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What is RCM POLICY

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 A logical, structured process used to BA AN It is DoD policy that, as one of the key
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determine the optimal failure management T TI
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enablers of Condition Based Maintenance
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strategies for any system, based on system Plus (CBM+) and the life-cycle sustainment

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reliability characteristics and the intended of DoD weapon systems, RCM shall be used
operating context. to ensure effective maintenance processes
RELIABILITY

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are implemented. RCM shall be used as

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Precepts of RCM 

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a logical decision process for determining

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optimum failure management strategies,

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MAINTENANCE

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 CM seeks to preserve a desired level of
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RCM
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H MA including maintenance approaches, and

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system or equipment functionality. AI
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establishing the evidence of need for both
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reactive and proactive maintenance tasks.
 CM is a life-cycle management tool,
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applied from design through disposal.
DoD Manual 4151.22-M
 CM seeks to manage the consequences
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of failure, not prevent all failures. in June 2011, the 4151.22-M implements
AFI 21-118 policy established in DoDI 4151.22
 CM identifies the most applicable and
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effective maintenance task or other responsibilities, and provides guidance for
logical action. MCO 4000.57A the RCM process in DoD.

 CM is driven by safety or critical


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considerations such as environmental law,
the ability to complete the mission, and NAVAIR 00-25-403
economics.
SAE JA 1011/1012
 CM acknowledges design limitations
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and the operating context.
RCM Information
 CM is a continuous process that requires
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http://www.acq.osd.mil/log/mpp/cbm+.html
sustainment throughout the life cycle.
https://acc.dau.mil/CommunityBrowser.
aspx?id=111386
ARMY AIR FORCE
RCM is an integrated process critical to
RCM provides fundamental knowledge required the successful execution of CBM+ programs
to effectively sustain complex weapon systems
C-5 MSG-3 Program
AIR FORCE RCM
- PDM intervals extended from 5-7 years to 8 years
 ACOM is partnering with Penn State ARL and Control
T - Cost avoidance of ~$1.38B through 2040
GUIDANCE/REFERENCES
Point Corporation (CPC) to develop a ground platform -  Aircraft Availability increased by ~7 tails per day
standardized RCM process and training program
F-15 RCM Analysis (NAVAIR 00-25-403,weighted) AFI 63-101
The Army is exploring opportunities to synergize RCM - Scheduled maintenance cost avoidance of AFI 63-107
efforts with the Marine Corps for the Joint Light Tactical ~$15M or ~159k Man-hours annually AFI 63-128
Vehicle (JLTV) AFI 21-101
E-8C (JSTARS) Preventive Maintenance Package AFI 21-104
|AMRDEC is continuously enhancing RCM by developing
- Optimize RCM goals AFI 21-118
• Home Station Check (HSC)
tools such as the Aviation System Assessment Program - Work Cards reduced ~34% AFMCI 21-103
(ASAP) that provide weapon system RAM performance - Tasks reduced ~37% NAVAIR - 00-25-403
that feeds RCM analyses. • Isochronal (ISO) MIL-STD-1798B
- Work Cards reduced ~ 19% SAE JA1011
condition based SAE JA1012
maintenace+ - Tasks reduced ~24%

GOAL: TO Increase system availability and decrease cost throughout the life cycle

NAVY MARINES
Integrated DoD Acquisition,
Aviation (NAVAIR) Maritime (NAVSEA) Technology, and Logistics Life Cycle
 CM is applied to new acquisition & legacy
R F leet Maintenance Effectiveness Reviews A B C IOC FOC Disposal
aircraft, propulsion, support equipment, apply RCM across all platforms to MSA TD E&MD P&D O&S
and plant equipment in a continuous optimize maintenance workload and mdd pdr cdr FRP
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manner throughout the life cycle. capitalize on best practices
Pre-Systems Acquisition Systems Acquisition Sustainment
 AVAIR 00-25-403 provides guidance for
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 IL-STD 3034 Reliability Centered
M RCM begins Iterative analyses as Tailored iterative analyses Final analysis to
process, metrics, software, training, and
Maintenance Process is the NEW Mil- at concept design matures, testing throughout O&S address ensure disposal is
certification.
Standard process for maintenance development progresses and system unexpected performance/ economical and
development – making sure performance becomes reliability issues. efficient.
 rognostics and Health Management
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integrates predictive algorithms, data are what the
 CM Certification & Training Program –
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collection, and maintenance tasking. user wants.
since 2001, over 6,000 persons trained in = RCM Analysis
E vent Based Maintenance takes RCM RCM principles and processes
justified maintenance tasks & intervals and
The application of sound RCM practices on various ground and C2 systems throughout
optimizes maintenance events by BUNO. the Marine Corps has resulted in recommendations that will dramatically reduce planned
maintenance and total ownership cost, while increasing system availability

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