CUSTOMER JOB UNIT

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RATING INPUT

GAS PROPERTIES
Mass Flow Rate kg/h 71740.0 Separator Type Other
Density kg/m3 9.08 Inlet Distributor Type Half Open Pipe
Viscosity cp 0.0094 Demister (See Note 1) Yes
Adiabatic Coeff. cp/cv / 1.162 Head Type Elliptical 2:1
Compressibility Factor Z / 0.9309
Molecular Weight kg/kmol 44.65

LIGHT LIQUID PHASE PROPERTIES OPERATING CONDITIONS

Mass Flow Rate kg/h 35410.0 Temperature °C 32.22
Density kg/m3 602.30 Pressure (gauge) barg 4.80
Viscosity cp 0.1896
NOZZLES
Inlet NIN in 24
HEAVY LIQUID PHASE PROPERTIES Gas Outlet NG in 14
Mass Flow Rate kg/h 5361.0 Light Liquid Outlet NLl in 6
Density kg/m3 1002.00 Heavy Liquid Outlet NLh in 2
Viscosity cp 0.7606 Manhole in 24

VESSEL SIZING GEOMETRICAL DATA

Vessel Diameter D mm 3500 TG-Demister Top Surf. h0 mm 450
Demister Lenght mm 1650 Liq-Liq Sep. Lenght L* mm 9000
Demister Thickness mm 150 Gas Outlet Nozzle - TL L1 mm 850
Vessel Lenght L mm 12000 Vessel L/D / 3.43

HEAVY LIQUID PHASE LEVELS LIGHT LIQUID PHASE LEVELS

BG-LLIL h2 mm 300 HHIL-LLLL h2' mm 150
LLIL-LIL H IIi mm 150 LLLL-LLL HII mm 150
LIL-HIL Hrli mm 350 LLL-HLL Hrl mm 350
HIL-HHIL Hii mm 150 HLL-HHLL HI mm 150
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RATING OUTPUT

SEPARATION DATA

GAS/LIQUID SEPARATION (See Note 2) HEAVY FROM LIGHT LIQUID PHASE SEPARATION
Light Liq. Drop. Diameter μm 55 Drop.Diameter @ NIL-NILL μm 22
Calculated 'k' factor m/s 9.57E-03 Drop.Diameter @ HHIL-LLLL μm 22

DEMISTER (See Note 3) LIGHT FROM HEAVY LIQUID PHASE SEPARATION

Recommanded 'KR' Factor m/s 0.107 Drop.Diameter @ BG-NIL μm 18
Calculated 'KR' Factor m/s 0.100 Drop.Diameter @ BG-LLIL μm 21

RESIDENCE TIMES

HEAVY LIQUID PHASE LIGHT LIQUID PHASE

LLIL-LIL τ IIi min 46.70 LLLL-LLL τ II min 6.73
LIL-HIL τ rli min 136.67 LLL-HLL τ rl min 16.37
HIL-HHIL τ Ii min 67.22 HLL-HHLL τI min 7.16

Overfilling above HHLL (See Note 4) τ min 64.64

NOZZLES
v m/s 7.58
Inlet ρv2 Pa 812
ρv3 Pa*m/s 87055
v m/s 22.11
Gas Outlet ρv2 Pa 4436
ρv3 Pa*m/s 98051
v m/s 0.90
Light Liquid ρv2 Pa 483
Outlet
ρv3 Pa*m/s 432
v m/s 0.73
Heavy Liquid ρv2 Pa 539
Outlet
ρv3 Pa*m/s 395
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RATING CALCULATIONS

GEOMETRICAL DATA
h/D Trasversal Area A∙L Head Volume
X A V Vf
[/] [m2] [m3] [m3]
h1/D 0.50 Av 4.81 Vv 57.73 Vfv 2.81
(HHLL-BG)/D 0.50 Aw 4.81 Vw 57.73 Vfw 2.81
(HLL-BG)/D 0.46 At 4.29 V t 51.43 Vft 2.45
(NLL-BG)/D 0.41 An 3.68 Vn 44.16 Vfn 2.03
(LLL-BG)/D 0.36 Au 3.08 Vu 37.02 Vfu 1.64
(LLLL-BG)/D 0.31 Az' 2.59 Vz' 31.07 Vfz' 1.31
(HHIL-BG)/D 0.27 Awi 2.11 Vwi 25.34 Vfwi 1.02
(HIL-BG)/D 0.23 Ati 1.66 Vti 19.88 Vfti 0.75
(NIL-BG)/D 0.18 Ani 1.16 V ni 13.97 Vfni 0.47
(LIL-BG)/D 0.13 Aui 0.72 Vui 8.68 Vfui 0.25
h2/D 0.09 Az 0.40 Vz 4.79 Vfz 0.12

GAS-LIQUID SEPARATION

SEPARATION DATA (See Note 7) DEMISTER

Gravity Sep. Height h1 mm 1750 'KR' Correction Factor / 1
Gas-Liq. Sep. Lenght L0 mm 10325 Gas Velocity m/s 0.81
Light Liq. Drop. Term. Vel. m/s 0.077
C/Re / 1.91E+00

LIQUID-LIQUID SEPARATION

HEAVY FROM LIGHT LIQUID PHASE SEPARATION

Light Liquid Sep. Level / NIL-NILL HHIL-LLLL
Heavy Liq. Drop.Term. Vel. m/s 5.77E-04 5.70E-04
C/Re / 1.42E+04 1.48E+04

LIGHT FROM HEAVY LIQUID PHASE SEPARATION

Heavy Liquid Sep. Level / BG-NIL BG-LLIL
Light Liq. Drop. Term. Vel. m/s 8.86E-05 1.24E-04
C/Re / 5.68E+06 2.07E+06

NOZZLES
Gas Sound Velocity m/s 248.01
Gas Phase Mass Fraction / 0.64
Mixed Phase Density kg/m3 14.12
Total Liquid Density kg/m3 635.64
Mixed Phase Critical Vel. m/s 199.64

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RATING SKETCH (See note 6)

L
12000

L0 (See Note 7) L1
pe

10325 850
Pi
n
pe

NIN= 24 NG= 14
fO
al

TG
H

h0

450
h1

150

###
1650

TL
###

D HHLL
HLL HI
MH= 24 LLL Hrl
LLLL HIl
HHIL h2 '
HIL HIi
LIL Hrli
LLIL HIIi
BG h2

Elliptical 2:1 NLh= 2 NLl= 6

B-B

LIQUID LEVELS
mm
Av h1
LLIL 300
LIL 450
NIL 625
HIL 800
HHIL 950
LLLL 1100
LLL 1250
NLL 1425
HLL 1600
HHLL 1750
Az h2

B-B

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NOTES

Note 1: Vessel shall be suitable for removal of 95% of 200÷400 μm liquid particles.
Mesh Pad Demister shall be suitable for removal of 99.9% of 10 μm liquid particles.
Note 2: Light Liquid Droplet Separation from Gas @ HHLL
Note 3: For Operating Pressure P<0.1 barg and P>1 barg the 'KR' Demister Factor is extrapoleted.
See PRG.PR.VES.0001 Paragraph 4.1.3.
Note 4: Overfilled is referred to Light Liquid Overflow
Note 5: Deleted
Note 6: All sizes are in mm, unless nozzle sizes are in inch.
Note 7: Gravity Separation Lenght (L0) is the distance between TL and Demister.
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