By: Dr. Sanjeev Kumar Mandeep Kumar Prof. in MED SID: 13209024 Requirement of TOF Theories of failure are used to determine the safe dimension of a component when it is subjected to combined stresses due to various loads. Theories of failure are used in design by establishing a relationship between stresses induced under combined loading conditions and properties obtained from tension test like Syt & Sut Various Theory Of Failure • Maximum principal stress theory (Rankine’s Theory) • Maximum principal strain theory (St. Venant’s theory) • Maximum strain energy theory (Haigh’ Theory) • Maximum Distortion energy theory (Von- mises and Henky’s Theory) • Maximum shear stress theory (Guest and Treska’s Theory) Maximum Principle Stress Theory: Condition For Failure: σ1 > Syt or Sut Condition for safe design: σ1 < Syt/N or Sut/N Where N is factor of safety. For ductile material: Syc > Syt > Sys For Brittle material: Syc > Sys > Syt cont. Maximum Principle Stress Theory This theory is suitable for the safe design of machine component made up of brittle material, because brittle material are weak in tension This theory is not good for design of ductile material because shear failure may occur But this theory is also suitable for ductile material under following condition : 1. uniaxial state of stress condition. 2. Under biaxial state of stress when are like in nature. 3. Hydrostatic stress condition. Graphical representation of MPST Maximum shear stress theory Condition For Failure:
Condition for safe design:
For triaxial state of stress condiition
For biaxial state of stress: σ3=0
When σ1 & σ2 are like in nature:
σ1 < Sty/N When σ1 & σ2 are unlike : σ1- σ2 < Syt/N Graphical representation of MSST MPST and MSST will give same result under biaxial state of stress when principle stresses are like in nature.
M.S.S.T. is not valid under hydrostatic
stress condition (because every plane passing through the point is principle plane hence absolute shear stress is zero)
M.S.S.T. Gives over safe design for
ductile material .(safe and Maximum principal strain theory: Condition For Failure:
Condition for safe design:
For Biaxial state of stress: σ3 = 0 So Maximum strain energy theory: Condition For Failure: Total strain energy/vol > [(S.E/vol)yp]TT Condition for safe design: Total strain energy/vol < [(S.E/vol)yp]TT Under triaxial loading condition: By putting the values in safe design condition, we get:
For Biaxial state of stress, σ3=0
• It is a equation of ellipse whose graphical
representation is shown in figure. • For hydrostatic stresses, it is the best theory. Maximum Distortion energy theory: Condition For Failure: Max. D.E. / volume > [(D.E./vol.)yp]TT Condition for safe design: Max. D.E. / volume < [(D.E./vol.)yp]TT Max. D.E. / vol = Total S.E. /vol – volumetric S.E. / vol By inserting the values of energies in D.E.equation We got:
By inserting the values of energies in Safe design condition
We got: For biaxial state of stress:
This is a equation of ellipse with
Semi major axis = 1.414 Syt Semi minor axis = 0.816 Syt Comparison of TOF
• As area bounded by curve increases ,
• failure stress increases, • dimensions of part decreases, • so safety and cost decreases. Area of MDETcurve > area of MSST curve So dimension of MDET < dimension of MSST
MPST, MSST, MDET will give same result
under biaxial state of stress of same nature i.e. σ1=σ2= σ and σ3=0 Conclusion: MPST: Best TOF for brittle material design. Suitable for ductile material under three case. MSST: Gives safe design for ductile. MDET: Best TOF for ductile material design. Thank You