TANJUNG UNCANG 120MW CCPP PROJECT

HIGH POTENTIAL TEST PROCEDURE FOR SWITCHYARD

PT. PLN (BATAM)

PT. PelayananListrikNasionalBatam
Jl. EngkuPutri No. 03 Batam Center
Batam
Engineering, Procurement and Construction
(EPC) PembangkitListrikTenaga Gas Uap
(PLTGU) TanjungUncang 100
100-120 MW

CONTRACT NO. : 0070.PJ/123/DIRUT/2013

PURPOSE :

FOR APPROVAL

1 Hi Potential test procedure for Switcyard 22-10-15 Stm

Rev. Description Date Prepared Checked Approved
CONTRACTOR:
Plaza PP – WismaSubiyanto 3rd Floor
Jl. Letjend. TB. Simatupang No. 57Pasar Rebo, Jakarta 1376
13761
Phone : (121) 841 3883; Fax: ((121) 841 3992

Doc. No.: Size : Total page:

Rev-1
781301-COM-EL
EL-001 A4 6

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 TANJUNG UNCANG 120MW CCPP PROJECT
HIGH POTENTIAL TEST PROCEDURE FOR SWITCHYARD

TABLE OF CONTENT
1. PURPOSE ..................................................................................................................................... 3
2. SCOPE .......................................................................................................................................... 3
3. PREREQUISITES AND LIST OF TEST ................................................................................... 3
4. TESTING EQUIPMENT LIST .................................................................................................... 3
5. SAFETY PRECAUTION ............................................................................................................. 3
6. REFERENCE DRAWING ........................................................................................................... 4
7. TEST PROCEDURE .................................................................................................................... 4
8. TESR RECORD FORMAT.......................................................................................................... 5

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 TANJUNG UNCANG 120MW CCPP PROJECT
HIGH POTENTIAL TEST PROCEDURE FOR SWITCHYARD

1. PURPOSE
This procedure is established the method to carried out the Hi Potential test of switchyard over head conductor before
energize by normal power at the project Tanjung Uncang 120MW CCPP.

2. SCOPE

This Procedure only used for testing of over head conductor 2 Line Bus Bar and 3 Bay Line at switchyard Tanjung
Uncang 120MW CCPP project.

3. PREREQUISITES AND LIST OF TEST

Prior to tested, testing engineer should make sure that construction work was done and all report was sign by the owner
and no punch list item remaining.
All CT secondary connection should be shorted and connect to ground.
All CVT secondary should be disconnect with the protection system/another system.
All CB and DS shoud be in closed position in order that equipment included at the testing.
All connection HV cable to power transfoermer should be disconnected and isolated.
All connection over head cabe to Exixting switchyard should be disconnected and hanging in safe position and correct
clearence.
The following item tested below for switchyard system 150kV before put in normal operation are:
1. Over head cable Insulation reasistanece
2. Over head cable Hi Potential test

4. TESTING EQUIPMENT LIST

Name of equipment Model Maker Specification Serial No. Calibration due

date
Multi tester
Megger
Ampere meter
Accessories cable
Special tools/Injection
Voltage

HV Tester

5. SAFETY PRECAUTION

All personal shall be worn Personal Protection Equipment minimum such as uniform, safety helmet, safety shoes ,safety
glasses and safety gove electrical. Before start the activity, make sure all worker and supervisor conducting safety in-
duction and toolbox meeting to make sure the activity planning is clear and make sure work permit was applied to
Commissioning Manager and CC to safety department. All area should be enough lighting for working at night shift.
All personal shall wear safety full body harness if they work at height level more than 2 meters and make sure the scaf-
folding install properly and inspected by scaffolding inspector.
Cable power for testing shall using ELCB to protect human during testing activity from electrical shock. All testing
equipment should have calibration certificate.
All testing activity shall carried out by competence person to avoid equipment damage and make that equipment prop-
erly function.

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 TANJUNG UNCANG 120MW CCPP PROJECT
HIGH POTENTIAL TEST PROCEDURE FOR SWITCHYARD

6. REFERENCE DRAWING

This test procedure should be refer to factory test recommendation, project standard and code and comply with contract
agreement, but no limited to:
 150kV switchyard plan view(1HID1-1-4011-702)
 Standard for Hi Potential tes HV system(IEC 62271-100/IEC60840/IEC-62067)
 150kV Switchyard section-A(1HID1-1-4011-703)
 150kV Switchyard section-B(1HID1-1-4011-704)

7. TEST PROCEDURE

7.1 INSULATION RESISTANCE TEST PROCEDURE

a) Prepare tools and cable will be tested.
b) Disconnect cable from another circuit and isolated
c) Stand by one person at the end of the cable to make sure nobody touch the cable.
d) Connect line cable from tools to over head cable and ground cable to ground/structure and another over
head cable connect to ground
e) Inject voltage 5000VDC to over head cable along 1 minute
f) Make sure the value is more than criteria
g) Turn off the injection voltage and grounded over head cable after testing to avoid electrical shock
h) Repeat sequence above for other over head cable.

Criteria: more than 500MΩ @ 5000VDC

Note: Insulation resistance shaould be carried out before and after Hi potential test.

7.2 HI POT TEST PROCEDDURE

a) After finish insulation resistance test for over head cable, hi pot test will be carried out as step below.
b) Stand by one person at the end of the over head cable to make sure nobody touch the cable.
c) Connect over head cable core be tested with cable from hi pot tools set.
d) Connect ground cable from tools set to grounding system
e) Connect power supply for hi pot tools set to source.
f) Turn “ON” hi pot tools set to inject voltage to over head cable and increase slowly until reach voltage
140kV((87kV X 2)+1kV) X 80% per Phase.
g) Hold voltage until 1 minute for AC Voltage injection and 15 minute for DC Voltage injection.
h) Make sure no breakdown voltage/flash over during inject voltage to the over head cable and check leakage
current for reference test result
i) Reduce voltage until zero and turn OFF hi pot tools set.
j) Short the over head cable with ground after inject Voltage to avoid electrical shock
k) Repeat sequence above for another cable.
l) After finish hi pot test of the over head cable, insulation resistance test should be carried out to make the
isolator still good condition after hi pot test, following insulation resistance test procedure above.

Criteria: No flash over at the isolator

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 TANJUNG UNCANG 120MW CCPP PROJECT
HIGH POTENTIAL TEST PROCEDURE FOR SWITCHYARD

8. TESR RECORD FORMAT

8.1 OVER HEAD CABLE INSULATION RESISTANCE TEST REPORT

System : _______________________________
Cable TAG : _______________________________
Cable from/to : _______________________________

Insulation Resistance Test before Hi Pot test by inject voltage : _________kVDC

No Phase Value(MOhm) Criteria Result Remarks
measurement
1 R-S
2 R-T
3 S-T
4 R-N/Ground
5 R-N/ Ground
6 S-N/ Ground
Insulation Resistance Test after Hi Pot test by inject voltage:_________kVDC
No Phase measure- Value(MOhm) Criteria Result Remarks
ment
1 R-S
2 R-T
3 S-T
4 R-N/Ground
5 R-N/ Ground
6 S-N/ Ground

Test equipment Name/Model : ________________________________

Calibrated due date : ________________________________
Serial Number : ________________________________

__________________________ __________________________ __________________________

Tested by Reviewed by Approved by
Date : Date : Date :

Name : Name : Name :

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 TANJUNG UNCANG 120MW CCPP PROJECT
HIGH POTENTIAL TEST PROCEDURE FOR SWITCHYARD

8.2 HI POTTEST OVERHEAD CABLE TEST REPORT

System : _______________________________
Cable TAG : _______________________________
Cable from/to : _______________________________

Phase Inject voltage Time Leakage Result Remarks

No Measurement (___kVAC) Current
1 R/S/T
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Test equipment Name/Model : ________________________________

Calibrated due date : ________________________________
Serial Number : ________________________________

__________________________ __________________________ ____________________________

Tested by Reviewed by Approved by
Date : Date : Date :

Name : Name : Name :

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