutting Speed πxD c xn cutter with a spindle speed of 600 RPM.
Surface Feet per vc =
Minute 12 π x 2.5 x 600
vc = = 392.70 Feet/Min
12
Toolholder (Inch)
Example: Determine the spindle speed (n) required for turning a 2-1/2"
Milling
Spindle Speed vc x 12 diameter part with a cutting speed of 400 SFM.

Revolution Per Minute n =
πx D c
n =
400 x 12
= 611.15 Rev/Min
π x 2.5
Example: Determine the metal removal rate (Q) required for cutting with
Metal Removal Rate a radial depth of 4.0, an axial depth of .300, a cutting speed of
Q = a e x a p x vf
Inch3 /Min 400 SFM, and feed rate of 20 IPR.
Toolholder (Metric)
Q = .300 x 4.0 x 20 = 24 inch3 /min

Milling
Example: Determine the power requirement (Pc ) for machining material

with a cutting force of 181,750, a radial depth of 4.0, an axial
ap x ae x fz x n x zn x kc depth of .300 with a spindle speed of 400 RPM, and feed rate
Power Requirement Pc =
Horsepower per tooth of .008 and 6 total teeth.
396,000
4.0 x .300 x .008 x 400 x 6 x 181,750
Pc = = 10.58 HP
396,000
Example: Determine the amount of time required to machine a 6" long part
Spare Parts
lm with a spindle speed of 600 RPM and feed rate of .015 IPR.
Cutting Time Tc =
Milling
Minute fn x n 6
Tc = = .67 Min (40 Sec)
.015 x 600
E-18
®
Milling Formulas
Technical Data
Metric Measurements
Milling
ae = Radial depth of cut mm M = Torque Nm
ap = Axial depth of cut mm n = Spindle speed Rev/Min
Dc = Diameter of tool mm Pc = Power requirements kW
fn = Feed per revolution mm/Rev Q = Metal removal rate mm3/Min
fz = Feed per tooth mm/Tooth Tc = Cutting time Min
kc = Specific cutting force Nm vc = Cutting speed m/Min
Milling Inserts
lm = Machined length mm vf = Feed per minute mm/Min
zc = Effective cutting teeth -
Example: Determine the cutting speed (vc) required for a 50mm diameter
Cutting Speed πx D c
xn cutter with a spindle speed of 600 RPM.
Surface Metres per vc =
Minute 1000 π x 50 x 600
vc = = 94,25 m/Min
1000
Toolholder (Inch)
Example: Determine the spindle speed (n) required for a 32mm diameter
Milling
Spindle Speed vc x 1000 cutter with a cutting speed of 100 m/Min.
Revolution Per Minute n =
πx D c n =
100 x 1000
= 994,72 Rev/Min
π x 32
Example: Determine the metal removal rate (Q) required for cutting with
Metal Removal Rate a radial depth of 100, an axial depth of 8,0, a cutting speed of
Q = ae x ap x vf 200 m/Min and feed rate of 80 mm/min.
Toolholder (Metric)
mm 3 /Min
Q = 8,0 x 100 x 80 = 64.000 mm3 /min
Milling
Example: Determine the power requirement (P c) for machining material
with a specific cutting force of 20.500, a radial depth of 100,
a p x ae x fz x n x kc
Power Requirement Pc = an axial depth of 8,0, with a spindle speed of 200 RPM, and feed
Kilowatts 60.000.000 rate per tooth of 0,2 and 6 total teeth.
100 x 8,0 x 0,2 x 200 x 20.500
Pc = = 10.93 kW
60.000.000
Example: Determine the amount of time required to machine a 200mm long

Spare Parts
lm part with a spindle speed of 600 RPM and feed rate of 0,4 mmPR.
Cutting Time Tc =
Milling
Minute fn x n 200
Tc = = ,83 Min (50 Sec)
0,4 x 600
E-19
®
Material Characteristics Chart

Technical Data
Material Material Characteristics

Milling
Low Carbon Steel: Under 0.03% Carbon Low Carbon Free Machining
• Soft and gummy • Easy to machine

Alloy Steel, AISI: 1008, 1010, 1018, 1020
1026,10L18,10L45, 10L50, 1108, • Difficult chip control • High speed machining
1117, 1141, 11L44, 1214, 12L14 • Rough finish • High depth of cut
• Burrs and sharp edge • Poor surface finish
• Poor surface finish • Good tolerance
• Poor tolerance • Semi-difficult chip control
• Difficult to machine close tolerance

Milling Inserts
Problems and Solutions

Chip Control Insert Crater Wear Built-up Edge Interrupted Cut Poor Surface Finish Sharp Edge Burrs
1 Use a S-edge 1 Reduce cutting speed 1 Use a sharper E-edge 1 The machined part 1 Decrease the feed rate 1 Use a high positive E-
insert geometry insert geometry must be held rigid edge insert geometry
2 Reduce feed rate 2 Increase the cutting
2 Increase feed rate 2 Increase the coolant 2 Decrease the feed rate sp e e d 2 Decrease the feed rate
3 Change to a higher flow and pressure
3 Change the insert wear resistant and 3 Increase the cutting 3 Use a sharper E-edge 3 Increase the cutting
lead angle alumina grade 3 Change insert grade sp e e d insert geometry sp e e d
insert like DHCP25M to a PVD coating,
4 Use a smaller nose or D A S P 20M like DVP56M, 4 Use a larger nose 4 Use a DHCP25M or 4 Change the insert
radius insert DASP20M, or radius insert DVP56M insert grade before getting worn
4 Increase the coolant D A S P 35M
Toolholder (Inch)
5 Increase coolant flow and pressure 5 Use an insert with 5 Increase coolant 5 Decrease feed and
flow and pressure good edge strength flow and pressure increase speed
Milling
like DHCP40M

Carbon Steel, Alloy Steel, and Tool Steel • Higher carbon content
U n d er 36 H R C
• Higher chrome, nickel, and moly content
Medium and High Carbon Steel, • Tough material to machine

AISI: 1035, 1040, 1045, 1050, 1080,
• Low machining speed
Toolholder (Metric)
Alloy Steel,
AISI Series: 1300, 200, 3000, 4000, • Difficult to break and control the chip flow
5000, 6000, 7000, 8000, 9000
Milling
• The material surface will harden when

Tool Steel and High Speed Steel, machined at high speed
SAE Classes: A, D, M, O, T, and S
• Good surface finish
High and Low Carbon Alloy: W1, W2, L2, P1,
P6, and P20

Insert Crater Wear Insert Edge Wear Built-up Edge Thermal Deformation Dull Surface Finish
1 Reduce cutting speed 1 Increase feed rate 1 Use a sharper E-edge 1 Reduce cutting speed 1 Increase cutting speed
insert geometry
2 Reduce feed rate 2 Reduce cutting speed 2 Increase the coolant flow 2 Use a free-cutting F-edge
2 Increase the coolant flow and pressure insert geometry
Spare Parts
3 Increase the coolant flow 3 Increase depth of cut and pressure

Milling
and pressure 3 Change to a higher wear 3 Increase the depth of cut

4 Increase the coolant flow 3 Change insert grade to resistant and alumina in order to machine
4 Change to a higher wear and pressure a PVD coating, like grade insert like under the hardened
resistant and alumina DVP56M, DASP20M, DHCP25M or DASP20M surface created by the
grade insert like DHCP25M 5 Change to a higher wear DASP35M, or DHP435M previous cut
or D A S P 20M resistant and alumina
grade insert like DHCP25M 4 Change to a higher wear
or D A S P 20M resistant and alumina
grade insert like
DHCP25M or DASP20M
E-20
®
Technical Data
Milling
Carbon Steel, Alloy Steel and • Higher carbon content
Tool Steel 36-48 HRC
• Higher chrome, nickel, and moly content
Alloy Steel, AISI: 1335, 4130, 4135, 4140, • Tough material to machine
4150, 4330, 4340, 5046, 5140,
5210, 8625, 8640 • Abrasive
Tool Steel and High Speed Steel • Difficult to break and control the chip flow
SEA Classes: A, D, M, O, T, and S
• The material surface will harden when
High and Low Carbon Alloy: W1, W2, L2, P1, machined at high speed
P 6, P 20
Milling Inserts
Insert Crater Wear Insert Edge Wear Depth of Cut Notch Insert Chipping Thermal Dull Surface Finish
Deformation
1 Reduce cutting speed 1 Increase feed rate 1 Feed min. .005 in/rev 1 Check toolholder 1 Use an alumina 1 Increase cutting speed
rigidity grade insert like
2 Reduce feed rate 2 Reduce cutting speed 2 Change the depth DHCP35M 2 Use E or F-edge
of cut 2 Check insert rigidity insert geometry
3 Increase insert 3 Increase depth of cut 2 Reduce cutting speed
lead angle 3 Increase insert 3 The machined part 3 Increase the depth
4 Change to a higher lead angle must be held rigid 3 Increase the coolant of cut to machine
4 Increase the coolant wear resistant and flow and pressure under the hardened
flow and pressure alumina grade 4 Use the strongest 4 Use the strongest surface created from
insert like DHCP25M permissible insert permissible insert the previous cut
5 Change to a higher or D A S P 20M geometry geometry
Toolholder (Inch)
wear resistant and 4 Change to a higher
alumina grade 5 Increase the coolant 5 Use a DHCP35M grade 5 Use an alumina wear resistant and
insert like DHCP25M flow and pressure grade insert like alumina grade
Milling
or D A S P 20M 6 Depth of cut to be DHCP35M or inserts like DHCP25M
.005 greater than the DHCP40M or D A S P 20M
hardened surface layer
Toolholder (Metric)
Ferritic, Martensitic, and PH Stainless Steel • Brittle
u n d er 48 H R C
• Stringy chips
Milling
400 series AISI: 410, 416, 416Se, 420F, • High cutting force
440, 440C
• The material will harden when machined at high speed.
500 series AISI: 502, 504
PH series (precipitation hardening): 17-4PH,

PH 13-8 Mo, 15-5 PH

Insert Crater Wear Built-up Edge Insert Chipping Dull Surface Finish
1 Reduce feed and speed 1 Increase cutting speed 1 Check toolholder rigidity 1 Increase cutting speed
2 Use a high wear resistant insert 2 Use a high wear resistant insert 2 Check insert rigidity 2 Use a free-cutting F-edge insert
Spare Parts
like DASP20M or DHCP25M like DASP20M or DHCP25M geometry

Milling
3 Increase insert lead angle

3 Use a free-cutting chip control F or 3 Use a free-cutting chip control F or 3 Increase the depth of cut, to
E-edge insert geometry E-edge insert geometry 4 The machined part must be held rigid machine under the hardened
surface created from the
4 Increase coolant flow and pressure 4 Increase coolant flow and pressure 5 Use the strongest insert previous cut
geometry possible
4 Change to a higher wear
6 Use a tougher insert grade, like resistant and alumina grade
DHCP35M or DHCP40M insert like DHCP25M or DASP20M
E-21
®

Technical Data
Austenitic Stainless Steel • Becomes gummy under machining operations due to nickel content
Milling
• Very difficult to machine in soft conditions

200 series, ANSI: 200, 209, 219
• Very difficult to machine small depth of cut
300 series, ANSI: 302, 303, 304, 304l,
310, 316, 316L, 312, 329, • Develops tough string of chips that are difficult to control and form a build-up on the insert tip
347, 384
• Low thermal conductivity results in excess heat at the insert tip
Duplex, ASTM : XM-1, XM5, XM7,
XM21, CF-8M • Material surface will harden due to high chromium content

Chip Control Built-up Edge Insert Chipping Depth of Cut Notch Surface Glaz ing
Milling Inserts
1 Use F or E-edge insert 1 Increase cutting speed 1 Keep constant speed 1 Feed min. .005 in/rev 1 Decrease cutting speed
geometry and feed
2 Reduce feed rate 2 Vary the depth of cut 2 Increase feed rate
2 Increase cutting speed 2 Avoid edge build up
3 Use F or E-edge insert 3 Increase insert lead angle 3 Keep a feed rate of at
3 Change the insert lead angle geometry 3 Ensure toolholder, insert least .003 ipr
and workpiece rigidity 4 Use the strongest
4 Use smaller nose radius insert 4 Change to a higher wear permissible insert geometry 4 Use a smaller nose
resistance and alumina 4 Increase toolholder lead angle radius insert
5 Increase the coolant flow grade insert like 5 Use a DASK25M grade
and pressure DASK10M,DASK25M, or 5 Use the strongest permissible 5 Use a positive insert
DHK425M insert geometry 6 Depth of cut to be .005
6 Change the insert before greater than the hardened 4 Change to a higher wear
losing the cutting edge 5 Increase the coolant flow 6 Use a tougher grade surface layer resistance and alumina
and pressure insert like DHCP40M or grade insert like
Toolholder (Inch)
DHK425M 7 Ensure workpiece rigidity DASK10M, DASK25M, or

DHK425M
Milling

Ductile and Malleable Cast Iron • Very difficult to machine small depth of cut
• Spherical form graphite makes machining difficult

Ductile Cast Iron, Ferritic-Pearlitic
ASTM: 60-40-18, 65-45-12, • The carbide concentration creates hard spots
80-55-06, 100-70-03
• The material structure is not uniform
S A E J4 3 4 : D 4 0 1 8 , D 4 5 1 2 , D 5 5 0 6 ,
D 7003 • The crater wear and flank of the insert makes machining difficult
Toolholder (Metric)
Malleable Cast Iron, Pearlitic-Martensitic • The insert tool life is less than gray cast iron
ASTM A47: 32510, 35018
Milling
SAE J148: M3210, M4504, M5003

Insert Crater Wear Insert Edge Wear Insert Chipping Chatter and Vibration Dull Surface Finish
1 Increase feed rate 1 Increase feed rate 1 Check toolholder rigidity 1 Use a smaller nose 1 Increase cutting speed
radius insert
2 Reduce cutting speed 2 Reduce cutting speed 2 Check insert rigidity 2 Use a larger nose
2 Use S-edge insert geometry radius insert
3 Increase depth of cut 3 Increase depth of cut 3 Unbalanced workpiece
3 Check toolholder rigidity 3 Use S-edge insert geometry
4 Use DASK10M grade 4 Use DASK10M grade 4 The machined part must
for finishing for finishing be held rigid 4 Toolholder may be too
Spare Parts
extended
5 Use DASK25M grade for 5 Use DASK25M grade for 5 Use the strongest
Milling
general purpose general purpose permissible insert geometry 5 Check insert rigidity
6 Use DHK425M grade for 6 Use DHK425M grade for 6 Use a T-edge insert 6 Unbalanced workpiece
roughing and interrupted cuts interrupted cuts geometry
7 The machined part must
7 Increase the coolant flow 7 Increase the coolant flow 7 Use a DHK425M be held rigid
and pressure and pressure grade insert
E-22
®
Technical Data
Gray Cast Iron • Flake form of graphite makes machining easy
Milling
• Contains scale, inclusions and sand in the surface
ASTM A48: Class 20B, 25B, 30B, 35B, 40B,
45B , 50B , 56B • The material will break easily on the end of the cut
SAE J431: G1800, G3000, G3500, G4000 • Tendency to chatter and vibrate on thin wall section
• Chucking and rigidity of the workpiece is extremely important to minimize distortion, to achieve
a good finish and close tolerance

Insert Crater Wear Insert Edge Wear Insert Chipping Chatter and Vibration Dull Surface Finish
Milling Inserts
1 Increase feed rate 1 Increase feed rate 1 Check toolholder rigidity 1 Use a smaller nose 1 Increase cutting speed
radius insert
2 Reduce cutting speed 2 Reduce cutting speed 2 Check insert rigidity 2 Use a larger nose
2 Use S-edge insert geometry radius insert
3 Increase depth of cut 3 Increase depth of cut 3 Unbalanced workpiece
3 Check toolholder rigidity 3 Use S-edge insert geometry
4 Use DASK10M grade 4 Use DASK10M grade for 4 The machined part must
for finishing finishing be held rigid 4 Toolholder may be too
extended
5 Use DASK25M grade for 5 Use DASK25M grade for 5 Use the strongest
general purpose general purpose permissible insert geometry 5 Check insert rigitity
6 Use DHK425M grade for 6 Use DHK425M grade for 6 Use a T-edge insert 6 Unbalanced workpiece
roughing and interrupted cuts geometry
interrupted cuts 7 The machined part must
Toolholder (Inch)
7 Increase the coolant flow 7 Use a DHK425M be held rigid
7 Increase the coolant flow and pressure grade insert
and pressure
Milling

Aluminum Low-Silicon Aluminum Alloy <12.2% Si High-Silicon Aluminum Alloy >12.2% Si
• Easy to machine at high surface speed • The high silicon content, makes it difficult to
Free Machining Aluminum: machine at high surface speed
AA; 2024-T4, 2014-T6, 2001-T3, 6061-t6 • Soft and gummy with a low melting
temperature; tendency to stick to cutting tool • The high silicon content, makes the material
Low-Silicon Aluminum Alloy <12.2% Si very abrasive and hard on the insert causing
Toolholder (Metric)
• Edge build up will cause surface finish problem rapid tool wear
High-Silicon Aluminum Alloy >12.2% Si
• Develops a string of chips that are difficult to • To overcome the abrasiveness resulting from
Milling
control and form a build-up on the insert tip the high silicon content, high cutting forces
are generated
• Low coeffecient of elasticity and high ductility
• Greater tendency to yield under pressure

of cutting tool

Built-up Edge Insert Chipping Poor Surface Finish
1 Use and maintain a sharp 1 Make sure the insert will not 5 Unbalanced workpiece 1 Use an E-edge insert geometry to
cutting edge have a built-up edge achieve the best surface finish
6 Use the strongest insert
2 Change the insert before 2 Avoid edge build up geometry possible 2 Increase speed
Spare Parts
losing the cutting edge

3 Ensure toolholder, insert 7 Use a E-edge insert geometry 3 Increase insert lead angle
Milling
3 Use E-edge insert geometry for and workpiece rigidity

roughing 8 Use a DK25M grade insert 4 Use a large nose radius insert
4 Increase toolholder lead angle
4 Use F-edge insert geometry for 5 Make sure the insert will not
finishing have a built up edge
5 Use a E or F-edge insert geometry 6 Use coolant designed to

machine aluminum
E-23
®

Technical Data
Nonferrous:
Milling
C opper • Mildly abrasive and gummy alloy

• Easy to machine
• Develops a string of chips that are difficult to control especially in internal boring operations
• Use a high positive insert with a honed edge for roughing and a sharp edge for finishing. Choose a hard
grade like DVK10M, DASK10M, DASK25M, or DHK425M
Brass, Bronze • Abrasive and tougher alloys than copper
Lead Alloys, Zinc • Easy to machine and good chip control
• Use a high positive insert with a honed edge for finishing, using a hard grade like DVK10M, DASK10M, or
DASK25M. For roughing castings, use strong cutting edge
Magnesium • Tougher material than aluminum
• Fire hazard present when machined at high speeds
• Use oil base coolant with good ventilation
Milling Inserts
• High DOC possible with high feed rate, good chip control
• Use a high positive insert with a honed edge for roughing, and sharp edge for finishing. Choose a hard
grade like DVK10M, DASK10M, DASK25M, or DHK425M
Nylon, Plastic, Rubber • Mildly abrasive
• Extremely soft and gummy materials with a very low melting temperature
• Easy to machine at high surface speeds
• Develops a long and soft string of chips
• Difficult to achieve high surface-finish and maintain close tolerances
• Use a high positive insert with a honed edge for roughing, and sharp edge for finishing. Choose a hard
grade like DVK10M or DASK10M
Carbon and Graphite • Very abrasive, soft and porous materials
Phenolics, Resins • Difficult to machine
• Material will break easy on the end of the cut, and chips will develop in the form of dust
• Machining this material is very hard on the inserts
Toolholder (Inch)
• Use a high positive insert with a honed edge for roughing, and a sharp edge for finishing. Choose a hard
grade like DASK10M, DASK25M, DHK425M, or DOX425M
Milling

Toolholder (Metric)
Iron-Base, High Temper Alloys • Very difficult to machine small depth of cut
U n d er 34 H R C
• Insert tool life is relatively poor
Milling
Wrought: • Material surface will harden rapidly

A-286, Discaloy, Incoloy 801, N-155,
16-25-6, 19-9 DL • Material is abrasive
Cast: • Cast material is more difficult to machine than wrought

ASTM: A297, A351, A608, A567
• Develops tough, stringy chips that are difficult to control and form a build-up on the insert tip

Depth of Cut Notch Built-up Edge Surface Glaz ing Dull Surface Finish
1 Feed min. .005 in/rev 1 Increase cutting speed 1 Increase depth of cut 1 Increase cutting speed
Spare Parts
2 Vary the depth of cut 2 Change insert grade to a PVD 2 Increase feed rate 2 Reduce feed rate
Milling
coating, like DASK10M

3 Increase insert lead angle 3 Reduce cutting speed 3 Increase coolant flow and pressure
4 Increase coolant flow and pressure 4 Reduce insert nose radius
5 Use a tougher grade 5 Use a free cutting edge

insert like DHK425M insert geometry
6 Depth of cut to be .005 greater 6 Change insert grade to a PVD

than the hardened surface layer coating, like DASK10M
E-24
®

Technical Data
Nickel-Base, High Temper Alloys • Very difficult to machine small depth-of-cut
U n d er 48 H R C
Milling
• Insert tool life is relatively poor
Astroloy, Hastelloy, B/C/C-276/X,
Inconel: 601, 617,625, 700, 706, 718 • Material surface will harden rapidly
IN100, Incoloy 901, Mar-M200, Nimonic,
Rene 41, Udimet, Waspaloy, Monel • Material is abrasive
Cobalt-Base, High Temper Alloys • Cast material is more difficult to machine than wrought
U n d er 45 H R C
Wrought:
AiResist 213, Haynes 25 (L605), • Excessive heat at insert tip
Haynes 188, J-1570, Stellite
Cast: • Insert failure by plastic deformation tends to result at high speeds
AiResist 13, Haynes 21, Mar-M302,
Milling Inserts
Mar-M509, Nasa CO-W-RE, Wi-52

Depth of Cut Notch Built-up Edge Insert Chipping Surface Glaz ing Dull Surface Finish
1 Feed min. .005 in/rev 1 Increase feed rate 1 Use a strong cutting E or 1 Increase depth of cut 1 Increase cutting speed
F-edge insert geometry
2 Vary the depth of cut 2 Increase cutting speed 2 Increase feed rate 2 Reduce feed rate
2 For interrupted cutting,
3 Increase insert lead angle 3 Change insert grade to a maintain cutting speed 3 Reduce cutting speed 3 Use a free-cutting E-edge
PVD coating, like DASK10M and reduce feed rate insert geometry
4 Use min. .025 depth of cut 4 Reduce insert nose radius
4 Increase coolant flow and
5 Use a tougher grade insert pressure
Toolholder (Inch)
like DASK25M or DHK425M
6 Use strongest insert
Milling
shape possible,
preferably round
7 Depth of cut to be .005

greater than the hardened
surface layer

Titanium and Titanium Alloys • Insert tool life is relatively poor
U n d er 48 H R C
• Produces abrasive, tough, and stringy chips
Toolholder (Metric)
Alloyed: TiAl2.5Sn, Ti-6Al-4V, • Low thermal conductivity results in excess heat at insert tip
Ti6AlSn-4Zr-2Mo,
Ti3Al-8V-6Cr-4Mo-4Zr, • Low coeffecient of elasticity
Milling
Ti10V-2Fe-3Al,
Ti-13V-11Cr-3Al • Material surface will harden rapidly
• High chemical reactivity causes chips to gall and weld to cutting edge

Depth of Cut Notch Built-up Edge Insert Chipping Surface Glaz ing Dull Surface Finish
1 Depth of cut to be .005 1 Maintain sharp cutting 1 Avoid built-up edge 1 Increase depth of cut 1 Increase feed rate and
greater than the edges, index often reduce cutting speed
hardened surface layer 2 Maintain speed and 2 Index insert to sharp edge
2 Change insert grade to a reduce feed 2 Use positive rake, sharp
2 Use the strongest PVD coating, like DASK10M 3 Reduce insert nose radius PVD coated grade
permissible insert shape 3 Increase insert lead angle insert like DASK10M
Spare Parts
3 Use E or F-edge insert

Milling
3 Vary the depth of cut geometry 4 Use S-edge insert geometry 3 Increase speed
4 Increase coolant flow and 5 Use a tougher grade 4 Increase coolant flow
pressure insert like DASK25M or and pressure
DHK425M
6 Ensure proper insert seating
7 Increase coolant flow

and pressure
E-25
®
Milling Insert Grade Selection Chart

Technical Data
Milling
Finishing Medium Roughing

Material
Wear Resistant<————————————————————————————————————————————————————>Toughness
Low Carbon Steel C7-8 C6-7 C5-6 C5 C5

and Free Machine Steel P 05 P 15 P 25 P 35 P 45
Carbon Steel, Alloy Steel DHCP25M

and Tool Steel, <35 HRC DHCP35M
DHCP40M
Carbon Steel, Alloy Steel
D V P 56M
and Tool Steel, >35 HRC
Milling Inserts
D A S P 20M
Martensitic-Ferritic,
Martensic-Ferritic, 40400
0 D A S P 35M
series and PH Stainless Steel DHP435M

Application Cutting Condition Insert Grade Cutting Edge
High Performance For General Purpose Milling Operations

Toolholder (Inch)
Medium-Roughing Medium SFM D V P 56M E

General Milling For General Milling Conditions
Milling
Finishing-Roughing Low to Medium SFM DHCP25M DHCP35M DHCP40M E-S-T

High Performance High Performance Choice Under Optimal Milling Conditions
Finishing-Roughing Medium to High SFM D A S P 20M D A S P 35M DHP435M E-S-T
Milling Insert Grade Specification Chart

Insert Grade ANSI ISO Coating Grade Description First Choice
Toolholder (Metric)
Tough thermal deformation resistant substrate with cobalt For finishing milling operations
enriched periphery, wear and abrasion resistant.
© C5-C6 P15-35 CVD-TiN-TiCN-AL2O3-TiN
D H C P 25M
Milling
Tough thermal deformation resistant substrate with cobalt For all around milling operations
enriched periphery for edge strength.
© C5 P25-40 CVD-TiN-TiCN-AL2O3-TiN
D H C P 35M
Well balanced thermal deformation resistant substrate For general purpose milling
with cobalt enriched periphery. operations
© C5-C6 P15-35 PVD-TiN
D V P 56M
Extra strong and tough deformation resistant substrate For heavy roughing and
with cobalt enriched periphery for maximum edge interrupted milling operations
© C5 P30-50 CVD-TiN-TiCN-AL2O3-TiN strength.
D H C P 40M
Tough thermal deformation resistant substrate with cobalt For finishing milling at high speed
enriched periphery. and dry or semi-dry conditions.
Spare Parts
© C5-C6 P15-35 PVD-TiAlN-Multi Layer

DASP20M
Milling
Tough thermal deformation resistant substrate with cobalt All around milling operations in
enriched periphery for maximum edge strength and wear. wet or dry conditions.
© C5 P25-40 PVD-TiAlN-Multi Layer
DASP35M
Extra strong and tough thermal shock resistant substrate. For roughing operations in dry or
wet conditions.
© C5 P30-50 PVD-TiAlN-Heat-Resistant
D H P 435M
E-26
®
Technical Data
Milling
Material
Austenitic Stainless Steel C3-4 C2-3 C2 C2 C1-2

200 and 300 series M05 M15 M25 M35 P 45
D V K 10M
D V K 25M
DHCP25M
DHCP35M
Milling Inserts
DHCP40M
D A S K 10M
D A S K 25M
DHK425M

High Performance For Delicate Milling Conditions
Toolholder (Inch)
Finishing to Medium Medium to High SFM D V K 10M D V K 25M E
Milling
Finishing to Roughing Low to Medium SFM DHCP25M DHCP35M DHCP40M E-S-T
Finishing to Roughing Medium to High SFM D A S K 10M D A S K 25M DHK425M E-S-T
Toolholder (Metric)
Very fine and tough micrograin substrate, makes the best High speed milling operations.
C3-4 M05-15 PVD-TiN insert for wear, abrasion resistance and for a good edge
Milling
©
D V K 10M strength.
Ultra-fine and tough micrograin substrate, excellent For medium speed milling
C2 M15-30 PVD-TiN resistance to mechanical and thermal shock. operations.
©
D V K 25M
Tough thermal deformation resistant substrate with cobalt For finishing milling operations
C2 M15-25 CVD-TiN-TiCN-AL2O3-TiN enriched periphery, wear and abrasion resistant.
©
D H C P 25M
Tough thermal deformation resistant substrate with cobalt For all around heavy duty milling
enriched periphery for edge strength. operations
D H C P 35M © C3-4 M20-35 CVD-TiN-TiCN-AL2O3-TiN
Extra strong and tough deformation resistant substrate For heavy roughing and
with cobalt enriched periphery for maximum edge interrupted milling operations
D H C P 40M © C3-4 M25-40 CVD-TiN-TiCN-AL2O3-TiN
strength.
Spare Parts
Very fine and tough micrograined substrate, makes the For high speed milling operations
Milling
© C3-4 M05-10 PVD-TiAlN-Multi Layer best insert for wear, abrasion resistance. in dry to wet or wet conditions.
DASK10M
Fine and tough micrograined substrate, excellent For medium to difficult milling
© C2 M15-30 PVD-TiAlN-Multi Layer resistance to mechanical and thermal shock. operations in dry or wet
DASK25M conditions.
Fine and tough micrograined substrate, excellent For tough and difficult milling
© C2 M20-35 PVD-TiAlN-Heat Resistant resistance to mechanical and thermal shock, withstand operations.
D H K 425M high cutting temperatures.
E-27
®

Technical Data
Milling

Material
C3-4 C2-3 C2 C2 C1-2
K 05 K 15 K 25 K 35 K 45
Ductile Cast Iron D K 10M

Gray Cast Iron D K 25M
Malleable Cast Iron
D V K 10M
D V K 25M
Milling Inserts
D A S K 10M
D A S K 25M
DHK425M

Toolholder (Inch)
Low Performance For Economic Milling Conditions

Milling
Finishing to Medium Low to Medium SFM D K 10M D K 25M E

Finishing to Medium Medium to High SFM D V K 10M D V K 25M E
Finishing to Roughing Medium to High SFM D A S K 10M D A S K 25M DHK425M E-S-T
Toolholder (Metric)

Milling

Uncoated fine micro-grained grade, with an exceptional For high speed machining and
C3-4 K05-20 Uncoated edge wear resistance and high strength, provides a good precision finishing.
©
D K 10M edge sharpness.
Uncoated micro-grained grade, with excellent abrasion For all around turning operations,
C2 K20-35 Uncoated resistance property for tough machining at medium speed. from medium to roughing.
©
D K 25M
insert for wear, abrasion resistance and for a good edge
D V K 10M © C3-4 K05-20 PVD-TiN
strength.
resistance to mechanical and thermal shock. operations.
D V K 25M © C2 K15-30 PVD-TiN
Spare Parts
Very fine and tough micrograined substrate, makes the For high speed milling operations,
Milling
best insert for wear, abrasion resistance. in dry to wet or wet conditions.
DASK10M © C3-4 P05-15 PVD-TiAlN-Multi Layer
resistance to mechanical and thermal shock. operations in dry or wet
DASK25M © C2 K15-30 PVD-TiAlN-Multi Layer
conditions.
resistance to mechanical and thermal shock, withstand operations.
D H K 425M © C2 M20-35 PVD-TiAlN-Heat-Resistant
high cutting temperatures.
E-28
®
Technical Data
Milling
Material
C3-4 C2-3 C2 C2 C1-2
K 05 K 15 K 25 K 35 K 45
Free Machining Alloy D K 10M

D K 25M
Aluminum Alloy
Magnesium Alloy D V K 10M
Milling Inserts
D V K 25M
Low Silicon <12.2%
High Silicon >12.2% DKT10M / DLX410M

DOX425M
Toolholder (Inch)
Milling
Low Performance For Economic Milling Conditions
Finishing to Medium Medium SFM D K 10M D K 25M E-F
Finishing to Roughing Medium to High SFM D V K 10M DKT10M D V K 25M E
Finishing to Roughing Low to High SFM D LX 410M DKT10M DOX425M E-F
Toolholder (Metric)
Milling
Uncoated fine micro-grained grade, with an exceptional For high speed machining and
C3-4 K05-15 Uncoated edge wear resistance and high strength, provides a good precision finishing.
©
D K 10M edge sharpness.
Uncoated micro-grained grade, with excellent abrasion For all around turning operations,
C2 K15-35 Uncoated resistance property for tough machining at medium speed. from medium to roughing.
©
D K 25M
D V K 10M © C3-4 K05-15 PVD-TiN
strength.
Spare Parts
Ultra-fine and tough micrograined substrate, with a very From finishing to roughing.
Milling
hard coating and an extremely smooth surface for

D K T 10M © C3-4 K05-15 CVD-TiAlN
machining aluminum (<12.2% Si)
Ultra-fine and tough micrograined substrate, with a very From finishing to roughing.
hard coating and an extremely smooth surface for
D L X 410M © C3-4 K05-15 PVD-TiB2
machining aluminum (<12.2% Si)
A tough micrograined substrate, Compressive strain in For roughing turning aluminum

the layer protects the insert from cracking and gives (>12.2% Si)
DOX425M © C2 K20-35 PVD-AL203
extreme resistance to wear.
E-29
®

Technical Data
Milling

Material Wear Resistant<————————————————————————————————————————————————————>Toughness
C3-4 C2-3 C2 C2 C1-2
Nonferrous Alloys K 05 K 15 K 25 K 35 K 45
Zirconium, Manganese D V K 10M

D V K 25M
Depleted Uranium
D A S K 10M
Tin Alloys, Lead Alloys, Cast D A S K 25M
Milling Inserts
DHK425M
Copper, Brass, Bronz e, Zinc
Toolholder (Inch)
Milling


Medium to Roughing Interrupted Cut D V K 10M D V K 25M E
Precision Finishing to Semi-Roughing Medium to High Speed D A S K 10M D A S K 25M DHK425M E
Toolholder (Metric)
Milling

D V K 10M © C3-4 K05-20 PVD-TiN
strength.
Spare Parts
Very fine and tough micrograined substrate, makes the For high speed milling operations,
Milling
DASK10M © C3-4 K05-15 PVD-TiAlN-Multi Layer
conditions.
D H K 425M © C2 K20-35 PVD-TiAlN-Heat-Resistant
E-30
®
Technical Data
Milling
Material
C3-4 C2-3 C2 C2 C1-2
High Temper Alloy Cobalt Base
K 05 K 15 K 25 K 35 K 45
D V K 10M
High Temper Alloy Iron Base D V K 25M
D A S K 10M
D A S K 25M
Milling Inserts
High Temper Alloy Nickel Base DHK425M
Titanium and Titanium Alloy
Toolholder (Inch)
Milling

Finishing to Medium Uneven Depth of Cut D V K 10M D V K 25M E

Light to Heavy
Finishing to Heavy Roughing D A S K 10M D A S K 25M DHK425M E
Interrupted Cut
Toolholder (Metric)
Milling
D V K 10M © C3-4 K05-20 PVD-TiN
strength.
Spare Parts
Very fine and tough micrograined substrate, makes the For high speed milling operations
Milling
DASK10M © C3-4 K05-15 PVD-TiAlN-Multi Layer
conditions.
D H K 425M © C2 K20-35 PVD-TiAlN-Heat-Resistant
E-31
®
Milling Application Data Chart

Technical Data
Milling Speeds and Feeds

Material Hardness Insert Chip Load per
Milling
Milling Cutting Speed Cutting

Material Tooth
Brinell Rockwell Application Grade Coating (fz)
(Vc) Conditions
Finishing<——> Roughing Fast<——————> Slow
Finish / Med. D V P 56M PVD TiN .002 .004 .008 875 785 690 Wet
Finish / Med. DHCP25M CVD ML .002 .004 .006 985 875 725 Wet
Roughing DHCP35M CVD ML .004 .007 .014 825 675 425 Wet
Low Carbon Steel and
< 220 < 19 Roughing DHCP40M CVD ML .004 .008 .016 675 555 325 Wet
Free Machining Steel
Finishing D A S P 20M PVD TiAlN .002 .004 .006 1150 1090 1000 Wet-Dry
Medium D A S P 35M PVD TiAlN .003 .005 .009 1000 970 920 Wet-Dry
Roughing DHP435M PVD TiAlN .004 .008 .016 925 825 625 Wet-Dry
Milling Inserts
135 - 330 < 35 Roughing DHCP40M CVD ML .004 .008 .016 675 475 325 Wet
and Tool Steel < 35 HRC
340 - 450 36 - 48 Roughing DHCP40M CVD ML .003 .007 .014 425 325 190 Wet
and Tool Steel > 35 HRC
Toolholder (Inch)
Milling
Martensitic - Ferritic, 400 Series,

135 - 450 < 48 Roughing DHCP40M CVD ML .003 .007 .014 425 325 190 Wet
and PH Stainless Steel
Finishing D V K 10M PVD TiN .001 .003 .005 975 675 400 Wet
Finish / Med. D V K 25M PVD TiN .003 .006 .009 780 640 280 Wet
Stainless Steel Roughing DHCP35M CVD ML .004 .008 .012 620 475 180 Wet
135 - 275 < 28
Austenitic 200 and 300 Series Roughing DHCP40M CVD ML .003 .007 .014 425 325 190 Wet
Finishing D A S K 10M PVD TiAlN .001 .003 .005 1375 1125 400 Wet-Dry
Toolholder (Metric)
Medium D A S K 25M PVD TiAlN .003 .006 .009 1075 875 350 Wet-Dry
Roughing DHK425M PVD TiAlN .003 .007 .014 825 685 300 Wet-Dry
Milling
Medium DSNC1 Ceramic .003 .003 .005 4000 3000 2000 Wet
Finishing D K 10M Uncoated .002 .006 .009 600 450 300 Wet
Roughing D K 25M Uncoated .004 .004 .006 480 330 180 Wet
Gray Cast Iron Finish / Med. D V K 10M PVD TiN .002 .008 .012 980 660 360 Wet
120 - 320 < 32
135 - 270 BHN Finish / Med. D V K 25M PVD TiN .003 .007 .014 775 525 260 Wet
Medium DSNC1 Ceramic .003 .003 .005 4000 3000 2000 Wet
Gray Cast Iron Finishing D K 10M Uncoated .002 .006 .009 600 450 300 Wet
275 - 450 BHN Roughing D K 25M Uncoated .004 .004 .006 480 330 180 Wet
275 - 450 > 32
Spare Parts
Milling
Ductile Cast Iron
• Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted to accommodate actual working conditions.
E-32
®
Milling Application Data Chart
Technical Data
Milling Speeds and Feeds
Material Hardness Insert Chip Load per
Milling
Milling Cutting Speed Cutting
Material Tooth
Brinell Rockwell Application Grade Coating (fz)
(Vc) Conditions
Finishing<——> Roughing Fast<——————> Slow
Free Machining Aluminum,
Low Silicon Aluminum < 12.2%, 50 - 150 -
Roughing D LX 410 PVD TiB2 .002 .004 .008 3000 2250 1250 Wet - Dry
Magnesium 50 - 90 BHN
Roughing D V K 25M PVD TiN .004 .008 .012 2500 2000 1000 Wet
Finishing D LX 410 PVD TiB2 .002 .004 .008 450 250 150 Wet
High Silicon Aluminum Alloy
50 - 150 - Medium DOX425 PVD Al2O3 .004 .008 .020 650 400 250 Wet - Dry
> 12.2%
Roughing D K 25M Uncoated .004 .008 .018 975 550 180 Wet
Milling Inserts
Copper, Brass, Bronze, Zinc, Finish / Med. D V K 10M PVD TiN .002 .004 .006 1275 800 360 Wet
Lead Alloys, 50 - 150 - Finish / Med. D V K 25M PVD TiN .004 .008 .018 1075 525 260 Wet
Magnesium 90 - 150 BHN Finishing D A S K 10M PVD TiAlN .002 .004 .006 1450 900 550 Wet - Dry
Medium D A S K 25M PVD TiAlN .002 .004 .008 1200 800 375 Wet - Dry
Roughing DHK425M PVD TiAlN .004 .008 .016 1025 750 280 Wet - Dry
Carbon and Graphite
270 - 400 BHN
50 - 150 - Finishing D A S K 10M PVD TiAlN .002 .004 .006 1450 900 550 Wet - Dry
Nylon, Plastics, Rubbers,
Phenolics, and Resins
Cobalt Base High Temper Alloys Finishing D V K 10M PVD TiN .001 .003 .004 130 60 20 Wet
Toolholder (Inch)
Bar: AiResist 213, Haynes 25, (L605),
Haynes 188, J-1570, Stellite 150 - 425 < 45 Finishing D A S K 10M PVD TiAlN .001 .003 .004 190 120 30 Wet - Dry
Milling
Cast: AiResist 13, Haynes 21, Mar-M302,
Mar-509, Nasa CO-W-Re, Wl-52
Iron Base High Temper Alloys
Discaloy, Incoloy 801, N-155, 16-25-6 Finishing D A S K 10M PVD TiAlN .002 .003 .005 500 310 100 Dry - Wet
135 - 320 < 32 Medium D A S K 25M PVD TiAlN .002 .004 .008 425 260 80 Dry - Wet
ASTM: A297 HC, 351HK-30, 40, HT30
HD, HE, HK, HP Roughing DHK425M PVD TiAlN .002 .005 .010 300 140 60 Dry - Wet
ASTM: A608, HD50, HF30, HN40

Nickel Base High Temper Alloys
Finishing D V K 10M PVD TiN .002 .003 .005 375 100 80 Wet
Toolholder (Metric)
Annealed or solution-treated Hastelloy B,
C-276, Monel K500, Nickel 200, 140 - 300 < 30 Finishing D A S K 10M PVD TiAlN .002 .003 .005 500 280 140 Wet - Dry
Waspaloy, Inconel 601, 617, 718, Medium D A S K 25M PVD TiAlN .002 .004 .008 400 225 120 Wet - Dry
X-750, 901
Milling
Nickel Base High Temper Alloys Finishing D V K 10M PVD TiN .002 .003 .005 180 80 60 Wet
Annealed or solution-treated Hastelloy C
300 - 475 32 - 50 Finishing D A S K 10M PVD TiAlN .002 .003 .005 260 180 80 Wet - Dry
ASTM: A297, IN100, Nimonic 80A, Medium D A S K 25M PVD TiAlN .002 .004 .008 240 120 50 Wet - Dry
Waspaloy, Udimet 700, Inconel 718,
X-750, MA6000
Titanium and Titanium Alloys Finishing D V K 10M PVD TiN .002 .003 .006 440 120 60 Wet
Ti 98.8, Ti 99.9, Ti 5A12.5Sn, Ti-6AI-4V, 100 - 475 < 48 Finishing D A S K 10M PVD TiAlN .002 .003 .006 600 320 80 Wet - Dry
Ti 612Sn-4Zr-2Mo,
Ti3Al-8V-6Cr-4M0-4Zr, Medium D A S K 25M PVD TiAlN .002 .004 .008 480 240 60 Wet - Dry
Ti10V-2F-3Al, Ti-13V-11Cr-3Al Roughing DHK425M PVD TiAlN .002 .005 .010 380 160 50 Wet - Dry
Spare Parts
Hardened Steel and

Milling
Hardened Iron
Bearing Steel, Hot and Cold Tool Steel, 450 - 750 48 - 65 Finishing D A S K 10M PVD TiAlN .001 .002 .004 600 320 80 Wet - Dry
High-Speed Steel, Die Steel,
Case Hardened Steel, Hard Coatings,
Carburized and Nitrided Steel
E-33
®
Insert Trouble Shooting

Technical Data
Type of Failure C au se Solution

Milling
• Increase feed
• Cutting speed too high
Edge Wear • Reduce speed
• Insufficient wear resistance
• Use insert with more wear resistant grade
• Reduce speed
Thermal • Intermittent machining
Milling Inserts
• Reduce feed
Cracking • Varying coolant supply
• Apply coolant at a constant rate
• Change edge preparation

• Excessive load
• Check rigidity of the insert
Chipping • Cutting speed too high
• Reduce speed
• Insufficient wear resistance
• Use insert with more wear resistant grade
Toolholder (Inch)
• Cutting temperature too low • Increase speed

Milling
Built-up
• Low cutting speed • Increase feed
E dge
• Negative cutting geometry • Use coolant
• Excessive load • Change lead angle

Depth of Cut
• Cutting speed too high • Use different grade
Notching
• Insufficient wear resistance • Adjust feed rate
Toolholder (Metric)
Milling
• Reduce speed
H eat • Cutting temperature too high
• Reduce feed
Deformation • Pressure too high
• Reduce depth of cut
• Reduce speed
• Cutting temperatures on the
Crater • Reduce feed
insert rake face too high
• Use coolant
Spare Parts
Milling
• Reduce depth of cut

• Grade too brittle
• Reduce speed
Insert • Excessive load
• Reduce feed
Breakage • Weak insert geometry
• Check rigidity of the insert
• Insert too small
• Use stronger insert geometry
E-34
®
Milling Insert Index
V
Insert Identification System . . . . . . . . . . . . . . . . .Pages E-36 to E-37
Technical Data
C E
D
Milling
L
Anatomy of the Milling Insert Body
Milling Inserts
Toolholder (Inch)
Milling Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages E-38 to E-41
Milling
Molded Chipbreaker
• Dorian’s molded chipbreaker inserts are
The First Choice for general milling
applications. Of fering a vast spectrum of
chipbreakers and geometries, we have the
insert for any milling application.
Toolholder (Metric)
High Positive Chipbreaker
Milling
• Dorian’s high positve chipbreaker inserts
are The First Choice for specific high
precision milling applications performed on
steel, stainless steel, aluminum, and high
temper alloy.
Special Chipbreaker
Spare Parts
• Dorian’s special chipbreaker inserts are

Milling
The First Choice for specialty operations

such as radius, concave, and convex.
E-35
®
Insert Identification System
A - Without chip-
A - 85° Parallelogram
breaker, with hole R
B - Countersink on
Technical Data
one side, with hole

F - Chipbreaker on both
Milling
C - 80° Diamond
sides, without hole
I.C. T
G - Chipbreaker on both (I.C.) shown in 1/32 (T) shown in 1/32 inch (R) shown in
sides, with hole inch increments on increments on inserts 1/64 inch
O - Octagon inserts less than 1/4 less than 1/4 inch I.C. increments
H - Chipbreaker & 70°-
inch I.C.
90° countersink on
(T) shown in 1/16 inch 0 = 1/128
one sides, with hole
(I.C.) shown in 1/8 inch increments on inserts 1/4 1 = 1/64
increments on inserts inch and over 2 = 1/32
M - Chipbreaker on one
R - Round 1/4 inch and over 3 = 3/64
side, with hole
2 = 1/16 3 = 3/16 4 = 1/16
5 = 5/32 5 = 5/8 1.5 = 3/32 4 = 1/4 5 = 5/64
N - Without Chipbreaker,
2 = 1/4 6 = 3/4 2 = 1/8 5 = 5/16 6 = 3/32
without hole
3 = 3/8 8 = 1.0 2.5 = 5/32 6 = 3/8 8 = 1/8
Milling Inserts
S - Square 4 = 1/2
R - Chipbreaker on one
side, without hole
If the insert does not have
a radius, omit this
T - ISO countersink &
chipbreaker on one
T - Triangle
sides, with hole
5 - Insert I.C. Size 6 - Insert Thickness 7 - Insert Radius
W - ISO countersink on
one side, with hole
1 - Insert Shape 4 - Insert Type

A.N.S.I. (American National Standards Institute)
4 3 3
Toolholder (Inch)
S E H W
Milling
5 6 7
22 04 12
1 2 3 4
I.S.O. (International Standards Organization)

2 - Insert Clearance Angle 3 - Insert Tolerance
A - 3° Pos. F - 25° Pos. M

Toolholder (Metric)
M 6 - Insert Thickness 7 - Insert Radius

S 5 - Insert Cutting Edge Length
3° 25°
R
Milling
I.C. I.C. T V
O C E
D
B - 5° Pos. G - 30° Pos.
M M L L
5° 30°
S
R S
I.C. I.C. I.C.
T (R) shown in 1/10 mm
C - 7° Pos. N - 0° Neg. L
increments
L
I.C. M T
0° A = .0010 .0002 .0010 (T) shown in 1 mm Metric Inch
7°
F = .0005 .0002 .0010 increments, single 00 = Sharp Point
W 02 = 0,2mm 1/128
C = .0010 .0005 .0010 T integers are to be
preceded by a 0 04 = 0,4mm 1/64
H = .0005 .0005 .0001
L L 08 = 0,8mm 1/32
D - 15° Pos. P - 11° Pos. E = .0010 .0010 .0010
10 = 1,0mm 5/128
Spare Parts
G = .0010 .0010 .0050 I.C. Cutting Edge Length By Shape (mm)

Metric Inch
01 = 1,59mm 1/16 12 = 1,2mm 3/64
Milling
J = .002-.006 .0002 .0010 designated using insert shape symbol

16 = 1,6mm 1/16
15° 11° K = .002-.006 .0005 .0010 T1 = 1,98mm 5/64
Inch Metric C D O R S T V W 02 = 2,38mm 3/32 24 = 2,4mm 3/32
L = .002-.006 .0010 .0010 32 = 3,2mm 1/8
M = .002-.006 .003-.008 .0050 03 = 3,18mm 1/8
5/32 03,97 — — — — — 06 — — T3 = 3,97mm 5/32 00 = Round insert inch
N = .002-.006 .003-.008 .0010 1/4 06,35 06 07 — — — 11 11 04 M0 = Round insert
E - 20° Pos. T - 10° Pos. 04 = 4,76mm 3/16
U = .003-.010 .005-.015 .0050 3/8 09,53 09 11 — 09 09 16 16 06 metric
1/2 12,70 12 15 05 12 12 22 22 08 06 = 6,34mm 1/4
5/8 15,88 16 19 — 15 15 27 — — 07 = 7,94mm 5/16 If the insert does not have
20° 10° Exact tolerance is determined
3/4 19,05 — — — 19 19 33 — — 09 = 9,52mm 3/8 a radius, omit this section.
by the shape and size of the 1.0 25,40 — — — — 25 — — —
E-36
®
Insert Identification System
L - Left Hand
Honed Edge
Honed edge gives the insert a stronger
Technical Data
edge allowing for a heavier cut whereas
Relief
E a sharp edge might chip.
Milling
Angle
Semi-finishing
D - 15° Positive G - 30° Positive
to light roughing
N - Neutral
30°
15°
E - 20° Positive N - 0° Negative
Milling Inserts
20°
0°
Sharp Edge
F - 25° Positive P - 11° Positive R - Right Hand
Sharp edge gives the insert a precise
edge allowing for finishing cuts. Sharp
edge is also good for cutting aluminum
25°
11°
F and high temper alloys.
Finishing to
semi-finishing
9 - Relief Angle 11 - Cutting Direction
Toolholder (Inch)
A F E N
Milling
8 9 10 11
Chamfered & Honed
Negative land helps protect the edge
from chipping and redistributes the
pressure and force of the cutting
8 - Lead Angle 10 - Cutting Edge application into the body of the insert.
S Tough applications can make the sharp

A - 45° E - Honed junctions chip where the chamfer and
insert body meet. A very strong insert
Toolholder (Metric)
(Rounded)
edge is obtained by honing the edges
45°
along with a chamfer.
Milling
Heavy roughing
D - 30°
F - Sharp
30°
E - 15°
15° S - Chamfered
& Honed
Chamfered (Negative Land)
Negative land helps protect the edge
Spare Parts
P - 0° from chipping and redistributes the

Milling
T pressure and force of the cutting

application into the body of the insert.
90°
T - Chamfered Semi-roughing
(Neg. Land)
to heavy roughing
0°
E-37
®
Insert Index
Chipbreaker Material
Insert Insert Specifications Application P ag e
Geometry Application
Technical Data
• Precision molded I.C. • For high performance milling applications

• Positive molded chipbreaker • For general purpose milling operations
Milling
APKT • Sharp and honed cutting edge • From roughing to finishing operations
E-42 to E-43
• 11° relief angle • Medium to high cutting speeds
11° • ISO screw hole • High rate material removal
• (2) two cutting edges • Good surface finish
• Precision molded I.C. • For high performance milling applications

• Positive serrated chipbreaker • For roughing operations
• Honed cutting edge • High rate material removal
APKX E-42 to E-43
• 11° relief angle • High surface feed
11° • ISO screw hole • Medium cutting speeds
• (2) two cutting edges • Good surface finish
• All surfaces precision ground • For high performance milling applications

• Ground chipbreaker • For high precision milling operations
Milling Inserts
APHX • High positive rake angle • From light roughing to finishing operations
• 11° relief angle • High rate material removal E-44 to E-45
11° • ISO screw hole • High cutting speeds
• (2) two cutting edges • Low cutting force
• Precision ground I.C. • For high performance milling applications

• High positive rake angle • For high precision milling operations
APHX1 • Sharp and honed cutting edge • From light roughing to finishing operations
• 11° relief angle • High cutting speeds E-44 to E-45
11° • ISO screw hole • Low cutting force
• (2) two cutting edges
• All surfaces precision ground • For high performance milling applications

• Negative rake angle • From roughing to finishing operations
APHW • Honed cutting edge • Low, medium and high cutting speeds
E-46 to E-49
• 11° relief angle • High rate material removal
Toolholder (Inch)
11° • ISO screw hole • Good surface finish

Milling
• All surfaces precision ground • For special milling operations

• From 1/64” to 3/16” nose radius • For concave radius milling operations
APHW • Honed cutting edge • Low, medium and high cutting speeds
(Rad.)
• All surfaces precision ground • For general purpose operations

• Negative rake angle • Light roughing to finishing operations
SDGW • Honed cutting edge • Medium cutting speeds
• 15° relief angle • Good surface finish
E-50 to E-51
SDHW
15° • Screw lock hole
• (4) four cutting edges
Toolholder (Metric)
• Precision molded I.C. • For general purpose operations

• Positive molded chipbreaker • Light roughing to finishing operations
Milling
• Honed cutting edge • Medium cutting speeds

SDLX • ISO screw hole • Good surface finish E-50 to E-51
15° • 15° relief angle • Low cutting force
• All surfaces precision ground • For special operations

• From 1/64” to 1/4” convex radius • Convex radius milling
• Honed cutting edge • Light roughing to finishing operations
SDGX • 15° relief angle • Medium cutting speeds E-52 to E-53
• (2, 4) two and four cutting edges
• Precision molded I.C. • For high performance applications
• High positive molded • For medium to finshing operations
chipbreaker • High rate material removal
SEKT • Honed cutting edge • High cutting feeds and speeds E-54 to E-55
Spare Parts
• 20° relief angle • Low cutting force

20°
• ISO screw hole
Milling
• All surfaces precision ground • For high performance applications

• High positive polished • For high precision operations
chipbreaker • Light roughing to finishing operations
SEHX E-54 to E-55
20° • ISO screw hole • High cutting feeds and speeds
• (4) four cutting edges • Low cutting force
E-38
®
Insert Index
Technical Data
• Positive molded chipbreaker • Heavy duty roughing applications
Milling
SELT • Honed cutting edge • For tough and difficult operations
E-54 to E-55
• 20° relief angle • Medium cutting speeds
• (4) four cutting edges • Good surface finish
• Precision ground I.C. • For high performance applications

• Positive molded chipbreaker • For tough and difficult operations
• Chamfered / Honed cutting edge • For forgings and castings
SEHT E-56 to E-57
• 20° relief angle • Heavy duty roughing applications
• (4) four cutting edges • Medium cutting speeds
• All surfaces precision ground • For general purpose operations

Milling Inserts
• Chamfered / Honed cutting edge • For tough and difficult operations
SEHW E-56 to E-57
20° • ISO screw hole • Medium to high cutting speeds
• (4) four cutting edges • Good surface finish

• Chamfered / Honed cutting edge • For high production operations
OEMT- • 20° relief angle • From medium to finishing operations
• ISO screw hole • High rate material removal E-56 to E-57
SN
20° • (8) eight cutting edges • High cutting feeds and speeds
• Low cutting force

• Molded positive chipbreaker • For high production operations
OEET- • Honed cutting edge • From medium to finishing operations
E-56 to E-57
Toolholder (Inch)
EN • 20° relief angle • High rate material removal
• (8) eight cutting edges • Low cutting force
Milling
• High positive polished • For high production operations
OEET- chipbreaker • From light roughing to finishing operations
FN • Sharp cutting edge • High rate material removal E-56 to E-57
• 20° relief angle • High cutting speeds
20°
• ISO screw hole • Low cutting force
• (8) eight cutting edges
• Negative rake angle • For high production operations
• Honed cutting edge • From medium to finishing operations
OEEW E-56 to E-57
• (8) eight cutting edges
Toolholder (Metric)
• Positive molded chipbreaker • For high production operations
Milling
REMX • Chamfered / Honed cutting edge • From medium to finishing operations
• 20° relief angle • High cutting speeds E-58 to E-59
20° • ISO screw hole • Low cutting force
• Multi-cutting edge
• All surfaces precision ground • For general purpose applications

RDHW • Chamfered / Honed cutting edge • For tough and difficult operations
E-58 to E-61
• Multi-cutting edge • Good surface finish
• Precision molded I.C. • For general purpose applications

• Positive molded chipbreaker • From roughing to finishing operations
RDET / • Chamfered / Honed cutting edge • High rate material removal
• 15° relief angle • High cutting feeds and speeds E-60 to E-61
Spare Parts
EX 15° • ISO screw hole • Good surface finish

Milling
• Precision molded I.C. • For general purpose applications

RPET • Chamfered / Honed cutting edge • High rate material removal
E-62 to E-63
• 11° relief angle • High cutting feeds and speeds
11°
• ISO screw hole • Good surface finish
E-39
®
Insert Index
Technical Data

• Positive molded chipbreaker • For high precision operations
Milling
RPGT • Honed / Sharp cutting edge • From medium to finishing operations

RPMT
• Multi-cutting edge • Low cutting force
• All surfaces precision molded • For high performance applications

• Chamfered and honed cutting edge • From medium to finishing operations
RPMX • 11° relief angle • High cutting speeds E-64 to E-65
• All surfaces precision ground • For general purpose applications
• Chamfered / Honed cutting edge • For tough and difficult operations
RPMW
Milling Inserts

E-64 to E-65
11°
• ISO screw hole • Medium to high cutting speeds
• Multi-cutting edge • Good surface finish
• All surfaces precision ground • For special applications

• Positive and negative rake angle • Copy milling operations
KW_-_ • Sharp and honed cutting edges • For finishing operations E-66 to E-67
• (1) one cutting edge • Medium to high cutting speeds
• Negative rake angle • For dovetail operations
45° • Honed cutting edges • From medium to finishing operations
• 15° relief angle • Medium to high cutting speeds E-70 to E-71
TDEX 11°
• ISO screw hole • Good surface finish
• (3) three cutting edges
Toolholder (Inch)

• Negative rake angle • Copy milling operations
Milling
60° • Honed cutting edges • For finishing operations

TDEX • 15° relief angle • High rate material removal E-68 to E-69
15° 15°
• ISO screw hole • Medium to high cutting speeds
• (3) three cutting edges • Good surface finish
• All surfaces precision ground • For high precision operations
• Honed cutting edges • From medium to finishing operations
• 7° relief angle • Medium rate of material removal
TCGT • ISO screw hole • Good surface finish E-72 to E-73
7° • Multi-cutting edges • Low cutting force
• Precision molded I.C. • General purpose operations
• Positive molded chipbreaker • From medium to finishing operations
Toolholder (Metric)
TCMT- • Chamfered / Honed cutting edge • Medium cutting speeds

• 7° relief angle E-72 to E-73
SN
7° • ISO screw hole
Milling

TCMT- • Honed cutting edge • High rate material removal
E-72 to E-73
UR
• (3) three cutting edges • Low cutting force
• All surfaces precision ground • Finishing operations
• Positive molded chipbreaker • Medium to high cutting speeds and feeds
• Honed cutting edge • Good surface finish
TDGH • 15° relief angle • Low cutting force
E-72 to E-73
15°
• ISO screw hole
• All surfaces precision ground • For high precision applications
• Positive molded chipbreaker • From medium to finishing operations
Spare Parts
• Honed cutting edge • Medium rate material removal

Milling
TPHT • 11° relief angle • Good surface finish E-72 to E-73

11°

WCMT- • Honed cutting edge • High rate material removal
• 7° relief angle • Medium to high cutting speeds E-72 to E-73
UR
• (3) three cutting edges • Low cutting force
E-40
®
Insert Index
Technical Data
• High positive rake angle • For high precision operations
Milling
• Ultra smooth insert surface • From roughing to finishing operations
TCGT • 7° relief angle • High rate material removal
E-74 to E-75
VCGT • Ultra smooth insert surface • From light roughing to finishing operations
• 7° or 11° relief angle • High rate material removal E-74 to E-75
VPGT
• ISO screw hole • High cutting speeds

• Ultra smooth insert surface • From roughing to finishing operations
WCGT
Milling Inserts

• Positive rake angle • For high precision operations
• Honed cutting edges • From medium roughing to finishing operations
CEHW E-76 to E-77

• Positive rake angle • For high precision operations
• Honed cutting edges • From medium roughing to finishing operations
TEHW • 20° relief angle • Medium to high cutting speeds
E-76 to E-77
Toolholder (Inch)
Milling
• Honed cutting edges • From roughing to finishing operations
SDMT • 15° relief angle • High rate material removal
E-78 to E-79
• (4) four cutting edges • Low cutting force

• Multi. prep. cutting edge • For high production operations
SEKN E-78 to E-79
• 20° relief angle • For forgings and castings
20° • Wiper cutting edge • High rate material removal
• (4) four cutting edges • High cutting speeds
Toolholder (Metric)
• Multi prep. cutting edge • For high production operations
SEKR • 20° relief angle • For forgings and castings E-80 to E-81
Milling
SPKN • Multi. prep. cutting edge • For high production operations
E-80 to E-81

TPKN • Multi. prep. cutting edge • For high production operations
• 11° relief angle • For forgings and castings E-82 to E-83
11°
• Wiper cutting edge • High rate material removal
• (3) three cutting edges • High cutting speeds

Spare Parts

• Sharp and honed cutting edge • For high production operations
Milling
TNKF E-82 to E-83

• (3) three cutting edges • High cutting speeds

• Positive rake angle • For high performance applications
• Positive chipbreaker • For high production operations
SNHX E-84 to E-85
0° • Honed cutting edge • High rate material removal
• 0° relief angle • High cutting speeds
• (4) four cutting edges • Low cutting speeds
E-41
®
APK_ Positive 85° Parallelogram Milling Insert
Material Application *
Insert Style
Grade Coating Insert Data
Geometry
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
APKT-1003- PDFR APKT-1003-PDFR

APKT-1003-PDFR D K 10M C3 M10 / K10 Uncoated .263 .410 .1370 .019 .110
APKT-1003-PDFR D A S K 10M C3-8 M10 / K10 PVD TiAlN ML
APKT-1003-PDFR D LX 410M C3 K 10 PVD TiB2
APKT-1003-PDER
Milling Inserts
APKT-1003-PDER APKT-1003-PDER D K 25M C2 M20 / K25 Uncoated .263 .410 .1370 .019 .110
APKT-1003-PDER D P 35M C5 P35 / M30 Uncoated
APKT-1003-PDER DHCP35M C5 P35 / M30 CVD ML
APKT-1003-PDER D A S K 25M C2-6 M20 / K25 PVD TiAlN ML
APKT-1003-PDER D A S P 35M C5 P35 / M30 PVD TiAlN ML
APKT-1604-PDER
APKT-1604-PDER APKT-1604-PDER D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .031 .173
APKT-1604-PDER D P 35M C5 P35 / M30 Uncoated

Toolholder (Inch)
APKT-1604-PDER DHCP35M C5 P35 / M30 CVD ML
APKT-1604-PDER D A S K 25M C2-6 M20 / K25 PVD TiAlN ML

Milling
APKT-1604-PDER D A S P 35M C5 P35 / M30 PVD TiAlN ML
APKX-1604-PDR APKX-1604-PDER
APKX-1604-PDER DHCP35M C5 P35 / M30 CVD ML .375 .625 .1875 .031 .173
APKX-1604-PDER D A S P 35M C5 P35 / M30 PVD TiAlN ML
* - First Choice - Alternative Choice

Toolholder (Metric)
The AP__ Family: For Any Material Or Application

Milling
APKX APKT APHW APHX APHW-RAD

(Roughing) (General) (Cast Iron) (Aluminum) (Radius)
APKT Positive Milling Insert Quick Reference Chart

Important!!!
Spare Parts
For optimum results, select - First Choice All Around

Milling
Uncoated Economy <—— Wear Resistance — High Peformance — Toughness ——>

the milling insert grade - Alternative Choice Performance
according to: Cutting Speed Low Medium High High High
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry
• Material
Material D K 10M D K 25M D P 35M D H C P 25M DASK10M DASK25M DASP35M
• Cutting speed Alloy Steel
• Cutting condition Stainless Steel
• Insert geometry Cast Iron
• Insert chipbreaker Aluminum
• Edge preparation High Temper Alloy
E-42
®
APK_ Positive 85° Parallelogram Milling Insert Application Chart
Cutting Cutting Data Application *

Insert Specifications
Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Operation E dge Alloy less Temper
I.C. Leading Cutting Iron num
Steel Steel Alloy
Milling
Chipbreaker Preparation /
Finish Angle Direction
Relief Angle
15°, 30°, 45°, 75° .008 .003

Finishing Ground / Polished Positive Sharp Right
& 90° 1000 100
.005 .003
F
F
1125 180
.004
2250
11°
Milling Inserts
Finishing to 15°, 30°, 45°, 75° .008 .004
Ground Positive H o n ed Right
Roughing & 90° 330 80
.008 .008
310 310
F
M .007 .008
R 675 475
RADIUS
.006 .006 .004
20° 875 875 120
HOLE
.005 .004
970 480
Finishing to 15°, 30°, 45°, 75° .004 .008 .004

Roughing & 90° I.C. 425 330 80
THICK
.008 .008
310 310
Toolholder (Inch)
F
M .007 .008
R 675 475
.006 .006 .004
Milling
875 875 120
.005 .004
970 480
15°, 30°, 45°, 75° .007 .008

Roughing Ground Positive H o n ed Right
& 90° 675 475
.005 .004
970 480
Toolholder (Metric)
* When setting initial cutting conditions, consider the following:
Suggested starting conditions are based on a .100 axial depth of cut.
Cutting speed should be adjusted for a greater or lesser depth.
Milling
Tooling Page References
Pages: E-110 to E-111 /
Pages: E-112 / E-154 Page: E-113 Page: E-114 Page: E-115 Pages: E-116 / E-155
E-152 to E-153
Spare Parts
Milling
High Postive 90° Extended 90° High Positive 15° High Positive 30° High Positive 45° High Positive 75°
End Mill End Mill Face Mill Face Mill Face Mill Face Mill
E-43
®
APHX Positive 85° Parallelogram Milling Insert
Insert Style Insert
Grade Coating
Geometry Specifications
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
APHX-1003-PDFR
APHX-1003-PDFR APHX-1003-PDFR D K 25M C2 M20 / K25 Uncoated .263 .410 .1370 .019 .110
APHX-1003-PDFR D V K 25M C2 M20 / K25 PVD TiN
APHX-1003-PDFR D A S K 25M C2-6 M20 / K25 PVD TiAlN ML
APHX-1003-PDFR D LX 410M C3 K 10 PVD TiB2
APHX-1604-PDFR
Milling Inserts
APHX-1604-PDFR
APHX-1604-PDFR D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .031 .173
APHX-1604-PDFR D A S K 25M C2-6 M20 / K25 PVD TiAlN ML
APHX-160416-PDFR
APHX-160416-PDFR APHX-160416-PDFR D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .062 .173

Toolholder (Inch)

Milling
APHX1-1604-PDER
APHX1-1604-PDER D K 25M C2 M20 / K25 Uncoated .375 .625 .1875 .031 .173
APHX1-1604-PDER DHCP35M C5 P35 / M30 CVD ML
APHX1-1604-PDER D A S P 20M C5-6 P20 / M15 PVD TiAlN ML
APHX1-1604- APHX1-1604-PDER D A S K 25M C2-6 M15 / K20 PVD TiAlN ML

PDFR/ER APHX1-1604-PDER D A S P 35M C5 P35 / M30 PVD TiAlN ML
Toolholder (Metric)
APHX1-1604-PDER DHK425M C2-6 M30 / K30 PVD Heat Resist.
APHX1-1604-PDER DOX425M * C2 K 30 PVD Al2O3

Milling
APHX1-1604-PDFR
APHX1-1604-PDFR D K 10M C3 M10 / K10 Uncoated .375 .625 .1875 .031 .173
APHX1-1604-PDFR D LX 410M C3 K 10 PVD TiB2
APHX1-1604-PDFR D K 25M C2 M20 / K25 Uncoated
APHX1-1604-PDFR D A S K 25M C2-6 M20 / K25 PVD TiAlN ML
* For roughing high Silicon Aluminum >12.2% * - First Choice - Alternative Choice
APHX Quick Reference Chart

Important!!! - First Choice
Spare Parts
Uncoated H eat
For optimum results, select - Alternative Choice All Around Performance <——— Wear Resistance —— High Peformance —— Toughness ——>
Economy Resistant
Milling
the milling insert grade Cutting Speed Low Medium High High High High High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet Wet Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D V K 25M D H C P 35M DASP20M DASK25M D L X 410M DOX425M DASP35M D H K 425M
E-44
®
APHX Positive 85° Parallelogram Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
15°, 30°, 45°, 75°, .008 .004

Finishing to Medium Ground High Positive Sharp Right
& 90° 1250 80
.006 .008 .004
640 2000 80
F
.006 .004
875 225
.004
2250
11°
Milling Inserts
15°, 30°, 45°, 75°, .008 .004
Finishing to Medium Ground High Positive Sharp Right
& 90° 1250 80
.004 .008 .004
640 2000 80
F .006
875
.004
.004
225
11° 2250
Medium to 15°, 30°, 45°, 75°, RADIUS .005

Ground High Positive Sharp Right
Roughing & 90° 1250
11°
HOLE .005
2000
Toolholder (Inch)
F
M
.004
R 2200
Milling
11° I.C.
THICK
Finishing to 15°, 30°, 45°, 75°, .008 .004

Ground High Positive H o n ed Right
Roughing & 90° 1250 80
.004 .008
875 475
.004 .004
1090 475
F
M .006 .004
R 875 225
.005 .004
970 480
Toolholder (Metric)
.007 .005
685 120
.008
400
Milling
Finishing to 15°, 30°, 45°, 75°, .004 .003
Ground High Positive Sharp Right
Roughing & 90° 1750 100
.004
2250
F
F
M .008
R 1250
.004
225
11°

Suggested starting conditions are based on a .100 axial depth of cut. Tooling Page References
Pages: E-110 to E-111 /
Spare Parts
E-152 to E-153
Milling
High Positive 90° Extended 90° High Positive15° High Positive 30° High Positive 45° High Positive 75°
E-45
®
APHW Positive 85° Parallelogram Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
APHW-100304-PDER APHW-100304-PDER
APHW-100304-PDER DK10M C3 K 10 Uncoated .263 .410 .1370 .015 .110
APHW-100304-PDER DASK10M C3-8 K 10 PVD TiAlN ML
APHW-100304-PDER DHK410M C8 K 10 PVD Heat Resist.
APHW-100308-PDER
APHW-100308-PDER
Milling Inserts
APHW-100312-PDER APHW-100312-PDER
APHW-100312-PDER DK10M C3 M10 / K10 Uncoated .263 .410 .1370 .047 .110
APHW-100312-PDER DASK10M C3-8 M10 / K10 PVD TiAlN ML
APHW-100312-PDER DHK410M C8 M10 / K10 PVD Heat Resist.

Toolholder (Inch)
Milling
APHW-100316-PDER
APHW-100316-PDER APHW-100316-PDER DK10M C3 M10 / K10 Uncoated .263 .410 .1370 .062 .110
APHW-100316-PDER DASK10M C3-8 M10 / K10 PVD TiAlN ML
APHW-100316-PDER DHK410M C8 M10 / K10 PVD Heat Resist.
APHW-1604-PDER
Toolholder (Metric)
APHW-1604-PDER D K 10M C3 K 10 Uncoated .375 .625 .1875 .015 .173

APHW-1604-PDER
APHW-1604-PDER D A S K 10M C3-8 K 10 PVD TiAlN ML
Milling
APHW-1604-PDER D K 25M C2 K 25 Uncoated
APHW-1604-PDER D A S K 25M C2-6 K 25 PVD TiAlN ML
APHW-1604-PDER DHK425M C2-6 K 30 PVD Heat Resist.
APHW Positive Milling Insert Quick Reference Chart

Spare Parts
Uncoated Economy <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
For optimum results, select - Alternative Choice
Milling
the milling insert grade Cutting Speed Low High High Medium Medium
according to:
Cutting Condition Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M DASK10M DASK25M D H K 410M D H K 425M
E-46
®
APHW Positive 85° Parallelogram Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing to 15°, 30°, 45°, 75°, .004

Ground N one H o n ed Right
Roughing & 90° 450
F
.015 .003
Rad. 1125
M
R .007
685
90°
Finishing to 15°, 30°, 45°, 75°,
Milling Inserts
Ground N one H o n ed Right .004
Roughing & 90° 450
.003
.031 1125
F Rad.
M .007
R 685
90°
Medium to 15°, 30°, 45°, 75°, .004 .008 .004

Ground N one Right
Roughing & 90° 450 1250 80
RADIUS
HOLE
.003 .006 .003 .004
11° 620 875 1125 225
.004 .007 .007 .005
Toolholder (Inch)
550 685 685 120
Milling
Medium to I.C.
15°, 30°, 45°, 75°, THICK .004 .008 .004
Roughing & 90° 450 1250 80
.003 .006 .003 .004
.062 620 875 1125 225
Rad.
.004 .007 .007 .005
550 685 685 120
90°
Finishing to 15°, 30°, 45°, 75°, .004
Toolholder (Metric)
Roughing & 90° 450
.003
1125
Milling
.015 .008
F Rad.
M 330
R .006
875
90° .007
685

Pages: E-110 to E-111 /
E-152 to E-153
Spare Parts
Milling
High Positive 90° Extended 90° High Positive15° High Positive 30° High Positive 45° High Positive 75°
E-47
®
APHW Positive 85° Parallelogram Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
APHW-1604-PDSR
APHW-1604-PDSR APHW-1604-PDSR D K 25M C2 K 25 Uncoated .375 .625 .1875 .015 .173
APHW-1604-PDSR D A S K 25M C2-6 K 25 PVD TiAlN ML
APHW-1604-PDSR DHK425M C2-6 K 30 PVD Heat Resist.

Milling Inserts
APHW-160408-PDER
APHW-160408-PDER
APHW-160408-PDER DP35M C5 P35 / M30 Uncoated
APHW-160408-PDER DHCP35M C5 P35 / M30 CVD ML
APHW-160416-PDER
APHW-160416-PDER
Toolholder (Inch)

Milling
APHW-160432-PDER
APHW-160432-PDER APHW-160432-PDER DK10M C3 K 10 Uncoated .375 .625 .1875 .125 .173

Toolholder (Metric)
APHW-160448-PDER
APHW-160448-PDER
Milling

APHW Positive Milling Insert Quick Reference Chart

Important!!!
Spare Parts
- First Choice All Around

For optimum results, select Uncoated Economy High Peformance Heat Resistance
- Alternative Choice Performance
Milling
the milling insert grade

Cutting Speed Low Low Medium High High Medium Medium
according to:
Cutting Condition Wet Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D H C P 35M DASK10M DASK25M D H K 410M D H K 425M
E-48
®
APHW Positive 85° Parallelogram Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
15°, 30°, 45°, 75°, Chamfered & .008

Roughing Ground N one Right
& 90° H o n ed 330
.008
875
.015 .007
S
Rad. 685
90° 11°
Milling Inserts
Finishing to 15°, 30°, 45°, 75°, .004 .008 .004
Roughing & 90° 450 1250 80
.006 .003 .004
.031 875 1125 225
F Rad.
M .007 .007 .005
R 685 685 120
.008 .008
310 310
90°
.004 .004
RADIUS 875 520
HOLE
11°
Medium to 15°, 30°, 45°, 75°, .004 .008 .004
Roughing & 90° 450 1250 80
Toolholder (Inch)
.006 .003 .004
.062 875 1125 225
Rad.
.007 .007 .005
Milling
I.C. 685 685 120
THICK .008 .008
310 310
90°
.004 .004
875 520
Medium to 15°, 30°, 45°, 75°, .004 .008 .004

Roughing & 90° 450 1250 80
.006 .003 .004
.125 875 1125 225
Rad.
.007 .007 .005
685 685 120
.008 .008
310 310
Toolholder (Metric)
90°
.004 .004
875 520
Milling
Medium to 15°, 30°, 45°, 75°, .004 .008 .004
Roughing & 90° 450 1250 80
.006 .003 .004
.187 875 1125 225
Rad.
.007 .007 .005
685 685 120
.008 .008
90° 310 310
.004 .004
875 520
Pages: E-110 to E-111 /

E-152 to E-153
Spare Parts
Milling
High Positive 90° Extended 90° High Positive 15° High Positive 30° High Positive 45° High Positive 75°
E-49
®
SD Square Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
SDGW- Hole
322 / 422-EN Dia.
SDGW-322 / 422-EN
SDGW-322-EN D K 25M C2 K 25 Uncoated .375 --- .125 .0312 .158
SDGW-322-EN D V P 56M C5-6 P35 / M30 PVD TiN
SDGW-422-EN D K 25M C2 K 25 Uncoated .500 --- .125 .0312 .173

SDHW -
SDGW-422-EN D V P 56M C5-6 P35 / M30 PVD TiN
090308-EN
Hole
SDHW-090308-EN I.C. Len. Thick M
Dia.
Milling Inserts
SDHW-090308-EN D K 25M C2 K 25 Uncoated .375 --- .125 .065 .173
SDHW-090308-EN D A S K 25M C2-6 M15 /K20 PVD TiALN
SDHW-090308-EN D V P 56M C5-6 P35 / M30 PVD TiN
SDHW -
12T308-EN
SDHW-12T308-EN
SDHW-12T308-EN D K 25M C2 K 25 Uncoated .500 --- .156 .079 .220
SDHW-12T308-EN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML
SDHW-12T308-EN D V P 56M C5-6 P35 / M30 PVD TiN

Toolholder (Inch)
SDLX- SDHW-12T308-EN DHCP35M C5 P40 / M35 PVD Heat Resist.

090308-EN Hole
SDLX-090308-EN I.C. Len. Thick Rad.
Milling
Dia.
SDLX-090308-EN D K 25M C2 K 25 Uncoated .375 --- .125 .0312 .173
SDLX-090308-EN D A S K 25M C2-6 K 25 PVD TiALN
SDLX-090308-EN DHCP35M C5 P35 / M30 CVD ML

Toolholder (Metric)
Milling
SD Positive Square Milling Insert Quick Reference Chart

Spare Parts
For optimum results, select - Alternative Choice Uncoated Economy All Around Performance <—— Wear Resistance —— High Peformance —— Toughness ——>
Milling
the milling insert grade Cutting Speed Low Medium High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D K 25M D V P 56M D H C P 35M DASK25M D H P 435M
E-50
®
SD Square Milling Insert Application Chart
Insert Style Cutting Data Application *

Geometry Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Medium Ground 15°, 45°, & 90° N one H o n ed Right .008 .008 .004
330 1250 80
.004 .004 .004
.0312 785 450 400
M Rad.
.008 .008 .004
330 1250 80
90°
.004 .004 .004
785 450 400
Milling Inserts
Medium to .008 .008 .004
Ground 15°, 45°, & 90° N one H o n ed Right
Roughing 330 1250 80
.006 .006 .004
875 875 225
M HOLE .004 .004 .004
R M
90° 785 450 400
25°
45°
I.C. .008 .008 .004

Medium Ground 15°, 45°, & 90° N one H o n ed Right
330 1250 80
THICK .006 .006 .004
875 875 225
M 15°
.004 .004 .004
90° 785 450 400
Toolholder (Inch)
.008 .006
825 390
Milling
Medium to .008 .008 .004
Molded 15°, 45°, & 90° Positive H o n ed Right RADIUS
Roughing 330 1250 80
HOLE
15° .006 .004
.0312 875 225
M Rad.
.007 .008
R 675 475
90°
I.C. THICK

Toolholder (Metric)
Milling
Pages: E-95 / E-145 Page: E-104 Page: E-105 Page: E-106

Spare Parts
Milling
Double 45° Chamfer Mill 90° End Mill 45° Face Mill 15° Face Mill
E-51
®
SD Square Convex Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dorian ANSI ISO I.C. Thick R ad .
Dia.
SDGX-09C__-E
SDGX-09C01-E D V P 56M C5-6 P35 / M30 PVD TiN .375 .1563 .0156 .173
SDGX-
09C__-E SDGX-09C01-E D V K 25M C2 M20 / K25 PVD TiN
SDGX-09C02-E D V K 25M C2 M20 / K25 PVD TiN

Milling Inserts
SDGX-19C__-E

Toolholder (Inch)

Milling
SDGX- SDGX-19C09-E D V P 56M C5-6 P35 / M30 PVD TiN .750 .1875 .1406 .220
19C__-E SDGX-19C09-E D V K 25M C2 M20 / K25 PVD TiN
Toolholder (Metric)
Milling

SD Positive Square Milling Insert Quick Reference Chart
Important!!!
Spare Parts
For optimum results, select - First Choice All Around Performance

Milling
the milling insert grade - Alternative Choice

according to: Cutting Speed Medium Medium
Cutting Condition Wet Wet
• Material
Material D V P 56M D V K 25M
E-52
®
SD Square Convex Milling Insert Application Chart
Insert Style Cutting Data Application *

Geometry Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Medium Ground N one N one H o n ed Right .004 .004 .004

785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
M .004 .004 .004
785 450 400
.004 .006 .008 .004
Milling Inserts
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
Medium Ground N one N one H o n ed Right .004 .004 .004

785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
RADIUS
Toolholder (Inch)
HOLE 640 525 2000 80
15° .004 .004 .004
785 450 400
.004 .006 .008 .004
Milling
640 525 2000 80
.004 .004 .004
I.C.
785 450 400
THICK .004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
M .004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
Toolholder (Metric)
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
Milling
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
.004 .004 .004
785 450 400
.004 .006 .008 .004
640 525 2000 80
Suggested starting conditions are based on a full radius depth of cut. Tooling Page References
Spare Parts
Pages: E-90 / E-140

Milling
Convex Radius End Mill
E-53
®
SE Square Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dorian ANSI ISO I.C. Len. Thick M
Dia.
SEKT- SEKT-1204-AFER
1204-AFER
SEKT-1204-AFER DHCP25M C5-6 P25 / M20 CVD ML .500 --- .1875 .063 .220
SEHX-1204-AFEN
SEHX-1204-
Milling Inserts
AFEN SEHX-1204-AFEN D K 25M C2 M20 / K25 Uncoated .500 --- .1875 .063 .220
SEHX-1204-AFEN DHCP35M C5 P35 / M30 CVD ML
SEHX-1204-AFEN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML
SEHX-1204-AFEN D A S P 35M C5 P35 / M30 PVD TiAlN ML
SEHX-1204-AFEN DOX425M * C2 K 30 PVD Al2O3

SEHX-1204- SEHX-1204-AFFN
AFFN
SEHX-1204-AFFN D K 10M C3 M10 / K10 Uncoated .500 --- .1875 .063 .220
SEHX-1204-AFFN D LX 410M C3 K 10 PVD TiB2

Toolholder (Inch)
Milling
SELT-1204-EN SELT-1204-EN
SELT-1204-EN D K 25M C2 M20 / K25 Uncoated .500 --- .1875 .063 .220
SELT-1204-EN DHCP25M C5-6 P25 / M20 CVD ML
SELT-1204-EN DHCP35M C5 P35 / M30 CVD ML
SELT-1204-EN DHK425M C6 M30 / K30 PVD Heat Resist.
SEHT- SEHT-1204-AFSN
1204-AFSN SEHT-1204-AFSN D K 25M C2 K 25 Uncoated .500 --- .1875 .063 .220
SEHT-1204-AFSN DHCP35M C5 P35 / M30 CVD ML

Toolholder (Metric)
SEHT-1204-AFSN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML

Milling
SE Square Milling Insert Quick Reference Chart

Important!!! z - First Choice
Spare Parts
For optimum results, select Uncoated Economy All Around Performance <— Wear Resistance — High Peformance — Toughness —>
~ - Alternative Choice
Milling
the milling insert grade Cutting Speed Low Medium High High High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D H C P 25M D H C P 35M DASK25M D L X 410M DOX425M DASP35M
• Cutting speed Alloy Steel z z z
• Cutting condition Stainless Steel z z z ~
• Insert chipbreaker Aluminum z z z z
• Edge preparation High Temper Alloy ~ ~ z
E-54
®
SE Square Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing to .004 .004

Molded 45° Positive H o n ed Right
Medium 875 520
F
M
45°
Milling Inserts
Ground 45° Positive H o n ed Right
Medium 1250 80
.007 .008
F 675 475
M
.006 .004
875 225
45°
.005 .004
970 680
.008
400
HOLE
M
Ground 45° Positive Sharp Right
Medium 25° 1750 100
F .002
M 45° 2250
Toolholder (Inch)
I.C.
45°
THICK
Milling
20°
Finishing Molded 45° Positive H o n ed Right .008 .004

330 80
F .004 .004
875 520
.007 .008
675 475
45°
.007 .007 .005
685 635 80
Medium to Chamfered & .008

Ground 45° Positive Right
Roughing H o n ed 330
.007 .008
Toolholder (Metric)
M 675 475
R
S .006
875
.006
875
45°
Milling
20°

Page: E-117 Page: E-117

Spare Parts
Milling
45° Face Mill 45° Arbor Mount Face Mill
E-55
®
SE Square & Octagon Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
SEHW- Dia.
1204-AFEN SEHW-1204-AFEN
SEHW-1204-AFEN D K 25M C2 K 25 Uncoated .500 --- .1875 .063 .220
SEHW-1204-AFEN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML
SEHW-1204-AFEN DHCP25M C5-6 P25 / M20 CVD ML
SEHW-1204-AFEN DHCP35M C5 P35 / M30 CVD ML
SEHW- SEHW-1204-AFEN DHCP40M C5 P40 / M35 CVD ML

1204-AFSN
Milling Inserts
SEHW-1204-AFSN
SEHW-1204-AFSN D K 25M C2 K 25 Uncoated .500 --- .1875 .063 .220
SEHW-1204-AFSN DHCP35M C5 P35 / M30 CVD ML
SEHW-1204-AFSN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML
OEMT-
Hole
050410-SN OEMT-050410-SN I.C. Len. Thick Rad.
Dia.
OEMT-050410-SN DHCP35M C2 K 25 CVD ML .500 .197 .1875 .039 .177
OEMT-050410-SN D A S P 35M C5 P35 / M30 PVD TiAlN ML

Toolholder (Inch)
OEET-
Milling
050410-EN
OEET-050410-EN
OEET-050410-EN DHCP35M C2 K 25 CVD ML .500 .197 .1875 .039 .177
OEET-050410-EN D A S K 25M C2-6 M20 / K25 PVD TiAlN ML
OEET-050410-EN D A S P 35M C5 P35 / M30 PVD TiAlN ML
OEET- OEET-050410-FN
050410-FN OEET-050410-FN D K 25M C2 K 25 Uncoated .500 .197 .1875 .039 .177
Toolholder (Metric)
OEET-050410-FN D LX 410M C3 K 10 PVD TiB2

Milling
OEEW -
OEEW-050410-EN
050410-EN OEEW-050410-EN D K 10M C3 M10 / K10 Uncoated .500 .197 .1875 .039 .177
OEEW-050410-EN D A S K 10M C3-8 K 10 PVD TiAlN ML

SE Square and Octagon Milling Insert Quick Reference Chart
Spare Parts
High H eat
Uncoated Economy All Around Performance
For optimum results, select - Alternative Choice Peformance Resistance
Milling
the milling insert grade Cutting Speed Low Medium High High High High Medium
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D K 25M D H C P 25M D H C P 35M D H C P 40M DASK10M DASK25M D L X 410M DASP35M D H P 435M
E-56
®
SE Sqaure & Octagon Milling Insert Application Chart

Cutting Specifications
Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Operation Alloy less Temper
E dge Iron num
I.C. Leading Cutting Steel Steel Alloy
Milling
Relief Angle
Medium to .008 .004

Ground 45° N one H o n ed Right
Roughing 330 80
.006 .006 .004
875 875 225
M HOLE .007 .004
R M 675 520
25° .007 .008
45°
675 475
45° .008 .007 .008
555 325 1125
Milling Inserts
I.C.
Chamfered & .008

Roughing Ground 45° N one Right THICK
H o n ed 330
20° .007 .008
R 675 475
.006 .006
875 875
45°
.008 .006
825 390
Medium to Chamfered & .007 .008

Molded 45° Positive Right
Finishing H o n ed 675 475
F .039 .005 .002
M Rad. 970 775
S
Toolholder (Inch)
45°
20°
Milling
Medium to .007 .008
Finishing HOLE 675 475
20°
M F .006 .006 .004
.039 875 875 225
Rad.
.005 .002
970 775
45°
I.C.
THICK
Medium to .004 .004

Finishing 1125 80
Toolholder (Metric)
F .039
.004
M 2250
Rad.
Milling
45°
Medium to .004
Finishing 450
F .003
M .039 1125
Rad.
45°

Cutting speed should be adjusted for a greater or lesser depth. Tooling Page References
Spare Parts
Pages: E-119 / E-160 Page: E-117 Page: E-117

Milling
45° Face Mill 45° Face Mill 45° Arbor Mount Face Mill
E-57
®
RE & RD Round Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
REMX-13M5MO-SN REMX-13M5MO-SN
REMX-13M5MO-SN DHCP35M C5 P35 / M30 CVD ML .500 --- .1875 --- .177
REMX-13M5MO-SN D A S P 35M C5 P35 / M30 PVD TiALN ML .500 --- .1875 --- .177
RDHW-0501MO-SN

Milling Inserts
RDHW-0501MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML .196 --- .0625 --- .087
RDHW-0501MO-SN D A S P 20M C5-6 P20 / M15 PVD TiALN ML
RDHW-0501MO-SN DHP435M C5 P40 / M35 PVD Heat Resist.
RDHW-0702MO-SN
RDHW-0702MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML .275 --- .0938 --- .112

RDHW-_MO-E/SN RDHW-0702MO-SN DHP435M C5 P40 / M35 PVD Heat Resist.
Toolholder (Inch)
RDHW-0802 / 1003MO-SN
RDHW-0802MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .315 --- .0938 --- .134
Milling
RDHW-0802MO-SN DHCP35M C5 P35 / M30 PVD ML
RDHW-1003MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML .393 --- .1250 ---- .173
RDHW-1003MO-SN DHP435M C5 P40 / M35 PVD Heat Resist.
RDHW-10T3MO-E/SN
RDHW-10T3MO-EN D V P 56M C5-6 P35 / M30 PVD TiN .393 --- .1563 --- .173
RDHW-10T3MO-EN DHCP25M C5-6 P25 / M20 PVD ML

Toolholder (Metric)
RDHW-10T3MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .393 --- .1563 --- .173
RDHW-10T3MO-SN DHCP35M C5 P35 / M30 CVD ML

Milling
RD Round Milling Insert Quick Reference Chart

Spare Parts
H eat
For optimum results, select All Around Performance <—— Wear Resistance —— High Peformance —— Toughness ——>
- Alternative Choice Resistance
Milling
the milling insert grade Cutting Speed Medium High High High Medium
according to:
Cutting Condition Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material Material D H C P 25M D V P 56M D H C P 35M DASK10M DASP20M DASP35M D H P 435M
E-58
®
RE & RD Round Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
I.C Leading Cutting Iron num
Steel Steel Alloy
Milling
Relief Angle
Chamfered & HOLE .007 .008

Medium Ground N one Positive Right
H o n ed 20° 675 475
.005 .002
M 970 775
S
I.C.
20° THICK
Chamfered & .003 .003
Milling Inserts
Medium Ground N one N one Right
H o n ed 1125 1125
.004 .004
M 1090 460
.008 .006
825 390
Chamfered & .003 .003

Medium Ground N one N one Right
H o n ed 1125 1125
.004 .004
M 835 460
.008 .006
635 390
Toolholder (Inch)
HOLE
15°
Medium to Chamfered & .004 .004 .004
Ground N one N one Right
Milling
Roughing H o n ed 785 450 400
.007 .008
675 475
M .003 .003
I.C.
R THICK 1125 1125
.004 .004
1090 460
.008 .006
825 390
Finishing to Chamfered & .004 .004 .004

Roughing H o n ed / H o n ed 785 450 400
.007 .008
675 475
Toolholder (Metric)
.004 .004 .004
F 785 450 400
M
R .007 .008
675 475
Milling

Spare Parts
Milling
Round End Mill Round Face Mill Round Arbor Mount Face Mill
E-59
®
RD Round Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
RDHW-12T3MO-E/SN
RDHW-12T3MO-EN DHCP25M C5-6 P25 / M20 PVD ML .472 --- .1563 --- .173
RDHW-12T3MO-E/SN
RDHW-12T3MO-EN D V P 56M C5-6 P35 / M30 PVD TiN
RDHW-12T3MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .472 --- .1563 --- .173
RDHW-12T3MO-SN DHCP35M C5 P35 / M30 PVD ML
RDHW-12T3MO-SN D A S K 10M C3-8 M10 / K10 PVD TiALN ML

Milling Inserts
RDHW-12T3MO-SN DHP435M C5 P40 / M35 PVD Heat Resist.
RDHW-1204MO-EN
RDHW-1204MO-EN D K 10M C3 M10 / K10 Uncoated .472 --- .1875 --- .220
RDHW-1204MO-EN
RDHW-1204MO-EN D A S K 10M C3-8 M10 / K10 PVD TiAlN ML
RDHW-1204MO-EN D V P 56M C5-6 P35 / M30 PVD TiN
RDHW-1204MO-EN DHCP35M C5 P35 / M30 CVD ML
RDET-0802 /
1003MO-SN RDET-0802 / 1003MO-SN
Toolholder (Inch)
RDET-0802MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .315 --- .0938 --- .134
Milling
RDET-1003MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .393 --- .1250 --- .173
RDET-1003MO-SN DHCP35M C5 P35 / M30 CVD ML
RDET-10T3 / RDET-10T3 / 12T3MO-SN

12T3MO-SN
RDET-10T3MO-SN DHCP35M C5 P35 / M30 CVD ML .393 --- .1563 --- .173
RDET-12T3MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .472 --- .1563 --- .173
RDET-12T3MO-SN DHCP35M C5 P35 / M30 CVD ML

Toolholder (Metric)
RDEX-1204MO-SN
RDEX-1204MO-SN
Milling
RDEX-1204MO-SN D V P 56M C5-6 P35 / M30 PVD TiN .472 --- .1875 --- .173
RDEX-1204MO-SN DHCP35M C5 P35 / M30 CVD ML
RD Round Milling Insert Quick Reference Chart

Important!!!
Spare Parts
- First Choice
For optimum results, select Uncoated Economy All Around Performance High Peformance
- Alternative Choice
Milling
the milling insert grade Cutting Speed Low Medium Medium High
according to:
Cutting Condition Wet Wet Wet Wet-Dry
• Material Material D K 10M D V P 56M D H C P 35M DASK10M
E-60
®
RD Round Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing to Chamfered & .004 .004

Roughing H o n ed / H o n ed 875 520
.004 .004 .004
785 450 400
.004 .004 .004
F 785 450 400
M
R .007 .008
675 475
.003
HOLE 1125
Milling Inserts
15° .004 .004
1090 640

Ground N one N one H o n ed Right
Roughing I.C.
450 1450
THICK .005 .003
1125 310
.004 .004 .004
F 875 460 400
M
R .007 .008
675 475
Toolholder (Inch)
Ground N one High Positive Right
Roughing H o n ed 690 475
Milling
.004 .004
F 875 460
M
R .007 .008
675 475
Finishing to Chamfered & HOLE .004 .008

Ground N one High Positive Right 15°
.004 .004
F 875 460
M
R .007 .008
675 475
Toolholder (Metric)
I.C.
THICK
Milling
Ground N one High Positive Right
.007 .008
F 675 475
M
R


Spare Parts

Milling
Round End Mill Round Face Mill Round Arbor Mount Face Mill
E-61
®
RP Round Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
RPET- Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
1204MO-EN
RPET-1204MO-EN
RPET-1204MO-EN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173
RPET-1204MO-EN DHCP35M C5 P35 / M30 CVD ML
RPET-1204MO-EN D A S K 25M C2-6 M20 / K25 PVD TiALN ML
RPGT-
RPGT-0602MO-EN
0602MO-EN
Milling Inserts
RPGT-0602MO-EN D K 25M C2 K 25 Uncoated .236 ---- .0938 ---- .130
RPGT-0602MO-EN D LX 410M C3 K 10 PVD TiB2
RPGT-0602MO-EN DHCP35M C5 P35 / M30 CVD ML
RPGT-
RPGT-0803MO-EN
0803MO-EN RPGT-0803MO-EN D K 25M C2 K 25 Uncoated .315 ---- .1250 ---- .134
RPGT-0803MO-EN DHCP35M C5 P35 / M30 CVD ML
RPGT-0803MO-EN D LX 410M C3 K 10 PVD TiB2
RPGT-0803MO-EN D A S K 25M C2-6 M20 PVD TiALN ML

Toolholder (Inch)
RPGT-0803MO-EN D A S P 35M C5 P35 / M30 PVD TiALN ML

Milling
RPGT-10T3MO-EN
RPGT- RPGT-10T3MO-EN D K 25M C2 K 25 Uncoated .394 ---- .1563 ---- .173
10T3MO-EN RPGT-10T3MO-EN D A S K 25M C2-6 M20 / K25 PVD TiALN ML
RPGT-10T3MO-EN D LX 410M C3 K 10 PVD TiB2
RPGT-10T3MO-EN DHK425M C2-6 M30 / K30 PVD Heat Resist
RPGT-10T3MO-EN DHCP25M C5-6 P25 / M20 CVD ML
RPGT-10T3MO-EN DHCP35M C5 P35 / M30 CVD ML

Toolholder (Metric)
RPGT-1204MO-EN / FN
RPGT- RPGT-1204MO-EN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173
1204MO-EN / FN
Milling
RPGT-1204MO-EN D A S K 25M C2-6 K 25 PVD TiALN ML
RPGT-1204MO-FN D K 25M C2 K 25 Uncoated
RPGT-1204MO-FN D LX 410M C3 K 10 PVD TiB2
RP Round Milling Insert Quick Reference Chart

Spare Parts
Uncoated
For optimum results, select All Around Performance <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
- Alternative Choice Economy
Milling

according to: Cutting Speed Low Medium Medium High High High High
Cutting Condition Wet Wet Wet Wet-Dry Wet-Dry Wet-Dry Wet-Dry
• Material
Material D K 25M D H C P 25M D H C P 35M D L X 410M DASK25M DASP35M D H K 425M D H P 435M
• Cutting condition
Stainless Steel
E-62
®
RP Round Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing to .008
Molded N one High Positive H o n ed Right
Medium 1250
.007 .008
F 675 425
M
.006 .004
875 225
Finishing to
Milling Inserts
Molded N one High Positive H o n ed Right .008
Medium 1250
.004
F 2250
M
.007 .008
675 425
Finishing to .008
Medium 1250
.007 .008
675 520
F .004
M
HOLE
2250
11° .006
Toolholder (Inch)
875
.005 .002
970 775
Milling
I.C.
Finishing to THICK .008 .004
Medium 1250 80
.006 .004
875 225
.004
F 2250
M
.007 .005
685 120
.004 .004
875 520
.007 .008
675 425
Toolholder (Metric)
Molded N one High Positive Honed / Sharp Right
Medium 1250 80
Milling
.004
225
.004
F 2250
M
.008
1000
F
11°

Pages: E-120 / E-161
Spare Parts
Milling
Round Arbor Mount Face Mill
E-63
®
RP Round Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
RPMT-
Hole
0803MO-EN Dorian ANSI ISO I.C. Len. Thick Rad.
Dia.
RPMT-0803MO-EN
RPMT-0803MO-EN D A S K 25M C2-6 K 25 PVD TiALN ML .315 ---- .1250 ---- .134
RPMT-0803MO-EN DHCP25M C5-6 P25 / M20 CVD ML
RPMT-0803MO-EN DHCP35M C5 P35 / M30 CVD ML

RPMT-
1003MO-EN
RPMT-1003MO-EN

Milling Inserts
RPMT-1003MO-EN DHCP25M C5-6 P25 / M20 CVD ML .394 ---- .1250 ---- .173
RPMT-1003MO-EN DHCP35M C5 P35 / M30 CVD ML
RPMT-
10T3MO-EN RPMT-10T3MO-EN
RPMT-10T3MO-EN D A S K 25M C2-6 K 25 PVD TiALN ML .394 ---- .1563 ---- .173
RPMT-10T3MO-EN DHCP25M C5-6 P25 / M20 CVD ML
RPMT-10T3MO-EN DHCP35M C5 P35 / M30 CVD ML

Toolholder (Inch)
RPMX- RPMX-1204MO-SN
1204MO-SN
RPMX-1204MO-SN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173
Milling
RPMX-1204MO-SN DHCP25M C5-6 P25 / M20 CVD ML
RPMX-1204MO-SN DHCP35M C5 P35 / M30 CVD ML
RPMX-1204MO-SN D A S K 25M C2-6 M20 / K25 PVD TiALN ML
RPMW-
1003MO-EN RPMW-1003MO-EN
RPMW-1003MO-EN DHCP25M C5-6 P25 / M20 CVD ML .394 ---- .1250 ---- .173
RPMW-1003MO-EN DHCP35M C5 P35 / M30 CVD ML

Toolholder (Metric)
Milling
RPMW- RPMW-1204MO-SN
1204MO-SN RPMW-1204MO-SN D K 25M C2 K 25 Uncoated .472 ---- .1875 ---- .173
RPMW-1204MO-SN DHCP25M C5-6 P25 / M20 CVD ML
RPMW-1204MO-SN DHCP35M C5 P35 / M30 CVD ML
RPMW-1204MO-SN D A S K 25M C2-6 M20 / K25 PVD TiALN ML
RP Round Milling Insert Quick Reference Chart

Spare Parts
For optimum results, select ~ - Alternative Choice Uncoated Economy All Around Performance High Peformance Heat Resistance
Milling
the milling insert grade Cutting Speed Low Medium High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry
• Material Material D K 25M D H C P 25M D H C P 35M DASK25M D H P 435M
• Cutting speed Alloy Steel z z z
• Cutting condition Stainless Steel z z z ~
• Insert geometry Cast Iron z z z z
E-64
®
RP Round Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle

Molded N one Positive H o n ed Right
Medium 710 875
.004 .004
E
F 875 520
M
.007 .008
675 520
11°
Milling Inserts
Medium 875 520
.007 .008 .007
E
F 675 520 685
M
11° HOLE
11°

Medium 710 875
.004 .004
E
F 875 520
M I.C.
THICK .007 .008
675 520
11°
Toolholder (Inch)
Chamfered & .016
Roughing Molded N one Positive Right
Milling
H o n ed 180
.006 .006
725 295
.014 .012
S
R
425 180
.009 .009
350 350
11°

Molded N one N one H o n ed Right
Medium 875 520
.007 .008
E
F 675 520
M
Toolholder (Metric)
HOLE
11° 11°
Milling
Chamfered & .016
Roughing Molded N one N one Right
H o n ed 180
I.C. .006 .006
THICK 725 295
R .014 .012
S 425 180
.009 .009
350 350
11°

Pages: E-120 / E-161
Spare Parts

Milling
Round Arbor Mount Face Mill
E-65
®
KW Copy Milling Insert
Insert Style Insert
Grade Coating
Geometry Specifications Steel Stain- High
Technical Data
C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Diam. Len. Thick Rad. a hMAX
Dorian ANSI ISO Dia.
(MM) (MM) (MM) (MM) (MM) (MM)
(MM)
KWR-_
KWR-_ KWR-08 8,0 9,5 2,0 --- --- --- 3,0
KWR-10 D V K 10M C3 M10 / K10 PVD TiN 10,0 11,5 2,5 --- --- --- 4,0
KWR-12 12,0 12,0 2,5 --- --- --- 5,0
KWR-16 16,0 14,0 3,0 --- --- --- 5,0
KWR-20 20,0 16,0 3,0 --- --- --- 5,0
KWR-25 DHCP35M C5 P35 / M30 CVD ML 25,0 21,5 4,0 --- --- --- 6,0
KWR-__-F
Milling Inserts
KWR-32 32,0 25,9 5,0 --- --- --- 8,0
KWR-__-F
KWR-10-F 10,0 11,5 2,5 --- --- --- 4,0
KWR-12-F D K 10M C3 M10 / K10 Uncoated 12,0 12,0 2,5 --- --- --- 5,0
KWR-16-F 16,0 14,0 3,0 --- --- --- 5,0
KWR-20-F D V K 10M C3 M10 / K10 PVD TiN 20,0 16,0 3,0 --- --- --- 5,0
KWR-25-F 25,0 21,5 4,0 --- --- --- 6,0
KWF-_
KWR-32-F D LX 410M C3 K 10 PVD TiB2 32,0 25,9 5,0 --- --- --- 8,0
KWF-_
KWF-08 8,0 9,5 2,0 0,6 --- --- 3,0

Toolholder (Inch)
KWF-10 D V K 10M C3 M10 / K10 PVD TiN 10,0 11,5 2,5 0,8 --- --- 4,0
KWF-12 12,0 12,0 2,5 1,0 --- --- 5,0

KWF-__-F
Milling
KWF-16 DHCP35M C5 P35 / M30 CVD ML 16,0 14,0 3,0 1,3 --- --- 5,0
KWF-20 20,0 16,0 3,0 1,6 --- --- 5,0
KWF-__-F
KWF-08-F 8,0 9,5 2,0 0,6 --- --- 3,0
KWF-10-F D V K 10M C3 M10 / K10 PVD TiN 10,0 11,5 2,5 0,8 --- --- 4,0
KWF-12-F 12,0 12,0 2,5 1,0 --- --- 5,0
KWC-__-CH
KWF-16-F DHCP35M C5 P35 / M30 CVD ML 16,0 14,0 3,0 1,3 --- --- 5,0
KWF-20-F 20,0 16,0 3,0 1,6 --- --- 5,0
KWC-__-CH
Toolholder (Metric)
KWC-1245-CH 12 12,0 2,5 --- 45° 3,0 5,0
KWC-1260-CH D V K 10M C3 M10 / K10 PVD TiN 12 12,0 2,5 --- 60° 5,0 5,0
Milling
KWC-__-RI
KWC-__-RI
KWC-1215-RI 12 12,0 2,5 1,5 --- --- 5,0
KWC-1220-RI D V K 10M C3 M10 / K10 PVD TiN 12 12,0 2,5 2,0 --- --- 5,0
KWC-1230-RI 12 12,0 2,5 3,0 --- --- 5,0
KWC-__-RE
KWC-__-RE
KWC-1210-RE 12 12,0 2,5 1,0 --- --- 5,0
KWC-1220-RE D V K 10M C3 M10 / K10 PVD TiN 12 12,0 2,5 2,0 --- --- 5,0
Spare Parts
KWC-1230-RE 12 12,0 2,5 3,0 --- --- 5,0

Milling
Import ant!!!
For optimum results, select * - First Choice - Alternative Choice
KW Milling Insert Quick Reference Chart
according to: - First Choice - Alternative Choice All Around Performance High Peformance
• Material Cutting Speed Medium High High
• Cutting speed Cutting Condition Wet Wet-Dry Wet-Dry
• Cutting condition Material D H C P 35M D V K 10M D L X 410M
• Insert geometry Alloy Steel
• Edge preparation
E-66
®
KW Copy Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing Molded N one N one H o n ed Right

.004 .006 .008 .006
690 300 350 2000
.007
675
Milling Inserts
Finishing Molded N one Positive Sharp Right
.006 .008 .004
300 350 1450
F
F .006
300
.008
350
.006
2000
7°
.002
2250
Toolholder (Inch)
.004 .006 .008 .006
690 300 350 2000
Milling
.007
675
Finishing Molded N one Positive Sharp Right

.004 .006 .008 .006
690 300 350 2000
F .007
7° 675
Toolholder (Metric)
.004 .006 .008 .006
Milling
690 300 350 2000

.004 .006 .008 .006
690 300 350 2000

.004 .006 .008 .006
Spare Parts
690 300 350 2000

Milling
Pages: E-127, E-130 /

* When setting initial cutting conditions, consider the following: Tooling Page References
E-167, E-170
E-67
®
60° Triangle Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
TDEX-110204-EN
TDEX-110204-EN D K 25M C2 K 25 Uncoated .250 --- .0937 .0156 .1120
TDEX-110204-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML
TDEX-110204-EN D V P 56M C5-6 P35 / M30 PVD TiN
TDEX-110204-EN DHCP35M C5 P35 / M30 CVD ML
TDEX-110208-EN
Milling Inserts
TDEX-110208-EN D K 25M C2 M20 / K25 Uncoated .250 --- .0937 .0312 .1120
TDEX-160304-EN
TDEX-_-EN TDEX-160304-EN D K 25M C2 M20 / K25 Uncoated .375 --- .1250 .0156 .1800

Toolholder (Inch)
TDEX-160308-EN

Milling
TDEX-220404-EN
TDEX-220404-EN D K 25M C2 K 25 Uncoated .500 --- .1875 .0156 .2230

Toolholder (Metric)

Milling
TDEX-220408-EN
* Copy Rights ® 2003 of . All right s reserved including the rights of reproduction in whole or in partial in any form.
60° Triangle Milling Insert Quick Reference Chart
Spare Parts
For optimum results, select ~ - Alternative Choice Uncoated Economy All Around Performance High Peformance
Milling
according to:
• Cutting speed Alloy Steel z z
• Cutting condition Stainless Steel z ~ z z
• Insert geometry Cast Iron z z z
• Insert chipbreaker Aluminum z
• Edge preparation High Temper Alloy z z
E-68
®
60° Triangle Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing to .008 .008 .002

Medium 330 1250 80
.0156 .006 .006 .002
F 875 875 225
M Rad.
.002 .002
690 460
60° .007 .008
675 475
Finishing to
Milling Inserts
Ground 15°, 30°, & 60° N one H o n ed Right .008 .008 .002
Medium 330 1250 80
.0312
.006 .006 .002
F 875 875 225
M Rad.
.002 .002
690 460
90° .007 .008
675 475

Medium 330 1250 80
.0156 .006 .006 .002
F 875 875 225
M Rad.
.002 .002
RADIUS 690 460
60° 15°
HOLE .007 .008
Toolholder (Inch)
675 475
Milling
Ground 15°, 30°, & 60° N one H o n ed Right 15°
Medium 330 1250 80
I.C.
THICK
.006 .006 .002
F .0312 Bottom View 875 875 225
M Rad.
.002 .002
690 460
90° .007 .008
675 475

Medium 330 1250 80
.0156 .006 .006 .002
F 875 875 225
M Rad.
.002 .002
Toolholder (Metric)
690 460
60° .007 .008
675 475
Milling
Medium 330 1250 80
.0312
.006 .006 .002
F 875 875 225
M Rad.
.002 .002
690 460
90° .007 .008
675 475

Pages: E-91 & E-93 / E-141 & E-143 Pages: E-94 / E-144
Spare Parts
Milling
15° & 60° Dovetail End Mill Double 30° Chamfer Mill
E-69
®
45° Triangle Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
TDEX-090202-EN
TDEX-090204-EN
Milling Inserts
TDEX-17T304-EN
TDEX-_-EN
TDEX-17T304-EN D K 25M C2 M20 / K25 Uncoated .670 --- .1563 .0156 .180
TDEX-17T304-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML
TDEX-17T304-EN D V P 56M C5-6 P35 / M30 PVD TiN
TDEX-17T304-EN DHCP35M C5 P35 / M30 CVD ML

Toolholder (Inch)
TDEX-17T308-EN

Milling
TDEX-17T308-EN D K 25M C2 M20 / K25 Uncoated .670 --- .1563 .0312 .180
TDEX-17T308-EN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML
TDEX-17T308-EN D V P 56M C5-6 P35 / M30 PVD TiN
TDEX-17T308-EN DHCP35M C5 P35 / M30 CVD ML
TDEX-250404-EN

Toolholder (Metric)
TDEX-250408-EN
Milling
45° Triangle Milling Insert Quick Reference Chart

Spare Parts
For optimum results, select Uncoated Economy All Around Performance High Peformance
~ - Alternative Choice
Milling
according to:
• Cutting condition Stainless Steel ~ z
• Insert geometry Cast Iron z z
E-70
®
45° Triangle Milling Insert Application Chart

Application Insert
Dimension
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle

Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
.004 .002
785 460
.007 .008
675 475
Milling Inserts
Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
.004 .002
785 460
.007 .008
675 475

Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
RADIUS .004 .002
11°
785 460
HOLE .007 .008
Toolholder (Inch)
675 475
Milling
Medium 330 1250 80
I.C. .006 .006 .004
F THICK 875 875 225
M Bottom View
.004 .002
785 460
.007 .008
675 475

Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
.004 .002
Toolholder (Metric)
785 460
.007 .008
675 475
Milling
Medium 330 1250 80
.006 .006 .004
F 875 875 225
M
.004 .002
785 460
.007 .008
675 475
Pages: E-92 / E-142
Spare Parts
Milling
45° Dovetail End Mill
E-71
®
60° Triangle / 80° Trigon Milling Insert
Insert Style
Grade Coating Insert Data
Geometry
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dorian ANSI ISO I.C. Thick R ad .
TCGT-32.53-EN Dia.
TCGT-32.53-EN
TCGT-32.53-EN D K 25M C2 M20 / K25 Uncoated .375 .1563 .0468 .203
TCMT-32.52-SN TCMT-32.52-SN
TCMT-32.52-SN DHCP35M C3 P35 / M30 Uncoated .375 .1563 .0312 .173
Milling Inserts
TCMT-32.52-UR
TCMT-32.52-UR
TCMT-32.52-UR DHCP25M C5-6 P25 / M20 CVD ML .375 .1563 .0312 .173
TCMT-32.52-UR DHCP40M C5 P40 / M35 CVD ML
TDGH-_-EZ
TDGH-21.51-EZ D P 25M C5-6 P25 / M20 Uncoated .250 .0937 .0156 .120
TDGH-_-EZ
Toolholder (Inch)
TDGH-21.51-EZ D V P 56M C5-6 P35 / M30 PVD TiN
TDGH-321-EZ D P 25M C5-6 P25 / M20 Uncoated .375 .1250 .0156 .177
Milling
TDGH-321-EZ D V P 56M C5-6 P35 / M30 PVD TiN
TDGH-520-EZ D P 25M C5-6 P25 / M20 Uncoated .1625 .0625 .0040 .083
TDGH-520-EZ D V P 56M C5-6 P35 / M30 PVD TiN

TPHT-32.52-EZ TPHT-32.52-E
TPHT-32.52-E D K 10M C3 M10 / K10 Uncoated .375 .1563 .0312 .173
TPHT-32.52-E D P 25M C5-6 P25 / M20 Uncoated
TPHT-32.52-E D V K 10M C3 M10 / K10 PVD TiN

Toolholder (Metric)
TPHT-32.52-E D C 656M C5-6 P35 / M20 CVD TiN/TiC-TiN
WCMT-32.52-UR
Milling
WCMT-32.52-URE
WCMT-32.52-UR DHCP25M C5-6 P25 / M20 CVD ML .375 .1563 .0312 .173
WCMT-32.52-UR DHCP40M C5 P40 / M35 CVD ML
60° Triangle / 80° Trigon Milling Insert Quick Reference Chart

Spare Parts
For optimum results, select - Alternative Choice Uncoated Economy All Around Performance
Milling
the milling insert grade Cutting Speed Low Medium Medium Medium Medium
according to:
Cutting Condition Wet Wet Wet Wet Wet
• Material Material D P 25M D K 25M D V K 10M D V P 56M D H C P 25M D H C P 35M D H C P 40M
E-72
®
60° Triangle / 80° Trigon Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing to 30°, 45°, 60°, .006 .008 .008 .003

Medium & 90° 300 330 1250 60
F .0468
M Rad.
RADIUS
7°
90°
HOLE
Finishing to 30°, 45°, 60°, Chamfered .007 .008

Molded Positive
Medium & 90° & H o n ed 675 475
.0312 I.C. THICK
Milling Inserts
F
S
M Rad.
90°
7°
RADIUS
Finishing to 30°, 45°, 60°, .004
Molded Positive H o n ed 7°
Medium & 90° 875
F .0312 HOLE
.008 .007 .004
E
M Rad.
555 325 100
90° THICK
7° I.C.
Finishing to 30°, 45°, 60°, .004 .006

Medium & 90° 800 875
.004 .004 .004 .006 .003
Toolholder (Inch)
785 460 400 2000 60
.0040 .004 .006
F &.0156
M Rad. 800 875
Milling
.004 .004 .004 .006 .003
785 460 400 2000 60
60° RADIUS
.004 .006
15° 800 875
HOLE .004 .004 .004 .006 .003
785 460 400 2000 60
Finishing to 30°, 45°, 60°, I.C. THICK .004 .004 .003

Ground Positive H o n ed
Medium & 90° 450 1750 80
.008 .008
.0312
F Rad. 310 310
M
.006 .008 .006 .004
300 350 2000 100
Toolholder (Metric)
90° .004 .007
800 325
Milling
Finishing to 30°, 45°, 60°, .004
Molded Positive H o n ed Right
Medium & 90° 875
RADIUS
.008 .007 .004
7°
.0312 555 325 100
HOLE
F Rad.
E
M
90° 7° 80°
I.C. THICK

Page: E-103 Pages: E-99 to E-101 Page: E-102 Pages: E-123 / E-164 Pages: E-123 / E-164
Spare Parts
Milling
2” Dia. 90° End Mill 60° Counter Sink 30°, 45° & 60° Chamfer End Mill 90° Shank End Mill 90° Arbor Mount End Mill
E-73
®
Aluminum Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
TCGT-32.51-FALP TCGT-32.51-FALP
T CGT-31.51-FALP
TCGT-32.51-FALP D K 10M C3 K 10 Uncoated .375 --- .1563 .0156 .0156
TCGT-32.51-FALP D LX 410M C3 K 10 PVD TiB2
TCGT-32.51-FALP DKT10M C3 K 15 PVD TiAlN
TCGT-32.51-FALP DOX425M* C2 K 30 P V D A L 20 3
VCGT-_-FALP VCGT-448-FALP

Milling Inserts
VCGT-448-FALP D K 10M C3 K 10 Uncoated .500 --- .2500 .1250 .220
VCGT-448-FALP D LX 410M C3 K 10 PVD TiB2
VCGT-448-FALP DKT10M C3 K 15 PVD TiAlN
VCGT-448-FALP DOX425M* C2 K 30 P V D A L 20 3
VPGT-_-FALP
VPGT-221-FALP D K 10M C3 K 10 Uncoated .250 --- .0625 .0156 .112
VPGT-221-FALP D LX 410M C3 K 10 PVD TiB2
VPGT-221-FALP DKT10M C3 K 15 PVD TiAlN
VPGT-221-FALP DOX425M* C2 K 30 P V D A L 20 3
VPGT-_-FALP
Toolholder (Inch)

Milling
WCGT-32.52-FALP WCGT-32.52-FALP
Toolholder (Metric)
WCGT-32.52-FALP D K 10M C3 K 10 Uncoated .375 --- .1563 .0313 .173
WCGT-32.52-FALP D LX 410M C3 K 10 PVD TiB2

Milling
WCGT-32.52-FALP DKT10M C3 K 15 PVD TiAlN
WCGT-32.52-FALP DOX425M* C2 K 30 P V D A L 20 3
Aluminum Milling Insert

Spare Parts
For optimum results, select Uncoated Economy <—————— Wear Resistance —————— High Peformance ——————— Toughness ——————>
- Alternative Choice
Milling
the milling insert grade Cutting Speed Low High High High
according to:
Cutting Condition Wet Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D L X 410M D K T 10M DOX425M
E-74
®
Aluminum Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing to .004
Ground 90° Positive Sharp Right RADIUS
Medium 1750
7°
F .004
M HOLE 2250
F .004
900
7° .008
I.C. THICK
400
Finishing to .004
Milling Inserts
Medium 1750
F .004
M
F
2250
7° .004
900
7° .008
THICK 400
Finishing to .004
Medium 1750
.004
2250
.004
900
.008
400
Toolholder (Inch)
.004
1750
F
M .004
Milling
2250
F 11° .004
900
11° .008
THICK
400
.004
1750
.004
2250
.004
900
.008
400
Toolholder (Metric)
Finishing to .004
Medium RADIUS 1750
7° .004
HOLE 2250
Milling
F
F
M .004
900
.008
80°
7° I.C. 400
THICK


Page: E-103 Pages: E-128 / E-168 Pages: E-133 / E-173 Pages: E-123 / E-164 Pages: E-123 / E-164
Spare Parts
Milling
2” Dia. 90° End Mill 90° Copy Mill 90° Modular Copy Mill 90° Shank End Mill 90° Arbor Mount End Mill
E-75
®
Slot Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
CEHW - CEHW-0602-AEER
0602-AEER/L
CEHW-0602-AEER D K 25M C2 M20 / K25 Uncoated .250 --- .0938 --- .110
Right
CEHW-0602-AEER D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .250 --- .0938 --- .110
CEHW-0602-AEER D V P 56M C5-6 P35 / M30 PVD TiN .250 --- .0938 --- .110
CEHW-0602-AEER DHCP35M C5 P35 / M30 CVD ML .250 --- .0938 --- .110
CEHW-0602-AEEL
Left
Milling Inserts
CEHW-0602-AEEL D K 25M C2 M20 / K25 Uncoated .250 --- .0938 --- .110
CEHW-0602-AEEL D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .250 --- .0938 --- .110
CEHW-0602-AEEL D V P 56M C5-6 P35 / M30 PVD TiN .250 --- .0938 --- .110
CEHW-0602-AEEL DHCP35M C5 P35 / M30 CVD ML .250 --- .0938 --- .110
CEHW - CEHW-1204-AEER
1204-AEER/L
CEHW-1204-AEER D K 25M C2 M20 / K25 Uncoated .500 --- .1875 --- .216
Right
CEHW-1204-AEER D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 --- .1875 --- .216
CEHW-1204-AEER D V P 56M C5-6 P35 / M30 PVD TiN .500 --- .1875 --- .216
CEHW-1204-AEER DHCP35M C5 P35 / M30 CVD ML .500 --- .1875 --- .216
Toolholder (Inch)
CEHW-1204-AEEL
Left
Milling
CEHW-1204-AEEL D K 25M C2 M20 / K25 Uncoated .500 --- .1875 --- .216
CEHW-1204-AEEL D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .500 --- .1875 --- .216
CEHW-1204-AEEL D V P 56M C5-6 P35 / M30 PVD TiN .500 --- .1875 --- .216
CEHW-1204-AEEL DHCP35M C5 P35 / M30 CVD ML .500 --- .1875 --- .216
TEHW- TEHW-0602-AEEN
0602-AEEN
TEHW-0602-AEEN D K 25M C2 M20 / K25 Uncoated .156 --- .0938 --- .085
TEHW-0602-AEEN D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .156 --- .0938 --- .085

Toolholder (Metric)
TEHW-0602-AEEN D V P 56M C5-6 P35 / M30 PVD TiN .156 --- .0938 --- .085
TEHW-0602-AEEN DHCP35M C5 P35 / M30 CVD ML .156 --- .0938 --- .085
Milling
Slot Milling Insert Quick Reference Chart

Spare Parts
For optimum results, select ~ - Alternative Choice Uncoated Economy All Around Performance High Peformance
Milling
according to:
• Cutting condition Stainless Steel ~ z z
• Insert geometry Cast Iron z z
E-76
®
Slot Milling Insert Application Chart
Cutting
Insert Specifications Cutting Data Application *
Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle

Medium 330 1250 80
F .003 .003 .002
M 685 875 225
.002 .003
785 620
90° .004 .004
675 475
Milling Inserts
Medium 330 1250 80
F .003 .003 .002
M 685 875 225
.002 .003
785 620
90° .004 .004
675 475
20°
Medium 330 1250 80
F THICK .003 .003 .002
M 685 875 225
.002 .003
785 620
90° .004 .004
Toolholder (Inch)
675 475
Milling
Medium 330 1250 80
F .003 .003 .002
M 685 875 225
.002 .003
785 620
90°
.004 .004
675 475

Medium 330 1250 80
.003 .003 .002
685 875 225
Toolholder (Metric)
F .002 .003
M 785 620
.004 .004
675 475
Milling
90° 20°
THICK


Pages: E-97 / E-147 Pages: E-96 / E-146
Spare Parts
Milling
T-Slot Cutter Woodruff Key Seat Cutter
E-77
®
Complementary Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
SDMT-1205-ER
SDMT-1205-ER
SDMT-1205-ER DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1969 .0315 .173
SDMT-1205-ER DHCP35M C5 P35 / M30 CVD-TATT
SDMT-1205-ER D A S P 20M C5-6 P25 / M20 PVD TAiLN ML
SEKN-1203-AFEN SDMT-1205-ER D A S P 35M C5 P35 / M30 PVD TAiLN ML

Hole
SEKN-1203-AFEN I.C. Len. Thick M
Dia.
Milling Inserts
SEKN-1203-AFEN D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .063 ---
SEKN-1203-AFEN D A S K 10M C3-8 M10 / K10 PVD TAiLN ML
SEKN-1203-AFEN DHK410M C3-7 M10 / K10 PVD Heat Resist.

SEKN-1203-AFFN
SEKN-1203-AFFN
SEKN-1203-AFFN D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .063 ---
SEKN-1203-AFFN D A S K 10M C3-8 M10 / K10 PVD TAiLN ML
SEKN-1203-AFFN DHK410M C3-7 M10 / K10 PVD Heat Resist.

SEKN-1203-AFSN/-U
SEKN-1203-AFSN / -U
Toolholder (Inch)
SEKN-1203-AFSN DHCP35M C5 P35 / M30 CVD-TTAT .500 .500 .1250 .063 ---
SEKN-1203-AFSN-U DHCP35M C5 P35 / M30 CVD-TTAT

Milling
SEKN-1504-AFEN
SEKN-1504-AFEN
SEKN-1504-AFEN D K 10M C3 M10 / K10 Uncoated .625 .625 .1875 .079 ---
SEKN-1504-AFEN D A S K 10M C3-8 M10 / K10 PVD TAiLN ML
SEKN-1504-AFEN DHK410M C5 P35 / M30 CVD-TTAT
SEKN-1504-AFSN SEKN-1504-AFSN
Toolholder (Metric)
SEKN-1504-AFSN D K 10M C3 M10 / K10 Uncoated .625 .625 .1875 .079 ---
SEKN-1504-AFSN D A S K 10M C3-8 M10 / K10 PVD TAiLN ML

Milling
SEKN-1504-AFSN DHK410M C3-7 M10 / K10 PVD Heat Resist.
Important!!! Complementary Milling Insert Quick Reference Chart

Spare Parts
For optimum results, select

Milling
the milling insert grade - First Choice Uncoated H eat

All Around Performance <— Wear Resistance — High Peformance — Toughness —>
according to: - Alternative Choice Economy Resistance
Cutting Speed Low Medium Medium Medium High High High
• Material Cutting Condition Wet Wet Wet Wet Wet-Dry Wet-Dry Wet-Dry
• Cutting speed Material D K 10M DASK10M D H C P 25M D H C P 35M DASP20M DASP35M D H K 410M
• Cutting condition Alloy Steel
• Insert geometry Stainless Steel
Cast Iron
• Insert chipbreaker
Aluminum
E-78
®
Complementary Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing to RADIUS .004 .004

Molded 90° Positive H o n ed Right
Medium HOLE 875 520
15° .007 .008
F .0315
M 675 475
Rad.
.004 .004
1090 475
90° I.C. THICK .005 .004
970 480
Medium to .004 .004
Milling Inserts
Ground 45° & 75° Negative H o n ed Right
Roughing 450 1750
.003 .003
M 1125 310
R
.003 .003
45° 1125 120
Medium to .004 .004

Ground 45° & 75° Negative Sharp Right
Roughing 450 1750
F
M .003 .003
R
1125 310
45° .003 .003
20° 1125 120
M
Toolholder (Inch)
Medium to Chamfered & 25° .007 .008
Molded 45° & 75° Negative Right
M 45° .007 .008
R
Milling
675 475
I.C.
45°
THICK
Medium to 20° .004 .004

Ground 45° & 75° Negative H o n ed Right
Roughing 450 1750
.003 .003
M 1125 310
R .003 .003
1125 120
45°
Toolholder (Metric)
Medium to Chamfered & .004
Ground 45° & 75° Negative Right
Roughing H o n ed 450
.003 .003
M
R 1125 310
Milling
.003 .003
45° 1125 120


Spare Parts
Milling
Pages: E-118 / E-159 Pages: E-157 / E-158
90° End Mill 45° & 75° End Mill
E-79
®
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
Dia.
SEKR-1203-AFEN-U
SEKR-1203-AFEN-U
SEKR-1203-AFEN-U DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1250 .063 ---
SEKR-1203-AFEN-U DHCP35M C5 P35 / M30 CVD-TTAT
SEKR-1203-AFEN-U D A S P 35M C5 P35 / M30 CVD-TTAT
SEKR-1203-AFEN
SEKR-1203-AFEN
Milling Inserts
SEKR-1203-AFEN DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1250 .063 ---
SEKR-1203-AFEN DHCP35M C5 P35 / M30 CVD-TTAT
SEKR-1203-AFTN SEKR-1203-AFTN
SEKR-1203-AFTN DHCP25M C5-6 P25 / M20 CVD-TTAT .500 .500 .1250 .063 ---
SEKR-1203-AFTN DHCP35M C5 P35 / M30 CVD-TTAT
SEKR-1504-AFEN-U
SEKR-1504-AFEN-U SEKR-1504-AFEN-U DHCP25M C5-6 P25 / M20 CVD-TTAT .625 .625 .1875 .079 ---
Toolholder (Inch)
SEKR-1504-AFEN-U DHCP35M C5 P35 / M30 CVD-TTAT

Milling
SPKN-1203-PDER
SPKN-1203-PDER D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .031 ---
SPKN-1203-PDER
SPKN-1203-PDER D A S K 10M C3-8 M10 / K10 PVD TAiLN ML
SPKN-1203-PDER DHK410M C3-7 M10 / K10 PVD Heat Resist.
SPKN-1203-PDER DHCP35M C5 P40 / M35 CVD-TTAT
SPKN-1203-PDFR
SPKN-1203-PDFR D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .031 ---
Toolholder (Metric)
SPKN-1203-PDFR
SPKN-1203-PDFR D A S K 10M C3-8 M10 / K10 PVD TAiLN ML

Milling
SPKN-1203-PDFR DHK410M C3-7 M10 / K10 PVD Heat Resist.
SPKN-1203-PDSR
SPKN-1203-PDSR SPKN-1203-PDSR D K 10M C3 M10 / K10 Uncoated .500 .500 .1250 .031 ---
SPKN-1203-PDSR D A S K 10M C3-7 M10 / K10 PVD TAiLN ML
SPKN-1203-PDSR DHK410M C5 P35 / M30 PVD Heat Resist.
SPKN-1203-PDSR DHCP35M C5 P40 / M35 CVD-TTAT
Important!!! Complementary Milling Insert Quick Reference Chart

Spare Parts
For optimum results, select - First Choice Uncoated

All Around Performance <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
Milling
the milling insert grade - Alternative Choice Economy

according to: Cutting Speed Low Medium Medium High High High
Cutting Condition Wet Wet Wet Wet-Dry Wet-Dry Wet-Dry
• Material
Material D K 10M D H C P 25M D H C P 35M DASK10M DASP35M D H K 410M
E-80
®

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing to .004
Molded 45° & 75° Positive H o n ed Right
Medium 875
.007
F 675
M
.005
970
45°
Medium to .004
Milling Inserts
Ground 45° & 75° Positive H o n ed Right
Roughing 520
M M .007 .008
R
675 475
25°
45°
45°
I.C.
Medium to .004
Ground 45° & 75° Positive Chamfered Right
Roughing 875
THICK .007
T
M
R
675
20°
45°
20°
Finishing to .004
Molded 45° & 75° Positive H o n ed Right
Medium 875
Toolholder (Inch)
F
M .007
675
Milling
45°
Medium to .006 .004

Ground 45° & 75° N one H o n ed Right
Roughing 875 1750
.003 .003
F
M 1125 120
.003 .003
45°
1125 120
.005 .008
970 475
M
.006
Finishing Ground 45° & 75° N one Sharp Right
Toolholder (Metric)
875
25° .003 .003
75°
F
F 1125 120
I.C. .003 .003
Milling
45° 1125 120
11° THICK
11°
Medium to Chamfered .006

Ground 45° & 75° N one Right
Roughing & H o n ed 875
.003 .003
F 1125 120
S
M
.003 .003
45° 1125 120
11° .005 .008
970 475
Spare Parts
Page: E-157
Milling
45° & 75° End Mill
E-81
®
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Wiper
Dorian ANSI ISO I.C. Len. Thick
(1) (2)
TPKN-1603-PDER TPKN-1603-PDER
TPKN-1603-PDER D K 10M C3 M10 / K10 Uncoated .375 .650 .1250 .055 .028
TPKN-1603-PDER D A S K 10M C3-8 M10 / K10 PVD TiALN ML
TPKN-1603-PDER DHK410M C3-7 M10 / K10 PVD Heat Resist.
TPKN-1603-PDER DHCP40M C5 P40 / M35 CVD-TTAT
TPKN-1603-PDFR TPKN-1603-PDFR

Milling Inserts
TPKN-1603-PDFR D K 10M C3 M10 / K10 Uncoated .375 .650 .1250 .055 .028
TPKN-1603-PDFR D A S K 10M C3-8 M10 / K10 PVD TiALN ML
TPKN-1603-PDFR DHK410M C3-7 M10 / K10 PVD Heat Resist.
TPKN-1603-PDFR DHCP40M C5 P40 / M35 CVD-TTAT
TPKN-1603-PDSR
TPKN-1603-PDSR TPKN-1603-PDSR D K 10M C3 M10 / K10 Uncoated .375 .650 .1250 .055 .028
TPKN-1603-PDSR D A S K 10M C3-8 M10 / K10 PVD TiALN ML
TPKN-1603-PDSR DHK410M C3-7 M10 / K10 PVD Heat Resist.
TPKN-1603-PDSR DHCP35M C5 P35 / M30 CVD-TTAT

Toolholder (Inch)
TPKN-1603-PDSR DHCP40M C5 P40 / M35 CVD-TTAT
TNKF-1204-ANEN TNKF-1204-ANEN
Milling
TNKF-1204-ANEN D K 10M C3 M10 / K10 Uncoated .500 .472 .1875 .098 .098
TNKF-1204-ANEN D A S K 10M C3-7 M10 / K10 PVD TiAlN ML
TNKF-1204-ANEN DHK410M C3-7 M10 / K10 PVD Heat Resist.
TNKF-1204-ANEN DHK425M C2-5 M30 / K30 PVD Heat Resist.
TNKF-1204-ANFN
TNKF-1204-ANFN
TNKF-1204-ANFN D K 10M C3 M10 / K10 Uncoated .500 .472 .1875 .098 .098
TNKF-1204-ANFN D LX 410M C3 K 10 PVD TiB2

Toolholder (Metric)
TNKF-1204-ANFN D A S K 10M C3-7 M10 / K10 PVD TiAlN ML
TNKF-1204-ANFN DHK410M C3-7 M10 / K10 PVD Heat Resist.

Milling
Complementary Milling Insert Quick Reference Chart

Spare Parts
Uncoated
All Around Performance <— Wear Resistance — High Peformance — Toughness —> Heat Resistance
For optimum results, select - Alternative Choice Economy
Milling
the milling insert grade Cutting Speed Low Medium High High High
according to:
Cutting Condition Wet Wet Wet-Dry Wet-Dry Wet-Dry
• Material Material D K 10M D H C P 35M D H C P 40M D L X 410M DASK10M D H K 410M D H K 425M
E-82
®

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
Finishing to .004
Medium 450
.003 .003
M F 1125 120
.003 .003
90° 1125 120
.008 .007
555 325
Finishing to WIPER (1) .003

WIPER (2)
Milling Inserts
Molded 90° N one Sharp Right
Medium 1125
.003 .003
F
M F
15° 1125 120
90°
.003 .003
90° 1125 120
I.C. 60°
11° .008 .007
THICK
555 325
11°
Finishing to Chamfered .004
Molded 90° N one Right
Medium & H o n ed 450
.003 .003
1125 120
F
S
M .003 .003
1125 120
90° .007 .008
11° 675 475
Toolholder (Inch)
.008 .007
555 325
Milling
Finishing to .004
Medium 450
F .003
M 1125
.003
45° WIPER (1) WIPER (2) 1125
0° .003
1125

Ground 45° Positive Sharp Right I.C. 60°
Medium THICK 450 1750
.004
M F
2250
Toolholder (Metric)
.003
45° 1125
.003
1125
Milling
Spare Parts
Milling
E-83
®
Cut-Off Milling Insert
Insert Style Insert
Grade Coating
Technical Data
Steel Stain- High

C ast Alumi-
Alloy less Temper
Iron num
Steel Steel Alloy
Milling
Hole
SNHX-1102-E Dia.
SNHX-1102-E
SNHX-1102-E D A S K 25M C2-6 M20 / K25 PVD TAiLN ML .433 .433 .0906 --- .173
SNHX-1102-E DHCP35M C5 P35 / M30 CVD-TATT
SNHX-1103-E
SNHX-1103-E
Milling Inserts
SNHX-1103-E DHCP35M C5 P35 / M30 CVD-TATT
SNHX-12032-E
SNHX-12032-E
SNHX-12032-E DHCP35M C5 P35 / M30 CVD-TTAT
SNHX-12040-E
SNHX-12040-E
Toolholder (Inch)

Milling
SNHX-12045-E
SNHX-12045-E
SNHX-12050-E SNHX-12050-E
Toolholder (Metric)

Milling
SNHX-12070-E SNHX-12070-E

Important!!! Cut-Off Milling Insert Quick Reference Chart
Spare Parts
For optimum results, select z - First Choice

All Around Performance High Peformance
Milling
the milling insert grade ~ - Alternative Choice

according to: Cutting Speed Medium High
Cutting Condition Wet Wet-Dry
• Material
Material D H C P 35M DASK25M
• Cutting speed Alloy Steel z
• Cutting condition Stainless Steel z z
• Insert geometry Cast Iron z
• Edge preparation High Temper Alloy z
E-84
®
Cut-Off Milling Insert Application Chart

Application Insert
Dimensions
Technical Data
Steel Stain- High
C ast Alumi-
Steel Steel Alloy
Milling
Relief Angle
.006 .006 .004 .004

Medium Ground 1° N one H o n ed Right
875 875 800 225
.007 .008
M
675 475
1°
.006 .006 .004 .004

875 875 800 225
Milling Inserts
.007 .008
M
675 475
1°
.006 .006 .004 .004

875 875 800 225
M
.007 .008
675 475
1°
HOLE 0°
Toolholder (Inch)
.006 .006 .004 .004
875 875 800 225
.007 .008
M
Milling
675 475
1° I.C.
THICK
.006 .006 .004 .004

875 875 800 225
.007 .008
M
675 475
1°
Toolholder (Metric)
.006 .006 .004 .004
875 875 800 225
.007 .008
Milling
M
675 475
1°
.006 .006 .004 .004

875 875 800 225
.007 .008
M
675 475
1°
Pages: E-98 / E-148 Tooling Page References

Spare Parts

Milling
Indexable Mill Disc
E-85
®
ID'fli
Technical Data
Milling
Milling Inserts
Toolholder (Inch)
Milling
• Designed for highly productive

milling applications
• High metal removal and high
surface feed
Toolholder (Metric)

• New serrated chipbreaker for
good chip control
• Available In DHCP35M and
Milling
DASP35M grades
o The best insert for general

purpose milling
• Chipbreaker precision ground

and mirror polished
• High positive rake angle
designed for high metal removal
Spare Parts
o Full range of convex o Insert geometry and while mach1mng aluminum

radius sizes chipbreaker scientifically
Milling
o TiB2 coated - the hardest

designed to machine all cast coating in the industry
Iron materials
o All surfaces prec1sion ground
o TiAIN coated • the newest
coating in the industry
E-86
®
Technical Data
Dorian Tool
Milling
Milling System
Milling Inserts
• A full range of face mills
• Standard arbor size
• Insert leads 0° through 45°
and round
• Insert options for all
material applications
Toolholder (Inch)
• Available with through coolant
Milling
• A full range of end mills
• Available with standard
weldon and R8 shank sizes
Toolholder (Metric)
and round
Milling
• Broad selection of specialty

milling cutters
• For a variety of chamfering,
Spare Parts
corner rounding, sloting, and

Milling
key way operations

• Insert options for all material
applications
E-87
®
Milling Graphic Index
Specialty Milling Cutters

Technical Data
15°, 45°, & 60° Double 30° Double 45° Indexable

Indexable Convex
Indexable Indexable Indexable Woodruff Key Seat
Radius Cutter
Milling
Dovetail Cutter Chamfer Mill Chamfer Mill Cutter
Pages: E-91
Page: E-90 Page: E-94 Page: E-95 Page: E-96
to E-93
60°, 82°, & 90° 30°, 45°, & 60° Concave 90°
Indexable Indexable
Indexable Indexable Indexable
Milling Inserts
T-Slot Cutter Slotting Cutter

Counter Sink Chamfer Mill Milling Cutter
Pages: E-99
to E-101
End Milling Cutters

Toolholder (Inch)
90° Indexable 90° Indexable 45° Indexable 15° Indexable 45° Octagon
Milling
Indexable
End Mill End Mill End Mill End Mill
End Mill
Page: E-103 Page: E-104 Page: E-105 Page: E-106 Page: E-119
Toolholder (Metric)
15° Indexable 15° Indexable 90° Indexable 90° Indexable 15° Indexable
CNMG Recycle CCMT Recycle Positive Positve Extended Positive
End Mill End Mill End Mill End Mill End Mill
Milling
Pages: E-110
to E-111
30° Indexable 45° Indexable 75° Indexable 45° Indexable Round

Positive Positive Positive Positive Indexable
Spare Parts
Milling
Pages: E-107
& E-121
E-88
®
Face Milling Cutters
Technical Data
15° Indexable 15° Indexable 90° Indexable 90° Indexable
CNMG Recycle CCMT Recycle Positive Positive Extended
Milling
Face Mill Face Mill Face Mill Face Mill
Pages: E-110
Page: E-108 Page: E-109 Page: E-112
to E-111

Positive Positive Positive Positive
Milling Inserts
45° Indexable 90° Indexable 45° Indexable

Round Indexable
Positive Square Octagon
Face Mill
Face Mill Face Mill Face Mill
Toolholder (Inch)
Pages: E-120
Milling
to E-121
Aluminum Milling Program

End Mill Face Mill End Mill Face Mill
Toolholder (Metric)
Milling
Copy Milling Program Spare Parts

Milling
Page: E-126
E-89
®
Indexable Convex Radius Cutter
CONVEX RADIUS CUTTER Milling Application Insert Type

Cutting Rake - 15° High
Stainless C ast
for 15° positive square convex radius SDGX inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st Good Average SDGX-E SDGX-E SDGX-E SDGX-E SDGX-E

Milling
For insert information see pages E-52 to E-53.
TOOL ANGLES: FEATURES:
• Cutting Rake +15° • Available in 1/2", 5/8", 3/4", & 1.0"

• Axial Rake 5° Weldon shank sizes
• Radial Rake -5° • 1/32",1/16", 3/32", 1/8", 3/16, & 1/4"
available radii
• Positive square convex radius
inserts, 15° clearance
• Smoother cutting
Milling Inserts
• Torx screw locking system

• Four cutting edges
Tool
Operation Direction of Cut
Rotation
Toolholder (Inch)
Radius
Milling
Right Hand Horizontal

Toolholder (Metric)
Milling
R - R an g e SDGX
Part No. N o. Insert Torx Torx
Description C D D1 d H Gage
733101- Min. Max. Inserts Screw K ey
Insert
QV-062-S304-050 65101 3.000 0.625 0.503 0.500 1.000 .0156 .0625
1 09T308 TS-4.7-6M1 T-15
Spare Parts
QV-062-S304-062 65103 3.250 0.625 0.503 0.625 1.000 .0156 .0625

QV-100-S608-075 65118 3.500 1.000 0.754 0.750 1.000 .0781 .1250 1
Milling
QV-100-S608-100 65120 3.625 1.000 0.754 1.000 1.125 .0781 .1250 1 190408 TS-5.8-10M1 T-20
QV-200-S608-100 65122 3.750 2.000 1.750 1.000 1.250 .0781 .1250 3
QV-100-S612-075 65124 3.500 1.000 0.632 0.750 1.000 .1406 .1875 1
QV-100-S612-100 65126 3.625 1.000 0.632 1.000 1.125 .1406 .1875 1 190408 TS-5.8-10M1 T-20
QV-200-S612-100 65128 3.750 2.000 1.626 1.000 1.250 .1406 .1875 3
For spare part information see page E-177. QV-100-S616-075 65130 3.500 1.000 0.510 0.750 1.000 .2031 .2500 1
QV-100-S616-100 65132 3.625 1.000 0.510 1.000 1.125 .2031 .2500 1 190408 TS-5.8-10M1 T-20
QV-200-S616-100 65134 3.750 2.000 1.500 1.000 1.250 .2031 .2500 3
E-90
®
15° Indexable Cutter
15° DOVETAIL CUTTER Milling Application Insert Type

for 15° positive inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Good Good Average TDEX-EN TDEX-EN TDEX-EN TDEX-EN TDEX-EN
Milling

• Cutting Rake +15° • Available in 3/8", 1/2", 3/4",
• Axial Rake +10° & 1.0" Weldon shank sizes
• Radial Rake 14° • Positive inserts,
15° clearance
• High rate of material removal
• Three cutting edges
Milling Inserts
Tool
Rotation
Toolholder (Inch)
15° Dovetail
Facing
Milling
In order for the dovetail cutter To ensure repeat ability,
to be properly used, a 90° slot must cutters are designed with a precision
first be cut into the material. This machined alignment key that is
first cut allows clearance for the integrated into each insert pocket.
neck of the dovetail cutter during Combine this with the advanced
the final cut. design of the insert and the
result is a superior dovetail cutter.
Toolholder (Metric)
Milling
True 15° Dovetail
Spare Parts
Milling
Insert
Part No. N o. Torx
Description C D d F H Gage Torx
733101- Inserts K ey
Insert Screw
D15X-050-TD11-037 65225 2.42 0.500 0.375 .359 0.42 1
110204 TS-25.45-6M1 T-7
For spare part information see page E-177. D15X-100-TD11-050 65226 2.42 1.000 0.500 .359 0.42 3
D15X-187-TD16-075 65227 3.20 1.875 0.750 .550 0.75 3 160308 TS-4.7-10M1 T-15
D15X-250-TD22-100 65228 3.75 2.500 1.000 .750 1.00 3 220408 TS-5.8-10M1 T-20
E-91
®

Stainless C ast
for 11° positive inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy

Milling

• Cutting Rake +11° • Available 3/8", 1/2", 5/8", 3/4",
• Axial Rake 0° & 1.0" Weldon shank sizes
15° clearance
True
Milling Inserts
45°
Dovetail
Tool
Rotation
Toolholder (Inch)
45° Dovetail
Facing
Milling

In order for the dovetail cutter To ensure repeatability,
Toolholder (Metric)
Milling
True 45° Dovetail
Insert
Part No. N o. Torx
Spare Parts
733101- Inserts key

Insert Screw
Milling
D45X-050-TD09-037 65233 2.390 0.500 0.375 .247 .125 1

D45X-075-TD09-037 65234 2.390 0.750 0.375 .247 .214 2 090202 TS-25.45-6M1 T-7
D45X-100-TD09-050 65235 2.390 1.000 0.500 .250 .244 3
D45X-137-TD17-062 65236 2.940 1.375 0.625 .375 .320 2
17T304 TS-4.7-8M1 T-15
D45X-187-TD17-075 65237 2.940 1.875 0.750 .468 .444 3
For spare part information see page E-177.
D45X-225-TD25-100 65238 3.500 2.250 1.000 .700 .696 2
250404 TS-5.8-10M1 T-20
D45X-250-TD25-100 65239 3.500 2.500 1.000 .700 .700 3
E-92
®

for 15° positive triangle inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Cutting Rake +15° • Available in 3/8", 1/2", 5/8", 3/4",
• Axial Rake +10° & 1.0" Weldon shank sizes
15° clearance
Alignment • Three cutting edges
Milling Inserts
Key Ensures
Repeatability
Tool
Rotation
Toolholder (Inch)
60° Dovetail
Facing
Milling
Toolholder (Metric)
Milling
True 60° Dovetail
Spare Parts
Insert
Part No. N o. Torx
Milling
733101- Inserts key

Insert Screw
D60X-050-TD11-037 65244 2.390 0.500 0.375 .325 .142 1
D60X-075-TD11-037 65245 2.390 0.750 0.375 .325 .282 2 110204 TS-25.45-6M1 T-7
D60X-100-TD11-050 65246 2.390 1.000 0.500 .325 .375 3
D60X-137-TD16-062 65247 2.862 1.375 0.625 .510 .550 3 160308 TS-4.7-8M1 T-15
For spare part information see page E-177. D60X-187-TD16-075 65248 3.000 1.875 0.750 .510 .550 3 160308 TS-4.7-10M1 T-15
D60X-225-TD22-100 65249 3.500 2.250 1.000 .700 .750 3
220408 TS-5.8-10M1 T-20
D60X-250-TD22-100 65250 3.500 2.500 1.000 .700 .750 3
E-93
®
Double 30° Indexable Chamfer Mill
DOUBLE 30° CHAMFER MILL Milling Application Insert Type

Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy

Milling

• Cutting Rake +15° • Available in 3/8", 1/2", 5/8", 3/4",
• Axial Rake 0° & 1.0" Weldon shank size
15° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
60° Chamfer
Milling

In order for the 60° chamfer To ensure repeatability,
mill to be properly used, a 90° slot Dorian diamond chamfer mills are
must first be cut into the material. designed with a precision
This first cut allows clearance for machined alignment key that is
the neck of the chamfer mill during integrated into each insert
the final cut. pocket. Combine this with the
advanced design of the
insert and the result is a superior
chamfer mill.
Toolholder (Metric)
Milling
Spare Parts
Insert
Part No. N o. Torx
Milling

Insert Screw
C60-075-TD11-037 65252 2.390 0.750 0.375 0.205 0.410 1
C60-100-TD11-050 65253 2.390 1.000 0.500 0.205 0.410 3 110204 TS-25.45-6M1 T-7
C60-137-TD11-062 65254 2.390 1.375 0.625 0.305 0.410 3
C60-150-TD16-062 65255 3.000 1.500 0.625 0.313 0.627 3
For spare part information see page E-177. C60-187-TD16-075 65256 3.000 1.875 0.750 0.313 0.627 3
160308 TS-4.7-8M1 T-15
C60-225-TD22-100 65257 3.500 2.250 1.000 0.422 0.844 3

220408 TS-5.8-10M1 T-20
C60-250-TD22-100 65258 3.500 2.500 1.000 0.422 0.844 3
E-94
®

for 15° positive square SD__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st Good Average SDHW-EN SDHW-EN
SDHW-EN SDLX-EN SDLX-EN
SDLX-EN SDLX-EN
Milling

• Cutting Rake +15° • Available in 5/8", 3/4",
• Radial Rake +3° • Positive inserts, 15° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
45° Chamfer
Milling
Toolholder (Metric)
Milling
SDGW Insert
Part No. N o. Torx
Spare Parts
Description C D D1 d F H Gage Torx

Insert Screw
Milling
C45-062-SD09-062 65412 3.000 0.194 0.625 0.625 .230 0.75 1

C45-075-SD09-062 65413 3.000 0.289 0.750 0.625 .230 0.75 1
C45-112-SD09-075 65414 3.375 0.625 1.125 0.750 .230 0.75 2
C45-125-SD09-075 65416 3.375 0.772 1.250 0.750 .230 0.75 2
090308 TS-4.7-8M1 T-15
C45-150-SD09-100 65418 3.500 1.040 1.500 1.000 .230 1.00 3
C45XL-062-SD09-062 65419 7.75 0.194 0.625 0.625 .230 0.75 1
C45XL-112-SD09-075 65420 7.75 0.625 1.125 0.750 .230 0.75 2
C45XL-150-SD09-100 65421 7.75 1.040 1.500 1.000 .230 1.00 3
E-95
®
Indexable Woodruff Key Seat Cutter
WOODRUFF KEY SEAT CUTTER Milling Application Insert Type

Cutting Rake - 20°
High
for positive TEHW inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st Good Average TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN

Milling

• Cutting Rake 20° • Available in 1/2" Weldon shank size
• Axial Rake +/- 6° • High rate of material removal
• Radial Rake -10° • Staggered tooth design
Milling Inserts
Industry
Standard
Tool
Rotation
Toolholder (Inch)
Woodruff
K ey S eat
Milling
Right Hand Horizontal American

Part No. N o.
TEHW Insert
Torx
Standard Description C D d F Gage Torx
Siz e Insert Screw
606 DWKC-606-TE06-050 65140 2.188 .750 .500 .188 2

0602 TS-06 T-6
806 DWKC-806-TE06-050 65141 2.250 .750 .500 .250 2
607 DWKC-607-TE06-050 65142 2.188 .875 .500 .188 2
707 DWKC-707-TE06-050 65143 2.219 .875 .500 .219 2 0602 TS-06 T-6
807 DWKC-807-TE06-050 65144 2.250 .875 .500 .250 2
608 DWKC-608-TE06-050 65145 2.188 1.000 .500 .188 3

Toolholder (Metric)
708 DWKC-708-TE06-050 65146 2.219 1.000 .500 .219 3
808 DWKC-808-TE06-050 65147 2.250 1.000 .500 .250 3 0602 TS-06 T-6
Milling
1008 DWKC-1008-TE06-050 65148 2.313 1.000 .500 .313 3
1208 DWKC-1208-TE06-050 65149 2.375 1.000 .500 .375 3
609 DWKC-609-TE06-050 65150 2.188 1.125 .500 .188 4
709 DWKC-709-TE06-050 65151 2.219 1.125 .500 .219 4

0602 TS-06 T-6
809 DWKC-809-TE06-050 65152 2.250 1.125 .500 .250 4
1009 DWKC-1009-TE06-050 65153 2.313 1.125 .500 .313 4
610 DWKC-610-TE06-050 65154 2.188 1.250 .500 .188 6
710 DWKC-710-TE06-050 65155 2.219 1.250 .500 .219 6
810 DWKC-810-TE06-050 65156 2.250 1.250 .500 .250 6 0602 TS-06 T-6
1010 DWKC-1010-TE06-050 65157 2.313 1.250 .500 .313 6

Spare Parts
1210 DWKC-1210-TE06-050 65158 2.375 1.250 .500 .375 6

Milling
811 DWKC-811-TE06-050 65159 2.250 1.375 .500 .250 6
1011 DWKC-1011-TE06-050 65160 2.313 1.375 .500 .313 6 0602 TS-06 T-6
1211 DWKC-1211-TE06-050 65161 2.375 1.375 .500 .375 6
812 DWKC-812-TE06-050 65162 2.250 1.500 .500 .250 6

For spare part information see page E-177. 1012 DWKC-1012-TE06-050 65163 2.313 1.500 .500 .313 6 0602 TS-06 T-6
1212 DWKC-1212-TE06-050 65164 2.375 1.500 .500 .375 6
E-96
®
Indexable T-Slot Cutter
T-SLOT CUTTER Milling Application Insert Type

Stainless C ast
for positive TEHW/CEHW inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN
Average Average Average CEHW CEHW CEHW CEHW CEHW
Milling

• Cutting Rake 20° • Available in 1/2", 3/4", 1.0" ,
• Axial Rake +/- 6° & 1-1/4" Weldon shank sizes
• Radial Rake -14° • Industry standard sizes
• Staggered tooth design
• Two cutting edges
Milling Inserts
Industry
Standard
Tool
Rotation
Toolholder (Inch)
T-Slot
Facing
Milling
In order for the T-Slot cutter to be properly
used, a 90° slot must first be cut into the material.
This first cut allows clearance for the neck of the
T-Slot cutter during the final cut.
Toolholder (Metric)
Milling
N o.
Part No. Gage Insert Torx
Description C D d F H N Inserts
733101- Insert Torx Screw K ey
R/L
Spare Parts
SLOT-056-TE06-050 65171 2.594 0.563 0.50 0.234 0.69 0.266 2

Milling
TEHW-0602 TS-06 T-6

SLOT-066-TE06-050 65172 2.688 0.656 0.50 0.266 0.81 0.328 2
SLOT-078-CE06-075 65173 3.250 0.781 0.75 0.328 1.04 0.406 2/2
SLOT-097-CE06-075 65174 3.438 0.969 0.75 0.390 1.30 0.531 2/2 CEHW-0602 TS-25.45-6M1 T-15
SLOT-125-CE06-100 65175 3.938 1.250 1.00 0.484 1.48 0.656 3/3
SLOT-147-CE12-100 65176 4.438 1.469 1.00 0.625 2.01 0.781 2/2
For spare part information see page E-177. SLOT-184-CE12-125 65177 4.813 1.844 1.25 0.828 2.42 1.031 2/2
CEHW-1204 TS-5.8-10M1 T-20
SLOT-222-CE12-125 65178 5.375 2.219 1.25 1.094 3.08 1.281 3/3
SLOT-266-CE12-125 65179 5.906 2.656 1.25 1.344 3.48 1.531 4/4
E-97
®
Indexable Slotting Cutter
INDEXABLE SLOTTING CUTTER Milling Application Insert Type

Cutting Rake - 0°
High
for 0° negative square SNHX inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Good Good Average SNHX-E SNHX-E SNHX-E SNHX-E SNHX-E

Milling

• Cutting Rake 0° • For use on 7/8", 1.0", 1.25",
• Axial Rake -3° & 2.0" arbors.
• Radial Rake -12° • High rate of material removal
Wide
Milling Inserts
Range of
Sizes
Tool
Rotation
SN H X
Part No. N o. Insert Torx
Description E D C d H Gage
733101- Inserts Torx Screw K ey
Toolholder (Inch)
Insert
Arbor Slot MD250-015 65890 .315 2.48 .158 .875 .551 8 1102 TS-35-3M1 T-9
Milling MD250-020 65891 .315 2.48 .197 .875 .551 8 1103 TS-35-4M1 T-9
Milling
Right Hand Horizontal MD250-025 65892 .315 2.48 .236 .875 .551 6 1203 TS-4-5M1 T-15
MD300-015 65893 .315 3.15 .158 1.000 .866 10 1102 TS-35-3M1 T-9
MD300-020 65894 .315 3.15 .197 1.000 .866 10 1103 TS-35-4M1 T-9
MD300-025 65895 .315 3.15 .236 1.000 .866 8 1203 TS-4-5M1 T-15
MD400-015 65896 .472 3.94 .158 1.000 .984 12 1102 TS-35-3M1 T-9
MD400-020 65897 .472 3.94 .197 1.000 .984 12 1103 TS-35-4M1 T-9
MD400-025 65898 .472 3.94 .236 1.000 .984 10 1203 TS-4-5M1 T-15
MD400-028 65899 .472 3.94 .276 1.000 .984 10 1204 TS-4-5M1 T-15
MD400-028 65899 .472 3.94 .315 1.000 .984 10 1245 TS-4-5M1 T-15
MD400-040 65901 .472 3.94 .394 1.000 .984 10 1205 TS-4-8M1 T-15
MD500-015 65902 .472 4.92 .158 1.000 1.221 12 1102 TS-35-3M1 T-9
Toolholder (Metric)
MD500-020 65903 .472 4.92 .197 1.000 1.221 12 1103 TS-35-4M1 T-9
MD500-025 65904 .472 4.92 .236 1.000 1.221 12 1203 TS-4-5M1 T-15
MD500-028 65905 .472 1.221 .276 1.000 1.221 12 1204 TS-4-5M1 T-15
Milling
MD500-028 65905 .472 4.92 .315 1.000 1.221 12 1245 TS-4-5M1 T-15
MD500-040 65907 .472 4.92 .394 1.000 1.221 12 1205 TS-4-8M1 T-15
MD500-050 65908 .472 4.92 .472 1.000 1.221 12 1207 TS-4-8M1 T-15
MD625-015 65909 .472 6.30 .158 1.000 1.732 18 1102 TS-35-3M1 T-9
MD625-020 65910 .472 6.30 .197 1.000 1.732 18 1103 TS-35-4M1 T-9
MD625-025 65911 .472 6.30 .236 1.000 1.732 16 1203 TS-4-5M1 T-15
MD625-028 65912 .472 6.30 .276 1.000 1.732 16 1204 TS-4-5M1 T-15
MD625-028 65912 .472 6.30 .315 1.000 1.732 16 1245 TS-4-5M1 T-15
MD625-040 65914 .472 6.30 .394 1.000 1.732 16 1205 TS-4-8M1 T-15
MD625-050 65915 .472 6.30 .472 1.000 1.732 16 1207 TS-4-8M1 T-15
MD625-055 65916 .551 6.30 .551 1.000 1.732 15 1205 TS-4-8M1 T-15
MD800-015 65917 .472 7.87 .158 1.250 2.441 18 1102 TS-35-3M1 T-9
MD800-020 65918 .472 7.87 .197 1.250 2.441 18 1103 TS-35-4M1 T-9
Spare Parts
MD800-025 65919 .472 7.87 .236 1.250 2.441 18 1203 TS-4-5M1 T-15
Milling
MD800-028 65920 .472 7.87 .276 1.250 2.441 18 1204 TS-4-5M1 T-15
MD800-028 65920 .472 7.87 .315 1.250 2.441 18 1245 TS-4-5M1 T-15
MD800-040 65922 .472 7.87 .394 1.250 2.441 18 1205 TS-4-8M1 T-15
MD800-050 65923 .472 7.87 .472 1.250 2.441 18 1207 TS-4-8M1 T-15
MD800-055 65924 .551 7.87 .551 1.250 2.441 18 1205 TS-4-8M1 T-15
MD1000-040 65925 .472 9.84 .394 2.000 3.425 24 1205 TS-4-8M1 T-15
MD1000-050 65926 .472 9.84 .472 2.000 3.425 20 1207 TS-4-8M1 T-15
For spare part information see page E-177. MD1000-055 65927 .551 9.84 .551 2.000 3.425 20 1205 TS-4-8M1 T-15
E-98
®
60° Indexable Countersink
60° COUNTERSINK Milling Application Insert Type

Cutting Rake - 11° & 15° High
for 11° & 15° positive triangle TDGH & TPGH inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st Good - TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ TDGH-EZ
TPGH-EZ TPHT-E TPHT-E TPGH-EZ TPHT-E
Milling
For insert information see pages E-72 to E-73 & A-72.

• Cutting Rake +11°/15° • Available in 3/8", 1/2",
• Axial Rake 0° & 3/4" Weldon shank sizes
• Radial Rake 0° • Positive triangular inserts,
11° or 15° clearance
For • Three cutting edges
Milling Inserts
Manual
Machines
Tool
Rotation
Toolholder (Inch)
60°
Countersink
Milling
Right Hand Plunge
Toolholder (Metric)
Milling
Spare Parts
Milling
Part No. N o. Gage Insert Torx

Description C d D D1 F H
733101- Inserts Insert Torx Screw K ey
CS60-TD5-037 65300 2.00 .375 .125 0.375 .227 0.375 1 TDGH 520 TS-06 T-6
For spare part information see page E-177. CS60-TD2-037 65302 2.25 .375 .250 0.750 .336 1.000 1 TDGH 21.51 TS-25.45-6M1 T-8
CS60-TD3-050 65304 2.50 .500 .500 1.250 .523 1.000 1 TDGH 321 TS-4.7-8M1 T-15
CS60-TP3-075 65307 3.50 .750 .600 2.500 .523 1.250 1 TPGH 321 TS-4.7-8M1 T-15
E-99
®

Stainless C ast
for 11° & 15° positive triangle TDGH & TPGH inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

Milling Inserts
Manual
Machines
Tool
Rotation
Toolholder (Inch)
82°
Countersink
Milling
Right Hand Plunge

Toolholder (Metric)
Milling
Spare Parts
Milling

CS82-TD5-037 65308 2.00 .375 .125 0.469 .197 0.375 1 TDGH 520 TS-06 T-6
CS82-TD3-050 65312 2.50 .500 .500 1.250 .455 1.000 1 TDGH 321 TS-4.7-8M1 T-15
CS82-TP3-075 65315 3.50 .750 .600 2.500 .455 1.250 1 TPGH 321 TS-4.7-8M1 T-15
E-100
®

for 11° & 15° positive triangle TDGH & TPGH inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

Milling Inserts
Manual
Machines
Tool
Rotation
Toolholder (Inch)
90°
Countersink
Milling
Right Hand Plunge
Toolholder (Metric)
Milling
Spare Parts
Milling

CS90-TD5-037 65316 2.00 .375 .125 0.500 .185 0.375 1 TDGH 520 TS-06 T-6
CS90-TD3-050 65320 2.50 .500 .500 1.250 .426 1.000 1 TDGH 321 TS-4.7-8M1 T-15
CS90-TP3-075 65323 3.50 .750 .560 2.500 .426 1.250 1 TPGH 321 TS-4.7-8M1 T-15
E-101
®
Indexable Chamfer Mill
30°, 45°, and 60° CHAMFER MILL Milling Application Insert Type
Stainless C ast
for 11° positive triangle TPHT inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
Good Good Average TPHT-E TPHT-E TPHT-E TPHT-E TPHT-E

Milling

• Cutting Rake +11° • Available in 3/4" Weldon shank size
• Axial Rake 0° • Positive TPHT inserts, 11° clearance
• Radial Rake 0° • High rate of material removal
Milling Inserts
Tool
Rotation
Toolholder (Inch)
30° Chamfer
Milling

Toolholder (Metric)
Milling
Spare Parts
Milling
TP H T Insert
Part No. N o. Torx
Insert Screw
30° Chamfer
C30-062-TP3-075 65400 3.500 0.625 1.600 0.750 .275 1.25 2 32.52 TS-4.7-8M1 T-15
45° Chamfer
For spare part information see page E-177. C45-075-TP3-075 65402 3.500 0.750 1.517 0.750 .392 1.25 2 32.52 TS-4.7-8M1 T-15
60° Chamfer
C60-100-TP3-075 65404 3.500 1.000 1.560 0.750 .484 1.25 2 32.52 TS-4.7-8M1 T-15
E-102
®
90° Indexable End Mill
2" DIA. 90° END MILL Milling Application Insert Type

for 7° positive triangle TC_T inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Good Good - TCMT-UR TCMT-UR TCGT-EN TCGT-EN TCMT-UR
Milling

• Cutting Rake +20° • Available in 3/4" & 1.0" Weldon
• Axial Rake 0° & R8 shank sizes
• Radial Rake 0° • Positive triangular inserts, 7° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Right Hand Horizontal / Ramp
Toolholder (Metric)
Milling
Spare Parts
Milling
T C _T Insert
Part No. N o. Torx
Insert Screw
For spare part information see page E-177. E90-200-TC3-075 65800 3.250 2.0 .75 .625 1.0
E90-200-TC3-100 65802 4.000 2.0 1.0 .625 1.5 3 32.52 TS-4.7-8M1 T-15
E90-200-TC3-R8 65804 5.625 2.0 R8 .625 1.5
E-103
®
90° Indexable "DMS" End Mill
90° END MILL Milling Application Insert Type

Cutting Rake - 15°
High
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
SDHW-EN SDHW-EN
B e st B e st B e st SDHW-EN SDLX-EN SDLX-EN
SDLX-EN SDLX-EN
Milling

• Axial Rake +6° • Positive square inserts, 15° clearance
• Radial Rake +3° • High rate of material removal
• High performance at low cost
High • Fast material removal
Milling Inserts
Performance,
Economy
Price
Tool
Rotation
Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling
SDGW
Description C D d F H Gage
733101- Inserts Torx Screw Key
Insert
E90-100-SD09-075 65430 3.25 1.00 .75 .345 1.0 2
For spare part information see page E-177. E90-125-SD09-075 65432 3.25 1.25 .75 .345 1.0 2 090308 TS-4.7-8M1 T-15
E90-150-SD09-075 65434 3.25 1.50 .75 .345 1.0 2
E90-200-SD12-075 65436 3.50 2.00 .75 .345 1.25 3 12T308 TS-5.8-10M1 T-20
E-104
®

Cutting Rake - 15°
High
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
SDHW-EN SDHW-EN
SDLX-EN SDLX-EN
Milling

• Fast material removal
High
Milling Inserts
Speed
Milling
Tool
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
SDGW
Insert
F45-100-SD09-075 65438 3.25 1.00 .75 .230 1.0 2
For spare part information see page E-177. F45-125-SD09-075 65440 3.25 1.25 .75 .230 1.0 2 090308 TS-4.7-8M1 T-15
F45-150-SD09-075 65442 3.25 1.50 .75 .230 1.0 2
F45-200-SD12-075 65444 3.50 2.00 .75 .230 1.25 3 12T308 TS-5.8-10M1 T-20
E-105
®

Stainless C ast
for 15° positive square SD__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
SDHW-EN SDHW-EN
SDLX-EN SDLX-EN
Milling

Milling Inserts
Look
For
"DMS" Sets
Page: B-127
Tool
Rotation
Toolholder (Inch)
Facing
15° Chamfer
Milling

Toolholder (Metric)
Milling
Spare Parts
Milling
SDGW
Insert
F15-100-SD09-075 65446 3.25 1.00 .75 .325 1.0 2
For spare part information see page E-177. F15-125-SD09-075 65448 3.25 1.25 .75 .325 1.0 2 090308 TS-4.7-8M1 T-15
F15-150-SD09-075 65450 3.25 1.50 .75 .325 1.0 2
F15-200-SD12-075 65452 3.50 2.00 .75 .325 1.25 3 12T308 TS-5.8-10M1 T-20
E-106
®
Round Indexable "DMS" End Mill
ROUND END MILL Milling Application Insert Type

Stainless C ast
and 15° positive round RD__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st RDHW-EN RDHW-EN RDHW-SN RDHW-EN RDHW-EN
Milling

• Axial Rake +6° • Positive round inserts, 15° clearance
High
Milling Inserts
Speed
Milling
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
RDHW
Insert
RF-100-RD10-075 65454 3.25 1.00 .75 .187 1.0 2
For spare part information see page E-177. RF-125-RD10-075 65456 3.25 1.25 .75 .187 1.0 2 10T3M0 TS-4.7-8M1 T-15
RF-150-RD10-075 65458 3.25 1.50 .75 .187 1.0 2
RF-150-RD12-075 65830 3.50 2.00 .75 .246 1.25 3 120400 TS-4.7-8M1 T-15
E-107
®
15° Indexable CNMG Recycle Milling Cutter
15° CNMG RECYCLE MILLING CUTTER Milling Application Insert Type

Cutting Rake - Negative 7° High
Stainless C ast
for negative 80° diamond CN__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
Good Good B e st CNMG-PM CNMG-PM CNMA-KR CNMP-FN-XF CNMP-EPX

Milling
For insert information see pages A-45 to A-46, A-48, A-51, & A-54 to A-55.

• Cutting Rake -7° • Available in 3/4" & 1.0" Weldon
• Axial Rake -7° & R8 shank sizes
• Radial Rake -7° • Recycles negative 80° diamond inserts
Milling Inserts
Tool
Rotation
After the cutting edges are used on your

Toolholder (Inch)
turning toolholder, do not throw the insert away. It

Facing
can be used in this milling cutter to utilize two more
15° Chamfer
Milling
cutting edges that were not used in your lathe

work.
d
Toolholder (Metric)
d C
H1
H C
Milling
C
H
H
F F F
15° 15° 15°
D D D
D1 D1 D1
REC15A-000-CN4-000 REC15-200-CN4-000 REC15-200-CN4-R8
End Mill
CNMG Insert
Part No. N o. Torx
Insert Screw
REC15-200-CN4-075 65850 3.750 2.0 2.25 .75 .45 1.50
Spare Parts
REC15-200-CN4-100 65852 4.000 2.0 2.25 1.0 .45 1.50 3 432 TS-1032-5M1 T-20
Milling
REC15-200-CN4-R8 65854 5.625 2.0 2.25 R8 .45 1.75
Face Mill
CNMG Insert
Part No. N o. Torx
Description C D D1 d F H H1 Gage Torx
For spare part information see page E-177. 733101- Inserts
Insert Screw
K ey
REC15A-300-CN4-100 65856 1.750 3.0 3.23 1.0 .45 .250 .375 4

REC15A-400-CN4-150 65858 2.000 4.0 4.23 1.5 .45 .375 .625 6 432 TS-1032-5M1 T-20
REC15A-500-CN4-150 65860 2.000 5.0 5.23 1.5 .45 .375 .625 8
E-108
®
15° Indexable CCMT Recycle Milling Cutter
15° CCMT RECYCLE MILLING CUTTER Milling Application Insert Type

Stainless C ast
for positive 80° diamond CC__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
Good Good B e st CCMT-UM CCMT-UR CCGW-KM CCGT-FALP CCGT-UE
Milling
For insert information see pages A-61 to A-62 & A-64 to A65.

• Cutting Rake 7° • Available in 3/4" & 1.0" Weldon, R8,
• Axial Rake 2° & arbor shank sizes
• Radial Rake 0° • Recycles positive 80° diamond inserts
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing can be used in this milling cutter to utilize four
15° Chamfer more cutting edges that were not used in your
Milling
Right Hand Horizontal / Ramp lathe work.
Toolholder (Metric)
End Mill Milling
C C _T
Description C D D1 d F H Gage
Insert
RCC15-200-CC3-075 65864 3.750 2.000 2.164 0.75 .31 1.25
RCC15-200-CC3-100 65866 4.000 2.000 2.164 1.00 .31 1.25 3 32.52 TS-4.7-10M1 T-15
Spare Parts
RCC15-200-CC3-R8 65868 5.625 2.000 2.164 R8 .31 1.50
Face Mill
Milling
C C _T
Description C D D1 d F H H1 Gage
Insert
RCC15A-200-CC4-075 65869 1.750 2.000 2.164 0.75 .31 .187 .312 3
RCC15A-300-CC4-100 65870 1.750 3.000 3.164 1.00 .31 .219 .375 4
For spare part information see page E-177. 432 TS-4.7-10M1 T-15
RCC15A-400-CC4-150 65872 2.000 4.000 4.164 1.50 .31 .375 .625 6
RCC15A-500-CC4-150 65874 2.000 5.000 5.164 1.50 .31 .375 .625 8
E-109
®
90° Indexable Positive Milling Cutter
HIGH POSITIVE 90° MILLING CUTTER Milling Application Insert Type

Cutting Rake - 20°
High
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st Good Good APKT- APKT- APHW- APHX- APHX-
PD ER PD ER PD ER P D FR P D FR
Milling

• Cutting Rake +20° • Available in 1/2", 5/8", 3/4", & 1.0"
• Axial Rake 6° Weldon, R8, & arbor shank sizes
• Radial Rake -6° • Positive parallelogram Inserts,
11° clearance
• 3/8" cutting edge
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Toolholder (Metric)
End Mill
APKT
Milling
Insert
E90-038-AP10-050 65600 3.000 0.375 0.500 .390 1.000 1
E90-044-AP10-062 65601 3.250 0.437 0.625 .390 1.062 1 1003 TS-25.45-4M1 T-7
E90-050-AP10-062 65602 3.250 0.500 0.625 .390 1.062 1
E90-062-AP10-062 65604 3.250 0.625 0.625 .390 1.062 2
E90-075-AP10-075 65606 3.375 0.750 0.750 .390 1.125 2
E90-087-AP10-075 65608 3.375 0.875 0.750 .390 1.125 3
E90-100-AP10-075 65610 3.500 1.000 0.750 .390 1.125 4
E90-100-AP10-100 65612 4.000 1.000 1.000 .390 1.250 4 1003 TS-25.45-6M1 T-7
E90-125-AP10-100 65614 4.000 1.250 1.000 .390 1.250 4
E90-150-AP10-100 65616 4.000 1.500 1.000 .390 1.250 5
E90-200-AP10-100 65618 4.000 2.000 1.000 .390 1.250 6
Spare Parts
E90-200-AP10-R8 65619 5.625 2.000 R8 .390 1.640 6

Milling
Face Mill
APKT Insert
Part No. N o. Torx
Description C D d F H H1 Gage Torx
Insert Screw
E90A-150-AP10-075 65630 1.57 1.5 0.75 .390 .187 .312 5
For spare part information see page E-177. E90A-200-AP10-075 65632 1.57 2.0 0.75 .390 .187 .312 6
1003 TS-25.45-6M1 T-7
E90A-250-AP10-100 65634 1.75 2.5 1.00 .390 .219 .375 8
E90A-300-AP10-100 65636 1.75 3.0 1.00 .390 .219 .375 10
E-110
®

Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
PD ER PD ER PD ER P D FR PD ER
Milling

• Cutting Rake +20° • Available in 3/4", 1.0", & 1.25" Weldon,
• Axial Rake 6° R8, & arbor shank sizes
• Radial Rake -6° • Positive parallelogram inserts,
11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Toolholder (Metric)
Milling
End Mill
APKT
Insert
E90-075-AP16-075 65644 4.000 0.75 0.75 .618 1.625 1
E90-100-AP16-075 65646 4.000 1.00 0.75 .618 1.625 2
E90-100-AP16-100 65648 4.500 1.00 1.00 .618 1.750 2
E90-125-AP16-100 65650 4.500 1.25 1.00 .618 1.625 3
1604 TS-4.7-8M1 T-15
E90-150-AP16-100 65652 4.500 1.50 1.00 .618 1.625 4
E90-150-AP16-125 65654 4.500 1.50 1.25 .618 1.625 4
E90-200-AP16-125 65656 4.500 2.00 1.25 .618 1.625 5
E90-200-AP16-R8 65658 5.625 2.00 R8 .618 1.640 5
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. Torx
Insert Screw
E90A-200-AP16-075 65662 1.57 2.0 0.75 .618 .187 .312 5
E90A-250-AP16-100 65664 1.75 2.5 1.00 .618 .219 .375 5
For spare part information see page E-177. E90A-300-AP16-100 65666 1.75 3.0 1.00 .618 .219 .375 6 1604 TS-4.7-10M1 T-15
E90A-400-AP16-150 65668 2.00 4.0 1.50 .618 .375 .625 8
E90A-500-AP16-150 65670 2.38 5.0 1.50 .618 .375 .625 10
E-111
®
90° Indexable Positive Extended Milling Cutter
EXTENDED 90° MILLING CUTTER Milling Application Insert Type

Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Cutting Rake +20° • Available in 3/4", 1.0", & 1.25"
• Axial Rake 6° Weldon & arbor shank sizes
11° clearance
• 3/8" or 5/8" cutting edge
• Deeper cutting
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Toolholder (Metric)
Milling
End Mill
APKT
Part No. N o. N o. Insert Torx
733101- Inserts Flutes Torx Screw K ey
Insert
EX90-075-AP10-075 65680 3.50 0.75 0.75 1.125 1.500 4 1
EX90-100-AP10-100 65682 4.25 1.00 1.00 1.500 1.875 8 2 1003 TS-25.45-6M1 T-7
EX90-125-AP10-125 65684 4.50 1.25 1.25 1.875 2.125 12 4
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. N o. Torx
733101- Inserts Flutes K ey
Insert Screw
EX90A-200-AP16-100 65690 2.00 2.0 1.00 1.00 .219 .375 6 3
EX90A-250-AP16-100 65692 2.50 2.5 1.00 1.75 .219 .375 12 4
For spare part information see page E-177. EX90A-300-AP16-125 65694 2.50 3.0 1.25 1.75 .281 .500 15 5 1604 TS-4.7-8M1 T-15
EX90A-400-AP16-150 65696 2.50 4.0 1.50 1.75 .375 .625 18 6
EX90A-500-AP16-150 65698 2.50 5.0 1.50 1.75 .375 .625 24 8
E-112
®

Stainless C ast
for 11° positive 85° parallelogram AP__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
APKT- APKT- APHW- APHX- APHX-
B e st B e st B e st
Milling

• Cutting Rake +20° • Available in 3/4" & 1.0" Weldon,
11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing
15° Chamfer
Milling
Toolholder (Metric)
Milling
End Mill
APKT
Insert
F15-125-AP16-075 65710 3.750 1.25 1.552 0.75 .586 1.25 3
F15-150-AP16-100 65712 4.000 1.50 1.802 1.00 .586 1.50 3 1604 TS-4.7-8M1 T-15
F15-200-AP16-R8 65714 5.625 2.00 2.302 R8 .586 1.64 4
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. Torx
Insert Screw
F15A-200-AP16-075 65720 1.57 2.0 2.302 0.75 .586 .187 .312 4
F15A-250-AP16-100 65722 1.75 2.5 2.802 1.00 .586 .219 .375 5
For spare part information see page E-177. F15A-300-AP16-100 65724 1.75 3.0 3.302 1.00 .586 .219 .375 6 1604 TS-4.7-8M1 T-15
F15A-400-AP16-150 65726 2.00 4.0 4.302 1.50 .586 .375 .625 8
F15A-500-AP16-150 65728 2.38 5.0 5.302 1.50 .586 .375 .625 8
E-113
®

Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing
30° Chamfer
Milling

Toolholder (Metric)
Milling
End Mill
APKT
Insert
F30-125-AP16-075 65730 3.750 1.25 1.832 0.75 .516 1.25 3
F30-150-AP16-100 65732 4.000 1.50 2.082 1.00 .516 1.50 3 1604 TS-4.7-8M1 T-15
F30-200-AP16-R8 65734 5.625 2.00 2.580 R8 .516 1.64 4
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. Torx
Insert Screw
F30A-200-AP16-075 65740 1.57 2.0 2.58 0.75 .516 .187 .312 4
F30A-250-AP16-100 65742 1.75 2.5 3.08 1.00 .516 .219 .375 5
F30A-400-AP16-150 65746 2.00 4.0 4.59 1.50 .516 .375 .625 8
F30A-500-AP16-150 65748 2.38 5.0 5.59 1.50 .516 .375 .625 8
E-114
®

Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
Toolholder (Metric)
End Mill Milling
APKT
Insert
F45-125-AP16-075 65754 3.750 1.25 2.070 0.75 .416 1.25 3
F45-150-AP16-100 65756 4.000 1.50 2.320 1.00 .416 1.50 3 1604 TS-4.7-8M1 T-15
F45-200-AP16-R8 65758 5.625 2.00 2.818 R8 .416 1.64 4
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. Torx
Insert Screw
F45A-200-AP16-075 65764 1.57 2.0 2.818 0.75 .416 .187 .312 4
F45A-250-AP16-100 65766 1.75 2.5 3.316 1.00 .416 .219 .375 5
F45A-400-AP16-150 65770 2.00 4.0 4.826 1.50 .416 .375 .625 6
F45A-500-AP16-150 65772 2.38 5.0 5.826 1.50 .416 .375 .625 8
E-115
®

Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Cutting Rake +20° • Available in 3/4" & 1.0"
• Axial Rake 6° Weldon & arbor shank sizes
11° clearance
• 3/8" & 1/2" cutting edge
Milling Inserts
• Two unused cutting edges
Tool
Rotation
Toolholder (Inch)
Facing
75° Chamfer
Milling
Right Hand Horizontal / Ramp After the cutting edges are used on your
90° end mill, do not throw the insert away.
It can be used in this milling cutter to
utilize two more cutting edges that were
not used in your 90° milling application.
Toolholder (Metric)
Milling
End Mill
APKT
Insert
F75-125-AP10-075 65778 3.50 1.25 0.75 .150 1.00 3
1003 TS-25.45-6M1 T-7
F75-150-AP10-100 65780 3.75 1.50 1.00 .150 1.25 3
F75-200-AP16-100 65782 4.00 2.00 1.00 .270 1.50 3 1604 TS-4.7-8M1 T-15
Spare Parts
Face Mill
Milling
APKT Insert
Part No. N o. Torx
Insert Screw
F75A-200-AP10-075 65786 1.57 2.0 0.75 .150 .312 .187 5
1003 TS-25.45-6M1 T-7
F75A-300-AP10-100 65788 1.75 3.0 1.00 .150 .375 .219 6
For spare part information see page E-177. F75A-200-AP16-075 65790 1.57 2.0 0.75 .270 .312 .187 3
F75A-250-AP16-100 65792 1.75 2.5 1.00 .270 .375 .219 4 1604 TS-4.7-8M1 T-15
F75A-300-AP16-100 65794 1.75 3.0 1.00 .270 .375 .219 5
E-116
®
45° MILLING CUTTER Milling Application Insert Type

for high positive 20° square SE__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
SEKT- SEKT- SEHW- SEHX- SEHX-
A FE R A FE R AFEN/SN A FFN A FE N
Milling

Cutting Rake +20° • Available in 3/4" & 1.0" Weldon,
Axial Rake +10° R8, & arbor shank sizes
Radial Rake +6° • High positive square inserts,
20° clearance
• Higher rate of material removal
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
Toolholder (Metric)
End Mill Milling
SEH W Insert
Part No. N o. Torx
Insert Screw
F45-150-SE12-075 65810 3.75 1.5 1.989 .75 .237 1.25 3
1204-
F45-200-SE12-100 65812 3.75 2.0 2.489 1.0 .237 1.25 3 TS-5.8-10M1 T-20
A FE N
F45-250-SE12-R8 65814 5.50 2.5 2.989 R8 .237 1.50 4
Spare Parts
Face Mill
Milling
SEH W Insert
Part No. N o. Torx
Insert Screw
F45A-200-SE12-075 65818 1.57 2.0 2.489 0.75 .237 .187 .312 3
F45A-250-SE12-100 65820 1.75 2.5 2.989 1.00 .237 .250 .375 4
1204-
For spare part information see page E-177. F45A-300-SE12-100 65822 1.75 3.0 3.489 1.00 .237 .250 .375 4
A FE N
TS-5.8-10M1 T-20
F45A-400-SE12-150 65824 2.00 4.0 4.489 1.50 .237 .375 .625 5
F45A-500-SE12-150 65826 2.00 5.0 5.589 1.50 .237 .375 .625 6
E-117
®
90° Indexable Square Face Mill
90° FACE MILL Milling Application Insert Type

Stainless C ast
for 15° positive square SDMT inserts Finishing Medium Roughing Steel
Steel Iron
Aluminum Temper
Alloy
Technical Data
P oor Good B e st SDMT-EN SDMT-EN - - -

Milling

• Cutting Rake 15° • Available in arbor shank sizes
• Axial Rake 6° • Positive square inserts,
• Radial Rake -10°/-12° 15° clearance
Four
Milling Inserts
Cutting Edges
Mill to a
Shoulder
Tool
Rotation
Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling
SDMT Insert
Part No. N o. Torx
Insert Screw
M172D150 65460 1.58 1.58 0.75 0.50 .187 .312 4
M172D200 65461 1.58 1.97 1.00 0.50 .250 .375 5
For spare part information see page E-177. M172D250 65462 1.58 2.48 1.00 0.50 .250 .375 6 1205 TS-4.7-10M1 T15
M172D300 65463 1.97 3.14 1.50 0.50 .375 .625 7
M172D400 65464 1.97 3.94 1.50 0.50 .375 .625 8
E-118
®
45° Indexable Octagon Face Mill

Cutting Rake - 25°
High
for positive 25° Octagon OE_T inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
F ai r Good B e st OEMT-SN OEMT-EN OEEW-EN OEET-FN OEET-EN
Milling

• Axial Rake 15° • High rate of material removal
• Radial Rake 5° • Torx screw locking system
• Choice of chipbreaker and grade
to cover all machinable materials.
• Eight cutting edge octagonal insert
Choose or round insert
Milling Inserts
From Five
Different
Inserts
Tool
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
Toolholder (Metric)
Milling
End Mill
OE_T Insert
Part No. N o. Torx
Insert Screw
F45-100-OE5-075 65465 3.54 0.98 1.52 0.75 .343 1.575 3
F45-150-OE5-100 65466 3.74 1.42 1.94 1.00 .343 1.575 4 050410 TS-4.7-10M1 T-15
F45-200-OE5-100 65467 4.33 1.97 2.49 1.00 .343 2.000 6
Spare Parts
Face Mill
Milling
OE_T Insert
Part No. N o. Torx
Description C D D1 d F H
Gage H1 Torx
Insert Screw
F45A-150-OE5-075 65468 1.58 1.42 1.94 0.75 .343 .187 .312 4
F45A-200-OE5-100 65469 1.97 1.97 2.49 1.00 .343 .219 .375 6
F45A-250-OE5-100 65470 1.97 2.48 3.00 1.00 .343 .219 .375 8
F45A-300-OE5-150 65471 1.97 3.15 3.67 1.50 .343 .375 .625 8
F45A-400-OE5-150 65472 1.97 3.94 4.46 1.50 .343 .375 .625 10
F45A-500-OE5-150 65473 2.48 4.92 5.44 1.50 .343 .375 .625 10
E-119
®
Round Indexable Face Mill
ROUND FACE MILL Milling Application Insert Type

for 11° positive round RP_T inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
F ai r Good B e st RPMT-SN RPMT-SN RPMT-SN RPGT-FN RPGT-EN

Milling

• Axial Rake 6° • Positive round inserts,
• 360° cutting edge
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling

Toolholder (Metric)
Milling
Spare Parts
Milling
R P _T Insert
Part No. N o. Torx
Insert Screw
M42D150 65489 1.58 1.32 1.58 0.75 0.25 .187 .312 3
M42D200 65490 1.58 1.72 1.97 1.00 0.25 .250 .375 4
M42D250 65491 1.58 2.23 2.48 1.00 0.25 .250 .375 5
120400 TS-4.7-8M1 T-15
For spare part information see page E-177. M42D300 65492 1.97 2.90 3.15 1.50 0.25 .375 .625 6
M42D400 65493 1.97 3.69 3.98 1.50 0.25 .375 .625 7
M42D500 65494 2.48 4.67 4.92 1.50 0.25 .375 .625 8
E-120
®
Round Indexable Milling Cutter
ROUND MILLING CUTTER Milling Application Insert Type

Cutting Rake - 15°
High
for 15° positive round RD__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Radial Rake 0° • Positive round inserts,
15° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling
Toolholder (Metric)
End Mill Milling
RDHW Insert
Part No. N o. Torx
Insert Screw
RF-150-RD12-075 65830 3.500 1.5 2.0 .75 .246 1.25 3
RF-200-RD12-100 65832 3.750 2.0 2.5 1.0 .246 1.25 4 120400 TS-5.8-10M1 T-20
RF-250-RD12-R8 65834 5.625 2.5 3.0 R8 .246 1.75 4
Spare Parts
Face Mill
Milling
RDHW Insert
Part No. N o. Torx
Insert Screw
RFA-200-RD12-075 65840 1.57 2.0 2.5 0.75 .246 .187 .312 4
RFA-250-RD12-100 65842 1.75 2.5 3.0 1.00 .246 .219 .375 4
For spare part information see page E-177. RFA-300-RD12-100 65844 1.75 3.0 3.5 1.00 .246 .219 .375 5 120400 TS-5.8-10M1 T-20
RFA-400-RD12-150 65846 2.00 4.0 4.5 1.50 .246 .375 .625 5
RFA-500-RD12-150 65848 2.00 5.0 5.5 1.50 .246 .375 .625 6
E-121
0
®
90° Indexable Aluminum Milling Cutter
90° ALUMINUM MILLING CUTTER Milling Application Insert Type

Cutting Rake - 7°
High
for 7° positive 35° diamond VCGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st - - - VCGT-FALP -
Milling
For insert information see pages A-60, A-65, A-69, & A-71.

• Cutting Rake 7° • Available in 3/4" & 1.0 Weldon
• Radial Rake 3° • Positive 35° diamond, 7° clearance
Rapid
Milling Inserts
Aluminum
Removal
Tool
Rotation
Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Toolholder (Metric)
Milling
End Mill
VCGT Insert
Part No. N o. Torx
Insert Screw
E90-200-VC22-075 65504 3.75 2.0 .75 .610 1.5 2
220432 TS-5.8-10M1 T-20
E90-200-VC22-100 65505 4.00 2.0 1.0 .610 1.5 2
Face Mill
Spare Parts
VCGT Insert
Part No. N o. Torx
Milling
Insert Screw
E90A-200-VC16-075 65509 2.00 2.0 0.75 .552 .187 .312 2 160412 TS-4.7-8M1 T-15
E90A-250-VC22-075 65510 2.00 2.5 0.75 .610 .187 .312 2
E90A-300-VC22-100 65511 2.00 3.0 1.00 .610 .219 .375 3
E90A-400-VC22-150 65512 2.00 4.0 1.50 .610 .375 .625 3 220432 TS-5.8-10M1 T-20
E90A-500-VC22-150 65513 2.00 5.0 1.50 .610 .375 .625 3
E90A-600-VC22-150 65514 2.00 6.0 1.50 .610 .375 .625 6
E-122
®

for 7° positive trigon WCGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st WCMT-UR WCMT-UR - WCMT-FALP WCMT-UR
Milling

• Cutting Rake 7° • Available in 3/4" & 1.0" Weldon
• Radial Rake 3° • Positive trigon inserts, 7° clearance
Milling Inserts
Trigon
Insert
Tool
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Toolholder (Metric)
End Mill Milling
WCGT Insert
Part No. N o. Torx
Insert Screw
E90-150-WC06-075 65878 3.25 1.5 .75 .245 .75 3
06T308 TS-35.6-9M1 T-15
E90-200-WC06-100 65879 3.50 2.0 1.0 .245 .75 3
Spare Parts
Face Mill
Milling
WCGT Insert
Part No. N o. Torx
Insert Screw
E90A-200-WC06-075 65880 1.57 2.0 0.75 .246 .187 .312 3
E90A-250-WC06-100 65881 1.75 2.5 1.00 .246 .219 .375 4
For spare part information see page E-177. E90A-300-WC06-100 65882 1.75 3.0 1.00 .246 .219 .375 4 06T308 TS-35.6-9M1 T-15
E90A-400-WC06-150 65883 2.00 4.0 1.50 .246 .375 .625 5
E90A-500-WC06-150 65884 2.00 5.0 1.50 .246 .375 .625 6
E-123
®
Concave 90° Indexable Milling Cutter
CONCAVE 90° MILLING CUTTER Milling Application Insert Type

Stainless C ast
for 11° positive 85° parallelogram APHW radius inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st Good Good APHW- APHW- APHW- APHW- APHW-
PD ER PD ER PD ER PD ER PD ER
Milling

• Radial Rake -6° • Positive parallelogram radius inserts,
11° clearance
Milling Inserts
Radius • Two cutting edges

Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling
APHW
Insert
E90-100-AP16R-075 65674 4.000 1.00 0.75 .618 1.625 2
1604 TS-4.7-8M1 T-15
E90-125-AP16R-100 65675 4.500 1.25 1.00 .618 1.625 3
E90X-100-AP16R-100 65676 7.875 1.00 0.75 .618 1.625 3
1604 TS-4.7-8M1 T-15
E90X-125-AP16R-100 65677 8.625 1.25 1.00 .618 1.625 3
E-124
®
Indexable Copy Mills
Technical Data
Dorian Tool
Milling
Copy Mill System
Milling Inserts
• Buy one shank, get five
machining options
• Available in Weldon, CAT 40 & 50,
and BT40 shank styles
Toolholder (Inch)
Milling
• Cartridges are easy to change
• 90° end mill
• Copy mill
Toolholder (Metric)
• Round face mill
• Aluminum copy mill
• Utilizes the Torx screw locking
Milling
system
Spare Parts
• Designed for extended cuts

Milling
• Reduces down time

• Increases productivity
E-125
®
Copy Mill Graphic Index
Copy Mills
Technical Data
90° Indexable
Round Indexable
Aluminum
Copy Mill
Milling
Copy Mill
Milling Inserts
Modular Copy Mills

90° Indexable Round Indexable Round Indexable Round Indexable 90° Indexable
Positive Modular Modular Modular Aluminum Modular Modular Aluminum
Copy Mill Copy Mill Copy Mill Copy Mill Copy Mill
Toolholder (Inch)
Milling
Toolholder (Metric)
Modular Shanks
Milling
Weldon CAT40/50 BT40

Modular Shank Modular Shank Modular Shank
Spare Parts
Milling
E-126
®
Round Indexable Copy Mill
ROUND COPY MILL Milling Application Insert Type

Stainless C ast
for positive KW_-_ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st KW_-_ KW_-_ KW_-_ KW_-_ -
Milling

• Cutting Rake 7° • Available in 3/8", 1/2", 5/8", 3/4",
• Axial Rake 0° 1.0", & 1.25" Weldon shank sizes
Milling Inserts
5 different
inserts
equals
5 different
operations
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling
Toolholder (Metric)
Milling
Insert
Part No. N o. Gage Torx
Description C D d H Torx
733101- Inserts Insert K ey
Screw
M65D050 66600 5.91 .472 .500 1.58 1 KWR-12 TS-3.5-9M1 T-10
M65D062 66601 7.09 .630 .625 2.36 1 KWR-16 TS-4.0-13M1 T-15
Spare Parts
M65D075 66602 7.09 .787 .750 2.36 1 KWR-20 TS-5.0-16M1 T-20

Milling
M65D100 66603 8.27 .984 1.000 3.15 1 KWR-25 TS-6.0-20M1 T-30

M65D125 66604 8.27 1.260 1.250 3.15 1 KWR-32 TS-8.0-25M1 T-30
M67D038 66605 4.92 .315 .375 1.58 1 KWR-08 TS-2.5-7M1 T-7
M67D040 66606 5.91 .394 .375 1.58 1 KWR-10 TS-3.0-8M1 T-7
M67D050 66607 7.09 .472 .625 3.15 1 KWR-12 TS-3.5-9M1 T-10
M67D062 66608 7.09 .630 .750 3.15 1 KWR-16 TS-4.0-13M1 T-15
M67D075 66609 8.27 .787 1.000 3.94 1 KWR-20 TS-5.0-16M1 T-20
M67D125 66610 8.27 .984 1.250 3.94 1 KWR-25 TS-6.0-20M1 T-30
E-127
®
90° Indexable Aluminum Copy Mill
90° ALUMINUM COPY MILL Milling Application Insert Type

for 11° positive VPGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st - - - VPGT-FALP -
Milling

• Cutting Rake 11° • Available in 5/8", 3/4",
Extended
Milling Inserts
Reach
For
Aluminum
Tool
Rotation
Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling
VPGT Insert
Part No. N o. Torx
Insert Screw
E90XL-075-VP11-062 65524 6.875 0.787 0.625 0.394 1.18 2 110304 TS-25.45-6M1 T-7
For spare part information see page E-177. E90XL-100-VP16-075 65525 7.875 0.984 0.750 0.532 1.58 2
E90XL-125-VP16-100 65526 8.625 1.260 1.000 0.532 1.97 2 160412 TS-4.7-8M1 T-15
E90XL-162-VP16-100 65527 8.625 1.654 1.000 0.532 1.97 3
E-128
®
90° Indexable Positive Modular Copy Mill
HIGH POSITIVE 90° END MILL Milling Application Insert Type

Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Cutting Rake 20° • For use with modular shanks
• Axial Rake 6° See pages E-134 to E-136 for
• Radial Rake -10°/-12° complete listing
• Positive parallelogram inserts,
11° clearance
• 9,9mm cutting edge
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling
APKT
Description C D D1 D2 d H Gage
Insert
TW1-03D16 66615 1.65 .630 .512 .335 M8 .984 2
For spare part information see page E-177. TW2-03D20 66616 1.97 .787 .709 .413 M10 1.181 3
1003 TS-25.45-6M1 T-7
TW3-03D25 66617 2.28 .984 .826 .492 M12 1.378 4
TW4-03D32 66618 2.68 1.260 1.102 .669 M16 1.772 5
E-129
®
Round Indexable Modular Copy Mill

for KW_-_ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy

Milling

• Radial Rake 0° complete listing
Milling Inserts
5 different
inserts
equals
5 different
operations
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling

Description C D D1 D2 d H
TW1-06D16 66620 1.65 .630 .512 .335 M8 .984 1 KWR-16 TS-4.0-13M1 T-15
TW2-06D20 66621 1.97 .787 .709 .413 M10 1.181 1 KWR-20 TS-5.0-16M1 T-20
For spare part information see page E-177. TW3-06D25 66622 2.28 .984 .827 .492 M12 1.378 1 KWR-25 TS-6.0-20M1 T-30
TW4-06D32 66623 2.68 1.260 1.102 .669 M16 1.772 1 KWR-32 TS-8.0-25M1 T-30
E-130
®
Round Indexable Modular Aluminum Copy Mill
ROUND ALUMINUM COPY MILL Milling Application Insert Type

Cutting Rake - 11°
High
for 11° positive Round RP__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st RPGT-EN RPGT-EN - RPGT-EN RPGT-EN
Milling

• Cutting Rake 11° • For use with modular shanks.
• Positive round inserts,
11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
R PH W
Insert
TW1-04P12-2 66631 1.65 .472 .512 .335 M8 .984 2 0602 TS-2.5-6M1 T-8
TW1-04P16-2 66632 1.65 .630 .512 .335 M8 .984 2 0803 TS-3.5-9M1 T-8
TW2-04P20-2 66633 1.97 .787 .709 .413 M10 1.181 2 0803 TS-3.5-9M1 T-8
For spare part information see page E-177. TW3-04P25-2 66634 2.28 .984 .827 .492 M12 1.378 2 10T3 TS-3.5-9M1 T-15
TW3-04P25-3 66635 2.28 .984 .827 .492 M12 1.378 3 10T3 TS-3.5-9M1 T-15
TW4-04P32-3 66636 2.68 1.260 1.102 .669 M16 1.772 3 10T3 TS-3.5-9M1 T-15
E-131
®

Cutting Rake - 15°
High
for 15° positive Round RDHW inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy

Milling

15° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling

Toolholder (Metric)
Milling
RDHW
Insert
Spare Parts
TW1-04D10-2 66640 1.65 .394 .512 M8 .984 2 0501 TS-2.0-5M1 T-6

TW1-04D12-2
Milling
66641 1.65 .472 .512 M8 .984 2 0702 TS-2.5-6M1 T-8

TW1-04D12-3 66642 1.65 .472 .512 M8 .984 3 0501 TS-2.0-5M1 T-6
TW1-04D15-3 66643 1.65 .591 .512 M8 .984 3 0702 TS-2.5-6M1 T-8
TW1-04D16-2 66644 1.65 .630 .512 M8 .984 2 0802 TS-3.5-9M1 T-15
TW2-04D20-2 66645 1.97 .787 .709 M10 1.181 2 1003 TS-3.5-9M1 T-15
TW2-04D20-4 66646 1.97 .787 .709 M10 1.181 4 0702 TS-2.5-6M1 T-8
For spare part information see page E-177. TW3-04D25-2 66647 2.28 .984 .827 M12 1.378 2 12T3 TS-4.0-9M1 T-15
TW3-04D25-3 66648 2.28 .984 .827 M12 1.378 3 1003 TS-3.5-9M1 T-15
TW4-04D32-3 66649 2.68 1.260 1.102 M16 1.772 3 12T3 TS-4.0-9M1 T-15
E-132
®
90° Indexable Modular Aluminum Copy Mill

Stainless C ast
for 11° positive VPGT inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Positive VPGT inserts,
11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling
VPGT
Insert
TW1-11P16-2 66651 1.65 0.630 .512 .335 M8 0.984 2
For spare part information see page E-177. TW2-11P20-2 66652 1.97 0.787 .709 .413 M10 1.181 2
110304 TS-25.45-6M1 T-7
TW3-16P25-2 66653 2.48 0.984 .826 .492 M12 1.575 2

160412 TS-4.7-8M1 T-15
TW4-16P32-2 66654 2.88 1.260 1.102 .669 M16 1.969 2
E-133
®
Weldon Modular Shank
WELDON MODULAR SHANK

Technical Data
Milling
FEATURES:
• One shank, five different cutting options
• 3/4", 1.0", & 1.25" Weldon, shank sizes
• Accepts 90° end mill, copy mill, and round
face mill cartridges.
• Designed for easy change of cartridges
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill

Slot Mill
Milling
Ramping
Right Hand Horizontal / Plunge
Toolholder (Metric)
Milling
Available Mills
Shank Part R ound
Number R ound Aluminum
90° End Mill Copy Mill Copy Mill
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
PRTW1-075C TW1-04D12-2
TW1-04P12-2
PRTW1-100H TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
TW1-04P16-2
PRTW1-125M TW1-04D15-3
TW1-04D16-2 INDUSTRY Part No.
Description C D d D1 H TH A°
STANDARD 733101-
PRTW2-075C WELDON 075 PRTW1-075C 66655 3.94 .512 .75 .335 1.97 M8 4
TW2-04D16-2
PRTW2-100H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20
TW2-04D20-4 WELDON 100 PRTW1-100H 66656 6.14 .512 1.00 .335 3.94 M8 3
PRTW2-125M
WELDON 125 PRTW1-125M 66657 8.27 .512 1.25 .335 5.91 M8 3
Spare Parts
WELDON 075 PRTW2-075C 66658 3.94 .709 .75 .413 1.97 M10 1,5
Milling
WELDON 100 PRTW2-100H 66659 6.14 .709 1.00 .413 3.94 M10 2
PRTW3-100E
TW3-04P25-2 TW3-04D25-2 WELDON 125 PRTW2-125M 66660 8.27 .709 1.25 .413 5.91 M10 2,5
PRTW3-125K TW3-03D25 TW3-06D25 TW3-16P25
TW3-04P25-3 TW3-04D25-3 WELDON 100 PRTW3-100E 66661 5.32 .827 1.00 .492 2.95 M12 1,5
PRTW3-125P
WELDON 125 PRTW3-125K 66662 7.28 .827 1.25 .492 4.92 M12 2
WELDON 125 PRTW3-125P 66663 9.45 .827 1.25 .492 7.09 M12 1,5
PRTW4-125E WELDON 125 PRTW4-125E 66664 5.32 1.102 1.25 .669 2.95 M16 1,5
PRTW4-125K TW4-03D32 TW4-06D32 TW4-04P32-3 TW4-04D32-3 TW4-16P32 WELDON 125 PRTW4-125K 66665 7.28 1.102 1.25 .669 4.92 M16 1
PRTW4-125P WELDON 125 PRTW4-125P 66666 9.45 1.102 1.25 .669 7.09 M16 0,5
E-134
®
CAT40/50 Modular Shank
CAT40/50 MODULAR SHANK
Technical Data
Milling
FEATURES:
face mill cartridges
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill
Slot Mill
Milling
Ramping
INDUSTRY Part No.

Description D D1 F TH A°
Toolholder (Metric)
STANDARD 733101-
CAT40 CAT40TW1-C 66667 .512 .335 1.97 M8 2

CAT40 CAT40TW1-H 66668 .512 .335 3.94 M8 2
Milling
CAT40 CAT40TW2-C 66669 .709 .413 1.97 M10 3
CAT40 CAT40TW2-H 66670 .709 .413 3.94 M10 3
Available Mills 2
CAT40 CAT40TW2-M 66671 .709 .413 5.91 M10
Shank Part R ound
Number R ound Aluminum CAT40 CAT40TW3-C 66672 .827 .492 1.97 M12 3
Copy Mill Copy Mill CAT40 CAT40TW3-H 3
(Aluminum) 66673 .827 .492 3.94 M12
TW1-04D10-2 CAT40 CAT40TW3-M 66674 .827 .492 5.91 M12 2
TW1-04D12-2 CAT40 CAT40TW4-E 66675 1.024 .669 2.95 M16 2
CAT40TW1-C TW1-04P12-2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
CAT40TW1-H TW1-04P16-2 CAT40 CAT40TW4-K 66676 1.024 .669 4.92 M16 2
TW1-04D15-3
TW1-04D16-2 CAT40 CAT40TW4-M 66677 1.024 .669 5.91 M16 3
CAT40 CAT40TW4-Q 66678 1.024 .669 6.89 M16 3
CAT40TW2-C CAT50 CAT50TW1-C 66679 .512 .335 1.97 M8 2

TW2-04D16-2 2
CAT40TW2-H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 CAT50 CAT50TW1-H 66680 .512 .335 3.94 M8
TW2-04D20-4
CAT40TW2-M CAT50 CAT50TW2-C 66681 .709 .413 1.97 M10 3
Spare Parts
CAT50 CAT50TW2-H 66682 .709 .413 3.94 M10 3

Milling
CAT40TW3-C CAT50 CAT50TW2-M 66683 .709 .413 5.91 M10 2

TW3-04P25-2 TW3-04D25-2 3
CAT40TW3-H TW3-03D25 TW3-06D25 TW3-16P25 CAT50 CAT50TW3-C 66684 .827 .492 1.97 M12
TW3-04P25-3 TW3-04D25-3
CAT40TW3-M CAT50 CAT50TW3-H 66685 .827 .492 3.94 M12 3
CAT50 CAT50TW3-M 66686 .827 .492 5.91 M12 2
CAT50 CAT50TW4-E 66687 1.024 .669 2.95 M16 2
CAT40TW4-E
CAT40TW4-K CAT50 CAT50TW4-K 66688 1.024 .669 4.92 M16 2
TW4-03D32 TW4-06D32 TW4-04P32-3 TW4-04D32-3 TW4-16P32
CAT40TW4-M CAT50 CAT50TW4-M 66689 1.024 .669 5.91 M16 3
CAT40TW4-Q 3
CAT50 CAT50TW4-Q 66690 1.024 .669 6.89 M16
E-135
®
BT40 Modular Shank
BT40 MODULAR SHANK

Technical Data
Milling
FEATURES:
• One shank, three different cutting options
• Accepts 90° end mill, copy mill, and round face
mill cartridges
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill

Slot Mill
Milling
Ramping
Toolholder (Metric)
Milling
Available Mills
Shank Part R ound
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
TW1-04D12-2
MABT40TW1-C TW1-04P12-2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
MABT40TW1-H TW1-04P16-2
TW1-04D15-3
INDUSTRY Part No.
TW1-04D16-2 Description D D1 F TH A°
STANDARD 733101-
MABT40TW2-C B T 40 MABT40TW1-C 66888 .512 .335 1.97 M8 2

TW2-04D16-2 2
MABT40TW2-H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 B T 40 MABT40TW1-H 66889 .512 .335 3.94 M8
TW2-04D20-4
MABT40TW2-M B T 40 MABT40TW2-C 66890 .709 .413 1.97 M10 3
Spare Parts
B T 40 MABT40TW2-H 66891 .709 .413 3.94 M10 3

Milling
MABT40TW3-C B T 40 MABT40TW2-M 66892 .709 .413 5.91 M10 2

TW3-04P25-2 TW3-04D25-2 3
MABT40TW3-H TW3-03D25 TW3-06D25 TW3-16P25 B T 40 MABT40TW3-C 66893 .827 .492 1.97 M12
TW3-04P25-3 TW3-04D25-3
MABT40TW3-M B T 40 MABT40TW3-H 66894 .827 .492 3.94 M12 3
B T 40 MABT40TW3-M 66895 .827 .492 5.91 M12 2
B T 40 MABT40TW4-E 66896 1.024 .669 2.95 M16 2
MABT40TW4-E
MABT40TW4-K B T 40 MABT40TW4-K 66897 1.024 .669 4.92 M16 2
MABT40TW4-M B T 40 MABT40TW4-M 66898 1.024 .669 5.91 M16 3
MABT40TW4-Q 3
B T 40 MABT40TW4-Q 66899 1.024 .669 6.89 M16
E-136
®
Technical Data
Dorian Tool
Milling
METRIC Milling System
Milling Inserts
• A full range of face mills
• Standard arbor sizes
and round
Toolholder (Inch)
Milling
• A full range of end mills
• Available with standard
weldon and R8 shank sizes
Toolholder (Metric)
and round
Milling
• Broad selection of specialty

milling cutters
• For a variety of chamfering,
Spare Parts
corner rounding, sloting, and

Milling
key way operations

E-137
®
Specialty Milling Cutters

Technical Data
15°, 45°, & 60° Double 30° Double 45° Indexable

Indexable Convex
Indexable Indexable Indexable Woodruff Key Seat
Radius Cutter
Milling
Dovetail Cutter Chamfer Mill Chamfer Mill Cutter
Page: E-140 Pages: E-141 to Page: E-144 Page: E-145 Page: E-146
E-143
Indexable Indexable 60° Indexable

Milling Inserts
T-Slot Cutter Slotting Cutter Chamfer Mill

Toolholder (Inch)
Milling
End Milling Cutters

15° Indexable 15° Indexable 90° Indexable 90° Indexable 75° Indexable
CNMG Recycle CCMT Recycle Positive Positve Extended Positive
Toolholder (Metric)
Milling
Page: E-150 Page: E-151 Pages: E-152 Page: E-154 Page: E-155
to E-153
45° Octagon Round

Indexable Indexable
End Mill End Mill
Spare Parts
Milling
E-138
®
Face Milling Cutters
Technical Data
CNMG Recycle CCMT Recycle Positive Positive
Milling
Page: E-150 Page: E-151 Pages: E-152 Page: 155
45° Indexable 90° Indexable

45° Indexable 75° Indexable
Positive Square
Face Mill Face Mill
Face Mill Face Mill
Milling Inserts
45° Indexable
Round Indexable
Octagon Face Mill
Face Mill
Toolholder (Inch)
Milling
Aluminum Milling Program

End Mill Face Mill End Mill Face Mill
Toolholder (Metric)
Milling
Copy Milling Program Spare Parts

Milling
Page: E-166
E-139
®
Indexable Convex Radius Cutter
CONVEX RADIUS CUTTER Milling Application Insert Type

for 15° positive square convex radius SDGX inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st Good Average SDGX-E SDGX-E SDGX-E SDGX-E SDGX-E
Milling

• Cutting Rake +15° • Available in 12mm, 16mm, 20mm,
• Axial Rake 5° & 25mm Weldon shank sizes
• Radial Rake -5° • 0,8mm,1,6mm, 2,4mm, 3,2mm,
4,8mm, & 6,4mm available radii
• Positive square convex radius
inserts, 15° clearance
Milling Inserts

Tool
Rotation
Toolholder (Inch)
Radius
Milling

Toolholder (Metric)
Milling
R - R an g e SDGX
Part No. N o. Insert Torx Torx
733101- Min. Max. Inserts Screw K ey
Insert
QV-16-S304-12 66500 76,2 15,9 12,8 12 25,4 0,4 1,6
1 09T308 TS-4.7-6M1 T-15
Spare Parts
QV-16-S304-16 66501 82,5 15,9 12,8 16 25,4 0,4 1,6

QV-25-S608-20 66505 88,9 25,4 19,2 20 25,4 2,0 3,2 1
Milling
QV-25-S608-25 66506 92,1 25,4 19,2 25 28,6 2,0 3,2 1 190408 TS-5.8-10M1 T-20
QV-50-S608-25 66507 95,3 50,8 44,5 25 31,8 2,0 3,2 3
QV-25-S612-20 66508 88,9 25,4 16,1 20 25,4 3,6 4,8 1
QV-25-S612-25 66509 92,1 25,4 16,1 25 28,6 3,6 4,8 1 190408 TS-5.8-10M1 T-20
QV-50-S612-25 66510 95,3 50,8 41,3 25 31,8 3,6 4,8 3
For spare part information see page E-177. QV-25-S616-20 66511 88,9 25,4 13,0 20 25,4 5,2 6,4 1
QV-25-S616-25 66512 92,1 25,4 13,0 25 28,6 5,2 6,4 1 190408 TS-5.8-10M1 T-20
QV-50-S616-25 66513 95,3 50,8 38,1 25 31,8 5,2 6,4 3
E-140
®

Cutting Rake - 15°
High
for 15° positive inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Axial Rake +10° & 25mm Weldon shank sizes
15° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
15° Dovetail
Facing
Milling
Toolholder (Metric)
Milling
True 15° Dovetail
Spare Parts
Milling
Insert
Part No. N o. Torx
Insert Screw
D15X-12-TD11-10 66514 61,5 12,7 10 9,1 10,7 1
110204 TS-25.45-6M1 T-7
For spare part information see page E-177. D15X-25-TD11-12 66515 61,5 25,4 12 9,1 10,7 3
D15X-50-TD16-20 66516 76,2 47,6 20 14,0 19,1 3 160308 TS-4.7-10M1 T-15
D15X-65-TD22-25 66517 95,3 63,5 25 19,1 25,4 3 220408 TS-5.8-10M1 T-20
E-141
®

Stainless C ast
for 11° positive inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy

Milling

• Cutting Rake +11° • Available 10mm, 12mm, 16mm, 20mm,
• Axial Rake 0° & 25mm Weldon shank sizes
• Radial Rake 0° • Positive inserts,15° clearance
True
Milling Inserts
45°
Dovetail
Tool
Rotation
Toolholder (Inch)
45° Dovetail
Facing
Milling

Toolholder (Metric)
Milling
True 45° Dovetail

Spare Parts
Insert
Part No. N o. Torx
Milling
733101- Inserts key

Insert Screw
D45X-12-TD09-10 66520 60,7 12,7 10 3,2 2,9 1 090202 TS-25.45-6M1 T-7
D45X-20-TD09-10 66521 60,7 19,1 10 4,0 5,0 2
D45X-25-TD09-12 66522 60,3 25,4 12 6,3 5,7 3
D45X-35-TD17-16 66523 76,2 34,9 16 11,1 9,1 2 17T304 TS-4.7-8M1 T-15
For spare part information see page E-177. D45X-50-TD17-20 66524 76,2 47,6 20 11,1 10,4 3
D45X-60-TD25-25 66525 88,9 57,2 25 15,9 16,7 2 250404 TS-5.8-10M1 T-20
D45X-65-TD25-25 66526 88,9 63,5 25 16,5 16,8 3
E-142
®

Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Axial Rake +10° 20mm, & 25mm Weldon shank sizes
15° clearance
Alignment • Three cutting edges
Milling Inserts
Key Ensures
Repeatability
Tool
Rotation
Toolholder (Inch)
60° Dovetail
Facing
Milling
Toolholder (Metric)
Milling
True 60° Dovetail
Spare Parts
Insert
Part No. N o. Torx
Milling
733101- Inserts key

Insert Screw
D60X-12-TD11-10 66530 60,7 12,7 10 8,3 3,6 1
D60X-20-TD11-10 66531 60,7 19,1 10 8,3 7,2 2 110204 TS-25.45-6M1 T-7
D60X-25-TD11-12 66532 60,7 25,4 12 8,3 9,5 3
D60X-35-TD16-16 66533 72,7 34,9 16 13,0 14,0 3 160308 TS-4.7-8M1 T-15
For spare part information see page E-177. D60X-50-TD16-20 66534 76,2 47,6 20 13,0 14,0 3 160308 TS-4.7-10M1 T-15
D60X-60-TD22-25 66535 88,9 57,2 25 17,8 19,1 3
220408 TS-5.8-10M1 T-20
D60X-65-TD22-25 66536 88,9 63,5 25 17,8 19,1 3
E-143
®

Cutting Rake - 15°
High
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy

Milling

• Axial Rake 0° 20mm, and 25mm Weldon shank size
• Radial Rake 0° • Positive inserts, 15° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
60° Chamfer
Milling

In order for the 60° chamfer To ensure repeatability,
mill to be properly used, a 90° slot Dorian diamond chamfer mills are
must first be cut into the material. designed with a precision
This first cut allows clearance for machined alignment key that is
the neck of the chamfer mill during integrated into each insert
the final cut. pocket. Combine this with the
advanced design of the
insert and the result is a superior
chamfer mill.
Toolholder (Metric)
Milling
Spare Parts
Insert
Part No. N o. Torx
Milling

Insert Screw
C60-20-TD11-10 66901 60,7 19,1 10 5,2 10,4 1
C60-25-TD11-12 66902 60,7 25,4 12 5,2 10,4 3 110204 TS-25.45-6M1 T-7
C60-35-TD11-16 66903 60,7 34,9 16 5,2 10,4 3
C60-40-TD16-16 66904 76,2 38,1 16 8,0 15,9 3
For spare part information see page E-177. C60-50-TD16-20 66905 76,2 47,6 20 8,0 15,9 3
160308 TS-4.7-8M1 T-15
C60-60-TD22-25 66906 88,9 57,2 25 10,7 21,4 3

220408 TS-5.8-10M1 T-20
C60-65-TD22-25 66907 88,9 63,5 25 10,7 21,4 3
E-144
®

Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st Good Average SDHW-EN SDHW-EN SDHW-EN SDLX-EN SDLX-EN
Milling

• Cutting Rake 15° • Available in 16mm, 20mm, & 25
• Radial Rake 0° • Positive inserts, 15° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
45° Chamfer
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
SDGW Insert
Part No. N o. Torx
Insert Screw
S C S 0516 66918 90 05 16 16 5,5 35 1
S C S 1526 66919 110 15 26 20 5,5 40 2
S C S 2536 66920 130 25 36 25 5,5 45 3
For spare part information see page E-177. S C S 0516X L 66921 200 05 16 16 5,5 35 1
090304 TS-4.7-8M1 T-15
S C S 1526X L 66922 200 15 26 20 5,5 40 2

S C S 2536X L 66923 200 25 36 25 5,5 45 3
E-145
®
Indexable Woodruff Key Seat Cutter
WOODRUFF KEY SEAT CUTTER Milling Application Insert Type

Stainless C ast
for 20° positive TEHW inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st Good Average TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN
Milling

• Cutting Rake 20° • Available in 10mm & 12mm
• Axial Rake +/- 6° Weldon shank size
Milling Inserts
Industry
Standard
Tool
Rotation
Toolholder (Inch)
Woodruff
K ey S eat
Milling

Toolholder (Metric)
Milling
TEHW Insert
Part No. N o. Torx
Description C D d F Gage Torx
Insert Screw
DWKC-195-TE06-10 66550 63 19,5 10 5 2

0602 TS-06 T-6
DWKC-196-TE06-10 66551 63 19,5 10 6 2
DWKC-225-TE06-10 66552 63 22,5 10 5 2
DWKC-226-TE06-10 66553 63 22,5 10 6 2 0602 TS-06 T-6
DWKC-228-TE06-10 66554 63 22,5 10 8 2

Spare Parts
DWKC-256-TE06-10 66555 63 25,5 10 6 3 0602 TS-06 T-6

Milling
DWKC-286-TE06-10 66556 63 28,5 10 6 6
DWKC-288-TE06-10 66557 63 28,5 10 8 6 0602 TS-06 T-6
DWKC-2810-TE06-12 66558 71 28,5 12 10 6
DWKC-328-TE06-12 66559 71 32,5 12 8 6

0602 TS-06 T-6
For spare part information see page E-177. DWKC-3210-TE06-12 66560 71 32,5 12 10 6
DWKC-4510-TE06-12 66561 71 45,5 12 10 6 0602 TS-06 T-6
E-146
®
Indexable T-Slot Cutter
T-SLOT CUTTER Milling Application Insert Type

Cutting Rake - 20°
High
for 20° positive CEHW inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
TEHW-EN TEHW-EN TEHW-EN TEHW-EN TEHW-EN
Average Average Average CEHW CEHW CEHW CEHW CEHW
Milling

• Cutting Rake 20° • Available in 12mm, 16mm, 25mm,
• Axial Rake +/- 6° & 32mm Weldon shank sizes
• Radial Rake -14° • Industry standard sizes
Milling Inserts
Industry
Standard
Tool
Rotation
Toolholder (Inch)
T-Slot
Facing
Milling
In order for the T-Slot cutter to be properly
used, a 90° slot must first be cut into the material.
This first cut allows clearance for the neck of the
T-Slot cutter during the final cut.
Toolholder (Metric)
Milling
N o.
Part No. Gage Insert Torx
Description C D d F H N Inserts
Spare Parts
733101- Insert Torx Screw K ey

R/L
Milling
SLOT-21-CE06-12 66540 74 21 12 9 29 12 2/2

SLOT-25-CE06-16 66541 82 25 16 11 34 14 2/2
CEHW-0602 TS-25.45-6M1 T-15
SLOT-28-CE06-16 66542 85 28 16 12 34 16 3/3
SLOT-32-CE06-16 66543 90 32 16 14 34 18 3/3
SLOT-36-CE12-25 66544 103 36 25 16 47 20 2/2
For spare part information see page E-177. SLOT-40-CE12-25 66545 108 40 25 18 52 22 2/2
CEHW-1204 TS-5.8-10M1 T-20
SLOT-45-CE12-25 66546 113 45 25 20 57 24 2/2
SLOT-50-CE12-32 66547 124 50 32 22 64 28 2/2
E-147
®
Indexable Slotting Cutter
INDEXABLE SLOTTING CUTTER Milling Application Insert Type

Cutting Rake - 0°
High
for 0° negative square SNHX inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Good Good Average SNHX-E SNHX-E SNHX-E SNHX-E SNHX-E

Milling

• Cutting Rake 0° • For use on 22mm, 27mm,
• Axial Rake -3° 40mm, and 50mm arbors.
Wide
Milling Inserts
Range of
Sizes
Tool
Rotation
SN H X
Description E D C d H Gage
Toolholder (Inch)

Insert
Arbor Slot
MD063-04 66930 8 63 4 22 14 8 1102 TS-35-3M1 T-9
Milling
Milling
MD063-05 66931 8 63 5 22 14 8 1103 TS-35-4M1 T-9

MD063-06 66932 8 63 6 22 14 6 1203 TS-4-5M1 T-15
MD080-04 66933 8 80 4 22 22 10 1102 TS-35-3M1 T-9
MD080-05 66934 8 80 5 22 22 10 1103 TS-35-4M1 T-9
MD080-06 66935 8 80 6 22 22 8 1203 TS-4-5M1 T-15
MD100-04 66936 12 100 4 27 25 12 1102 TS-35-3M1 T-9
MD100-05 66937 12 100 5 27 25 12 1103 TS-35-4M1 T-9
MD100-06 66938 12 100 6 27 25 10 1203 TS-4-5M1 T-15
MD100-07 66939 12 100 7 27 25 10 1204 TS-4-5M1 T-15
MD100-07 66939 12 100 8 27 25 10 1245 TS-4-5M1 T-15
MD100-10 66941 12 100 10 27 25 10 1205 TS-4-8M1 T-15
Toolholder (Metric)
MD125-04 66942 12 125 4 40 31 12 1102 TS-35-3M1 T-9

MD125-05 66943 12 125 5 40 31 12 1103 TS-35-4M1 T-9
MD125-06 66944 12 125 6 40 31 12 1203 TS-4-5M1 T-15
Milling
MD125-07 66945 12 125 7 40 31 12 1204 TS-4-5M1 T-15

MD125-07 66945 12 125 8 40 31 12 1245 TS-4-5M1 T-15
MD125-10 66947 12 125 10 40 31 12 1205 TS-4-8M1 T-15
MD125-12 66948 12 125 12 40 31 12 1207 TS-4-8M1 T-15
MD160-04 66949 12 160 4 40 44 18 1102 TS-35-3M1 T-9
MD160-05 66950 12 160 5 40 44 18 1103 TS-35-4M1 T-9
MD160-06 66951 12 160 6 40 44 16 1203 TS-4-5M1 T-15
MD160-07 66952 12 160 7 40 44 16 1204 TS-4-5M1 T-15
MD160-07 66952 12 160 8 40 44 16 1245 TS-4-5M1 T-15
MD160-10 66954 12 160 10 40 44 16 1205 TS-4-8M1 T-15
MD160-12 66955 12 160 12 40 44 16 1207 TS-4-8M1 T-15
MD160-14 66956 14 160 14 40 44 15 1205 TS-4-8M1 T-15
MD200-04 66957 12 200 4 50 62 18 1102 TS-35-3M1 T-9
Spare Parts
MD200-05 66958 12 200 5 50 62 18 1103 TS-35-4M1 T-9

MD200-06
Milling
66959 12 200 6 50 62 18 1203 TS-4-5M1 T-15

MD200-07 66960 12 200 7 50 62 18 1204 TS-4-5M1 T-15
MD200-07 66960 12 200 8 50 62 18 1245 TS-4-5M1 T-15
MD200-10 66962 12 200 10 50 62 18 1205 TS-4-8M1 T-15
MD200-12 66963 12 200 12 50 62 18 1207 TS-4-8M1 T-15
MD200-14 66964 14 200 14 50 62 18 1205 TS-4-8M1 T-15
For spare part information see page E-177. MD250-10 66965 12 250 10 50 87 24 1205 TS-4-8M1 T-15
MD250-12 66966 12 250 12 50 87 20 1207 TS-4-8M1 T-15
MD250-14 66967 14 250 14 50 87 24 1205 TS-4-8M1 T-15
E-148
®
60° Indexable Chamfer Mill
60° CHAMFER MILL Milling Application Insert Type

Stainless C ast
for 7° positive triangle TC_T inserts Finishing Medium Roughing Steel
Steel Iron
Aluminum Temper
Alloy
Technical Data
Good Good Average TCMT-UR TCMT-UR TCGW-KM TCGT-FALP TCMT-UR
Milling

• Cutting Rake 7° • Available in 16mm & 20mm Weldon
• Axial Rake 0° shank size
• Radial Rake 0° • Positive TCMT inserts, 7° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
60° Chamfer
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
T C _T Insert
Part No. N o. Torx
For spare part information see page E-177. Insert Screw
S C T 0617 66988 90 06 17 16 9 25 1
110202 TS-4.7-8M1 T-15
S C S 1425 66989 110 14 25 20 9 35 2
E-149
®
15° Indexable CNMG Recycle Milling Cutter
15° CNMG RECYCLE MILLING CUTTER Milling Application Insert Type

Cutting Rake - Negative 7° High
Stainless C ast
for negative 80° diamond CNMG inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
Good Good B e st CNMG-PM CNMG-PM CNMA-KR CNMP-FN-XF CNMP-EPX

Milling
For insert information see pages A-45 to A-46, A-48, A-51, & A-54 to A-55.

• Cutting Rake -7° • Available in 20mm & 25mm
• Axial Rake -7° Weldon & arbor shank sizes
• Radial Rake -7° • Recycles negative
80° diamond inserts
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing
15° Chamfer
Milling

can be used in this milling cutter to utilize four
more cutting edges that were not used in your
lathe work.
d
Toolholder (Metric)
H1
H C
C
Milling
H
F F
15° 15°
D D
D1 D1
REC15A-000-CN4-000 REC15-50-CN4-000
End Mill
CNMG Insert
Part No. N o. Torx
Insert Screw
REC15-50-CN4-20 66570 95,3 50,8 57,2 20 11,4 38,1
Spare Parts
3 432 TS-1032-5M1 T-20

REC15-50-CN4-25 66571 127,0 50,8 57,2 25 11,4 38,1
Milling
Face Mill
CNMG Insert
Part No. N o. Torx
Insert Screw
For spare part information see page E-177. REC15A-076-CN4-27 66573 44,5 76,2 82,0 27 11,4 7 12,4 5
REC15A-100-CN4-32 66574 50,8 101,6 107,4 32 11,4 8 14,4 6 432 TS-1032-5M1 T-20
REC15A-125-CN4-40 66575 50,8 127,0 132,8 40 11,4 9 16,4 8
E-150
®
15° Indexable CCMT Recycle Milling Cutter
15°CCMT RECYCLE MILLING CUTTER Milling Application Insert Type

Stainless C ast
for 7° positive 80° diamond CC__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
Good Good B e st CCMT-UM CCMT-UR CCGW-KM CCGT-FALP CCGT-UE
Milling
For insert information see pages A-61 to A-62 & A-64 to A65.

• Axial Rake 2° & Arbor shank sizes
• Radial Rake 0° • Recycles positive 80° diamond inserts
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing
15° Chamfer
Milling
After the cutting edges are used on your turning
toolholder, do not throw the insert away. It can be
used in this milling cutter to utilize two more cutting
edges that were not used in your lathe work.
Toolholder (Metric)
End Mill Milling
C C _T
Insert
RCC15-50-CC3-20 66580 95,3 50,8 55,0 20 7,9 31,8
3 32.52 TS-4.7-10M1 T-15
RCC15-50-CC3-25 66581 101,6 50,8 55,0 25 7,9 31,8
Spare Parts
Milling
Face Mill
C C _T
Description C D D1 d F H H1 Gage
Insert
RCC15A-50-CC4-22 66585 44,5 50,8 50,0 22 7,8 6,3 10,4 3
For spare part information see page E-177. RCC15A-75-CC4-27 66582 44,5 76,2 80,4 27 7,8 7,0 12,4 4
432 TS-4.7-10M1 T-15
RCC15A-100-CC4-32 66583 50,8 101,6 105,8 32 7,8 8,0 14,4 5
RCC15A-125-CC4-40 66584 50,8 127,0 131,2 40 7,8 9,0 16,4 6
E-151
®

Stainless C ast
Steel Iron
Technical Data
Alloy
PD ER PD ER PD ER P D FR P D FR
Milling

• Cutting Rake 11° • Available in 12mm, 16mm,
• Axial Rake 6° 20mm, & 25mm Weldon, C3, &
• Radial Rake -11°/-13° arbor shank sizes
11° clearance
Milling Inserts

Tool End Mill

Rotation
APKT
Insert
Toolholder (Inch)
M30D10 67000 80 10 16 9,9 20 1

90° End Mill M30D11 67001 80 11 16 9,9 20 1
Milling
Slot Mill M30D12 67002 80 12 16 9,9 20 1

1003 TS-25.45-4M1 T-7
M30D13 67003 80 13 16 9,9 20 1
M30D14 67004 80 14 16 9,9 20 1
M30D15 67005 85 15 16 9,9 20 1
M30D16 67006 85 16 16 9,9 25 2
M30D17 67007 85 17 16 9,9 25 2
M30D18 67008 85 18 20 9,9 25 2
M30D19 67009 85 19 20 9,9 25 2
M30D20 67010 85 20 20 9,9 30 3
M30D22 67011 95 22 20 9,9 35 3
M30D24 67012 95 24 20 9,9 35 4
Toolholder (Metric)
M30D25 67013 95 25 20 9,9 35 4

M30D28 67014 95 28 25 9,9 35 4
M30D30 67015 95 30 25 9,9 35 4
Milling
M30D32 67016 95 32 25 9,9 35 5

M35D10 67024 150 10 12 9,9 35 1 1003 TS-25.45-6M1 T-7
M35D12 67025 150 12 12 9,9 35 1
M35D14 67026 150 14 16 9,9 35 1
M35D15 67027 150 15 16 9,9 35 1
M35D16 67028 150 16 16 9,9 35 2
M35D18 67029 150 18 16 9,9 35 2
M35D20 67030 150 20 20 9,9 40 3
M35D22 67031 150 22 20 9,9 40 3
M35D24 67032 150 24 20 9,9 40 4
M35D25 67033 150 25 20 9,9 40 4
M37D16 67017 200 16 16 9,9 40 2
M37D20 67018 200 20 20 9,9 60 3
Spare Parts
M37D22 67019 200 22 20 9,9 60 3

Milling
M37D25 67020 200 25 25 9,9 60 4
Face Mill
APKT Insert
Part No. N o. Torx
Insert Screw
M32D40 67021 40 40 16 9,9 5,6 8,4 6
For spare part information see page E-177. M32D50 67022 40 50 22 9,9 6,3 10,4 7 1003 TS-25.45-6M1 T-7
M32D63 67023 40 63 22 9,9 6,3 10,4 8
E-152
®
90° High Positive Indexable End Mill

Cutting Rake - 20°
High
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Cutting Rake 11° • Available in 20mm, 25mm, & 32mm
• Axial Rake 6° Weldon, CM3, & arbor shank sizes
• Radial Rake -10°/-12° • Available in standard, long, and
extra-long lengths
11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Shank End Mill
Toolholder (Metric)
APKT
Insert
Milling
M50D22 67034 95 22 20 15,7 40 2
M50D25 67035 95 25 20 15,7 40 2
M50D28 67036 95 28 25 15,7 40 3
M50D30 67037 95 30 25 15,7 40 3
M50D32 67038 95 32 25 15,7 40 3
M50D35 67039 95 35 25 15,7 40 4
1604 TS-4.7-8M1 T-15
M50D40 67040 95 40 25 15,7 40 4
M55D22 67041 200 22 20 15,7 60 2
M55D25 67042 200 25 20 15,7 60 2
M55D32 67043 200 32 25 15,7 60 3
M57D25 67044 200 25 25 15,7 60 2
M57D32 67045 200 32 32 15,7 60 3
Arbor Mount End Mill

Spare Parts
Milling
APKT Insert
Part No. N o. Torx
Insert Screw
M52D40 67046 40 40 16 15,7 5,6 8,4 4
M52D50 67047 40 50 22 15,7 6,3 10,4 5
M52D63 67048 40 63 22 15,7 6,3 10,4 6
M52D80 67049 50 80 27 15,7 7 12,4 7
M52D100 67050 50 100 32 15,7 8 14,4 8
M52D125 67051 63 125 40 15,7 9 16,4 10
E-153
®
90° Indexable Positive Extended End Mill
EXTENDED 90° END MILL Milling Application Insert Type

Stainless C ast
Steel Iron
Technical Data
Alloy
Milling

• Cutting Rake 11° • Available in 20mm, 25mm, &
• Axial Rake 0° 32mm Weldon shank sizes
• Radial Rake 0° • Positive parallelogram inserts,
11° clearance
• Deeper cutting
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling
APKT
Part No. N o. N o. Insert Torx
733101- Inserts Flutes Torx Screw K ey
Insert
For spare part information see page E-177. M33D20 67062 90 20 20 27 27 4 1
M33D25 67063 110 25 25 38 38 8 2 1003 TS-25.45-6M1 T-7
M33D32 67064 120 32 32 46 46 12 4
E-154
®

Stainless C ast
Steel Iron
Technical Data
Alloy
Milling

• Cutting Rake 11° • Available in 20mm & 25mm
• Axial Rake 4°/8° Weldon & arbor shank sizes
• Radial Rake 0° • Positive parallelogram inserts,
11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing 90° end mill, do not throw the insert away.
It can be used in this milling cutter to
75° Chamfer
Milling
utilize two more cutting edges that were
not used in your 90° milling application.
Toolholder (Metric)
Milling
End Mill
APKT
Insert
M38D25-10 67075 95 25 20 4 25 2
Spare Parts
M38D32-10 67076 95 32 25 4 25 3 1003 TS-25.45-6M1 T-7

Milling
M38D40-10 67077 95 40 25 4 25 4
Face Mill
APKT Insert
Part No. N o. Torx
Insert Screw
M58D63-16 67078 40 63 22 6,5 6,3 10,4 4
M58D80-16 67079 50 80 27 6,5 7 12,4 5
1604 TS-4.7-8M1 T-15
M58D100-16 67080 50 100 32 6,5 8 14,4 6
M58D125-16 67081 63 125 40 6,5 9 16,4 7
E-155
®
45° Indexable Positive Face Mill

Stainless C ast
for high positive 20° square SE__ inserts Finishing Medium Roughing Steel Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

Cutting Rake 20° • Available in arbor shank sizes
Axial Rake 20° • High positive square inserts,
Radial Rake -6°/-8° 20° clearance
• Higher rate of material removal
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling

Toolholder (Metric)
Milling
Spare Parts
Milling
SEH W Insert
Part No. N o. Torx
Insert Screw
M72D50 67090 40 50 63 22 6,0 6,3 10,4 4
M72D63 67091 50 63 72 22 6,0 6,3 10,4 5
For spare part information see page E-177. M72D80 67092 50 80 93 27 6,0 7 12,4 6 1204 TS-5.8-10M1 T-20
M72D100 67093 50 100 113 32 6,0 8 14,4 7
M72D125 67094 63 125 138 40 6,0 9 16,4 8
E-156
®
45° Indexable Face Mill

for 20° positive SE__ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling
Toolholder (Metric)
Milling
SEK N S eat S eat

Part No. N o. L o ck Torx
Description C D D1 d F H H1 Gage S eat Torx Torx
733101- Inserts Screw K ey
Insert Screw K ey
Spare Parts
M82D50 67105 50 50 63 22 13 6,3 10,4 4

M82D63
Milling
67106 50 63 76 22 13 6,3 10,4 5

M82D80 67107 50 80 93 27 13 7 12,4 6 1203 SP8212 LS-8.0-22M1 TS-4.7-6M1 T-40 T-20
M82D100 67108 50 100 113 32 13 8 14,4 7
M82D125 67109 63 125 138 40 13 9 16,4 8
M122D50 67110 50 50 63 22 13 6,3 10,4 4
M122D63 67111 50 63 76 22 13 6,3 10,4 5
M122D80 67112 50 80 93 27 13 7 12,4 6 1204 - LS-8.0-22M1 - T-40 -
For spare part information see M122D100 67113 50 100 113 32 13 8 14,4 7
page E-177. M122D125 67114 63 125 138 40 13 9 16,4 8
E-157
®
75° Indexable Face Mill

Cutting Rake - 11°
High
for 20° positive SEKN inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
SEKN- SEKN- SEKN- SEKN- SEKN-
AFSN/-U AFSN/-U AFEN/SN A FFN A FE N
Milling

• Radial Rake 0° 20° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Facing
75° Chamfer
Milling

Toolholder (Metric)
Milling
Spare Parts
Milling
SEK N Insert S eat

Part No. N o. Torx
Description C D D1 d F H H1 Gage S eat Torx Torx
Insert Screw K ey
M132D050 67125 50 50 61 22 11 6,3 10,4 4
M132D063 67126 50 63 74 22 11 6,3 10,4 5
M132D080 67127 50 80 91 27 11 7 12,4 6 1203 SP8212 TS-8.0-22M1 T-40 T-20
M132D100 67128 50 100 111 32 11 8 14,4 7
M132D125 67129 63 125 136 40 11 9 16,4 8
E-158
®
90° Indexable Square Face Mill

for 15° positive square SDMT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
P oor Good B e st SDMT-EN SDMT-EN - - -
Milling

Four
Milling Inserts
Cutting Edges
Mill to a
Shoulder
Tool
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling
SDMT Insert
Part No. N o. Torx
Insert Screw
M172D40 67140 40 40 16 12,4 5,6 8,4 4
M172D50 67141 40 50 22 12,4 6,3 10,4 5
M172D63 67142 40 63 22 12,4 6,3 10,4 6 1205 TS-4.7-10M1 T15
M172D80 67143 50 80 27 12,4 7 12,4 7
M172D100 67144 50 100 32 12,4 8 14,4 8
E-159
®
45° Indexable Octagon Face Mill

Cutting Rake - 25°
High
for 20° positive Octagon OE_T inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
F ai r Good B e st OEMT-SN OEMT-EN OEEW-EN OEET-FN OEET-EN

Milling

• Axial Rake 15° • High rate of material removal
• Radial Rake 5° • Torx screw locking system
• Choice of chipbreaker and grade
to cover all machinable materials.
Choose • Eight cutting edge octogonal insert
or round insert
From Five
Milling Inserts
Different
Inserts
Tool
Rotation
Toolholder (Inch)
Facing
45° Chamfer
Milling

Toolholder (Metric)
Milling
End Mill
OE_T Insert
Part No. N o. Torx
Insert Screw
F45-25-OE5-20 67160 90 25 38,6 20 8,7 40 3
F45-36-OE5-25 67161 95 36 49,3 25 8,7 40 4 050410 TS-4.7-10M1 T-15
F45-50-OE5-25 67162 110 50 63,2 25 8,7 50 6
Face Mill
Spare Parts
Milling
OE_T Insert
Part No. N o. Torx
Insert Screw
F45A-36-OE5-16 67163 40 36 49,3 16 8,7 5,6 8,4 4
F45A-50-OE5-22 67164 50 50 63,3 22 8,7 6,3 10,4 6
F45A-63-OE5-22 67165 50 63 76,2 22 8,7 6,3 10,4 8
050410 TS-4.7-10M1 T-15
For spare part information see page E-177. F45A-80-OE5-27 67166 50 80 93,2 27 8,7 7 12,4 8
F45A-100-OE5-32 67167 50 100 113,3 32 8,7 8 14,4 10
F45A-125-OE5-32 67168 63 125 138,2 32 8,7 8 14,4 10
E-160
®
Round Indexable Face Mill
ROUND FACE MILL Milling Application Insert Type

for 11° positive round RP_T inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st RPMT-SN RPMT-SN RPMT-SN RPGT-FN RPGT-EN
Milling

• Cutting Rake 11° • Available in Arbor shank sizes
• Axial Rake 6° • Positive round inserts,
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
R P _T Insert
Part No. N o. Torx
Insert Screw
M42D40 67170 40 33,6 40 16 6,4 5,6 8,4 3
M42D50 67171 40 43,6 50 22 6,4 6,3 10,4 4
M42D63 67172 40 56,6 63 22 6,4 6,3 10,4 5
120400 TS-4.7-8M1 T-15
For spare part information see page E-177. M42D80 67173 50 73,6 80 27 6,4 7 12,4 6
M42D100 67174 50 93,6 100 32 6,4 8 14,4 7
M42D125 67175 63 118,6 125 40 6,4 9 16,4 8
E-161
®
Round Indexable End Mill
ROUND END MILL Milling Application Insert Type

Cutting Rake - 15°
High
for 15° positive round RDET inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st RDET-SN RDET-SN - - -
Milling

• Axial Rake 0° 32mm Weldon, C3, & Arbor shank
• Radial Rake -2°/-4° sizes
15° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling

Toolholder (Metric)
Milling
Spare Parts
Milling
RDMT Insert
Part No. N o. Torx
Insert Screw
M47D16 67186 200 16 16 5,6 40 1
M47D20 67187 200 20 20 5,6 60 1
For spare part information see page E-177. M47D25 67188 200 25 25 5,6 60 2 10T3 TS-4.7-8M1 T-15
M47D32 67189 200 32 32 5,6 60 3
M47D40 67190 250 40 32 5,6 60 4
E-162
®

Cutting Rake - 7°
High
for 7° positive 35° diamond VCGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st - - - VCGT-FALP -
Milling
For insert information see pages A-68.

• Axial Rake 0° & Arbor shank sizes
• Radial Rake 7° • Positive 35° diamond 7° clearance
Rapid
Milling Inserts
Aluminum
Removal
Tool
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Toolholder (Metric)
End Mill Milling
VCGT Insert
Part No. N o. Torx
Insert Screw
E90-50-VC22-20 67200 95 50 20 16 38 2
220432 TS-5.8-10M1 T-20
E90-50-VC22-25 67201 100 50 25 16 38 2
Spare Parts
Face Mill
Milling
VCGT Insert
Part No. N o. Torx
Insert Screw
E90A-50-VC16-22 67202 50 50 22 14 6,3 10,4 2 160412 TS-4.7-8M1 T-15
E90A-63-VC22-22 67203 50 63 22 16 6,3 10,4 2
E90A-75-VC22-27 67204 50 76 27 16 7 12,4 3
E90A-100-VC22-32 67205 50 100 32 16 8 14,4 3
E90A-125-VC22-32 67206 50 124 32 16 8 14,4 4
E-163
®

Cutting Rake - 7°
High
for 7° positive trigon WCGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st WCMT-UR WCMT-UR - WCMT-FALP WCMT-UR

Milling

• Cutting Rake 7° • Available in 20mm & 25mm Weldon &
• Axial Rake 0° arbor shank sizes
• Radial Rake 7° • Positive trigon inserts, 7° clearance
Milling Inserts
Trigon
Insert
Tool
Rotation
Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Toolholder (Metric)
Milling
End Mill
WCGT Insert
Part No. N o. Torx
Insert Screw
E90-32-WC06-20 67216 75 32 20 6,3 20 3
06T308 TS-35.6-9M1 T-15
E90-50-WC06-25 67217 82 50 25 6,3 20 3
Spare Parts
Face Mill
Milling
WCGT Insert
Part No. N o. Torx
Insert Screw
E90A-50-WC06-22 67218 40 50 22 6,3 6,3 10,4 3
E90A-63-WC06-27 67219 45 63 27 6,3 7 12,4 4
For spare part information see page E-177. E90A-75-WC06-27 67220 45 76 27 6,3 7 12,4 4 06T308 TS-35.6-9M1 T-15
E90A-100-WC06-32 67221 50 100 32 6,3 8 14,4 5
E90A-125-WC06-32 67222 50 124 32 6,3 8 14,4 6
E-164
®
Indexable Copy Mills
Technical Data
Dorian Tool
Milling
Copy Mill System
Milling Inserts
• Buy one shank, get five
machining options
• Available in round, ISO 40 & 50,
and BT40 shank styles
Toolholder (Inch)
Milling
• Cartridges are easy to change
• 90° end mill
• Copy mill
Toolholder (Metric)
• Round face mill
• Aluminum copy mill
• Utilizes the Torx screw locking
Milling
system
Spare Parts
• Designed for extended cuts

Milling
• Reduces down time

• Increases productivity
E-165
®
Copy Mill Graphic Index
Copy Mills
Technical Data
90° Indexable
Round Indexable
Aluminum
Copy Mill
Milling
Copy Mill
Milling Inserts
Modular Copy Mills

90° Indexable Round Indexable Round Indexable Round Indexable 90° Indexable
Positive Modular Modular Modular Aluminum Modular Modular Aluminum
Copy Mill Copy Mill Copy Mill Copy Mill Copy Mill
Toolholder (Inch)
Milling
Toolholder (Metric)
Modular Shanks
Milling
DIN 69871 A
DIN 1835 B - Round MAS403 - BT40
ISO 40/50
Modular Shank Modular Shank
Modular Shank
Spare Parts
Milling
E-166
®
Round Indexable Copy Mill

Stainless C ast
for positive KW_-_ inserts Finishing Medium Roughing Steel
Steel Iron
Aluminum Temper
Alloy
Technical Data
Milling

• Axial Rake 0° 25mm, & 32mm Weldon shank sizes
Milling Inserts
5 different
inserts
equals
5 different
operations
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling
Toolholder (Metric)
Milling
Insert
Part No. N o. Gage Torx
Description C D d H Torx
733101- Inserts Insert K ey
Screw
M65D12 66810 150 12 12 40 1 KWR-12 TS-3.5-9M1 T-10
M65D16 66811 180 16 16 60 1 KWR-16 TS-4.0-13M1 T-15
Spare Parts
M65D20 66812 180 20 20 60 1 KWR-20 TS-5.0-16M1 T-20

Milling
M65D25 66813 210 25 25 80 1 KWR-25 TS-6.0-20M1 T-30

M65D32 66814 210 32 32 80 1 KWR-32 TS-8.0-25M1 T-30
M67D08 66815 125 8 12 40 1 KWR-08 TS-2.5-7M1 T-7
M67D10 66816 150 10 12 40 1 KWR-10 TS-3.0-8M1 T-7
M67D12 66817 180 12 16 80 1 KWR-12 TS-3.5-9M1 T-10
M67D16 66818 180 16 20 80 1 KWR-16 TS-4.0-13M1 T-15
M67D20 66819 210 20 25 100 1 KWR-20 TS-5.0-16M1 T-20
For spare part information see page E-177. M67D25 66820 210 25 32 100 1 KWR-25 TS-6.0-20M1 T-30
E-167
®
90° Indexable Aluminum Copy Mill

Cutting Rake - 11°
High
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Cutting Rake 11° • Available in 16mm, 20mm, & 25mm
Extended
Milling Inserts
Reach
For
Aluminum
Tool
Rotation
Toolholder (Inch)
90° End Mill

Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling
VPGT Insert
Part No. N o. Torx
Insert Screw
E90XL-20-VP11-16 66830 175 20 16 10 30 2 110304 TS-25.45-6M1 T-7
For spare part information see page E-177. E90XL-25-VP16-20 66831 200 25 20 13,5 40 2
E90XL-32-VP16-25 66832 220 32 25 13,5 50 2 160412 TS-4.7-8M1 T-15
E90XL-42-VP16-25 66833 220 42 32 13,5 50 3
E-168
®
90° Indexable Positive Modular Copy Mill

Cutting Rake - 20°
High
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling

TW1-03D16 66615 42 16 13 8,5 M8 25 2

For spare part information see page E-177. TW2-03D20 66616 50 20 18 10,5 M10 30 3
1003 TS-25.45-6M1 T-7
TW3-03D25 66617 58 25 21 12,5 M12 35 4
TW4-03D32 66618 68 32 28 17 M16 45 5
E-169
®

for KW_-_ inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy

Milling

Milling Inserts
5 different
inserts
equals
5 different
operations
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling

TW1-06D16 66620 42 16 13 8,5 M8 25 1 KWR-16 TS-4.0-13M1 T-15

TW2-06D20 66621 50 20 18 10,5 M10 30 1 KWR-20 TS-5.0-16M1 T-20
TW3-06D25 66622 58 25 21 12,5 M12 35 1 KWR-25 TS-6.0-20M1 T-30
For spare part information see page E-177. TW4-06D32 66623 68 32 28 17 M16 45 1 KWR-32 TS-8.0-25M1 T-30
E-170
®
Round Indexable Modular Aluminum Copy Mill
ROUND ALUMINUM COPY MILL Milling Application Insert Type

Cutting Rake - 11°
High
for 11° positive RPGT inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
B e st B e st B e st RPGT-EN RPGT-EN - RPGT-EN RPGT-EN
Milling
11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling
Toolholder (Metric)
Milling
Spare Parts
RPGT
Milling

Insert
TW1-04P12-2 66631 42 12 13 8,5 M8 25 2 0702 TS-2.5-6M1 T-8
TW1-04P16-2 66632 42 16 13 8,5 M8 25 2 0802 TS-3.5-9M1 T-15
TW2-04P20-2 66633 50 20 18 10,5 M10 30 2 1003 TS-3.5-9M1 T-15
For spare part information see page E-177. TW3-04P25-2 66634 58 25 21 12,5 M12 35 2 12T3 TS-4.0-9M1 T-15
TW3-04P25-3 66635 58 25 21 12,5 M12 35 3 1003 TS-3.5-9M1 T-15
TW4-04P32-3 66636 68 32 28 17 M16 45 3 12T3 TS-4.0-9M1 T-15
E-171
®

Cutting Rake - 15°
High
for 15° positive Round RDHW inserts Finishing Medium Roughing Steel
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy

Milling

• Positive round inserts,15° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
Round
Facing
Milling

Toolholder (Metric)
Milling
RDHW
Insert
Spare Parts
TW1-04D10-2 66640 42 10 13 M8 25 2 0501 TS-2.0-5M1 T-6

Milling
TW1-04D12-2 66641 42 12 13 M8 25 2 0702 TS-2.5-6M1 T-8

TW1-04D12-3 66642 42 12 13 M8 25 3 0501 TS-2.0-5M1 T-6
TW1-04D15-3 66643 42 15 13 M8 25 3 0702 TS-2.5-6M1 T-8
TW1-04D16-2 66644 42 16 13 M8 25 2 0802 TS-3.5-9M1 T-15
TW2-04D20-2 66645 50 20 18 M10 30 2 1003 TS-3.5-9M1 T-15
TW2-04D20-4 66646 50 20 18 M10 30 4 0702 TS-2.5-6M1 T-8
TW3-04D25-2 66647 58 25 21 M12 35 2 12T3 TS-4.0-9M1 T-15
TW3-04D25-3 66648 58 25 21 M12 35 3 1003 TS-3.5-9M1 T-15
TW4-04D32-3 66649 68 32 28 M16 45 3 12T3 TS-4.0-9M1 T-15
E-172
®
90° Indexable ModularAluminum Copy Mill

Cutting Rake - 11°
High
Stainless C ast
Aluminum Temper
Steel Iron
Technical Data
Alloy
Milling

• Cutting Rake 11° • For use with modular shanks See
• Axial Rake 7° pages E-174 to E-176 for
• Positive VPGT inserts,
11° clearance
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill
Milling
Slot Mill
Toolholder (Metric)
Milling
Spare Parts
Milling
VPGT
Insert
TW1-11P16-2 66651 42 16 16 8,5 M8 25 2
110304 TS-25.45-6M1 T-7
TW2-11P20-2 66652 50 20 18 10,5 M10 30 2
TW3-16P25-2 66653 63 25 21 12,5 M12 40 2
160412 TS-4.7-8M1 T-15
TW4-16P32-2 66654 73 32 29 17 M16 50 2
E-173
®
Round Modular Shank
DIN 1835 B - ROUND MODULAR SHANK

Technical Data
Milling
FEATURES:
• 20mm, 25mm, & 32mm Weldon, shank sizes
• Accepts 90° end mill, copy mill, and round face
mill cartridges.
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill

Slot Mill
Milling
Ramping
Toolholder (Metric)
Milling
Available Mills
Shank Part R ound
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
PRTW1-20C TW1-04D12-2
TW1-04P12-2
PRTW1-25H TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16 INDUSTRY Part No.
TW1-04P16-2 Description C D d D1 H TH A°
PRTW1-32M TW1-04D15-3 STANDARD 733101-
TW1-04D16-2
WELDON 20 PRTW1-20C 66844 100 13 20 8,5 50 M8 4
PRTW2-20C WELDON 25 PRTW1-25H 66845 156 13 25 8,5 100 M8 3
TW2-04D16-2 3
PRTW2-25H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 WELDON 32 PRTW1-32M 66846 210 13 32 8,5 150 M8
Spare Parts
TW2-04D20-4
PRTW2-32M WELDON 20 PRTW2-20C 66847 100 18 20 10,5 50 M10 1,5
Milling
WELDON 25 PRTW2-25H 66848 156 18 25 10,5 100 M10 2
PRTW3-25E WELDON 32 PRTW2-32M 66849 210 18 32 10,5 150 M10 2,5

TW3-04P25-2 TW3-04D25-2 1,5
PRTW3-32K TW3-03D25 TW3-06D25 TW3-16P25 WELDON 25 PRTW3-25E 66850 135 21 25 12,5 75 M12
TW3-04P25-3 TW3-04D25-3
PRTW3-32P WELDON 32 PRTW3-32K 66851 185 21 32 12,5 125 M12 2
WELDON 32 PRTW3-32P 66852 240 21 32 12,5 180 M12 1,5
PRTW4-32E WELDON 32 PRTW4-32E 66853 135 28 32 17 75 M16 1,5

PRTW4-32K TW4-03D32 TW4-06D32 TW4-04P32-3 TW4-04D32-3 TW4-16P32 WELDON 32 PRTW4-32K 66854 185 28 32 17 125 M16 1
PRTW4-32P WELDON 32 PRTW4-32P 66855 240 28 32 17 180 M16 0,5
E-174
®
ISO 40/50 Modular Shank
DIN 69871 A - ISO 40/50 MODULAR SHANK
Technical Data
Milling
FEATURES:
• One shank, five different cutting options.
face mill cartridges
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill
Slot Mill
Milling
Ramping
INDUSTRY Part No.

Description D D1 F TH A°
Toolholder (Metric)
STANDARD 733101-
S K 40 MASK40TW1-C 66692 13 8,5 50 M8 2

S K 40 MASK40TW1-H 66693 13 8,5 100 M8 2
Milling
S K 40 MASK40TW2-C 66694 18 10,5 50 M10 3
Available Mills S K 40 MASK40TW2-H 66695 18 10,5 100 M10 3

Shank Part R ound S K 40 MASK40TW2-M 66696 18 10,5 150 M10 2
90° End Mill Copy Mill Copy Mill S K 40 MASK40TW3-C 66697 21 12,5 50 M12 3
Copy Mill Copy Mill
(Aluminum) S K 40 MASK40TW3-H 3
66698 21 12,5 100 M12
TW1-04D10-2 S K 40 MASK40TW3-M 66699 21 12,5 150 M12 2
TW1-04D12-2
MASK40/50TW1-C TW1-04P12-2 S K 40 MASK40TW4-E 66700 26 17 75 M16 2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
MASK40/50TW1-H TW1-04P16-2 S K 40 MASK40TW4-K 2
TW1-04D15-3 66701 26 17 125 M16
TW1-04D16-2 S K 40 MASK40TW4-M 66702 26 17 150 M16 3
S K 40 MASK40TW4-Q 66703 26 17 175 M16 3
MASK40/50TW2-C S K 50 MASK50TW1-C 66704 13 8,5 50 M8 2

TW2-04D16-2 2
MASK40/50TW2-H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 S K 50 MASK50TW1-H 66705 13 8,5 100 M8
TW2-04D20-4
MASK40/50TW2-M S K 50 MASK50TW2-C 66706 18 10,5 50 M10 3
Spare Parts
S K 50 MASK50TW2-H 66707 18 10,5 100 M10 3

Milling
MASK40/50TW3-C S K 50 MASK50TW2-M 66708 18 10,5 150 M10 2

TW3-04P25-2 TW3-04D25-2 3
MASK40/50TW3-H TW3-03D25 TW3-06D25 TW3-16P25 S K 50 MASK50TW3-C 66709 21 12,5 50 M12
TW3-04P25-3 TW3-04D25-3
MASK40/50TW3-M S K 50 MASK50TW3-H 66710 21 12,5 100 M12 3
S K 50 MASK50TW3-M 66711 21 12,5 150 M12 2
S K 50 MASK50TW4-E 66712 26 17 75 M16 2
MASK40/50TW4-E
MASK40/50TW4-K S K 50 MASK50TW4-K 66713 26 17 125 M16 2
MASK40/50TW4-M S K 50 MASK50TW4-M 66714 26 17 150 M16 3
MASK40/50TW4-Q 3
S K 50 MASK50TW4-Q 66715 26 17 175 M16
E-175
®
BT40 Modular Shank
MAS403 - BT40 MODULAR SHANK

Technical Data
Milling
FEATURES:
• One shank, five different
cutting options.
• Accepts 90° end mill, copy mill,
and round face mill cartridges.
• Designed for easy change of
cartridges
Milling Inserts
Tool
Rotation
Toolholder (Inch)
90° End Mill

Slot Mill
Milling
Ramping
Toolholder (Metric)
Milling
Available Mills
Shank Part R ound
Copy Mill Copy Mill
(Aluminum)
TW1-04D10-2
TW1-04D12-2
MABT40TW1-C TW1-04P12-2
TW1-03D16 TW1-06D16 TW1-04D12-3 TW1-11P16
MABT40TW1-H TW1-04P16-2
TW1-04D15-3
INDUSTRY Part No.
TW1-04D16-2 Description D D1 F TH A°
STANDARD 733101-
MABT40TW2-C B T 40 MABT40TW1-C 66888 13 8,5 50 M8 2

TW2-04D16-2 2
MABT40TW2-H TW2-03D20 TW2-06D20 TW2-04P20-2 TW2-11P20 B T 40 MABT40TW1-H 66889 13 8,5 100 M8
TW2-04D20-4
MABT40TW2-M B T 40 MABT40TW2-C 66890 18 10,5 50 M10 3
Spare Parts
B T 40 MABT40TW2-H 66891 18 10,5 100 M10 3

Milling
MABT40TW3-C B T 40 MABT40TW2-M 66892 18 10,5 150 M10 2

TW3-04P25-2 TW3-04D25-2 3
MABT40TW3-H TW3-03D25 TW3-06D25 TW3-16P25 B T 40 MABT40TW3-C 66893 21 12,5 50 M12
TW3-04P25-3 TW3-04D25-3
MABT40TW3-M B T 40 MABT40TW3-H 66894 21 12,5 100 M12 3
B T 40 MABT40TW3-M 66895 21 12,5 150 M12 2
B T 40 MABT40TW4-E 66896 26 17 75 M16 2
MABT40TW4-E
MABT40TW4-K B T 40 MABT40TW4-K 66897 26 17 125 M16 2
MABT40TW4-M B T 40 MABT40TW4-M 66898 26 17 150 M16 3
MABT40TW4-Q 3
B T 40 MABT40TW4-Q 66899 26 17 175 M16
E-176
®
Spare Parts
Part No. Torx

Description I.C. P kg .
733101- K ey
Positive Square
Inch
Shim Seats
TS-06 91306 .156 T-6
Technical Data
TS-25.45-4M1 90969 .250 T-7
Milling Insert TS-25.45-6M1 90970 .250 T-7
Milling
Torx Screw TS-35.6-9M1 90973 .375 T-15
Part No.
TS-4.7-6M1 90975 .375 T-15 Description A T R P kg .
10 733101-
TS-4.7-8M1 90976 .375 T-15
TS-4.7-10M1 90982 .375 T-15 S P 8212 90379 .500 .1250 .0156 10
TS-1032-5M1 90960 .500 T-20
TS-5.8-10M1 90986 .750 T-20
TS-8.0-22M1 90987 -- T-20
Metric
TS-2.0-5M1 90988 05 T-6
TS-2.5-6M1 90989 07 T-8
TS-2.5-7M1 90990 08 T-7
TS-3.0-8M1 90991 10 T-7
Milling Inserts
TS-3.5-9M1 90992 08 T-15
10
TS-4.0-9M1 90993 12 T-15
TS-4.0-13M1 90994 16 T-15
TS-5.0-16M1 90995 20 T-20
TS-6.0-20M1 90996 25 T-30
TS-8.0-25M1 90997 32 T-30
Torx Keys
Part No. Part No.

Description Description
733101- 733101-
T-6 92001 T-15 92006
Toolholder (Inch)
T-7 92002 T-20 92007
T-8 92003 T-25 92008
T-9 92004 T-30 92009
Milling
T-10 92005
SAV
E
O N MONEY
SET
S!!
RCC Face Mill and Turning Set for CCMT
Positive Turning Inserts
Toolholder (Metric)
Your Old Inserts Are New With Our Tool!
Milling
Don’t throw away your CCMT inserts that were only half used on your
turning operations. Use the two (2) unused edges for your Set Offers:
facing operations on your mill with our RCC face mill. • 1 15° Face Mill
• 1 Toolholder
• 10 Inserts
2 Milling Edges!
2 Cutting Edges!
Spare Parts
14 pc. Set Includes

Square Mill
Part No. C ut C ut
Milling
S h an k S h an k (1)
733101- Dia. Depth (1) (1) (10)
Siz e Dia. Torx (1)
15° Face Mill Toolholder Inserts
K ey
85540 .625 .750 2.0 .45 RCC15-200-CC3-075 SCLCR12-3B CCMT-32.52-UR-DHCP25 T-15
Storage
85541 .750 1.00 2.0 .45 RCC15-200-CC3-100 SCLCR16-3D CCMT-32.52-UR-DHCP25 T-15
B ox
85542 1.00 R8 2.0 .45 RCC15-200-CC3-R8 SCLCR16-3D CCMT-32.52-UR-DHCP25 T-15
* Available in this Catalog in the Turning Insert section. For further information, please contact our sales department.
E-177
®
Technical Data
Milling
Milling Inserts
Toolholder (Inch)
Milling
Toolholder (Metric)
Milling
Spare Parts
Milling
E-178
®
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Distributor About These Other Products
Indexable Cutting Tools
Dorian Tool offers a complete selection of indexable cutting tools.
Through much research and development, a superior product has
been achieved. Our wide variety of turning, milling, cut-off, and
drilling tools and inserts provide solutions for all your machining
needs.
Machine Tool Accessories and Automation Products

With a full line of tool posts and holders as well as manual, electro-
pneumatic, and electro-mechanical turrets, Dorian Tool has all
that is needed to improve efficiency on both manual and cnc
lathes. In addition, the Dorian TruJaws system makes for easy
remachining of soft jaws. For the mill, Dorian also offers the right
angle attachment to allow horizontal milling operations to be
performed on a standard vertical mill.
Knurling Tools
Dorian offers a wide range of knurling tools to cover most knurling
applications. Since the introduction of Dorian’s modular knurling
tool system, knurling has never been easier. The knurl tools range
from cutting to forming a knurling pattern. The cutting style knurl
tools have revolutionized knurling. It is faster and requires less
pressure to create a knurl over forming. A wide range of knurl
wheel pitches are also available.
Indexable Cutting Tools
“The Knurling Tool Specialists

For C.N.C. and Manual Lathes”
2001 CATALOG 1998 CATALOG

Machine Tool Accessories and "With Tomorrow's Technology in
Automation Products Knurling Tool Catalog
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United States of America Machining into Profit" International
Machine Tool Accessories and Automation Products Knurling Tools
G-14
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DHCM40, DASK10, DHCP15, DHCP25, DHCP35, DHCP40, DHCK05, DHCK10, DHCK15, DHCP05, DK10, DK25, DLX410, DOX425, DHK425, DVK10,
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DASK10M, DASK25M, DHK425M, DK10M, DK25M, DASK10M, DKT10M, DLX410M, DOX425M and Dorian Tool are trademarks of Dorian Tool
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Copyright © 2003 by , East Bernard, Texas. All rights reserved

Price $19.50

Dorian Tool Milling System Catalog

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Dorian Tool

Milling System (Inch) . . . . . . . . . . . . . . . . . . . . . .Pages E-88 to E-89

Copy Mill System (Metric) . . . . . . . . . . . . . . . . . . . . . Page E-166

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . Page E-177

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-4 to E-5

Milling Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9 to E-12

Milling Application Data Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-32 to E-33

Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6

Milling Insert Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8

Material Characteristic Charts for Milling. . . . . . . . . . . . . . . . . . . . . . E-23

The First Choice Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-4 to E-5

High Temper Alloy Milling Made Simple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-6

Milling Work Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-7

System will guide you to determine which Insert Geometry,

To achieve , follow the Dorian Search Steps:

Step 1: Material Step 4: Insert Grade Step 7: Depth of Cut

With given information:

(Pages: E-32 to E-33)

Using the Application Data Chart:

Step 2: Milling Application X-Finishing Finishing Medium Roughing H-Roughing

Step 6: Insert Chipbreaker

Step 7: Depth of Cut

Step 8: Chip Load

Milling Insert Performance Test

Company: Company: District Name:

Telephone: (979) 282-2861 Ext:

Horiz ontal Manual Milling Milling - Face/Side Type Description

CNC Machine Center Drilling Face Mill

Insert #1 Insert #2 Best Performance Workpiece

Chip Load per Tooth fz #

Tool Life x Edge #

Cost of Insert x Hour #

Milling Technical Data

Milling Selection Chart

Application Coarse Pitch Medium Pitch Fine Pitch

Materials Coarse Pitch Medium Pitch Fine Pitch

Example: Determine the optimum

Milling Technical Data

Milling Selection Chart

Milling Cutter Geometry

Double Negative Milling Cutter

• Workhardening due to higher cutting

Double Positive Milling Cutter

• Best choice for workhardening materials

• Weak insert cutting edge

Milling Cutter Angle of Entry

Positive Angle of Entry

Milling Technical Data

Milling Selection Chart

• Use air or coolant to ensure chip evacuation

Channel End Milling B e st

• Standard end milling practices may be used for

• Slight machine marks result at the point where

Milling Technical Data

Milling Selection Chart

• Rigidity is a critical factor in any slot

• To prevent chatter and poor surface

Determining Surface Finish

Nose Radius and Feed Insert Nose Radius

0.047 1,20 0.031 0,80 • If vibration is a problem, use a smaller radius. sp e e d s.

Rmax = profile depth in µinch/µmeter

Milling Technical Data

• If multiple passes are required,