ANCHORING EQUIPMENT

6.1.
1
Anchoring/anchor equipment
Anchor connection to PEINER PSp sections

Raking pile connection to single pile Raking pile connection to double pile
Connecting straps Articulated straps

Sheet Piling Handbook
subject to alterations
PSp PSt PSp PSt

02/2007
Articulated pin
Anchor connection to web Anchor connection with T-plates

(Welded on site) fed through the slit burnt into the flange
(not welded on site)
Connecting strap
PSp PSp
Pin
1
6.1.1
Anchor connection to end of Anchor connection with hammer head

web of double pile
Bearing plates Tension plates
PSp PSp
02/2007
Cross plates
2
02/2007
Tie rod with upset and rolled threads

Nominal Inch 1½ 1¾ 2 2¼ 2½ 2¾ 3 3¼ 3½ 3¾ 4 4¼ 4½ 4¾ 5 5¼ 5½ 5¾ 6
diameter D mm 38 45 50 57 63 70 75 83 90 95 100 110 115 120 125 130 140 145 150
1) ASF 600 333 447 590 748 954 1118 1392 1635 1936 2218 2562 2853 3299 3683 4118 4554 5009 5484 5958
Rd
S 460 203 273 361 457 583 697 852 999 1183 1355 1566 1776 2016 2251 2517 2783 3073 3364 3703
kN S 355 J2G3
(St. 52-3) 177 239 315 399 509 608 743 872 1033 1183 1366 1550 1759 1964 2196 2429 2682 2936 3231
Round steel anchors
d (mm) 38 38 38 45 50 52 58 63 70 75 80 83 90 95 100 105 110 115 120

l (mm) 190 190 220 220 250 250 270 270 270 270 270 270 270 270 270 270 270 270 270
kg/m 8.9 8.9 8.9 12.5 15.4 16.7 20.7 24.5 30.2 34.7 39.5 42.5 49.9 55.6 61.7 68.0 74.6 81.5 88.8
d
D
l l
Tie rod with rolled threads

Nominal Inch 1½ 1¾ 2 2¼ 2½ 2¾ 3 3¼ 3½ 3¾ 4 4¼ 4½ 4¾ 5 5¼ 5½ 5¾ 6
diameter D mm 38 45 50 57 63 70 75 83 90 95 100 110 115 120 125 130 140 145 150
ASF 600 380 523 689 875 1081 1315 1568 1845 2143 2463 2867 3235 3627 4043 4554 5017 5500 6011 6538
Rd1)
S 460 232 319 421 535 661 803 958 1128 1309 1505 1752 1977 2217 2471 2783 3066 3361 3674 3995
kN S 355 J2G3
(St. 52-3) 203 279 367 467 577 701 836 984 1143 1314 1529 1726 1935 2156 2429 2676 2934 3206 3487
d (mm) 35 41 47 53 59 65 71 77 83 89 96 102 108 114 121 127 133 139 145
kg/m 7.6 10.4 13.6 17.3 21.5 26.1 31.1 36.6 42.5 48.8 56.8 64.1 71.9 80.1 90.3 99.4 109,1 119.1 129.6
d = D for length shorten than 4 m
e 1) permitted design resistance acc. to EAU 2004 E20
d
D
I = variable = 1000 I = variable = 1000
The permitted tensile forces were calculated according to EAU 2004 E20 (german standard). Essential for this is the
6.1.2
correct equipping of the anchors with articulated joints and their proper installation. Settlement must be allowed for with
3
excess height. The difference in stress between the thread and shaft is beneficially exploited on upset anchors.
02/2007
Eye tie rod

Nominal Inch 1½ 1¾ 2 2¼ 2½ 2¾ 3 3¼ 3½ 3¾ 4 4¼ 4½ 4¾ 5 5¼ 5½ 5¾ 6
diameter D mm 38 45 50 57 63 70 75 83 90 95 100 110 115 120 125 130 140 145 150
a (mm) 72 85 105 110 125 135 155 165 180 190 210 230 240 255 280 275 290
b (mm) 32 38 48 50 58 63 70 75 80 85 90 95 100 110 115 120 125
c (mm) 25 30 33 39 42 47 50 55 60 63 66 72 75 80 85 90 95
Round steel anchors
k (mm) 50 60 70 75 85 90 105 110 120 130 135 165 175 180 190 195 205
c d
a D
T-head tie rod

Nominal Inch 1½ 1¾ 2 2¼ 2½ 2¾ 3 3¼ 3½ 3¾ 4 4¼ 4½ 4¾ 5 5¼ 5½ 5¾ 6
diameter D mm 38 45 50 57 63 70 75 83 90 95 100 110 115 120 125 130 140 145 150
a (mm) 100 100 110 115 125 135 145 160 180 185 190 205 220 235 235 245
b (mm) 38 40 50 55 60 60 70 70 75 75 80 90 90 95 100 130
kg head 1.9 2.9 3.6 4.5 5.7 6.7 8.8 10.8 12 14.4 17.8 19.7 23.8 26.1 29 30
d = D for length shorten than 4 m
a r d
D
45°
b/2
b
The permitted tensile forces were calculated according to EAU 2004 E20 (german standard). Essential for this is the
6.1.2
correct equipping of the anchors with articulated joints and their proper installation. Settlement must be allowed for with
4
excess height. The difference in stress between the thread and shaft is beneficially exploited on upset anchors.
6.1.2
Dimensions and weights of accessory parts

Nominal Length Turnbuckle Coupling sleeve Nut
dia- Outside Thread Weight Length Weight Height Wrench Corner Weight
meter diameter length jaw size diameter
D L d a Lm m s e
Inch mm mm mm kg mm kg mm mm mm kg
2 450 80 50 9.8 150 3.7 40 80 92 1.1
2¼ 450 90 60 11.8 170 5.3 45 85 98 1.4
2½ 500 100 65 17.2 180 6.9 50 95 110 1.9
2¾ 500 105 70 18.0 200 7.9 55 105 121 2.4
3 550 115 75 24.5 210 10.1 60 110 127 2.9
3¼ 550 125 85 28.5 230 13.3 65 120 139 3.8
3½ 550 140 90 38.1 240 18.1 70 130 150 4.6
3¾ 550 150 95 44.3 250 21.7 75 135 156 5.2
4 550 150 100 44.7 260 20.8 80 145 167 6.4
4¼ 550 160 110 45.0 260 21.5 85 155 179 7.6
115 260 90 165

4½ 550 170 54.0 25.0 191 9.1

4¾ 550 180 120 61.0 260 28.0 95 175 202 10.9
02/2007
5 550 190 125 68.0 260 32.5 100 180 208 11.8
5¼ 550 190 130 62.0 260 29.0 105 190 219 13.9
5½ 550 200 130 66.0 260 32.0 110 200 231 16.1
5¾ 550 200 130 60.0 260 30.0 115 210 242 18.8
6 550 220 130 85.0 260 41.0 120 220 254 21.5
The coupling sleeves for the subdivision of long

anchor rods have the same outside diameter as Thread lengths (g):
the turnbuckles. They have a continuous right-
hand thread. For 2’’ and 2¼’’ = 220 mm
For 2½’’ and 2¾’’ = 250 mm
For the turnbuckles, coupling sleeves and nuts, Upward 3’’ of = 270 mm.
a grade of steel suitable for anchor rods must
be chosen.
Left-hand thread Right-hand thread Nut
Turnbuckle b
S
D
D d
a a m e
g c g g
L
Coupling sleeve Left-hand thread Right-hand thread Nut

b
S
D
D d
m e
g g g
a
5
6.1.3
TITAN injection anchor

Spherical collar nut
Bearing plate, permitted surface

pressure < 8.33 N/mm² to
DIN 1045 17.7.3 for B 25
HD PE sleeve, e.g. for exposed pile

length and additional corrosion
protection in the foundation joint
Primary injection (filter cake)

stabilizes the drill hole and
improves shear bond
Non-cohesive soil (sand, gravel,

weathered rock)
Secondary injection (cement

12 m
grout) forms the grout body
Injection anchor, rebar thread

to DIN EN 14199 for crack
width control
02/2007
Flushing passage
Coupling nut
Spacer for cement grout

coverage > 20 mm
Clay bit Over its entire length it is provided with a round

thread created with a non-cutting method. The
Flushing hole ribs have the same form as on rebars to DIN EN
14199. The basic material is fine-grain structural
steel, grade St E 355 or St E 460 conforming to
DIN 17124.
Dia. approx. 200 mm The injection pile has a minimum elongation of

11%, which means plenty of forming potential.
It welds well and is not notch-sensitive. For opti-

Injection anchors are hollow anchors used as mum corrosion protection, the anchor can be
injection piles and soil nails. In heavily weath- supplied with a dual anti-corrosive coating, i.e. a
ered rock, loose soils and in soft, cohesive soils, galvanized layer and an epoxy coating.
the anchoring of construction pits with TITAN
injection anchors has been highly successful. The anchor has a wide range of applications.
Anchoring makes particular economic sense on
The system, which has proven to be particularly small, poorly accessible and confined construc-
cost-effective and time-saving, exploits the prin- tion sites, on rehabilitation projects, on old
ciple of omitting two elaborate processes when retaining walls and foundations, tunnel con-
fitting the anchors: inserting tensioning rods and struction, injection work and for anchoring with
retracting the casings. timber sheeting and piling.
6
6.1.3
Anchor/pile type TITAN TITAN TITAN TITAN TITAN

30/16 30/111) 40/20 40/16 52/26
Outside diameter mm 30 30 40 40 52
Outside dia. for calc. of static loads mm 27.2 26.2 36.4 37.1 48.8
Inside diameter mm 16 11 20 16 26
Perm. tension/compression loading kN 100 150 240 300 400
Perm. transverse loading kN 58 88 138 164 240
Load at rupture kN 220 320 539 660 929
Weight kg/m 3.0 3.5 5.6 6.9 10.5
Smallest cross section mm2 382 446 726 879 1337
Force at yield kN 180 260 430 525 730
Yield stress N/mm2 470 580 590 590 550
2nd moment of area cm4 2.37 2,24 7.82 8,98 25.6
Modulus of section cm3 1.79 1.71 4.31 4.84 10.5
Plastic modulus cm3 2.67 2.78 6.70 7.83 16.44

02/2007
Anchor/pile type TITAN TITAN TITAN TITAN TITAN

73/53 73/45 73/35 103/78 103/51
Outside diameter mm 73 73 73 103 103

Outside dia. for calc. of static loads mm 69.9 70.0 68.4 100.4 98.8
Inside diameter mm 53 45 35 78 51
Perm. tension/compression loading kN 554 675 774 1000 1500
Perm. transverse loading kN 329 390 447 578 899
Load at rupture kN 1160 1630 1980 2282 3460
Weight kg/m 12.8 17.80 21.2 24.7 43.4
Smallest cross section mm2 1631 2260 2710 3146 5501
Force at yield kN 970 1180 1355 1800 2726
Yield stress N/mm2 590 510 500 570 500
2nd moment of area cm4 78.5 97.6 108 317 425
Modulus of section cm3 22.4 27.9 30.7 63.2 86.3
Plastic modulus cm3 32.1 41.9 57.5 89.6 135
e 1) General approval from the construction supervisory authority Z-34.14-203 is available.
TITAN injection piles with a single anti-corrosive coating are subject to EBA approval GZ:21.41 ibzb (35/98).
TITAN injection anchors are supplied in standard lengths of 3 m for cradles and hand-guided
hammer drills.
Special lengths of 2 m, 4 m and 6 m are possible.
7
6.2.1
Driving, extracting, drilling and pressing equipment
Müller vibrators for driving and extracting

yoke, whose task is to absorb the vibration pro-
duced by the exciter block before it reaches the
carrier. Via an additional cradle, any kind of
leader can be connected to the outer casing of
the spring yoke. Located on the underside of
the exciter block are the clamps that provide a
vibration-free connection between the pile and
the vibrator. Clamps are used for single and
double piles, pipes etc.
Driven by a diesel engine, the power pack sup-

plies oil to the vibrator via hydraulic pumps. This
flow of oil, which is needed to drive the axial
piston motors, can be steplessly adjusted to
vary the vibrator's active exciter frequency. Oper-
ation, control and monitoring are performed via
a specially adapted PLC.
Driving and extracting with vibrators

02/2007
Vibration driving exploits the principle of reduc-

ing or entirely eliminating the inner forces of soil
stability by vibration and changing soil deforma-
Vibration, driving and extracting equipment tion. The vibrator generates vertical vibration
and this vibratory motion is transmitted via the
Vibrators for driving and extracting have been in clamp to the pile.
use since the Fifties. Although electrically driven
machines were used in the early years, it is the The soil in the immediate vicinity of the pile is
hydraulically driven axial piston motor that pre- also excited, thus dramatically reducing the
dominates today. friction between the pile and the soil. The pile is
driven into the ground with the aid of centrifugal
The advantages of vibration can be found in its force and the static load. In partly or fully satu-
universal applications, e.g. free-riding, excava- rated soils, vibration generates a temporary film
tor-mounted, leader-guided or, with appropriate of water between the pile and the soil, which
prestressing, for inclined driving. In addition to makes driving considerably easier. During
this, vibration yields balanced performance with extraction, the marked reduction in surface fric-
low noise and, over and above this as one of its tion and the absence of tip resistance enable
most foremost features ensures optimum gentle the piles to be removed with less force.
treatment of the pile sections.
Elements of the system
Classically, a modern system consists essen-

tially of the power pack and the vibrator. The
key element of any vibrator is its exciter block.
This contains, arranged in pairs on heavy spe-
cial bearings, counter-rotating eccentrics.
Attached to the top of the machine is the spring
8
6.2.1
Working principle of Müller vibrators (typical design)
Diesel-hydraulic
Suspension
power pack
Elastic hose mounting Vibration isolator

(spring yoke)
Motor
Remote control Eccentric

Exciter block
Hydraulic hose
power supply Dyn.
Hydraulic weight
clamp
Pile
02/2007
Total amplitude/driving depth

The diagram “Total amplitude/driving depth”
shows how high the minimum amplitude has to
8
Total amplitude [mm]
be to achieve a certain driving depth or pile

7 il length. It may be lower for sandy and gravely
e so
6 esiv
Coh avel soils than for cohesive soil types. The static
5 a nd gr moment of the required vibrator can be calcu-
d
San lated from the necessary amplitude.
4
3
2
1
5 10 15 20 25 30
Driving depth [m]
9
6.2.1
Centrifugal force/driving depth

The diagram “Centrifugal force/driving depth”
IV III II I takes account of the soil's bedding state.
2000
1800 Greater compactness demands a higher centrif-
Centrifugal force [kN]
1600 ugal force from the vibrator.

1400
1200
1000
800 Soil type Sand and gravel Cohesive and silty soils
600 Curve
400 I Loose Soft
200
II Medium Plastic
5 10 15 20 25 30 III Dense Hard
Driving depth [mm] IV Very dense Very hard
Extraction work
02/2007
Boden Surface friction kN/m² The table for “Extraction work” shows the sur-
Sand and Loose to medium 10 – 16 face friction values in kN/m² for various soil
gravel Dense to very dense 15 – 28 types and soil states. Experience shows that the
surface and interlock friction forces can be
Cohesive Soft 3– 8
reduced to 1/10 if an appropriate vibrator is
and silty Plastic 6 – 12 used.
soils Hard 12 – 20
Very hard > 20
The necessary pulling force is calculated Key

with the following formula:
FPULL = Pull at crane hook
WV = Vibrator weight
R .A
FPULL = (GV + GR) 9.81 + M [kN] WP = Pile weight
10
FrS = Surface friction value (table)
A = Pile surface area
10
6.2.1
Müller vibrators
Choosing the right vibrator
Type MS-10 HFV 16 HFV MS-24 HFV MS-32 HFV MS-48 HFV
MS-5 HFBV MS-25 H2/H3 MS-50 H2/H3 MS-62 HV
MS-10/17 HF (B) MS-25 HHF MS-50 HHF MS-100 HHF MS-120 HHF MS-290 HHF
Centrifugal force kN 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 Centrifugal force kN
5
1
10 2
3
15
4
Driving depth [m]
20
5
Pile weight [t]

25 Ve 6
ry
He he
av 7
30 av yd
yd riv
M rivin ing 8
ed (cl
35 Example ium g(
d ay 9
Weight of double pile: 3.0 t Lig dr ens )
ht ivi eb
02/2007
Driving depth: 17 m ng 10
40 dr e
ivi dd
Vibrator chosen for ng ing 11
45 medium driving = MS-50 HHF )
12
50
To help the user choose the right vibrator, the

required centrifugal force in relation to soil
conditions is shown in this diagram. If high-
frequency vibrators are to be used, the
centrifugal forces obtained in this way should
H
be about 30% higher. After this, the total

amplitude (including the pile) must be calcu-
lated with the formula:
2 . Mstat
S = 2s =
? Wdyn
L
For non-cohesive and water-saturated soils, the
total amplitude (2s) can be lower than for
cohesive soils. On no account should it be less
T B
than about 6.0 mm free-running without soil
damping. Further calculation parameters are the
soil's water content, compactness, soil structure
and if necessary any aids used to enhance soil
penetration.
11
6.2.1
Müller vibrators, fixed static moment

Constant amplitude, high performance density
Vibrator type MS-16 HF MS-25 H2 MS-25 H3 MS-50 H2 MS-50 H3

Technical data
Max. centrifugal force kN 969 774 774 1430 1430
Max. static moment kgm 16 25 25 50 50
Max. speed min-1 2350 1680 1680 1615 1615

Max. frequency Hz 39.2 28,0 28 27 27
Max. pulling force kN 300 400 400 500 500
Weight (dyn.) excl. clamp kg 1700 1930 2550 3340 3820

Weight (tot.) excl. clamp kg 3000 3200 3600 6300 6790
Amplitude excl. clamp mm 18.8 25.9 19.6 29.9 26.2
Max. output at vibrator kW 165 219 218 218 305 419 419
Max. absorption volume ltr./min 374 374 523 719 719
02/2007
282 376
Max. pressure bar 350 350 350 350 350 350 350
Length L mm 1700 2200 2200 2600 2600

Width W mm 929 681 777 696 696
Height H mm 1985 1685 1745 2035 2095
Reduced width w mm 350 340 402 340 402
Unit type MS-A 180 260 260 260 370 (420) 420 V
Single clamp MS-U 125 MS-U 100 MS-U 100 MS-U 150 MS-U 150
Double clamp MS-U 150 MS-U 200 MS-U 200
MS-U 70 MS-U 54 MS-U 54 MS-U 90 MS-U 90
MS-U 100
12
6.2.1
Müller vibrators, “two-in-one”, high-frequency

Adjustable amplitude and frequency
Vibrator type MS-25 H HF MS-50 H HF MS-100 H HF MS-120 H HF MS-200 H HF

Technical data
Max. centrifugal force kN 750 1500 2500 3000 3910 4000 4000
Max. static moment kgm 25 50 100 116 190
Steps kgm 12/15/20/25 24/30/40/50 48/60/80/100 80/94/110/116 110/150/190
Max. speed min-1 2170 2362 2156 1850 1800 (1560) (1385)
Max. frequency Hz 36.2 37.8 37.20 37.2 30.00
Max. pulling force kN 280 500 600 1200 1200
Weight (dyn.) excl. clamp kg 2900 4500 7700 8900 11750

Weight (tot.) excl. clamp kg 3700 6100 10900 15500 18500
Amplitude excl. clamp mm 17.2 22.2 26.0 26.1 18.7 25.5 32.4
Max. output at vibrator kW 174 274 356 487 562 610 750 559 671 895 613 754 837
Max. absorption volume ltr./min 298 470 610 835 964 1045 1286 989 1150 1534 1050 1293 1435
02/2007
Max. pressure bar 350 350 350 350 350 350 350 350 350 350 350 350 350
Length L mm 1800 2300 2410 2310 2300

Width W mm 660 660 660 1140 1352
Height H mm 1885 2465 3235 3425 3655
Reduced width w mm 330 350 350 510/(882) –
Unit type MS-A 180 (260)/370 370 660 660 660 785 660 785 1000 660 785 1000
Single clamp MS-U 90 MS-U 200 MS-U (360) MS-U 360
MS-U 100
Double clamp MS-U 54 MS-U 90 MS-U 150 MS-U (150) MS-U 250
MS-U 70 MS-U 100 MS-U 250
13
6.2.1
Müller vibrators, adjustable and high-frequency

Resonance-free start-up and slow-down frequency and amplitude adjustable during operation
Vibrator type MS-10 HFV MS-16 HFV MS-24 HFV MS-32 HFV MS-48 HFV MS-62 HV
Technical data
Max. centrifugal force kN 610 969 1453 1979 2907 1919 2998
Max. static moment kgm 0 – 10 0 – 16 0 – 24 0 – 32 0 – 48 0 – 62
Max. speed min-1 2358 2350 2350 2375 2350 1680 2100
Max. frequency Hz 39.3 39.2 39.2 39.6 39.2 28.0 35.0
Max. pulling force kN 180 300 400 600 600 600
Weight (dyn.) excl. clamp kg 1700 2600 2900 4500/5100 5400/6300 6620
Weight (tot.) excl. clamp kg 2300 3500 5050 7000/7500 8900/9500 9800
Amplitude excl. clamp mm 11.8 12.3 16,6 14.2/12.5 17.8/15.2 18.7
Max. output at vibrator kW 147 203 220 294 404 551 610 720 603 823 420 735
Max. absorption volume ltr./min 253 348 378 504 693 945 1045 1235 1034 1410 739 1260
02/2007
Max. pressure bar 350 350 350 350 350 350 350 350 350 350 350 350
Length L mm 1655 1930 1790 2375/2375 2371/2351 2371

Width W mm 842 757 780 802/1070 929/1133 1123
Height H mm 1530 1995 2145 2455/2455 2470/2470 2525
Reduced width w mm 350 350 (405) 458 345(450)/860 470/ 860 860
Unit type MS-A ... V 180 260 260 370 420 660 660 785 660 785/1000 420 785
Single clamp MS-U 72 MS-U 150 MS-U 200 MS-U 250 MS-U 360 MS-U 250
MS-U 125 D
Double clamp MS-U 54 MS-U 70 MS-U 100 MS-U 150 MS-U 250 MS-U 150
MS-U 90 MS-U 90
14
6.2.1
Vibrator characteristic data
Drive output P [kW] Amplitude (total amplitude) S [m]

This depends on the drive motor. It must be
2 . M [kgm]
sufficient to overcome the resistance in the S=2s=
Wdyn [kg]
soil with the generated centrifugal force. The
drive output should be roughly 1 to 2 kW Wdyn = Wvib + Wpile + Gsoil
per 10 kN of centrifugal force.
Together with centrifugal force, the ampli-
tude is a measure of driving performance. A
Speed (vibration frequency) n [rpm] large stroke and high impact force are an
The speed imposes on the system the assurance of effective driving. For driving
vibration frequency with which it is moved and extraction work in cohesive soil, the
up and down. The vibrations are transmitted elastic bond between the pile and the soil
via the pile into the surrounding soil and will only be broken if the amplitude is suffi-
“liquefy” it. Any soil vibration propagation ciently high.
can be counteracted by changing the fre-
quency.
02/2007
Acceleration a [m/s²]
S . ?a
2
Static moment
M [kgm] M = G · r
?
=
g
=
9.81
The static moment is the measure of unbal-
ance. As the factor determining the ampli-
?
=?
. n/30
tude, it is a critical variable, particularly for The transmission of the acceleration of the
driving work. pile to the surrounding soil causes the rear-
rangement of particle structure and reduces
particle friction and soil resistance. As an
indication of magnitude, here is the ratio
Centrifugal force F = M . ω 2
between acceleration and gravity:
F [kN] F = M 10-3 . n2 . 0.011
.
The centrifugal force must be of sufficient
magnitude to overcome the adhesive fric-
?
=a:g
tion between the pile and the soil (break-
away effect). The centrifugal force has a This ratio corresponds to:
very powerful effect on the reduction in
surface friction and is important as an ?
= F . 10 -1
: Wdyn
impact force for overcoming tip resistance.
The value can range from 10 to 30.
15
6.2.1
The HFV generation

High-frequency vibrators with adjustable frequency and amplitude settings during operation
Working principle of the various methods
Resonance-free Vibration velocity

method (RMS) mm/s
Standard Vibration velocity

method (RMS) mm/sec
t
02/2007
Vibration Vibration frequency

during driving 2000 rpm
1000 Resonance frequencies

Resonance frequencies
t
0
Working time
Start-up phase Driving/extracting time Slow-down phase
Total duration of one working cycle
For difficult driving and extraction jobs, switched on, the eccentrics are dephased by
ThyssenKrupp GfT Bautechnik supplies adjust- 180° relative to each other so that all the eccen-
able, high-frequency Müller vibrators of the HFV trics counterbalance each other and the
series with resonance-free start-up and slow- machine operates at zero amplitude. Once the
down. preselected operating frequency has been
reached, the eccentrics are again dephased
The machines deliver exceptional power and relative to each other during operation so that
emit minimal noise and propagated vibration. the vibration amplitude is now generated.
This generation of vibrators achieves optimum This is another step toward ensuring cost-
adaptation to geological conditions in terms of effective, environment-friendly and successful
frequency and amplitude. Before these vibrators driving and extraction.
fitted with adjustable exciter modules are
16
6.2.1
These adjustable vibrators are equipped with an

electronic priority control for frequency stability
so that unwanted resonance vibration cannot
occur.
Another advantage is that the vibrators are

equipped with an exciter frequency monitor with
digital indication on the display of the remote
control that compares target with actual read-
ings. This ensures that all functions are under
the complete control of the vibrator operator.
The precise working the PLC (programmable
logic control) reduces his workload by grouping
several control functions in a single command.
This way he can concentrate on the important
work processes.
02/2007
Advantages
• Resonance-free vibrator start-up and
slow-down thanks to eccentric
counterbalancing.
• Low energy requirements once the
preselected working frequency has been
reached by amplitude adjustment.
• Optimum adaptation to geological
Principle of resonance-free start-up due to conditions by adjustment of the frequency
centrifugal force variation by adjusting the and amplitude.
relative positions of the eccentrics
• Specially programmed PLC for precise
operation, control and monitoring.
• Electronic priority control for frequency

stability.
• No unwanted resonance vibration when
F = 100 % F = 50 % F=0% critical loading is reached, thanks to
frequency stability.
• Environment-friendly, cost-effective and
conforming to CE guidelines.
17
6.2.2
Müller diesel-hydraulic power packs for vibrators

Type Diesel engine type Hydraulic Tank Dimensions
pumps capacity
Emission Out- Speed Oil flow Pres- Fuel Hydr. Length Width Height Weight
certification put rate sure oil
EU/EPA
kW rpm l/min bar l l mm mm mm kg
MS-A / 112 V CAT / 3056 E EU 2 / Tier 2 112 2200 260 380 210 150 3240 1765 2200 3000
MS-A / 180 V CAT / 3126 B EU 2 / Tier 2 187 2500 300 380 550 250 3700 1490 2200 4300
MS-A / 260 V CAT / C 9 ATTAC EU 2 / Tier 2 259 2200 525 380 550 250 3700 1490 2330 4800
MS-A / 660 V CAT / 3412 DI-TA No 656 2100 1065 380 1200 250 4800 2020 2500 9300
MS-A / 670 V CAT / 3412 E EU 2 / Tier 2 671 2100 1065 380 1200 250 4800 2020 2500 9300
MS-A / 785 V CAT / 3508 DI-TA No 785 1800 1380 380 2500 700 5705 2400 2585 15000
MS-A / 840 V 2 x CAT / C 15 ATTAC EU 2 / Tier 2 842 2100 1480 380 2200 600 5300 2400 2500 12000
MS-A / 1000 V Cummins / KTTA 38 C No 1007 2100 1660 380 2500 700 6100 2400 2500 15000
02/2007
The hydraulic vibrators are powered by power

packs in which a diesel engine drives several
hydraulic pumps that feed the compressed oil
to the hydraulic motors on the vibrator.
All the power packs are silenced and are con-

trolled and continuously monitored during oper-
ation by a specially adapted PLC.
The vibrator can be operated wirelessly from a

remote control.
Power pack MS-A/420V
18
6.2.3
Müller hydraulic clamps

Piles, I-beams and pipes must be connected without vibration to the vibrator using a clamp. The
clamping force of the clamp (kN) must be at least 1.2 times the centrifugal force (kN).
IPB
e
h
d c
f
b
k
02/2007
g i max.
a
Clamps
Type Clamping force Dimensions in mm Weight
MS-U kN a b c d e f g h i k IPB min kg
121) 122 225 240 195 195 90 223 – – 15 180 120 50
401) 370 508 350 260 475 90 285 175 – 40 245 120 190
54 540 650 495 270 515 120 690 200 730 21 480 180 440
601) 600 600 423 320 480 110 350 220 – 40 285 140 260
70 700 770 730 340 580 140 525 290 780 35 475 180 615
72 720 600 423 320 480 110 350 220 780 40 285 140 260
90 900 770 730 340 580 140 525 290 780 35 475 180 620
100 1000 751 745 345 610 240 530 275 780 50 495 280 680
125 D 1250 701 711 330 470 310 540 235 – 50 461 400 600
150 1500 890 747 340 640 240 550 320 7802) 50 500 320 770
180 1800 954 892 390 745 240 592 325 780 80 594 300 1250
200 2000 1010 1030 380 880 380 800 430 – 50 590 450 1600
250 2500 1340 1015 400 870 450 840 410 11502) 63 590 450 2400
360 3600 1255 1361 460 1180 330 950 520 – 80 762 400 3130
e 1) For excavator-mounted vibrators only.
e 2) Optionally available without clamping slide, screwed directly onto vibrator
19
6.2.3
Clamp arrangements
as single clamps, double clamps for U- and Z-shaped pile sections, and for I-beams and pipes.
Special clamps are available for special items, e.g. for wooden piles, concrete piles and small-
diameter pipes.
02/2007
Special version
20
6.2.4
Müller safety clamps
Safety clamps, which are available in various

sizes, are ideal for quickly picking up and
threading piles.
They ensure trouble-free and safe operation

without danger during the setting-up and
threading of sheet piles and other steel
sections.
Type Pulling force Weight

SSZ-3B 30 kN 15 kg
SSZ-4B 40 kN 24 kg
SSZ-5B 50 kN 26 kg
Advantages
02/2007
• The bolt is secured twofold.
• A compression spring keeps the bolt closed.
• A locking pin controlled by the shackle prevents the clamp being opened as long
as the load is suspended from the hook. The suspended section cannot be unhooked
during the work process. Only when the rope slackens is the lock disabled, thus
releasing the clamp.
• Ist low weight and easy-to-manipulate operating mechanism make handling easier.
21
6.2.5
Müller excavator-mounted vibrators and excavator-mounted leaders

Excavator-mounted vibrator
02/2007
Excavator-mounted vibrator
Advantages
The vibrator is connected to the excavator arm • Safety circuit on all equipment.
and operated via the excavator's hydraulics.
Operation and control require a shovel dumping • Low height of the excavator-mounted
section. vibrator.
Control is entirely in the hands of the excavator • Automatic tensioning device.

operator.
• High pulling force.
A special pressure head enables additional • Swiveling clamping device.
static compressive force to be applied to the
piles via the excavator arm. In this way, driving
power can be significantly increased. The
choice of vibrator depends on the available
excavator pump output and soil conditions. The
units are robust, easy to handle and quiet and
have universal applications.
22
6.2.5
High-frequency excavator-mounted vibrators

Type Centri- Static Speed Fre- Pulling Output Oil Height Total weight
fugal moment quency force at flow without (incl. clamp)
force vibrator rate clamp
max. kN max. kgm max. rpm max. Hz max. kN max. kW l/min mm kg
MS- 1 HFB 89 0.7 3400 56.0 34 60 102 538 350
MS- 2 HFB 245 2.2 3185 53.1 60 61 105 739 815
MS- 3 HFB 296 3.0 3000 50.0 60 70 120 739 830
MS- 4 HFB 374 4.2 2850 47.5 120 100 171 787 1230
MS- 6 HFB 464 6.5 2550 42.5 120 119 204 787 1240
MS- 7 HFB 602 7.0 2800 46.7 150 130 224 800 1300
MS-10 HFB 600 10.0 2400 39.0 140 150 257 1036 2410
MS-17 HFB 604 17.0 1800 30.0 140 158 270 1036 2468
MS- 5 HFBV 400 0–5 1700 45.0 120 95 162 1073 1580
MS- 8 HFBV 584 0–8 2580 43.0 150 165 283 1110 1815
02/2007
High-frequency excavator-mounted leaders

Type Centri- Static Speed Fre- Pulling Total weight Pres- Height Re- MS-U
fugal moment quency force (incl. clamp) sure duced clamp
force width
max. kN max. kgm max. rpm max. Hz max. kN kg max. bar mm mm
MS- 8 HFMV 500 0–8 2352 39.2 120 2000 360 1870 450 72
MS-10 HFMV 600 0 – 10 2340 39.0 180 2000 360 1870 450 72 (125D)
MS-14 HFMV 832 0 – 14 2370 39.5 180 3450 350 1710 455 125D
MS-16 HFMV 969 0 – 16 2376 39.6 180 3650 350 1710 455 125D
MS-20 HFM 1200 20 2340 39.0 180 3840 350 1710 455 150
23
6.2.6
Müller drilling equipment

Drilling equipment gripped by the vibrator clamp and drilling equipment attached to the
telescopic leader slide
For drilling equipment gripped by the vibrator Drilling equipment for attachment to the exca-
clamp or attached to the telescopic leader slide, vator arm
the leader serves as a torque support. The oil
supply is supplied via the feed line connected If the drilling equipment is attached to the exca-
to the slide's distribution block. vator arm itself, the oil is supplied by connecting
L the feed line to the excavator.
L
02/2007
CW
CW
1. Drilling equipment gripped by the vibrator clamp. 2. Drilling equipment attached to the telescopic leader slide.
L
D
CW
3. Drilling equipment attached to the excavator arm.
24
6.2.6
Müller drilling equipment

Type Torque Oil flow Oil Speed Drill Length Diam- Diameter Weight Weight of Weight of
at drill pressure chuck eter of of drill auger guide transport
at drill width continuous frame
auger drill
max. max. max. bar max. SW mm L mm D mm up to mm Approx. Approx. Approx.
kNm l/min rpm kg kg kg
RHA 102 10 260 300 125 70 830 335 300 280 100 40
RHA 105
RHA 106
RHA 142 14 350 300 115 70 880 390 450 360 110 40
RHA 145
RHA 146
RHA 205 20 460 300 110 80 950 390 600 440 130 40
RHA 206
RHA 101 10 260 300 125 70 830 335 300 280 100 40
RHA 107
RHA 141 14 350 300 115 70 880 390 450 360 110 40
02/2007
RHA 147
RHA 201 20 460 300 110 80 950 390 600 440 130 40
RHA 207
RHA 281 28 600 300 100 100 – 335 750 500 150 40
RHA 103 10 260 300 125 70 830 390 – 280 – 40
RHA 143 14 350 300 115 70 880 390 – 360 – 40
RHA 203 20 460 300 110 80 950 390 – 440 – 40
RHA 283 28 600 300 100 100 1170 390 – 500 – 40
RHA 403 40 600 300 70 120 1480 465 – 600 – 40
25
6.2.7
ABI MOBILRAM systems for driving, extracting, augering and silent piling
Driving, extracting, augering and silent piling can be carried out by a single machine - the ABI
MOBILRAM system. This is made possible by interchanging such tools as pile-driving and -extracting
vibrators, auger drives, rotary power heads, double auger heads, Hydro Press systems and, for spe-
cial applications, diesel impact hammers or hydraulic impact hammers. This is all facilitated by a
quick-change or docking system.
The range of tasks performed The central element of the ABI MOBILRAM sys-
by the ABI MOBILRAM: tem is an up to ± 90° slewing telescopic leader,
mast-mounted, with an appropriate fold-down
• Driving with vibrators and impact hammers. device on a special carrier. Depending on cus-
tomer requirements, effective lengths up to 8 to
• Extracting with vibrators. 25 m are available, thus covering the whole
spectrum of light to medium piling and extract-
• Silent piling with the Hydro Press system. ing work.
• Piling with ABI BANUT hydraulic impact
hammers or DELMAG diesel impact Worthy of note are its extremely compact trans-
hammers. port dimensions, the effective lengths achiev-
able with the telescopic leader and its extremely
• Continuous flight augering (for ground quick set-up. The required working space is low,
release as a piling aid) or hollow stem auger
02/2007
so gaps between existing buildings and narrow

systems (soldier beam wall installation, streets are no problem as the construction site.
de-watering well installation, cast-in-situ
concrete piles). Data-logging systems with in-time printouts
• Double auger head augering with VDW. provides information for third parties. In addition
to performing the immediate task and the work
• Pile foundations with the associated with it, it is also essential for all data
ABI MOBILRAM TM 14/16 B to be recorded and comprehensibly structured.
(reinforced version) in combination with the On the latest equipment, it is possible to inspect
rotary power head and Kelly bar. and if necessary modify equipment and param-
eters important for data logging online via a
• Soil mixing for shoring, soil improvement mobile phone modem.
and as a piling aid.
The mechanism enables the telescopic leader system to be set up or folded down
into its transport position in a single maneuver.
26
6.2.7
ABI MOBILRAM systems

Telescopic leader type TM TM TM TM TM TM TM TM
8/10 10/12.5 12/15 11/14 13/16 14/17 V 16/20 20/25
Underground lowering depth mm 2200 2200 1450 2500 3000 1600 2400 0
Leader inclination, forward/backward max.° 4/5 4/5 4/5 4/5 4/5 4/5 4/5 4/5
Leader inclination, lateral max.° 4 4 4 4 4 4 4 4
Leader slewing range max.° 100 ± 100 ± 93 ± 100 ± 100 ± 93 ± 90 ± 90 ±
Leader cylinder prestressing force max. kN 65 75 90 90 90 120 120 150
Leader cylinder pulling force max. kN 110 140 175 175 175 200 200 270
Effective load max. kg 4000 6000 10000 9000 9000 10000 9000 15000
Torque absorption daNm 2100 3000 10000 4200 4200 10000 6000 20000
Auxiliary winch
Lifting capacity max. kN 20 30 50 50 50 50 50 50
Rope speed m/min 40 45 45 45 45 45 45 45
Weight of driving unit without approx. t 23,5 30 – 33 48 – 52 42 – 46 45 – 50 50 – 54 60 – 65 88 – 95
attachment, depending on carrier unit
Dimensions
Min./max. height (A) mm 8250 – 7445 – 11000 – 10090 – 10900 – 12075 – 12350 – 19220 –
02/2007
12455 14830 20600 18400 20350 22525 24400 31700

Max. height up to lock mm 11385 13700 17700 16100 17800 19500 22000 28800
of quick change device (B)
Leader guide width mm 400 450 500 500 500 500 550 600
Leader guide thickness mm 40 40 50 50 50 50 50 50
Transport dimensions
Length mm 8240 9000 11500 11300 12000 12500 12800 19700
Height mm 3300 3200 3350 3300 3400 3400 3400 3850
Width mm 2750 2500 2900 3000 3000 3000 3000 3000
27
6.2.7
ABI MOBILRAM systems

Telescopic leader type TM 14/16 B TM 18/22 B
Underground lowering depth mm 2000 2200
Leader inclination, forward/backward max.° 4/5 4/5
Leader inclination, lateral max.° 4 4
Leader slewing range max.° 90 ± 90 ±
Leader cylinder prestressing force max. kN 120 120
Leader cylinder pulling force max. kN 200 200
Effective load max. kg 10000 9000
Torque absorption daNm 12000 15000
Auxiliary winch
Lifting capacity max. kN 50 50
Rope speed m/min 45 45
Weight of driving unit without approx. t 58 – 64 67
Dimensions
Min./max. height (A) mm

12350 – 15000 –
21915 28000
02/2007
Max. height up to lock mm 16000 24000

of quick change device (B)
Leader guide width mm 500 550
Leader guide thickness mm 50 50
Transport dimensions
A
Length mm 12800 15200

Height mm 3400 3500
Width mm 3000 3000
B
Kelly winch (optional)

Lifting capacitymax. kN max. kN 120 –
Rope speedm/min m/min. 65 –
28
6.2.8
ABI attachments for TM telescopic leader systems

For the TM telescopic leader system, a number of different tools are available. The telescopic lead-
ers are equipped as standard with a hydraulic quick-change system and hydraulic quick-closure
mechanisms. The tools can thus be attached and detached relatively swiftly.
Vibrators
Technical data MRZV 400 MRZV 500 MRZV 600 MRZV 800S MRZV 925S
Centrifugal force at max. speed kN 400 500 600 800 925
Static moment kgm 5 6 8 12 16
Max. static pulling force kN 180 180 180 200 200
Max. speed rpm 2700 2760 2620 2470 2300
Max. hydraulic flow l/min 297 304 363 543 621
Required hydraulic power at vibrator kW > 160 > 160 > 190 > 290 > 330
Dynamic weight1) kg 1110 1125 1390 2240 2480
Total weight1) kg 1800 1900 2300 2750 3800
Max. pile weight kg 1000 1200 1500 2000 2500
Dimensions
02/2007
Height mm 1820 2010 2365 2610 2655

Width mm 560 560 590 640 640
Depth mm 1055 1055 1065 1295 1300
e 1) With standard clamp
29
6.2.9
ABI vibrators, adjustable

Technical data MRZV MRZV MRZV MRZV MRZV
600VS 800VS 925/16VS 925/18VS 1000/20VS
Centrifugal force at max. speed kN 600 800 925 925 1000
Static moment kgm 0 – 8 0 – 12 0 – 16 0 – 18 0 – 20
Max. speed rpm 2620 2470 2300 2160 2140
Max. hydraulic flow l/min 420 540 621 693 769
Required hydraulic power at vibrator kW 220 290 330 360 400
Working pressure MPa 30 30 30 30 32
Dynamic weight1) kg 1980 2550 2790 2730 2750
Total weight1) kg 3145 3650 4070 4120 4140
Max. pile weight kg 1500 2000 2500 2750 3000
Dimensions
Height (H) mm 2300 2620 2720 2720 2720
Width (B) mm 640 640 690 690 690
Depth (T) mm 1170 1295 1405 1405 1405

e 1) With standard clamp

02/2007
B T
H
MRZV VS
30
6.2.10
ABI auger drives

Technical data MDBA 2100 MDBA 3000 MDBA 3500 MDBA 4200 MDBA 6000
Torque daNm 2100 3000 3500 4200 6000
Max. Speed rpm 82/180 86/190 83/170 70/170 47/85
Hydraulic flow l/min 360 540 620 620 620
Required hydraulic power kW 190 280 330 330 330
at auger head at 50 rpm
Working pressure MPa 32 32 32 32 32
Total weight kg 990 1350 1400 1400 1800
Hexagon socket connection1) mm 80 80 100 100 120
Dimensions
Height (H) mm 1730 2260 2225 2225 2575
Width (B) mm 620 690 690 690 690
Depth (T) mm 845 950 970 970 970
Guide to auger axis (R) mm 525 600 600 600 600
Lock to bottom edge (S) mm 1440 1970 1970 1970 2230

02/2007
e 1) SW-M as a sleeve MDBA
S
H
H
R
T B
B
Double augerhead
Technical data VDW 6240 VDW 16080 VDW
Gear box 1 Gear 1 Gear 2 Gear 1 Gear 2
Revolutions max. min-1 66 33 26 16
Torque daNM 3100 6200 8150 16300
Hydraulic flow rate l/min 400 400
Gear box 2
Revolutions max. min-1 48 24 26 13
Torque daNM 2100 4200 3900 7800
Hydraulic flow rate l/min 200 200
Total Width kg 4170/4505 6950/7430
Working pressure Mpa 32 32
31
6.2.11
ABI MOBILRAM systems for silent piling

On sites where noise and vibration have to be
kept to a minimum, the Hydro Press silent piling
system goes into operation. For difficult soil
conditions, an augering unit can be attached to
the HPS press.
Depending on the version HPS, HPU or HPZa

pre-assembled wall section of 3 or 4 sheet piles
is picked up, aligned and pressed under static
load in a single cycle.
Depending on the geology and the type of

sheet piling, pressing or extraction rates can be
achieved that come close to those of classical
driving.
Special variants for the installation of radii have

already been successfully employed.
02/2007
Technical data
HPS Type HPS
Pressing force kN 3 x 600
Extraction force kN 3 x 380
Pressing/extraction stroke mm 3 x 450
Sheet width (R) mm 600 – 800
S
Lock to bottom edge (S) mm 2030

H
Auger unit torque daNm 1200

Max. auger diameter mm 280
Height (H) mm 2100
R R Width (B) mm 2650
T
B Depth (T) mm 910
Total weight kg 3900
32
6.2.11
HPU Type HPU

Pressing force kN 4 x 800
Extraction force kN 4 x 600
Pressing/extraction stroke mm 4 x 400
Sheet width (R) mm 600
H
S
Lock to bottom edge (S) mm 2180

Height (H) mm 2250
Width (B) mm 2360
Depth (T) mm 1030
R R R Total weight kg 5700
B T
HPZ Type HPZ 575 HPZ 630 HPZ 675 HPZ 500 -720
Pressing force kN 4 x 800 4 x 800 4 x 800 4 x 800

02/2007
Extraction force kN 4 x 600 4 x 600 5 x 600 4 x 600

Pressing/extraction mm 4 x 400 4 x 400 4 x 400 4 x 400
stroke
Sheet width (R) mm 575 630 675 500 - 720
H
S
Lock to bottom mm 2060 2060 2060 2435

edge (S)
Max. hydraulic flow l/min 420 420 420 420
Working pressure Mpa 32 32 32 32
Height (H) mm 2130 2130 2400 2505
R R R
Width (B) mm 2500 2700 2950 2915
B Depth (T) mm 850 850 980 900
Total weight kg 5450 5530 5650 5970
33
6.2.12
ABI BANUT
The BANUT fixed leader mast is particularly designed for impacting. Primarily pre-fab concrete piles,
but also pipes, beams, sheet piles and wood piles can driven into the soil.
Technical data BANUT 450 BANUT 555 BANUT 650

Usable leader length mm 11000 15000 186002)
Leader displacement
Above ground mm + 3500 + 1325 + 1420
Below ground mm – 1500 – 1275 – 1180
Leader inclination, forward/backward max.° 18/45 18/45 18/453)
Leader inclination, lateral max.° 12,5 14,0 18,0
Pile weight/Load capacity BANUT 650 max. kg 55001) 60001) 160004)
Torque absorption daNm 8000 10000 13000
Lifting capacity
Pile winch max. kN 55 60 100
Hammer winch max. kN 55 120 120
Rope speed
02/2007
Pile winch m/min 50 50 50

Hammer winch m/min 50 50 50
Weight of driving unit without approx. t 39 49 59
Dimensions
Max. height mm 20800 22200 26320
Centre to driving axis mm 3200 - 4000 4000 - 5200 4095 - 5295
Centre to rear radius mm 3500 4940 4290 - 5690
Transport width mm 3000 3200 3300
Transport length mm 18600 22370 18450
Transport height mm 3400 3300 3400
Leader
Length mm 16100 20000 24000
Width mm 410 500 500
Guide width mm 80 80 80
e 1) Lower weights and lengths dependent on reach and leader mast inclinations.
e 2) The usable leader length depends on attachment, specified value responds SuperRAM 6000.
e 3) Max. inclination of 45° only with 2-point support possible.
e 4) The load capacity depends on reach.
34
6.2.12
Base carrier
Technical data SR 40 T CAT 325 D
CAT motor
Output kW 195 161
Hydraulic flow l/min 2 x 270 2 x 200
1 x 320 1 x 100
CAT motor
Output kW 300 –
Hydraulic flow l/min 2 x 270 –
1 x 320
Hydraulic tank capacity l 700 700
Working pressure MPa 30 30
Track width mm 2400 – 3800 2300 – 3300
Pulling force kN 450/540 340
02/2007
35
6.2.13
Menck hydraulic drop hammer

The hydraulic drop hammer consists of a cast steel shell filled with a metal alloy. The filling ensures
powerful impact characteristics and optimum noise insulation. The cap matches the shape of the
pile in order to ensure long hammer service life.
The impact energy can be adjusted steplessly from 10% to 100%.
Advantages
• High ram weight combined with

low overall weight.
• Various ram weights within a series.
• Short/compact design.
• Reliable, servicing-friendly.
• Low noise emissions,

environment-friendly.
02/2007
• Optimum control of blow rate

and impact energy.
Type MHF 3-4 – 10-20

From – to
Ram weight 4.0 – 20.0 t
Hammer weight 6.7 – 28.0 t
(without claws and cap) 40 – 200 kNm
Max. blow rate min. 85 – 60
Max. inclination 1:1 1:1
Unit's oil flow l/min. 150 – 450
36
6.2.14
Rotary drilling equipment

Rotary drills are used for various drilling jobs in specialized
civil engineering applications. It is especially important to
ensure that the optimum equipment is used for the particu-
lar job.
Rotary drills are suitable for installing piles up to a diameter

of 2,000 mm and depth of 60 m. Thanks to their compact
design, they can also be used without difficulty on confined
inner-city construction sites.
Rotary drills are also used for inclined drilling and inclined
driving. Different drilling equipment is available to suit differ-
ent soil types, from mud to rock.
02/2007
Drilling equipment RH 06 RH 10 RH 12 RH 14
Total height/Stroke m 11.85/ 4.50 14.80/ 9.50 17.90/12.00 19.70/12.50
Leader inclination, forward/backward° 5.00/10.00 5.00/15.00 5.00/14.00 3.80/14.00
Leader inclination, right/left ° 5.00 3.00/ 9.50 3.00/ 9.50 9.50/ 9.50
Drill drive torque kNm 60 0-100 0-120 0-144
Drill drive speed rpm 14/60 0-52 0-46 (0-32/60) 0-32/60
Borehole depth when m – 15 – 23
drilling with Kelly bar
Free diameter in front mm 1450 1450 1450 1580
of the crowd pulleys
Drilling equipment RH 20 RH 26 RH 32
Total height/Stroke m 21.15/14.20 22.70/15.00 22.90/15.00
Leader inclination, forward/backward° 3.80/14.00 3.80/14.00 3.80/14.00
Leader inclination, right/left ° 9.50 / 9.50 9.50/ 9.50 9.50/ 9.50
Drill drive torque kNm 0-206 0-265 0-320
Drill drive speed rpm 0-36/60 0-28/55 0-26/50
Borehole depth when m 30 36 36
drilling with Kelly bar
Free diameter in front mm 1830 1960 1960
of the crowd pulleys
37
6.2.15
Diesel pile hammers

Diesel hammers are suitable for all pile sections and are either
free-riding or leader-guided. They have their own energy
source, resulting in low fuel and lubricant consumption.
Other advantages of diesel pile hammers are their weather-

independent air cooling and adjustable impact energy, which
is a particular advantage when dealing with changing soil
conditions.
02/2007
Type D 6-32 D 19-42 D 30-32 D 46-32

Impact weight (piston) kg 600 1820 3000 4600
Energy per blow kNm 19-9 66-46 103-48 166-71
Blow rate bpm 38-52 35-42 36-52 35-53
Suitable for driving kg 300- 1100- 2000- 3000-
piles (depending on 2000 6000 9000 16000
soil and pile)
Consumption Diesel l/h 3.7 7.5 10 16
Lubricant l/h 0.25 0.5 1 1,5
Weight kg 1620 3550 6030 8990
Total length mm 4300 4865 5450 5470
Type D 62-22 D 100-13 D 150-42 D 200-42

Impact weight (piston) kg 6200 10000 15000 20000
Energy per blow kNm 224-107 360-214 360-214 682-436
Blow rate bpm 35-50 35-45 35-45 36-52
Suitable for driving kg 4000- 7000- 7000- 14000-
piles (depending on 30000 100000 100000 250000
soil and pile)
Consumption Diesel l/h 20 30 50 60
Lubricant l/h 2 2,6 4,8 5,8
Weight kg 12250 20720 28450 51800
Total length mm 6910 7358 6990 8175
38
6.2.16
Hydraulic hammer drills

Type HB 4 G HB 5 A HB 11 A HB 30 A HB 40 A HB 50 A HB 60 A
Application range
Specialized civil engineering x x x x x x
Controlled horizontal drilling x
Rock drilling x x x x x
Service weight kg 48 54 119 300 400 580 950
Impact tool operating data

Oil flow l/min 55 55 85 90 90 90-100 90-100
Operating pressure bar 150 150 150 180 180 200 200
Blow rate bpm 3000 3000 3000 1800 1800/2500 1200-2400 1200-2400
Energy per impact Nm 140 140 270 400 400/340 835-420 835-420
Rotary equipment operating data

Max. oil flow l/min 57 57 75 170 170 170 1702)

02/2007
Operating pressure bar 125 85 205 205 205 205 205

1)
Speed rpm 510 140 130 151 110 80 80
Torque1) Nm 1532 6291 9700 12979 25989
Drill shank (standard) S 25 x 108 R 32 T 38 H (R) 55 C 64 C 90 C 112
Recommended borehole mm 45 64 89 133 152 178 Depending
diameter on application
Flushing medium A/W A/W/B A/W/B A/W/B
e 1) These details are maximum individual values for the standard version. Alternative values are possible on request.
e 2) Maximum oil flow with exclusive parallel operation = 4 x 170 l/min
A/W/B = Air/Water/B entonite
Represented by:
Distributed in Australia
& New Zealand by A company of ThyssenKrupp Services
PO Box 840 North Sydney PO Box 51254 Pakuranga

NSW 2059 Australia Auckland 2140 New Zealand
T: + 61 2 9954 9166 T: + 64 9 576 3977
Sales + 61 2 4966 0688
F: + 61 2 9955 4298 F: + 64 9 576 3978
enquiries@steelcom.com.au afenn@steelcomnz.co.nz
www.steelcom.com.au www.steelcomnz.co.nz
39

ANCHORING EQUIPMENT

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6.1.

Anchor connection to PEINER PSp sections

Connecting straps Articulated straps

PSp PSt PSp PSt

Anchor connection to web Anchor connection with T-plates

Anchor connection to end of Anchor connection with hammer head

Bearing plates Tension plates

Tie rod with upset and rolled threads

d (mm) 38 38 38 45 50 52 58 63 70 75 80 83 90 95 100 105 110 115 120

Tie rod with rolled threads

I = variable = 1000 I = variable = 1000

Eye tie rod

T-head tie rod

Dimensions and weights of accessory parts

115 260 90 165

4½ 550 170 54.0 25.0 191 9.1

The coupling sleeves for the subdivision of long

Coupling sleeve Left-hand thread Right-hand thread Nut

TITAN injection anchor

Bearing plate, permitted surface

HD PE sleeve, e.g. for exposed pile

Primary injection (filter cake)

Non-cohesive soil (sand, gravel,

Secondary injection (cement

grout) forms the grout body

Injection anchor, rebar thread

Spacer for cement grout

Clay bit Over its entire length it is provided with a round

Dia. approx. 200 mm The injection pile has a minimum elongation of

It welds well and is not notch-sensitive. For opti-

Anchor/pile type TITAN TITAN TITAN TITAN TITAN

Plastic modulus cm3 2.67 2.78 6.70 7.83 16.44

Anchor/pile type TITAN TITAN TITAN TITAN TITAN

Outside diameter mm 73 73 73 103 103

Special lengths of 2 m, 4 m and 6 m are possible.

Müller vibrators for driving and extracting

Driven by a diesel engine, the power pack sup-

Driving and extracting with vibrators

Vibration driving exploits the principle of reduc-

Elements of the system

Classically, a modern system consists essen-

Working principle of Müller vibrators (typical design)

Elastic hose mounting Vibration isolator

Remote control Eccentric

Total amplitude/driving depth

be to achieve a certain driving depth or pile

Centrifugal force/driving depth

1600 ugal force from the vibrator.

The necessary pulling force is calculated Key

Pile weight [t]

To help the user choose the right vibrator, the

be about 30% higher. After this, the total

Müller vibrators, fixed static moment

Vibrator type MS-16 HF MS-25 H2 MS-25 H3 MS-50 H2 MS-50 H3

Max. speed min-1 2350 1680 1680 1615 1615

Weight (dyn.) excl. clamp kg 1700 1930 2550 3340 3820

Length L mm 1700 2200 2200 2600 2600

Müller vibrators, “two-in-one”, high-frequency

Vibrator type MS-25 H HF MS-50 H HF MS-100 H HF MS-120 H HF MS-200 H HF

Weight (dyn.) excl. clamp kg 2900 4500 7700 8900 11750

Length L mm 1800 2300 2410 2310 2300

Müller vibrators, adjustable and high-frequency