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Calculations and Design

procedures of Basic Fire


Protection Requirements for
Hydro-carbon Hazards of
Offshore platforms
INTRODUCTION • Accessibility of equipment by platform .
personnel
The primary purpose of this design manual is to
present a recommended calculation procedure • Flow rate of extinguishing agent.
to determine basic fire protection requirements
for hydrocarbon hazards encountered in today's • Minimum flow time of extinguishing agent.
"typical" offshore platforms.
These factors dictate:
Today's offshore platform operator must be
safety and fire conscious, and concerned about
• Taking into consideration that offshore plat-
minimizing fire losses and operational down
time. The requirements, type of equipment and forms normally are designed with two levels.
The decks are normally connected by two
quantity of extinguishing agent for fire control on
off-shore drilling platforms are dictated by stairways on opposite sides of the platforms. If a
location. fire breaks out on a level where there are no
operating personnel, the fire fighting personnel
Due to the different kinds of hazards will have access to the deck from only the two
encountered on off-shore platforms, it is stairways. This dictates the positioning of major
recommended that two kinds of extinguishing fire fighting equipment at the point where the
stairways connect to each deck. If operating
agents be provided.
personnel are on the level where the fire occurs,
Dry Chemical protection should be provided to the first reaction is to run to the stairway.
extinguish three dimensional fires, pressure fed Therefore, the most accessible points for the
fires (both gaseous and liquid) and electrical location of the major fire fighting equipment is
fires. Aqueous Film Forming Foam should be the stairway area of each deck.
provided to extinguish spill and pool fires and to
secure and cool liquid hydrocarbon spills. • The flow rate of extinguishing agent from a
handline is effectively limited by the amount of
Systems of this type, combining the rapid fire reaction force one man can withstand and still
extinguishing capabilities of dry chemical as well maintain accurate control of the discharge
as their ability to extinguish three dimensional nozzle. The maximum flow rate of Dry Chemical
fires with the sealing and securing capabilities of a man can accurately control is 8 to 10 lbs./sec.
an aqueous film forming foam, are of particular The maximum flow rate of AFFF is
importance for protection of flammable liquid approximately 60 G.P.M. per handline using 1"
hydro-carbon hazards. hose.

The maximum flow rate required from a given


DESIGN PARAMETERS piece of equipment is the flow rate per handline
times the maximum number of handlines which
The parameters of sizing fire extinguishing could be used to combat any single fire.
equipment for any platform should include the
following points: This maximum flow rate should be reviewed as

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CHEMGUARD INC. 204 S. 6 Avenue • Mansfield, Texas, USA 76063 • (817) 473-9964 • FAX (817) 473-0606

Rev: 04012001 Page XVII - 6


to the maximum flow rate available vs. the platform. (2 on the Dry Chemical unit and 3
potential hazards on that particular deck. (Drip remotes.) The maximum number, which would
pan size etc.) In review, the following standards normally be used at one time, would be three on
should be used: the lower deck. With a maximum of three 8
lbs./sec. reels being used at once would require
D.C.: a total flow rate from the unit of 24 lbs./second
would be required.
(Max area size in sq. ft.) (.04 lbs./sec./sq. ft.)
(60 sec. flow) = Unit size Taking a minimum flow time of 1 minute., we
calculate the size of the unit to be:
Example:
(24 lbs./sec.) (60 sec.) = 1,440 lbs. of D.C.
(100 sq. ft.) (.04 lbs./sec./sq. ft.)
(60 sec. flow) = 240 lbs. Unit Capacity The closest size available dry chemical unit
would be a 1,500 lb. capacity which will supply
Taking into consideration that based on a hori- up to 50/70 lbs./sec. flow if required.
zontal impinging natural gas pressure fire each
8lbs./sec. handline can extinguish a fire fed at A review of the systems fire extinguishing ability
the rate of 8 mm s.c.f.d. This is based on date vs. the platform hazards the extinguishing
covering a gas pressure range up to 750 psig. capabilities are as follows:
The information is applicable for higher
pressures since the primary effect of pressure in Max. Hazard Area
this case is an extension in detachment of the (24 lb./sec.) (.04 lb./sec./ft.2) = 600 ft.2
flame zone from the gas source.
Max. Pressure Fire
• Due to the complexity of equipment, possible (24 lb./sec.) (8 mm scfd.) = 24 mm scfd.
wind conditions, presence of rapidly heated (8 lb./sec.)
material (stainless steel tubing etc.), it is
recommended that the unit capacity size be Unless a four pilons platform has unusually large
calculated by taking the maximum flow rate from hazards, the above system should handle all the
the unit times a minimum flow time of one pressure and (3) three dimensional fires that
minute. could be expected.

The calculations determine that the system


required on four pile platform consists of the
CALCULATIONS: FOUR PILE PLATFORM following equipment:

Fig. 1 is a layout of a "typical" four pile platform. 1 - CDC1500 Lb. Capacity Dry Chemical Unit
Note there are two stairways on opposite sides 3 - Remote Reels with 100' x 1" Hose & Nozzle
of the platform connecting the two decks. At 3 - Remote Actuators Stations
these two locations, position both an AFFF and
a Dry Chemical hose reel. The Dry Chemical 1 - CAF150 AFFF Unit
unit, which contains two hose reels, should be 4 - Remote Reels with 100' x 1" Hose & Nozzle
mounted on the sub-deck (where it will be least 3 - Remote Actuators Stations
susceptible to damage). If the unit is placed
adjacent to a stairway connection it will be
necessary to furnish only one remote reel (via
the other stairway) on the sub-deck. CALCULATIONS: EIGHT PILE PLATFORM

Position two remote reels by each stairway Fig. 2 is a layout of a "typical" eight pile platform.
location on the upper deck. There should be a Note there are two stairways on opposite sides
total of 5 Dry Chemical hose reels on the of the platform. There is a multiple well head

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CHEMGUARD INC. 204 S. 6 Avenue • Mansfield, Texas, USA 76063 • (817) 473-9964 • FAX (817) 473-0606

Rev: 04012001 Page XVII - 7


area separated from the production area by a will be required, one by each stairway
fire wall. connection on both decks and one by each fire
wall door. With each reel having a flow rate of 60
Position both a AFFF and a Dry Chemical hose gpm, the maximum number to be used on any
reel at the stairway connection points on both single fire would be the four on the sub-deck.
decks. In addition, due to the extremely large The maximum flow rate required from the AFFF
well head hazard area, position an AFFF and a unit would be (60 gpm) (4) = 240 gpm. The
Dry Chemical reel on the production side of the calculations dictate a unit size of not less that
fire wall adjacent to both doors. The Dry 240 gal. capacity. A 300 gal. capacity unit is to
Chemical unit contains two hose reels and be supplied. The unit will provide a maximum
should be mounted on the sub-deck if possible. flow rate of 300 gpm.
With the unit placed adjacent to a stairway
connection it will be necessary to provide only A review of the fire extinguishing capabilities of
three remote reels on the sub-deck. Position two the system v.s. the platform hazards indicates:
remote reels on the top deck. The total number
of hose reels on the platform will be seven. (2 on Max. Area:
the D.C. unit and 5 remote reels).
( 240 gpm. ) (2.5 min.) = 600 sq.ft.
With a maximum of 5 reels being used on the (.16 gpm. sq. ft.)
lower deck for one fire and allowing a maximum
flow rate of 8 lb./sec. for each handline, the Under normal conditions a eight pile platform will
maximum flow rate from the unit would be 40 not have potential spill areas (drip pans etc.) in
lb./sec. excess of 600 ft.2.

With a minimum flow time of one min. the size of By consolidating the calculations, the system
the required unit is calculated at: required on a eight pile consists of the following
equipment:
(40 lb./sec.) (60 sec.) = 2,400 lbs. of D.C.
1 - CDC2500 Lb. Capacity Dry Chemical Unit
The closest available Dry Chemical unit would 5 - Remote Reels with 150' x 1" Hose & Nozzle
be 2,500 lb. and have a maximum flow rate 5 - Remote Actuation Stations
capacity of 100/125 lbs./sec.
1 - CAF300 AFFF Unit
Reviewing the systems fire extinguishing cap- 6 - Remote Reels with 150' x1" Hose & Nozzle
ability vs. the platform hazards we find the fol- 5 - Remote Actuation Stations
lowing:

Max. Hazard Area SPECIAL HAZARDS


(40 lbs./sec. - (.04 lb./sec./ft.2) = 1,000 ft.
Individual platforms could have hazards which
(40 lbs./sec.) (8 mm scfd.) = 40 mm scfd. the basic fire protection system should not be
(8 lbs./sec.) required to handle. These hazards should be
analyzed for system application completely
This system should be adequate for hydro- separate from the rest of the platform. Examples
carbon hazards founded on most eight pile of these hazards are: storage tanks, compres-
platforms. sors, and electrical generating rooms. In many
cases the system application on these hazards
To calculate the AFFF unit size, six hose reels should involve automatically actuated systems.

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CHEMGUARD INC. 204 S. 6 Avenue • Mansfield, Texas, USA 76063 • (817) 473-9964 • FAX (817) 473-0606

Rev: 04012001 Page XVII - 8


th
CHEMGUARD INC. 204 S. 6 Avenue • Mansfield, Texas, USA 76063 • (817) 473-9964 • FAX (817) 473-0606

Rev: 04012001 Page XVII - 9


th
CHEMGUARD INC. 204 S. 6 Avenue • Mansfield, Texas, USA 76063 • (817) 473-9964 • FAX (817) 473-0606

Rev: 04012001 Page XVII - 10


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CHEMGUARD INC. 204 S. 6 Avenue • Mansfield, Texas, USA 76063 • (817) 473-9964 • FAX (817) 473-0606

Rev: 04012001 Page XVII - 11

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