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TABLE OF CONTENTS
EDM Vibration Control System (VCS) Software for Single Axis Shaker 4
●● Test Management 4
●● Spider Hardware System Management 4
●● User Management and Access Code Control 4
●● Black Box Mode: Running Without PC 4
●● Multiple Instances 4
●● Measurement Quantities 4
●● Measurement Data Storage 4
●● Export Data File Formats 4
●● Import Data File Formats 4
●● Languages 4
●● Report 4
●● Digital I/O Interface 4
●● Test Sequence 4
●● Send Emails and Instant Message as Event-Actions 5
●● Remote Operation Communication using Socket Messages 5
●● System Failure Protection 5
●● Input Channels 5
●● Event-Action Rules 5
●● Shaker Parameters 5
●● Pre-Test 5
●● Manual Controls During Test 5
●● Multiple Channel Control 5
●● Review/Compare Mode 6
●● Data Recorder Function During Control 6
●● Data Transfer Tool 6
●● Strain Measurement 6
●● Run History 6
●● Monitoring through EDM Cloud (https://cloud.go-ci.com/) 6
Vibration Control Module Specifications 6
Random Vibration Control (VCS-20) 6
●● Control Parameters 6
●● Output Channels 7
●● Measured Signals and Display Status 7
●● Safety 7
●● Reference Profile and Run Schedule 7
●● Drive Notching/Limiting for Random (previously VCS-20-05) 7
●● Displacement Optimization for Random (previously VCS-20-11) 7
●● Multi-resolution Control 8
Optional Random Vibration Control Functions (VCS-20-XX) 8
●● Kurtosis Control (VCS-20-06) 8
●● Sine on Random Control (VCS-20-08) 8
●● Random on Random Control (VCS-20-09) 8
●● Fatigue Damage Spectrum (VCS-20-11) 8
The Vibration Control System (VCS) software in the EDM Testing Measurement Data Storage
installation package includes the following control functions that are ●● Data Format: compliant with ASAM-ODS hierarchy and structure
applicable for single axis shaker testing: Random, Sine-on-Ran-
●● Signal Data Structure: all signals are combined and saved in
dom, Random-on-Random, Swept Sine, Resonance Search and
one file per each save command executed
Dwell, Sine Oscillator, Classic Shock, Transient Time History, Shock
Response Analysis/Synthesis, Earthquake Testing, Time Waveform
Replication, Transient Random, Multi-Sine, and all typical applica- Export Data File Formats
tions used for environmental testing. ASAM-ODS XML, UFF ASCII, UFF Binary, ASCII, Excel, CSV, Mat-
lab, Wav
The MIMO Control functions that are applied to more than one shak-
er are described in a separate document. Import Data File Formats
ASAM-ODS XML, UFF ASCII, UFF Binary, ASCII, Excel CSV, SIG
Test Management format
Tests are managed through an MSSQL Server database. Signal
files, test setup and UUT (machine) information are stored in the Languages
database. The user can search through previous tests using key- English, Russian, Japanese, simplified and traditional Chinese are
words, time, or date information. Users can install the database on available. Users can switch languages without reinstalling software.
a local computer or a server on LAN.
Report
Spider Hardware System Management ●● Formats Available: Open XML, MS Word (.doc, .docx), PDF
A Spider system can consist of one or more Spider hardware front- ●● Customizable Template: title, logo, fonts, page layout, position
ends. The user constructs the system by combining Spider front- of test status, and user note
ends detected on the same LAN. The software validates and dis-
plays hardware attributes of each Spider front-end.
Digital I/O Interface
Each Spider-81 front-end has 8 isolated digital inputs and 8 isolated
User Management and Access Code Control
digital outputs (Spider-81B, Spider-80X & Spider-80Xi have 4 of
The administrator can edit access privileges of other users. Each
each), corresponding to the pins on the digital I/O connector, which
Spider front-end has its own access control password to prevent
is used to send and receive low-level electrical signals to and from
unauthorized access on the LAN.
other devices to coordinate their operation during a test.
Input Channels ●● Payload Mass: updated per test in the confirmation page
●● Location ID: allows the naming of signals by the physical loca-
tion of the sensor on the UUT Pre-Test
●● Level Display: bar graphs display the input level of each chan- Pre-test checks the integrity of all signal paths and measures the
nel. Indicator shows IEPE sensor detection system FRF. (VCS-00-05 is required for Random excitation pre-test
in Sine/RSTD/Shock/TTH/SRS tests)
●● Sensitivity: user defined engineering unit and input sensitivity
setting for each channel ●● Pre-test Options: measure FRF in a closed-loop, run with FRF
●● Input Types: AC/DC, differential or single-ended, IEPE, charge saved on the PC
coupling, external charge amplifier ●● Drive Voltage: user-defined initial drive voltage, max drive volt-
●● Channel Type: control, monitor and limiting. Users can enable age with selectable ramp-up rate
control, monitoring and limiting channels on either master or ●● Noise Floor Measurement: measures the noise floor and com-
slave front-ends. pares with the control signals
●● TEDS: Read TEDS, Read all TEDS. Sensors read from TEDS ●● Checks: IEPE sensor check, open loop check, safety check
can save to the sensor library.
●● Display: pop up window shows the current stage of the pre-test,
●● Sensor Library: Users can save individual channel settings as a control signal, noise signal, transfer function, and drive signal
sensor to the sensor library, where sensor information is stored,
modified, exported, and imported. CSV is the file format of ex-
ported sensor library. Users can load settings of single channel Manual Controls During Test
loaded from the sensor library. ●● User Commands: run, stop, hold, pause, continue, level up,
level down, restore level, set level, abort check on/off, schedule
●● Integration: acceleration, integration or double integration to ob- clock timer on/off, closed loop control on/off, reset average, next
tain velocity or displacement. Velocity, integration can be applied schedule, save signals or record time stream signals
to obtain displacement.
●● User Commands (not in Sine/RSTD): save FRF function, show
●● High-Pass Filter: user-defined cutoff frequency pre-test results
●● Channel Library: settings of all channels are saved to a library ●● User Commands (only in Sine/RSTD): hold sweep, sweep up,
and reused in different tests. sweep down, release sweep, increase frequency, set frequency
●● Copy/Paste: Ctrl+c / Ctrl+v supported in channel table editing
Multiple Channel Control
Event-Action Rules Users can select single or multiple control channels as the control
Test events such as alarms and digital inputs will trigger the user- signal:
assignable actions.
●● Multiple Channel Control Strategies (Random/Sine/RSTD/
●● Event Types: user-stop, channel overload, sensor overload, out- Transient Random): weighted average, maximum, and minimum
Typical Continuous Recording Time: 4 hours for 4 input channels ●● Information Available for Cloud Upload: Live status for cur-
with a frequency range of 2,000 Hz and with 4 GB flash memory rently running tests, run logs for all runs of any test, abort condi-
installed. With Spider-NAS installed, 250 GB disk space in total, tions for any run of any test, EDM information, license informa-
typical recording time is: 4660 hours for 4 channels at 1 kHz/ch; 3 tion, hardware device information
hours for 64 channels at 102.4 kHz/ch; 6 hours for 128 channels at ●● Storage Limit: 20 MB/account (free users)
20.48 kHz/ch. ●● Number of Users Per Account: Up to 10 users per account
(This function was previously sold separately as one of the follow- ●● Privacy/Security: Ability to turn on/off data upload, secured ac-
ing: VCS-20-03, VCS-40-06, VCS-60-04, VCS-80-04. It has been count with password control, ability to control type of data upload
offered as a standard feature since January 1, 2015.)
VIBRATION CONTROL MODULE SPECIFICATIONS
Data Transfer Tool Random Vibration Control (VCS-20)
This tool is now included in the EDM utilities package. Users can The Random Vibration Control System provides precise, real-time,
transfer EDM databases (including data files and environmental pa- multi-channel control and analysis. Random supports up to 512 in-
rameters) through storage media or network connections from one put channels. Users can enable up to 128 channels for control and
computer to another or from one database server to another. notching. Users can designate the rest of the channels as monitor-
ing and time data recording channels. The recording option records
Strain Measurement time stream data at a full sample rate on all input channels. A unique
As an integrated function into VCS, users can measure strain or hardware design provides a fast loop time of less than 15 ms. An
stress with the Spider-80SG or Spider-80SGi system. Full, half and optional Kurtosis control can create a non-Gaussian random signal.
quarter bridge configurations are compatible. The advantage of this
integrated design is that VCS can run simultaneously along with Control Parameters
strain measurement. ●● Frequency Range: automatically calculated based on profile, or
selectable from multiple ranges: up to 46 kHz (12.5 kHz when all
Shunt Calibration consists of three convenient steps: (1)locating the 512 input channels are enabled) (including high frequency option
shunt resistor, (2)measuring the input, and (3)finalizing calibration. by default since EDM 7.0)
The software allows the user to switch the location of the shunt re- ●● Spectral Resolution: 200, 400, 800, 1,600, 3,200 and 6,400.
sistor between available bridge legs. 3,200 for all 8 channels. 25,600 for 1 channel. Resolution higher
than 1,600 may reduce the maximum channel count and the
Offset-Nulling function simplifies the bridge-balancing process. It highest allowed overlap ratio. Not available on the Spider-81B
can be performed simultaneously with Shunt calibration in one step, system (previous VCS-20-04)
resulting in a balanced and calibrated strain gage.
●● Loop Time: 12.5 ms for 2000 Hz. Loop time is the maximum time
rate at which a controller executes complete cycles of sampling,
Remote Sensing function makes long-distance measurement pos-
processing data and transmitting control signals. It is the inverse
sible. This function allows the user to locate the UUT further away
of the so called “real-time control bandwidth”. (The real-time con-
from the Spider-80SG and measure strain with the same accuracy.
trol bandwidth of the Spider-81 in Random mode is about 80 Hz.)
Test Parameters: several test parameters are included in the chan- ●● Average Number: 1 – 500 (2 – 1000 DOFs)
nel table including strain gage type, excitation voltage, gage factor, ●● Overlap Ratio: none, 50%, 75%, and 87.5%
Poisson ratio etc. which users can set and configure as necessary.
●● Control Dynamic Range: 90 dB
●● Control Accuracy: ±1 dB at 99% confidence with 200 DOF
Measured Signals and Display Status Users can import, modify, or use any saved power spectrum data
●● Measured Signals: Drive signal, input time stream, drive signal (in various file formats) as the random profile. For compatible file
spectrum, system transfer function, high abort, high alarm, low formats, users can modify the imported spectrum by reducing the
abort, low alarm, control spectrum, profile, noise spectrum, auto- number of break points between the two cursors and editing the
power spectra for all channels, user defined transmissibility (H1, profile table.
H2, H3, Hv), and strip chart plots for the time history of RMS,
Peak, and Peak-Peak level of each channel. Limiting signals are Drive Notching/Limiting for Random (previously VCS-20-05)
optional. Transmissibility signals are in complex format with real/ Limiting is applied to control or monitor channels. Three types of
imaginary parts. limiting are available in Random Control: frequency domain, time
●● Display Windows: Composite, signal plot window, signal value domain, and advanced limit.
window, digital I/O view window, runlog window, large numerical
value display window, channel status window, recording status, Frequency domain limiting is spectrum limiting. Limit types are
run schedule, Lissajous plot, vibration visualization. notching limit, abort limit, and alarm limit. Limiting profiles are edited
●● Status Display on Control Panel: control level, drive peak, con- by the amplitudes and frequencies of breakpoints or are imported
trol RMS, target RMS, remaining time, full level elapsed time, from a CSV file. Users can define the notching limit, abort limit, and
total elapsed time, peak-to-peak displacement, peak velocity, alarm limit profiles together or separately and display the result with
cursor readings the test profile to show the relationship while editing.
●● Runlog: A test log continuously records real-time status changes Time domain limiting compares raw data or the RMS value of input
and user commands. Maximum number of runlog entries is 1024. channels to the high limit. The occurrence of exceeding the high
limit is one of the system events to which desirable actions can be
Safety added.
●● Abort Sensitivity: a single parameter allows the sensitivity and
tolerance of various safety checks to be easily adjusted between The function of “fill down” and “fill to” provides a convenient way
customizable lower and upper bounds to copy the limiting profile of one channel to other channels in the
frequency domain limiting and time domain limiting.
●● Shaker Safety Limits: limits for shaker acceleration, velocity,
and displacement
Advanced limit includes summed channel notching and vector
●● Open Loop Detection: open loop detection for the control signal notching.
and each input channel. Detection is based on maximum control
loss or maximum RMS rate of change in the input channels. A summed virtual channel is defined as the weighted average of raw
●● RMS Limits: RMS limits for control signal time stream signals from multiple input channels. The notch profile
of a summed channel is defined in the frequency domain.
●● Control Spectral Limits: spectral limits for control signal, starts
at full level or low level
A vector RRS signal is defined as the vector sum of raw time stream
●● Max Drive Limit: maximum voltage limit for drive output signals from 3 input channels. The notch profile of a vector RRS
●● Shutdown: user-defined shutdown rate in dB per second signal is defined in the frequency domain as well.
When the multi-resolution control function is enabled, the max fre- Control Parameters
quency is up to 8000 Hz and the maximum number of channels is ●● Frequency Range: automatically calculated based on the pro-
512. It is not supported in Sine on Random and Random on Ran- file. Up to 30 kHz when 4 input channels are enabled. Up to 20
dom. kHz when 512 channels are enabled. (including high frequency
option by default since EDM 7.0)
Optional Random Vibration Control Functions (VCS-
●● Sweeping Speed: Log (Oct/Min): 0.001 to 6000; Log (Dec/Min):
20-XX)
0.001 to 2000; Linear (Hz/Sec): 0.001 to 6000
Software options VCS-20-XX can apply to basic Random Vibration
Control VCS-20. ●● Sweep Rate Increment: Log (Oct/Min): 0.001 to 6; Log (Dec/
Min): 0.001 to 2; Linear (Hz/Sec): 0.001 to 6
Kurtosis Control (VCS-20-06) ●● Sweep Speed Control: Oct/Min, Hz/Sec, Dec/Min, Sweeps/Min,
Kurtosis is a measure of the frequency of occurrences of large Sweep Time/Sweep, Cycles/Min
peaks in a waveform. Kurtosis control allows the user to specify
●● Level Change: customizable in both logarithmic and linear rate
the target kurtosis of the random control signal, and the controller
will adjust the amplitude distribution of the vibration to match the ●● Compression Rate: Fast (60 dB/S), Slow (20 dB/S), and Cus-
target. This is done with minimal effect on the frequency content and tomized (from 0.01 dB/S and up, pre-defined table available)
dynamic range. Possible kurtosis values are 3 - 10. Supports up to ●● Ramp Rate: Fast, Slow, Customized, Fastest
512 input channels.
●● Spectrum Display Resolution: 256 to 4,096
Sine on Random Control (VCS-20-08) ●● Loop Time: 10 ms typical (Loop time is the maximum rate at
●● Sweeping Mode: free sweeping mode where each sine tone has which a controller executes complete cycles of sampling, pro-
their own schedule and sweeping speed, and harmonic mode cessing data, and transmitting control signals.)
where the first tone controls the sweeping speed ●● Control Dynamic Range: 100 dB typical
●● Number of Sine Tones: 1 - 12 in free-sweeping mode; 1 - 20 in ●● Measurement Strategy: Filter, RMS, Mean, Peak (multiple strat-
harmonic mode, up to 32 when RoR is disabled egy allowed to each channel signal)
●● Operation Controls: Tone On and Tone Off controlled by run ●● Tracking Filters: Proportional: 7% – 100%; Fixed (Hz): 1 – 500
schedule, external events, or user commands Hz
●● Supports up to 512 input channels. ●● Control Accuracy: ±1 dB through resonance with Q of 50 at 1
Oct/min
Random on Random Control (VCS-20-09) ●● Frequency Resolution: as fine as 0.000001 Hz
●● Sweeping Mode: free sweeping mode where each narrow ran-
dom band has its own schedule and sweeping speed
Output Channels
●● Number of Bands: 1 - 12, up to 32 when SoR is disabled. ●● First Output: drive channel
●● Operation Controls: Band On and Band Off controlled by run ●● Second Output: configurable as one of the followings: no output,
schedule, external events or user commands same as the first output, COLA type 1, COLA type 2, first output
●● Supports up to 512 input channels. plus DC (VCS-00-24)
●● COLA Types: constant amplitude sweeping sine signal or volt-
Fatigue Damage Spectrum (VCS-20-11) age signal that is proportional to the sweeping frequency
Generate the random profile from time stream data recorded in real-
world and see its Fatigue Damage Spectrum (FDS) to know the po- Measured Signals and Display Status
tential damage. Users can adjust the profile to reduce testing time. ●● Measured Signals: drive signal, input time stream, drive sig-
nal spectrum, system transfer function, high abort, high alarm,
●● Max Number of Profile Points: 400 low abort, low alarm, control spectrum, profile, noise spectrum,
●● Display: APS and FDS spectra for all channels, independent sweep up and sweep down
●● Options: low and high frequency at 1/24 octave max, target life spectra for all channels, user defined transmissibility, and strip
and test duration. chart plots for the time history of RMS, Peak and Peak-Peak level
of each channel. Limiting signals are optional. Transmissibility
signals are in complex format with real/imaginary parts.
Swept Sine Control (VCS-40)
The Spider Swept Sine Vibration Control System provides precise,
real-time, multi-channel control using sine waveform. Swept Sine ●● Block Signals: block time signals are used to display time wave-
supports up to 512 input channels. Users can enable up to 128 form or the history of acceleration peak, velocity peak or dis-
●● Number of Inputs: Supports up to 512 input channels ●● Average Number for Control: 1 – 4
●● Test Start Method: pretest runs with four excitation types: posi-
Control Parameters tive pulse, negative pulse, Random with close-loop control, Ran-
●● Frequency Range: automatically calculated based on profile, up dom with open loop. Pretest may be skipped with saved FRF’s
to 5,000 Hz. (signal properties must match test settings.)
●● Tracking Filters: proportional: 7% – 100%; Fixed (Hz): 1 – 500 ●● Manual Control Commands for SOR/ROR: set level, level up,
Hz level down, restore level, reset average, next entry, save signal,
pause
●● Frequency Resolution: as fine as 0.000001 Hz
●● Testing Parameter Status: current level, current drive, control
●● Control Mode: either open-loop or with close-loop control
RMS, demand RMS, total elapsed time, full level time, remaining
time (by default)
Non-Acceleration Control (VCS-00-12)
●● Display Signals: time stream, time block, power spectrum (high
With this option, users can apply a non-acceleration measurement
abort, high alarm, profile, control, low alarm, low abort, drive,
quantity to the control signal. This provides an option of choosing
noise, APS), FRF
from multiple quantities including force, sound, and voltage to be
controlled when appropriate sensors are used. Angular accelera- ●● Test Photo: individual photo for each shaker/test
tion is controlled in Sine and Random tests using the appropriate ●● User Control: admin/user privilege
selection.
Sensor Calibration (VCS-00-36)
The controller is also capable of using mixed displacement, velocity
The Sensor Calibration tool is used to calculate the sensitivity of
and acceleration sensors to synthesize a control signal in the ac-
sensors while the measurements of the sensors are compared
celeration domain.
against referenced sine wave input signals. The user enters the fol-
lowing information: calibration signal nominal frequency, selects ei-
●● Random: control in angular acceleration, control in any non-
ther RMS reading or dB RMS reading, and references the dB value.
acceleration unit
The front-end automatically calculates the RMS levels and updates
●● Sine: control in angular acceleration, control in any non-acceler- the sensitivity table. The user accepts or rejects the calibration re-
ation unit, control in linear acceleration while allowing displace- sults and views the reports.
●● Editing: cut, paste, rescale, fill in, taper end points, apply win-
dows, decimate
●● Displacement Compensation: brick-wall high pass filter, high
pass filter, DC removal, or disabled
●● Compensation Template: high pass filter, low pass filter, band
pass filter, acceleration DC removal, velocity DC removal.
●● Signal View: time waveform of acceleration, velocity, and dis-
placement; FFT spectra; shaker limits; histogram
●● Editing Redo: allows the user to redo a previous editing
●● Window: half sine, Hann, triangle
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