Beruflich Dokumente
Kultur Dokumente
1 Scope............................................................. 2
2 Conflicts and Deviations................................. 2
3 References..................................................... 2
4 Design............................................................ 5
5 Installation.................................................... 15
6 Testing and Inspection................................. 16
7 Life Cycle Cost Evaluation........................... 17
1 Scope
This Standard defines the minimum mandatory requirements governing the design and
installation of centrifugal pumps excluding submersible pumps that are covered by
SAES-G-007, Submersible Pumps and Motors for Water Well and Offshore Service.
Pumps in domestic sewage or community water service with driver power rating up to
37 kW (50 HP) shall be to manufacturer standard design and do not have to comply
with this standard.
2.1 Any conflicts between this Standard and other applicable Saudi Aramco
Engineering Standards (SAESs), Materials System Specifications (SAMSSs),
Standard Drawings (SASDs), or industry standards, codes and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Consulting Services Department of Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate from this Standard in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.
3 References
The selection of material and equipment and the design, construction, maintenance and
repair of equipment and facilities covered by this Standard shall comply with the latest
edition of the references listed below, unless otherwise noted.
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Document Responsibility: Pumps, Seals and Mixers SAES-G-005
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4 Design
4.1.1.1 Main firewater and jockey pumps shall comply with the
hydraulic and operating requirements of NFPA 20 and
SAES-B-017 or SAES-B-009. All main firewater pumps shall
not exceed 1800 RPM. Horizontal jockey pumps may operate
at 3600 RPM. Vertically suspended jockey pumps shall not
exceed 1800 RPM unless approved by the Standards
Committee Chairman; Pumps, Seals and Mixers.
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API STD 610 VS4 and VS5 pump type, is not acceptable for
these applications.
4.1.1.6 Sealless pumps shall be provided for caustic, acid and sour
water services if the motor nameplate rating does not exceed
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112 kW (150 HP). All sealless pumps shall be self venting and
shall be designed to permit complete drainage prior to
dismantling. The use of a sealless pump in glycol or amine
services is acceptable but not mandatory. For applications
where the motor rating exceeds 112 kW (150 HP) or where
sealless pumps are not suitable for the service, sealed pumps
shall be used. Magnet Drive Pumps shall not be used if the
pumped liquid contains ferrous or iron oxide particles and no
external clean flush is available.
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4.1.1.7 The pump and its drive train including all auxiliaries shall
comply with the requirements of SAES-B-068, Electrical Area
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Classification.
4.1.2 Unit responsibility for the complete pump train including driver, gear, oil
system(s), etc., shall be assigned to the pump manufacturer.
Exception:
4.1.3.1 For each new piece of equipment or integrated unit that will
generate noise in excess of 85 dB(A) at a distance of one
meter, the Project Manager shall submit a completed Form
7305-ENG, Equipment Noise Data Sheet, to ECD/EPD.
4.2.1 The NPSHA at 120% of rated flow shall be determined based on rated
suction pressure at pump suction nozzle and pumped product vapor
pressure at maximum pumping temperature. If strainers are used for
long-term basis, the pressure drop across the strainer shall be included
the NPSHA calculations.
4.2.2 Viscosity correction factors, per the Hydraulic Institute Standard HI 9.6.7,
shall be applied. Extrapolation is not recommended. Correction factors
for water are 1:1:1. Limitations on use of viscous liquid performance
correction chart are:
a) Use only for pumps of conventional hydraulic design, in the normal
operating range, with open or closed impellers. DO NOT use for
mixed flow or axial flow pumps or for pumps of special hydraulic
design for either viscous or non-uniform liquids.
b) Use only on Newtonian (uniform) liquids. Gels, slurries and other
non-uniform liquids may produce widely varying results,
depending on the particular characteristics of the liquids.
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4.2.3 When determining the rated suction pressure, the expected minimum and
maximum suction pressure shall also be specified.
4.3.2 For ASME, and ISO pumps and pumps to manufacturer's standard
design, the rated capacity shall not be less than 60% and shall not exceed
110% of the capacity at best efficiency point.
4.3.3 For all pumps, the NPSHR shall not exceed the specified NPSHA over
the range of minimum continuous stable capacity to 120% of the rated
capacity. At rated capacity, the NPSHA shall also exceed the NPSHR by
a minimum margin of 1 meter (39 inches). For variable speed pumps,
the above NPSH requirements apply for all speeds required to meet the
specified operating conditions.
4.3.4 For all pumps, with exception of pumps operating at 6000 RPM or
higher, the suction specific speed, based on the NPSH required for 3%
first stage head drop at best efficiency capacity, shall not exceed 6,710
(11,000 in U.S. units).
The MAWP of horizontal and vertical in-line pump casings and the
discharge heads of vertically suspended pumps shall be at least equal to
the sum of the maximum suction pressure and the differential pressure
developed at shut-off.
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4.4.2 Casing design temperature shall be at least equal to the maximum flow
temperature. For pumps handling liquids which may autorefrigerate, the
minimum design temperature shall be the lowest liquid temperature
which would occur as a result of rapid reduction in liquid pressure to
25% of the pump design operating pressure.
4.5.1.3 Packing is required for main firewater pumps and for non
hydrocarbon slurry pumps. Horizontal firewater pumps shall
have drain hole at the bottom of the bearing bracket and shall
not be less that 1 inch in diameter. Horizontal and vertical
inline jockey pumps shall have mechanical seals.
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For all pumps, the piping for mechanical seal flush, quench, vent, drain
and leakage detection system shall be in accordance with Table 1,
Mechanical Seal Selection Guide and API STD 682. The seal leakage
systems, when required by service conditions, shall be included in the
scope of supply of the pump Vendor unless otherwise specified.
4.6.1 Bearings shall be oil lubricated unless exempt from the scope of
31-SAMSS-004, ASME or ISO. Anti-friction bearings of pumps exempt
from these specifications may be grease lubricated. Firewater pumps
may be grease lubricated. With the exception of pumps having external
lube oil system, the following shall be installed on the bearing housings
of oil lubricated pumps:
Constant level oiler
Level sight glass
A drainable sight glass (installed under the bearing housing to drain
condensed water from the bearing housing).
4.6.2 The upthrust and downthrust values for vertical pumps quoted by the
Vendor shall be the maximum forces expected at any point on the full
curve.
It shall be verified that the values listed are within the bearing design
criteria of the driver or transmission unit which absorbs the rotor thrust.
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liquids pumped. The liquid pumped shall be identified from the table
together with the corresponding "Materials Code(s)." The applicable
material code shall be specified on the Data Sheet(s) 2741-ENG &
2741-M-ENG/2748-ENG & 2748-M-ENG.
4.7.2 Materials of construction for fluids not listed in Table 2 may be based on
information provided in publications, recommendations provided by
pump manufacturers or other accepted sources. In such cases, the
material selection as proposed by the manufacturer shall be reviewed and
approved in writing by the Standards Committee Chairman; Pumps,
Seals and Mixers.
4.8.2 For horizontal pumps, vertical in-line and vertically suspended pumps
having thrust bearings and not driven by reciprocating engines, flexible
disc pack or diaphragm type couplings are required.
4.8.3 Rigid adjustable spacer type couplings are required for vertical in-line
and vertically suspended pumps not having thrust bearings.
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4.9 Drivers
4.9.1 The drivers for ASME and ISO pumps and for pumps to manufacturer's
standard design shall be sized in accordance with the following table:
4.9.2 For ASME, ISO pumps and pumps to manufacturer's standard design,
electric motor drivers shall be in accordance with 17-SAMSS-503, diesel
engines shall be in accordance with 30-SAMSS-001 and steam turbine
drivers shall be in accordance with 32-SAMSS-009.
Horizontal Pumps
Vertical Pumps
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For ASME, ISO pumps and pumps to manufacturer's standard design, 316
Stainless steel tubing may be used for drains and vents. If tubing is used, it shall
be per ASTM A269 seamless Type 316. Connectors and adapters shall be
compression type meeting UNS S-31600 and ASTM A276.
5 Installation
5.1 Layout
5.1.2 Provisions for isolation, venting and draining the pump shall be
installed to permit internal inspection, repair or dismantling.
5.1.3 Wherever possible, when more than one identical pump train is
required, the design of the equipment trains, the auxiliary baseplate(s),
the connecting piping, cabling, wiring, etc., shall be identical in layout,
construction and accessibility.
5.3.1 A minimum flow recycle line shall be provided in line with Appendix C.
5.3.2 For pumps with common recycle line, the recycle line shall be connected
to the pump discharge piping downstream of the check valves (i.e., on
the main header). Where protection against reverse flow from header to
recycle line is required, another check valve shall be installed on the
header downstream the recycle line take off connection.
For pumps with individual recycle line, the recycle lines shall be
connected to the pump discharge piping upstream of the check valve.
Flow element for the minimum flow recycle system, shall measure the
flow in the discharge piping upstream of the recycle line take off
connection.
5.3.3 Recycle lines shall be directed back to the suction source. If this is not
possible, the recycle lines may be connected back to the suction line only
if the recycled liquid is cooled down to allow continuous operation at full
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minimum flow recycle mode where all the pumped liquid is recycled.
Except for intermediate pipeline pumping stations, directing the recycle
line to suction line requires the approval of the Standards Committee
Chairman; Pumps, Seals and Mixers.
5.4 The Vendor's General Arrangement (G.A.) or outline drawings shall include all
required data including nozzles, shaft centerline and baseplate foundation bolt
coordinates to install the pump on its foundation. G.A. drawings shall also show
Buyer's references and the main rating data of equipment components.
6.1 Pumps requiring testing per Table 3 of this standard shall be tested at rated
speed. If this is not feasible, the Vendor shall advise and justify his proposed
vibration acceptance criteria at his specified derated speed. Vibration data and
bearing temperatures shall be recorded.
6.4 Vibration and temperature measurements shall be taken and recorded for all
certified or witnessed tests of pumps complying with 31-SAMSS-004, ASME
and ISO pumps and pumps in firewater and molten sulfur services.
6.6 Sump model testing shall be conducted for all sea water intake systems unless
specifically waived by the Standards Committee Chairman; Pumps, Seals and
Mixers.
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and firewater services, shall be evaluated on the basis of a Life Cycle Cost (LCC) as
explained in SAEP-341. This cost is composed of initial cost of the pump plus the
present worth of the consumed power cost over an operating period of 15 years, using an
Evaluation Factor (EF), which should be shown in the data sheet that goes with the
quotation request. The Life Cycle Cost of the pump shall be determined using the life
cycle cost spreadsheet LCC-001. The Life Cycle Cost of the pump-motor trains shall be
determined using the life cycle cost spreadsheet LCC-002.
Note: Normal operating point shall be specified on the data sheet. Pump power at normal
operating point shall be specified by the pump manufacturer on the data sheet and
performance curve.
Revision Summary
28 July 2009 Major revision.
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Pumping Temperature °C -7 to 93
(°F) (20 to 200)
C1A1A
Seal Code
C2A1A
1 for ASME & ISO Pumps
Category
2 for API & ISO 13709 Pumps
Arrangement 1
A (Note 1&2)
Seal Type
API Seal Configuration 1CW-FX (Note 1& 3)
Special Materials (Note 4)
Horizontal Pumps: 11/61
Seal Flush Plan
Vertical Pumps: 13/61
without Suspended Solids
(Note 5)
Horizontal Pumps: 31/61
Seal Flush Plan
Vertical Pumps: 32/61 or 31/13/61
with Suspended Solids
(Note 6)
51 (Methanol) (Note 7)
Quench Plan / Type
65 (Level Transmitter) (Note 8&9)
Seal Leakage Detection Plan
Note1: If the pumped liquid is MTBE or gasoline containing MTBE, the seal shall be Type C
(Stationary Bellows) and the seal configuration shall be 1CW-FL.
Note 2: If approved by the Standards Committee Chairman; Pumps, Seals and Mixers, a stationary
bellows seal is an acceptable alternative to the standard Type A seal in applications where
the maximum seal chamber pressure does not exceed 1830 kPa abs (265 psia).
Note 3: For Gasoline services up to 50°C (120°F), seal configuration shall be 1CW-FL)
Note 4: If the pumped fluid is sweet and auto-refrigerant, Nitrile elastomers shall be used.
Note 5: For vertical in-line pumps having their impellers with balance holes, Seal Flash Plan 11/61
shall be used.
Note 6: API Plan 31 shall be used only if the pump differential pressure exceeds 175 kPa (25 psi).
Otherwise, Plan 32 flush with a compatible clean liquid shall be used.
Note 7: The methanol feed system, Plan 51, is only required for pumping temperature lower than
0°C (32°F) and it is not intended to provide a continuous flow of methanol. It is used
immediately prior to start-up to prevent or eliminate icing on the atmospheric side of the
primary seal.
Note 8: Pumps in bulk plants, truck unloading pumps and lube oil pumps do not require seal leak
detection system.
Note 9: If level transmitter can not be used, level switch would be acceptable if approved by the
Standards Committee Chairman; Pumps, Seals and Mixers.
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Note 1: If approved by the Standards Committee Chairman; Pumps, Seals and Mixers, a
stationary bellows seal is an acceptable alternative to the standard Type A seal in
applications where the maximum seal chamber pressure does not exceed 1830 kPa abs
(265 psia).
Note 2: API Plan 41 shall be used only if the pump differential pressure exceeds 175 kPa (25 psi).
Otherwise, Plan 32 flush with a compatible clean liquid shall be used.
Note 3: For seal flush plan 32, use seal leak detection plan 65 if the flush liquid will not flash upon
leakage. Seal leak detection plan 75 shall be used if the flush liquid will flash upon seal
leakage. For seal flush plan 02, no seal leak detection is required.
Note 4: Consult CSD/REU for seal and flush selection if seal chamber pressure exceeds
1830 kPa abs (265 psia).
Note 5: Seal flush plan 02 shall be used for asphalt services and may be acceptable for crude
vacuum bottom pumps subject to review and approval by the Standards Committee
Chairman; Pumps, Seals and Mixers.
Note 6: If level transmitter can not be used, level switch would be acceptable if approved by the
Standards Committee Chairman; Pumps, Seals and Mixers
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Flashing Dry Hydrocarbon Services; containing up to 0.2% water by weight and having
Vapor Pressure > 100 kPa abs (14.7 psia) at Pumping Temperature
Note 1: For "Gasoline" services up to 50°C (120°F), refer to seal selection guide under “
Non-flashing Dry Hydrocarbon Services; containing up to 0.2% water by weight and
having Vapor Pressure ≤ 100 kPa abs (14.7 psia) at Pumping Temperature”
Note 2: f approved by the Standards Committee Chairman; Pumps, Seals and Mixers, a stationary
bellows seal is an acceptable alternative to the standard Type A seal in applications where
the maximum seal chamber pressure does not exceed 1830 kPa abs (265 psia).
Note 3: If a 2NC-CS seal configuration is supplied, the seal flush Plan shall be 02. 2NC-CS seals
are limited to applications above 0°C (32°F).
Note 4: If the pumped fluid is sweet and auto-refrigerant, Nitrile elastomers shall be used.
Note 5: API Plan 31 shall be used only if the pump differential pressure exceeds 175 kPa (25 psi).
Otherwise, Plan 32 flush with a compatible clean liquid shall be used.
Note 6: The methanol feed system, Plan 51, is not intended to provide a continuous flow of
methanol. It is used immediately prior to start-up to prevent or eliminate icing on the
atmospheric side of the primary seal.
Note 7: Plan 75 shall be used when the pumped fluid condenses at ambient temperature; i.e.,
NGL, HC condensates, etc.
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Flashing Dry Hydrocarbon Services; containing up to 0.2% water by weight and having
Vapor Pressure > 100 kPa abs (14.7 psia) at Pumping Temperature
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Note 1: If approved by the Standards Committee Chairman; Pumps, Seals and Mixers, a stationary
bellows seal is an acceptable alternative to the standard Type A seal in applications where
the maximum seal chamber pressure does not exceed 1830 kPa abs (265 psia).
Note 2: Plan 31 seal flush is acceptable for wet crude service on all Northern Area offshore
GOSPs. For Plan 32, the external source flush fluid should be dry crude.
Vertical charge and test trap pumps shall be supplied with a bleed type discharge head
bushing sized to ensure that the seal chamber is at suction pressure. For plant startup,
pumps shall be supplied with a Plan 31 in addition to Plan 32 seal flush. A check valve
shall be installed in both the Plan 31 and Plan 32 seal flush lines to prevent flushing fluid
from entering the piping system not in use.
Note 3: If an external source of combatable flush fluid is not available (usually dry crude) then the
seal specification shall be:
Seal Code C2A3A54
Category 2, Arrangement 3, Type A, Configuration 3CW-FB
Seal Flush Plan 54
Note 4: Silicon Carbide versus Carbon seal face material combination might be used when:
Saudi Aramco experience is satisfactory on using identical materials in identical
service, or
Pump speed is not higher than 3600 RPM and it is clean crude oil service and not in a
GOSP service.
Note 5: If level transmitter can not be used, level switch would be acceptable if approved by the
Standards Committee Chairman; Pumps, Seals and Mixers
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Note 1: If approved by the Standards Committee Chairman; Pumps, Seals and Mixers, a stationary
bellows seal is an acceptable alternative to the standard Type A seal in applications where the
maximum seal chamber pressure does not exceed 1830 kPa abs (265 psia).
Note 2: API Plan 31 shall be used only if the pump differential pressure exceeds 175 kPa (25 psi).
Otherwise, Plan 32 flush with a compatible clean liquid shall be used.
Note 3: Silicon Carbide versus Carbon seal face material combination might be used when:
Saudi Aramco experience is satisfactory on using identical materials in identical service, or
Pump speed is not higher than 3600 RPM and it is clean crude oil service and not in a
GOSP service.
Note 4: If level transmitter can not be used, level switch would be acceptable if approved by the
Standards Committee Chairman; Pumps, Seals and Mixers
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Note 1: If approved by the Standards Committee Chairman; Pumps, Seals and Mixers, a
stationary bellows seal is an acceptable alternative to the standard Type A seal in
applications where the maximum seal chamber pressure does not exceed 1830 kPa abs
(265 psia).
Note 2: Plan 32 flush shall be raw water or sea water without suspended solids and cooled to
60°C (140°F) or below. Flush to seal chamber shall remain on even when the pump is
idle on stand by mode. If Plan 32 is not available then an Arrangement 3 seal shall be
used; Seal Code C2A3A; Configuration 3CW-FB, Flush Plan 54or 53B. Plan 54 shall
comply with 32-SAMSS-013. Plan 53B shall comply with 31-SAMSS-012.
Note 3: Raw water quench is not intended to be continuous. Piping to be installed as a branch off
the seal flush line with a valve downstream of the tee to the quench connection.
Note 4: API Plan 31 shall be used only if the pump differential pressure exceeds 175 kPa (25 psi).
Otherwise, Plan 32 flush with a compatible clean liquid shall be used.
Note 5: Sealless pumps shall be used for this service up to 150 HP. For larger pump size,
mechanical seal shall be used.
Note 6: If level transmitter can not be used, level switch would be acceptable if approved by the
Standards Committee Chairman; Pumps, Seals and Mixers.
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WATER SERVICES
Note 1: If approved by the Standards Committee Chairman; Pumps, Seals and Mixers, a
stationary bellows seal is an acceptable alternative to the standard Type A seal in
applications where the maximum seal chamber pressure does not exceed 1830 kPa abs
(265 psia).
Note 2: For water condensate up to 77°C (170°F), seal flush plan 11 and 13 might be used for
horizontal and vertical pumps, respectively. For other services, the heat exchanger for the
seal flush plans 21 and 23 shall be sized to maintain the flush fluid at or below 60°C
(140°F)
Note 3: API Plan 31 shall be used only if the pump differential pressure exceeds 175 kPa (25 psi).
Otherwise, Plan 32 flush with a compatible clean liquid shall be used.
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Note 1: Stationary bellows seal is an acceptable alternative to the standard Type A seal in applications
where the maximum seal chamber pressure does not exceed 1830 kPa abs (265 psia).
Note 1: Stationary bellows seal is an acceptable alternative to the standard Type A seal in applications
where the maximum seal chamber pressure does not exceed 1830 kPa abs (265 psia).
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Note 1: Stationary bellows seal is an acceptable alternative to the standard Type A seal in applications
where the maximum seal chamber pressure does not exceed 1830 kPa abs (265 psia).
CAUSTIC SERVICES
(Sealless pumps shall be used for this service up to 150 HP. For larger pump size, mechanical
seal shall be as below)
Pumping Temperature Up to 93 > 93
°C (°F) (Up to200) (> 200)
C1A1A C1A1A
Seal Code C2A1A C2A1A
1 for ASME & ISO Pumps 1 for ASME & ISO Pumps
Category 2 for API & ISO 13709 Pumps 2 for API & ISO 13709 Pumps
Arrangement 1 1
Seal Type A (Note 1) A (Note 1)
Seal Configuration 1CW-FX 1CW-FX
Special Materials Ethylene propylene elastomers FFKM elastomers
Horizontal Pumps: 11/62 Horizontal & Vertical Pumps:
Seal Flush Plan
Vertical Pumps: 13/62 23/62 or 21/62
Quench Plan/Type Water Water
Seal Leakage Detection Plan None None
Note 1: If approved by the Standards Committee Chairman; Pumps, Seals and Mixers, a stationary
bellows seal is an acceptable alternative to the standard Type A seal in applications where the
maximum seal chamber pressure does not exceed 1830 kPa abs (265 psia).
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Note 1: If approved by the Standards Committee Chairman; Pumps, Seals and Mixers, a stationary
bellows seal is an acceptable alternative to the standard Type A seal in applications where the
maximum seal chamber pressure does not exceed 1830 kPa abs (265 psia).
Note 1: The drain piping shall be steam traced to the edge of the baseplate and shall be terminated with
flange.
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Metal parts not in contact with the medium pumped shall be 316 SS.
Seal springs shall be of Hastelloy C-276, C4, C22 or equivalent ASTM material
If bellows seals are provided, the bellows material shall be Inconel 625 or 718.
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Material Code
Horizontal and Vertically
Temperature
Vertical In- Suspended
Range
Line Pumps
°C (°F)
Pumps
(1)
Dry Hydrocarbon Service
< 0 (< 32) HK VK
Sweet
0 to 400 (32 to 750) HKA2 VKA
0 to 285 (32 to 550) HKA4 VKA1
Sour
> 285 (> 550) HSX VSX
(2)
Wet Hydrocarbon Service
Sweet All HKA4 VKA1
0 to 285 (32 to 550) HKA4 VKA1
Sour
> 285 (> 550) HSX VSX
Water Services
Condensate Water,
All HKA2 VKA
Treated Cooling Water
93 ( 200) HKA4 VKA1
Boiler Feed Water
> 93 (> 200) HSX VSX
Drinking Water All HFB1 VFB1
Raw and Sea Water All HSI VSI
Produced Brine Water All HSZ VSZ
Sour Water, All HSI VSI
Demineralized Water
Domestic Sewage All HFB1 or HSI VFB1 or VSI
Sump Oil/Water Mixture All HSI VSI
Other Fluids
Molten Sulfur All HKA4 VSI
Amine and Glycol All HSI VSI
Acid and Chemicals All (3) (3)
Notes:
(1) Up to 0.2% water by weight.
(2) Greater than 0.2% water by weight.
(3) The Standards Committee Chairman; Pumps, Seals and Mixers shall be consulted regarding
selection of specific material grades.
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Notes:
(1) These test requirements apply only to pumps supplied by Vendors known to the Buyer.
Pumps ordered from new sources shall be fully witness tested and inspected except for
manufacturer standard pumps.
(2) If more than one pump on the same Purchase Order of identical type, design and design
conditions are presented for inspection as a lot, the test requirements shall be as follows:
a. For high energy pumps, as defined by API STD 610, all pumps shall be fully witness
tested.
b. For low energy pumps, one pump, selected at random shall be fully witness tested. The
remaining pumps shall be fully shop tested and test certificates shall be provided;
(3) All tests for pumps in firewater and molten sulfur services shall be certified.
(4) Open pit sump pumps require a minimum submergence test in lieu of an NPSH test. Sea
water intake pumps shall be tested for both NPSH and minimum submergence.
(5) All certified and witnessed pump performance/running tests shall be conducted using
calibrated drivers.
(6) NPSHR testing shall be performed for all high energy pumps, as defined in API STD 610
paragraph 5.1.17 and on all pumps where the NPSH margin (NPSHA over NPSHR) at 120%
of the rated flow is less than 3 feet.
Page 31 of 35
Document Responsibility: Pumps, Seals and Mixers SAES-G-005
Issue Date: 28 July 2009
Next Planned Update: 28 July 2014 Centrifugal Pumps
Hydrocarbon Service? Y Go to Y
Sheet 2
N Y
Rich Amine/DGA Amine, DGA & TEG
Service ? Service?
Y
N
Y Domestic sewage or
sewage effluent service?
Y Y
Driver nameplate is less Caustic, acid or sour
than or equal to 110 KW water service?
(150 HP)?
N N
PUMP SHALL BE
Y Space limitation Y
SEALLESS TYPE Driver nameplate
(refer to SAES-G-005 exceeds 250 HP? does not permit Horizontal
Para 4.1.1.6) installation?
N N
Between Suction conditions Y
Y Y
bearing single stage or vertical prohibit the use of horizontal
suspended pump Utility Water Service?
pump?
type?
N N N
Y
Discharge Pressure
exceeds 275 psig?
Y VERTICAL IN-LINE
Suction Pressure PUMP COMPLYING
exceeds 75 psig? WITH
31-SAMSS-004
Liquid Y
Space limitation Y Temp. less than 32 or VERTICAL SUSPENDED
does not Permit Horizontal higher than 250°F? OR DOUBLE CASING
PUMP COMPLYING
installation?
WITH 31-SAMSS-004
N
N
Liquid Vapor Y
Suction conditions Press ≥ 30 psia @ max.
prohibit the use of horizontal Operating temp? HORIZONTAL PUMP
pump?
COMPLYING WITH
N 31-SAMSS-004
Use vertical N
lined shaft
Pump type Y
Driver nameplate exceeds
110 kW (150 HP)? API
N
HORIZONTAL END
PUMP SHALL BE VERTICAL IN-LINE
SUCTION PUMP
VENDOR PUMP COMPLYING
COMPLYING WITH
STANDARD WITH ASME B73.2
ASME B73.1,
DESIGN OR ISO 5199
ISO 2858 & ISO 5199
ASME/ISO Page 32 of 35
Document Responsibility: Pumps, Seals and Mixers SAES-G-005
Issue Date: 28 July 2009
Next Planned Update: 28 July 2014 Centrifugal Pumps
From N
Lube Oil Service?
Sheet 1
N N
N
Horizontal Self-Priming pump N
Driver nameplate exceeds
can meet the operating conditions?
110 kW (150 HP)?
Y
Y
Y
Discharge Pressure
Vertically
exceeds 275 psig? Y
suspended pumps in oily water
or storm water services ?
Y N
Suction Pressure exceeds
75 psig? PUMP SHALL BE
HORIZONTAL SELF-
PRIMING TO
N VENDOR STANDARD
DESIGN
Y
Driver nameplate exceeds
110 kW (150 HP)?
Y
Liquid Temp. less than 32
or higher than 150°F?
Y Liquid Vapor
Press ≥ 25 psia at max.
operating temp Deg. F?
Space limitation Y
does not permit Horizontal
installation?
Y Suction conditions Y
Space limitation prohibit the use of horizontal
does not permit Horizontal pump?
installation?
ASME/ISO N N API
VERTICAL IN-LINE VERTICAL SUSPENDED VERTICAL SUSPENDED
PUMP HORIZONTAL END WITH DISCHARGE WITH DISCHARGE
HORIZONTAL PUMP VERTICAL IN-LINE PUMP
COMPLYING WITH SUCTION PUMP THROUGH THE COLUMN THROUGH THE
COMPLYING WITH COMPLYING WITH
ASME B73.2 COMPLYING WITH OR DOUBLE CASING COLUMN DESIGN TO
31-SAMSS-004 31-SAMSS-004
OR ISO 5199 ASME B73.1, PUMP COMPLYING VENDOR STANDARD
ISO 2858 and ISO 5199 WITH 31-SAMSS-004 DESIGN
Page 33 of 35
Document Responsibility: Pumps, Seals and Mixers SAES-G-005
Issue Date: 28 July 2009
Next Planned Update: 28 July 2014 Centrifugal Pumps
Page 34 of 35
Document Responsibility: Pumps, Seals and Mixers SAES-G-005
Issue Date: 28 July 2009
Next Planned Update: 28 July 2014 Centrifugal Pumps
Yes
Pump rated HP 1000
No
No
No
(*) Recycle line is required to protect the pump if there is a potential for running below the minimum
continuous stable flow due to process conditions or due to difference in running speeds for pumps
running in parallel.
General Notes:
(1) When a minimum recycle line is specified for pumps with driver rating more than 50 HP, the recycle
line shall have a control valve. For pumps with diver rating less than 50 HP, a minimum flow control
orifice may be used if it is justified economically and is concurred to by the Standard Committee
Chairman; Pumps, Seals and Mixers.
(2) The requirement for minimum flow recycle may be waived, subject to concurrence by the operating
department and the Standard Committee Chairman; Pumps, Seals and Mixers, when all of the
following conditions are met:
a) There is no process need or potential of running at low flow
b) Operational requirements are flexible enough to permit process interruption and pump shutdown
c) The recycle line is not needed to start-up or switch-over the pumps
d) Adequate pump protection is provided to shutdown the pump at low flow conditions.
(3) Low lift pumps and other pumps on un-pressurized service, do not require minimum flow recycle lines.
(4) This appendix represents the minimum standard requirement. If the process conditions require the use
of individual recycle lines, then individual recycle lines shall be provided even if this does not meet the
above flowchart.
Page 35 of 35