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Article history: The present study was devoted to the experimental and numerical investigation of the interaction of a
Received 30 January 2015 fluid with a deformable filtering medium. Optical tools were used for the in-situ measurement of the
Received in revised form 10 September flow-induced deformation of a flat filtering medium in a test channel. Based on a recently developed
2015
mathematical model for a poroelastic plate, a numerical method for the coupled simulation of flow
Accepted 12 September 2015
Available online 14 September 2015
and deformation was implemented and validated by comparison with the experimental data. The good
quantitative agreement between measurements and numerical results suggests that it is possible to
simulate the poroelastic behavior of filtering media under operating conditions in a reliable way.
Keywords:
Deformable filtering media
Ó 2015 Elsevier B.V. All rights reserved.
Modeling
Simulation
Experimental study
1. Introduction and the collapse of inter-pleat channels, but also for flat filtering
media, the FPSI is of growing importance.
In the area of research and development of filtration technology In direct comparison with solid mechanics and the interaction
and products, computational fluid dynamics (CFD) plays an of fluid flow with solid structures, quite little is known about
increasingly important role. Commercial and open source CFD poroelasticity and flow-induced deformations of porous materials,
codes offer simulation tools for the flow through porous media especially in the case of filtering media. Classical works in this
on various scales and software specialized in the numerical treat- direction by Terzaghi (see e.g. [2]) and Biot (see [3]) were dealing
ment of filtration processes has proven to accelerate the product with the consolidation of soil and applications to ground water
development in a significant way (see e.g. [1]). flow. Another active field of application for these models is petro-
In most of these simulation codes, the filtering medium is trea- leum production (see e.g. [4]). The principles of mathematical
ted as a ‘‘rigid” structure, which is a valid simplification in many modeling of poroelasticity have been seen to be appropriate in
cases. However, in more and more application scenarios, the these research fields, but the question whether they can be applied
assumption of an undeformable filtering medium cannot be made to filtering media has remained open.
any longer such that the simulation has to take into account the so- The motivation for the present work was to start to clarify some
called fluid–porous-structure interaction (FPSI). Well-known (and of these questions. Previous works on FPSI in filtration were
undesirable) examples for such effects are the crowding of pleats devoted to the coupling a finite-volume code for the flow through
a filter pleat with a finite-element code for the deformation of the
pleat (see [5]), which was successful but had the disadvantage that
⇑ Corresponding author at: Department of Flow and Material Simulation, the two codes used different computational grids, resulting in com-
Fraunhofer ITWM, Fraunhofer-Platz 1, 67663 Kaiserslautern, Germany. putational cost for exchanging data. In order to avoid this, a major
E-mail addresses: Nathalie.Grosjean@ec-lyon.fr (N. Grosjean), dimitar.iliev requirement for the numerical approach taken here was the usage
@itwm.fraunhofer.de (D. Iliev), oleg.iliev@itwm.fraunhofer.de (O. Iliev), ralf. of a common grid for the coupled simulation of fluid flow and
kirsch@itwm.fraunhofer.de (R. Kirsch), zla@dhigroup.com (Z. Lakdawala), Michel. deformation. Another important aspect was the exploitation of
Lance@ec-lyon.fr (M. Lance), Marc.Michard@ec-lyon.fr (M. Michard), andro.mikelic
the fact that in many practical applications, the thickness of the
@univ-lyon1.fr (A. Mikelić).
1
Permanent address: DHI-WASY GmbH, Volmerstraße 8, 12489 Berlin, Germany. medium is (very) small compared to its planar dimensions,
http://dx.doi.org/10.1016/j.seppur.2015.09.010
1383-5866/Ó 2015 Elsevier B.V. All rights reserved.
N. Grosjean et al. / Separation and Purification Technology 156 (2015) 22–27 23
Nomenclature
suggesting the usage of a poroelastic plate model. Finally, the thor- A common strategy for the solution of the flow problem involv-
ough quantitative validation of the simulation code by comparison ing both regions of free fluid and porous sub-regions is the cou-
of the results with corresponding experimental data was of para- pling of the two equations above by using proper interface
mount importance. conditions on the surface regions of the filtering medium. As an
The rest of this paper is organized as follows: In the next sec- alternative, the incompressible Navier–Stokes–Brinkman equation
tion, we present the mathematical models for the flow in a domain is considered here, providing a unified description for the whole
which is partly occupied by a filtering medium, the poroelastic flow domain (see [6]):
plate model and the experimental setup for the in-situ measure-
ments of the flow-induced deflection of the medium. Section 3 pre- r v ¼ 0;
sents and discusses the quantitative validation procedure, @v ð3Þ
including how the parameter for the elasticity was estimated from q þ ðv rÞv r ðg
~ rv Þ þ gK 1 v ¼ rp þ f :
@t
the measurements. Finally, some conclusions are drawn in Sec-
tion 4, together with a short survey on open questions and ongoing Note that outside the filtering medium, the inverse of the intrin-
research. sic permeability K is zero and the effective viscosity fulfills g
~ ¼ g,
i.e. the system above simplifies to the incompressible Navier–
2. Materials and methods Stokes Eq. (1) in the fluid part of the domain.
DD2 U ¼ pþ p ; ð5Þ
þ
where p and p denote the fluid pressure upstream and down-
stream the filtering medium, respectively.
2.2. In-situ measurement of flow-induced deformations by optical 2.2.3. Optical measurement of the deformed plate
tools The order of magnitude of the porous material thickness was
l = 1 mm. In order to ensure the small displacement hypothesis,
2.2.1. Experiment requirements the maximum displacement measurement should not exceed
The design of the experiment was made such that the condi- 0.5 mm. By using a standard receiving lens (Fig. 3, left), images of
tions for the in-situ measurements were compatible with the main light sheet locations x0(y) and x1(y) were recorded for a field of
assumptions of the mathematical models and numerical simula- view of 30 ⁄ 30 mm and the resolution for displacement measure-
tions. In particular, it had to be ensured that Darcy’s law is valid ment was around 30 lm, which is not sufficient. Therefore, a high
for the flow through the porous medium and that the relationship magnification lens (Fig. 3, right) was used, recording images for a
between pressure drop and maximal displacement is linear, as field of view of nearly 1 ⁄ 1 mm. With this optical device, the
assumed by the poroelastic plate model. achieved spatial resolution was around 1 lm, which turned out
to be enough since the maximum displacement Umax to be
2.2.2. Test bench setup measured was in the range 300–400 lm (see also [11]).
The filtering medium under investigation is located inside a The local displacement U(y) was determined by cross-
square channel of width 30 mm and the incoming laminar flow correlating the grey level images for the fluid at rest and under
is perpendicular to the porous plate (see Fig. 2). The flat sample flow conditions (see Fig. 3). The choice of an image processing tool
was clamped between two Perspex pieces forming a transparent like cross-correlation is justified by the fact that images of the light
filter holder with large optical accesses for recording the image sheet are not only shifted under the effect of pressure drop, but
of the deformed porous plate under the action of the fluid pressure. their magnitude can change due to modifications of the light dif-
The side walls of the channel were also transparent. The channel fused by the porous surface microstructure, too. The cross-
was filled with calibration oil (ISO 4113) having sufficiently correlation function exhibits a peak whose location x in the
transparent optical properties (slightly colored, low absorption (x, y)-plane gives the average displacement value U(y) of the grey
N. Grosjean et al. / Separation and Purification Technology 156 (2015) 22–27 25
Fig. 2. Sketch of the experimental setup (left) and top view (right) of the deformed filtering medium in the flow channel of the test bench.
Fig. 3. Images of x0(x, y) and x1(x, y) with standard (a) and high (b) magnification factors.
level pattern. Since both the local curvature of the deformed corresponding results of the numerical simulations. We restrict
plate and the displacement U(y) were small compared to the ourselves to the presentation of the results for two values of the
plate thickness, cross-correlation was performed over the entire bulk velocity (ub 0.011 m/s and ub 0.015 m/s). The correspond-
image. ing deflection profile is determined by translating the camera along
a line using a translation stage (resolution: 1 lm) and detecting the
2.2.4. Measurements for parameter identification cross-correlation peak location for each pair of grey level images.
A first set of experiments was performed in order to provide an The results shown in Fig. 4 (right) show that U(y) exhibits a bell
estimate of the parameter D occurring in the poroelastic plate shape, with inflexion points near the clamping at the channel
model. Therefore, the pressure drop and the maximum displace- walls. Globally, the measured displacement profile U(y) shows a
ment at a point located on the channel center line as a function quite satisfying symmetry. Nevertheless, in Fig. 4, local scattering
of the imposed flow rate were measured. These experiments were near the center line can reach around ±10 lm; this value is higher
performed for two different samples of the same porous material than the spatial resolution of the image recording system and than
sheet. Results shown in Fig. 4 (left) clearly show a linear relation- the accuracy of the translation stage. A first explanation of this
ship between pressure loss and bulk velocity ub, indicating the phenomenon is that the porous material is a soft one, made of an
validity of the Darcy law for the flow through the porous material. random assembly of microscopic fibers. Therefore, when the por-
Furthermore, the dependence of the maximal displacement Umax ous plate is undergoing a displacement under the action of pres-
on the bulk velocity plotted in Fig. 4 (center) is also linear which, sure drop, laser light diffusion properties of the porous plate can
combined with Darcy’s law (2), perfectly agrees with the linearity exhibit some variations since the laser light sheet has a finite thick-
of the biharmonic plate Eq. (5). Therefore, the basic assumptions of ness, and both laser light source and image recording system are
the poroelastic plate model used in numerical simulations are fully fixed in space in Fig. 3(b). Consequently, the apparent displace-
satisfied in the range of working parameters, such that the later ment of the grey level pattern inside images can locally be different
comparisons between experiments and simulation are meaningful. than the real displacement imposed by pressure forces. One can
also imagine that a local geometric rearrangement of individual
2.2.5. Measurements of the deformed plate fibers under the action of mechanical stresses induces some varia-
The second set of experiments was performed in order to tions of the local optical light diffusion properties at a typical
compare the measured displacement profile U(y) with the length scale which can reach values around 10 lm.
26 N. Grosjean et al. / Separation and Purification Technology 156 (2015) 22–27
Fig. 4. Pressure drop (left), maximum displacement Umax (center) and displacement profile U(y) (right) for different Darcy speeds (bulk velocities).
code based on a voxel grid in order to ensure that considering Numerical result Experiment
the central longitudinal section is sufficient and therefore, the Iteration 0 Iteration 1 Iteration 2
MPFA code based on the quadrilateral grid could be used. The input 0.00365532 245.399 245.27 245.271 272.9862
parameters for the flow simulation such as the permeability of the 0.00766296 513.32 512.972 513.186 510.1056
filtering medium and the dynamic viscosity of the oil were 0.01208898 810.81 809.289 809.473 793.0548
obtained from the manufacturer of the medium and known from 0.0158544 1065.21 1064.72 1064.68 1093.9374
the experimental setup on the test bench, respectively.
As described in Section 2, a series of experiments was per-
formed in order to retrieve the flexural rigidity D of the filtering Table 2
Maximal (central) displacement of the filtering medium for different Darcy speeds
material. This was necessary since it is an open question whether
(bulk velocities). Comparison of numerical results for different iterations in the
and how this parameter can be deduced from mechanical experi- coupled simulation with the measured maximal displacement.
ments performed under dry conditions. The parameter identifica-
Darcy speed (m/s) Maximal displacement (lm)
tion used the measured maximal displacement for the highest
bulk velocity as input for known analytical solutions for plate Numerical result Experiment
deflection under area load (see e.g. [12]), i.e. all the numerical sim- Iteration 0 Iteration 1 Iteration 2
ulations were done using a material parameter based on a single 0.00365532 73.6239 73.5852 73.5855 73.9
experimental datum. 0.00766296 154.0048 153.9004 153.965 145.4
For the quantitative study and validation of the coupled simula- 0.01208898 243.2569 242.8006 242.8558 240.8
tion, the following quantities were considered: total pressure loss, 0.0158544 319.5813 319.4343 319.4223 328.2
bulk velocity only, this strongly supports the validity of the poroe- 01SF0804). The porous samples for the experiments were kindly
lastic plate model and the suitability of the coupled simulation provided by IBS Filtran GmbH, Morsbach, Germany.
algorithm.
References
4. Conclusions
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Acknowledgements