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ARMA 11-117

Multi Stage Excavation on the Basis of Convergence-Confinement


Method (Taloon Tunnel Tehran-Shomal Freeway of Iran)
Salari rad, H.
Department of Mining, Metallurgy & Petroleum, Amirkabir University of Technology, Tehran, Iran
Hassani, R.
IRAN OSTON Consulting Engineers, Tehran, Iran
Aghchai, M.H.
IRAN OSTON Consulting Engineers, Tehran, Iran
Copyright 2011 ARMA, American Rock Mechanics Association
th
This paper was prepared for presentation at the 45 US Rock Mechanics / Geomechanics Symposium held in San Francisco, CA, June 26–
29, 2011.
This paper was selected for presentation at the symposium by an ARMA Technical Program Committee based on a technical and critical
review of the paper by a minimum of two technical reviewers. The material, as presented, does not necessarily reflect any position of ARMA,
its officers, or members. Electronic reproduction, distribution, or storage of any part of this paper for commercial purposes without the
written consent of ARMA is prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 words; illustrations
may not be copied. The abstract must contain conspicuous acknowledgement of where and by whom the paper was presented.
ABSTRACT: The purpose of this paper is to analyze rock support interaction in three stage excavation and to design primary
support on the basis of Convergence-Confinement method. This is a case for the Taloon Twin Tunnels in Tehran-Shomal Freeway,
in northern Iran. Design and stability analysis of tunnels are complicated, so using conceptual approaches to estimate required
support is necessary. The Convergence-Confinement is a valid method which simplifies 3-Dimentional stress-strain state in the
vicinity of a tunnel face to 2-Dimentional state. It introduces three curves that each of them clarifies the stress-strain conditions in
the rock mass and primary support in various distances from the face of tunnel. The three basic components of the Convergence–
Confinement method are longitudinal deformation profile (LDP), ground reaction curve (GRC), and support characteristic curve
(SCC). On the basis of this method, three stage excavations have been simulated by use of 2 and 3-dimensional numerical
modeling. By interpreting LDP, GRC, and SCC curves, tunnel stability analysis and primary support design have been performed
in three stage excavations.

1. INTRODUCTION
estimate the load imposed on the support, installed in the
Using the concept of rock-support interaction has made a first stage, as a result of the second stage excavation.
lot of promotions in underground stability analysis. One
of the methods on the basis of this concept is
convergence-confinement method, which gives a simple 2. THE CONVERGENCE–CONFINEMENT
understanding of the rock-support interaction in the METHOD OF TUNNEL DESIGN
vicinity of tunnel face. It introduces three curves that
The Convergence–Confinement method is a procedure
each of them clarifies the stress-strain conditions in the
that allows the load imposed on a support installed
rock mass and primary support in various distances from
behind the face of a tunnel to be estimated. When a
the face of tunnel.
section of support is installed in the immediate vicinity
Considering the complexities in stability analysis and of the tunnel face, it does not carry the full load to which
design of tunnels, using conceptual approaches to it will eventually be subjected [1].
estimate required support is indispensable.
Some part of the load that is redistributed around the
Convergence–Confinement is one of the validated of
excavation is carried by the face itself. As the tunnel face
these methods.
advances (i.e. away from the installed support), this face
The stress–strain conditions in single stage excavation effect decreases and the support must carry a greater
(full face) are somehow clear, but in partial excavation proportion of the load that the face had carried earlier.
(heading-benching) the rock mass response becomes When the face has moved well away from the support, it
more complicated. Therefore, in partial excavation the carries effectively the full design load [1].
concept of Convergence-Confinement curves is not as
The three basic components of the Convergence –
plain as single stage excavation. This paper discusses the
Confinement method are:
effects of partial excavation on each of these curves. The
convergence-confinement method is also used to 1) The Longitudinal Deformation Profile (LDP)
2) The Ground Reaction Curve (GRC)
3) The Support Characteristic Curve (SCC). As the face advances, internal pressure decreases and
pressure on the support increases then both the support
The LDP is the graphical representation of the radial
and excavation deform by the same amount. When the
displacement that occurs along the axis of an
supporting effect of the face disappears completely, the
unsupported excavation for sections located ahead of and
system reaches equilibrium at point D, which is the
behind of the face [1]. Figure 1 represents such a profile.
intersection of the GRC and the SCC. The pressure
The GRC is a function of internal pressure (pi) decrease defined by this point represents the final pressure and its
and excavation radial displacement increase. It can be corresponding displacement (time dependent weakening
constructed from the elastic-plastic solution of an of the rock mass is not considered) [1].
opening or numerical modeling [2]. The SCC can be
constructed from the elastic perfectly plastic relationship
between the applied stress and resulting closure [3].

Face
Wall and support pressures, Pi and Ps
LDPI
GRC I

Distance to the face


I D
Ls,I
0
SCC

N
D
ps,ID
k
u0s,I uDs,I
Displacement of the wall, u

Fig. 1. Relationship between internal pressure (face effect) and Fig. 2. Relationships of LDP, GRC, and SCC [1].
radial displacement of the tunnel section in various situations
[4]. 3.2. Two and three stage excavation
Interpreting of curves in two and over stage excavation
3. THE RELATION OF CONVERGENCE - is much more convoluted than the full face excavation
CONFINEMENT METHOD CURVES (single stage excavation).
The relationship among these curves will be investigated At first, in order to simplify the variation procedure of
in 2 and 3 stage excavation. the Convergence-Confinement curves in second stage of
excavation, effect of the SCC is neglected. In the first
3.1. Full face excavation stage of excavation, stresses have changed, plastic region
Carranza–Torres and C.Fairhurst [1] plotted the LDP, has extended and the confinement effect of face has
GRC and SCC on a single diagram (Figure 2). The disappeared completely [5, 6]. When second stage of
horizontal axis shows radial displacement in a given excavation starts, the confinement effect of bench
section of tunnel, The left vertical axis represents decreases, but the extent of plastic region and the
internal pressure which acts on tunnel wall (Pi) or displacement of tunnel wall increase. This procedure is
support (Ps) and the right vertical axis displays distance shown in Figure 3.
from a section of the tunnel to the face (ahead or
behind). In this reference system, the LDP is rotated Variation processes of GRC and LDP in the second and
counterclockwise 90 degrees. first stage are the same. However, in the second stage
decreasing the face effect and increasing tunnel wall
Interpreting the relationships among the LDP, GRC and displacement are in elastic-plastic condition. The
SCC makes it possible to find the final pressure that rock maximum pressure of GRC in this stage is equals to the
mass will transmit to the support. To illustrate the pressure that hinders the tunnel wall displacement as a
procedure, consider a support is installed in the distance result of the second stage excavation. While this
of LDs,I from the face, which corresponds in the LDP of pressure decreases, the displacement rate increases
Figure 2 as point I. In the horizontal axis this point is which means the face of the second stage approaches to
u= u0s,I and defines point K of the SCC. As long as the the surveyed point. The LDP and the GRC in the second
face does not move, stability is maintained solely by the stage excavation are accordance with each other just like
ability of the face to carry the load redistributed by in the first stage (Figure 3).
excavation. The vertical segment KN in Figure 2
corresponds to this load.
Nevertheless, by considering SCC, the variation process stage II
stage I
of LDP and GRC will change. In the second stage, total
pressure acting on support is the pressure of the first LDPI

Wall and support pressures, Pi and Ps


stage plus the second stage pressure, which starts from

Face
LDP
II
the equilibrium point of the first stage.

Distance to the face


GRC I
SCC
Wall and support pressures, Pi and Ps

Face
Face

stage I stage II
D
Ls,I

Distance to the face


0
LDP I LDP II E
ps,II E
GRC
I E
Ls,II
E
GRC II
D
0 pDs,I
k
u0 uDs,I uEs,II uFs,III
GRC II
Displacement of the wall
Displacement of the wall, u
Fig. 5. Combination of LDP, GRC and SCC in tow stage
excavation.
Fig. 3. Relationships of LDP and GRC, in two stage
excavation without support effect. In equilibrium state of two stage excavation, the total
pressure acting on support is represented by PEs,II
Assuming that the trait of the installed support in the (Figure 5). The corresponding displacement in
first stage is constant during the second stage horizontal axis, which is common with the LDP, is uEs,II .
excavation, the process is just like applying support Therefore, if a dashed line is drawn from point E to uEs,II,
ahead of face in full face excavation. As shown in Figure
it will intersect the LDP at point E′ .The corresponding
4, the GRC of the second stage shifts upward from the point of right vertical axis with E′ is LEs,II. This
equilibrium point of the first stage (point D). Thus, the indicates that a section of tunnel which has a distance of
system reaches to final equilibrium at point E, which is LEs,II from ahead of the second stage face reaches to its
the intersection of the second stage GRC and SCC. The equilibrium state and the confining effect of bench
final pressure acting on support and the corresponding disappears, so the final pressure acting on support
displacement are represented by points PSE,II and U SE,II increases and becomes equal to PEs,II. Thus, on the basis
(Figure 4). of Convergence-Confinement method LDP, GRC and
SCC of the two stage excavation can be used to
determine support pressure and its distance to the face.
Pi and Ps
Wall and support pressures, Pi and Ps

Critical situations in the excavation can also be


determined.

GRC I
Variation processes of GRC and LDP in the second and
third stage excavation are alike.
By Drawing the LDP and GRC in the third stage
E
ps,II E SCC excavation on the basis of previous section point uFs,III,
GRCII
PFs,III, LFs,III will be defined. Point uFs,III shows the
D
ps,ID
u
displacement of supported excavation in the third stage.
u0 uDI uEII
Point LFs,III indicate the distance of face of third stage
excavation within the behind the support system which
Displacement of the wall
is in equilibrium and load applying on the support
Fig.4. Effect of the SCC on GRC in second stage excavation. system is defined by point PFs,III.
Thus, on the basis of Convergence-Confinement
The combination of LDP, GRC and SCC can be plotted method, LDP, GRC and SCC curves of the multi stage
in a single diagram in two stage excavation (Figure 5). excavation can be used to determine final pressure on the
The second stage LDP starts from the displacement of support and its optimum distance to the face of the
equilibrium point in the first stage (uDs,I ) which is zero tunnel. Critical situations in the excavation can also be
displacement point for the second stage excavation. determined.
When the second stage excavation starts, the
displacement inaugurates and increases until the SCC
intersects the second stage GRC (point E), which means
the equilibrium is satisfied.
stage III
stage II
stage I
Wall and support pressures

LDPI

Distance to the face


Face
LDPII

GRC I LDPIII
SCC
F F
ps,III
Ls,III
0

GRC II

u0 uFs,III
Displacement of the wall

Fig.5. LDP, GRC and SCC in tow stage excavation.

4. TALOON TUNNEL
The Tehran–Shomal Freeway, approximately 120 km in
length, is one of the largest civil projects under
construction in Iran. This project, which is to run
through the highest portions of the Alborz mountain
range, connects the capital city of Tehran to coastal
regions of the Caspian Sea in the north. The freeway has
twin road tunnels, varying from 300 m to 6300 m in
length. The 6 km long Taloon twin tunnels are the Fig. 7. Sketch map showing the location of Tehran –Shomal
Freeway (location of the Taloon twin tunnels is shown by
longest tunnels in the project (Figure7) [7].
letter A) [7].
Initially a 5.2 m diameter pilot tunnel is going to be
excavated in both main tunnels by use of a tunnel boring
machine (TBM). The pilot tunnels will then be enlarged
to 12 m using conventional drill and blast excavation [5].
Considering the geological longitudinal profile, there are
four main rocks types at the tunnel elevation including
sandstone, limestone, anhydrite and tuff. The average
overburden is about 400 m and 30 percent of the tunnel
length crosses through sandstone [5]. Therefore, a
section is selected in tuff with 400 meter overburden.
The rock mass has been characterized by use of
geological surveying and rock mass classification. The
geomechanical parameters in the selected section of the
tunnel shown in Figure 8 are provided in Table 1 [6].
Table 1. Geomechanical parameters of the selected section [6] Fig. 8. Geometry of tunnel section and stages of excavation
[5].

Overburden K C E Ρ
φ ‫ט‬ 5. VARIATION PROCESS OF CONVERGENCE
(m) (σh/σv) (MPa) (GPa) (kg/m3)
– CONFINEMENT CURVES
400 1.4 0.85 39 0.3 7 2600 As mentioned before establishing and interpreting the
Convergence-Confinement curves in two stage
excavation are convoluted. As a result, in this research
2D and 3D numerical modeling is used to define the
curves and their effect on each other [8, 9].
5.1. GRC Variations
The geometry of tunnel in the selected section is
modeled by use of 2D finite difference element software
(FLAC) and three stage excavations are taking into
account in modeling (Figure 9). Without considering the
support effect, GRC of each excavation stage is defined
(Figure 10).

Fig. 11. 3D model in FLAC3D to define LDP.

Fig. 9. 2-Dimentional geometry of model in FLAC. 0


-5
ِ◌ isplacement(mm)

-10
-15
LDP _step I
-20 LDP _step II
11
10 -25 LDP _step III
9 -30
D

8 GRC_step I
Pressure(Mpa)

-35
7 -40
6 GRC_step II
-30 -20 -10 0 10 20 30 40 50
5
Distance to the face (m)
4 GRC_step III
3
2
1
0 Fig. 12. Three stage excavation LDP, defined by 3D numerical
0 5 10 15 20 25 30 35 40 modeling.
Displacement(mm)

5.3. SCC variations


Fig. 10. GRC of three stage excavation, defined by 2D- In this section the SCC is defined by use of analytical
numerical modeling. method introduced by Hoek–Brown [10]. The installed
support is a combination of a 20cm thick shotcrete and 4
5.2. LDP variations m rock bolts spaced at 2 m x 2 m at distance 4 meter
In order to define LDP of each excavation stage the 3D from the face. The resulted SCC is illustrated in Figure
finite difference element software (FLAC3D) is used to 13. The stiffness of the first stage support is more than
model the stages of excavation (Figure 11). In this 3D- the stiffness of the second and third stage due to the fact
modeling the effect of support is not considered. As that the excavation section in the second and third stage
shown in Figure 12, the general shape of LDP in the becomes greater than the first stage. Combination
second stage is just like the LDP in the first stage but the support is resulted on the basis of simple assumption by
rate is not as much as the first stage LDP. Oreste [3].
stage excavation are given in Figure 16. This diagram is
derived on the basis of factor of safety equal to 1.5. The
results indicate that the considered support is adequate.

Fig. 13. Support characteristic curve of the excavation stages.

6. ANALYSIS OF CONVERGENCE-
CONFINEMENT CURVES IN ONE SINGLE
DIAGRAM
Convergence–Confinement curves of each stage in
Taloon Tunnel have been defined in previous sections. Fig. 14. Convergence- Confinement Curves in three stage
Regarding practical situations, the distance between excavation of Taloon Tunnel.
support and face is 4 m. In fact this point represents the
8 mm displacement of the tunnel roof. Regarding the
low stiffness and loading of support system, the support
does not activate so much. It has been assumed that
shotcrete (20 cm) is installed 18 m from the face. It has
also not been activated so much in this stage of
excavation.
In the second stage excavation, regarding section 3-2,
the GRC shifts upward from the equilibrium state of the
first stage (Figure 14). As shown in Figure 14, the
displacement corresponding to the intersection of SCC
and GRC in the second stage excavation is equal to 0.85
cm. This equilibrium point on LDP indicates that when a
section of supported tunnel in the first stage is within 16 Fig. 15. Proposed tunnel support.
m from the second stage face, a state of equilibrium is
achieved.
In the third stage excavation regarding section 3-2, GRC
shifts upward from the equilibrium state intersection of
GRC and SCC from the second stage (Figure 14).
As shown in Figure 14, the displacement corresponding
to the intersection of SCC and GRC in the third stage
excavation is equal to 1.65 cm. This equilibrium point
on LDP indicates that when a section of supported
tunnel in the first stage is within 8 m distance from the
second stage face, a state of equilibrium is achieved.
In some sections of tunnel steel sets (IPB140) are also
installed along with the previously mentioned support
(Figure 15). Using the described method, the final load
is determined on the support. It is worthwhile to study
the induced internal forces i.e. axial forces and bending
moments in the support [11, 12]. The loading of the
staged excavation induces internal forces (axial forces Fig. 16. Axial force-bending moment interaction diagram.
and bending moments) in the support. Maximum values
of the induced internal forces in the support for a three
7. CONCLUSION 5. Hassani, R. 2006. Influence of Sequential Excavation in
Confinement-Convergence Curves, Amirkabir
Stress – strain state in the vicinity of tunnel face is a 3- University of Technology, Msc. Theses.
dimensional state. Convergence- Confinement method
6. Hassani, R., H. SlariRad, and M.H. Aghchai. 2009.
on the basis of its curves simplifies the 3-Dimensional
Primary support design in two stage excavation on the
stress–strain state to the 2-dimensional state. In this basis of Convergence-Confinement method, 8th Iranian
method, GRC by considering the stress release concept Tunneling Conferences, Tehran, Iran
represents the imposed pressure on support, LDP
displays the radial displacement of a section in a specific 7. Yassaghi, A. 2004. Geology Report of Tehran-Shomal
Freeway. Laniz Consulting Engineers.
distance to the face, and SCC presents support capacity
to bear the applied load. Interpreting the relationships 8. Itasca Consulting Group, 2002. FLAC3D Fast
among LDP, GRC and SCC makes it possible to find the Lagrangian Analysis of Continua in 3 Dimension. s.
final pressure that rock mass will transmit to the support Version 2.0. Minneapolis.
in various distances to the face in each stage. Optimum 9. Itasca Consulting Group, 2002. FLAC2D Fast
distance between support and tunnel face can also be Lagrangian Analysis of Continua in 2 Dimensions.
determined. Furthermore, it is possible to specify the Version 4.0. Minneapolis.
effect of third stage excavation on the support installed 10. Hoek, E., and E.T. Brown., 1980. Underground
in first stage. All of these cases have been investigated in Excavations in Rock. London, Institution of Mining and
this paper. It is concluded that the primary support Metallurgy, 527 pages.
designed for the Taloon tunnels is suitable for three
11. Hoek, E., C. Carranza-Torres, M.S. Diederichs, and B.
stage excavation and factor of safety is acceptable.
Corkum. 2008. Integration of geotechnical and
It should be mentioned that the stiffness of the support structural design in tunnelling. Proceedings University
varies in different stage of excavations due to the of Minnesota 56th Annual Geotechnical Engineering
enlarged cross section of tunnel. Conference, 29 February 2008. Minneapolis, pp. 1–53.
Available for downloading at Hoek’s Corner.
Increasing vertical pressure acting on the primary <www.rocscience.com>.
support of tunnels in staged excavation makes the
12. Carranza-Torres, C., and M. Diederichs. 2009.
induced internal forces in the support section (axial Mechanical analysis of circular liners with particular
forces and bending moments) increase considerably. In reference to composite supports. For example, liners
the case of the illustrated example, plotting critical consisting of shotcrete and steel sets. Tunnelling and
section forces of the support in the axial force-bending Underground Space Technology, Volume 24, Issue 5,
moment interaction diagram showed that the proposed September 2009, Pages 506-532.
support (20 cm shotcrete + IPB140 steel set + 4 m
rockbolt with the spacing of 2 m x 2 m) is adequate.
Moreover, after excavating the third stage, the installed
support can tolerate the increased load and the factor of
safety is acceptable.

REFERENCES
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Application of convergence-confinement method of
tunnel design to rock masses that satisfy Hoek-Brown
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2. Panet, M. 2001. Recommendations on the convergence-
confinement method. AFTES. Paris.
3. Oreste, P.P. 2003. Analysis of structural interaction in
tunnels using the convergence– confinement approach.
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347–363.
4. Soroosh, A., R. Foroozan, and P. Asadollahi. 2006.
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