CFPG-Foam Bladder Technical Data Sheet

This drawing and design is the property of CHINA FIRE PROTECTION GROUP and must
not be copied or lent without their written permission
REVISED AS PER COMMENTS

RECEIVED VIDE
02 06.11.2012 TRANS.NO.DCPL- NP NP JT
K8V12/TSPL-11/V7/2314
DATED ON 02.11.2012
01 26.09.2012 SUBMISSION FOR RE-APPROVAL NP NP JT
00 03.02.2011 SUBMISSION FOR APPROVAL NP NP JT
Rev Date DESCRIPTION Prepared Checked Approved
R E V I S I O N S
OWNER:-
TALWANDI SABO POWER LIMITED
SEPCO’S BID NO-MC-005

CUSTOMER:-
SEPCO ELECTRIC POWER CONSTRUCTION

CORPORATION JINAN, CHINA
PROJECT:-
TALWANDI 4X660MW SUPERCRITICAL THERMAL POWER PROJECT
TITLE: -
TECHNICAL DATA SHEET

FOAM BLADDER TANK WITH RATIO CONTROLLER AND
VALVES
CONTRACTOR:-
CHINA FIRE PROTECTION GROUP
Prepared Checked Approved Date Job No.

NP NP JT 03.02.2011 CFPG:5091
Contractor’s Doc No.
Sheet: 1 of 13 Rev. 02
CFPG-5091-DS-52
FROM : CHINA FIRE PROTECTION GROUP,Inc
TO : TALWANDI SABO POWER Limited.
SUBJECT : FIRE DETECTION AND PORTECTION SYSTEM
FOR 4x660MW SUPERCRITICAL THERAML
POWER PROJECT
DOCUMENT NO : CFPG-5091-DS-52
REV : 02
DOC. TITLE : TECHNICAL DATA SHEET
FOAM BLADDER TANK WITH RATIO
CONTROLLER AND VALVES
DATE : 06.11.2012
COMMENT BY DCPL/TSPL COMPLIANCE BY SIFSL

Please make changes in this
document as per changes
suggested in the design In line with the technical clarifications given for
philosophy. For ex. Bladder bladder tank capacity in line with NFPA 11
1.
tank capacity may vary as against comments on design philosophy,
per the changes indicated in capacity of foam tank won’t be change.
the design philosophy,
rev 03.
TECHNICAL DATA SHEET
FOAM BLADDER TANK WITH RATIO CONTROLLER AND VALVES
PROJECT : 3 X 660 MW SUPERCRITICAL THERMAL POWER PLANT AT TALWANDI

CLIENT : Ms SEPCO-I SEPCO Doc. No :
CONTRACTOR : CHINA FIRE PROTECTION GROUP INC CFPG Doc.No : CFPG-5091-DS-52
PACKAGE : FIRE DETECTION & PROTECTION SYSTEM REV. 02 / DATE:06/11/2012
A BLADDER TANK
1 Make
R1 HD Fire Protect Pvt. Ltd.
2 Type of tank Horizontal type
3 Used for services Foam System
4 Type of foam concentrate to be used 3% AFFF type
5 Tank Capacity 3000 Ltrs.
6 Vessel Construction Carbon steel as per ASME code Sec VIII for pressure vessel
7 Rated pressure 12 Bar
8 Factory Test Pressure 18 Bar
9 Bladder Nylon reinforced Buna-N
10 Center tube perforated PVC
11 External Piping
11.1 Water side Carbon steel
11.2 Foam concentrate side Stainless Steel
12 Vent and drain valves Ball valve (Stainless steel)
13 Finish paints Red RAL 3000
14 Catalogue Enclosed
B RATIO CONTROLLER
R1
1 Make HD Fire Protect Pvt. Ltd.
2 Model RC-B Bronze materail
3 Size & Quantity
3.1 100 NB 01 No.
3.2 80 NB 04 Nos.
4 Minimum working pressure 3.0 Kg./Sq. cm.
5 Factory Hydrostatic test pressure 25.0 Kg./Sq. cm.
6 Type of Foam Concentrate used AFFF type
Foam Concentrate Proportioning orifice
7 3%
(Induction rate)
8 Flange Connection ANSI B 16.5 - 150#
C FOAM CONCENTRATE CONTROL VALVE R1

1 Make HD Fire Protect Pvt. Ltd.
2 Model CV
3 Size & Quantity
3.1 40 NB (For 100NB & 80NB Ratio controller) 05 Nos.
4 Rated Pressure 14.0 Kg./Sq. cm.
5 End Connection Flanges end to ANSI B 16.5 - 150#
6 Pressure sensing hose Teflon tube with Stainless Steel braided cover
7 Trim Connection Brass / Stainless steel
8 Factory Hydrotested 25.0 Kg./Sq. cm.
BLADDER TANK PROPORTIONING
SYSTEM
TECHNICAL DATA
TANK MOUNTING Vertical or Horizontal

TYPE
CONCENTRATE For Vertical Tank :
STORAGE CAPACITY 150 litres to7500 litres.
(40 TO 2000 Gallon (US))
For Horizontal Tank :
150 litres to 15000 litres.
(40 to 4000 Gallon (US))
RATED PRESSURE 12 Bar (175 PSI)
FACTORY TEST 18 Bar (260 PSI)
PRESSURE
VESSEL Carbon steel as per ASME
CONSTRUCTION Code Section VIII for
Pressure Vessels
BLADDER Nylon reinforced Buna-N
CENTRE TUBE Perforated PVC
EXTERNAL PIPING Water side : Carbon system does not require concentrate supply pump.
steelseamless pipe sch 40
Foam concentrate side:
SPECIFICATION
Stainless Steel sch 40 The Bladder Tank Foam Proportioning System are
VENT AND DRAIN Ball valve (Stainless Steel) available with vertical and horizontal bladder tanks.
The carbon steel tanks are designed and
OPTIONAL Sight gauge with shut off constructed in accordance with ASME Code Section
and drain valve, ladder, VIII for pressure vessels. The maximum working
concentrate supply control pressure is 12 Bar (175 PSI) and factory tested
valve, Pressure relief for 18 Bar (260 PSI). The vertical tank assembly is
valve, Fill kit, Coal tar supported by a continuous skirt with provision for
epoxy internal coating anchoring. The horizontal tanks are supported by
FINISH Red RAL 3000 two saddles welded to the tank and drilled for
anchoring. Tank is provided with lifting lugs.
ORDERING Specify
INFORMATION 1) Tank type, vertical or The system is supplied with pressure vessel, bladder,
horizontal fill and drain valve for water and foam concentrate,
2) Storage capacity ratio controller and vent valve. The ladder and sight
3) Model number, size glass assembly is supplied as optional item on
of ratio controller with request. All valves are labeled showing normal
flow and pressure working position and function.
4) Type of foam PRINCIPLE OF OPERATION
concentrate to be used
and percentage of The foam concentrate is to be filled into the bladder
induction required very carefully to avoid rupture of the bladder. The
5) Optional items instructions for filling are provided with the
equipment. Once the main water flow is established
and water inlet and foam outlet valves are opened,
the water enters the area between vessel wall and
APPLICATION bladder, applying pressure to the bladder. The foam
The Bladder Tank Foam Proportioning System concentrate is forced out of the bladder through
utilises the water pressure to inject foam the foam outlet pipe and into the ratio controller
concentrate into a water supply and automatically through metering orifice. The concentrate pressure
proportions foam concentrate over wide range of and water inlet pressure at ratio controller will be
flow and pressure, with very low pressure drop. This same, as the main water supply pressure is utilised
APRIL, 2010 PAGE 1 OF 5 HD 191

to expel the foam from the bladder. The water 4) The bladder tank is to be installed under a shade
flowing through the ratio controller jet creates a to avoid direct sunlight on the equipment.
low pressure area common both to down stream
water and foam concentrate. This injects the NOTE
concentrate in to the ratio controller through an
1) The foam concentrate is to be filled in the
accurate sized orifice proportioned to water venturi.
bladder very carefully to avoid rupture of the
This ensures correct proportioning over a wide
bladder. The filling guideline provided with the
range of flow condition.
equipment must be strictly adhered.
The bladder tank proportioning system operates on
2) Air supply with regulator (0 to 1.0 kg/sqcm)
same principle as that of a balance pressure
required during filling procedure, to be provided
proportioning system. In bladder system, the
by user / installer.
bladder is used as diaphragm to separate the water
and foam concentrate within the tank. The foam 3) Water supply at 0-1.5 kg/sqcm required for tank
concentrate is injected into the ratio controller filling during commissioning , to be provided by
utilising water pressure. installer / user.
The system is also supplied with foam concentrate 4) A minimum of 6D length unobstructed straight
control valve as an optional item. The valve allows pipeline should be provided at the inlet and outlet
concentrate flow only when minimum of 3.0 kg/ of the ratio controller, where D is the nominal
sq.cm. water pressure is established in the system. size of the ratio controller.
For pressure drop and flow characteristics refer
catalogue of ratio controller.
INSTALLATION, INSPECTION
AND MAINTENANCE
An installation, inspection and maintenance manual
is provided with each unit. The manual provides
detail schematic, initial procedure, inspection and
maintenance procedures. The instruction manual
must be read carefully and followed during
installation and commissioning of the system.
After few initial successful tests an authorised
person must be trained to perform inspection and
testing of the system. It is recommended to carry
out physical inspection of the system regularly, the
inspection should verify that no damages have taken
place to any component and all the valves are in
their proper position as per the system
requirement. The system should be fully tested at
least once in a year and in accordance with applicable
NFPA/TAC code or in accordance to the guidelines
of the organisation having local jurisdiction.
Do not turn off the system or any valve to repair or
test the system, without placing a roving Fire Patrol
in the area covered by the system. The patrol should
continue until the system is put back in service.
Also inform the local security personnel and the
control room so that a false alarm is not signalled.
CAUTION
1) Do not weld on the tank as it may damage the
bladder.
2) Release pressure before an inspection and
maintenance of the system.
3) Sight glass is not pressure tight, so before taking
concentrate level reading, tank pressure must
be released.

(3/8")
FOAM CONCENTRATE LINE V5
V9
SIGHT GLASS
V2 RC-1
F1 F1
80NB V4
WATER
FOAM WATER LINE
SOLUTION
INLET OUTLET
V1
BLADDER
TANK
3000 LTRS.
B1 B2
V3
V2 RC-2 V6
F1 F2 V7
80NB
FOAM
WATER
SOLUTION V8
INLET OUTLET
V1
B1 B2
V2 RC-3
F2 F2
80NB
FOAM
WATER
SOLUTION
INLET OUTLET
V1
B1 B2
V2 RC-4
F2 F2
80NB
FOAM
WATER
SOLUTION
INLET OUTLET
V1
B1 B2
V2 RC-5
F2 F2
100NB
FOAM
WATER SOLUTION
INLET OUTLET
V1
B1 B2
P. & I. DIAGRAM
2012
for Horizontal Bladder Tank 3000 Ltrs
BT-H-Q929-7723-PI 1
NOTE OPTIONAL ITEMS
1) Sufficient free space must be provided to 1) Pressure relief valve.
remove the internal pipe and bladder bag.
2) Sight glass.
2) Filling guideline provided with equipment must
3) Hydralic Actuated ball valve as Automatic
be strictly adhered.
Concentrate Control Valve.
3) All the tank opening will be plugged for shipping.
4) Coal Tar epoxy internal coated.
4) All prepiped pipes, valves, pressure gauge, sight
5) Fill Kit.
glass etc. will be packed seperatly for shipping.
LIMITED WARRANTY
HD FIRE PROTECT PVT. LTD. hereby referred to as HD FIRE warrants to the original purchaser of the fire protection products manufactured by HD
FIRE and to any other person to whom such equipment is transferred, that such products will be free from defect in material and workmanship under
normal use and care, for two (2) years from the date of shipment by HD FIRE. Products or Components supplied or used by HD FIRE, but manufactured
by others, are warranted only to the extent of the manufacturer’s warranty. No warranty is given for product or components which have been
subject to misuse, improper installation, corrosion, unauthorized repair, alteration or un-maintained. HD FIRE shall not be responsible for system
design errors or improper installation or inaccurate or incomplete information supplied by buyer or buyer’s representatives.
HD FIRE will repair or replace defective material free of charge, which is returned to our factory, transportation charge prepaid, provided after our
inspection the material is found to have been defective at the time of initial shipment from our works. HD FIRE shall not be liable for any incidental
or consequential loss, damage or expense arising directly or indirectly from the use of the product including damages for injury to person, damages
to property and penalties resulting from any products and components manufactured by HD FIRE. HD FIRE shall not be liable for any damages or
labour charges or expense in making repair or adjustment to the product. HD FIRE shall not be liable for any damages or charges sustained in the
adaptation or use of its engineering data & services. In no event shall HD Fire’s product liability exceed an amount equal to the sale price.
The foregoing warranty is exclusive and in lieu of all other warranties and representation whether expressed, implied, oral or written, including but
not limited to, any implied warranties or merchantability or fitness for a particular purpose. All such other warranties and representations are
hereby cancelled.
NOTICE :
The equipment presented in this bulletin is to be installed in accordance with the latest publication standards of NFPA or other similar organisations
and also with the provision of government codes or ordinances wherever applicable.
The information provided by us are to the best of our knowledge and belief, and are general guidelines only. Site handling and installation control is
beyond our reach. Hence we give no guarantee for result and take no liability for damages, loss or penalties whatsoever, resulting from our
suggestion, information, recommendation or damages due to our product.
Product development is a continuous programme of HD FIRE PROTECT PVT. LTD. and hence the right to modify any specification without prior notice
is reserved with the company.
C-3/6, THE NANDANVAN IND. ESTATE, L.B.S. MARG, THANE 400 604., INDIA.
PHONES : + (91) 22 2583 5434 2582 6958 2582 6793
FAX : +(91) 22 2581 2524 6796 9049
EMAIL : info@hdfire.com WEBSITE : www.hdfire.com

RATIO CONTROLLER
TECHNICAL DATA
MODEL RC-B Bronze material

RC-S Stainless Steel
material
SIZE 80,100,150 and 200 NB
MAX. SERVICE 14 Bar (200 PSI)
PRESSURE
FLOW SIZE FLOW
65 NB- 160 to 1000 LPM
80 NB- 270 to 3000 LPM
100 NB- 650 to 5700 LPM
150 NB-1200 to 9500 LPM
200 NB-3200 to18500LPM
For 200 NB maximum flow will be 15000 LPM with
6% induction
FACTORY 25 Kg./Sq.cm. (350 PSI)
HYDROSTATIC TEST
PRESSURE
causes the foam concentrate to flow through a
MINIMUM WORKING 3.0 Kg./Sq.cm. (45 PSI)
metering orifice at the concentrate inlet and into
PRESSURE
the low-pressure area. As the system demand
FLANGE ANSI B16.5 - 150# varies, the water jet through the Ratio Controller
CONNECTION increase or decreases, which in turn varies the
pressure at the low-pressure area of the Ratio
FOAM CONCENTRATE Induction Tolerance
Controller. This affects the corresponding pressure
PROPORTIONING rate rate
across the foam concentrate-metering orifice. The
ORIFICE 3% 3% - 3.9%
system requires same pressure of water and
6% 6% - 7.0%
concentrate to balance the proportioning system.
FINISH Red RAL 3000 The diaphragm valve maintains equal pressure of
the water and the foam concentrate.
ORDERING Specify
INFORMATION a) Model & Size NOTE :
b) Minimum and Maximum
Pressure and flow rate 1. A minimum length, 5 times the pipe diameter,
c) Induction Percentage of unobstructed straight pipe is required at
d) Type of Foam upstream and downstream of ratio controller.
Concentrate used 2. All the connecting piping to the ratio controller
e) Flange Connection must be adequately supported so that no strain
is imposed on the ratio controller body.
DESCRIPTION
The Ratio Controller is used for proportioning the
foam concentrate into the water supply with a wide
range of flow and pressure. The Ratio Controller is
also used with the Bladder proportioning system,
inline balance proportioning system and Skid
mounted pump balance proportioning system.
SPECIFICATION
The Ratio Controller works on the venturi principle.
As the water flow passes through a nozzle at the
inlet of a ratio controller, a low-pressure area is
created between inlet nozzle and the down stream
section called diffuser. This low-pressure area

A
B
C
CONNECTOR
F1
F1
NOZZLE HOUSING
DIMENSION in millimetre ( Approximate )

SIZE A B C
65 NB 190 60 1" BSP
80 NB 192 83 1½" BSP
100 NB 266 90 1½" BSP
150 NB 332 105 2" BSP
200 NB 342 111 2" BSP
Dimensions of Inlet / Outlet Flanges ( F1) is as per

ANSI B16.5
FLOW VS PRESSURE LOSS
1.0
FRICTION LOSS, KG/SQCM
0.8
0.6
0.4
0.2
B B B
NB NB 0N 0N 0N
0.1 65 80 10 15 20
0.05
0.3 0.5 1 2 4 6 8 12 16 20
SOLUTION FLOW, LPM ( AXSIS READING X 1000)

PRESSURE VS FLOW CHARACTERISTIC
12 12
INLET PRESSURE , KG/SQ.CM

11 11
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 4 6 8 10 10 20 30
SOLUTION FLOW, LPM ( AXIS READING X 100) SOLUTION FLOW, LPM ( AXIS READING X 100)
65NB 80NB
12 12
11 11
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
10 20 30 40 50 60
10 20 30 40 50 60 70 80 90 100
SOLUTION FLOW, LPM ( AXIS READING X 100)
SOLUTION FLOW, LPM (AXIS READING X 100)
100NB
150NB
12
11
10
9
8
7
6
5
4
3
4 6 8 10 12 14 16 18
SOLUTION FLOW, LPM ( AXIS READING X 1000)
200NB
LIMITED WARRANTY
hereby cancelled.
NOTICE :
PHONES : + (91) 22 2583 5434 2582 6958 2582 6793
FAX : +(91) 22 2581 2524 6796 9049

FOAM CONCENTRATE CONTROL VALVE
TECHNICAL DATA
MODEL CV
SIZE 40NB, 50NB, & 65NB
RATED PRESSURE 14 Kg./sq.cm. (200 PSI)
END CONNECTION Flanged end to ANSI B 16.5
Class 150#
PRESSURE SENSING Teflon tube with Stainless
HOSE Steel braided cover
TRIM CONNECTION Brass / Stainless Steel
FACTORY 25 Kg./sq.cm. (365 PSI)
HYDROTESTED
FINISH Red - RAL 3000
ORDERING Specify Model, Size
INFORMATION of valve
FOAM CON.
INLET
APPLICATION
3
Foam concentrate control valve is designed for use 5
in bladder tank foam system or inline balance 4
pressure proportioning system. The valve opens 2
automatically when water supply is established
through the inlet pipe of ratio controller of bladder
ED
OS
tank or in the inline balance pressure proportioning

CL
system. The valve opens at minimum of 3 Kg. ( 42.8

OPEN
1
psi ) water pressure. No electric power is required 5
to operate the valve.
SPECIFICATION
FOAM CON.
OUTLET
The foam concentrate control valve utilizes water
as the medium to open the valve. A manual override WATER PRESSURE
SENSER SUPPLY FROM
facility is provided to open the valve. In normal INLET SIDE OF
RATIO CONTROLLER
condition the valve remain in closed position. When,
a minimum water pressure of 3 Kg./sq.cm. ( 42.8
psi ) is established the valve opens and closing of
SR NO. DESCRIPTION MATERIAL SPECIFICATION
the valve is manual.
1 Valve Stainless Steel
INSPECTION AND MAINTENANCE 2 Pipe Stainless Steel
A qualified and trained person must commission the 3 Cylinder Stainless Steel
system. After few initial successful tests, an 4 Hose Stainless Steel
authorised person must be trained to perform the 5 Flange Stainless Steel
inspection and testing of the system at lest once
in a week. The inspection should verify that all the
control valves are in their proper position as per SELECTION OF FOAM CONCENTRATE
the system requirement and no damage has taken CONTROL VALVE
place to any component. The foam concentrate
HD Proportioner Foam Concentrate Control
control valve / system must be operated at least
Size Valve Size
once in six weeks. The total system should be fully
tested at lest once in a year as per NFPA / TAC 80 NB 40NB
manual or in accordance to the guidelines of the 100 NB 40NB
organisation having local jurisdiction. 150 NB 50NB
200 NB 65NB

TYPICAL INSTALLATION OF FOAM CONCENTRATE CONTROL VALVE
FOAM CONCENTRATE SWING FOAM CONCENTRATE

CONTROL VALVE CHECK VALVE CONTROL VALVE
FOAM CONCENTRATE
TO SPRINKLER
FOAM CONCENTRATE
NETWORK
CONTROLLER
WATER
RATIO
WATER
BLADDER TANK
DELUGE FOAM
VALVE SOLUTION BLADDER TANK
OUTLET SPRINKLER
RATIO ALARM
ALARM VALVE
CONTROLLER
WATER
WATER INLET CONTROL
VALVE
WATER INLET
LIMITED WARRANTY
hereby cancelled.
NOTICE :
PHONES : + (91) 22 2583 5434 2582 6958 2582 6793
FAX : +(91) 22 2581 2524 6796 9049

CFPG-Foam Bladder Technical Data Sheet

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CFPG-Foam Bladder Technical Data Sheet

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This drawing and design is the property of CHINA FIRE PROTECTION GROUP and must

not be copied or lent without their written permission

REVISED AS PER COMMENTS

TALWANDI SABO POWER LIMITED

SEPCO’S BID NO-MC-005

SEPCO ELECTRIC POWER CONSTRUCTION

TALWANDI 4X660MW SUPERCRITICAL THERMAL POWER PROJECT

TECHNICAL DATA SHEET

CHINA FIRE PROTECTION GROUP

Prepared Checked Approved Date Job No.

COMMENT BY DCPL/TSPL COMPLIANCE BY SIFSL

PROJECT : 3 X 660 MW SUPERCRITICAL THERMAL POWER PLANT AT TALWANDI

C FOAM CONCENTRATE CONTROL VALVE R1

TANK MOUNTING Vertical or Horizontal

APRIL, 2010 PAGE 1 OF 5 HD 191

APRIL, 2010 PAGE 2 OF 5 HD 191

APRIL, 2010 PAGE 5 OF 5 HD 191

MODEL RC-B Bronze material

APRIL, 2010 PAGE 1 OF 4 HD 188

DIMENSION in millimetre ( Approximate )

Dimensions of Inlet / Outlet Flanges ( F1) is as per

FLOW VS PRESSURE LOSS

SOLUTION FLOW, LPM ( AXSIS READING X 1000)

APRIL, 2010 PAGE 2 OF 4 HD 188

INLET PRESSURE , KG/SQ.CM

APRIL, 2010 PAGE 4 OF 4 HD 188

tank or in the inline balance pressure proportioning

system. The valve opens at minimum of 3 Kg. ( 42.8

APRIL, 2010 PAGE 1 OF 2 HD 194

FOAM CONCENTRATE SWING FOAM CONCENTRATE

APRIL, 2010 PAGE 2 OF 2 HD 194

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