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Foam Drilling
Bill Rehm, ... Amir Paknejad, in Underbalanced Drilling: Limits
and Extremes, 2012
9.5 Backpressure
Tables 9.1 and 9.2 show maximum backpressure percentages on
gas/vapour and liquid applications, respectively.
30%– Lift/capacity
50% reduced Sign in to download full-size image
(coefficient) 6
Figure 4-38. Injection rate versus impressed surface pressure to hold a bottom-
>50% Set point Generally Flow Conve
2 hole pressure
increased by unstable Do becomes or PO
backpressure; not use subsonic
4
flow becomes
View chapter Purchase book
subsonic 4
30%– Do not use Lift/capacity Baris Yalcin, Stephen E. Amos, in Hollow Glass Microspheres for
50% reduced Plastics, Elastomers, and Adhesives Compounds, 2015
(coefficient) 6
Effect of Back Pressure on HGM Survival
>50% Generally Flow POSR
2 Back pressure is one of the most critical parameters that influence
unstable Do becomes
not use subsonic HGM survival. In extrusion, back pressure is the amount of
4
resistance applied to the melt which can be caused by the
Variable built- <10% No effect No effect No effect Conve
presence of downstream equipment such as screens, dies, and so
up balan on. In injection molding, it is the resistance applied to the rear of
POSR the screw as it rotates and collects the melt in front of the screw.
10%– Unstable Balan In either case, at constant screw speed, increasing back pressure
30% 1 POSR compresses the melt increasing friction and shear applied to the
30%– Do not use Lift/capacity
material. Increased friction and shear can lead to HGM breakage.
50% reduced Figure 3.11 shows void volume loss due to HGM breakage and
(manufacturer
final density of the HGM (0.318 g/cc-isostatic crush strength of
coefficient) 6
original density 6000 psi) during compounding with 6523 MFR-4
>50% Generally Flow POSR PP with (1) no die, (2) die with a three hole strand, and (3) die with
2
unstable Do becomes
a two hole strand. When a strand die with two holes is employed,
not use subsonic
4 14% breakage is calculated in a high-viscosity PP at 15 wt%
(30 vol%) HGM loading. By simply opening another hole in the
strand die, percent HGM void volume loss drops to 9.8%. When
Notes: the die is removed and the extrudate is simply collected at the
1 large opening, the HGM breakage further reduces to 5.5% which
This limit varies among different valve types.
results in a final density of 0.332 g/cc for the HGMs as
2
In extreme case, some spring valve models can perform with higher determined from ash analysis described in Chapter 2. This
backpressures if a pilot-operated valve is absolutely not acceptable. example shows the effect of back pressure on the survival of
3 HGMs and importance of die design. Increasing the number of
Then the ‘Cold Differential Set Pressure’ (set pressure on the test bench) holes and/or increasing their diameter decreases back pressure
must be reduced by the amount of the backpressure to obtain the correct
and helps minimize bubble breakage. However, for a constant
set pressure on the installation: CDSP = Set – BP.
4 volumetric flow rate, it also slows down the flow of polymer
Because of the ΔP, the flow is not choked, but subsonic or subcritical. coming out of the die, that is, strand output velocity slows down.
This obviously has an effect on the sizing of the valve (coefficient). When the velocity is too slow, it becomes difficult to synchronize
Subsonic can occur at 25% to 30% backpressure: Always check first!
pelletizing with the slow strand speed. Therefore, one must
5
The superimposed backpressure varies, so the set pressure of the optimize die design while keeping melt handling issues in mind.
conventional valve will vary proportionally. This is acceptable if the valve Similarly, one can imagine the effect of screens with different
set pressure increased by the maximum backpressure is equal to or below mesh sizes. Larger openings in the screens result in lower back
the maximum allowable pressure of the protected installation. pressure minimizing HGM breakage.
6
There is a coefficient for gas applications and one for liquid applications,
which usually varies among valve types.
20%– Lift/capacity
50% reduced
(coefficient)
6
10%– Unstable
20% 1
View chapter Purchase book
20%– Do not use Lift/capacity
50% reduced
(coefficient)
6
Variable built- <10% No effect No effect No effect Conven 9.2.1 The Simplified Backpressure Analysis Method
up balance The backpressure equation is
POSV
(9.2.2)
10%– Unstable Do Lift/capacity Balance
20% 1 not use reduced POSRV
where
(coefficient)
6
C and n = empirical parameters
>50% Generally POSRV qsc = gas flow rate at standard conditions (MMSCFD)
2
unstable Do
not use
Pr = stabilized reservoir pressure (psia)
Pwf = flowing wellbore pressure (psia)
applications.
NORSOK require that at least two BPV’s are used in the tubing
8.3.1 Back-Pressure Test for Homogeneous Formations
string, and further require that at least four valves are held at the
Reservoir simulation parameters: k = 3 mD, h = 5 meters, S = 0, D
work location. In addition, they also stipulate that the BPV allows
= 0.1(104 m3/day)−1, C = 3 m3/MPa, and pR = 30 MPa.
balls and darts to pass through.
1. Simulation of back-pressure test
Measures should be in place to ensure that no pressure remains
The classical back-pressure test method is applied in trapped between the check valves when dismantling the BHA.
simulation with a flow rate of 2, 4, 6, and 8 × 104 m3/day in an Pumping water through the BHA will usually remove any trapped
increasing sequence, and flow duration for every rate is the pressure (Fig. 11.19).
same in a simulation but different for a different simulation.
Flow durations for different simulation are 24, 72, 240, and View chapter Purchase book
720 hours, respectively. Flowing pressures under each rate are
measured. One of the pressure histories with a uniform flow
duration of 24 hours is shown in Figure 3.71.
Solution
a. Back-Pressure Equation:
Step 1.Prepare the following table:
=
Figure 3.71. Pressure history in a back-pressure test with a uniform flow
duration of 24 hours. 1952 3810 0 0
interpretation software are listed in Table 3.10. 1300 1690 2120 5425.1
Table 3.10. Comparison of Calculated AOFP With Different Test Methods for a Step 2.Plot versus Qg on a log-log scale as shown
Homogeneous Formation
in Figure 8-9. Draw the best straight line through the
Test method Flow duration AOFP, 104 m3/day Note points.
of
backpressure LIT, Exponential,
test or pseudo pseudo
extended test, pressure pressure
hours
Back-pressure 240 17.1224 18.7679 Each flow Step 3.Using any two points on the straight line, calculate the
test with each test starts exponent n from Equation 8-22, as
flow starting at at stable
stable formation formation
pressure pressure
2. Comparison and analysis of deliverability calculation results 1300 652 5425.1 0.120
(1) Although an improved method taking of the decline of Step 2.Plot versus Qg on a Cartesian scale
formation pressure at the supply boundary into account is as shown in Figure 8-11.
applied in calculating AOFP with the modified isochronal
test method, the calculated results still present a decline
trend along with the prolonging of extended test
duration, from 37 to ≈30 × 104 m3/day, indicating that a
great boundary effect is influencing the deliverability of
the gas well. The longer the producing period is, the
more remarkable the influence of the boundary effect is.
(2) Calculated AOFP values obtained from the back-pressure
test method become lower along with a prolonging of
flow duration of test points.
• When the flow duration is selected to be 72 hours,
the resulting AOFP value is equivalent to that from
the modified isochronal test.
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• When the flow duration is selected to be 240 hours
(10 days), the resulting AOFP value is about 20 × 104
Figure 8-11. LIT approach using the pressure method.
m3/day, two-thirds of that from the modified
isochronal test.
Draw the best straight line and determine the
• When the flow duration is selected to be 720 hours intercept and slope as:
(30 days), the resulting AOFP value is only about 14 ×
104 m3/day, one-half of that from the modified
isochronal test.
It is mainly due to the boundary effect upon the formation Step 3.The quadratic form of the pressure-approximation
pressure decline. method is then given by:
0 1952 10858
1952 0 0 0 0
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