AL4DTG3/4

Parts Catalogue - September 2013

 FOREWORD

This Spare Parts Catalogue is applicable to AL4DTG3/4 (CMO-904 A) - 62.5 KVA Genset engine

The following information regarding mode of supply is given in the Catalogue:

A) When the components are supplied in the form of a sub-assembly or a set, or kit, specific mention is made.

B) All standard fasteners are not serviced.

While ordering the parts, due note of the above information should be taken.

Since the process of development is continuous with design changes, part numbers are likely to change. The information given in this publication is
current at the time of release. The possibility exists that the information may need to be updated as a result of modification adopted by the manufac-
turer at any time for reason of a technical or commercial nature. Relevant changes would be updated through our Service Circulars / Bulletins, if found
necessary.

While all the care has been taken to illustrate the components as they look, due to constraints of standardizing the illustrations, variation will be there.

Though every care has been taken in preparing the Parts Catalogue, no liability is under taken for any error which may arise.

We welcome your suggestions and feedback for better service. Should you need any further information pl write to:

Ashok Leyland Limited,

Power Solutions Business,
No. 1, Sardar Patel Road,
Guindy, Chennai – 600 032 September-2013:V:02

 INDEX
AL4DTG3/4 (CMO - 904A) - 62.5KVA
SL.No. SPEC NO. DESCRIPTION PAGE NO
1 ALECH43 Cylinder Head Assembly 6
2 ALECB7 Cylinder Block Assembly 10
3 ALEMB350 Main Bearing 14
4 ALEPR2 Piston And Rings 16
5 ALECN350 Piston and Connecting Rod Assembly 18
6 ALECS43 Crank Shaft Assembly 20
7 HAECM4 Camshaft Assembly 22
8 ALEFW350/8 Fly Wheel 24
9 ALEFH19 Flywheel Housing 26
10 HAETG1 Timing Gear Assembly 28
11 ALETC119 Timing Case 30
12 ALES24 Oil Sump 32
13 HAEOS3 Oil Strainer 34
14 ALEOP350/1 Oil Pump 36
15 ALEVL350 Valve System Assembly 38
16 ALOLG3 Oil Level Gauge Assembly 40
17 ALEIM8 Intake Manifold 42
18 ALEEM11 Exhaust Manifold Assembly 44
19 ALEOC8 Oil Cooler 46
20 HAETH11 Thermostat Assembly 48
21 ALEBH300 Breather Hose 50
22 ALFIE57 Fuel Injection Equipment Assembly 52
23 ALENH3 Nozzle Holder 56
24 HAEWP19 Water Pump Assembly 58
25 ALDD149 Dynamo Drive Assembly 60
26 ALSM41 Starter Motor Assembly 62
27 ALESC26 Engine Super Charger Assembly 64
28 10005064 Upfit Kit 66
7
 CYLINDER HEAD - ALECH43
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK

1 B3C03101 S/A OF ENGINE CYLINDER HEAD ( With stud) - 1

2 1 B3C03002 S/A OF ENGINE CYLINDER HEAD (wihout stud) consits of items marked with $ 1
3 F0X01922 $ CYLINDER HEAD 1 NSS
4 2 X1701113 MLS GASKET 1
5 3 F0531522 $ BUSHING, VALVE GUIDE INTAKE 8
6 4 X0900216 $ SEAT,VALVE INTAKE 4
7 5 X0900116 $ SEAT,VALVE-EXHAUST 4
8 6 X3510415 BOLT, CYLINDER HEAD 13
9 7 X3510815 BOLT, CYLINDER HEAD 5
10 8 F1135842 COVER CYL HEAD 1
11 9 F1762100 GASKET C/HEAD COVER 1
12 10 F1100160 OIL FILLER CAP 1
13 11 F4832510 $ BALL STEEL 4
14 12 X3716515 STUD (REF. IVECO PART NO. 98458149W) 8
15 13 X3504211 STUD,EMF 4
16 X3504311 SPECIAL STUD FOR EXHAUST MANIFOLD (COPPER PLATED). 4
17 14 F3145315 $ PLUG EXPANSION 30DIA 4
18 15 F3144915 $ PLUG EXPANSION 4
19 18 F3145215 $ PLUG EXPANSION -26 DIA 4
20 17 F3145015 $ PLUG EXPANSION 4
21 F3144715 $ PLUG 1
22 F3145415 $ PLUG EXPANSION 1
23 L4010800 $ WASHER 8 DIA PLATED 6
24 F4922100 $ WASHER 18 OD X 12.2 ID X 1 t 1
25 F3501100 M10 X 1.5 X 40 BOLT 4
26 L4010800 WASHER 8 DIA PLATED 6
7
9
 CYLINDER HEAD - ALECH43
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
27 L4111000 SC WASHER 10 DIA PLATED 4
28 L2010835 SCREW M8 X 35 X 1.25 CP PLATED 6
29 L4110800 SC WASHER 8 DIA PLATED 6
30 L4011000 WASHER 10 DIA PLATED 4

9
11
 CYLINDER BLOCK FOR AESTHETICALLY IMPROVED H4D GENSET - ALECB7
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 1 B3B01902 S/A OF CYLINDER BLOCK ( consits of items marked with $) 1
2 F0X02022 $ CYLINDER BLOCK 1 NSS
3 2 X3404222 $ CYLINDER LINER "W" AR
4 2 X3404322 $ CYLINDER LINER "X" AR
5 2 X3404422 $ CYLINDER LINER "Y" AR
6 2 X3404522 $ CYLINDER LINER "Z" AR
7 3 F2702150 O RING CAM AND SEAL 1
8 4 X3511115 $ BOLT, MAIN BEARING CAP 10
9 5,6,7 P0976551 $ BEARING C/SHAFT NO 1 1
10 8 F0536230 $ BUSHING BODY O/PUMP 1
11 9 F7647314 SEAL, PLATE 1
12 X1406714 FLANGE 1
13 10 F0954415 PIN STRAIGHT 2
14 11 F0954515 PIN STRAIGHT (8X16) 2
15 12 F0954615 PIN STRAIGHT (5X10) 1
16 13 F0954715 PIN REAR 2
17 20 F3144915 $ PLUG EXPANSION 1
18 15 F3145415 $ PLUG EXPANSION 3
19 16 F3146615 $ EXPANSION PLUG 3
20 17 F3145615 $ PLUG EXPANSION 5
21 18 F3145015 $ PLUG EXPANSION 1
22 19 F3145715 $ PLUG EXPANSION 2
23 X3108815 PLUG 2
24 F4832610 $ BALL STEEL 2
25 X1710800 GASKET OIL OUTLET 1
26 L4111200 SC WASHER 12 DIA PLATED 1
27 L2011230 SCREW M12 X 30 X 1.75 CP PLATED 1
11
13
 CYLINDER BLOCK FOR AESTHETICALLY IMPROVED H4D GENSET - ALECB7
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
28 L9010818 FLANGED SCREW - M8x1.25x18L 2
29 F1Z01314 LIFTING EYE 1

13
MAIN BEARING - ALEMB350
 MAIN BEARING - ALEMB350
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 9,10 P0990951 THRUST WASHER-STD AR
2 P0994551 THRUST WASHER-S1 AR
3 11,12,
P0928851 CRANK SHAFT MAIN BEARING SET -STD AR
13,14
4 P0928951 CRANK SHAFT MAIN BEARING SET - 0.25 U/S AR
5 P0929051 CRANK SHAFT MAIN BEARING SET - 0.50 U/S AR
6 P0975951 CRANK SHAFT MAIN BEARING SET - 0.75 U/S AR

15
PISTON AND RINGS - ALEPR2
 PISTON AND RINGS - ALEPR2
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS
1 1 P0994951 PISTON RINGS SET 1
2 2 P0994851 PISTON SET 1
3 3 P0995051 ENGINE SET 1

17
CONNECTING ROD - ALECN350
 CONNECTING ROD - ALECN350
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 B7014001 S/A OF CONNECTING ROD 4
2 2 F0536630 CON ROD BUSH 4
3 3 F3585615 BOLT, CON ROD 8
4 4 P0920851 CON ROD BEARING KIT - STD 1
5 4 P0929151 CON ROD BEARING KIT - 0.25 MM U/S 1
6 4 P0929251 CON ROD BEARING KIT - 0.50 MM U/S 1

19
ENGINE CRANKSHAFT - ALECS43
 ENGINE CRANKSHAFT - ALECS43
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS
1 1 F3438615 COLLAR 1
2 2 X3308411 CRANKSHAFT 1
3 3 F0954915 KEY FOR GEAR CRANKSHAFT 1
4 4 X1602711 GEAR CRANKSHAFT 1
5 5 X1504522 S/A PULLEY CRANKSHAFT POLY V 1
6 6 F2702650 O RING 1
7 7 F1200210 SPACER 1
8 8 F3568715 NUT 1

21
ENGINE CAMSHAFT - HAECM4
 ENGINE CAMSHAFT - HAECM4
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 A B8728302 S/A OF CAMSHAFT 1
2 1 X3307511 CAMSHAFT 1
3 2 F4832710 BALL STEEL 1
4 3 F0955115 KEY 1
5 4 F7661614 PLATE, CAMSHAFT THRUST 1
6 5 L9010822 SETSCREW 2
7 6 F1655711 GEAR CAMSHAFT 1
8 6 F1661211 GEAR CAMSHAFT ALTERNATE TO F1655711 1
9 7 F4945310 WASHER PLAIN REF STD 1
10 8 F3501800 BOLT 1
11 F4922800 SPRING WASHER FOR ABOVE 1

23
FLYWHEEL - ALEFW 350/8
 FLYWHEEL - ALEFW 350/8
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS
1 1 B8761001 S/A OF FLYWHEEL 1
2 2 F1626022 FLYWHEEL 1
3 3 F0741822 STARTER RING 1
4 4 F3583515 FLYWHEEL BOLT 6

25
 FLYWHEEL HOUSING - ALEFH19
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 1 F7M00922 FLYWHEEL HOUSING 1
2 2 F3769515 STUD-STARTER MOTOR MOUNTING M10 3
3 3 X2705100 H-Series C/S REAR END PTFE OILSEAL 1
4 4 L9011440 FLANGED SCREW - M14x2x40L 8
5 5 L9010832 FLANGED SCREW M8 x 1.25 x 32 6
6 6 L9010812 FLANGED SCREW - M8x1.25x12L 4
7 X1102513 F/H, DUST COVER 2

27
ASSY OF ENGINE TIMING GEARS - HAETG1
 ASSY OF ENGINE TIMING GEARS - HAETG1
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 F7661714 PLATE, IDLE GEAR THRUST 1
2 2 F3347211 IDLER GEAR SHAFT 1
3 2.2 F0955015 PIN STRAIGHT (6X10) 2
4 2.2.2 B7014502 S/A SHAFT.IDLER GEAR 1
5 3 X1602811 GEAR,IDLER 1
6 3.2 F0536530 BUSHING 1
7 3.3.2 B8254801 S/A OF GEAR, IDLER 1
8 4 F7661814 Plate Idle, Gear Thrust 1
9 5 F3585715 BOLT IDLE GEAR 1

29
 ASSY OF ENGINE TIMING GEAR CASE - ALETC119
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 L9510819 FLANGED BOLT - M8x1.25x95L 2
2 2 L9510815 FLANGED BOLT M8x1.25x75 8.8 GR 1
3 3 F7647414 SEAL PLATE 1
4 5 F1721600 JOINT-POWERSTEERINGPUMP DUMMY PLATE 1
5 6 L9510813 FLANGED BOLT - M8x1.25x65L 5
6 7 L9010818 FLANGED SCREW - M8x1.25x18L 4
7 8 X2706700 OIL SEAL, FRONT (PTFE) 1
8 9 F3502400 BOLT 1
9 10 F1761500 GASKET FRT END PLATE 1
10 11 L9010822 FLANGED SCREW - M8x1.25x22L 3
11 12 X7200113 TIMING BACK PLATE 1
12 B4M02401 S/A OF TIMING GEAR CASE ( comprises items marked with $) 1
13 14 F3145915 $ PLUG EXPANSION 32DIA 1
14 15 FK400522 $ TIMING GEAR CASE 1
15 17 L9510817 FLANGED BOLT- M8x1.25x85L 3
16 B4M02901 S/A OF BEARING HOLDER ( comprises of items marked with #) 1
17 19 F8L00122 # CASE - BEARING HOLDER 1
18 20 F0245310 # BEARING,BALL 1
19 21 F0743410 # RETAINER RING 1
20 L9011020 FLANGED SCREW - M10x1.5x20L 2
21 L9011020 FLANGED SCREW - M10x1.5x20L 3
22 L9010818 FLANGED SCREW- M8x1.25x18L 3
23 F7909414 SEAL PLATE 1
24 F2749200 O Ring 81.2 x 3.3 1
25 F7Y03300 GASKET - COMPRESSOR DUMMY PLATE GASKET 1

31
ENGINE SUMP - ALES24
 ASSY OF ENGINE OIL SUMP - ALES24
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 B8752002 S/A OF OIL SUMP 1
2 2 FC200315 PLUG, OIL DRAIN 1
3 3 X2701450 O Ring 21.89 x 2.62 1
4 4 L2010816 SCREW M8 X 16 X 1.25 CP PLATED 25
5 5 L2010820 SCREW M8 X 20 X 1.25 CP PLATED 1
6 L4110800 SC WASHER 8 DIA PLATED 26

33
 ASSY OF SUCTION STRAINER - HAEOS3
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 1 F2702750 O RING FLANGE SEAL 1
2 2 L9010822 Flanged screw - M8x1.25x22L 2
3 3 B9255801 S/A OF SUCTION STAINER ( comprioses of itesm marke dwith $) 1
4 4 X4000142 $ STRAINER WITH TREPANNING 1
5 5 F4000310 $ SCREEN OIL STRAINER 1
6 6 F0743510 $ SNAP RING 1

35
OIL PUMP - ALEOP350/1
 OIL PUMP - ALEOP350/1
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 B8729901 S/A OF OIL PUMP 1
2 2 F1761200 GASKET OIL PUMP COVER 1
3 4 F3502400 BOLT 2
4 L9010832 FLANGED SCREW M8 X 1.25 X 32 2
5 5 L9010818 FLANGED SCREW - M8X1.25X18L 3
S/A OF OIL PUMP B8729901 COMPRISES
6 B8729902 S/A OF COVER OIL PUMP COMP OF ILL NO 6,7,11,12, 13 1
7 9,10 B7018703 S/A OF GEAR OIL PUMP 1
S/A OF COVER OIL PUMP B8729902 COMPRISES
8 11,12,13 B8255003 S/A OF COVER 1
9 6 F1600326 GEAR OIL PUMP DRIVE 1
10 7 F3356215 SHAFT OIL PUMP DRIVE 1
11 8 F1661311 GEAR OIL PUMP DRIVE SHAFT 1
S/A OF GEAR OIL PUMP B7018703 COMPRISES
12 10 F0536230 BUSHING BODY OIL PUMP 1
S/A OF COVER B8255003 COMPRISES
13 11 X1101122 COVER OIL PUMP 1
14 12 F0536430 BUSHING OIL PUMP DRIVE SHAFT 1
15 13 F3356315 SHAFT OIL PUMP DRIVEN 1

37
 ENGINE VALVE SYSTEM ASSEMBLY - ALEVL 350
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 1 B7015004 S/A VALVE PUSH ROD 8
2 2 F4231511 INLET VALVE 4
3 3 F4231611 EXH VALVE 4
4 3A X1100615 VALVE CAP 8
5 4 X2706400 VALVE STEM SEAL (DOUBLE LIP) 8
6 5 X3607310 SPRING, VALVE 8
7 6 X0900911 SEAT,VALVESPRING-UPPER 8
8 7 X0901011 SEAT-VALVE SPRING LOWER 8
9 8 F4330722 LIFTER VALVE 8
10 9 F3586015 SCREW VALVE ADJUSTG 8
11 10 F3210322 ROCKER ARM.INLET 4
12 11 F3210422 ROCKER ARM.EXH. 4
13 12 B7018802 S/A SHAFT VALVE ROCKER WO4D 1
14 12A F3146015 SPHERICAL PLUG 2
15 13 F7104522 ROCKER BRACKET 1
16 14 F7104622 ROCKER BRACKET 3
17 15 F7104722 ROCKER BRACKET 1
18 16 F3438515 LOCK VALVE SPG RET 16
19 17 F3438415 COLLAR 4
20 18 F3586215 NUT - HEX M8 X 1 FP X 6 LONG X 0 8
21 19 L9510812 Flanged bolt -M8x1.25x60L 5
22 20 F4945910 WASHER 2
23 21 F3576711 SCREW - HEX M5 X 0.8 CP X 8 LONG X 0 2

39
 ASSY OF ENGINE OIL LEVEL GAUGE - ALOLG3
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 B8733002 S/A FOR DIPSTICK AND GUIDE AS A PAIR ( Consits of ill No 1 & 2) 1
2 1 B8733001 S/A OIL LEVEL GAUGE 1
3 2 B8250107 S/A OF DIPSTICK GUIDE 1
4 3 F2702050 O RING HOLDER SEAL 1

41
 ASSY OF ENGINE INTAKE MANIFOLD - ALEIM8
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 F1842642 MANIFOLD INTAKE 1
2 2 L9010832 FLANGED SCREW M8 x 1.25 x 32 2
3 3 L9510818 FLANGED BOLT- M8 X 1.25 X 90L 2
4 4 X3500300 BOLT - HEX M8 X 1.25 CP X 170 LONG X GR 8.8 2
5 5 F4922600 SPRING WASHER FOR ABOVE 2
6 L4010800 WASHER 8 DIA PLATED 2
7 6 X1802142 PIPE - AIR INTAKE 1
8 7 F2705950 O Ring 81.4 x 3.1 1
9 8 FB517415 PIPE - TC OUTLET 1
10 9 X3900510 WORM DRIVE CLAMP 1
11 10 F8P12858 HOSE - TC OUTLET 1
12 11 F3769615 STUD M6X1 3
13 L9510810 FLANGED BOLT - M8x1.25x50L 3
14 X3900310 T BOLT CLAMP - JUPITER MAKE 1
15 L9510811 HEX HEAD BOLT FLANGED, M8x55 - 8.8 1

43
EXHAUST MANIFOLD - ALEEM11
 EXHAUST MANIFOLD - ALEEM11
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK

1 1 X1813022 EXHAUST MANIFOLD 1

2 2 X1700111 SPECIAL GASKET FOR EXHAUST MANIFOLD-CYLINDER HEAD 4
3 3 F7F00115 HEX NUT FLANGED, M10x1.25 8
4 4 X3714015 STUD - M8X1.25 - 43 MM LONG 4
5 F1200410 SPACER 4
6 X1203515 SPACER, LONG (For EMF mounting Long Stud) 4

45
ASSY. OF OIL COOLER WITH SPIN-ON FILTER
L - ALEOC8
 ASSY OF ENGINE OIL COOLER - ALEOC8
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 B3Z01801 S/A of Oil Cooler Case ( consists of items marked with $) 1
2 B7015405 $ S/A OF CASE OIL COOLER WITH ADAPTOR(consists of items marked with #) 1
3 1 F4M00142 # CASE OIL COOLER 1
4 2 F0B01015 # ADAPTOR, OIL FILTER 1
5 3 F4231711 $ VALVE FILTER SAFETY 3
6 4 F3639410 $ SPRING OIL VALVE 2
7 5 F3639510 $ SPRING OIL VALVE 1
8 6 F3147115 $ PLUG VALVE SPRING 5
9 7 F2749700 $ O Ring 17.6 x 2.6 5
10 8 F7A01500 OIL FILTER 1
11 9 F2702550 O Ring 19 x 3 4
12 10 X1707700 OIL COOLER GASKET 1
13 11 F4935530 WASHER SOFT-H-Series 3
14 12 F1986715 CONNECTOR PIPE 1
15 13 F3587011 DOUBLE BANJO BOLT-H-Series 1
16 14 L9010822 FLANGED SCREW - M8x1.25x22L 9
17 15 L9510808 FLANGED BOLT M8x1.25x40 8.8 GR 3
18 16 L9510823 FLANGED BOLT- M8x1.25x115L 2
19 17 L9510821 FLANGED BOLT M8x1.25x105 2
20 18 L9120818 FLANGED NUT - M8x1 4
21 19 F7824900 S/A OF ELEMENT OF OIL COOLER - 5 PLATE 1

47
 ASSY OF ENGINE THERMOSTAT - HAETH11
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 1 F5J01022 COVER THERMOSTAT 1
2 2 X7468900 THERMOSTAT ASSY. 1
3 3 F1761400 GASKET THERMOSTAT 1
4 4 L9511014 Flanged bolt - M10x1.5x70L 3
5 5 B4L01501 S/A OF THERMOSTAT CASE (comprises of items marked with $) 1
6 F1985515 $ PIPE VENT 1
7 FS300322 $ CASE_THERMOSTAT 1
8 X0148515 ADAPTOR 1
9 6 L9510817 Flanged bolt - M8x1.25x85L 4
10 7 F2701550 O Ring 31.2 x 3.5 2
11 8 L9010822 Flanged screw - M8x1.25x22L 3
12 X7491300 TEMPERATURE SENSOR 1

49
engine breather hose - alebh300
 engine breather hose - alebh300
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 F0837710 CLAMP 1
2 2 B7015701 BREATHER HOSE WITH INNER SPRING 1
3 4 X1407414 FLANGE VENT HOSE 1
4 X0807610 CLIP SPRING BAND ( 25X12X1) 1

51
 FUEL PUMP - ALFIE57
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK

1 1 F3585115 BOLT DRIVE GEAR SET 4

2 2 X1608211 GEAR, INJ. PUMP DRIVE 1
3 3 F1437211 FLYWHEEL COUPLING 1
4 4 F2702450 O Ring 142.5 x 3 1
5 5 F5J01422 COVER TIMER 1
6 7 F3575411 BOLT TIMER COVER SET 1
7 7 F3574011 BOLT 3
8 F4945710 WASHER 22 OD X 8.5 ID X 2 t 1
9 8 F3769515 STUD-STARTER MOTOR MOUNTING M10 4
10 F4935430 WASHER 30 OD X 22.5 ID X 1.5 t 1
11 9 F3146415 PLUG TIMING HOLE 1
12 10 B7015802 PIPE OIL- WO6D 1
13 11 F4932940 WASHER 8
14 12 F3575511 BOLT W/DOUBLE HOLE 1
15 13 F7V01800 FUEL INJECTION PUMP 1
16 14 F3147415 BANJO BOLT 1
17 15 B7015817 CLIP S/A THRU FEED 1
18 B7015810 S/A OF CLIP 6
19 B8709806 S/A OF CLAMP INJR. PIPE 1
20 B8709807 S/A OF CLAMP INJR. PIPES 1
21 F3575711 NUT - HEX M6 X 1 CP X 5 LONG X 0 2
22 16 B8709802 S/A OF PIPE INJR. NO.1 1
23 17 B8709803 S/A OF PIPE INJR. NO.2 1
24 18 B8709804 S/A OF PIPE INJR. NO. 3 1
25 19 B8709805 S/A OF PIPE INJR. NO.4 1
26 20 X1936510 PIPE SUB ASSY (NOZZLE LEAKAGE) 1
53
 FUEL PUMP - ALFIE57
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
27 21 F0838610 CLIP 2
28 B7015818 CLIP S/A 1
29 22 F1939660 HOSE FUEL 1
30 23 B7019409 S/A OF PIPE 1
31 F3574311 BOLT 2
32 F1275515 SPACER 1
33 F3575611 BANJO BOLT - OIL INLET-COMP 1
34 F4922900 PLAIN WASHER M6.6 2
35 F4946210 WASHER 20.74 OD X 11.22 ID X 2 t 4
36 L2010630 SCREW M6 X 30 X 1 CP PLATED 2
37 B9210801 CLIP FOR LUB OIL PIPE MOUNTING 1
38 X3965600 STRAINER ASSY. 1
39 L3021018 NUT M10 X PC 8 X 1 FP PLATED 4
40 F4930430 WASHER 17.9 OD X 14.2 ID X 1.5 t 2
41 L4110600 SC WASHER 6 DIA PLATED 2
42 L4111000 SC WASHER 10 DIA PLATED 4

55
INJECTOR ASSY - ALENH3
 INJECTOR ASSY - ALENH3
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS
1 1 X7480900 INJECTOR 4
2 2 F1761300 GASKET NOZZLE HOLDER 4
3 3 F0131614 ADAPTOR NOZZLE HOLDER 4
4 4 F4922600 SPRING WASHER 8
5 5 L3010818 NUT FOR NOZZLE HOLDER 8

57
 ASSY OF ENGINE COOLANT PUMP WITH POLY-V - HAEWP19
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 1 L1010811 HEX BOLT M8x1.25x55 8.8 GR 4
2 F1202742 FAN ADAPTOR 1
3 L4010800 WASHER 8 DIA PLATED 4
4 L4110800 SC WASHER 8 DIA PLATED 4
5 2 FC801722 WATER PUMP PULLEY 1
6 3 L9010822 FLANGED SCREW - M8x1.25x22L 4
7 4 L9510819 FLANGED BOLT - M8x1.25x95L 2
8 5 B4T01701 SUB ASSEMBLY OF COOLANT PUMP 1

59
ASSY OF DYNO DRIVE WITH POLY-V PULLEY - ALDD149
 ASSY OF DYNO DRIVE WITH POLY-V PULLEY - ALDD149
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 F0130711 ADAPTOR 1
2 F2701650 O Ring 43.7 x 3.5 2
3 F3583015 SPECIAL SCREW 1
4 L1011025 HEX BOLT M10x1.5x125 8.8 GR 1
5 L3611018 NYLOC NUT M10 X PC 8 X 1.5 CP PLATED 1
6 L4111000 SC WASHER 10 DIA PLATED 1
7 L9110818 FLANGED NUT - M8x1.25 1
8 L9511015 FLANGED BOLT - M10x1.5x75L 2
9 FR100822 BRACKET - ALTERNATOR 1
10 X7490100 12 V 65 AMPS ALTERNATOR FROM LTVS (POLY V) 1
11 X0301650 BELT, 8PK 1250 (FENNER) 1
12 L9111018 FLANGED NUT - M10x1.5 1
13 L9011027 FLANGED SCREW - M10x1.5x27L" 4
14 L4010800 WASHER 8 DIA PLATED 1
15 L3011218 NUT M12 X PC 8 X 1.75 CP PLATED 2
16 F4A00610 GUIDE,SLEEVE 1
17 F3570911 LINK BOLT 1
18 F0536115 SPLIT BUSH 1
19 B2F03601 COOLANT ELBOW, VALVE AND O-RING 1
20 FB501022 PIPE COOLANT PUMP 1
21 F2701850 O Ring 13.8 x 2.4 1
22 X4202111 VALVE (Coolant Elbow) 1

61
 Starter Motor Assembly - ALSM41

1 2
 ASSY OF STARTER MOTOR - ALSM41
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK

1 1 X7479300 M14 PREENGAGED TYPE STARTER MOTOR OF LTVS MAKE 1

2 2 L9121018 Flanged Nut - M10x1.25 3

63
 ASSY OF ENGINE TURBO CHARGER - ALESC26
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK

1 1 FK907300 TURBO CHARGER 1

2 2 X1710800 GASKET OIL OUTLET 1
3 3 FB513815 PIPE - TC OIL FEED 1
4 4 X3110515 BANJO BOLT (M12X1.5) 1
5 5 X4901530 WASHER 2
6 6 F1722200 JOINT - FOR TURBO EXHAUST OUTLET FACE 1
7 7 F7Y01400 TURBO DRAIN GASKET 1
8 8 L4110800 SC WASHER 8 DIA PLATED 2
9 9 L2010820 SCREW M8 X 20 X 1.25 CP PLATED 2
10 10 X1707600 GASKET, EMF TO TC 1
11 11 F3782115 STUD-TC MTG ON EMF 3
12 12 X3504011 NUT - HEX M8 X 1.25 CP X 6.62 LONG X 0 7
13 FB507300 TURBO DRAIN PIPE ASSY 1
14 X4904810 WASHER 17 OD X 9 ID X 2.3 t 7
15 L4110600 SC WASHER 6 DIA PLATED 2
16 FG500322 SPACER 1
17 FB522014 EXHAUST PIPE 1
18 L2010620 SCREW M6 X 20 X 1 CP PLATED 2

65
67

UPFIT KIT 10005064 (FUEL FILTER ASSY)

1 4

5A

5B

1
 UPFIT KIT - 10005064 ( FUEL FILTER ASSY )
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 1 F8928114 FUEL FILTER MOUNTING BRACKET (1.1) 4CTI 1
2 2 L2011025 SCREW M10 X 25 X 1.5 CP PLATED 2
3 3 L4111000 SC WASHER 10 DIA PLATED 2
4 4 L4011000 PLAIN WASHER M10 2
5 5 B4461901 S/A OF FUEL FILTER ( Consits of itmes marked with $ ) 1
6 5b F8835100 $ FUEL FILTER CUM WATER SEPARATOR 1
7 5a F8835200 $ FUEL FILTER HEAD ASSY 1
8 6 L2021240 SCREW M12 X 40 X 1.5 FP PLATED 2
9 7 L4111200 SC WASHER 12 DIA PLATED 2
10 8 L3011218 NUT M12 X PC 8 X 1.75 CP PLATED 2

67
69

UPFIT KIT - 10005064(AIR FILTER ASSY - BOE07801

10 2

4
17
3

14
11
5 16

6 15
13
8
12

7 1
 UPFIT KIT - 10005064 ( AIR FITER ASSEMBLY - B0E07801)
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 F7A03100 AIR FILTER ASSY 1
2 1 F8348800 AIR FITER - Primary Element 1
3 2 F8348900 AIR FILTER- Secondaray Filter 1
4 3 F8P07250 HOSE REDUCER ,ELBOW 1
5 4 F0816710 HISE CLAMP, T- BOLT 1
6 5 X3901010 HISE CLAMP, T- BOLT 2
7 6 FBS30814 PIPE ASSY, POWDER COATED 1
8 7 F8P07150 HOSE REDUCER DEGREE 1
9 8 F8206510 HISE CLAMP, T- BOLT 1
10 9 F8372400 RESTRICTION INDICATOR 1
11 10 F8839000 RAIN HOOD , METAL 1
12 11 F1E03414 BRACKET - AIR FILTER MOUNTING 1
13 12 L2011225 SCREW M12 X 25 X 1.75 CP PLATED 2
14 13 L4111200 SC WASHER 12 DIA PLATED 2
15 14 L1011207 SCREW M12 X 35 X 1.5 FP PLATED 4
16 15 L3021218 NUT M12 X PC 8 X 1.5 FP PLATED 4
17 16 L4011200 WASHER 12 DIA PLATED 4
18 17 L4111200 SC WASHER 12 DIA PLATED 4

69
 UPFIT KIT (10005064) - EXHAUST BELLOW

1
3

4
5

10
 UPFIT KIT - 10005064 (EXHAUST BELLOW)
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 F0S00600 EXPANSION BELLOW 1
2 2 F3430722 EXHAUST MANIFOLD INSERT 1
3 3 L1050614 BOLT 3/8 X 1 3/4 BSF PLATED 4
4 4 L3050611 NUT 3/8 X PCP BSF PLATED 4
5 5 L4100600 SC WASHER 3/8 DIA INCH PLATED 4
6 6 F7D00622 EXHAUST FLANGE 1
7 7 L2011030 SCREW M10 X 30 X 1.5 CP PLATED 6
8 8 L3011018 NUT M10 X PC 8 X 1.5 CP PLATED 6
9 9 L4111000 SC WASHER 10 DIA PLATED 6
10 10 F1907214 BEND PIPE 1
 UPFIT KIT 10005064 - (RADIATOR ASSY)
73

11
1
17 36
34 32
19
16
20
21
18
27 22
30
31
24
35
25

26 26

15
23
14

8 13

12
6
2 11
9 10
28 4
29 3
2 7
5
8
1
 UPFIT KIT - 10005064 - (RADIATOR ASSEMBLY - FD000700 / 10003341)
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 1 FD000700 RADIATOR (make -TATA TOYO) 1
2 1 10003341 RADIATOR (make - BANCO) - Alternate 1
3 2 F7199414 BRACKET - ENGINE MTG - FRONT 2
4 3 L2011230 SCREW M12 X 30 X 1.75 CP PLATED 8
5 4 L4111200 SC WASHER 12 DIA PLATED 8
6 5 F8990914 RADIATOR MOUNTING BRACKET LH 1
7 6 F8991014 RADIATOR MOUNTING BRACKET RH 1
8 7 L2011235 BOLT M12 X 35 X 1.75 CP PLATED 4
9 8 L4111200 SC WASHER 12 DIA PLATED 4
10 9 L3011218 NUT M12 X PC 8 X 1.75 CP PLATED 4
11 10 L1021616 BOLT M16 X 80 X 1.75 FP PLATED 2
12 11 F4931410 WASHER 2.25 OD X 41/64 ID X 0.187 t 6
13 12 F0501850 RUBBER BUSH 4
14 13 F1235415 DISTANCE PIECE 2
15 14 L4111600 SC WASHER 16 DIA PLATED 2
16 15 L3021618 NUT M16 X PC 8 X 1.75 FP PLATED 2
17 16 F8994314 RADIATOR STAY - RH 1
18 17 F8994414 RADIATOR STAY - LH 1
19 18 F8990814 BRACKET TOP STAY 1
20 19 L2010820 SCREW M8 X 20 X 1.25 CP PLATED 2
21 20 L4110800 SC WASHER 8 DIA PLATED 2
22 21 L4010800 PLAIN WASHER M8 2
23 22 F2602158 RADIATOR BUFFER WITH NUTS 2
24 23 F8P17858 TWO BEND HOSE - RADIATOR OUTLET PIPE 1
25 24 F8638610 STEEL PIPE 1
26 25 F8P13358 STRAIGHT HOSE - RADIATOR PIPING 1
73
 UPFIT KIT 10005064 - (RADIATOR ASSY)
75

11
1
17 36
34 32
19
16
20
21
18
27 22
30
31
24
35
25

26 26

15
23
14

8 13

12
6
2 11
9 10
28 4
29 3
2 7
5
8
1
 UPFIT KIT - 10005064 - (RADIATOR ASSEMBLY - FD000700 / 10003341)
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
27 26 F0803400 WORM DRIVE CLIP 4
28 27 X0802410 C-CLAMP 1
29 28 F9027214 PLATE 1
30 29 L3010818 NUT M8 X PC 8 X 1.25 CP PLATED 1
31 30 F8P10058 L-HOSE - RADIATOR PIPING 1
32 31 F8632610 RADIATOR PIPE 1
33 32 F8P17858 TWO BEND HOSE - RADIATOR OUTLET PIPE 1
34 33 X0148515 ADAPTOR 1
35 34 F1990450 STRAIGHT HOSE - FOR RADIATOR PIPING 1
36 35 F8200110 JUPITOR HOSE CLAMP 2
37 36 PJ100018 TEMPERATURE SWITCH 1

75
UPFIT KIT - 10005064
 UPFIT KIT -10005064
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 F6W00700 22 INCH PLASTIC FAN 1
2 L2021025 SCREW M10 X 25 X 1 FP PLATED 4
3 L4111000 SC WASHER 10 DIA PLATED 4
4 L1050814 Hex Bolt M14x1.75x50 8.8 GR 2
5 L4100800 SC WASHER 14 DIA PLATED 4
6 L3050811 NUT M14 X PC 8 X 1.75 CP PLATED 2
7 F8474714 STRAINER BRACKET 1
8 F0804814 C-CLAMP 1
9 L2010615 SCREW M6 X 15 X 1 CP PLATED 2
10 L3010618 NUT M6 X PC 8 X 1 CP PLATED 2
11 L4110600 SC WASHER 6 DIA PLATED 2
12 B3J00501 HOSE - FUEL FILTER TO FIP 1
13 B4461903 HOSE ASSY - STRAINER TO FEED PUMP 1
14 F0831310 ZERO CLIP 2
15 B3J00502 HOSE - FEED PUMP TO FUEL FILTER 1
16 B3J00503 HOSE - FUEL TANK TO FUEL STRAINER 1
17 F3131415 BANJO CONNECTION 1
18 F4930430 WASHER 17.9 OD X 14.2 ID X 1.5 t 2
19 F3590715 BANJO BOLT 1
20 F4922100 WASHER 18 OD X 12.2 ID X 1 t 2
21 10004460 FIP MOUNTED SOLENOID WITH RPM LEVER 1
22 FB506400 CONNECTOR PIPE 1
23 F0831310 ZERO CLIP 2
24 F8P04550 BREATHER HOSE 1
25 10004430 LUBE OIL DRAIN KIT 1
26 X7809300 OIL PRESSURE SENSOR 1
77
UPFIT KIT - 10005064
 UPFIT KIT -10005064
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
27 X0139115 ADAPTOR (OIL SENSOR) 1
28 F7888100 AMMETER 1
29 F7888300 TEMPERATURE GAUGE 1
30 F7888500 OIL PRESSURE GAUGE 1
31 F7Z01800 RPM HOUR METER 1
32 10004886 WIRING HARNESS 1
33 F2230500 STARTER SWITCH 1
34 F7420400 TOGGLE TYPE SWITCH 2
35 F2008500 FAIL SAFE UNIT 1
36 F2801610 PANEL 1
37 F1135060 HOOD 1
38 10004573 PANEL/HOOD MTG BRACKET 1
39 F0837710 CLAMP (WIRING) 1
40 F4930000 FIBHER WASHER 6
41 L2040306 SET SCREW M5 6
42 L3040311 NUT M5 6
43 L4110500 SC WASHER M5 6
44 L3010618 M6 NUT 4
45 L4110600 SC WASHER M6 4
46 L4010600 PLAIN WASHER M6 4
47 L2010515 SET SCREW M6 4
48 L5080811 M14 BOLT 2
49 F0845214 NYLON STRAP CPS150ES 3
50 F8824500 FUEL STRAINER 1
51 L2010820 SCREW M8 X 20 X 1.25 CP PLATED 2
52 L4110800 SC WASHER 8 DIA PLATED 2
79
UPFIT KIT - 10005064
 UPFIT KIT -10005064
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
53 F0803400 WORM DRIVE CLIP 4
54 F3G00614 BRACKET - RELAY MOUNTING 1
55 L2011025 SCREW M10 X 25 X 1.5 CP PLATED 3
56 L4111000 SC WASHER 10 DIA PLATED 3
57 F7888900 RELAY STARTER 12V - 4D PP 1
58 L2010515 SCREW M5 X 15 X 0.8 CP PLATED 2
59 L4110500 SC WASHER 5 DIA PLATED 2
60 L3010518 NUT M5 X PC 8 X 0.8 CP PLATED 2

81
83

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