TWS FM200BW Operations Manual Revision 2 (En) PDF

FM200BW
STATIC SAND
RECOVERY UNIT
Operations Manual Issue Date:

Language:
15.11.2012
English (en)
Revision No.: 2
Original Intructions
PARTS MANUAL ON USB INSIDE FRONT COVER
© Terex 2012
Terex Washing Systems,
200 Coalisland Road,
Dunagnnon, Co. Tyrone,
N. Ireland, BT71 4DT
+44 (0) 28 8771 8709
Email: sales@terex.com
www.terex.com
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE!
IMPORTANT SAFETY NOTICE!
Read this manual carefully to learn how to operate and service your machine correctly.
Failure to do so could result in personal injury or equipment damage.
Consider this manual a permanent part of your machine.
Keep a copy of this manual at the operational site.
Follow all applicable safety regulations and recommendations in this manual as

appropriate to your product and the situation/conditions prevailing at the time.
Federal, State, National and Local laws and safety regulations must be complied with at
all times to prevent possible danger to person(s) or property from accidents or harmful
exposure.
See also the separate Operation and Maintenance Manual provided for the diesel
engine if fitted to your product and in particular read and observe the instructions within
the Safety Section of the engine manual
INFORMATION AND ADVICE
If you need any information or advice regarding your 7HUH[ Product,

contact:-
Northern Ireland: America

Terex Washing Systems Terex Crushing & Screening Inc.
200 Coalisland Rd 11001 Electron Drive
Dungannon Louisville,
Co. Tyrone Kentucky 40299
BT71 4DT United States of America
Telephone: Telephone:
Main Switchboard: Main Switchboard:
+ 44 (0) 2887 740701 001 (502) 736 5200
Email:
TWS.sales@terex.co.uk
EC - Conformity
Terex product machinery are in

conformity of the EC Machinery Directive
guideline 98/37/EEC and supplement
thereto.
Noise Level - Hearing Harard

dB (A) Levels
Terex product machinery are

tested according to guideline 2000/14/EC.
This machine falls below these values.
‹ WARNING
Operating, servicing and maintaining this equipment can expose you to chemicals
including engine exhaust, carbon monoxide, phthalates, and lead, which are known to
the State of California to cause cancer and birth defects or other reproductive harm.
These chemicals can be emitted from or contained in other various parts and systems,
fl uids and some component wear by-products. To minimize exposure, avoid breathing
exhaust, do not idle the engine except as necessary, service your equipment and
vehicle in a well-ventilated area and wear gloves or wash your hands frequently when
servicing your equipment or vehicle and after operation. For more information go to
www.P65Warnings. a.gov/ passenger-vehicle.
FINESMASTER 200
Issue 02 EG
Introduction
Page 1
The Operator must read and understand all the

WARNING instructions in this manual before operating the
machine.
Owners, Users, and Operators: Terex appreciates your choice of our product for
application. Our number one priority is user safety which is best achieved by our joint
efforts. We feel that you can make a major contribution to safety if you as the equipment
users and operators:
1. Comply with OSHA, Federal, State, and Local Regulations.
2. Read, Understand, and Follow the instructions in this and other manuals
supplied with this product.
3. Use Good, Safe Work Practices in a common sense way.
4. Only have trained operators — directed by informed and knowledgeable

supervision — operating this product.
If there is anything in this manual that is not clear or which you believe should be added,
please send your comments to:
Help Desk (7:6sales@WHUH[.co.uk)
Main Switchboard: + 44 (0) 2887 740701
Fax: + 44 (0) 2887 74718649
7HUH[:DVKLQJ6\VWHPV, Dungannon,Co. Tyrone BT71 4DT.
The safety alert symbol is used to alert you to potential personal

injury hazards. Obey all safety messages that follow this symbol
to avoid possible injury or death.
Intended use
This product and its approved attachments are designed to perform the following (state
approved function). Use of this product in any other way is prohibited and contrary to its
intended use.
FINESMASTER 200
Issue 02 EG
Introduction
Page 2
FINESMASTER 200
Issue 02 EG
Glossary
Page 1
The list of terms below, can be found throughout the following manual.
A-Frame
A frame that is mounted at each end of the drum (only on Trommels). Used to ensure drum
is sealed correctly.
Anti Rock Stay

A strap which is used to stabilise the screen unit whilst in transport.
Antiluce Fastener
A type of fastener used to secure some doors.
Assemblies
Individual sections of the machine made up of different components parts.
Auxiliary Control Valve

A bank of hydraulic valves which carry out various movement functions throughout the machine.
Belt Scraper
A device fixed or flexible mounted across the width of a belt of a conveyor for removing
adherent material.
Bogie
Undercarriage on chassis to which axles are bolted.
Centre Roller
A roller, which supports the loaded belt.
Collection Conveyor
A conveyor used to transfer the fines material from underneath the drum onto the incline
conveyor.
Control Panel
A panel that is situated in the powerunit which is used to start the engine and view the various
warning lights.
Controller
An electromechanical device or assembly of devices for starting, stopping, accelerating, or
decelerating a drive, or serving, to govern in some predetermined manner the power
delivered to the drive .
FINESMASTER 200
Issue 02 EG
Glossary
Page 2
Conveyor
A horizontal, inclined, or vertical device for moving or transporting bulk material, packages,
or objects, in a path determined by the design of the device, and having points of loading and
discharge, fixed or selective.
Conveyor belt
A belt used to carry materials and transmit the power required to move the load being
conveyed.
Conveyor, extendable
A conveyor that may be lenghtened or shortened to suit operating needs.
Conveyor, live roller

A series of rollers over which objects are moved by the application of power to all or some of
the rollers. The power transmiting medium is usually belting or chain.
Conveyor, mobile
Conveyor, supported on a structure, and includes, but is not limited to, radial stackers,
winged stackers, reclaiming conveyers, and shipholders. These conveyors normally handle
bulk material.
Conveyor, portable
A transportable conveyor which is not self-propelled, usually having supports that provide
mobility.
Conveyor, screw
A conveyor screw revolving in a suitably shaped stationary trough or casing fitted hangers,
trough ends, and other auxiliary accessories.
Control Valve
A hydraulic valve, which carries out a movement function on the machine.
Depressurised
To release the pressure from a vessel i.e. a tyre, hydraulic system.
Discharge Area
The area where material is dumped from the machine.
Dolly Axle
An axle that can be fitted to king pin, used for towing purpose.
FINESMASTER 200
Issue 02 EG
Glossary
Page 3
Drive
An assembly of the necessary structural, mechanical, and electrial parts provide the motive
power to change direction.
Drive Drum
The drum that drives the conveyor belt sometimes called the head drum.
Drum
A cyclindrical or polygonal rim type of wheel around which cable, chain, belt, or other linkage
may be wrapped. A drum may be drive or driving. The face may be smooth, grooved, fluted,
or flanged.
Drum Lagging
Rubber glued around the drive drum to grip the conveyor belt.
Feed Conveyor
Conveyor used to move the material from the hopper to the main conveyor.
Feedboot
An extended metal surround located at the bottom of the main, tail & side conveyors.
Feeder Unit
Conveyor which feeds the material onto the incline conveyor at an even rate.
Filler Cap
A cap used to seal a tank and is removed in order to fill the tank.
Fines Material
Material that is screened through the lower screen deck and is discharged on to the tail
conveyor.
Four Bank
A bank of hydraulic control valves used to control functions of the machine.
Flywheel
A half moon shaped counter weight, which is mounted on the screen unit shaft for the purpose
of counter acting the weight of the eccentric of the screen shaft.
Gate
A device or structure by means of which the flow of material may be stopped or regulated;
also a section of a machine equipped with a hinge mechanism for movable service often
called a hingesection.
FINESMASTER 200
Issue 02 EG
Glossary
Page 4
Machine Stop
A stop arising from a sudden and unexpected need, and not as a part of the normal operation.
Main Conveyor
Conveyor used to move the material from the hopper to the screen unit.
Nip Point
A point at which a machine element moving in line meets a rotating element in such a manner
that it is possible to nip, pinch, squeeze, or entrap a person or objects coming into contact
with one or two of the members.
Optimum Speed
The best or most favourable speed to run a conveyor for example.
Oversize material
Material that is larger than the mesh size and runs off the top screen deck.
Platform
A working space for persons, elevated above the surrounding floor or ground for the
operation of machinery and equipment.
Prevent
When used in a context such as prevent access or prevent physical contact, means to impede
or block; when used in a context such as prevent injury, means to reduce the chances of,
but does not imply that an injury cannot occur.
Powerunit
An inclosed unit situated under the main conveyor which houses the component parts which
together drive the machine.
P.S.I
Pounds per square inch. Unit of Pressure. Conversion 1 Bar = 14.5 P.S.I
Rated speed
The speed, as established by the manufacture or a qualified person, at which safe and satisfactory
service can be expected.
Return Roller
A roller, which is used to support the unladened belt on the underside of the conveyor.
FINESMASTER 200
Issue 02 EG
Glossary
Page 5
Grid Aperature
The spacing between the grid bars (typically 100mm) which determines the material size
that enters the feed hopper.
Grid Bar
Bars used on the grid spaced out with equal spacing. Used to roughly screen material.
Grating
A course screen made of parallel and crossed bars used to prevent passage of oversized
material.
Guard
A covering, barricade, grating, fence, or other form of barrier used to prevent inadvertent physical
contact with operating components such as gears, spockets, chains, and belts.
Hopper
A box having a funnel shaped bottom, or a bottom reduced in size, narrowed, or necked to receive
material and direct it to a conveyor, feeder, or chute.
Hydraulic Components
A part used in the hydraulic system of the machine i.e. valve, motor etc.
Hydraulic Screen Tension

The assistance of hydraulic rams when tensioning the screen meshes.
Jacking legs
Hydraulic adjustable legs which raise or lower the back of the machine for the purpose of
coupling to the tractor unit.
King Pin
Coupling used for towing by the tractor unit.
Landing Leg
A support leg which lowers from the machine and is used to stabilise it whilst in the
working position.
LHS
Left Hand Side, used with reference to the side conveyors.
Lockout
Procedure to be carried out to ensure the machine is safe for maintenance or repairs
FINESMASTER 200
Issue 02 EG
Glossary
Page 6
Recommissioning
To prepare the machine for use.
Reject Grid
An arrangement of equally spaced grid bars which is used to separate the large stones before
the material enters the feed hopper.
Retract
Withdraw or fold up conveyor.
Remote control
Any system of controls in which the actuator is situated in a remote location.
RHS
Right Hand Side, used with reference to the side conveyors.
Safety device
A mechanism or an arrangement placed in use for the specific purposes of preventing an unsafe
condition, preventing the continuation of an unsafe condition, warning an unsafe condition,
or limiting or elimitating the unsafe effects of a possible condition.
Scraper
A device fixed or flexibly mounted across the width of a belt of a conveyor for removing
adherent material.
Screen Drum
Drum which mesh is fitted onto rotates during operation to screen material (Trommel).
Sound Baffles
Plates used to blank out noise from the powerunit.
Screen Unit
Vibratory unit used to separate by size raw materials.
Should
As used in the context of a provision of this manual, indicates a recommendation, the
advisability of which depends on the facts in a particular situation.
Shredder Safety Stay

Metal strap which restrains the shredder unit whilst in the raised position.
FINESMASTER 200
Issue 02 EG
Glossary
Page 7
Take-up
The assembly of the necessary structural and mechanical parts that provides the means to
adjust the length of belts, cables, chains, etc. to compensate for stretch, shrinkage, and wear.
Shredder Unit
Swinging flail type unit which is located at the discharge end of the feed conveyor and is used
to break down material.
Side Conveyor
Conveyor used to collect the material from the screen unit and move it to the discharge area
at 90 degrees to the main machine.
Side Roller
Roller used to create arc on the belt to reduce spillage.
Spillage
Material that spills over the edge of a conveyor etc.
Spill guard
A stationary device of sufficient strength and capacity to catch, retain, and contain any
reasonably foreseeable spillage from a conveyor passing overhead.
Spreader Plate
Swinging plate located at the discharge end of the main conveyor and is used to spread the
material evenly on the screen unit.
Sprocket
A toothed wheel arranged to fit into the links of a chain.
Strut
Rigid support used to hold an assembly in place.
Swivel Conveyor
Conveyor used to discharge fines material. Swivel through 180o to increase stockpiling capacity.
Tail Conveyor
Conveyor used to collect the fines material from the screen unit and move it to the discharge area.
Tow pin
A movable or fixed member, used to engage a push or pull.
FINESMASTER 200
Issue 02 EG
Glossary
Page 8
Telescopic Head Section

A section of a conveyor which extends out telescopically into transport position.
Tracks
The beams, shapes, or formed section on which trolleys, rollers, shoes, or wheels roll or slide
while propelled.
Transport Bracket
A bracket used to hold an assembly in place whilst in transport.
Transport Position
The position of the machine when conveyors are folded.
Variable Speed Flow Control

A device which is used to hydraulically vary the speed of the conveyor belt.
Viewing Apertures
Opening holes to view the conveyor belt.
Vulcanized Belt
A conveyor belt that has been joined seamlessly using a special treatment.
Wheel Nut Torque

A measure of pressure applied to tightened a nut.
FINESMASTER 200
Issue 02 EG
Glossary
Page 9
FINESMASTER 200
Issue 02 EG
Contents
Page 1
0 Safety 00
1 Technical Information 01
2 General Information 02
3 Design and Function 03
4 Transport 04
5 Set up 05
6 Operating Instructions 06
7 Shut off 07
8 Maintenance 08
9 Appendix 09
FINESMASTER 200
Issue 02 EG
Safety
Page 1
Table of Contents Page
0.1.1 Warnings and symbols ................................................................... 2
0.1.2 Organizational measures................................................................ 3
0.1.3 Selection and qualification of personnel - Basic responsibilities .... 5
0.1.4 Safety instructions governing specific operational phases............... 6

0.1.4.1 Standard operation ........................................................................ 6
0.1.4.2 Special work in conjunction with utilization of the machine/plant
and maintenance and repairs during operation; disposal of parts
and consumables ........................................................................... 7
0.1.5 Warning of special dangers .......................................................... 11

0.1.5.1 Electric energy ............................................................................ 11
0.1.5.2 Gas, dust, steam and smoke ......................................................... 13
0.1.5.3 Hydraulic and pneumatic equipment ............................................ 14
0.1.6 Transporting and towing - recommissioning ................................. 15
0.1.7 Machine safety decals ................................................................... 17

FINESMASTER 200
Issue 02 EG
Safety
Page 2
0.1.1 Warnings and symbols
The following signs and designations are used in the manual to designate instructions
of particular importance:
This is the safety-alert symbol. When you see this symbol on your machine or
in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating practices.
indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.
indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.
indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
indicates a statement of company policy as the message

Notice relates directly or indirectly to the safety of personnel
and protection of property.
FINESMASTER 200
Issue 02 EG
Safety
Page 3
0.1.2 Organisational measures
0.1.2.1 0.1.2.2
Loose or baggy clothing can You can be injured if you do
get caught in running not obey the safety
machinery. instructions as indicated on
warning stickers.
Where possible when
working close to engines or Observe all safety
machinery, only do so when instructions and warnings
they are stopped. If this is attached to the machine!
not practical, remember to
keep tools, test equipment See to it that safety
and all other parts of your instructions and warnings
body well away from the attached to the machine are
moving parts. always complete and
perfectly legible.
For reasons of safety, long
hair must be tied back or Keep warning and
otherwise secured, instruction labels clean.
garments must be close-
fitting and no jewellery -
such as rings - may be Replace unreadable or
worn. Injury may result missing labels with new
from being caught up in the ones before operating the
machinery or from rings machine. Make sure
catching on moving parts. replacement parts include
warning or instruction labels
Always wear correctly where necessary.
fitting (EN/ANSI approved)
protective clothing.
Protective clothing includes

Hard Hat, Safety Glasses,
Ear Protection, Close fitting
Overalls, Steel Toed Boots
and a High Visibility Vest.
FINESMASTER 200
Issue 02 EG
Safety
Page 4
0.1.2.3 0.1.2.4
Understand service Never make any
procedure before doing modifications, additions or
work. Keep area clean and conversions which might
dry. affect safety without the
supplier’s approval.
Never lubricate, clean,
service or adjust machine
In the event of safety-
while it is moving. Keep
relevant modifications or
hands, feet and clothing
clear of power driven parts changes in the behaviour of
and in-running nip-points. the machine during
Disengage all power and operation, stop the machine
operate controls to relieve and lock out immediately
pressure. Stop the engine. and report the malfunction
Implement lockout to the competent authority/
procedure. Allow the person.
machine to cool.
Keep all parts in good

condition and properly
installed. Fix damage
immediately. Replace worn
and broken parts. Remove
any build up of grease, oil
or debris.
Disconnect battery ground

cable before making
adjustments on electrical
systems or welding on
machine.
For the execution of

maintenance work, tools
and workshop equipment
adapted to the task on hand
are absolutely
indispensable.
FINESMASTER 200
Issue 02 EG
Safety
Page 5
0.1.3 Selection and qualification

of personnel - Basic
responsibilities
0.1.3.3
Work on the hydraulic
0.1.3.1 system must be carried out
Any work on and with the only by personnel with
machine must be executed special knowledge and
by trained, reliable and experience of hydraulic
authorised personnel only. equipment.
Statutory minimum age
limits must be observed.
0.1.3.2
Work on the electrical
system and equipment of
the machine must be carried
out only by a skilled
electrician or by instructed
persons under the
supervision and guidance of
a skilled electrician and in
accordance with electrical
engineering rules and
regulations.
FINESMASTER 200
Issue 02 EG
Safety
Page 6
0.1.4 Safety instructions

governing specific
operational phases
0.1.4.1 Standard operation
0.1.4.1.1 0.1.4.1.3
Take the necessary In running nip-points can
precautions to ensure that cause serious injury or
the machine is used only even death.
when in a safe and reliable
state. Do not reach into an
unguarded machine.
Operate the machine only if
all protective and safety- Your arm could be pulled
oriented devices, such as in and amputated.
removable safety devices,
emergency shut-off Switch off and lockout
equipment, sound-proofing machine before opening
elements and exhausts, are guard doors.
in place and fully functional.
0.1.4.1.2
In the event of
malfunctions or
operational difficulty stop
the machine immediately
and lock out. Have any
defects rectified
immediately.
FINESMASTER 200
Issue 02 EG
Safety
Page 7
0.1.4.2 Special work in

conjunction with
utilization of the machine
and maintenance and
repairs during operation; 0.1.4.2.3
disposal of parts and Carry out maintenance and
consumables repair work only if the
machine is positioned on
0.1.4.2.1 stable and level ground and
Observe the adjusting, has been secured against
maintenance and intervals inadvertent movement and
set out in these operating buckling.
instructions, except
where: 0.1.4.2.4
Never allow unqualified
A: Warning light/ gauge or untrained personnel to
or indicator calls for attempt to remove or
immediate action. replace any part of the
machine, or anyone to
B: Adverse conditions
remove large or heavy
neccessitate more frequent
servicing. components without
adequate lifting tackle.
Observe information on
the replacement of parts To avoid the risk of
and equipment. These accidents, individual parts
activities may be executed and large assemblies being
by skilled personnel only. moved for replacement
0.1.4.2.2 purposes should be
When the machine is carefully attached to lifting
completely shut down for tackle and secured.
maintenance and repair Use only suitable and
work, it must be secured technically adequate lifting
against inadvertent starting gear.
by:
Never work or stand under
- Switching off the engine suspended loads.
and removing the ignition
key.
- Implementing the lockout Keep away from the grid
procedure. and screenbox where there
- Attaching a warning sign is risk of serious injury or
to the control panel door. death due to the loading
and removal of material.
FINESMASTER 200
Issue 02 EG
Safety
Page 8
0.1.4.2.5 0.1.4.2.6
Falling from and/or onto a The fastening of loads and
Terex machine the instructing of crane
can cause injury or even operators should be
death. entrusted to experienced
persons only. The
Do not climb on the marshaller giving the
machine. instructions must be within
Never use machine parts as sight or sound of the
a climbing aid. operator.
For carrying out overhead

assembly work always use 0.1.4.2.7
specially designed or After cleaning, examine all
otherwise safety-oriented fuel, lubricant, and hydraulic
ladders and working fluid lines for leaks, loose
platforms. connections, chafe marks
and damage. Any defects
Always use any walkway/ found must be rectified
platforms provided or a safe without delay.
and secure platform
approved by the regional
safety enforcing authority. 0.1.4.2.8
Any safety devices removed
Always use an EN/ANSI for set-up, maintenance or
approved safety harness repair purposes must be
when reaching any points refitted and checked
7ft (2m) or more above the immediately upon
ground level. completion of the
maintenance and repair
Keep all handles, steps, work.
handrails, platforms,
landings and ladders free
from dirt, oil, snow and ice.
FINESMASTER 200
Issue 02 EG
Safety
Page 9
0.1.4.2.9 0.1.4.2.10
Improperly disposing of A shredder or any other
waste can threaten the raised part of the machine
environment and ecology. can fall causing serious
Potentially harmful waste injuries or death.
used with Terex
equipment includes such Always fit the safety
items as oil, fuel, coolant, support strut provided if
filters and batteries. any part of the machine
(such as the shredder
Use leakproof containers chamber) must be raised
when draining fluids. Do not for any reason.
use food or beverage
containers that may mislead Never work under
someone into drinking from unsupported equipment.
them.
Never work alone.
Do not pour waste onto the
ground, down a drain or
into any water source.
Ensure that all consumables

and replaced parts are
disposed of safely and with
minimum enviromental
impact.
FINESMASTER 200
Issue 02 EG
Safety
Page 10
0.1.4.2.11
Diesel fuel is highly
flammable.
Never remove the filler cap,

or refuel, with the engine
running.
Never add gasoline or any

other fuel mixes to diesel
because of increased fire or
explosion risks.
Do not smoke or carry out

maintenance on the fuel
system near naked lights or
sources of sparks, such as
welding equipment.
0.1.4.2.12
Using unapproved
structures i.e. walkways\
platforms etc in the
vicinity of a
Terex
machine is very dangerous
and could lead to serious
injury or even death
through falling and/or
entanglement with the
machine.
Do not use any
unauthorised structures.
FINESMASTER 200
Issue 02 EG
Safety
Page 11
0.1.5 Warning of special dangers
0.1.5.1 Electric energy
0.1.5.1.1 0.1.5.1.4
Use only original fuses with Work on the electrical
the specified current rating. system or equipment may
Switch off the machine only be carried out by a
immediately if trouble skilled electrician or by
occurs in the electrical specially instructed
system. personnel under the control
and supervision of such an
electrician and in
0.1.5.1.2 accordance with applicable
When working with the electrical engineering rules.
machine, maintain a safe
distance from overhead
electric lines. If work is to
be carried out close to 0.1.5.1.5
overhead lines, the working lf provided for in the
equipment must be kept regulations, the power
well away from them. supply to parts of machines
Check out the prescribed and plants, on which
safety distances. inspection, maintenance and
repair work is to be carried
out must be cut off.
Before starting any work,
0.1.5.1.3
check the de-energized
lf your machine comes into
parts for the the presence of
contact with a live wire:
power and ground or short-
circuit them in addition to
- Warn others against
insulating adjacent live parts
approaching and touching
and elements.
the machine.
- Have the live wire de-

energized.
FINESMASTER 200
Issue 02 EG
Safety
Page 12
0.1.5.1.6 0.1.5.1.8
The electrical equipment Before starting work on
of the machine is to be high-voltage assemblies
inspected and checked at and after cutting out the
regular intervals. Defects power supply, the feeder
such as loose connections cable must be grounded
or scorched or otherwise and components such as
damaged cables must be capacitors short-circuited
rectified immediately. with a grounding rod.
0.1.5.1.7 0.1.5.1.9
Necessary work on live These machines are wired
parts and elements must be on negative earth. Always
carried out only in the observe correct polarity.
presence of a second
person, who can cut off the Always disconnect battery
power supply in case of leads before carrying out
danger by actuating the any maintenance to the
emergency shut-off or electrical system.
main power switch.
Secure the working area The battery contains
with a red-and-white sulphuric acid, an
safety chain and a warning electrolyte which can
sign. Use insulated tools cause severe burns and
only. produce explosive gases.
Avoid contact with the

skin, eyes or clothing.
FINESMASTER 200
Issue 02 EG
Safety
Page 13
0.1.5.2 Gas, dust, steam and

smoke
0.1.5.2.1 0.1.5.2.2
Always operate internal Carry out welding, flame-
combustion engines and fuel cutting and grinding work
operated heating systems on the machine/plant only if
only out of doors or in a this has been expressly
well ventilated area. Before authorised, as there may be
starting the machine in a risk of explosion and fire.
enclosed premises, make
sure that there is sufficient
ventilation.
0.1.5.2.3
Observe the regulations in
Before carrying out welding,
force at the respective site.
flame-cutting and grinding
operations, clean the
Dust found on the machine
machine and its
or produced during work
surroundings from dust and
on the machine should be
other inflammable
removed by extraction, not
substances and make sure
by blowing.
that the premises are
adequately ventilated (as
Dust waste should be
there may be a risk of
dampened, placed in a
explosion).
sealed container and
marked, to ensure safe
disposal.
FINESMASTER 200
Issue 02 EG
Safety
Page 14
0.1.5.3 Hydraulic and pneumatic

equipment
0.1.5.3.1 0.1.5.3.5
Work on hydraulic Always practice extreme
equipment may be carried cleanliness when
out only by persons having servicing hydraulic
special knowledge and components.
experience in hydraulic
systems.
0.1.5.3.2
0.1.5.3.6
Check all lines, hoses and
Hydraulic fluid under
screwed connections
regularly for leaks and pressure can penetrate the
obvious damage. Repair skin causing serious
damage immediately. injury.
Splashed oil may cause
injury and fire. If fluid is injected under
the skin, it must be
surgically removed or
0.1.5.3.3 gangarene will result.
Depressurise all system
sections and pressure Always relieve pressure
pipes (hydraulic system,
from the hydraulic system
compressed-air system) to
before carrying out any
be removed in accordance
with the specific kind of maintenance or
instructions for the unit adjustment.
concerned before carrying
out any repair work. Always use a piece of
cardboard to check for
leaks. Do not use your
0.1.5.3.4
hand.
Hydraulic and
compressed-air lines must
be laid and fitted properly. Get medical help
Ensure that no connections immediately.
are interchanged. The
fittings, lengths and quality
of the hoses must comply
with the technical
requirements.
FINESMASTER 200
Issue 02 EG
Safety
Page 15
0.1.6 Transporting and towing

recommissioning
0.1.6.5
0.1.6.1 Before starting work or
The machine must be travelling with the machine,
towed, loaded and check that the braking,
transported only in signalling and lighting
accordance with the systems are fully functional.
operating instructions.
0.1.6.6
0.1.6.2 Before setting the machine
For towing the machine, in motion always check that
observe the prescribed the accessories have been
transport position, safely stowed away.
admissible speed and
itinerary.
0.1.6.7
When travelling on public
roads, ways and places,
always observe the valid
0.1.6.3
traffic regulations and, if
Use only appropriate means
necessary, ensure
of transport and lifting gear
beforehand that the machine
of adequate capacity.
is in a condition compatible
with these regulations.
0.1.6.4 0.1.6.8
The recommissioning In conditions of poor
procedure must be strictly in visibility and after dark,
accordance with the always switch on the lighting
operating instructions system.
FINESMASTER 200
Issue 02 EG
Safety
Page 16
0.1.6.9 0.1.6.12
When crossing Explosive separation of a
underpasses, bridges and tyre and rim parts can cause
tunnels or when passing injury or death.
under overhead lines always
make sure that there is Do not attempt to mount a
sufficient clearance. tyre unless you have the
proper equipment and
experience to perform the
job.
0.1.6.10 Always maintain the correct

Never travel across slopes; pressure. Do not inflate the
always keep the working tyres above the
equipment and the load recommended pressure.
close to the ground, Never weld or heat wheel
especially when travelling and tyre assembly. The heat
downhill. can cause an increase in air
pressure resulting in a tyre
explosion. Welding can
structurally weaken or
deform the wheel.
0.1.6.11 When inflating tyres, use a

On sloping terrain, always clip-on chuck and extension
adapt your travelling speed hose long enough to allow
to the relevant ground you to stand to one side and
conditions. Never change not in front or over the
to a lower gear on a slope. assembly. Use safety cage if
Always change gear before available.
reaching a slope.
Check wheels for low
pressure, cuts, bubbles,
damaged rims or missing lug
bolts and nuts.
FINESMASTER 200
Issue 02 EG
Safety
Page 17
0.1.7 Machine Safety Decals

FINESMASTER 200
Issue 02 EG
Safety
Page 18
Machine Safety Decals Contd...

FINESMASTER 200
Issue 02 EG
Safety
Page 19
Machine Safety Decals Contd...
WARNING Cancer and Reproductive Harm -

www.P65Warnings.ca.gov
Breathing diesel engine exhaust exposes you to chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
- Always start and operate the engine in a well-ventilated area.
- If in an enclosed area, vent the exhaust to the outside
- Do not modify or tamper with the exhaust system
- Do not idle the engine except as necessa y.
For more information go to:
www.P65Warnings.ca.gov/diesel 1021008008 0
WARNING Cancer and Reproductive Harm -

www.P65Warnings.ca.gov 1021008009 0
FINESMASTER 200
Issue 02 EG
Safety
Page 20
FINESMASTER 200
Issue 02 EG
Technical
Page 1
Table of contents Page
1.1 General information......................................................................... 2
1.2 Bucket Wheel ................................................................................ 2
1.3 Cyclone ......................................................................................... 2
1.4 Centrifugal Pump ............................................................................ 3
1.5 Dewatering Screen ......................................................................... 3
1.6 Electric Hydraulic Powerpack ......................................................... 3

FINESMASTER 200
Issue 02 EG
Technical
Page 2
1.1 General information
Working length overall 8.4m (27ft 6 ins)

Working width overall 3.1m (10ft)
Working height overall 6.3m (20ft 6ins)
Total weight 17 Tonne
Feed height 2.8 m (9ft 2 ins)
Discharge height 1.9m (6ft 3ins)
1.2 Bucket Wheel
Buckets 28 off (14 per wheel)

Bucket volume 0.117 metres squared
Diameter 2.6000m (8ft 6ins)
Width 750mm (30ins)
Bucket speed 0-3.3 rpm
1.3 Cyclone
Weight: 260 kg
18ins Hydrocyclone 2 off
Fixed spigot discharge
Rubber lined
Extended feed box
Underflow collection box
Pressure flange with pressure gauge
Fabricated steel construction
Lined with bonded Linatex rubber
18” diameter
Fixed spigot discharge
Overall length:
6” inlet & outlet
FINESMASTER 200
Issue 02 EG
Technical
Page 3
1.4 Centrifugal Pump
Size: 200 / 150 mm (Rubber lined)

Motor: 45Kw
Size 150/125mm (Rubber lined)
Motor 45kw (IP55 enclosure)
Pump casing max working pressure :- 6 bar
150mm suction port
125mm discharge port
250 cubic metres per hour through put
Rubber lined pump casing and impeller
Max rpm 1480
Vee belt drive
1.5 Dewatering Screen

Size: 1525mm x 4250mm
Vibratory Motors: 5.1kw (2off)
Weight: 2732kg
Fabricated steel design using heavy wall pipe unit huckbolted to screen sides.
Screen sides manufactured from 10mm steel plate.
Vibration caused by 2- vibratory motors 5.1 Kw @ 980 rpm 400v, 3 phase
Vibration type :- Linear.
Conveyed material velocity at 3mm stroke =5.6m/min.
5 degree screen working angle.
Screen unit is mounted on four rubber isolation mounts
Screen deck comprises of 14 polyurethane panels with 0.5mm x 13mm openings.
1.6 Electric Hyd. Powerpack
11Kw 3 phrase electri motor

25cc Gear Pump
Single acting lever operated
FINESMASTER 200
Issue 02 EG
Technical
Page 4
FINESMASTER 200
Issue 02 EG
General
Page 1
2.1 Introduction ........................................................................................ 2
2.2 General Information ............................................................................. 2
2.3 Designated use .................................................................................... 3
2.4 Screenable materials ........................................................................... 3
2.5 Copyright ........................................................................................... 4

FINESMASTER 200
Issue 02 EG
General
Page 2
2.1 Introduction 2.2 General information
This instruction manual contains The FINES MASTER which you

important information on how to have now received has been
operate the machine safely, manufactured, assembled and
tested with the utmost care and was
properly and most efficiently. built with first class materials.
Observing these instructions helps
to avoid danger, to reduce repair Close attention has been paid to all
costs and downtimes and to details in assembly, running tests
increase the reliability and life of and final inspection.
the machine.
We are confident that you have
received a machine which will give
you every satisfaction over a long
The operating instructions must period.
always be available wherever the
machine is in use. To be assured of faultless operation
we would ask you to carefully read
These operating instructions must the following paragraphs and give
the required time and attention to
be read and applied by any person essential maintenance, cleaning
in charge of and/ or working on the and inspection.
machine such as:
The machine is simple to operate,
Operation adjustments are easy to make and
including setting up, expert assistance is seldom
troubleshooting during the course of required, provided that ordinary
care is exercised in daily use.
work, evacuation of production
waste, care and disposal of fuels The machine has been built in
and consumables. accordance with state-of-the-art
standards and recognised safety
Maintenance rules. It is designed to be reliable,
(servicing, inspection, repair). efficient and safe when used and
maintained in accordance with the
instructions given in this manual.
and/ or
Nevertheless, its use may constitute
Transport a risk to life and limb of the user or
Follow all applicable safety of third parties, or cause damage to
regulations for accident prevention the machine and to other material
and environmental protection. property.
FINESMASTER 200
Issue 02 EG
General
Page 3
2.3 Designated use 2.4 Screenable materials
The machine is designed exclusively Sand

as a self-contained dewatering unit, Glass
for washing sand into one or two Quarry Dust
grades.
The material is deposited into the

inlet side of the bucket wheel tank.
If you need to process any
Notice material with the FINES
The variable speed bucket wheel
lifts the sand which has sank to the MASTER machine which is
bottom of the tank and deposits it on not on the above list, contact
to the dewatering screen. your local Terex
Dealer or Terex
All light particles, such as silt, float Technical
to the top of the water tank and are Department for advice.
carried of, through weirs, to the
collection tank under the dewatering
screen.
If you have any doubts about any
The dirty water and fine material in aspect of the machines capability
the collection tank is then pumped to or servicing procedures, you must
the cyclones where the fines are consult your local
separated from the dirty water and Terex dealer orTerex
combined with the material from the Technical
bucket wheel on the dewatering Department.
screen.
Operating the FINES MASTER

beyond it‘s contractual, will result in a
loss of the guarantee and the
manufacturer\ supplier cannot be held
liable for any damage resulting from
such use. The risk of such misuse lies
entirely with the user.
FINESMASTER 200
Issue 02 EG
General
Page 4
2.5 Copyright
The copyright of this manual is

reserved by Terex.
This operating manual contains

regulations and technical drawings,
which may not be copied,
distributed, altered, stored on
electronic media, revealed to
others or used for the purpose of
competition, either partially or in
its entirety.
The right is reserved to alter any

details contained in this manual
without notice. Copyright 2012.
Terex
Coalisland Road, Dungannon,
Co.Tyrone, N.Ireland, BT71 4DR.
Telephone: ++44 (0) 288 7740701

Telefax: ++44 (0) 288 7747231
FINESMASTER 200
Issue 02 EG
Design and Function
Page 1
3.1 General Information ............................................................................. 2

Left and right hand ............................................................................... 2
Front and rear ..................................................................................... 2
3.2 Overflow diagram ................................................................................ 3
3.3 Unit features ........................................................................................ 4
3.4 Unit advantages .................................................................................. 5
3.5 Hydrocyclone functionality ................................................................... 6

3.5.1 Hydrocyclone functionality diagram ....................................................... 7
3.6 Design of screen unit ........................................................................ 8-9
3.7 Design of centrifugal pump ................................................................. 10

FINESMASTER 200
Issue 02 EG
Design and Function
Page 2
3.1 General Information
Left and Right hand
When using this handbook, at all

Front Left
times the right and the left hand
references are viewed from the
towbar end of the machine.
Right Rear
Front and Rear
When using this handbook, at all Front

times the rear of the machine is
situated at the towbar end.
Left Right
Rear
FINESMASTER 200
Issue 02 EG
Design and Function
Page 3
3.2 Overflow water & fines from bucket tank material & water from rinser
Sand and water from screen box enter

bucket tank through (A). The majority
of material is lifted by the bucket wheels
(B) and dumped on dewatering screen
(C).
After moving along dewatering screen it

is discharged onto outlet chute at (D).
Overflow from the bucket tank
containing fines flow through (E) and (F)
into the Cyclone tank.
It is then pumped at (G) to splitter box

(H) and up hoses (I) to cyclones. Mate
rial discharges from bottom of cyclones
onto dewatering screen (C) and is
discharged at chutes (D) with the rest of
the material.
Overflow from cyclones (J) returns to
tank at (K). Overflow from cyclone tank
flows to the settling pond through (L).
FINESMASTER 200
Issue 02 EG
Design and Function
Page 4
3.3 Features of the recovery unit
The Terex Fines Master 200 is a static Features Continued

sand recovery unit. It is a combination of already
proven technology coupled with the latest meth- Underflow rubber lined slurry pump.
ods of sand / fines recovery available on the 2off 18”, 450mm rubber lined
market today. It brings together on one chassis, hydrocyclones, which classify at
twin bucket wheel, centrifugal slurry pump, twin approximately 75micron.
hydro cyclones, collection tank and 12x5 Discharging via an adjustable chute,
dewatering screen. which can allocate recovered material
to either the coarse or fine product,
It can produce 1 or 2 grades of sand of a split on the dewatering screen.
maximum production of (180TPH Grade 0-5m)
(160TPH 2 Grade).
It is designed to work in conjunction with the

Terex Washing range.
Features
High capacity twin bucket wheels with
variable speed control (0 – 3.3 RPM),
which recovers 80% of the product to
the dewatering screen.
Specially designed inlet boxes, which

reduce turbulence at entry to the
bucket wheel tank.
Weir discharge system, which reduces

the volume of fines entering the
Cyclone collection tank.
High frequency 12x5 dewatering

screen fitted with 300 + 500 mm
polyurethane modular mats with a split
deck to produce 1 or 2 grades of
product.
FINESMASTER 200
Issue 02 EG
Design and Function
Page 5
3.4 Advantages of the Fines Master 3.4.1 Advantages of the Fines Master
200 200
Compact, complete sand / fines Larger 18” 450mm hydro cyclones for
recovery & dewatering in a single increased fines and water handling.
static unit.
Larger 45Kw centrtfugal pump allowing
Major reduction in saleable material up to 1100 gallons per minute to be
discharging to the ponds, thus processed.
reducing pond maintenance & saving
money.
1 or 2 grades of material produced.
Major reduction in moisture content

of material. Typically 10 – 15%.
Material is therefore ready for
loading.
High capacity throughput, typically

160 - 180 TPH.
Heavy-duty robust construction

ideal for rugged operating
environments.
FINESMASTER 200
Issue 02 EG
Design and Function
Page 6
3.5 Hydrocyclone functionally
Hydrocyclone (see illustration on next page) In most applications the underflow issueing from
comprises a feed box with a tangential entry. the spigot can be of one of two forms, depending
Below this is a cone terminating in a spigot. on the primary objective of the duty. If the
Above the feed box is a plate which supports process is one of dewatering, the Hydrocyclone
the vortex finder. The latter projects into the underflow will approach a rope like discharge
feed box. Above the plate is an overflow box condition whilst operating at its design duty and
provided with an outlet. will retain this dewatered condition as long as
the feed solids remain constant.
The slurry to be treated is introduced under
pressure into the feed box through a tangential As the solids content of the feed reduces this
entry. In the feed box the rotation imparted by condition will change to contain a higher
this tangential entry causes the solids in the proportion of liquid. If the Hydrocyclone is
slurry to be thrown outwards by centrifugal performing a classification duty then the
force, and to pass downwards under gravity, underflow should normally contain a relatively
into the cone and out through the spigot. The large proportion of
liquid together with some finer solids passes liquid and the discharge condition will be in the
upwards from the vortex finder into the form of an umbrella like hollow spray.
overflow box. the discharge from the spigot is
refered to as the underflow. If a product with a constant low moisture content
is required, an alterative unit, the Separator, can
Hydrocyclone is in effect a fine classifier, the be employed. This unit produces a constant low
cut under normal working conditions in the moisture discharge irrespective of fluctuations in
region of 20 to 100 microns, but depending the solids content of the feed.
considerably on the specific gravity of the solids
being handled and the solids content of the feed.
The higher the solids content the coarser the
cut obtained. The tangential entry causes the
slurry in the Hydrocyclone to flow in the form
of a vortex, thus each particle is subject to two
forces, firstly, centrifugal force and, secondly,
the inward flow of liquid towards the vortex
finder. In the case of the larger particles, the
centrifugal force exceeds that produced by the
inward flow of liquid, thus the larger particles
are thrown outwards and discharged through
the spigot. The finer particles are carried by
the inward flow of the liquid to the vortex finder.
FINESMASTER 200
Issue 02 EG
Design and Function
Page 7
3.5.1 Hydrocyclone functionality diagram

FINESMASTER 200
Issue 02 EG
Design and Function
Page 8
3.6 Design of screen unit (SU)
Qualiy by design
The fabricated main exciter bridge, the SU

vital component in the transmission of
the vitration from vibrator motor to
screen is stress relieved.
The surfaces mating with the screen

side plates and the motors are
machined to exacting tolerances to
provide a precise fit for long trouble
free life.
Expoxy adhesive is used between all

mating services of the screen frame
eliminating corrosion and uniformly
distributing stresses in these areas.
The side plates of the machine are

fitted with easily replaceable (bolt-in
rubber wear liners affording protection
to structure of the machine to the
structure of the machine ensuring long
service life.
The screen can be fitted with snap-in

modular screen deck panels providing
long lifetime, easy handling and
maintenance with the ability to replace
small areas of localised wear.
Quality control through ISO9002

certification ensures a reliable and
consistent product.
FINESMASTER 200
Issue 02 EG
Design and Function
Page 9
3.6 Design of screen unit (SU)

(Continued)
Qualiy by design
Both the linear motion low noise SU

vibrating screen motors and the robust
geared exciter have been designed
specifically to ensure long life time with
minimum maintenance requirements.
The steel screen frame is

predominantly of bolted construction
avoiding stresses created by welding.
The ease with which adjustment can be

made to the amplitude of vibration,
deck inclination and weir plate ensure
preformance can be optimised quickly
at low cost.
A high solids recovery is achieved

when the screen underflow is kept in
closed losses circuit and the only solid
losses occuring would be the very fine
material exciting from the cyclone
overflow.
FINESMASTER 200
Issue 02 EG
Design and Function
Page 10
3.7 Design of centrifugal pump (CP)
Outer casing
Rigid casing designfaciliates ease of

CP
field liner replacement.
Suction Brush Liner
Simple, easy to replace higth quality

rubber bush
Casing liners
Abrasion and corrosion-resistant

rubber liners moulded over steel
reinforcement give maximum wear life.
Impeller
Thick, hydrodynamically efficient

rubber over steel re-inforcing gives
optimum performance.
Bearing and shaft assembly
Fully enclosed, heavy duty shaft

assembly gives long service life and
allows easy removal for clean bench
inspection and maintenance.
FINESMASTER 200
Issue 02 EG
Transport
Page 1
4.1 Safety information................................................................................ 2

FINESMASTER 200
Issue 02 EG
Transport
Page 2
4.1 Safety Information
WARNING When carrying out maintenance

or adjustment to a machine the
following procedure must be
followed.
1. Switch off driving engine and
remove ignition key.
2. Implement “Lockout
Procedure”.
3. Never work alone.
LOCKOUT PROCEDURE
a. Close control panel door of
driving engine.
b. Insert padlock through the
antiloose fastener.
c. Lock padlock.
d. Keep key on person during
lockout.
Falling from and/or onto a Terex

machine can
cause serious injury or even
death.
Do not climb on the machine.
Always use the walkways/

platforms provided or a safe
and secure platform approved
by the regional safety
enforcing authority.
Always use a EN/ANSI

approved safety harness when
reaching any points 7 ft (2 m)
or more above ground level.
FINESMASTER 200
Issue 02 EG
Transport
Page 3
WARNING Loose or baggy clothing can get

caught in running machinery.
Always wear correctly fitting

(E.N./A.N.S.I. approved)

Hard Hat, Safety Glasses, Ear
Protection, Close Fitting
Overalls, Steel Toed Boots and
a High Visibility Vest.
FINESMASTER 200
Issue 02 EG
Transport
Page 4
FINESMASTER 200
Issue 02 EG
Setup
Page 1
5.2 General information.............................................................................. 8
5.3 Dimensions, required space and weight ................................................. 8
5.4 Measures before set up ........................................................................ 8
5.5 Measures after long term standstill......................................................... 9
5.6 Machine set up .................................................................................... 9
5.7 Removing the complete Finemaster machine from the trailer .................. 10
5.8 Removing the dewatering screen from the trailer ................................... 11
5.9 Removing the bucket wheel and tank assembly from the trailer into
working position ................................................................................ 12
5.10 Fitting the bucket tank supply hoses .................................................... 13
5.11 Fitting the cyclone discharge hoses ...................................................... 14
5.12 Raising the cyclone unit into working position.........................................15
5.13 Removing the walkway from the trailor .................................................16
5.14 Attaching the ladder..............................................................................17
5.15 Attaching the handrail ..........................................................................18
5.16 Hydrocyclone Installation

5.16.1 Setting to work....................................................................................19
FINESMASTER 200
Issue 02 EG
Setup
Page 2
5.17 Pump setup ....................................................................................... 20
5.18 Pump setup (Continued) ..................................................................... 21
5.19 Pump assembly procedure ........................................................... 22-27
5.20 Gland Assembly ................................................................................ 28
5.21 Dewatering screen Installation notes .............................................. 29-31

5.21.1 Dewatering screen unit adjustment .........................................................32
5.22 General Installation Requirements (Electric Hydraulic Powerpack) ......... 33
5.23 Powerunit Installation ......................................................................... 34
5.24 Electrical connection .......................................................................... 35
5.25 Starting the Finesmaster 200............................................................... 36

FINESMASTER 200
Issue 02 EG
Setup
Page 3
5.1 Safety Information
ENTANGLEMENT HAZARD
Do not reach into unguarded machine,
you can be pulled in.
Death or serious injury will result.
Keep all guards in place.
SWITCH OFF, LOCKOUT & TAGOUT

machine before opening or removing
guards.
315
Hydraulic fluid under pressure

can penetrate the skin causing
serious injuries.
Always relieve pressure from

the hydraulic system before
carrying out any kind of
maintenance or adjustment.
Always use a piece of cardboard

to check for leaks. Do not use
your hand.
If fluid is injected under the skin,

it must be surgically removed or
gangrene will result.
Get medical help immediately.

FINESMASTER 200
Issue 02 EG
Setup
Page 4
WARNING When carrying out

maintenance or adjustment to
a machine the following
procedure must be followed.
Procedure”.
LOCKOUT PROCEDURE
driving engine.
antiloose fastener.
c. Lock padlock.
lockout.
Falling from and/or onto a

Terex machine can cause
serious injury or even death.

platforms provided or a safe and
secure platform approved by the
regional safety enforcing
authority.

reaching any points 7 ft (2 m) or
more above ground level.
FINESMASTER 200
Issue 02 EG
Setup
Page 5
WARNING Loose or baggy clothing can

get caught in running
machinery.


Overalls, Steel Toed Boots,
Gloves and a High Visibility
Vest.
HEARING HAZARD
May cause loss or degradation

of hearing over a period of time.
Wear proper hearing personal

protection equipment.
903
FINESMASTER 200
Issue 02 EG
Setup
Page 6
Read and understand

operator’s manual and all
safety signs before using or
maintaining machine.
If you do not understand the

information in the manuals
consult your supervisor, the
owner, or the manufacturer.
316
ELECTRICAL SHOCK
HAZARD
BEWARE OF OVERHEAD
CABLES WHEN FOLDING
MAIN CONVEYOR.
HAZARDOUS VOLTAGE
WILL CAUSE SEVERE
INJURY ORDEATH.
253
FINESMASTER 200
Issue 02 EG
Setup
Page 7
WARNING FALLING MATERIAL

HAZARD
Do not walk near material
discharge areas.
You are at risk of serious head

injury or death.
WEAR A HARD HAT and

EYE PROTECTION at all
times, when working in the
vicinity of the machine.
410
FINESMASTER 200
Issue 02 EG
Setup
Page 8
5.2 General information 5.4 Measures before set up
We recommend that the assembly/ 1. Ensure all guards are fully

installation work of the FINES secured in correct/closed
MASTER be carried out by the position.
Terex customer service
department. 2. Remove all loose items from
The manufacturer/ supplier will not be the inside of the machine.
liable for damage caused by
improper assembly/ installation. 3. Put all control valve levers in
neutral (non-operational)
position.
When setting up the FINES

5.3 Dimensions, required space and MASTER pay particular attention to
weight the following points:
Dimensions 1. The FINES MASTER must

Refer to Section 10, “Appendix.” be placed on solid ground
capable of carrying the
Required space machine‘s weight.
Refer to Section 10, “Appendix.”
2. Before positioning the FINES
Weight MASTER, it is important that
Refer to Section 1, “Technical the chosen site is level.
Information.” Level the worksite foundation
with the loading shovel.
3. Level the FINES MASTER

with a precision spirit level.
4. Do not position the machine

above ground level, eg. on
blocks etc.
FINESMASTER 200
Issue 02 EG
Setup
Page 9
5.5 Measures after long term 5.6 Machine set up

standstill
When setting up the

No other special actions must be FINES MASTER ensure that enough
taken after long term standstill. space is available around the
machine/ plant to enable easy set up,
servicing and repair work.
Prior to putting into operation
Notice perform daily (10 hour) Machines arranged before and after
maintenance schedule. the FINES MASTER will have to be
placed accordingly.
The general arrangement diagram

giving you the basic information of the
FINES MASTER including
measurements and weight is provided
in Section 10 “Appendix.”
Before setting up the FINES MAS-

TER, this section and all of the
previous sections must be read,
understood and observed.
Any work on and with the machine

must be executed by reliable,
authorised personnel only. Statutory
minimum age limits must be
observed.
FINESMASTER 200
Issue 02 EG
Setup
Page 10
5.7 Removing the complete

FINESMASTER from the trailer
WARNING
LOCK-OUT MACHINE.
Refer this Section, safety information
Procedure for relevant Lock-Out procedure.
FALLING HAZARD.
1. Observe all safety warnings. Refer this Section, safety information
for relevant warning.
WEAR PERSONAL PROTECTIVE

Only a crane capable of lifting EQUIPMENT.
10, 000 Kg or more may be Refer this section, safety information
used for this operation.
2. Remove all straping from the

trailer / container.
3. Using a crane secure four

chains on each corner of the
frame.
4. Remove the static frame from

the trailer / container.
Distinguish between the front
and rear of the static frame.
5. Move the static frame into it‘s

correct poition on the plinth.
6. Remove the chains.

FINESMASTER 200
Issue 02 EG
Setup
Page 11
5.8 Removing the dewatering screen

from the trailer
Procedure
WARNING
LOCK-OUT MACHINE.
for relevant Lock-Out procedure.
1. Observe all safety warnings.
FALLING HAZARD.
Only a crane capable of lifting for relevant warning.
4, 000 Kg or more may be
used for this operation. EQUIPMENT.
Refer this section, safety information
2. Fit the springs into the
structures (spring pods).
3. Using a crane, attach four

chains to each of the four lifting
points on the dewatering
screen.
4. Raise the dewatering screen

until it clears the trailer.
5. Move the dewatering screen

on top of the static frame.
6. Lower screen down onto the

static frame and align with the
springs.

FINESMASTER 200
Issue 02 EG
Setup
Page 12
5.9 Removing the bucket wheel and

tank assembly from the trailer into
working position
Procedure
WARNING
LOCK-OUT MACHINE.
1. Observe all safety warnings. FALLING HAZARD.

Only a crane capable of lifting for relevant warning.
4, 000 Kg or more may be
used for this operation. EQUIPMENT.
2. Remove all strapping from the

trailer / container.

chains onto each corner of the
bucket tank.
4. Remove the bucket tank

assembly from the trailer /
container.
5. Move the bucket tank

assembly onto its correct
position onto the static frame.
6. With the help of another

operative locate the rear
bucket tank cross beam using
the 8 bolts, nuts and washers
supplied. Fasten the front of
tbe bucket tank assembly using
the 8 nuts, bolts and washers
supplied.

FINESMASTER 200
Issue 02 EG
Setup
Page 13
5.10 Fitting the bucket tank supply

pipes
Procedure WARNING
LOCK-OUT MACHINE.
Refer this Section, Safety information for
relevant Lock-Out procedure.
1.Observe all safety warnings. FALLING HAZARD.

Only a crane capable of lifting relevant warning.
1000 Kg or more may be used
for this operation. EQUIPMENT.
2.Retrieve the 10“ rubber lined
hosing from the packing kit.
3. Using a crane secure one either

end of the rubber lined hosing.
4.Ensure 10“ hosing clamps are

securley clamped on to the rubber
lined hosing.
5. Using the crane lift the hose into

position and attach one end to the
static rinser or respective feeding
machine using the gasket locking nuts
and washers provided.
6. Attach the opposite end of the

hosing to the corresponding bucket
wheel tank inlet and attach using the
gasket locking nuts and washers
provided.
FINESMASTER 200
Issue 02 EG
Setup
Page 14
5.11 Fitting the cyclone discharge

hoses
Procedure WARNING
LOCK-OUT MACHINE.

Always use a safe and secure relevant warning.
platform.
EQUIPMENT.
2.With the help of another operative
retrieve the 8 inch cyclone hoses.
CD1
P
H1
3.Attach one end of the hosing (H1) H2
to the cyclone discharge pipe (CD1)
using the clamp provided.
4.Attach the opposite end of the hose

(H2) to the cyclone tank pipe (P)
using the clamp provided.
Be aware of discharge hoses

when placing it into position.
The supply hose may cause
serious injury if allowed to fall.
FINESMASTER 200
Issue 02 EG
Setup
Page 15
5.12 Raising the cyclone unit into

working position.
Procedure WARNING
LOCK-OUT MACHINE.

relevant warning.
Only use a crane capable of lifting WEAR PERSONAL PROTECTIVE

1000kg or more may be used for EQUIPMENT.
this operation. for relevant warning.
2. Using a crane secure four chains CH 2 off

(CH) onto the top four corners of the Lhs/Rhs
cyclone assembly.
3.Using the crane raise the cyclone

assembly into working position.
4.Fit and tighten the four bolts and

nuts/washers supplied.
5.Once the assembly has been

secured removed the chains.
FINESMASTER 200
Issue 02 EG
Setup
Page 16
5.13 Removing the walkway from the

trailer
Procedure
WARNING
LOCK-OUT MACHINE.
1. Observe all safety warning. Refer this Section, safety information
Only a crane capable of lifting
500 Kg or more may be used FALLING HAZARD.
for this operation. Refer this Section, safety information
Always use a safe and secure WEAR PERSONAL PROTECTIVE

platform. EQUIPMENT.
2. Remove all straping from the
trailer.

chains on each corner of the
walkway (W).
4. Remove the walkway (W)

from the trailer.
5. Move the walkway into it‘s

correct position. Distinguish
between the front and rear of
the walkway to ensure the two BW
holes align correctly with the
FINEMASTER 200.
6. Bolt the walkway to the

FINESMASTER 200 using
the two bolts, washers and
locknuts supplied.
8. Attach the walkway braces

and flo flange using bolts,
washers and locknuts supplied.
FINESMASTER 200
Issue 02 EG
Setup
Page 17
5.14 Attaching the ladder
Procedure
WARNING
LOCK-OUT MACHINE.
Be aware of ladder when
placing it into position. The FALLING HAZARD.
ladder is heavy and may Refer this Section, safety information
cause serious injury if
allowed to fall. WEAR PERSONAL PROTECTIVE
EQUIPMENT.
Always use a safe and secure
platform.

operative place the ladder (L).
3. Bolt the ladder to the

walkways using the bolts,
washers, and locking nuts
supplied.
L
4. Attach the ladder hoops
and braces using the bolts,
washers and lockline nuts
FINESMASTER 200
Issue 02 EG
Setup
Page 18
5.15 Attaching the handrail
Procedure
WARNING
LOCK-OUT MACHINE.
FALLING HAZARD.
Be aware of handrail when Refer this Section, safety information
placing it into position. The for relevant warning.
funnel is heavy and may WEAR PERSONAL PROTECTIVE

cause serious injury if EQUIPMENT.
allowed to fall. for relevant warning.

platform.

operative place the handrail
into position.
3. Bolt the handrail to the

walkway using the bolts,
washers and locking nuts
provided.
FINESMASTER 200
Issue 02 EG
Setup
Page 19
5.16 Hydrocyclone Installation 5.16.1 Setting to Work
Hydrocyclones are simple to install, The Hydrocyclone once correctly

but to obtain the best performance installed is ready to accept feed, the
certain precations should be taken. conditions of which will be specified
All units are provided with brackets by Terex on purchase. It
on the body to enable them to be should be ensured that the correct
secured to the supporting steelwork. inlet pressure, quantity of feed and
The Hydrocyclone is not designed to consistency of feed are being
support the weight of the provided for the specified duty.
interconnecting pipework. This
should be independantly supported Once the Hydrocyclone is in
local to the unit. Short lengths of operation samples should be taken of
pipework adjacent to the feed, overflow and underflow and
Hydrocyclone make dismantling for analysis carried out to ensure
maintenance easier. The unit should satisfactory performance is being
always be installed with pressure achieved.
flange and pressure guage fitted
immediately before the inlet flange, If these results are not satisfactory
this enables confirmation and then contact Terex
monitoring of the correct inlet pressure. immediately for advice before
modifications or changes to the units
The overflow from the unit should be specification are made. The following
broken to atmosphere. The usual table shows possible faults and action
practise is to fit a bend to the overflow to take should they occur.
outlet flange directed to discharge into
a collecting tank. This ensures
that the overflow is not restricted in
any way.
The Hydrocyclone is normally

assembled in its standard orientation
with the feed inlet and overflow outlet
positioned on opposite sides.
However, the body design allows for
the overflow box to be assembled in
a number of different orientations and
thus can easily be changed to suit the
installation layout.
FINESMASTER 200
Issue 02 EG
Setup
Page 20
5.17 Pump Setup
Foundations When fitting Linatex pumps to Linatex rubber

Holding down bolts, bolt holes in steel work or lined equipment such as valves, Linatex hose or
pockets in concrete must be checked for Linatex lined pipe, a steel gasket must be used.
location and dimension to match the pump
certified drawing. The foundations must be Power
rigid. Check that the motor voltage, power and
starter rating and supply match.
The pump base must be set level in its final
position, and be rigidly supported at each Gland Services
holding down bolt before the holding down If gland sealing water is required, the quantity,
bolts are tightened. It is unacceptable to twist quality and availability should be checked.
the base by uneven tightening of the holding
down bolts. Access
Crane capacity and access routes from the
Pipework delivery point should be checked. Access for
The suction and delivery pipework must be maintenance, protection from flooding, and
independently supported, and the pump must ventilation for motor cooling must be checked.
not be used as an anchor to pull the pipes into
position. Provision for simple removal of Impeller Adjustment Axially
suction and delivery pipework to facilitate The position of the rotating element must be set
unblocking and servicing the pump, and so that there is a minimum running clearance,
dumping solids in an emergency situation approximately 1mm, between the suction bush
should be checked. Possible areas which and the impeller , the bearing housing must then
could cause restriction on the suction side be locked in position. This clearance should be
should be checked. checked by bolting a dummy flange or stubpipe
to the suction flange this ensures any movement
The possibility of thermal expansion in the of the rubber lining on connection is allowed
pipework causing undue loads on the pump for. Once connected to suction and delivery
should be checked. Check that the pipework lines. The unit should be checked for free
matches up to the pump without strain. rotation
The lining on the Linapump 111r is continued
out to form gaskets on the suction and
discharge flanges, therefore the use of joint
rings or additional gaskets is not necessary.
Connections to the pump should be made
using flat faced flanges only.
FINESMASTER 200
Issue 02 EG
Setup
Page 21
5.18 Pump Setup (Continued)
Coupling Alignment The mesh should be relieved and a guard

The pump and motor couplings must be aligned should be fitted in a manner which prevents
in accordance with good enginneering practice accidental contact with the rotating parts of
and axial or radial run out must be less than the drive assembly.
0.05mm total indicated reading on a clock
gauge. With Vee-belt pulleys, the faces of the
couplings must be exactly in line, and the shafts
must be parallel to each other. A check with a
straight edge or string line across the pulley
faces should have no visible gap.
Motor Rotation
Before the belts are fitted or the couplings
are connected, the direction of rotation of
the motor must be checked. Incorrect
motor rotation can cause the impeller to
screw off and destroy the pump.
Tension Vee-Belts
When the motors direction of rotation is
correct, fit the Vee-belts and tension them in
accordance with the manufacturer‘s
recommendation. In general, a quarter to a
half twist of the belt will be possible at the
centre of the belt using a finger and a thumb.
Check the tension again after a few hours
running.
Belt Guard
The Belt guard provided with this pump unit is
manufactured with the shaft aperture fully
closed with mesh. On installation of the vee
belt drive and determination of pulley centres,
the shaft guard is offered up and the mesh
relieved locally to allow the shafts to pass
through. Allowance may be required for
movement of shafts when belt tensioning.
FINESMASTER 200
Issue 02 EG
Setup
Page 22
5.19 Pump sectional arrangement drawing
FIG. 5.19 Pump sectional arrangment

drawing (Please see Listing to FIG. 5.19
on Page 23 , Page 24 and Page 25)
FINESMASTER 200
Issue 02 EG
Setup
Page 23
5.19.1 Figure to Pump sectional arrangement

drawing
PUMP PARTS LIST
PART NO. DESCRIPTION
01 SUCTION BRUSH LINERS

02 SUCTION BRUSH
03 SUCTION SIDE CASHING
04 SUCTION SIDE LINER
05 GLAND SIDE CASING
06 GLAND SIDE LINER
07 DRAIN PLUG
08 IMPELLER
09 CASING BOLT SET
10 LINER NUT SET
11 CASING BOLT SET
12 CASING TO BOLT SET
13 GLAND ASSEMBLY ("H" TYPE SHOWN)
14 FLINGER
15 BEARING ASSEMBLY
16 MOTOR
17 PEDESTAL CAPS
18 PEDESTAL
19 AXIAL POSITIONING JACK (NOT SHOWN)
20 PEDESTAL CAPS SCREWS
21 GLAND HOLDING SCREW SET
23 EYEBOLT - CASING
24 INSIDE GLAND COVER
25 S & D FLANG STUD SET (NOT SHOWN)
26 DRAIN PLUG STUD SET (NOT SHOWN)
31 SHAFT GLAND (NOT SHOWN)
LIST. 5.19.1
FINESMASTER 200
Issue 02 EG
Setup
Page 24
5.19.2 Figure to Pump sectional arrangement

drawing
OPTIONAL PARTS (NOT SHOWN)
28 C01 SUSPENSION ARM

C02 CRAWL
C03 SUPPORTING DISC
C04 SUPPORTING BRACKET
C05 EYEBOLT
MO1 MOTOR PLATFORM
16 MO2 MOTOR PLATFORM JACKING STUD
MO3 MOTOR SUPPORT CROSSBAR
MO4 CROSSBAR SUPPORT STUD
MO5 CROSSBARSUPPORT COLLAR
29 BET GUARD
30 SHAFT SPANNER
LIST. 5.19.2
FINESMASTER 200
Issue 02 EG
Setup
Page 25
5.19.1 Pump - Bearing Housing Assembly
ITEM BEARING ASSEMBLY PARTS LISTS

B01 Bearing Housing
B02 Shaft
B03 End Cover
B04 Front Cover
B05 End Bearing
15 B06 Front Bearing
B07 Tab Washer
B08 Lock Nut
B09 End Grease Seal
B10 Front Grease Seal
B11 Bearing Cover Set Screws
B12 Grease Nipples
B13 Bearing Housing Cover Seals
LIST. 5.19.3
FINESMASTER 200
Issue 02 EG
Setup
Page 26
5.19.2 Pump assembly procedure

(Refer to drawing and information
on Page 22- 25)
Before assembly, ensure all parts are clean Fit neoprene seal B10 and bearing seal cover
and free of old grease and dirt. The new B13 to front cover B04 and fix to bearing
bearings or replacement bearings should be housing B01 using set screws B11.
generously filled with grease between the
rollers. Check the Neoprene grease seals Set bearing housing assembly into pedestal 18
B09 and B10 are sound, and not soft or and loosely assemble bearing pedestal caps
distorted. Replace if necessary. 17 with pedestal cap screws 20 and fit axial
positioning jack 19.
Clamp the shaft B02 horizontally in a vice.
Heat the spherical roller and bearing B05 in If “D“ gland is to be fitted - Looselt assemble
an oil bath or induction heater to 115 degrees gland components as shown on page 10 taking
and fit it to the drive end of the shaft B02 care not to damage the wearing face when
using clean insulated gloves. Ensure the inner fitting leaving out at this stage the gland sleeve
ring of the bearing B05 is hard against its seat D08, “O“ rings D12 and D07 and face seal
by tapping it with a brass pin. Fit the tab D09. Fit the gland side liner 06 into the
washer B07 and the lock nut B08. gland side 05 securing with liner nuts 10.
Bolt the gland assembly assembly loosely to the
Fit the inner ring of the front bearing B06 to casing 05. Fit the casing 05 and gland assembly
the impeller end of the shaft B02 ensuring t to the pedestal 18 using fixings 12, taking care
hat it is hard against its seat, by tapping with not to damage the wearing face against the
a brass pin. shaft B02 on assembly. Fit the “O“ rings D12,
D07 and face seal D09 to gland sleeve D08
Clamp bearing housing B01 securely, grease and slide home onto shaft, through casing and
bearing B05. Fit shaft B02 and end bearing into the gland assembly. Carefully align gland
B05 assembly into housing. Ensure outer race components and tighten all fixings.
of bearing B05 is hard against seat. If “H“ or “P“ glnad is to be fitted - Fit “O“
rings H12/P12 and H07/P07 to gland sleeve
Fit neoprene seal B09 and bearing cover seal h08/P08 and slide home on to the shaft.
B13 to end cover B03 and fix to bearing Loosely assemble gland components as shown
housing B01 using set screws B11 on pages 9 and 10, slide over shaft B01 and
onto the gland sleeve.
Mount bearing housing B01 vertically with Fit the gland side liner 06 into the gland side
front and upwards and wedge shaft B02 so it casing 05 securing with liner nuts 10. Fit the
is central in the housing. Fill front bearing B06 casing 05 to the pedestal 18 using fixings 12.
with grease and carefully tap outer ring into Carefully align the components of the gland
bearing housing B01. assembly and fit to the casing 05. The axial
expeller H10/P10 a stretch fit over the
gland sleeve can then be fitted.
FINESMASTER 200
Issue 02 EG
Setup
Page 27
5.19.2 Pump assembly procedure

(Refer to drawing and information
on Page 22 - 25)
Smear the impeller thread on the shaft B02

with protective long life graphite grease before
screwing on the impeller, ensuring that the
impeller “O“ring is fitted.
Fit the suction side liner 04 in the suction side

casing 03 using liner nuts 10.
Fit the suction bush liner 01 inside the suction

bush 02 and bolt it to the suction side casing
03 using the bolts 11. Match up the suction
side casing to the gland side casing, and bolt
the two side casings together. Check the two
half liners match up, and press back the liners
into the casings to ensure a minimum
mismatch at the joint line and at the delivery
flange.
FINESMASTER 200
Issue 02 EG
Setup
Page 28
5.20 Gland Assembly
When the pump is first started, ensure thet FIGURE 5.20

the adjusting nuts are finger tight. When the Sectional Arrangement - H - Gland Assembly
pump runs, adjust the gland nuts so that there (Note on operation: Loosen H06 to
are approximately 5 drops per minute from increase sealing)
the gland. This should reduce to 1 drop
occasionally, and run satisfactory for up to a
year without further attention in a good
application
Hydrostatic Gland Assembly

Part No. Discription
H01 Gland Housing
Hose Connector
H02 Gland Cover
H03 Adjusting Gland
H04 Resilient Gasket
H05 Gland Seal
H06 Adjusting Stud
H07 Sleeve O-Ring
H08 Gland Sleeve
H10 Axial Expeller
H11 LanternRing(notshown)
300/250 only
H12 Impeller O-ring
H13 Gland Locating Ring
H14 Gland Cover Set Screw
FINESMASTER 200
Issue 02 EG
Setup
Page 29
5.21 Dewatering Screen Installation

Notes
1. The suspension system (coil springs or LOCKOUT electric power to

rubber buffers) is precisely matched to the the equipment, read ALL Safety
machine. Broken springs or rubber buffers Notes before operating the unit
must be replaced immediately. Details of the and before performing any
springs or rubber buffers are fully quoted in the maintenance.
machine screen specification.
2. The design of the Velco Screen provides for

a well - balanced unit, and no items should be
fitted to or removed from the screen without
consulting the relevant Linatex personnel.
3.1 Ensure that the inner weights at both ends

of the motor shafts are set to the required
percentage setting at precisely the same value
as indicated by the marking lines as laid out on
the graduated matal strip. Any unequal setting
of the weights will generate transverse forces
resulting in serious damage and reduced screen
life.
4. The unit must be aligned and levelled across

both width and length of unit before anchoring
and operation.
5. The feeder should not be overloaded.
6. ELECTRICAL CONNECTION: Be sure

that the motor is connected for the proper
voltage and that the ground wires are properly
fastened. There must be slack in the electrical
cable leading from the drive motor/s, and care
must be taken to prevent cable from contacting
drive covers or stationary steel. If unit was in
storage, then check the motor maintenance
section in this manual for possible motor testing
before energising the motor.
FINESMASTER 200
Issue 02 EG
Setup
Page 30

Notes (Contined)
7. ROTATION: Motor rotation varies

depending upon application. Some designs
require one or two motors to meet material
flow and tumbling requirements.
Refer to the MOTOR DIRECTION in
the test report for motor rotations.
8. The unit should operate at low noise level.

If unusual sounds are observed near the unit, all
bolts and clearances should be checked.
9. Check the out of balance weights are secure

and that each end of the motor weights is the
same. Check the guards fit correctly.
10. LUBRICATION: The motor/s, on the unit,

generally is the only item requiring lubrication.
If additional items require lubrication then it
will be listed in the Table of Contents.
11. MATERIAL FLOW CAPACITY: If

maximum capacity or capacity range is not
satisfactory, then contact Terex Service Dept.
12. MATERIAL FLOW CAPACITY: If

maximum capacity or capacity range is not
satisfactory, then contact Terex Service
Dept.
13. CAUTION When performing maintenance

on the unit, LOCK OUT Control Panel.
FINESMASTER 200
Issue 02 EG
Setup
Page 31

Notes (Continued)
14. It is important that all bolts inside and

outside the unit remain tight. Occassionally,
as a normal maintenance operation, all bolts
on the unit should be checked and tightened if
necessary. Refer to the TORQUE CHART/S
for proper torque values.
15. SPARE PARTS: Parts should be kept on

hand at all times. See the Spare Parts List/s for
recommendations
FINESMASTER 200
Issue 02 EG
Setup
Page 32
5.21.1 Dewatering Screen Unit

Adjustment
The units stroke should be monitored on a

regular basis to ensure that the unit is operating
properly.
The design stroke is normally listed in the basic

data. The stroke should be maintained within
plus or minus 0.5 mm of the listed design stroke.
If the unit is allowed to operate out of this range
for any length of time then SEVERE damage to
the unit is possible.
It is important that the motors

are connected correctly. The motors
must be wired so that they rotate in
OPPOSITE DIRECTIONS.
Otherwise severe damage to the unit is
possible.
FINESMASTER 200
Issue 02 EG
Setup
Page 33
5.22 General Installation

Requirements (Electric
Hydraulic Powerpack)
Before the hydraulic system is set, used, 3.Motor Rotation

cleaned or maintained ensure that all NOTE: When wiring the electric motor
suspended loads are mechanically secured the rotation must concide with the arrow
and that any moving parts are porperly marker mountedon the motor housing.
guarded. Before any maintenance or cleaning When checking the rotation, only
is undertaken, also ensure that the main monentarily depress the start button - no
electrical supply is isolated. more than necessary to access rotation
direction. If the motor is left running the
The new hydraulic equipment will function wrong way, for too long, irreparable
satisfactory for many years under normal damage will be done to the hydraulic
operating conditions if the instructions pump. All electrical connections
contained within the manual are enforced. must be made by qualified competent
electrican, from a suitably protected,
Upon receipt of your new equipment the isolatable supply.
following steps must be taken before starting
the commissioning stage: 4.Install the power unit as explained in Section
1. Ensure that all equipment is stored in a 5.Bleed the system to remove all air. It is not
clean dry warm environment if commissioning possible to give specific instructions, for
is not to be within 14 days, all equipment must bleeding, as they would differ from cicuit to
be filled with a suitable grade oil (see step 2 circuit, bleeding should be done
below) and all ports must be sealed with steel at the highest point in the circuit and/ or at any
plugs and suitable rubber bonded seals. point, for reasons of installation, that might
form an air lock. For specific information on
2. The oil reservoir must be filled with a bleeding air from cyclinders see Section 7.
mineral oil HL/HLP, DIN 51525,
ideally an oil to ISO 32 grade, unless
otherwise agreed in writing, to the top mark
on the oil level guage and filling must be done
through the return line filter or filter breather if
fitted.
NOTE: under no circumstanes must

the reservoir be filled directly form an oil
drum and it must be transferred from the
drum to the reservoir via a 10 micron
rated filtration
FINESMASTER 200
Issue 02 EG
Setup
Page 34
5.23 Powerunit Installation
All hydraulic power units must be installed in

the manner for which they are designed and
ideally housed indoors in a cool, clean
environment. If installation is necessary
outdoors check that the unit has suitable
weatherproof protection and in any event is
suitated under a canopy.
1. If reservoir mounting feet have been

provided, please ensure that the unit is suitably
secured to a flat concrete motor fan cover.
2. When wiring the electric motor, the rotation

MUST coincide with the arrow marker
mounted on the electric motor fan cover.
3.All electrical solenoids must be controlled

by a suitable voltage supply.
4.Unless requested otherwise, a control panel

starter will not be supplied. In any event, the
mains supply must have an isolator intalled as
close to the powerunit as practical.
5.Unless specically requested your system will

have a fixed delivery pump which must be left
off load at the end of it‘s cycle.
Should this not be done, excessive
overheating of the oil will occur and major
damage of all components might take place.
FINESMASTER 200
Issue 02 EG
Setup
Page 35
5.24 Electrical connection
1. Factory fitted flexible trailing

cables approximately a metre and a
half in length, are used to connect
each vibartor motor. The cables
should swing freely and not touch any
part of the machine or supporting
structure.
2. Check voltage requirment and

ensure that motors are running in the
correct direction. The two motors
must run in opposite directions, as
shown on the counterweight guards.
Both motors must be connected to a
common starter.
3. Always provide an emergency

stop control next to the vibrating
screen. Suitable overload protection
should be provided and arranged
that, should one trip out, the second
unit will cut out automatically.
If remote start station is used, a start
warning device should be installed
next to the screen, to warn personnel
to stand clear.
FINESMASTER 200
Issue 02 EG
Setup
Page 36
5.25 Starting the FinesMaster 200

(Refer to the Dewatering Screen
Installation Section P. 30 - 31 in
this Setup Chapter for further
information.)
DANGER
NIP POINT HAZARD.
Procedure Refer this Section, Safety information for
relevant warning.
FLUID INJECTION HAZARD

relevant warning.
1.Observe all safety warnings.
2.With the aid of a skilled electrican,

wire the dewatering screen to the
WARNING
LOCK-OUT MACHINE.
main electrical supply. Refer this Section, Safety information for
3.With the aid of a skilled electrican

FALLING HAZARD.
wire the centrifugal pump to the main Refer this Section, Safety information for
electrical supply. relevant warning.

4. With the aid of a skilled electrican EQUIPMENT.
wire the hydraulic powerpack to the Refer this section, safety information
main electrical supply.
FINESMASTER 200
Issue 02 EG
Operation
Page 1
6.1 Safety information .............................................................................. 2
6.3 Putting into operation ........................................................................... 7
6.4 Operation ........................................................................................... 8
6.5 Dewatering safe working procedure for the operation warnings ............... 9
6.6 Control Panel .................................................................................... 10
6.7 Bucket speed .................................................................................... 11
6.8 Emergency stop .....................................................................................12
6.9 Restart after emergancy stop .................................................................12
6.10 Trouble shooting ...................................................................................13

FINESMASTER 200
Issue 02 EG
Operation
Page 2
6.1 Safety information
In-running nip points can cause

Do not reach into an unguarded

machine.
Your arm could be pulled in and

amputated.
Switch off and lockout machine

before opening or removing
guards.

serious injuries.


your hand.


FINESMASTER 200
Issue 02 EG
Operation
Page 3

Procedure”.
LOCKOUT PROCEDURE
driving engine.
antiloose fastener.
c. Lock padlock.
lockout.

7HUH[ machine can cause

authority.

FINESMASTER 200
Issue 02 EG
Operation
Page 4
ELECTRICAL SHOCK
HAZARD
BEWARE OF OVERHEAD
CABLES WHEN FOLDING
MAIN CONVEYOR.
HAZARDOUS VOLTAGE
WILL CAUSE SEVERE
INJURY ORDEATH.
253

HAZARD
discharge areas.

injury or death.
WEAR A HARD HAT and

410
FINESMASTER 200
Issue 02 EG
Operation
Page 5



FINESMASTER 200
Issue 02 EG
Operation
Page 6
The FINES MASTER may ALWAYS WEAR A EN/ANSI

only be operated if the safety approved HARD HAT AND
instructions provided in the FOOTWEAR WITH
previous chapters have been ADEQUATE TOE
observed and the described PROTECTION when working
procedures have been in the vicinity of the machine
performed. and on the work site.
Operate the machine only if all

KEEP AWAY FROM THE
protective and safety-oriented
BUCKET WHEEL , where
devices, such as removable safety
there is risk of serious injury
devices, emergency shut-off
or death due to rotating parts
equipment, sound-proofing elements
and danger from other heavy
and exhausts, are secured in correct
machinery working in the area,
position and fully functional.
unless you are a fully-trained
operator engaged in loading
During operation, all sound baffles
the machine.
must be closed.
In the event of malfunctions, stop the KEEP AWAY FROM THE

machine/ plant immediately and lock DISCHARGE CHUTE, where
out. there is risk of serious injury
or death due to conveyors
Have any defects rectified carrying away the processed
immediately. material and danger from
other heavy machinery
working in the area, unless you
are a fully-trained operator
engaged in collecting
processed material.
FINESMASTER 200
Issue 02 EG
Operation
Page 7
DANGER
FLUID INJECTION HAZARD
6.3 Putting into operation Refer this Section, Safety information
WARNING
EQUIPMENT.
Procedure Refer this section, safety information
2. Start the discharge

conveyors. T5
(Refer to respective machine
manual for correct levers.)
T5-Bucket Wheel ON-OFF Valve
3. Turn on water supply to the 5 6 8 10 12

FINES MASTER, via a water
pump, and fill the bucket and
cyclone tanks.
4. Start the dewatering screen by

pushing the button on the 7
control panel (6). 11
4
5. Start the cyclone pump by 3

pushing the button on the
cyclone panel (10).
6. Start the bucket wheel power

pack by pushing the button on
the control panel, then pull the
1
control valve lever (T5) up to
start the bucket wheel. 2
6. Screen ON switch
7. Screen OFF switch
10. Pump ON switch
11. Pump OFF switch
FINESMASTER 200
Issue 02 EG
Operation
Page 8
6.4 Operation
The velco dewatering screen is The rate of travel can also be

designed for dewatering slurries or reduced be reducing the centrifugal
for scalping oversize material form force output of the vibrator motors
slurries, amongst others. The screen by setting back the weight
operates using a dual motor and accordingly. The weights must be set
counterweight drive system, which symmetrically on both motors.
produces a linear vibrating motion.
By adjustment of the counterweights,
the amplitude of vibration may be
varied from 3-4mm stroke (peak to
peak) for 4-pole execution and 7
10mm (peak to peak) for pole
execution.
The screen is rubber buffer or coil

spring mounted for good vibration
insulation. Subframes can be fitted
for additional vibration absorbtion.
When stopping the machine, first stop

the material feed onto the screen, and
then allow the screen to run for a few
minutes to clear all the material
before switching off the motors.
Before starting the machine, make

sure the screen is empty.
To optimise the dewatering

operation, an adjustable weir is fitted
at the discharge end of the screen.
The weir shopuld be raised or
lowered to control the rate of travel
of material on the screen. In general,
a slower rate of travel will give better
dewatering.
FINESMASTER 200
Issue 02 EG
Operation
Page 9
6.5 Dewatering safe working

procedure for the operation
warnings
NEVER - Perform any maintenance

unless the power supply is locked
out.
NEVER - Operate the screen unless

all guards and other protective
devices are in place.
NEVER - Climb or stand on the

screen while it is operating.
NEVER - Attemp to check bearing

temperatures while the screen is
operating.
NEVER - Operate the screen

without proper lubrication.
NEVER - Operate the screen if an

excessive or unusual noise exists.
NEVER - Feed material to the

vibrating screen unless it is running at
operation speed. Always stop feed
and clear before stopping the screen.
FINESMASTER 200
Issue 02 EG
Operation
Page 10
6.6 Control Panel
1. Emergency Stop
5 6 8 10 12
2. Main Isolator
3. Hours run counter
4. Warning lights
5. Pre - Start Siren
6. Screen ON switch
8. PowerPack ON switch
9. Powerpack OFF switch
10. Pump ON switch 7
11
11. Pump OFF switch 4
12. Run test
3
2
FINESMASTER 200
Issue 02 EG
Operation
Page 11
6.7 Bucket Speed
The speed of the bucket wheel will

be determined by the tonnes per
hour (Tph) to be produced.
TI
Select a speed, (recommended
1-1.25), which allows each bucket
to be half full or over.
The more material in the bucket the T2
better it will drain and discharge.
T3
T4
T5
TI -Bucket Wheel Speed
T2-Bucket Wheel Raise / Wheel Lower
T3-Cyclone Raise / Cyclone Lower
T4-Bucket Wheel Raise/Lower
T5-Bucket Wheel ON-OFF Valve
FINESMASTER 200
Issue 02 EG
Operation
Page 12
6.8 Emergency Stop
WARNING In case of incident or trouble,

you MUST follow the following WARNING
procedure: LOCK-OUT MACHINE.
Refer this Section, Safety information
for Lock-Out procedure.
1. Engage the nearest emergency
stop. WEAR PERSONAL PROTECTIVE
EQUIPMENT.
2. Switch off the engine and Refer this section, safety information
remove the ignition key. for relevant warning.
3. Implement the Lockout

procedure.
4. Only when the machine is fully

switched off, should an attempt
be made to solve the problem.
6.9 Restart after Emergency Stop
1. Ensure that the problem has

been solved.
2. Ensure that all personnel are

clear from the machine.
3. Ensure that all guards and

safety devices are correctly
fitted and fully functional.
4. Release all emergency stops.
5. Re-start the engine.

FINESMASTER 200
Issue 02 EG
Operation
Page 13
6.10 Trouble shooting
Problem Possible cause Solution
Bucket
TRIDENTwheel
Machine stops while working Too much load in wheel
Trident Remove load
Relief valves set incorrectly Reset relief valves to correct
pressure
Air in hydraulic system Check, fix leak
Water
WATER tank
TANK
Water not level in the tank Machine is not level Level the machine
Hydraulic
HYDRAULIC system
SYSTEM
Return line filter blockage Return line filter element is Replace return line filter element
indicator shows red blocked
FINESMASTER 200
Issue 02 EG
Operation
Page 14
FINESMASTER 200
Issue 02 EG
Shutoff
Page 1
7.2 Measures prior to long term standstill .................................................... 7
7.3 Shutoff................................................................................................ 8
7.4 Disconnecting the Finesmaster 200 ....................................................... 9
7.5 Removing the cyclone supply hoses ..................................................... 10
7.6 Remove the cyclone discharge hoses ................................................... 11
7.7 Remove the bucket wheel tank supply hoses ........................................ 12
7.8 Refitting bucket wheel tank ................................................................. 13
7.9 Pump shutdown procedure ................................................................. 14
7.10 Removing handrails (HR) ................................................................... 15
7.11 Removing the ladder (L) ..................................................................... 16
7.12 Removing the bucket wheel and tank assembly from the static frame ...... 17
7.13 Removing the dewatering screen from the static frame .......................... 18
7.14 Removing the static frame ................................................................... 19

FINESMASTER 200
Issue 02 EG
Shutoff
Page 2
ENTANGLEMENT HAZARD

guards.
315

serious injuries.


your hand.


FINESMASTER 200
Issue 02 EG
Shutoff
Page 3

2. Implement “Lockout, Tagout

Procedure”.
LOCKOUT PROCEDURE
driving engine.
antiloose fastener.
c. Lock padlock.
lockout.


authority.

FINESMASTER 200
Issue 02 EG
Shutoff
Page 4



Read and understand


316
FINESMASTER 200
Issue 02 EG
Shutoff
Page 5
ELECTRICAL SHOCK
HAZARD
BEWARE OF OVERHEAD
CABLES WHEN FOLDING
MAIN CONVEYOR.
HAZARDOUS VOLTAGE
WILL CAUSE SEVERE
INJURY ORDEATH.
253

HAZARD
discharge areas.

injury or death.
WEAR A HARD HAT and

410
FINESMASTER 200
Issue 02 EG
Shutoff
Page 6
HEARING HAZARD


903
FINESMASTER 200
Issue 02 EG
Shutoff
Page 7
7.2 Measures prior to long term

standstill
No special actions must be taken

prior to long term standstill. WARNING
FALLING HAZARD.

EQUIPMENT.
Prior to putting into operation for relevant warning.
Notice perform daily (10 hour) LOCK-OUT MACHINE.
maintenance schedule. Refer this Section, Safety information
FINESMASTER 200
Issue 02 EG
Shutoff
Page 8
7.3 Shutoff
Procedure 5 6 8 10 12
2. Switch off bucket wheel using 7 11

bucket drive control lever (T5). 4
3
3. Switch off centrifugal pump at
control panel (11).
4.Switch off dewatering screen at

control panel (7). 1
2
5.Stop powerpack (9).
6. Screen ON switch
8. PowerPack ON switch
9. Powerpack OFF switch
10. Pump ON switch
11. Pump OFF switch
Allow FinesMaster to run for 12. Run test
15 minutes after material has
ceased feeding into the bucket
tank prior
to shut off.
T5
T5-Bucket Wheel DRIVE
ON- OFF
FINESMASTER 200
Issue 02 EG
Shutoff
Page 9
7.4 Disconnecting the FinesMaster

200
Procedure
WARNING
FALLING HAZARD.
1. Observe all safety warnings. WEAR PERSONAL PROTECTIVE

EQUIPMENT.
2. With the aid of a skilled electrican, for relevant warning.
disconnect both the dewatering LOCK-OUT MACHINE.
screen vibratory motors. for relevant Lock-Out procedure.
3.With the aid of a skilled electrican

disconnect the control panel from the
main electrical supply.
FINESMASTER 200
Issue 02 EG
Shutoff
Page 10
7.5 Removing the cyclone supply

hoses
Procedure
WARNING
FALLING HAZARD.

EQUIPMENT.
2. Unfasten the retaining hose for relevant warning.
clamps. LOCK-OUT MACHINE.
3.With the help of another operative
remove the hosing from the cyclone
discharge pipes and pump system
pipes.
4.Place the hose and the clamps in a

safe place for reserve.
FINESMASTER 200
Issue 02 EG
Shutoff
Page 11
7.6 Remove the cyclone discharge

hoses
Procedure
WARNING
FALLING HAZARD.

EQUIPMENT.
2.Unfasten the retaining clamps. for relevant warning.
LOCK-OUT MACHINE.
3.With the help of another operative Refer this Section, Safety information
remove cyclone discharge hose.
4.Place the hose and clamps in a safe

place for reserve.
FINESMASTER 200
Issue 02 EG
Shutoff
Page 12
7.7 Remove the bucket wheel tank

supply hose
WARNING
Procedure FALLING HAZARD.
Only a crane capable of lifting WEAR PERSONAL PROTECTIVE

EQUIPMENT.
500kg or more may be used Refer this Section, Safety information
for this operation for relevant warning.
LOCK-OUT MACHINE.
2.Using a crane, secure two chains

onto the rubberlined supply hose -
one at either end.
3.Unbolt the rubber lined hoses from

the respective feeding and bucket
wheel tank.
4.Using the crane position the hose in

the desired position.
5.Lower the crane.
6.Remove the chains.
7.Place all brackets, locking nuts and

washers in a safe place for reserve.

platform
FINESMASTER 200
Issue 02 EG
Shutoff
Page 13
7.8 Refitting Bucket wheel tank

DANGER
ENTANGLEMENT HAZARD
DECAL: 315
Procedure WARNING
FALLING HAZARD.
1. Observe all safety warnings. Refer this Section, Safety information
DECAL 426
EQUIPMENT.
2. Refit bolts (A) and anti rock stays Refer this Section, Safety information
(B). for relevant warning.
DECALS: 903 + 410
LOCK-OUT MACHINE.
DECAL: 651, 426, 506, 902, 408, 315
HEARING HAZARD
DECAL 903
READ AND UNDERSTAND
MANUAL
DECAL 316
FALLING MATERIAL HAZARD
DECAL 410
B
FINESMASTER 200
Issue 02 EG
Shutoff
Page 14
7.9 Pump shutdown procedure
This depends ultimately on the system and

process flow requirements but the following
procedure is recommended.
i) Stop the flow of solids into the sump

ii) Run system on water only to wash out
the pump and delivery pipeline.
iii) Shut down the pump.
iv) Shut down the gland service water
system
In cold weather, the pump and auxiliary

equipment should be drained to prevent
freezing damage.
FINESMASTER 200
Issue 02 EG
Shutoff
Page 15
7.10 Removing handrails (HR)
Procedure
WARNING
LOCK-OUT MACHINE.
Be aware whilst remounting
FALLING HAZARD.
handrail. The handrail is Refer this Section, safety information
heavy and may cause serious for relevant warning.
injury if allowed to fall. WEAR PERSONAL PROTECTIVE
EQUIPMENT.
2. Always use a safe and secure
platform.
3. With the aid of another

operative unbolt the handrail
from the walkway.
4. With the aid of another

operative remove the handrails
and place in appropriate
position for transport.
5. Place all bolts and fasteners in

a safe place for reuse. HR
FINESMASTER 200
Issue 02 EG
Shutoff
Page 16
7.11 Removing the ladder (L)
Procedure
WARNING
LOCK-OUT MACHINE.
Be aware of the ladder whilst FALLING HAZARD.

removal. The ladder is heavy Refer this Section, safety information
and may cause serious injury
if alllowed to fall. WEAR PERSONAL PROTECTIVE
EQUIPMENT.
Always use a safe and secure Refer this section, safety information
platform.

operative unbolt the ladder
hoops and braces and place
them along with the nuts, bolts
and washers on a safe place
for reuse.

operative unbolt the ladder
asssembly from the walkway.
4. Replace the ladder assembly L

assembly in the desired
position.
FINESMASTER 200
Issue 02 EG
Shutoff
Page 17
7.12 Removing the Dewatering Screen

from the static frame
Procedure

WARNING
LOCK-OUT MACHINE.
Only a crane capable of lifting for relevant Lock-Out procedure.
3, 000kg or more may be used FALLING HAZARD.

for this operation. Refer this Section, safety information

2. Using the crane, attach four EQUIPMENT.
chains to each of the four lifting Refer this section, safety information
points on the Dewatering
Screen.
3. Unbolt the Dewatering Screen

from the static frame.
4. Rasie the crane to remove the

Dewatering Screen form it‘s
position on top of the static
frame.
5. Place the Dewatring Screen in

the desired position.
6. Lower the crane.
8. Place the bolts, fasteners and

springs in a safe place fo reuse.
FINESMASTER 200
Issue 02 EG
Shutoff
Page 18
7.13 Removing the static frame
Procedure
WARNING
1. Observe all safety warning. LOCK-OUT MACHINE.
Only a crane capable of lifting for relevant Lock-Out procedure.
10, 000kg or more may be FALLING HAZARD.

used for this operation. Refer this Section, safety information

2. Using a crane secure four EQUIPMENT.
chains on each corner of the Refer this section, safety information
static frame.
3. Raise the crane to remove the

static frame from the plinth.
4. Place the static frame in the

desired position.
5. Lower the crane.
7. Place the bolts and fasteners in

a safe place for refuse.
FINESMASTER 200
Issue 02 EG
Shutoff
Page 19
7.14 Measures prior to long term

standstill
No special actions must be taken

prior to long term standstill. WARNING
FALLING HAZARD.

EQUIPMENT.
Prior to putting into operation for relevant warning.
Notice perform daily (10 hour) LOCK-OUT MACHINE.
maintenance schedule. Refer this Section, Safety information
FINESMASTER 200
Issue 02 EG
Shutoff
Page 20
FINESMASTER 200
Issue 02 EG
Maintenance
Page 1
8.1 Safety Information ............................................................................... 3

8.3 Electrical system ................................................................................ 10
8.4 Chassis ............................................................................................. 11
8.5 Gearbox maintenance ........................................................................ 12
8.5.1 Checking the oil level ......................................................................... 12
8.5.2 Changing the gearbox oil .................................................................... 13
8.6 Lubricants and Fluids ......................................................................... 14
8.7 Hydrocyclone fault actions ................................................................. 15
8.8 Pump lubrication and cooling .............................................................. 16
8.9 Pump wear and replacement of parts................................................... 17
8.10 Pump Fault Analysis........................................................................... 18
8.10.1 No Discharge When Pump Runs......................................................... 18
8.10.2 Brief Discharge ONLY ................................................................ 19-20
8.10.3 Pumps water but not solids ................................................................ 21
8.10.4 Overloads for Motor Trip Out ...................................................... 22-24
8.10.5 Pump handles Only a Limited Percentage Solids .................................. 25
8.10.6 Gland Will Not Seal Adequately ......................................................... 26
8.10.7 Excessive Heat in Drive...................................................................... 27
8.10.8 Sudden reduction in discharge ...................................................... 28-29
8.10.9 Sudden increases in power demand ................................................... 30
8.10.10 Pump - Rapid component ............................................................ 31-32
8.10.11 Machanical Failure ............................................................................ 33
8.11 Periodic Maintenance Inspection (Dewatering Screen).................... 34-36
8.12 Direct force Dewatering screen........................................................... 37
8.13 Velco linear motion vibrator motor driven............................................ 38
8.14 Electrical connections ......................................................................... 39
8.15 Electrical Cable Installation Requirements ...................................... 40-41
8.16 Foot mounted rubber buffer assembly ................................................. 42
8.17 Vimarc Vibrator motor ....................................................................... 43
8.18 Vimarc Vibrator motor STORAGE AND SERVICE ............................ 44
8.19 Vimarc Vibrator motor installation ...................................................... 45
8.20 Vimarc Vibrator in the centrigual force output ....................................... 46
8.21 Vimarc Vibrator in the centrigual force output diagram .......................... 47
8.22 Electrical connection .................................................................... 48-49
8.23 Relubrication ..................................................................................... 50
8.24 Replacement of bearings .................................................................... 51
8.25 Removing the cyclindrical roller bearings .............................................. 52
FINESMASTER 200
Issue 02 EG
Maintenance
Page 2
8.26 Installing the cyclinderical roller bearings .............................................. 53

8.27 Removal of roller bearings .................................................................. 54
8.28 Installing the roller bearings ................................................................. 55
8.29 Final Division Plate Fitment Procedure ................................................ 56
8.30 Grade 8.8 Torque Values ................................................................... 57
8.31 Vibrator Motor .................................................................................. 59
8.31.1 Vibrator Motor (Abrasion Protection) ................................................. 59
8.32 Trouble Shooting Guide for Vibratory Motors ...................................... 60
8.32 Trouble Shooting for Vibratory Motors (Continued) ............................. 61
8.33 Trouble Shooting for Dewatering Screen ....................................... 62-63
8.34 Trouble Shooting for Dewatering Screen - Problems Assesed ......... 64-65
8.35 Bleeding the system ........................................................................... 66
8.36 General Cicuit Requirements............................................................... 67
8.37 Maintenance and Servicing ................................................................. 68
8.38 Maintenance Check List - Velco Motion Vibrator Motor ...................... 69
8.39 Maintenance Check List - Velco Linear Motion Vibrator driven Screen . 70
FINESMASTER 200
Issue 02 EG
Maintenance
Page 3
ENTANGLEMENT HAZARD

guards.
315
SKIN INJECTION HAZARD
Use a piece of cardboard to

check for hydraulic hose
leaks.
DO NOT USE YOUR HAND
If fluid is injected under the

skin, it can cause gangrene.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 4
ELECTRICAL SHOCK
HAZARD
BEWARE OF OVERHEAD
CABLES WHEN FOLDING
MAIN CONVEYOR.
HAZARDOUS VOLTAGE
WILL CAUSE SEVERE
INJURY ORDEATH.
253

HAZARD
discharge areas.

injury or death.
WEAR A HARD HAT and

410
FINESMASTER 200
Issue 02 EG
Maintenance
Page 5
HEARING HAZARD


903
Read and understand


316
FINESMASTER 200
Issue 02 EG
Maintenance
Page 6

Procedure”.
LOCKOUT PROCEDURE
driving engine.
antiloose fastener.
c. Lock padlock.
lockout.


authority.

FINESMASTER 200
Issue 02 EG
Maintenance
Page 7



FINESMASTER 200
Issue 02 EG
Maintenance
Page 8
When performing maintenance, The machine has been designed to

always observe rules provided in facilitate easy routine maintenance
the safety section. without the removal of any fixed
guards.
Breakdown caused by insufficient
or improper maintenance will All greasing points can be accessed
cause high repair costs and long from the ground level or any
term standstill. Therefore, regular walkways provided and all belt
maintenance is imperative. adjustments can be made without
removing any protective guards.
In addition to several other factors,
the reliability and life of the FINES If it is necessary to remove any
MASTER depends on regular and guard doors, all are fitted with
proper maintenance. captive nuts and bolts to ensure that
they are replaced before the
The following section contains machine is restarted.
maintenance instructions as well as
maintenance schedules for normal
operating conditions.
When the FINES MASTER is

Notice
operated in extreme climatic
conditions (e.g. below -5°C or
above 33°C) or in very dusty
conditions for a long period of
time, the maintenance
schedules will change.
Ask your local7HUH[GHDOHU
or7HUH[7echnical
Department for advice.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 9
PRACTICE SAFE
MAINTENANCE.
Understand service procedure

before doing work. Keep area
clean and dry.
Never lubricate, clean, service

or adjust machine while it is
moving.
Keep hands, feet and clothing

clear of power driven parts
and in-running nip points.
Disengage all power and

operate controls to relieve
pressure. Stop the engine.
Implement lockout procedure.
Allow machine to cool.
Securely support any machine

elements that must be raised
for service work.
Keep all parts in good

condition and properly
installed.
Fix damage immediately.
Replace worn or broken parts.
Remove any build up of

grease, oil or debris.
Disconnect battery ground
cable (-) before making
adjustments on electrical
systems or welding on
machine.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 10
8.3 Electrical System
WARNING Work on the electrical system

or equipment may only be
carried out by a skilled
electrician himself or by
specially instructed personnel
under the control and
supervision of a skilled
electrician and in accordance
with the applicable electrical
engineering rules.
WARNING lf provided for in the

regulations, the power supply
to parts of machines and
plants, on which inspection,
maintenance and repair work
is to be carried out must be cut
off.
Before starting any work,
check the de-energized parts
for the presence of power and
ground or short-circuit them in
addition to insulating adjacent
live parts and elements.
Cut off any electrical supply to
the machine before any
inspection, maintenance or
repair work is carried out.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 11
8.4 Chassis
Check that all bolts and pins are in

place and are secure. WARNING
EQUIPMENT.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 12
8.5 Bucket wheel Bonfiglioli

gearbox
8.5.1 Checking the oil level
The Bonfiglioli trasmital 305L2

WARNING
LOCK-OUT MACHINE.
gearbox is supplied with oil, (for Refer this Section, safety information
oil type see this Section, for relevant Lock-Out procedure.
“Lubrication an fluids.“)
FALLING HAZARD.
During the working condition the for relevant warning.
oil must not exceed 85o.
EQUIPMENT.
See this Section for, “maintenance Refer this section, safety information
schedules.“ for relevant warning.
Procedure
2. Ensure the bucket tank and FP

gearbox assembly are in
horizontal, with the plugs (FP
and LP), in the position
shown.
3. Remove level plug, (LP) and

check if oil trickles out. If not,
LP
top up with correct grade of
oil.
4. Remove both plugs, (FP and

LP).
5. Top up the gearbox using the

filler plug (FP), until oil exits
from level plug (LP).
6. Reinsert both plugs, (FP and

LP).
FINESMASTER 200
Issue 02 EG
Maintenance
Page 13
8.5.2 Changing the bucket wheel

gearbox oil
Procedure
WARNING
LOCK-OUT MACHINE.
1. Observe all safety warnings. for relevant Lock-Out procedure.
Oil will discharge easier when FALLING HAZARD.

Notice warm. It is suggested to
change the oil while still warm.
ALWAYS practice extreme EQUIPMENT.
Notice cleanliness when servicing. Refer this section, safety information
2. Rotate the gearbox until one of
the plugs, is at the bottom of
the vertical axis.
Before removing the drain plug
Notice (DP). P1
a) Ensure a suitable container
is placed on the ground to
catch the full capacity of oil in
the gearbox.
b) Remember to stand on one

side to avoid oil which will spill DP
from the drain hole.
3. Drain the gearbox by removing

both plugs P1 and drain plug
(DP).
4. Reinsert the drain plug, (DP).
5. Refill the gearbox, (see

previous page), with the
correct grade of oil.
6. Reinsert the plug, (P1).

FINESMASTER 200
Issue 02 EG
Maintenance
Page 14
8.6 Lubricants and Fluids
Component International Spec Sample
Hydraulics - up to 30°C ISO VG 46 Shell Tellus 46

Hydraulics - above 30°C ISO VG 100 Shell Tellus 100
General Grease Shell Alvania EP2
Gearbox (Brevini) Shell Omala 220
Pump Grease Shell Alvania B
Dewatering screen Vimarc Motor

Grease Shell Alvania R£
Always use lubricants and fluids that meet the above international
Notice specifications. The Shell grades are for reference only.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 15
8.7 Hydrocyclone faults actions
FAULT ACTION
Underflow contains excess water content Fit smaller spigot

Underflow condition is in the form of a 1. Reduce solids content of feed
rope and oversize solids are present in 2. Fit larger spigot
overflow
Rate of flow too low Increase inlet pressure
Rate of flow too high Reduce inlet pressure
Cut too fine 1. Fit larger vortex finder and/or

2. Reduce inlet pressure
3. Increase solids content of feed.
Cut too coarse 1. Fit smaller vortex finder and/or

2. Increase inlet pressure
3. Reduce solids content of feed
FINESMASTER 200
Issue 02 EG
Maintenance
Page 16
8.8 Pump lubrication and cooling
The bearings are grease lubricated and

additional grease needs to be added about
two grease gun strokes or 3 grams per week.
Do not over grease the bearings.
The bearing assemblies are all test run in the

factory to prove that they are correctly
assembled and satisfactory. The bearings are
designed to run at high temperatures,
maximum 120 degrees, and the grease
has to be compatible with this operating
condition. Clean grease must be used.
If water gets into the bearings, the assembly
must be stripped, thoroughly dried and
regreased, and any seal failure corrected.
Recommended greases are Shell Alvania 3,

Mobile EP2, Caltex LS3 or their equivalents.
The range of Linapump 111r pumps are

designed to be air cooled and for operation is
still air condition up to 37 degrees centrigrade.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 17
8.9 Pump wear and replacement

of parts
To obtain the best service and performance

from the pump periodic routine inspections
should be carried out and the pump has been
particularly designed for this purpose. It is not
possible to state at what intervals these
inspections should be made because the rate
of wear varies considerably from one
application to the next. However, it is
suggested that in the first place the pump be
allowed to run for a period of say, three
months, and an examination of the pump will
then give some idea of the length of life which
may be expected from the rubber covered
parts.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 18
8.10 Fault analysis

8.10.1 No Discharge when pump runs
THE PUMP MUST NOT RUN IF IT DOES When using this procedure ensure that you do
NOT DISCHARGE. If by mischance the not damage the motor starter nor burn out the
pump has been allowed to run for more than a motor itself by trying too many starts in a short
few minutes without discharge then STOP IT period of time. The number of permissible
AT ONCE. attempts will vary with the equipment installed
but usually it is safe to try one start every three
TAKE EXTREME CARE IN to four minutes.
DISMANTLING AFTER SUCH AN
OCCURENCE DUE TO HIGH Inadequate Prime
TEMPERATURE AND PRESSURE In installations where the pump has to be
WHICH MAY BE PRESENT IN THE primed, either by jet or venturi effect in the
PUMP CASING. DO NOT REMOVE THE suction pipe, or by vacuum pump on the
DRAIN PLUG UNTIL THE FLUID delivery side, failure to pump may be caused
TEMPERATURE IN THE PUMP HAS by inadequate prime. This is usually rectified,
DROPPED. by allowing more time for priming to occur.
It is possible when“jet priming“ to have such a
Air Lock small amount of priming water that the pump
The commonest cause of failure of a newly will never prime, and in this case more water
installed pump to discharge when run for the for the priming operation will be needed.
first time is an air lock in the casing. Even Usually, the diameter of the priming branch
when a pump is well below water level, should be at least one third of the diameter of
(drawing from a Feed Regulating Sump for the suction pipe (2“ will prime 6“, 3“ will
instance), it may retain a large bubble inside prime 8“ etc.), and the minimum water
the casing which prevents the start of pumping. required is about 30% of the Linapump
This phenomenon is far more likely with capacity.
horizontal undershot discharge branch If priming is by vacuum pump there must be a
arrangements than any other practical valve or at least an air-lock on the delivery
configuration. It is least likely with horizontal side, and the vacuum pump must be able to
overshot arrangements. “beat“ the air leakage through the gland. To
assist in this, always attempt to prime with the
If you suspect air lock as the cause of failure gland water running - no matter what style of
to pump, start and stop pump several times to priming is being attempted.
drive the air out, a fraction of time.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 19
8.10 Fault analysis

8.10.1 No Discharge When Pump Runs
(Continued)
Installation Faults
Failure to discharge on start-up can be caused

by installation faults of which the commonest is
inadequate sump capacity. The result of
installing a sump with inadequate capacity is to
risk repeated air locks of the pump. This can
happen when the pump reduces the water
level, either allowing a vortex to form - which
air locks the pump - or (when water is
introduced to the sump) it entrains so much air
that it produces the same effect.
A small sump can easily prevent any discharge
reaching the end of the pump discharge line.
The only remedy is to extend the sump
capacity. We recommend sumps of at least
one minute‘s pumping time as a bare minimum.
(This recommendation does not apply to feed
regulating sumps in sand plants where greater
capacity is required).
FINESMASTER 200
Issue 02 EG
Maintenance
Page 20
8.10 Fault analysis

8.10.2 Brief Discharge ONLY
Air Lock Lack of Delivery Resistance

A pump with a suction lift and partial air lock A pump which is required to pump with a suction
will often start to pump at a greatly reduced lift or with a fair length of suction pipe, but with
rate after each start, then give up altogether. practically no resistance on the delivery side,
At the discharge end of the pipe this may (e.g. short, open-ended, discharge branch or
appear as a brief surge followed by failure. nozzel), may pump briefly then fail. The reason
This problem can only be overcome by closer for this is that centrifugal pumps on open
attention to the printing system. discharge need positive pressure on the suction
eye to prevent gross cavitation. If the installation
Obstructed Suction does not provide sufficient positive pressure on
If the suction line is obstructed either by tramp the suction side the pump will fail.
material or a delaminated suction hose lining, Usually, the easiest way to overcome this
the pump may start well but when the difficulty is to artifically create resistance on the
discharge rate rises the suction obstruction so delivery side, by extending the pipe work or
throttles the pump that it quickly fails by gross introducing a valve or other resistance, such as
cavitation. an orifice.
Detection of this sort of condition is difficult, IF A PUMP FAILS TO PUMP

and generally the only certain way of finding THROUGH A BLOCKAGE
out what is happening is the use of a vacuum SWITCH OFF IMMEDIATELY
guage immediately before the pump suction. AND READ THESE FAULT
An obstructed suction line will be indicated FINDING NOTES CAREFULLY
by a sudden increase in vacuum reading TO RECTIFY THE SITUATION.
immediately before the failure. TAKE EXTREME CARE AS
THE PUMP MAY BE FILLED
WITH SCALDING STEAM AND
SOLIDS AT A HIGH PRESSURE.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 21
8.10 Fault analysis

8.10.3 Pump Water but not Solids
Air Leaks on Suction Side Rework of the suction line is the only solution
Badly made joints in the suction line or air to this problem. If the line is increased in
entrainment will feed into a sump may be diameter it should be brought to the pump inlet
insufficient in themselves, to prevent a pump diameter by a specially rolled flanged tapper
from pumping water satisfactorily. However, pipe. It must not be stepped down by a
when solids are introduced-particularly, coarse mismatch.
solids-the pump has a more arduous duty; it
has to entrain the solids into the fast moving Electric Motor Wrongly Wired
stream in the suction pipe. In effect it has Most Squirrel Cage Induction motors can be
to“dredge“ the solids into the stream. Even if wired in two ways: “Star“ or “Delta“. In order
the solids were already moving in the right to reduce the surge in current when a motor is
general direction, they must be accelerated up brought “on line“, some users start their motors
to the water velocity and thus they act as a in“Star“ because this mode gives good startling
suction resistance for the pump. torque and a reduced starting surge, and then
The result of the introduction of solids into an change to running their motors in “Delta“ mode
aerated system, which the pump can only of powering the motor increases the speed
marginally handle, when pumping water alone, close to synchronous speed - which is
will cause failure. maximum - and maintains practically a constant
Air leaks can usually be detected as water speed under variations in load.
leaks when the pump is not running; where If a motor is left to run continuously in “Star“ it
water can get out air can get in. Air will vary its speed dramically with load. Hence,
entrainment with the feed can sometimes be if a mistake has been made in the wiring of the
overcome by the use of baffles in the sump, motor it may well appear that the pump pumps
such that the air bubbles have time to rise to water but will not pick up solids, the reason
the surface before being drawn down to the being that on “Star“ the motor speed drops
suction. when the solids load comes on.
To detect this fault the easiest method is to
Poor Suction Line check the speed of the motor shaft and
A long suction line, or a line of too small a compare it with the Naeplate rating. There
diameter, or a line with a restriction (sudden should not be more than a few RPM difference
step-downs in diameter are the worst) may between Nameplate RPM rating and actual
allow a pump to appear to handle water speed - no matter what load the pump is
adequately, but not allow it to handle solids. pulling.
Correction of this fault is a matter for an
electrician.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 22
8.10.4 Overloads for Motor Trip Out
Wrong Pump Speed Changed Pipeline System

The power drawn by a centrifugal pump It is not uncommon for a pump speed to be
discharging through a given delivery system is calculated on the basis of a pipeline system
approximately proportional to the cube of its intended to be used at the time of the
speed. If the speed is changed by, say 20% to negotiations for the purchase of the pump, but
1.2 times the original speed, you can expect its to be commissioned into service with a very
power demand to rise by the cube of 1.2, i.e. different pipeline system. A client may say
1.728, or nearly 73% above the original. Even “But, it‘s not such a high lift so the pump does
a rise in speed of 10% to 1.1 times the original not have to work so hard“. Unfortunately, at a
speed, will give rise of 33% in power given pump speed a pump will pump a larger
demanded by the pump. gallonage through a shorter pipeline, (or lesser
vertical height), and will take more power -
The relationship is not exact but is close not less.
enough for field calculations purposes. When confronted with this situation, the only
If a pump is run at the wrong speed it can thing to do is to calculate the correct Head and
make a very considerable difference to the RPM and make a pulley change. The affinity
load drawn from the motor. rule can be used or the drive recalculated.
Calculation of the correct pump speed is based
on:
1. Gallonage to be pumped;
2. Difference in height between pump and
discharge points;
3. Length, diameter, and inner surface of
pipeline through which pump must deliver;
4. Number of elbows, bends, valves, other
fittings in pipeline;
5. Equipment at end of pipeline such as
hydrocyclones, pressurised distributors, jets
etc.;
6. Grading, tonnage, and specific gravity of
solids to be pumped;
7. Pump performance curves.
As far as fault finding is concerned, the actual
RPM of a pump should be compared with the
RPM specified. Corrections to pump speed
can be made by pulley changes.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 23
8.10.4 Overloads for Motor Trip Out

(Continued)
Low voltage Wrongly Set Overload Protection

The power consumed by an electric motor is All motor starting equipment has some form of
the product of the voltage, amperage and overload protection equipment built into the
power factor for the motor. Without going too system so that a burnt out motor or locked-
deeply into the matter, if a pump demands a rotor motor does not cause more extensive
certian power from the motor, the motor in turn damage. If a motor repeatedly drops out on
will demand a corresponding amperage from overload, and there is no other readily
the electric supply system. If, however, the apparent reason, the electrical overload
voltage of the electric supply system happens protection equipment should be checked.
to be lower than normal, then the motor will
draw extra amps to meet the pump‘s power Mechanical Fault in Pump
demand. In this way the power consumed by The pump shaft should be free to turn by hand.
the motor, (the product of voltage, amperage Remove the Vee-belts and check the pump
and power factor) remains unchanged. shaft for freedom to turn. If there is no
KW = LineV x Line A x 1.732 x PF resistance the fault must be in the motor. If a
1000 jarring or resistance can be felt when
The sort of circumstances where lower than attempting to turn the pump shaft, drop off the
standard voltages might be encountered are: suction pipe and check the clearance between
1. At the end of a long trailing cable; the impeller and suction plate, and for
2. At the end of an electric supply system blockages.
remote from the nearest transformer If this proves clear, then remove the suction
substation; bush and look for marks on the surface of the
3. In an area where very heavy start-up loads impeller which might indicate if the impeller has
can occur, such as near large crusher stations been rubbing. If this proves clear rotate the
or long conveyor installations shaft again to ascertain if the resistance is still
present and if it is then remove the impeller,
and inspect the gland side liner. If there is still
no evidence of rubbing, rotate the shaft by
hand again to check that the resistance is still
present, than remove the gland sleeve. If the
resistance can still be felt by hand it can only
be the bearings of the pump.
The remedy for the vaults which may be
revealed by this step by step approach are:
FINESMASTER 200
Issue 02 EG
Maintenance
Page 24
8.10.4 Overloads for Motor Trip Out -

Continued
1. Impeller rubs on suction bush: release 4. Pump entrains the accumulated solids into
bearing housing, set propeller to suction bush suction pipeline and begins to pump normally
clearance by adjusting position of bearing again, increasing throughput through sump.
housing until impeller runs free. Tighten bearing 5. Air entrainment begins to reach pump
housing. Replace suction pipe. Realign belt suction again and sequence repeats.
drive. 6. Air entrainment can permently reduce slurry
2. Impeller rubs on gland half lining; reset the throughput and make it appear as if the pump
suction bush clearance. Check for movement is not working.
of casing liner.
3. Seizure in the gland area. Strip and inspect. In small installations this surge may be repeated
4. Shaft tight in bearings; There is no simple at three minute intervals, and in large
field remedy if the pump shaft is found to be installations it may take as long as five minutes
tight in the bearings, the rotating assembly must for the full cycle to be completed. If the cycle
be removed and stripped for inspection of the terminates at stage (3) the pump may explode,
bearings and grease seals. if allowed to run blocked.
Air Entrainment
In sump-fed pump systems air entrainment with
the pump feed can produce periodic overloads
on the motor by the following sequence of
events:
1. Air entrainment with feed gives the pump a

“spongy“ pulp which reduces the pump
throughput and power.
2. Flow through the sump is reduced allowing
air in the feed now entering the sump to escape
to surface. Solids, of course, reach the pump
suction.
3. The pump now has a largely de-aired pulp
of far greater percentage solids than intended,
and the power demand rises. At this stage the
pump may choke.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 25
8.10.5 Pump handles Only A Limited

Percentage
Pump Speed Incorrect Cavitation

With increasing solids feed into a pumping If a pump is expected to draw relatively coarse
system three major factors will limit the solids from a sump below the pump centreline,
percentage solids handled: depending on the speed of the pump and its
1. Friction resistance increases leaving less capacity in relation to the gallonage being
pressure on the delivery side to maintain the handled, it may suffer from cavitation. When
velocity in the pipeline; this happens, (and the onset is often quite
2. Critical (settling) velocity for the pulp in the sudden and sharp), the total head generated by
pipeline increases; the pump diminishes dramatically. As in
3. Pump performance “drops“ so that the above, the conditions for blocking the line are
total head generated by the pump diminishes. suddenly created, namely; reduced delivery
Clearly if the pump speed has been calculated pressure for maintaining flow combined with
for water only, then increasing tonnages of increased requirement for velocity in the
solids are fed into the system, the combination pipeline.
of factors (1) & (3) above may soon produce Generally, if cavitation is the source of the
a situation where the pipeline velocity is too trouble there is ample evidence: audible
low to maintain movement of the solids (factor cavitation“rattle“ in the pump or from the
2). bearings, sudden reduction in power demand,
the gland leaks or draws air, and there is a
Air Entrainment dramatic drop in delivery pressure.
This fault can sometimes explain why a pump The solution to the problem is to make the
performs apparently satisfactorily on pulp up suction arrangements as smooth as possible
to a certain percentage solids, then “gives up“ without restrictions, and to arrange for the feed
when this is passed. to come gradually up to load without sudden
surges of solids. If these measures do not
Poor Suction Line overcome the problem it may be necessary to
A suction line layout as described in is far change the suction line to a size larger and fit a
worse as the percentage solids is increased flat topped taper-piece to the pump suction. If
and can become completely blocked. trouble persists, a larger pump will have to be
installed. Something effective must be done as
the situation is potentially dangerous.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 26
8.10.6 Gland Will Not Seal Adequately
Poor adjustment Dry Running

The outer seal of a Hydrostatic gland assembly The glands will not be dnmaged by a few
must be allowed to rub lightly on the gland seconds running without lubrication and cooling
sleeve for an effective seal to be maintained. If by water, but if either gland is run or any length
the gland adjuster is pushed in too far this will of time without water in the pump there is
lift the seal off the sleeve and the gland will leak danger of melting the rubber seals. If a Type D
profusely. Most people when seeing a leaking gland has been correctly adjusted this is a fairly
gland immediately think to “tighten it up“. With remote danger because without hydraulic
the Hydrostatic gland the gland adjuster must pressure to force the rubber seal against the
be woved outwards to reduce leakage. gland seat, the seal should run without touching
Type D and P glands, should be tightened for the seat. However, in general terms, do not run
reduction of leakage in the same way as a Linatex pump in dry conditions because of
standard packed glands in water pumps. Over the danger of damaging the gland seals.
tightening should be avoided, especially on “D“ Once seals have been damaged in this way
glands as a drip is always necessary to they have to be replaced.
lubricate the rubber face seal.
Too much Sealing Pressure
Dry Running Too much water pressure in either type of
The glands will not be dnmaged by a few gland can make the glands almost impossible to
seconds running without lubrication and cooling seal reliably. With Hydrostatic glands the
by water, but if either gland is run or any length solution to the problem is to insert a pressure
of time without water in the pump there is control in the gland waterline. With Type D
danger of melting the rubber seals. If a Type D glands the problem usually only arises with
gland has been correctly adjusted this is a fairly pumps being run in series or as booster pumps.
remote danger because without hydraulic In either case, the only solution is to convert
pressure to force the rubber seal against the the pump over to H gland or P gland and
gland seat, the seal should run without touching provide suitably pressured gland water.
the seat. However, in general terms, do not run
a Linatex pump in dry conditions because of Inadequate Prime
the danger of damaging the gland seals. The ‘snore‘ condition for operating a pump is
Once seals have been damaged in this way very difficult to seal without unacceptable
they have to be replaced. leakage. Under this condition a pump
continuously receives a good proportion of air
drawn in with the pulp from the sump, in which
the level is too low, or the sump has inadequate
capacity, or both. The sump should contain a
minimum of one minute‘s pumping time.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 27
8.10.7 Excessive Heat in Drive
Slack Vee-belts Inadequate Lubrication of Pump Bearings

The commonest cause for generation of heat The bearings will be charged with grease
in the drive to a newly installed pump is before despatch from the factory. Details of
undoubtedly lack of tension in the Vee-belts. lubricants are given in this Manual.
All Vee-belts should be tensioned periodically, Addition of grease should be tried if bearings
and newly commissioned drives should be become very hot or noisy. Excess greasing
tensioned periodically, and newly should be avoided.
commissioned drives should be re-tensioned
an hour or so after start up. Motor Runs Hot
This fault is easily defected, (pulleys are the The usual reason for motors running hot is that
hottest part of the drive), as the belts will have they are intended to! With Continuous
been slipping. Maximum Rated motors the temperature rises
are surprising and are allowed for in the design
Hot Pump Bearings of the motor and the selection of the insulation
On high speed duties it is to be expected that in it.
the bearings will run hotter than on low speed Generally, heat from the motor can be safely
duties. Providing the shaft is free spinning by ignored provided the amperage drawn is lower
hand, the heat generated while running under or equal to the nameplate rating. Many motors
power is probably immaterial. At 150 are fitted with Thermistors in the windings,
Degrees Fahrenheit (65degrees celcius) the which sense the temperature rise and are wired
assembly will be uncomfortable to the hands to operate a cut-out relay if the temperature
for more than a second or two, but this is not exceeds a safe limit.
unduly hot for the bearing assemblies. If the If a pump is choked when the motor starts the
bearing is failing the shaft will not run free. protection must trip out the supply to the
motor.
Bearing troubles in motors are generally
indicated by noise as well as heat, and can
sometimes be detected by use of a long-
stemmed screwdriver. The blade of the
screwdriver is pushed against the bearing
cover and the ear of the investigator pushed up
to the handle. With a limited amount of
experience bearing “rumble“ can quite easily
be detected.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 28
8.10.8 Pump - Sudden Reduction in

Discharge
Change in Feed Conditions Air leaks on the Suction Pipe

Operators do not always recognise a pump as A pipe which has been steadily wearing away
simply one element in a complete system and from the inside may break through to the open
any change in that system will bear on all the air near a flange, (in a welded area), at the
parts of it. For instance, if a screen, rejecting bottom of the pipe, (where the coarsest solids
plus 6mm material is worn and passes 25mm run). In a suction pipe this will almost certainly
stones, this affects the pump performance. The allow air into the pipe with all the resultant ills
suction resistance of the larger stones will cause described:
the suction pressure to reduce and have less
head available for pushing the pulp through the .Inadequate prime prevents discharge;
delivery side piping.
At the pump, the larger stones will make a .Air lock allows brief discharge only;
significant difference to the pump performance,
decreasing flow and potentially causing damage .Air leaks allowing pumping of water but not
to impeller and linings. solids;
In the pipeline, the large stones will probably
progress by“saltation“, that is, leaping along the .Air entrainment limits percentage solids
bottom of the pipe. The rest of the pulp is fully in pumped;
suspension and has to flow past these slow
moving obstacles. Overall this means the .Inadequate prime prevents gland from sealing;
resistance of the pipeline to flow has increased.
Thus again reducing flow. Frequently, a pinhole leak will not let enough
So a simple fault like a screen cloth with a hole air into a pump for any of the five faults listed
in it can cause a sudden reduction in discharge. to become critical. So operators, being human,
If it causes the pipeline to block, the condition is postpone the repair or replacement of the
potentially dangerous. worn pipe. The last chapter of the saga occurs
Other changes in the feed conditions which must surprisingly quickly and usually on nightshift -
be investigated are; increased tonnage of solids, when fault produces a blocked pipeline.
change of grading of solids, change in manner of
introduction of solids to pump system. On this
last count, a plant which was started up in
summer, and is bin-fed via a vibrating feeder, will
perform differently in winter, when the wetter
feed “hangs up“ in the feed bin and collapses
down onto the feeder intermittently in larger
dollops.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 29
8.10.8 Pump - Sudden Reduction in 8.10.8.1 Pump - Sudden Reduction in

Discharge (Continued) Discharge
Suction Blockage Operators not infrequently attribute the pump

In dredging applications there is always the failure to the gland, instead of to the
danger that the pump suction will be suddenly conditions at the end of the suction pipe, and
submerged in collapsed solids from the this seems the logical explanation to a person
surrounding pit contours. When pumping from standing beside a pump, who heard the air
a sump the same thing can happen when solids, hiss into gland, and then has to contend with
which have been clinging precariuosly to the the resultant air-lock. However, the trouble
steel sides of the sump, subside and starts at the end of the suction pipe, the gland
momentarily block the pump suction. collapse occurs afterwards.
If the pump is feeding a fair length of delivery In dredging applications the answer is to
piping, it will not be possible for the long exercise better control over the pit
column of pulp in that piping to come instantly development. In sump-fed systems, the feed
to rest when the suction gets blocked. It will be pulp can sometimes be directed to flush away
appreciated that the pulp in a 200mm pipe, any build-up of solids on the sides or valleys
way 300m long, moving at 3m/sec, has of the sump. If this is not possible, a larger
considerable momentum. It just cannot be capacity take-off box at the base of the sump
stopped dead in the same short length of time it must improve the situation. The blocked
pipeline situation is potentially dangerous.
Tramp Material
The simplest explanations of a fault should
never be overlooked. If the complaint is a
sudden reduction in discharge: drain the sump
and before removing any pipework or
dismantling the pump in any way, have a look
at the take-off box at the base of the sump.
Loose rubber, house bricks, steel off-cuts
have all been found at the outlet to the pump
at one time or another. Plastic garden hose
inside the impeller passages was found to
have a dramatic effect on pump capacity, in
an installation which had given satisfaction for
the previous three years.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 30
8.10.9 Pump - Sudden Increases in

Power Demand
Changed Pump Speed Change in Pipeline System

It has been known for electricans who have Clients may alter a discharge pipe layout so
been called in to do maintenance on a motor the static lift is reduced or the length of pipe
to dismount both pump and motor pulleys, shortened, thinking to themselves “the pump
then when reassembling the pumpset, to won‘t have to work so hard now“. Actually,
mistakenly interchange the pulleys. in these circumstances the pump pumps a
Depending on the pulley ratio this may have larger gallonage and takes more power not
spectacular results. less.
Air Entrainment Low voltage

In sump-fed pump systems air entrainment A new installation near the pumpsite can
can produce cyclic pump overload. This fault make a significant difference to the voltage
can be caused by a change in the gallonage available, depending on the electric
fed to sump, or the direction in which it is fed distribution system in the area. Lower volts
to a sump. It can also be caused by a casual mean higher current for the same power
change to the feed type baffle arrnagement in output of the motor.
the sump.
Changed Pump Speed
Damage Inside Pump It has been known for electricans who have
If a client has not had occasion to open his been called in to do maintenance on a motor
pump before he may not realise what can to dismount both pump and motor pulleys,
happen to the inside of his pump as it wears
away day by day. The following list gives the
results of abrasion which will give an increase
in power demand, in order of frequency of
occurence.
1. Excessive gap between impeller and
suction bush.
2. Cut or ripped rubber in suction bush
or casing gland rubbing against impeller.
3. Worn out cutwater.
4. Worn out or broken casing liners.
5. Impeller worn through back shroud.
6. Impeller passages worn significantly
wider than intended.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 31
8.10.10 Pump - Rapid Component
Air Entrainment Change in Feed Conditions

As an experiment place some sand in an empty If a pump operates satisfactory for some
milk bottle, fill the bottle to the very top with time then suddenly begins to wear out
water, place the palm of one hand over the top components in quick succession, look for
and shake the bottle. You will find it difficult to some change in feed conditions. Extra
move the sand vigorously against your hand. tonnage, coarser grading, higher proportion
Now tip out a third of the water, and repeat the of crushed material, and so on. Sometimes
test. You will undoubtedly feel the sand in the an operator is unaware that conditions have
air-water froth hitting your palm. changed for the pump.
The point of the experiment is to show how A case in point would be a rod mill circuit
much more readily sand can move around in a producing crushed sand minus 5 mm from a
froth than it can in water without air bubbles. feed which is minus 10 mm. If a pump is
Therefore any leaks in the suction side used to pump the rod mill discharge to
accelerate abrasion. some screening equipment and the screen
If air entrainment is severe enough to produce oversize returns to the mill, a reduction in
an air lock in the presence of solids and water, capacity of this screening equipment will
the result is an escalation of the abrasion rate. make a big change in the duty for the pump.
Air entrainment can also cause severe abrasion However, to the operator, the same tonnage
indirectly. With cyclic changes in pulp density rate throughput is maintained by the circuit,
due to air, the pump may have to handle, so the pump duty is unchanged in his mind.
periodically, far denser pulp than intended. This In fact, a reduction in screen capacity (for
also is an abrasive accelerator. instance, by partial blinding, of the screen
cloth) will produce an increase in circulating
Properties of the Solids load and a corresponding increase in pump
Some solids have worse properties from the pulp density.
point of view of abrasion than others. Another less involved example would be
1. Sharp edged particles are worse than the pumping of sand from a river deposit.
round particles, so crushed materials are These deposits are notoriously variable, so
generally worse than natural sands. the proportion of crushed sand in relation to
2. Course gradings are worse than fines. natural can vary widely. To the operator
3. The specific gravity of the material makes a however, sand is sand, and the fact that the
difference. pump is now handling, say 80% crushed
When confronted with a rapid abrasion material, while three months ago it was
problem, always reduce pump speed if 60% natural sand may not appear
possible. A larger diameter impeller will be significant.
rotating slower at the suction eye of the
impeller for a given head than a smaller pump.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 32
8.10.10 Pump - Rapid Component -

Continued
If there is a permanent change in feed

conditions which makes component life
unsatisfactory, look into modifiyng the pump.
If there is no suitable pump selection, the

pump duty may have to be split up, and a two
stage pumpset installed. Each pump will run at
about 70% of the speed of a single unit for the
same duty and this speed reduction will make
a very significant change to the abrasion rate.
Shaft Misalignment
After some years of service it occasionally
happens that the saddles on the pedestal
which support the bearing housing get worn
and thus allow the shaft to point downwards.
If this problem is severe enough the
eccentricity of the shaft through the gland will
be such that the gland will not seal properly.
A further problem will be that there will be a
misalignment between the eye of the impeller
and the suction bush, which will detract from
pump performance. If this happens, the best
answer is to buy a new pedestal.
This will almost certainly be cheaper and
quicker than trying to build up the saddles and
then rematching. A temporary expedient is to
pack the saddles with shims, but inevitably
these get lost during impeller adjustment.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 33
8.10.11 Mechanical Failure
Broken Shaft Pump Explodes

Practically the only broken shafts in Linatex The centrifugal pump - Linatex or any other -
pumps are those where there has been tramp can potentially explode by running it with pulp,
material in the feed, or a bearing has seized, or water, in the casing but no discharge. An
and in each case it is easy to see the cause. example of how this happens is in a pump
drawing pulp from a sump and pumping to a
Broken Pedestal or Casing cyclone or through a rising pipeline. If the
The front bracket of the pump pedestal pump gets a sudden surge of solids, which
although quite massive to look at can be blocks off the suction, flow will cease. In the
broken from the box section of the pedestal by delivery line the solids will settle in the rising
the simple expedient or starting the pump pipe, but will be unable to enter the casing
backwards. If this is done the impeller begins because the impeller is still spinning there.
to unscrew from the shaft and, as it does so, We now have a plug in the suction pipe, and in
strikes the suction bush. This is immovable, the delivery pipe, with a spinning impeller in
being trapped by the flange of the suction between. The pump goes on absorbing power
pipework. So something has to give. as the impeller rotates and the power raises the
Occasionally, with older shafts, the thread in fluid temperature. Ultimately, the water will boil
the shaft is stripped instead of the pedestal and the pressure generated may be enough to
being broken. explode the pumphead or destroy the rubber.
We do not recommend attempting to weld This is an extremely dangerous situation, and if
broken pedestals, alignment problems are too a pumphead feels unusually warm and is not
difficult. The cheapest and quickest way out discharging, switch off the power, immediately.
for a customer is to buy a new pedestal. Under no circumstances approach the pump
The running backwards of a pump is an until the pumphead has been relieved of
electrical problem. It is very simply overcome pressure - preferably through the suction or
and no electrician worth his salt will allow this discharge pipework by flushing away the solids
to happen as they are supposed to check plugs. If a pump is going to explode, there is
motor direction of rotation prior to fitting the almost certainly considerable leakage of steam
Vee-belts onto the pulleys. from the gland.
Notice: Even if the pump does not feel hot,

take extreme care when dismantling as
the pump may be full of scalding water.
Do not remove the drain plug until certain

the fluid temperature in the pump has
reduced. If in doubt carefully clear
blockages in manner described above.
FINESMASTER 200
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Maintenance
Page 34
8.11 Periodic Maintenance Inspection

Dewatering unit
(DEWATERING SCREEN)
c. That material is conveying evenly. Refer to

PERIODIC MAINTENANCE the “Trouble Shooting Guide“ in this
INSPECTIONS SHOULD BE manual for possible causes if the material is not
PERFORMED ON THE UNIT TO HELP conveying properly.
ENSURE PEAK PERFORMANCE and d. Material build-up/obstructions in or around
HELP PREVENT PREMATURE DOWN the unit.
TIME. Listed below are the inspection items e. In the event of material build-up all excess
to be performed on a periodic basis. material must
The periodices stated below are of a general be cleared in order for the unit to function
nature and are intended for guidance only, it correctly.
is the responsibility of the individual site f. Check reading of power absorbsion by the
maintenance department to determine the motor is within limits.
timings of service items as dictated by the
actual working environment of each piece of During the “Walk Around“ listen for UNUSUAL
equipment. noises. The unusual noise can be caused by;
Broken or loose bolts, broken springs or loose
1. Check Stroke of Unit bolts or insufficient interface
The stroke of the unit is a key performance clear-ance with other equipment. Refer to the
indicator. Being above or below the design “Trouble Shooting Guide“ for additional Possible
stroke will result in an unsatisfactory Causes of noise.
conveying speed of the product being
handled. Please Note: To achieve proper torque values,
Stroking above the design stroke will damage before tightening loose bolts, check bolts
the unit; Stroking below the design stroke for thread damage, replace bolt if damage has
will result in a low conveying speed and in occured. Refer to Torque table within this
some cases may cause damage to the unit. manual for values.
2. Daily Walk Around
During the “Walk Around“, visually inspect
the entire unit, also listen for unusual sounds.
Visually look for the following:
a. That all Safety Devices are in position and

operable. Caution and Warning Stickers are
in place and in clear view.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 35

Dewatering unit
(DEWATERING SCREEN)
(CONTINUED)
3. WEEKLY MAINTENANCE CHECKS

Velco Screens will provide optimum
servicewith a mimimum of maintenance.
Before staring up the screen, check the

following:
(A) Check the screen deck for wotn areas or

damage.
(B) Check fasteners on the vibrating body to

make sure that none have worked loose.
Most screen failures are a result of loose or
incorrect fasteners.
(C) The suspension system (springs or rubber

buffers) are precisely matched to the machine.
Broken springs or worn rubber buffers must
be replaced immediatedly. Details of the
springs or rubber buffers are fully quoted in
the machine screen specification.
4. MONTHLY
MAINTENANCE CHECKS
Remove guards and check that the

counterweights are secure. Turn the vibrator
motors by hand to check the bearings.
Check (O) ring before operation.
When no grease nipples are provided, the

bearings are lubricated for life, being packed
at the factory with SHELL ALVANIA R3
grease. Repacking is only necessary at
bearing change and no lubrictaion during
normal operation is required.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 36

Dewatering unit (DEWATERING
SCREEN) (CONTINUED)
5. WEEKLY MAINTENANCE CHECKS 7. ANNUAL MAINTENANCE CHECKS

Before starting the screen, check the following:
A) Carry out daily walk round A) Carry out monthly maintenance check
B) Check integrity of structures and overall unit B) Visually inspect unit body and construction
construction including:-welding
C) Check the screen motor is not over heating C) Review spares usage and stock holding
D) Check bearings are not over heating
E) Check the integrity of the drive system, 8. FASTNER TIGHTNESS
including security and cabling
F) Check fasteners on the vibrating body to Check all fastners are tightened to the correct
make sure that none have worked loose. Most torque value.
screen failures are a result of loose or incorrect
fasteners. 9. LUBRICATION
G) The suspension system (springs or rubber (Vimarc Vibratory Motors)
buffers) are precisely matched to the machine. Where grease nipples are provided greasing
Broken springs or worn rubber buffers must be should be carried out as described under the
replaced immediately. Details of the springs or section “Relubrication” in the Vimarc Manual.
rubber buffers are fully quoted in the machine
screen specification. Where no grease nipples are provided, the
(H) Check the screen deck for worn areas or bearings are lubricated for life, being packed at
damage. the factory with Shell Alvania R3 grease.
Repacking is only necessary at bearing change
6. MONTHLY MAINTENANCE CHECKS and no lubrication during normal operation is
required.
A) Carry out weekly maintenance check
B) Check the torque of all main bolts and
fastners
C)Remove guards and check that the
counterweights are secure. Turn the vibrator
motors by hand to check the bearings. Check
‘O’ ring before replacing hood guards.
Note: The screen must be fully isolated from
the electricity supply during the operation.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 37
8.12 Direct Force Dewatering Screen
3 6
2
PART DESCRIPTION
1 Trough
2 Feed end isolation spring
3 Discharge end isolation spring
4 Rubber discharge Plat
5 Drive motors
6 Wedgewire back plate
(Where fitted)
8.13 VELCO linear motion vibrator motor driven vibrating screen
Maintenance
Page
38
Issue 02 EG
FINESMASTER 200
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Issue 02 EG
Maintenance
Page 39
8.14 Electrical Connections
Factory fitted flexible trailing cables

approximately a metre and a half on lenght,
are used to connect
each vibrator motoe. The cables should swing
freely and not touch any part of the machine or
supporting structure.
Check voltage requirement and ensure that

motors are running in the correct direction.
Both two motors must run in the opposite
directions, as shown on the counreweight
guards. Both motors must be connected to a
common starter.
Always provide an emergency stop control

next to the vibrating screen. Suitable overload
protection should be provided and arranged
that, should one motor trip out, the second unit
will cut out automatically. If a remote start
station is used, a start-warning device should
be installed next to the
screen, to warn personnel to stand clear. For
further information on the vibratory motors,
refer to the accompanying Vimarc Manual
under the heading Electrical Connections.
(REF to Appendix Chapter for Electrial
Circuit).
FINESMASTER 200
Issue 02 EG
Maintenance
Page 40
8.15 Electrical Cable Installation Requirements

FINESMASTER 200
Issue 02 EG
Maintenance
Page 41
8.15 Electrical Cable Installations

Requirements (continued)
(See diagram on Page 40)
LOCKOUT electric power to the equip- 5. PLEASE NOTE Before welding on this
ment, read ALL Safety Notes before unit,
operating the unit and before performing or its support structure. Disconnect all electrical
any maintenance. Make periodic checks of cables to prevent earthing through the motor
ALL electrical cables to ensure that the cable.
cables remain free hanging from the
conveyor Electrical Device to the
stationary
Junction Box. Check for wear and damage.
Ground wire must be securely and properly
fastened.
1. Electrical Devices must be installed and

wired per the instructions on the General
Arrangement Drawings or in this manual.
(Some installation and wiring instructions
maybe vendor supplied).
2. Be sure that the Electrical Cable is

connected for the correct voltage and that the
ground wires are corrctly fastened.
3. The Electrical Device is to be wired to a

Stationary Box located off of the Vibrating
Equipment. See illustration on previous page.
4. Loop the cable allowing enough slack for

the full movement of the Vibrating Equipment.
The Electrical Cable MUST NOT at any time
come in contact with the vibrating equipment,
stationary steel and any surface or damage to
the cable will occur. A damaged cable can
cause fatal electrical shock to personnel and
damage to the Electrical Device.PLEASE
NOTE On completion of the wiring operation
within the vibratory motor junction box, the
box should be filled with electrical putty
BICC 562
FINESMASTER 200
Issue 02 EG
Maintenance
Page 42
8.16 Foot Mounted Rubber Buffer

Assembly
REPLACEMENT INSTRUCTIONS
LOCKOUT electric power to the equipment,

read ALL Safety Notes before operating the
unit and before performing any maintenance.
1. Work on one rubber buffer at a time.
2. When replacing rubber buffer, raise unit to

allow rubber buffer to clear , then block unit
securely into position. Install rubber buffer
foundation plate.
3. Remove blocking and lower unit onto

the rubber buffer.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 43
8.17 Vimarc Vibrator motor
VIMARC vibrator motors are used to Since the motors have been designed
energize industrial vibrating equipment, with ample dimensions from both an
such as vibrating screens, feeders and electrical and mechanical point of view,
chutes, shakeouts, compacting tables, working temperatures remain at low level
deburring and finishing drums, resonant even after months of continuous duty.
vibrating chutes, sorting machines, etc. The rotation of the weights in the hood
The specifications and technical data of guards causes air movement and
VIMARC vibrator motors, such as: additional cooling.
centrifugal force speed, sizes, and the
electrical data are stated in our brochure VIMARC vibrator motors are provided
and “Dimensioned-Sketch”. with heavy-duty cylindrical roller
bearings.
CONSTRUCTION
VIMARC vibrator motors have a sturdy All design features described above
perlite iron housing and solid-mounting contribute to the long life that
feet, to assure trouble-free installation and characterizes the vibrator motors
operation the instructions in this manual manufactured by VIMARC.
must be followed.
The shaft is generously proportioned to
prevent bending caused by the generated
centrifugal force. Two adjustable
centrifugal weights are secured on both
ends of the shaft to enable adjustment of
the centrifugal force from zero to
maximum. Marks are attached on the
weights from which the centrifugal force
can be read. The high starting torque of
the motor ensures a quick run-up to
operating speed.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 44
8.18 Vimarc Vibrator motor

TRANSPORT and STORAGE
1 Transport 3 Transport and storage of complete

machinery
VIMARC vibrator motors are provided with
min. 2 crane hooks. When hoisting the motor If VIMARC vibrator motors are placed on a
min. 2 crane hooks must be used. Extra loads machine, we recommend that for long storage
may not be attached to the motor since the crane periods the weight’s settings should be at 0%
hooks are designed to support the weight of the
motor only. Motors may not be stacked, because When storing complete machinery it is not
the standard package used to ship motors cannot necessary to remove the vibrator motors.
support such weight.
After long storage periods it is necessary to
relubricate the motors after 100 operating hours
CAUTION! Dropping or jarring VIMARC instead of 500 operating hours.
vibrator motors may cause damage to the
bearings and should be avoided.
2 Storage
VIMARC vibrator motors should be stored
indoors in a dry room that should conform to the
following requirements:
1.Clean and dry atmosphere.

2.Vibration free, to prevent damaging the
bearings.
3.Ambient temperature may not exceed 40°C.
4.No high fluctuations of temperature in a short
time as condensation could corrode the motor.
When the fluctuations of temperature are higher
than 20°C. storage in an acclimatised space is
recommended.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 45
8.19 Vimarc Vibrator motor installation
The vibrator motor must be mounted on

a flat, machined, rigid base. The motor
should be secured to this base with bolts
grade 8.8 DIN 931 or 933 with
accompanying locknuts DIN 982 or
985.
The nuts must be tightened using a torque

wrench up the following torque values:
M 16: 220 Nm: type: AX and BX

M 20: 420 Nm:type: CX, DX and EX
M 24: 750 Nmtype: FX and GX
Most failures are a result of an inadequate

torque or loosening of bolts.
After approximately twenty minutes of

operation the unit should be switched off
and all mounting bolts checked and
retightened with a torque wrench to the
above specified values. After two or three
hours of operation this tightening
procedure should be repeated.
It is suggested that this checking and

tightening procedure is repeated at 3 to
4 hour intervals for at least two days.
Thereafter, this procedure should be
performed at intervals of 4 to 6 weeks.
Other torque values

M 8: 24 Nm
M 10: 55 Nm
M 12: 90 Nm
FINESMASTER 200
Issue 02 EG
Maintenance
Page 46
8.20 Vimarc Vibration in the centrigual

force output (See Diagram on
following page)
Care must be taken to insure
VIMARC vibrator motors leave the
that the inner weights (3 and 4)
factory with the centrifugal weights
at both ends of the motor shaft
positioned at 100%, except when
are set at precisely the same
shipped overseas, then the motors
value as indicated by the
leave the factory with the weights
marking lines.
positioned at 0%, this regarding the
Any unequal setting of these
axle load.
weights will generate
tremendous transverse
The centrifugal force of the VIMARC
forces, resulting in the
vibrator motor can be altered with a
destruction of your vibrating
resulting change in the amplitude of
equipment.
stroke in the following manner:
1) Detach and remove both hood

guards (6).
2) Loosen both clamping bolts
(32) to release the inner
centrifugal weights and rotate
each inner weight (3 and 4)
equally in the same direction.
Outer weights (5) are keyed
on the shaft and thus fixed.
These outer weights are
provided with a marking line
and the inner weights have a
series of marking lines.
3) Retighten the clamping bolts
(32).
Retighten the clamping
bolts using a torque wrench
use the torque values.
4) Refit and secure both hood
guards (6). Make sure that the
sealing cords (9) of the hood
guards are in a 100% condition.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 47
8.21 Vimarc Vibration in the centrigual

force output diagram
FINESMASTER 200
Issue 02 EG
Maintenance
Page 48
8.22 Electrical Connection
The motor may only be connected by

qualified personnel. The motor must be
connected according to local and national
codes.
For electrical power connection a cable

type: H07RN-F or a comparable quality
that is adequate to meet all national
requirements should be used. An ample
loop is indispensable because of the
continuous motion it must be kept free
from interference or rubbing. We suggest
the terminal box should be sealed with
silicone rubber. Upon closing the terminal
box it must be sealed against the
penetration of dust or moisture. A cable
inlet sleeve has been provided to lead the
cable into the terminal box. The thread in
the terminal box.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 49
8.22 Electrical Connection (Continued)
The connection of the supply cable must

be done as
follows:
1) The spacer (6) has to be

tightened and screwed into the
terminal box. Make sure that the
rubber sealing (7) seals properly.
2) Insert the cable through the
scamping bracket (1), the inlet
trumpet (4) and the ring (5).
3) Tighten the scamping bracket (1)
firmly. The rubber inlet trumpet
will be squeezed together and
seal the cable entry.
Attach the clamping bracket (2)
by means of 3)
the screws (3). Tighten the
screws.
5) The voltage and frequency of the
power source must be in
accordance with that stated on
the rating plate. Connect the
wires to the connection terminal
board. Please consult motor
rating plate for correct
arrangement. The motor must
be grounded. Close the terminal
box and seal it off against
penetration of dust or moisture.
A suit able and adequate
disconnect swit ch and
protective motor starter are
required. The current should
normally not exceed the current
stated on the rating plate.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 50
8.23 Relubrication
Our two pole motors CX up to including

FX, and all GX motors are fitted at the
factory with grease fittings. On request
all other types could be delivered with
grease fittings as well.
Always use grease as stated on the rating

plate. Relubricate in the following way:
AX and BX after the first 500 operating

hours and every 1000 hours hereafter
grams grease per grease fitting.
CX and DX ditto, however with 5 à 10

grams grease.
EX and FX ditto, however with 10

à 15 grams grease.
GX ditto, however with 15 à 20 grams

grease.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 51
8.24 Replacement of bearings
VIMARC vibrator motors are usually

provided with cylindrical roller bearings.
Some AX, BX and CX motors are
provided with roller bearings.
When replacing the bearings always

check if all parts are in good condition.
FIG. 8.24
FINESMASTER 200
Issue 02 EG
Maintenance
Page 52
8.25 Removing the cyclindrical roller

bearings (Refer to FIG. 8.24
on page 51).
(11) By means of an extractor tool
The cylindrical roller bearing type is draw the inner race of the roller
specified on the rating plate. bearing (22) and the spacers (8)
from the shaft. Pay attention that
Removing the bearings requires the the circlip will not be damaged.
following procedure: 12) Push the outer race of the roller
bearing by means of the inner
1) Detach and remove both hood race out of the end plates.
guards (6) from either side of the 13) Thoroughly degrease and clean
motor. all parts, check all parts if they
2) Either mark or record the can be used again.
angular setting of the inner
centrifugal weights (3 and 4).
3) Loosen the clamping bolts (32)
of the outer centrifugal weights
(5) and pull off the weights.
4) Remove the keys (13).
of the inner weights (3 and 4)
and pull off the weights.
6) Remove the V-rings (35).
7) Loosen and remove the screws
(31) and remove bearing covers
(10).
(8) Loosen and remove the bolts
(27).
9) Insert two bolts (27) into the
threaded holes (G) and continue
turning them to push the end
plates (2) out of the motor
housing (1).
10) Remove end plates (2) with
outer races of the roller bearings
(22).
FINESMASTER 200
Issue 02 EG
Maintenance
Page 53
8.26 Installing the cyclindrical roller

bearings (Refer to FIG. 8.24
on page 51).
10) Locate the inner centrifugal
Don’t use any other lubricant grease than
weights (3 and 4) in the exact
specified on the rating plate.
angular position as marked or
recorded and t ight en t he
1) Heat both the inner races of new
clamping bolts (32) firmly.
bearings and the spacers (8) to
11) Refit the hood guards (6) and
approx. 100°C.
secure them with the appropriate
Next push them over the shaft
screws. Make sure that the
until against the circlip and let
them cool off.
guards are in a 100% condition.
2) Grease-pack both roller
bearings (22) and press them into
Make sure that the lubrication
their end plates (2). Notice
duct (if any) is placed in the right
3) Pack the recesses 2/3 full of
position.
grease.
4) Assemble the bearing covers
For tightening the bearing
(10) and attach with appropriate Notice covers, bearing housings and the
screws (31).
weights use the torque values.
5) Use Loctit e 549 for t he
cylindrical gap between bearing
During the first operating hours
housing and stator housing. Notice
the motor will run warmer than
Assemble the bearing housings,
usual.
use Loctite 242 for the bolts.
The excess lubricating grease
6) Check the axial clearance of the
will be pushed out. Thereafter
shaft. The granted tolerance must
the motor should run at normal
be between min. 0.4 and max.
operating temperature.
1 mm.
7) Assemble the V-rings (35) on
the shaft.
8) Push the inner centrifugal weights
(3 and 4) on the shaft until
against the shoulders.
9) Put the keys (13) into their
recesses and push the outer
weights (5) back on the shaft in
the original position and tighten
the clamping bolts (32).
FINESMASTER 200
Issue 02 EG
Maintenance
Page 54
8.27 Removal of the roller Bearings

(Refer to FIG. 8.24
on page 51).
10) Remove the shaft and the
Don’t use any other lubricant grease than second end plate (2).
specified on the rating plate. 11) Remove the roller bearing by
means of a round piece of metal
The roller bearing type is specified on of which the diameter is a little
the rating plate. smaller than the hole in the
endplate.
Removing the bearings requires the 12) Thoroughly degrease and clean
following procedure: all parts, check all parts if they
can be used again
1) Detach and remove both hood
guards (6) from either side of the
motor.
2) Either mark or record the
angular setting of the inner
centrifugal weights (3 and 4).
of the outer centrifugal weights
(5) and pull off the weights.
4) Remove the keys (13).
of the inner weights (3 and 4)
and pull off the weights.
6) Remove the V-rings (35).
7) Remove the hexagon socket
head screws (31) and the
bearing covers (10).
8) Loosen and remove the bolts
(27).
9) Insert two bolts (27) into the
threaded holes (G) and continue
turning them to push the end
plate (2) out of the motor housing
(1).
FINESMASTER 200
Issue 02 EG
Maintenance
Page 55
8.28 Installing the roller Bearings

(Refer to FIG. 8.24 on page 51).
Notice Make sure that the lubrication

Don’t use any other lubricant grease than duct (if any) is placed in the
specified on the rating plate. right position.
1) Grease-pack both roller For tightening the bearing

bearings (22) and press them into Notice covers, bearing housings and
their end plates (2). the weights use the torque
2) Pack the recesses 2/3 full of values.
grease.
3) Assemble the bearing covers During the first operating hours
(10) and attach with appropriate Notice the motor will run warmer than
screws (31). usual.
4) Use Loctit e 549 for t he The excess lubricating grease
cylindrical gap between bearing will be pushed out. Thereafter
housing and stator housing. the motor should run at normal
Assemble the bearing housings, operating temperature.
use Loctite 242 for the bolts.
5) Assemble the V-rings (35) on
the shaft.
6) Push the inner centrifugal weights
(3 and 4) on the shaft until
against the shoulders.
7) Put the keys (13) into their
recesses and push the outer
weights (5) back on the shaft in
the original position and tighten
the clamping bolts (32).
8) Locate the inner centrifugal
weights (3 and 4) in the exact
angular position as marked or
recorded and t ight en t he
clamping bolts (32) firmly.
9) Refit the hood guards (6) and
secure them with the appropriate
screws. Make sure that the
guards are in a 100%
FINESMASTER 200
Issue 02 EG
Maintenance
Page 56
8.29 Final Division Plate Fitment

Procedure (Refer to FIG. 8.24
on page 51).
1) Install screen as per the standard

installation procedure.
2) Clamp division plate using suitable
“G” clamps and a suitable spacer
provided to remove any gap.
3) Test screen and adjust division
plate position by slacking the bolts
and “G” clamp to obtain desired
process requirements.
4) Mark rubber to be removed.
5) Remove “G” clamps and division
plate cleats.
6) Cut and remove rubber in the area
between the cleats of the division
plate and the back plate steel liner.
7) Fit the cleats and the correct
quantity of spacer plates to remove
gap created by the removed
rubber.
8) Transfer the 4 holes onto back
plate.
9) Remove the cleats and spacers
and apply a bonding agent such as
epoxy between all mating surfaces.
10) Fit bolts provided and secure
division plate.
11) Fill any small rubber cutting gaps
with silicone.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 57
8.30 Grade 8.8 Torque Values
All bolted connections on the screen

frame must be checked after the first 24
hours operation, subsequently at
monthly intervals. Loose connections
cause disturbing noises and damage to
the screen frame. Stop the screen
immediately, ascertain the cause, and
remedy it.
Only high tensile bolts have been used

in the construction of the screen. The
grade of the bolt is 8.8 and that of the
nut 8. The nuts used are of the
Clevelock / Stover Type. Alternatively
the Huck C50L System can be used.
When replacing and checking bolts, a
torque wrench should be used and the
following torques applied.
Whenever maintenance requires

removal of high strength bolting, be
certain that standard bolts are not
calibrated torque wrench.
All fasteners must be regularly checked

to ensure tightness to the proper torque
value. The following chart offers correct
torque values when bolting mild steel to
mild steel according to bolt diameter
and by turning the nut while holding the
head of the bolt with a wrench. If the
application demands tightening by the
bolt head, increase the value shown by
20% (multiply by 1.20).
When bolting cast iron motor feet to
mild steel decrease the value by 20%.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 58
8.30 Grade 8.8 Torque Values

(Continued)
When replacing components ensure all

mating surfaces are thoroughly cleaned Bolt Size: Torque (Grade 8,8)
and that the epoxy adhesive (Velbond M8: 24 Newton metres
Type 329) is applied to the mating M10 55 Newton metres
faces. This is to ensure corrosion M12 90 Newton metres
protection and improves the mechanical M14 140 Newton metres
integrity of the joint. All bolts should be M16 220 Newton metres
retorqued after a period of 24 hours M20 420 Newton metres
when replaced. M24 750 Newton metres
M30 1250 Newton metres
IMPORTANT! Tightening when bolt
threads are lubricated.
When using an Impact Wrench DO

NOT run up nut to the torque value in
one operation cycle of the Impact
Wrench. When the threads are
lubricated, the nut has less resistance
and the power of the Impact Wrench
will spin the nut faster than when on dry
threads. The faster nut spin speed is fast
enough to cause a ramming force
powerful enough to damage the bolt
and /or nut.
Run up nut in separate pulse cycles until

contact is made and is snug tight to the
parts being bolted, then tighten to the
Torque Value.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 59
8.31 Vibrator Motor
The bolts holding down the vibrator Welding in the vicicnty

mo tors are grade 8.8 and are particularly above, the screen
accompanied with grade 8 locking nuts must be performed with caution.
and spacer tubes. These must be Hot slag or sparks which drop
torqued to the above values. onto the screen surface will
damage the polyurethane screen
The bolts should be checked for components and very possibly
corrosion every 3 months and where start a fire. Rubber is extremely
excessive pitting is found, the bolts fammable and will continue to
replaced. Bolts should not be re-used burn after the source of ignition
when replacing a motor. Refer to Vimarc is removed.
Manual under the heading Installation of Burning polyurathane will also
Vibrator Motors for installation give off poisonous gases
information. including cyanide. If welding
or other potential sources of
ignition are utilised near the
8.31.1 Abrasion Protection screen, please reduce the risk
of damage or fire by covering
The side plates of the screen are the screen deck and side wear
protected against abrasion from the feed liners with wet canvass or
material by bolt on side wear liners, plywood.
running down both sides of the screen.
The side wear liners are supplied in 6mm
abrasion resistant Linard/Linatex rubber
backed by 4mm thick steel. Side wear
liners should be visually checked on a
monthly basis and when worn should be
replaced immediately. If this is not done,
abrasion will continue through to the
main side plates resulting in reduced
screen life.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 60
8.32 Trouble Shooting Guide for Vibratory Motors
MALFUNCTION POSSIBLE CAUSE REMEDY

A) Motor does not run 1. Supply voltage not present Check main supply to control
or starter unit on.
Check fuses
2. Motor protection overload Ascertain cause and clear fault
relay tripped before re-setting
3. Incorrect connections to Check connections to vibrating
motor motor including intermediate
terminal boxes
4. Control or starter unit not Check control/starter unit
functioning correctly
5. If supply present Check stator winding are not
open circuit
Check motor terminal links in
correct position
Check connections from stator
windings to terminal box are not
open circuit
B) Motor starts but fails 1. Control/starter unit not Check control or starter unit
to continue functioning correctly
2. Supply voltage incorrect Check correct voltage used at
control unit and motor
3. Motor overloaded Check not overloaded
electrically (See C).
Check not overloaded
mechanically (Bearing or rotor
seizure)
4. Supply incorrectly Check all three phases supply
connected voltage connected
FINESMASTER 200
Issue 02 EG
Maintenance
Page 61
8.32 Trouble Shooting Guide for Vibratory Motors (Continued)

5. Electrical connections in Check compatibility of motor
motor not suitable to supply terminal box and supply. Check
voltage brass links are present
6. Earth faults occurring Check none occurring
7. Motor stator winding Check for open - circuit
open - circuit
8. Short circuit in motor stator Check no short circuits
windings between adjacent turns
C) Motor electrical 1. Fixing bolts loose Check bolts and tighten if
current consumption necessary
In excess of rated full 2. Centrifugal force output Check adequate for this
load current too great application
D) Motor Overheating 1. Ambient temperature Check not too high
2. Motor overloaded Check not overloaded
3. Excessive grease Check grease not excessive
in bearings
E) Motor Noisy 1. Supply voltage incorrect Check supply voltage
(Some noise should 2. Supply incorrectly Check three phases correctly
be expected) connected connected
3. Bearing failure Check for bearing failure
4. End covers not correctly Check covers are correctly
located mounted and are secure
5. End covers damaged Check for damage as possible
fouling of out of balance
weights possible
6. Out of balance wheel nuts Check nuts and tighten if
not secure necessary
F) Motor does not 1. Motor connected in star Check not high voltage on a low
accelerate to voltage supply
synchronous speed 2. Supply voltage low Check supply voltage
3. Supply frequently low Check supply frequency
4. Motor partially seized Check motor not seized
5. Motor overloaded Check motor not overloaded
6. Single phasing Check cable, wire lead and cable
connection (motor conduit box is
packed with duxseal and must be
repacked with same)
FINESMASTER 200
Issue 02 EG
Maintenance
Page 62
8.33 Troubleshooting Guide for the Dewatering Screen
LOCKOUT electric power to the equipment, read all saftey

warnings/notes before performing any maintenance.

Stroke Increase 1. Motor weights positioned Contact general kinematics Ltd
incorrectly engineering department
.+4401384273303
2. Drive speed increase Check drive speed
Stroke decrease 1. Motor running slower Check line voltage
2. Overloaded conveyor Adjust feed rate
Material conveying to one side 1. Isolation spring breakage Replace isolation spring
applicable)
2. Material build up under pan Clean up
3. Material loaded to one side Correct loading
of conveyor
4. Structural failure Contact Terex
Washing Dept.
Material not conveying 1. Pan understanding See "conveyor adjustments" to

increase stroke
2. Obstruction in pan Remove obstruction
FINESMASTER 200
Issue 02 EG
Maintenance
Page 63
8.33 Troubleshooting Guide for Dewatering Screen (Continued)

Noise 1. Loose bolts Tighten bolts to proper
toque values per the torque
chart/s in this manual
2. Broken or loose spring Replace spring and tighten
loose spring per the torque
chart in this manual
3. Hitting stationary object Provide necessary clearance
4. Weld breakage Re - weld
Spring failure 1. Foreign material build up Clean up, replace spring
under conveyor, sand, casting,
sprue etc.
2. Loose bolts Tighten bolts to proper
torque value per the toque
chart in this manual
3. Fatigue or broken Replace spring
Twisting vibration on pan 1. Both motors moving in same Change direction or incorrect
direction motor (See test report)
8.34 Trouble Shooting guide for the Dewatering Screen
Maintenance
Page
64
Issue 02 EG
FINESMASTER 200
8.34 Trouble Shooting guide for the Dewatering Screen (CONTINUED)
Maintenance
Page
65
Issue 02 EG
FINESMASTER 200
FINESMASTER 200
Issue 02 EG
Maintenance
Page 66
8.35 Bleeding the air from the system
Air in a hydraulic system will seriously affect

the performance and durabilty of the oil in
severe cases, usually when the air enters the
pump causing oxidisation, can cause
catastrophic damage.
1. As a general guide it should be done at

the hihest point in the circuit and / or at any
point, for reasons of installation, that might
form an air lock.
2. When a cyclinder is connected to a circuit,

it must be bled before connection to the
mechanism it operates.
3. Always reduce the pressure relief valve

and with pipe connections tight, reciporate
four or five times to separate the air and oil.
4. Slacken the rod end pipe connection and

actuate the cyclinder until the air bubbling
ceases and only oil is emitted. When the
piston rod is fully retracted retightened the
pipe connection.
5. Slacken the tube end pipe coonection and

proceed as un 7.4 above but retighten the
pipe connection when the pistion rod is fully
extended.
6.Finally couple the cyclinder to the

mechanism, set the pressure relief valve(s)
to the working pressure and reciprocate a
further four or five times.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 67
8.36 General Circuit Requirements
However carefully hdraulic oil is stored or

handled, there is a possibility that samll
particles of debris might find their was into the
hydraulic system. Oil filters are the most
important part of a system to prevent failure
and to achieve consistent operation.
1. Suction strainers are housed in the reservoir

and must be cleaned every three months and
replaced at least every twelve months.
2.A return line filter will be fitted and this must

be checked at least every month and replaced
with new elements as required.
3.If the local environment is known to be

particularly hostile then more frequent checks
should be made.
4. The majority of systems use a fixed delivery

pump which has a solenoid controlled un-
loader valve to achieve an unloaded pump
condition at the end of evry cycle. This must
be done to prevent excessive overheating.
5. A low oil level warning switch, is strongly

recommended to be fitted to all hydraulic
power units.
In general, hydraulic oil temperatures of upto

60 degrees Celsius (140 degrees Fahrenheit )
are acceptable for standard mineral oils
equivalent to Shell Tellus 32 Grade.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 68
8.37 Maintenance and Servicing
The conditions of both local environment and BI-ANNUALLY

the duty of the hydraulic system will indicate Replace suction strainer(s)
the frequency of maintenance and servicing. Replace return line filter element
Replace pressure filter element
The following section can be used as an initial
guide and only experience will determin
whether an increase or decrease in frequency ANNUALLY
in frequency is required. Replace filler/strainer/breather unit
Carefully drain the hydraulic oil reservoir,
DAILY clean the tank and refill with clean, new oli of
Check oil level in hydraulic reservoir and refill the same grade.
with the same grade oil as necessary.
Check any electrical connections, especially 1) In event of a breakdown, attempt to trace
isolator and emergency stop buttons. the fault, starting from the pump and working
logically through the system.
MONTHLY
Check securement of all bolts and mountings. 2) Never use cotton waste or similar material
Check for pipe, fitting or seal oil leaks and to clean parts of the system and handle all
replace as necessary. equipment with great care.
Check for any external damage especially to
flexible or rigid pipework and replace as 3) Always protect piston rods whilst mainte-
necessary. nance is in operation as mechanical damage
Check operation or pressure gauges. will affect the performance of seals, causing
Inspect suction strainer(s) and either clean or leakage and loss of efficiency.
replace.
Inspect return line filter element and replace 4) If when draining hydraulic oil from the
as necessary. system the oil seems particularly dirty a full
Inspect pressure filter element and replace as flush of the system must be undertaken prior to
necessary. replacing the hydraulic oil.
FINESMASTER 200
Issue 02 EG
Maintenance
Page 69
8. 38 Maintenance Check List - Velco Linear Motion Vibrator Motor Driven Vibrating
Screen
FINESMASTER 200
Issue 02 EG
Maintenance
Page 70
8.39 Maintenance Check List - Velco Linear Motion Vibrator Motor Driven Vibrating
Screen
FINESMASTER 200
Issue 02 EG
Maintenance
Page 71
FINESMASTER 200
Issue 02 EG
Appendix
Page 1
9.1. Complete Assembly ................................................................................. 2

9.2 Diagram - Vibrating Screen ....................................................................... 3
9.3 Circuits
9.3.1 Electrical circuit ........................................................................................ 4
9.3.2 Powerpack hydraulic circuit ...................................................................... 5
9.4 Screen frame assembly drawing ................................................................ 6
9.5 Deck Map for screen unit with division plate .............................................. 7
FINESMASTER 200
Issue 02 EG
Appendix
Page 2
9.1 Design - Complete Assembly - General Plan

FINESMASTER 200
Issue 02 EG
Appendix
Page 3
Vibrating Screen
9.2
FINESMASTER 200
Issue 02 EG
Appendix
Page 4
9.3 Circuits
9.3.1 Electrical Circuit
FINESMASTER 200
Issue 02 EG
Appendix
Page 5
9.3 Circuits
9.3.2 Powerpack Hydraulic Circuit
FINESMASTER 200
Issue 02 EG
Appendix
Page 6
9.4 Screen frame assembly drawing

FINESMASTER 200
Issue 02 EG
Appendix
Page 7
9.5 Deck Map for VD 15 Screen with Division Plate

FINESMASTER 200
Issue 02 EG
Appendix
Page 8
www.terex.com
Terex Washing Systems, 200 Coalisland Road, Dungannon, Co. Tyrone, BT78 5PN, Northern Ireland,
Tel: +44 (0) 28 8771 8500, E-mail: TWS.sales@terex.com
Printed in the UK

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FM200BW

Operations Manual Issue Date:

PARTS MANUAL ON USB INSIDE FRONT COVER

Consider this manual a permanent part of your machine.

Keep a copy of this manual at the operational site.

Follow all applicable safety regulations and recommendations in this manual as

INFORMATION AND ADVICE

If you need any information or advice regarding your 7HUH[ Product,

Northern Ireland: America

Terex product machinery are in

Noise Level - Hearing Harard

Terex product machinery are

This machine falls below these values.

The Operator must read and understand all the

1. Comply with OSHA, Federal, State, and Local Regulations.

3. Use Good, Safe Work Practices in a common sense way.

4. Only have trained operators — directed by informed and knowledgeable

Help Desk (7:6sales@WHUH[.co.uk)

Main Switchboard: + 44 (0) 2887 740701

Fax: + 44 (0) 2887 74718649

7HUH[:DVKLQJ6\VWHPV, Dungannon,Co. Tyrone BT71 4DT.

The safety alert symbol is used to alert you to potential personal

Anti Rock Stay

Auxiliary Control Valve

Conveyor, live roller

Hydraulic Screen Tension

Shredder Safety Stay

Telescopic Head Section

Variable Speed Flow Control

Wheel Nut Torque

3 Design and Function 03

Table of Contents Page

0.1.1 Warnings and symbols ................................................................... 2

0.1.2 Organizational measures................................................................ 3

0.1.3 Selection and qualification of personnel - Basic responsibilities .... 5

0.1.4 Safety instructions governing specific operational phases............... 6

0.1.5 Warning of special dangers .......................................................... 11

0.1.6 Transporting and towing - recommissioning ................................. 15

0.1.7 Machine safety decals ................................................................... 17

0.1.1 Warnings and symbols

Follow recommended precautions and safe operating practices.

indicates an imminently hazardous situation which, if not

indicates a potentially hazardous situation which, if not

indicates a potentially hazardous situation which, if not

indicates a statement of company policy as the message

0.1.2 Organisational measures

Protective clothing includes

Keep all parts in good

Disconnect battery ground

For the execution of

0.1.3 Selection and qualification

0.1.4 Safety instructions

0.1.4.1 Standard operation

0.1.4.2 Special work in

For carrying out overhead

Ensure that all consumables

Never remove the filler cap,

Never add gasoline or any

Do not smoke or carry out

0.1.5 Warning of special dangers

0.1.5.1 Electric energy

- Have the live wire de-

Avoid contact with the

Help Desk (7:6sales@WHUH[.co.uk)