Topvex FR Installation Instructions

Topvex FR800, FR1600, FR3800
Compact Air Handling Unit
Installation Instructions
Item# : 400896
2016-06-09
Contents
1 Warning........................................................................................................................................................1
2 Product information......................................................................................................................................1
2.1 General..............................................................................................................................................1
2.2 Technical data....................................................................................................................................2
2.2.1 Dimensions................................................................................................................................2
2.2.2 Weights......................................................................................................................................3
2.2.3 Space required..........................................................................................................................3
2.2.4 Electrical data............................................................................................................................4
2.3 Transport and Storage.......................................................................................................................5
3 Installation....................................................................................................................................................6
3.1 Unpacking..........................................................................................................................................6
3.2 Where/how to install...........................................................................................................................6
3.3 Ducting...............................................................................................................................................7
3.3.1 Air connection principles............................................................................................................7
3.3.2 Condensation and heat insulation.............................................................................................7
3.3.3 Silencers....................................................................................................................................8
3.4 Electric connections...........................................................................................................................8
3.4.1 Electrical connection box, components.....................................................................................9
3.5 Installing the unit..............................................................................................................................10
3.6 Supply air sensor.............................................................................................................................13
3.7 Installation of VAV models................................................................................................................13
3.8 Detailed connections, supply voltage and controller I/O (default I?O’s and options).......................14
3.9 BMS connection...............................................................................................................................18
4 Installing the control panel..........................................................................................................................19
4.1 Dimensions......................................................................................................................................19
4.2 General information..........................................................................................................................19
4.3 Installation........................................................................................................................................17
5. Additional equipment & accessories..........................................................................................................20

11Warning
Warnings
The
Thefollowing admonitions
following will be
admonitions willpresented in the in
be presented different sectionssections
the different of the document.
of the document.
Danger
Danger
• Make sure that the Main power supply to the unit is disconnected before performing any
• Make sure that
maintenance the Mains
or electrical supply to the unit is disconnected before performing any maintenance or
work!
electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local
• All electrical
rules connections must be carried out in accordance with local rules and regulations.
and regulations.
1 Warnings
Warning
Warning
• The door handles are only intended to be used during the installation. Handles must be removed
• In order for the unit to be considered safely installed the doors if equipped with handles have to be
before the unit is put into operation to ensure the required level of safety for the unit.
Thelocked withadmonitions
following a key to prevent
will beunauthorized
presented in or
theaccidental opening of the document.
different sections
• The unit must be duct connected or in some other way provided with protection so that it is not
• The unittomust
possible comebein duct connected
contact or inthrough
with the fans some the
other way
duct provided with protection so that it is not
connections.
TheDanger
• possible
unit istoheavy.
comeBe in careful
contactduring
with transport
the fans and
through the duct
mounting. Riskconnections
of injury through pinching. Use
• protective
The unit isclothing.
heavy. Be careful during transport and mounting. Risk of injury through pinching. Use
• • Make
Bewaresure that edges
of sharp
protective the Mains
clothing. supply
during to the
mounting andunit is disconnected
maintenance. before
Make sure that performing any
a proper lifting maintenance
device is or
electrical
used. Use work!
protective clothing.
• •• Beware
All unitsof
Theelectricalsharp edges
electrical
connections
during
connection mounting
to main
must powerand
be carried
maintenance.
supply Makeby
must be preceded
out in accordance
sure that
an rules
with local all a proper
pole circuit
and
lifting device is
breaker
regulations.
used. Use protective clothing.
with a minimum 0.1” (3 mm) gap.
Warning
Important
Caution
• • In
If the unitfor
order is installed
unitintoin
abe
cold place makesafely
sure that all joints are covered with insulation, and tapehave to be
• Ifwell
the unit is the
installed considered
a cold place make sure installed
that allthe doors
joints areifcovered
equipped withwith handles
insulation, and tape well
locked with a key to prevent unauthorized or accidental opening
• • Duct connections/duct
Duct connections/duct ends
ends should
should be covered
be covered duringduring
storagestorage and installation
and installation
• • Do
Do not
possible connect
not connect
to cometumble
tumble dryers to
dryers
in contact the ventilation
to the fans
with system
ventilation
through system
the duct connections
• Take care not to damage the water coil when connecting water pipes to connectors. Use a spanner
• Take
The careis
unit
to tighten not
the to damage
heavy. Be careful
connection. the water
duringbattery
transportwhen
andconnecting
mounting. water
Risk ofpipes
injurytothrough
connectors. Use Use
pinching. a
spanner
protectivetoclothing.
tighten the connection.
• Beware of sharp edges during mounting and maintenance. Make sure that a proper lifting device is
2 Product Information
Caution
2.1
• IfGeneral
the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well
• Duct connections/duct ends should be covered during storage and installation
This installation manual concerns air handling unit Topvex FR manufactured by Systemair Inc.
• DoFRnot
Topvex connect
include tumble dryers
the following to the ventilation system
model options:
• Model: FR800, FR1600, FR3800
• Take care not to damage the water battery when connecting water pipes to connectors. Use a
spanner
• Heating coil:to
ELtighten theHW
(Electric), connection.
(Water coil), None.
• Airflow control: CAV (Constant Air Volume), VAV (Variable Air Volume = Constant duct pressure control)
Water heating coil can be ordered as an accessory for units without re-heater.
This manual consists of basic information and recommendations concerning the design, installation, start-
up and operation, to ensure a proper fail-free operation of the unit.
The key to proper and safe operating of the unit is to read this manual thoroughly, use the unit according to
given guidelines and follow all safety requirements.
Topvex FR800, FR1600, FR3800 Installation instructions

1 Systemair Inc.
2.2 Technical Data
2.2.1 Dimensions E
2.0” (50mm) = = 2.0” (50mm)
GG2 G1
G
H H F
H
H
F
CL
G1 G2
G
G
11.2” (285mm) FR800 = 2.4” (60mm)
FR1600 = 3.1” (80mm)
5.1” (132mm)
28.0” (712mm) FR3800 = 3” (75mm)
3.1” (80mm)
2.0” (50mm)
ØD
J
(420mm)
C
16.5”
I
L
28.0” (712mm) K
A B
Fig. 1 Dimensions in inches (mm)
Table 1: Dimensions
Model A B C ØD E F G1 G2
FR800 67.7 46.4 21.3 11.8 59.1 41.8 10.8 10.8
(1721) (1178) (540) (300) (1502) (1062) (275) (275)
FR1600 85.1 54.3 25.3 15.7 74.9 49.7 12.7 12.7
(2161) (1378) (644) (400) (1902) (1262) (323) (323)
FR3800 96.5 69.9 33.1 23.6 86.8 65.3 17.0 15.7
(2451) (1776) (840) (600) (2205) (1658) (765) (398)
Model H I J K L M
FR800 17.7 10.8 14.6 5.8 3.2 13.8
(450) (275) (370) (146) (80) (350)
FR1600 21.7 10.8 15.5 6.1 4.0 16.3
(550) (274) (394) (156) (103) (414)
FR3800 30.1 15.8 5.2 4.3 22.4
N/A
(765) (401) (132) (110) (570)

2 Systemair Inc.
2.2.2 Weights
Table 2: Weights
Model Weight in lbs (kg)
FR800 395 (179)
FR1600 565 (256)
FR3800 1014 (460)
2.2.3 Space Required
A C
D
B
Fig. 2 Space required
Table 3: Space requirements in inches (mm)
Model A B* C D E
FR800 45.5 24.5 41.0 17.5 24.0
(1156) (622) (1042) (445) (610)
FR1600 58.0 32.3 49.0 21.7 24.0
(1472) (820) (1245) (550) (610)
FR3800 70.9 38.2 65.0 32.5 24.0
(1800) (970) (1652) (826) (610)
*If the sliding door option is installed, the required space corresponds to the height of the sliding door
support bars (2.0” (50 mm)).

3 Systemair Inc.
2.2.4 Electrical Data
Table 4: Electrical data
Model FR800-208-3 FR800EL-208-3 FR800HW-208-3 FR800-240-1 FR800HW-240-1
Voltage VAC 208 208 208 240 240
Frequency Hz 60 60 60 60 60
Phase 3 3 3 1 1
Current A 5.2 16 5.2 4.4 4.4
MCA A 5.9 18.7 5.9 5 5
MOP A 15 25 15 15 15
Total Fan Power W 970 970 970 970 970
EL Preheater Power kW 4.5 4.5 4.5 N/A N/A
EL Reheater Power kW N/A 4.5 N/A N/A N/A
MCA (w / EL Preheat) A 18.7 29.5 18.7 N/A N/A
MOP (w / EL Preheat) A 25 40 25 N/A N/A
HW Preheater Capacity BTU 17250 17250 17250 17250 17250
HW Reheater Capacity BTU 18850 N/A 18850 18850 18850
Model FR1600-208-3 FR1600EL-208-3 FR1600HW-208-3

Voltage VAC 208 208 208
Frequency Hz 60 60 60
Phase 3 3 3
Current A 6 28.4 6
MCA A 6.1 33.4 6.1
MOP A 15 55 15
Total Fan Power W 1860 1860 1860
EL Preheater Power kW 9 9 9
EL Reheater Power kW N/A 9 N/A
MCA (w / EL Preheat) A 33.4 55.8 33.4
MOP (w / EL Preheat) A 55 75 55
HW Preheater Capacity BTU 34500 34500 34500
HW Reheater Capacity BTU 37700 N/A 37700
Model FR3800-208-3 FR3800HW-208-3

Voltage VAC 208 208
Frequency Hz 60 60
Phase 3 3
Current A 15.6 15.6
MCA A 17.5 17.5
MOP A 25 25
Total Fan Power W 6200 6200
EL Preheater Power kW N/A N/A
EL Reheater Power kW N/A N/A
MCA (w / EL Preheat) A N/A N/A
MOP (w / EL Preheat) A N/A N/A
HW Preheater Capacity BTU 82000 82000
HW Reheater Capacity BTU 89500 89500

4 Systemair Inc.
1 Warnings
2.3 Transport and Storage
The following admonitions will be presented in the different sections of the document.
The Topvex FR800-3800 should be stored and transported in such way that it is protected against physical
damage thatDanger
can harm panels, handles, display etc. It should be covered so that dust, rain and snow
cannot enter and damage the unit and its components. The appliance is delivered in one piece containing
all •necessary
Make surecomponents,
that the wrapped in plastic
Mains supply on aunit
to the pallet for easy transportation.
is disconnected before performing any maintenance or
electrical work!
When transporting the Topvex unit use a forklift to transport the unit as shown below (figure 3 and figure 4).
• All electrical connections must be carried out in accordance with local rules and regulations.
Warning
Warning
The
• unit is heavy.
In order Be careful
for the unit to during transport and
be considered mounting.
safely Risk
installed of doors
the injury through pinching.
if equipped withUse
handles have to be
protective
lockedclothing.
with a key to prevent unauthorized or accidental opening
possible to come in contact with the fans through the duct connections
Lift should only be done from the front
• The unit is heavy. Be careful during transport and mounting. Risk
of the unit of
(orinjury through
from the pinching. Use
side using
protective clothing. extended forks).
Unit
• Beware of sharp edges during mounting and maintenance. can be
Make maneuvered
sure from lifting
that a proper the device is
side using regular length forks.
Caution
• If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well
• Do not connect tumble dryers to the ventilation system
spanner to tighten the connection.
Fig. 3 Transporting the unit FR800
Fig. 4 Transporting units FR1600-3800

5 Systemair Inc.
1 Warnings
3 Installation
3.1 Unpacking
Danger
Topvex FR800-3800 are delivered on a pallet (figure 3 and figure 4). Handles and necessary components
are• placed
Makeinside
sure the
thatunit.
the Mains supply to the unit is disconnected before performing any maintenance or
electrical work!
The inspection hatches are opened by the use of a 5/8” (16 mm) cap key (figure 5). To facilitate opening
• closing
and All electrical connections
of the inspection mustinstall
hatches, be carried out in accordance
the 4 handles with
that are placed local
inside rules
the anddelivery
unit on regulations.
(8
handles if sliding door option is used).
Warning
Warning
• The door handles must be locked before the unit is put into operation to ensure the required level of
safety for the unit. (Hex size: 5/16 in (8 mm)
Verify
• Thethat unit
all ordered equipment
must be is delivered
duct connected or before starting
in some otherthe installation.
way providedAny discrepancies
with from
protection so theit is not
that
ordered equipment
possible must in
to come be contact
reportedwith
to the supplier
the of Systemair
fans through products.
the duct connections
• The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use
Caution
Fig. 5 Opening inspection hatches with a cap key
3.2 Where/How
• Take to the
care not to damage Install
water battery when connecting water pipes to connectors. Use a
The unit is meant for indoor installation. It is important that the unit is completely level before it is put into
operation. The electronic components should not be exposed to lower temperature than 32° F (0° C) or
higher than +122° F (+50° C).
When choosing the location, keep in mind that the unit requires maintenance regularly and that the
inspection doors should be easily accessible. Leave free space for opening the doors and for taking out the
main components (Figure 2)
1 Warnings
Note:
If there is not sufficient space to open the inspection doors it is possible to unscrew the hinges to remove
the doors completely for inspection and maintenance. Another option, when installing the unit suspended
Thethe
with following admonitions
inspection door facing will be presented
downwards, in the the
is to acquire different
sliding sections of the kit.
door accessory document.
Danger
Avoid placing the appliance against a wall, as low frequency noise can cause vibrations in the wall even id
the fan noise-level is acceptable. If this is not possible it is recommended to carefully insulate the wall.
• Make sure that the Mains supply to the unit is disconnected before performing any maintenance or
electrical
The outdoor work! of the building should if possible be put in the northern or eastern side of the building
air intake
and away from other exhaust outlets like kitchen fan outcasts or laundry room outlets. The extract air
• Allideally
should electrical
be ledconnections
out via a roofmust
cowl be carried
away out outdoor
from any in accordance with
air intakes, local rules
windows, and regulations.
balconies etc.
Warning
Warning
possible to come into contact with the fans through the duct connections.
• The
Topvex unitFR1600,
FR800, must be duct
FR3800 connected or in some other way provided with protection so instructions
Installation that it is not
possible to come in contact with the fans through
6 the duct connections Systemair Inc.
3.3 Ducting
3.3.1 Air Connection Principles
2 5 1 8
B
D
C
A
3 6 7 4
Fig. 6 Right hand connected unit

Table 5: Symbols and description
Position Description Symbol
A Connection outdoor air.
B Connection supply air.
C Connection extract air.
D Connection exhaust air.
1 Fan supply air

2 Fan extract air
3 Filter supply air
4 Filter extract air
5 Heat exchanger
6 Rotor motor
7 Electrical connection box
8 Re-heater electric or hydronic
9 Pre-heater electric (mounted outside the unit) or hydronic
3.3.2 Condensation and Heat Insulation

Outdoor air duct and discharge ducts must always be well insulated against condensation. Correct
insulation installation on ducts connected to the unit is especially important. All ducts installed in cold
rooms/areas must be well insulated. Use insulation covering (minimum 4” (100 mm) mineral wool) with
plastic diffusion barrier. In areas with extremely low outdoor temperatures during the winter, additional
insulation must be installed. Total insulation thickness must be at least 6” (150 mm).

7 Systemair Inc.
Danger
electrical work!
Warning
Important
• • If the unit isfor
In order installed in atocold
the unit be place make sure
considered thatinstalled
safely all joints are
the covered
doors ifwith insulation,
equipped withand tape well
handles have to be
• Dopossible to come
not connect tumbleindryers
contact with
to the the fanssystem
ventilation through the duct connections
3.3.3 Silencers
used.
To avoid Use protective
fan noise clothing.
being transferred via the duct system, silencers should be installed both on supply and
extract air.
Caution
To avoid noise being transferred between rooms via the duct system and also to reduce noise from the duct
system itself, installation of silencers before every inlet diffuser is recommended.
3.4 Electric Connections

All electric connections are made in the electrical connection box which can be found in the front of the unit
• Take
(figure care
7). The notistoremoved
hatch damagebythe water battery
unscrewing when
six screws connecting
figure (figure 7).water pipes to connectors. Use a
The unit must not be put into operation before all the electrical safety precautions have been read and
understood. See the enclosed wiring diagram for internal and external wiring.
All external connections to possible accessories are made to terminals inside the electrical connection box
(table 8).
1 Warnings
Fig.
The7 following
Opening the electrical connection
admonitions box in the different sections of the document.
will be presented
Danger
Danger
• Make sure that the Main power supply to the unit is disconnected before performing any maintenance
• orMake surework!
electrical that the Mains supply to the unit is disconnected before performing any maintenance or
electrical work!
• • AllAll
electrical connections
electrical mustmust
connections be carried out byout
be carried an authorized installer
in accordance and
with in accordance
local rules and with local
regulations.
rules and regulations.
Warning
The
• Inunit’s electrical
order for theconnection
unit to betoconsidered
the main power supply
safely must be
installed thepreceded
doors if by an all pole
equipped circuit
with breaker
handles have to be
with locked
a minimumwith0.1” (3 mm)
a key gap. unauthorized or accidental opening
to prevent
Topvex
• The FR03,
unitFR06,
mustFR08, and FR11
be duct connected Installation
or in some other way provided with protection so that instructions
it is not
possible
206638 to come in contact with the fans through1the duct connections Systemair AB
8 Systemair Inc.
Caution
3.4.1 Electrical Connection Box, Components
Topvex FR800-3800 are equipped with a built in regulator and internal wiring (figure 8)
3 1 6 13 7 11
5 2 8 9 12 10
Note:
Electric heater section. (Present in EL units

only)
Fig. 8 Electrical components
Table 6: Description of electrical components

Position Description
1 Controller E-28 (UC)
2 Transformer 208-230/24VAC (TR24)
3 Terminals for internal and external components (TB3)
4 Terminals for internal wiring (TB2)
5 Terminals for main power voltage to the unit (TB1)
6 Contactor (K1) On/Off rotor motor
7 Contactor (K3) On/Off control of EL heater (EL units only)
8 Automatic fuse (AS1)
9 Automatic fuse for heater (AS2) (EL units only)
10 Automatic over heat protection reset (EL units only) (OT1)
11 Manual over heat protection reset (EL units only) (ET1)
12 TTC EI heater control
13 Fuse holders F1 and F2
Note:
For pre-heater components, please refer to the “Pre-Heater installation instructions (420353).

9 Systemair Inc.
3.5 Installing the Unit
The unit must be installed in the following position
Fig. 9 Possible installation positions
Table 7: Description of possible installation positions

1
A
B
Warnings
Installation flat on the ground. Left and right connections are possible.
Ceiling installation. Left and right connections are possible.
Installation according to procedure below
1
Danger
Prepare the surface where the unit is to be mounted. Make sure that the surface is flat, level and that it
supports the weight of the unit. Perform the installation in accordance with local rules and regulations.
2 electrical work!
Lift the unit in place.
Warning
Warning
Beware of sharp
• In order for edges during
the unit to bethe mounting and
considered maintenance.
safely Make
installed the sure ifthat
doors a properwith
equipped liftinghandles
device ishave to be
used. Use protective
locked with a keyclothing.
to prevent unauthorized or accidental opening
3 possible to come in contact with the fans through the duct connections
• The
Install unit by
the unit is using
heavy.mounting
Be careful during
brackets transport
fitted on and mounting. Risk of injury through pinching. Use
the unit on delivery.
Note:used. Use protective clothing.
If the unit is installed in the ceiling ensure that
the unit is pressed tightly to the mounting surface
Caution
before fastening the mounting brackets. Make
sure to use proper fastening device (screw/bolts)
• If the unit
considering is installed
the weight of theinunit
a cold place
and the make
type of sure that all joints are covered with insulation, and tape well
surface it is fitted to. The installation can only be
• Duct by
performed connections/duct ends should be covered during storage and installation
an authorized installer.
spanner to tighten the
connection.
10 Systemair Inc.
Double mounting brackets (pos. 1 and 2, figure 10) are used for Topvex FR1600-3800 to ensure a stable fit.
Topvex FR800 have single brackets (pos. 1).
Fig. 10 Mounting brackets
1 Warnings
4
Connect the unit electrically to the main power
through the all pole circuit breaker (safety switch),
Danger
which is enclosed inside the unit on delivery. The
wiring is led through the side of the unit electrical
connection.
electrical work!
Warning
Warning
The
• unit’s electrical
In order connection
for the unit to betoconsidered
the main safely installed the doors if equipped with handles have to be
powerlocked
supplywith
musta be
keypreceded by an
to prevent all pole
unauthorized or accidental opening
circuit breaker with a minimum 0.1” (3 mm) gap.
possible to come in contact with the fans through the duct connections
• TheDanger
unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use
protective
• Make sure thatclothing.
the main power supply to the
•unitBeware
is disconnected
of sharpbefore
edgesperforming any
during mounting and maintenance. Make sure that a proper lifting device is
maintenance or electrical work!
• All electrical connections must be carried out
by an authorized installer and in accordance
Caution
with local rules and regulations.

11 Systemair Inc.
5 L1
L2
L3
Connect all the wires as indicated
Fig. 11 Wire connect for 208V 3~/230V 3~ units
L1
L2
Fig. 12 Wire connect for 240V 1~ units

12 Systemair Inc.
3.6 Supply Air Sensor
The supply air sensor is fitted in the duct 10 ft. (3 m) after the unit in the supply air duct (figure 13). Connect
the sensor to terminal 30-31 (table 8) in the electrical connection box. Other temperature sensors are built
in to the unit from factory. The supply air sensor is enclosed in the unit package on delivery.
Fig. 13 Installed supply air sensor
3.7 Installation of VAV Kit
Note:
Requires VAV kit accessroy (78824)

For VAV kit Installation manual, please refer to the “VAV Installation” manual (420300).

13 Systemair Inc.
3.8 Detailed Connections, supply Voltage and Controller
I/O (default I/O’s and options)
Table 8: Supply voltage and controller connections
Unit supply voltage Description Remark
[TB1] [TB2]
PE Ground
L1 L1 Phase (supply voltage) Always verify correct voltage

on unit’s nameplate
208V 3~/230V 3~ (240V 1~ for

single phase units)
L2 L2 Phase (supply voltage) Always verify correct voltage
on unit’s nameplate
208V 3~/230V 3~ (240V 1~ for

single phase units)
L3 L3 Phase (supply voltage) 208V 3~/230V 3~
Unit control voltage Description Remark
[TB3] Main [UC]
G 1 G Control power supply 24 VAC control voltage
G0 2 G0 Reference Neutral (For control voltage)
3 Ground (wire to [TB2])
4 4 +C 24 VDC control voltage

10 10 G DO DO reference 24 VAC (G)
11 1
11 1
do5 Free digital output (set as “Not used” from DO11 can be field configured
the factory) for different applications &
accessories.
Use terminal 10 as reference.

121 121 DO2 Outdoor air damper 24 VAC
Max. 2,0 A continuous load

13 1
13 1
DO3 Exchanger Start, Energy recovery wheel
141 141 DO4 Exhaust air damper 24 VAC
Max. 2,0 A continuous load

15 1
15 1
DO5 Free digital output (set as “Not used” from DO15 can be field configured
accessories.

16 1
16 1
DO6 Free digital output (set as “Not used” from DO15 can be field configured
accessories.

171 171 DO7
30 30 Agnd AI reference Ground
31 31 AI1 Sensor supply air (Shipped loose, duct
mounted by others)

14 Systemair Inc.
Connections to external function cont’d

[TB3] Main [UC]
32 32 AI2 Sensor unit mounted Acts as outdoor air sensor
when no pre-heat equipped
Acts as extra unit sensor with

pre-heat equipped
- 33 Agnd AI reference Ground
34 34 AI4 Sensor outdoor air For units with hydronic or
electric pre-heat equipped
Reserved input2
35 35 AI5 Sensor CO2 (Shipped loose, mounted by
others)
Optional accessory3
40 40 Agnd UI analog reference Ground
41 41 UAI1 Differential pressure transmitter, exhaust
air VAV accessory kit
Optional accessory3
42 42 UAI2 Differential pressure transmitter, supply air
VAV accessory kit
Optional accessory3
- 43 Agnd UI analog reference
44 44 UI3 Hydronic re-heat frost protection sensor For units with hydronic or elec-
(AI) tric re-heat equipped
OR
Electric re-heat overhead alarm (DI)
Reserved input2
45 45 UI4 Hydronic pre-heat frost protection sensor For units with hydronic or elec-
(AI) tric re-heat equipped
OR
Electric pre-heat overhead alarm (DI)
Reserved input2
50 B 50 B (+) BACnet MS/TP
51 A 51 A (-) BACnet MS/TP
52 N 52 N (shield) BACnet shield
53 E 53 E (earth ground) BACnet
60 B 60 B (+) EXOline expansion modules
connection (PTE & OTS)
61 A 61 A (-) EXOline expansion modules
- N 62 N (shield) EXOline expansion modules
- E 63 E (earth ground) EXOline expansion modules

15 Systemair Inc.

[TB3] Main [UC]
71 71 DI1 Free digital (set as “Not used” from the DI1 can be field configured
factory) for different applications &
accessories.
Use terminal 4 for 24VDC

72 72 DI2 Free digital (set as “Not used” from the DI2 can be field configured
accessories.

73 73 DI3 Rotation guard Normally open contact
74 74 DI4 Extended running Normally open contact
Use terminal 4 as reference

75 75 DI5 Fire alarm Normally open contact

76 76 DI6 External stop Normally open contact

77 77 DI7 Extract air fan alarm Normally closed contact
78 78 DI8 Extract air fan alarm Normally closed contact
90 90 Agnd AO reference
91 91 AO1 Control signal, extract air fan 0-10 VDC
92 92 AO2 Control signal, supply air fan 0-10 VDC
93 93 AO3 Control signal, re-heat 0-10VDC for units with
hydroniv or electric re-heat
equipped
Reserved input2
94 94 AO4 Free analog output (srt as “Not used” from AO4 can be field configured
accessories.

95 95 AO5 Control signal, pre-heat 0-10VDC for units with
hydronic or electric pre-heat
equipped
Reserved input2
[TB3] Expansion
[PTE]
G 1 24V+ 24 VAC
G0 2 24V- Reference
60 3 RS885-B B (+) EXOline expansion modules
connections (PTE & PTS)
61 4 RS885-A A (-) EXOline expansion modules

16 Systemair Inc.

[TB3] Expansion
[PTE]
5 5 UI1 exp3 Free universal input (set as “Not used” UI1 exp3 can be field
from the factory) configured for different
applications & accessories.

when chanel configured as
analog input
OR

digital input
6 6 Agnd exp3 UI analog reference Ground
- 7 UI2 exp3 Sensor exhaust air
- 8 Agnd exp3 UI ref Ground
[TB3] Expansion
[PTS]
G 1 24V+ 24 VAC
G0 2 24V- Reference
60 3 RS885-b B (+) EXOline expansion modules
61 4 RS885-A A (-) EXOline expansion modules
- 5 UI1 exp4 Sensor extract air (return air)
Set as AI from factory

- 6 Agnd exp3 UI ref (AI only) Ground
7 7 UI2 exp4 Free universal input (set as “Not used” UI2 exp4 can be field
from the factory) configured for different
applications & accessories.

analog input
OR

digital input
8 8 Agnd exp3 UI analog reference Ground
* Terminals L3 is not used for single phase units
1
. 2A continuous, 8A combined outputs totalTotally max 8 A.
2
. I/O’s reserved for pre & re heat accessories
3
. Most common accessories

17 Systemair Inc.
3.9 BMS Connection
Communication possibilities for controller E283 WEB through port P1, P2 & TCP/IP
• P1 (50, 51, 52, 53): BACnet MS/TP (configured by default)

Modbus RS-485
• P2 (60, 61,62,63): Reserved for expansion units PTE/PTS (EXOline)
BACnet MS/TP (default) OR Modbus RS-485
Expansion units (PTE/PTS)
TCP/IP
Fig. 14 BMS connection on the controller

18 Systemair Inc.
4 Installing the Control Panel
4.1 Dimensions
A D
E
B
Fig. 15 Control panel dimensions
Table 9: Dimensions of the control panel in inches (mm)
Position Dimensions
A 4.5 (115.0)
B 3.7 (94.0)
C 1.0 (26.0)
D c/c 2.4 (60.0)
E 2.0 (50.5)
4.2 General Information

The control panel is delivered connected to the Corrigo control unit situated in the electrical connection
box. Cable length is 32 ft. (10 m). In case the control panel needs to be detached from the signal cable it is
possible to loosen the wires on the back of the control panel (figure 16).
A set of self-adhesive magnet strips are included in the package to facilitate installation on a metal surface.
4.3 Installation
1
Find an appropriate place to install the control panel. Maximum length between control panel and unit is
32 ft. (10 m) as standard.
If needed, drill two holes in the wall to hang the control panel (center to center: 2.4” (60mm)) (pos.1, figure
17).

19 Systemair Inc.
1
3 5 7
4 6
Fig. 16 Control panel wire connections
Table 10: Description of the control panel wire connections
1 Mounting holes
2 Connection block
3 Connection to yellow cable
4 Connection to orange cable
5 Connection to red cable
6 Connection to brown cable
7 Connection to black cable
5. Additional Equipment & Accessories

For more information concerning additional external equipment such as valve actuators, motorized
dampers, E-tool, roof units, wall grilles etc. see technical catalogue and their enclosed instructions.
For all documentation relating to accessories, please visit our website at www.systemair.net

20 Systemair Inc.
Notes

21 Systemair Inc.
Systemair Inc. reserves the right to make changes and improvements to the contents
of this manual without prior notice.
Systemair Inc.
50 Kanalflakt Way
Bouctouche, NB
E4S3M5, Canada
Phone +1 519 915 3307
10048 Industrial Blvd
KS, 66215
United States
Phone +1 517 648 2863
www.systemair.net

Topvex FR Installation Instructions

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Topvex FR Installation Instructions

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Topvex FR800, FR1600, FR3800

Compact Air Handling Unit

Topvex FR800, FR1600, FR3800 Installation instructions

Fig. 1 Dimensions in inches (mm)

Topvex FR800, FR1600, FR3800 Installation instructions

2.2.3 Space Required

Fig. 2 Space required

Table 3: Space requirements in inches (mm)

Topvex FR800, FR1600, FR3800 Installation instructions

EL Preheater Power kW 4.5 4.5 4.5 N/A N/A

EL Reheater Power kW N/A 4.5 N/A N/A N/A

MCA (w / EL Preheat) A 18.7 29.5 18.7 N/A N/A

MOP (w / EL Preheat) A 25 40 25 N/A N/A

HW Preheater Capacity BTU 17250 17250 17250 17250 17250

HW Reheater Capacity BTU 18850 N/A 18850 18850 18850

Model FR1600-208-3 FR1600EL-208-3 FR1600HW-208-3

EL Reheater Power kW N/A 9 N/A

MCA (w / EL Preheat) A 33.4 55.8 33.4

HW Preheater Capacity BTU 34500 34500 34500

HW Reheater Capacity BTU 37700 N/A 37700

Model FR3800-208-3 FR3800HW-208-3

EL Preheater Power kW N/A N/A

EL Reheater Power kW N/A N/A

MCA (w / EL Preheat) A N/A N/A

MOP (w / EL Preheat) A N/A N/A

HW Preheater Capacity BTU 82000 82000

HW Reheater Capacity BTU 89500 89500

Topvex FR800, FR1600, FR3800 Installation instructions

Fig. 4 Transporting units FR1600-3800

Topvex FR800, FR1600, FR3800 Installation instructions

3.3.1 Air Connection Principles

Fig. 6 Right hand connected unit

A Connection outdoor air.

B Connection supply air.

C Connection extract air.

D Connection exhaust air.

1 Fan supply air

3.3.2 Condensation and Heat Insulation

Topvex FR800, FR1600, FR3800 Installation instructions

3.4 Electric Connections

Electric heater section. (Present in EL units

Fig. 8 Electrical components

Table 6: Description of electrical components

Topvex FR800, FR1600, FR3800 Installation instructions

Fig. 9 Possible installation positions

Table 7: Description of possible installation positions

Fig. 10 Mounting brackets

Topvex FR800, FR1600, FR3800 Installation instructions

Fig. 11 Wire connect for 208V 3~/230V 3~ units

Fig. 12 Wire connect for 240V 1~ units

Topvex FR800, FR1600, FR3800 Installation instructions

Fig. 13 Installed supply air sensor

3.7 Installation of VAV Kit

Requires VAV kit accessroy (78824)

Topvex FR800, FR1600, FR3800 Installation instructions

L1 L1 Phase (supply voltage) Always verify correct voltage

208V 3~/230V 3~ (240V 1~ for

208V 3~/230V 3~ (240V 1~ for

4 4 +C 24 VDC control voltage

Use terminal 10 as reference.

Max. 2,0 A continuous load

Max. 2,0 A continuous load

Use terminal 10 as reference.