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The service sector, also called tertiary sector, is the third of the three
traditional economic sectors. The other two are the primary sector, which covers
areas such as farming, mining, and fishing; and the secondary sector which covers
manufacturing and making things. The service sector provides services, rather than
producing material commodities. Activities in the service sector include retail, social
work, computer services.
Manufacturing and Industry sector known as the secondary sector, includes all
branches as the production sector all branches of human activities that
transformation raw materials into producer or goods. The secondary sector includes
secondary, processing of roe material into products are goods.
Other Sectors of economy:
1. Electrical industry
2. Chemical industry
3. Energy industry
4. Metallurgical industry
5. Construction industry
6. Food industry
7. Glass industry
8. Textile industry
9. Consumer goods industry
10.Automotive.
Related terms to human activities:
Economies of Scale
Factors of Production
GDP(Gross Domestic Product)
Market Sectors
Mechanical Engineering
Production Process
Product Portfolio
Products
Aerospace Industry
Automotive Industry
Biotechnology
Food and Drink Industry
Chemical Industry
Iron and Steel Industry
Robotics Industry
Company Profile:
Service life
Maintenance
Performance
This company was do work for bigger colleges, college like Sandeep
foundation, Sandeep university, K. K. Wagh college, MET, they are very good and
ranking college in Nashik. This industry is developed this colleges with the help of
fabrication and various farm house they also provide a very good facility.
Manufacturing Resource Planning:
Manufacturing Resource Planning is an integrated information system used by
businesses. Manufacturing Resources Planning evolved from early Material
Requirement Planning system by such as employee and financial needs. The system
is designed to centralize, integrate and process information for effective decision
making in scheduling, design engineering, inventory management and cost control in
manufacturing. Both MRP and MRP are predecessors to Enterprise Resource
Planning (ERP), which is a process where by a company, often a manufacturer,
manager and integrates areas such as planning, purchasing, inventory, sales,
marketing, finance and human resources. ERP is most frequently used in the context
of software, with manufacturing development.
Benefits of MRP
Better control of inventories
Improved scheduling
Productive relationships with suppliers for design / Engineering
Improved design control
Better quality and quality control for financial and costing
Reduced working capital for inventory
Improved cash flow through quicker deliveries
Accurate inventory records
Bill of Resources
CONWIP
C-VARWIP
Documentation automation for Supply Chain and Logistics
Enterprise resource planning (ERP)
Just in time (Business)
Kanban
Manufacturing
Material requirements planning (MRP)
Scheduling (Production processes)
Supply chain management
Distribution resource planning
Warehouse management system
Warehouse control system
Purpose of MRP In Manufacturing:
Control inventory levels: (Order- Right Part, Right quantity, Right quality)
Assign operating priorities: (Order- With due date, keep due date valid)
Plant capacity to load the production system: (Plan for- Complete load,
Adequate Load, Future Load)
MRP:
Material requirement planning is a system used for planning the future
requirement of the dependent demand items.
Black and decker was the first company who used MRP in1964.
Material requirement planning typically determine “when to order” based on an
average usage for a planned replenishment lead time + safety stock to protect the
severer demand.
Inputs of Material:
Bill of Material
Master Production schedule
Inventory
Chapter 2- Literature Review
Manufacturing
List of Abbreviations:
System
The role of supply chain integrated and agility onsupply chain orientation
performance relationship SCM is based on the concept that SCP is enhanced via
well managed upstream and downstream flows of products, service, finance and
information from source to the consumer. When supply chains are properly
operational indicators such as productivity, quality, service level and customer
satisfaction are improving. The aim of this study was to develop and empirically test a
conceptual framework for establishing linkage between SCO and SCP, SCO is an
important but less researched area in the realm of SCM. Relation between SCO and
SCM was an unexplored area. Our study examined he evolution and importance of
SCO, alone with exploring the linkage of SCO with SCP, and it considered the
mediation effect of SCA and SCI is therefore the first attempt to concatenate a
standalone frame work.
The gap between Manufacturing Resource Planning (MRP) system and the
flexible Manufacturing system (FMS) and discuss several approaches for closing the
gap. Considerable efforts have gone into development and integrating the various
modules in the MRP system. At the same time, a similar effort has been underway to
develop and integrate the several subsystems of a flexible manufacturing system. A
few computer control systemshave been developed to automatically plan and control
the operations of NC machines with automated tool changes, automated material
handling, and automated test and inspection equipment unfortunate, these two
efforts have proceeded relatively independently with little interaction equipment.
Information technology plays a major role in designing and implementing material
requirement planning systems and processes as it provided information about
manufacturing needs as well as information about inventory. MRP techniques for
focus on optimizing inventory. MRP techniques are used to explode bills of material,
to calculate net material, to calculate net material requirement and plan future
production. Keywords MRP, MRP2, ATP, PAB, MPS, BOM.
To collected right quantity and quality of row material, equipment, etc. are
availability during times of production. To ensure capacity utilization is in tune with
forecast demand at all the time. Is in production control looks to utilize different type
of control techniques to achieve optimum performance. Production planning takes
care of two basic strategies product planning and process planning. Production
planning is done at three different time dependent level such as long level or long-
range planning dealing with facility planning with their control, and capital investment,
location planning, etc.; medium range planning deals with demand forecast and
capacity planning and lastly short-term planning dealing with day to day operations.
Production control cannot be same across all the organization. Production control is
dependent upon the following factors:
Production planning and control are essential for customer delight overall
success of an organization.
Aim of production function is to add value to product or service which will create
a strong and long-lasting customer relationship or association. And this can be
achieved by healthy and production people. Marketing function people are frontline
representative of the company and provide insights to real product needs of customers.
Operations strategy
In this global competitive age organization goal tend to change from time to
time therefore operations strategy as a consequence has also be dynamic in nature
Strategic Management Process for Production is able to Maintain Competitive
advantage and business leadership.
Strategic Management Process for Production and Operation
Competition Analysis:
In this step company evaluates and studies current completion in the market
and studies current competition in the market and practices that are followed in the
industry for operations and production vis-à-vis company policies.
Goal Setting:
Next step involves narrowing down the objective towards which the
organization wants to move towards.
Strategic Formulation:
The next step is breaking down of organization goals into operations and
production strategies.
Implementation:
The final step is to convert operations and production strategies into day to
day activities like production schedule, product design, quality management etc.
As organizations are always customer-centric, production and operation strategy for
organization are built around them.
Productivity:
Measurement of formulation operations and production strategy is important to
maintain alignment with the organization objectives. In simple term productivity is
defined as sum of total output per employee per day. Productivity of company is
dependent on industry and environment conditions in which it is operating.
Two essential part of productivity are labor and capital. In scenario of limitation
resources, optimum and efficient utilization of labor and capital will generation
favorable productivity. Productivity measurement also enables company to identify
areas which require improvement or special focus. Also, productivity provides ready
report card to measure status against company’s production objective.
Productivity measurement can be classified in three categories based on the inputs
used for calculation, partial productivity ration of output is compared to one of
resource used for example, labor productivity where output is compared to the labor
wages.
Total productivity measure takes into consideration sum of all input factors
which are used for the output.
Wastivity
Value analysis:
All organization strive to create value for their customer. This value creates
mind space for product and services. Value analysis, therefore, is a scientific method
to increases this value.
Value is a perception hence every customer will have their own proception on how
they define value. However, overall at the highest level, value is quality, performance,
style, design relative to product cost. Increasing value necessarily does not mean
decrease in all inclusive cost of productivity but providing something extra which a
premium can be charged.
The objective and benefits to simply product and process. There by increasing
efficiency in managing project, resolve problems, encourage innovation and improve
communication across organization.
Value analysis enables people to contribute in the value addition process by
continuous focus on product design and services.
Cost Analysis:
The next step understands in detail cost structure in developing and
manufacturing the product.
Evaluation of alternatives:
Through brainstorming possible alternatives can short listed which can provide
value to the primary function of the product. Cost evaluation at high level need to be
done for all the alternatives, and the cheapest alternative is short listed.
Facility Location
Facility location is the right location for the manufacturing facility, it will have
access to the customer, workers, transportation, etc. For commercial success, and
competitive advantage following are the critical factors:
Overall objective of an organization is to satisfy and delight customer with its product
and service. Therefore, for an organization it becomes important to have strategy
formulation around its manufacturing unit. A manufacturing unit is the place where all
inputs such as raw material, equipment, skilled labors, etc. come together and
manufacture products for customer. One of the most critical factors determining the
success of the manufacturing unit is the location.
Industrialization
A geographic area becomes a focal point for various facility location based on
many factors, parameters and issues. These factors are can be divided into primary
factors and secondary factors. A primary factor which leads to industrialization of a
particular area for particular manufacturing of product is material, labor and presence
of similar manufacturing facilities. Secondary factors are available of credit finance,
Communication infrastructure and insurance.