Trunnion Local Stress Calculations

Project Palembang LPG Plant Expansion Rev 0

Customer PTSEP Indonesia Date 10/18/2019

CAESAR-II Node No: 898

Sl. No. Description Symbol Formula Value Unit

1 Pipe Data
Pipe Size Do 219.075 mm

Mean Radius of Pipe R (Do-t)/2 103.1875 mm

Pipe Wall Thickness tp 12.7 mm

Corrosion Allowance C.A 1.5 mm

Design Pressure P 1300 kPa

Design Temperature T 350 °C

Pipe Material of Construction A335 Gr.P5

Basic Cold Allowable Stress SC 127895 kPa

Basic Hot Allowable Stress SH 127895 kPa

Stress Range Factor f 1

Local Allowable Stress SA f(1.25 SC + 0.25 SH) 191842.5255 kPa

191.8425255 N/mm2

2 Trunion Data
Trunion Size do 168.275 mm

Trunion Wall Thickness td 7.112 mm

Trunion Outside Radius r (do-td)/2 80.582 mm

Moment Arm/Trunion Length\ L 512.000 mm

3 R.F.Pad Data
Reinforcement Pad Thickness tr 0.000 mm

Total Thickness Available (Pipe+R.F Pad) t tp+tr 12.700 mm

4 Loads on Trunion
Radial Force FA -25991.000 N

Longitudinal Force FL -1853.000 N

Circumferential Force FC -12370.000 N

5 Calculations
Longitudinal Moment ML FL X L -948736.000 N-mm

Circumferential Moment MC FC X L -6333440.000 N-mm

Unit Loading due to Radial Thrust fa FA / 2 π r -51.334 N/mm

Unit Loading due to applied Longitudinal Bending
fl ML / π r 2
-46.508 N/mm
Moment
Unit Loading due to applied Circumferential Bending
fc MC / π r2 -310.470 N/mm
Moment
Resultant Unit loading due to applied Longitudinal &
fr (fl2 + fc2)^0.5 313.934 N/mm2
Circumferential Bending Moments

Longitudinal Primary Stress σl PDo / 4t 5.606 N/mm2

Hoop Stress σc PDo / 2t 11.213 N/mm2

Combined Local Longitudinal Bending Stress f1 1.17 (R^0.5) [ fl + 1.5 fa] / t ^1.5 + σl -26.827 N/mm2

Combined Local Circumferential Bending Stress f2 1.17 (R^0.5) [1.5( fc + fa)] / t ^1.5 + σc -131.302 N/mm2

Combined Local Longitudinal & Circumferential

f3 1.17 (R^0.5) [1.5( fr + fa)] / t ^1.5 + σc 114.650 N/mm2
Bending Stress

Maximum of f1, f2 and f3 fmax MAX ( f1, f2, f3) 114.650 N/mm2

6 Trunion Check
Ratio of Maximum Local Stress to Local Allowble Stress RATIO [fmax / SA] * 100 59.763 %

SAFE

Reference: Design of Piping Systems by M.W.Kellog.

 Interpolation

Temperature Allowable Stress Required Value

T1 650 F
O
S1 14.5 ksi

T2 662 F
O
S2 14.476 ksi 14476 psi

T3 700 F
O
S3 14.4 ksi

Temperature Thermal Expansion Required Value

T1 650 F
O
∆1 5.11 in/100ft.

T2 662 F
O
∆2 5.2348 in/100ft. 0.052348 in./ft

T3 675 F
O
∆3 5.37 in/100ft.