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Project Title:
Document Title
Sequential Doc.
Company Originator Discipline Document Type Code
Number
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
TABL
LE OF CO
ONTENTS
S
1 INTRODUCTION ......................................................................................................5
1.1 General ...................
. ......................................................................................................... 5
1.2 Purpose ........................................................................................................................... 5
1.3 e .......................................................................................................................... 5
Objective
1.4 Abbrevia
ations .................................................................................................................. 5
1.5 Referenc
ce Document ..................................................................................................... 7
1.6 Design Codes
C and Standards
S ....................................................................................... 7
1.7 Facility Block
B Flow..................
. ....................................................................................... 9
2 SITE AN
ND ENVIRO
ONMENTA
AL CONDIT
TIONS ....................................................10
0
2.1 Air Temp
peratures .......................................................................................................... 10
2.2 Relative Humidity
H .......................................................................................................... 10
2.3 Rainfall ............................................................................................................................ 10
2.4 Lightning
g ....................................................................................................................... 10
2.5 Wind Spe
eed and Direction .......................................................................................... 10
3 FIRE & GAS
G DETE
ECTION PH
HILOSOPHY ..........................................................11
3.1 General ...................
. ....................................................................................................... 11
3.2 Facilities
s Layout ............................................................................................................ 11
4 DESIGN REQUIRE
EMENTS FOR
F F&G SYSTEM
S ................................................14
4
4.1 Flammab
ble Gas Dettection – Hydrocarbo
H on gas ........................................................ 14
4.2 Fire Zone
es ...................................................................................................................... 16
4.3 Flammab
ble Gas Dettection – Hydrogen
H (H
H2) ............................................................. 17
4.4 Fire Dete
ection ................................................................................................................ 17
4.5 Manual Alarm
A Call P
Point .............................................................................................. 19
4.6 Audible and
a Visual Alarms.......................................................................................... 20
4.7 Turbine F & G Detection Requ
uirements ..................................................................... 20
5 F & G LO
OGIC .........................................................................................................22
2
5.1 Public Ad
ddress/ Ge
eneral Alarm
m System ..................
. ................................................. 25
LIS
ST OF TA
ABLES
ment ................................................................................................... 7
Table 1: Referenced Docum
Table 2: Codes & Standardss ....................................................................................................... 8
Table 3: Zone Crriteria ................................................................................................................ 15
DUPORT Energy Park Project
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
1 IINTRODUCTION
1.1 General
Duport Midstream
M Company Limited (D
DMCL) inte
ends to ca
arry out a Front-End
Engineering Design (FEED) forr the propo
osed Energyy Park at Egbokor
E in Edo State.
The purpo
ose of this design is to
t ensure th
hat the projject require
ements for a complete
engineerin
ng design package
p are
e well define
ed and prop
perly outline
ed for the execution
e off
the integration of the
e componen
nts of the En
nergy Park.
1.2 Purpose
e
The purpo
ose of this document is to explain
n in detail th
he measure
es to be adhered to in
fire and gas detection
n within Ene
ergy park fa
acility.
1.3 Objectiv
ve
The overa
all objective
e of this doccument is to
o ensure a safe and re
eliable plan
nt based on
proven design practice and te
echnology and
a with risks from potential firre hazards
detection.. The main function off the Fire & Gas detec
ction system
m is to ensu
ure that an
acceptablle level of ssafety is acchieved in order to prrotect perso
onnel, insta
allation and
ent against fire and explosion hazzards.
environme
1.4 Abbrevia
ations
Abbreviation Me
eaning
AFF Aq
queous Film
m Forming Foam
F
AG Ab
bove Ground
d
API Am
merican Pettroleum Insttitute
ASME Am
merican Socciety of Mecchanical Engineers
bbl Ba
arrels
BG Be
elow Ground
d
BLEVE Bo
oiling Liquid Expanding
g Vapour Ex
xplosion
CO2 Ca
arbon dioxid
de
DUPORT Energy Park Project
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
Abbreviation Meaning
dB Decibels
H2 Hydrogen
IR Infra Red
UV Ultra Violet
DUP
PORT Enerrgy Park Prroject
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
1.5 Referenc
ce Docum
ment
DMC
CL-IES-DEP
P- ocess Desig
Pro gn Basis
PRO
O-BOD-000
001
Equipment Lisst
Plo
ot Plan
Table 1:
1 Reference
ed Documen
nt
Doc. No.
N Document Title
API RP
R 505 Recommende
ed Practice for Classiffication of Locations
L
for Electrical Installation
n at the petroleum
p Facilities
Cla
assified as C ne 0, Zone 1, and Zone
Class I, Zon e2
API RP
R 521 Gu
uide for Pre
essure-relie
eving and Depressuriing
Systems
API RP
R 752 Ma
anagement of Hazardss Associate
ed with Loccation of
Pro
ocess Plantt Permanen
nt Buildings
API 2510 De
esign & Con
nstruction off LPG installlations
GAP 2.5.2
2 Oil and Chemical Plant Layout and Spacing
S
DUPORT Energy Park Project
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
DMC
CL-IES-DEP--FGS-PHI-00
0001 Rev. A
1.7 Facility
y Block Flo
ow
DUP
PORT Enerrgy Park Prroject
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
2 S
SITE AND
D ENVIRON
NMENTAL
L CONDITIONS
2.3 Rainfall
e expected in wet seasson, which normally runs from the
Heavy rainfall can be e months off
April throu
ugh Octobe
er
Ave
erage Annu
ual Rain fall : 20
025 mm
Ma
aximum Dailly Rain fall : 33
38 mm
Me
ean Maximum Hourly Rain
R fall : 9 mm
2.4 Lightnin
ng
Lightning is very fre
equent espe ng the rainy season and
ecially durin a shall b
be speciallyy
considere
ed in the dessign of all re
elevant equ
uipment.
2.5 Wind Sp
peed and Direction
D
Design Wind
W Speed: 35
5.6 m/s
A wind sp
peed of 11 m/s
m shall be
e used for fla
are radiatio
on design on
nly.
DUP
PORT Enerrgy Park Prroject
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
3 F
FIRE & GA
AS DETEC
CTION PHIILOSOPHY
Y
3.1 General
T
The purpos
se of providing the Fire
e & Gas De
etection Sysstem is to provide earlyy & reliable
d
detection off fire and hyydrocarbon gas release
es and an early
e ng of potential fire and//
warnin
o ble gas release to pe
or flammab ersonnel so
o as to en
nable autom
matic and/ or manual
iinitiation of appropriate
e actions (e
e.g. activatio
on of active fire protecttion system
ms, initiation
o
of shutdown
ns etc.) to avoid/
a minim
mize the pottential for es
scalation.
C
Confirmed fire and flammable gas
g hazard
ds shall be
e indicated by a miniimum of 2
d
detectors out
o of a qua
antity of N detectors
d w
where N is 3 or more. Fault alarm
ms that are
p
part of 2ooN
N, where N=3, voting logic should
d be treated
d by the voting logic ass gas or fire
cconditions; this means that in a 2oo3 voting group, one detecttor in fault conditions
rrequires 1oo2 of the re etectors for control actio
emaining de on.
A
As the Heat detectors are highly reliable,
r acttivation of single
s detecctor shall be
e treated as
cconfirmed fire.
f In case
e of any exxecutive acttions based
d on F&G detection,
d v
voting logicc
sshall be co
onsidered. For alarm / indication a single detector may
m be sufficient. All
o d mounted detectors (fflammable gas
outdoor field g and fire
e detectors)) shall be Zo
one 1 rated
iirrespective
e of the actual
a elecctrical haza
ardous are
ea classificcation. The
e minimum
a
acceptable degree off protection
n against moisture or
o dust ing
gress for EXTERNAL
E
m evices shall be to IP65 in accordance with IEC 60529.
mounted de
D
Detection devices
d mou
unted within
n buildings or
o walk-in enclosures
e shall
s genera
ally complyy
w
with a minimum of IP
P41 protecction. Juncttion boxes shall have
e a minimu
um ingress
p
protection of IP65 eq
quivalent. Fire
F & Gass detection systems shall be designed in
a
accordance
e with NFPA
A 72.
3.2 Facilities
s Layout
T
The layout and orienta uipment will be configu
ation of equ ured to min
nimize the potential
p off
ffire/ explos
sion hazard
d escalation
n & person
nnel injury. The orientation shalll maximize
ssafety and accessibility
a y.
S
Safety featu
ures to be provided
p in layout
l will in
nclude:
GA
AP guideline
es GAP 2.5
5.2 for safetty distances
s criteria sh
hall be used
d as basis
to develop
d the
e plot plan.
Sep
paration disstance betw
ween modules and utilities shall be
b maintain
ned to aid
con
ntainment of
o fire hazard
d and avoid
d incident ca
ascade effe
ects.
DUPORT Energy Park Project
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
Process units should be centrally located with straight approach from main gate.
Locate utility services away from hazardous areas so they will not be affected
by a fire or explosion within the plant nor be a source of ignition for any
potential flammable liquid or gas release.
Buildings should be located upwind or cross wind of the prevailing wind
direction of any plant capable of venting fumes to the atmosphere.
The plant layout should minimize the risk to personnel, protect the environment
and assets.
Equipment layout shall keep potential release sources as far from ignition
sources as practical to prevent hydrocarbon ignition and fire escalation.
Maximum separation, as far as reasonably practicable, between emergency
service system and hydrocarbon facility.
Provide adequate space for safe access of personnel and equipment for
drilling, construction, operation and maintenance.
Maintain sufficient means of escape to enable safe evacuation from all parts of
plant.
The effect of prevailing winds is to be considered on escaping hydrocarbons or
gases from the vents, wells or other equipment.
Minimization of hydrocarbon inventories
Minimizing leak sources and paths
Minimizing the risk of ignition
Separation of plant and equipment areas
Safe dispersal of gas leaks
Containment of explosions within electrical enclosures
Containment of liquid leaks and spills
Accessibility for fire fighting and maintenance
Provision of adequate escape routes
Adequate fixed and passive protection systems
Limiting confinement and congestion in process areas
These principles are aimed at limiting the effects of a hazardous incident (hydrocarbon
gas/liquid release or fire) to the area of occurrence.
Large vessels should be located well away from the rest of the plant. The layout shall
also meet requirements for vehicle and personnel traffic, security, emergency
DUPORT Energy Park Project
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
evacuation, fire fighting and access for maintenance and operation. Traffic barriers
shall be provided around critical equipment, where located close to roadways.
Fire & Gas Zone number shall be provided for all the areas of the facility in order to
identify the particular location of fire & gas detection.
DUP
PORT Enerrgy Park Prroject
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
4 D
DESIGN REQUIREM
R MENTS FO
OR F&G SY
YSTEM
A dedicated
d Fire and Gas system
m shall be provided fo
or the ANO
OH Gas devvelopment
p
project facillities followiing a Gas Detection
D M
Mapping study during DED
D stage. The F&G
S
System sh
hall interfacce with the emergen
ncy shutdo
own system
m (ESD) for
f safety
p
purposes. The
T F&G an
nd ESD Sys
stem cabine
ets shall be located in the
t control room.
r
F
Following ty
ypes of gas detectors will
w be proviided:
Fla
ammable Ga
as Detectorr
H2 Gas Detecctor (Batteryy room)
G
Generally IR hydrocarrbon detecttors shall be
b used in the process facility an
nd on the
u
utility area where
w ect any hydrocarbon gas. In addittion, open
applicable in orrder to dete
p
path gas de
etectors sha
all be provid
ded in the perimeter
p off utility batte
ery limit are
ea in order
tto detect the
e flammable
e gas cloud
d migrating ffrom the Prrocess area.
D
Detectors shall
s be designed fo
or continuo
ous detectio mmable gas without
on of Flam
d
damage. Detectors
D sh xture most likely to be present
hall be calibrated to the gas mix
w
where the detector
d is lo
ocated.
T
The following areas have
h he potentiall of accumulation of
been identified to have th
g / air mixxtures as a minimum:
fflammable gas
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
Flammable gas detectors are provided to identify accumulation of gas clouds and
prevent dangerous explosion clouds.
Based on good engineering practice, for flammable gas the appropriate cloud size for
the detection and performance requirement for each zone shall be based on the below
mentioned table.
(ft)
Plant area shall be categorized during EPC phase based on detailed equipment
layout and suitably hydrocarbon detector spacing requirement shall be finalized.
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
Compre
essor hood
/ compa
artment
Flamma
able gas 10% LF
FL 50% LF
FL
point se
ensor
processs plant and
HVAC & air
compres
ssor inlet
Table 4: Alarm se
ettings for fllammable ga
as detector
F
For evapora
ating liquid releases likke un-stabillized conde
ensate, poin
nt type detector siting
e
elevation sh
hall take account of the
e resulting vapour
v plum
me density and
a air flow
w patterns;
iif the vapour is heavier-than-air then detecctors may be
b located at low elevvations of
m
minimum 0..6 to 1.0m from
f grade level (for ou
utdoors).
F
For lighter than
t air gass, point type detectorss shall be lo
ocated 0.3m
m above the
e potential
ssource of le
eakage.
Fire
e zone mea
ans the ma
aximum are
ea to preve
ent escalatio
on of fire caused
c by
one
e fire scena
ario on the ground
g level.
Wh
here the se
eparation distance bettween proc ment is less than or
cess equipm
equ
ual to 15 m,, it is consid
dered that th ment are in the same Fire
hese equipm F Zone.
Wh
here the sep
paration disstance between proces
ss equipmen
nt is more th
han 15 m,
an be considered that this equipm
it ca ment are in the
t separate Fire zone
es.
Considering th
he maximum
m fire waterr demand fo
or a Fire zone, Fire zon
ne can be
divided into Sub-Fire
S zo e firewater demand,
ones, only for estimatting precise
deluge valve ssizing and drain
d sizing.
Developme hall be limitted to fire & gas detection and fire water
ent of sub fire zones sh
system des
sign.
DUP
PORT Enerrgy Park Prroject
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
Con
ndensate Storage and Export
E
Gas
s Processing
g Area
Mod
dular Refine
ery Area
Pig Launcher/R
Receiver
Prod
duced Wate
er Degassin
ng, Storage and Dispossal
Fuel gas packa
age
Flare KOD area
a
Dies
sel storage area
Optiical type sm
moke detectors
Aspirated type smoke dete
ectors
Optiical type sm
moke detectors will be installed witthin:
Adm
ministration building
Field
d Auxiliary Building
B
Officce areas
Con
ntrol room
Sub-station
Tele
ecom Buildin
ng
Smoke dettector coverrage shall be n NFPA 72 standard.
b based on
Duct moun moke detecttors will be installed wiithin the HV
nted type sm VAC air intakes
Addressab
ble type smo
oke detecto
or shall be u
used inside the building
gs and conn
nected to a
dedicated Fire alarm Panel
P (FAP
P).
For control room, field
d auxiliary buildings
b and Telecom building, sm
moke detectors shall
be conside
ered for falsse floor/ceiling voids.
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
Pantry rooms
Warre house / Workshop
W
Che
emical Stora
age room
H
Heat detecttor set pointt should be 68°C. In arreas of high
h ambient te
emperature,, it is to
b
be set at 30
0°C above the
t anticipa
ated ambien
nt temperatu
ure or neare
est standarrd fixed
ssetting abov
ve 30°C.
H
Heat detecttors shall no
ot be applie
ed in areas where
w ceilin
ng heights are
a above 8m.
8
A
Addressable type heatt detector shall be use
ed inside the
e buildings and conneccted to
d Fire alarm Panel (FAP
a dedicated P).
A
Addressable type MAC
C shall be used inside buildings.
b
M
MAC shall be
b located
ng roads in the plant area at intervvals not excceeding 100
1. Alon 0m, prefera
ably located
near to lamp po
ost
2. Outs
side controll room(s)
3. Exitss of building
gs
4. Entrry and exit points
p of a pump
p house
e
5. Insid
de process areas, the maximum distance
d to any
a MAC sh
hall not excceed 30m.
M
Manual alarrm call poin
nt station sh
hall be fixed at an acce
essible heigh
ht, between
n 1.0 to
1
1.5 meters.
DUP
PORT Enerrgy Park Prroject
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
Firre detection
n
Fla
ammable gas detection
n
Ge
eneral Alarm
m
There sha ocal visual alarm beacon lights capable of continuouss operation
all be two lo
without adv
verse effectt and shall be
b colored
Fire
e detection – Red
Fla
ammable ga
as detection
n – Yellow (o
or Amber)
Fla
ammable Ga n at ventilation air intakke (combustion and en
as detection nclosed
cha oted flammable gas (2ooN)
amber). Vo ( sha bine but maintain
all trip turb
enc
closure purg
ge fans.
Fla
ammable Ga
as detection
n at ventilation outlet (2
2ooN).
Fla
ammable Ga
as detection
n inside the e to detect internal leakages.
e enclosure
Votted flammable gas (2o
ooN) shall trrip turbine but
b maintain
n enclosure
e purge
fans.
Fla
ame detectio
on in enclo
osure. Due to ambient temperature limitation
n of IR
V detectors should be applied. Vo
type flame detectors, UV oted flame (2ooN)
(
sha
all trip turbiine, trip en
nclosure fan
n, close da d activate the fire
ampers and
pro
otection systtem.
DUPORT Energy Park Project
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
5 F & G LOGIC
FIRE DETECTION
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
GAS DETECTION
2ooN flame
detectors in the
same group
(within a fire
zone) activation
DMCL--IES-DEP-FG
GS-PHI-0000
01 Rev. A
detectors Close
e HVAC Airr intake
damp
pers and alll fire dampe
ers
Trip HVAC unit to affected
building
For confirmed
c gas detection
at HV ake of CCR,
VAC air inta
initiate plant tota
al shutdown
n
Hydroge
en Detection
n detector nd Fire station
Conttrol room an
Startt exhaust fa
an
Activvate audible
e and visual
alarm
m in the affe
ected fire zo
one
Initiate battery charging
c
Note:
DMCL-IES-DEP-FGS-PHI-00001 Rev. A
The system shall allow the application of an evacuation signal to one or more
zones and, at the same time and, shall allow voice paging to the other zones
selectively or in any combination. The alert tone preceding any message shall be
permitted to be a part of the voice message or to be transmitted automatically from
a separate tone generator.
To ensure that audible public mode signals are clearly heard they shall have a
sound level at least 15dB above the average ambient sound level or 5dB above the
maximum sound level having duration of at least 60 seconds, whichever is greater,
measured 1.5m above the floor in the area occupied, using the A-weighted scale
(dBA).
The system shall be capable of supervising and monitoring all systems circuits and
devices to monitor fault information and to establish that devices can respond. The
systems shall also conduct periodic self - diagnostics on the various subsystems
and report failures. When a fault is detected an audible alarm shall be sounded and
a visual indication shall be displayed at the local Control Room and Technical
Room Access Panels and on the DCS Operator screens.
PA/GA Zones shall, to the greatest extent possible, be consistent with Fire and Gas
zones.
The PA/GA system shall provide telephone access and shall broadcast voice
messages from the telephone input Major alarm signals to be provided are:
Fire
Gas (Hydrocarbon)
ESD