Beruflich Dokumente
Kultur Dokumente
SCANDO &
SCANDO SUPER FC
Construction Hoists
This manual is only applicable if the manufacturing number indicated below corresponds to the manufacturing number stamped on the identification
sign of the equipment. Where there is a conflict contact Your ALIMAK representative.
If the bottom right corner of this book is cut, the book is only valid for illustrative use!
Photographs and drawings are illustrative only and do not necessarily show the design of the products on the market at any given point in time.
The products must be used in conformity with applicable practice and safety regulations. Specifications of the products and equipment
presented herein are subject to change without notice.
CONTENTS
TECHNICAL DESCRIPTION
A
TECHNICAL DATA & SPECIFICATIONS
B
IMPORTANT SAFETY INSTRUCTIONS
C
OPERATING INSTRUCTIONS
D
SERVICE AND MAINTENANCE
E
ELECTRIC TROUBLESHOOTING
F
FOUNDATION
G
PROJECTING HOIST MAST
H
PREPARATIONS BEFORE INSTALLATION
I
INSTALLATION
K
DISMANTLING
Example:
Scando 20/30. Load capacity 20 x 100 = 2000 kg (4400 lbs).
Cage length 30 x 100 = 3000 mm or 3.0 meter (9’-10 1/8’’).
A ”C” after the figures indicates that the hoist is provided with a
Counterweight.
The letters ”FC” indicates that the hoist operates with Variable
Frequency Converter (VFC) and is of type high speed.
If the hoist is provided with two cages, this is indicated by the
Roman numeral II after SCANDO or SCANDO SUPER.
Foundation
The foundation is made of a reinforced concrete slab with cast
in place brackets for the base frame of the mast. The foundation
is cast ”on - site” in accordance with instructions given under
”Preparations before Installation” and ”Foundation” in this
Manual.
Ground enclosure
The foundation and bottom landing are fully enclosed by wire
mesh panels attached to base frame of the mast.
A ground enclosure for a single cage hoist can be transformed into
a twin cage enclosure by adding panels. The enclosure is supplied
with a mechanically and/or electrically interlocked, vertical
sliding gate placed on the entrance side of the ground enclosure.
”Mechanically interlocked” means that the gate is ”locked”
mechanically and cannot be opened unless the cage is at the
base landing.
”Electrically interlocked” means that the cage will stop at once,
if a gate is opened, or will not start unless the gate is closed.
Counterweight equipment
A hoist provided with a counterweight equipment has a ”C”
designated after the figures in the hoist denomination. The
counterweight equipment is mainly used to increase the capacity
of the hoist without an increase in power consumtion (compare
erection load capacity and pay-load capacity in ”Technical Data”).
The counterweight runs on the rear corner tubes of the mast or,
on twin cage hoists, on a special guide rail welded or bolted to
the side of the mast. The counterweight wire ropes is directed
by means of sheaves on top of the mast (cathead) to a wire rope
a3 equalizer with a slack rope switch on the cage roof, which stops
the hoist if the wire ropes become unbalanced or if the counter-
weight hangs up.
the enterance gate is one part. (The entrance gate is the one
facing the gate of the ground enclosure).
As the cage roof serves as working platform during erection and
as a maintenance inspection platform it is provided with a safety
railing. There is also a trap door in the roof and a ladder in the
cage so that one can easily get up on the roof.
Hoist machinery
The hoist machinery unit is attached to the main frame of the
cage on vibration dampening brackets. The cage climbs by
means of pinions in engagement with the rack. The pinions are
fitted to worm-/alt. bevel gears, driven by electric motors.
a 25
a 24
Worm gear machinery Bevel gear machinery
Landing equipment
The landing equipment consists of mechanically and/or elec-
trically interlocked wire mesh gates or bars at the landings,
preventing admittance to the hoistway.
The landings are mounted on vertical pipes parallel to the mast
from the ground enclosure to the top landing. The landing equip-
ment can also be attached by connecting them to special brackets
at the landings, in openings, on slabs, on projections or facade
scaffolding. The electric interlocking of the landing equipment
is connected to the control system of the hoist (stop circuit).
a8
Trailing
power
cable
Cable arm
on cage
Fixed power
cable fastened
to the mast
Cable guide
in mast Strips
a 10
Cable trolley: To overcome the power cable’s limited tensile Cable trolley
strength. The cable is at high lifting heights, fixed firmly to the
mast from the bottom landing to a junction box located at the
midpoint of the mast.
The trailing power cable from the junction box to the cable
support on the cage is kept under tension by a cable trolley
located under the cage and travelling on the same guide members
as the cage.
This method described above is also used for hoist installations
where strong winds, low temperatures, etc. can be expected.
Electric equipment a 11
a 13
a 15
a 14
a 17
Safety hooks
To prevent the cage from climbing off the mast during erection
or dismantling, or to prevent the pinions from disengaging the
Limit
rack in case a counter roller or guide roller on the cage comes switches
off, safety hooks are mounted on the cage frame. Heel
The safety hooks are placed underneath the lowest drive pinion Final
of the machinery, preventing the cage from falling off the mast limit
switch
should the drive pinion run off the top rack.
Door interlocks on hoist cage and landing doors Final switch cam
When the cage and/or landing doors are electrically interlocked
and any of the doors is opened, the hoist will not operate until
the doors are closed.
Electrical
interlocking
Mechanical
interlocking
a 19 Buffer springs
a 20
OFF
a 22
Illumination of landings
The adequate site lighting shall be provided to illuminate the
landings over the full height of travel of the hoist.
Data sheet;
Scando FC 20/30 TD ............................. No. 1118
Scando 10/32 TD.................................... No. 872/1
Scando 20/32 TD.................................... No. 872/2
Scando FC 24/32 TD ............................. No. 1113
Scando FC 28/37 TD ............................. No. 1112
Scando Super FC 28/32 C ..................... No. 968/1
Scando Super FC 28/37 C ..................... No. 968/2
Scando Super FC 32/40 C ..................... No. 968/3
Dimensions.........................................................B 2
Noise level ..........................................................B 7
Temperature range ...........................................B 7
Foundation.........................................................B 7
Tie distance and overhang................................B 7
Lubrication and lubrication volumes..............B 7
Tightening torque..............................................B 8
Conversion table .............................................B 10
S CAN D O F C 20/3 0 TD
Technical Data
CAPACITY
2000 *
ELECTRICAL DATA
313
Power supply range 380 – 460 V, 50 or 60 Hz, 3 Phase 0
At 400 V/50 Hz: 00
14
*
Rated power cont. duty kW 3 x 11 32
12
Power supply fuses A 125
Starting current A 170
Power consumption kVA 87
Data at other voltages on request
10
40
WEIGHTS
TRANSPORT DIMENSIONS
(Machinery excluded)
Alimak AB, P O Box 720, Skellefteå, Sweden. Tel: +46 910 87000. Fax: +46 910 56690
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No. 872/1 E Oct. -02
S C A N D O 20/32 TD
Technical Data
CAPACITY
ELECTRICAL DATA
2000 *
334
Power supply range 380 – 460 V, 50 or 60 Hz, 3 Phase 0
At 400 V/50 Hz: 00
16 *
Rated power cont. duty kW 3 x 7.5 92
14
Power supply fuses A 80
Starting current A 300
Power consumption kVA 39
Data at other voltages on request
20
WEIGHTS 43
TRANSPORT DIMENSIONS
(Machinery excluded)
25
Alimak AB, P O Box 720, Skellefteå, Sweden. Tel: +46 910 87000. Fax: +46 910 56690
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No. 872/2 E Oct. -02
S C A N D O 10/32 TD
Technical Data
CAPACITY
ELECTRICAL DATA
2000 *
334
Power supply range 380 – 460 V, 50 or 60 Hz, 3 Phase 0
At 400 V/50 Hz: 00
16 *
Rated power cont. duty kW 2 x 7.5 92
14
Power supply fuses A 63
Starting current A 200
Power consumption kVA 26
Data at other voltages on request
20
WEIGHTS 43
TRANSPORT DIMENSIONS
(Machinery excluded)
25
Alimak AB, P O Box 720, Skellefteå, Sweden. Tel: +46 910 87000. Fax: +46 910 56690
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No. 1113 E Oct. -02
S C A N D O F C 24/32 TD
Technical Data
CAPACITY
CAGE DIMENSIONS
B*
Internal width x length meter 1.5 x 3.2
Internal min. height meter 2.15
Door opening A and B*, w x h meter 1.49 x 2.0
Door opening C**, w x h meter 2.70 x 2.0
2000 *
Note! Optional C-door on cage
and ground enclosure is shown 270
0
334 *
ELECTRICAL DATA 0 90
C* A* 14
Power supply range 440 – 460 V, 50 Hz, 3 Phase
At 400 V/50 Hz:
Rated power cont. duty kW 3 x 11
Power supply fuses A 125
Starting current A 170
Power consumption kVA 87
2500
WEIGHTS
1410**
TRANSPORT DIMENSIONS 36
70
50
45
Alimak AB, P O Box 720, Skellefteå, Sweden. Tel: +46 910 87000. Fax: +46 910 56690
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No. 1112 E Oct. -02
S CAN D O F C 28/37 TD
Technical Data
CAPACITY
* Door opening
CAGE DIMENSIONS
B*
Internal width x length meter 1.5 x 3.7
Internal min. height meter 2.15
Door opening A and B*, w x h meter 1.49 x 2.0
Door opening C**, w x h meter 3.20 x 2.0
2000 *
Note! Optional C-door on cage
and ground enclosure is shown 320
0
384 *
ELECTRICAL DATA 0 90
C* A* 14
Power supply range 440 – 460 V, 50 Hz, 3 Phase
At 400 V/50 Hz:
Rated power cont. duty kW 3 x 11
Power supply fuses A 125
Starting current A 170
Power consumption kVA 87
2500
WEIGHTS
1410**
TRANSPORT DIMENSIONS 41
70
50
45
Alimak AB, P O Box 720, Skellefteå, Sweden. Tel: +46 910 87000. Fax: +46 910 56690
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No. 968/1 E Oct. -02
S C A N D O S U P E R F C 28/32 C
Technical Data
CAPACITY
CAGE DIMENSIONS
2000 *
ELECTRICAL DATA 334
0
TRANSPORT DIMENSIONS
36
50
Base unit incl. enclosure
00
Alimak AB, P O Box 720, Skellefteå, Sweden. Tel: +46 910 87000. Fax: +46 910 56690
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No. 968/2 E Oct. -02
S CAN D O SU P E R F C 28/37 C
Technical Data
CAPACITY
CAGE DIMENSIONS
2000 *
ELECTRICAL DATA 384
0
TRANSPORT DIMENSIONS
41
50
Base unit incl. enclosure
00
Alimak AB, P O Box 720, Skellefteå, Sweden. Tel: +46 910 87000. Fax: +46 910 56690
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No. 968/3 E Oct. -02
S CAN D O SU P E R F C 32/40 C
Technical Data
CAPACITY
CAGE DIMENSIONS
2000 *
ELECTRICAL DATA 428
0
TRANSPORT DIMENSIONS
44
50
Base unit incl. enclosure
00
Alimak AB, P O Box 720, Skellefteå, Sweden. Tel: +46 910 87000. Fax: +46 910 56690
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
Dimensions
B2
Hoist cage
Inside height and width dimensions:
– for 1.3 and 1.5 m (4’-3 3/16’’ and 4’-11’’) cage width and
inside cage height 2.55 m (8’-4 3/8’’).
El. panel
Safety device
2550 (100.39”)
GF or GFD
* 2000 (78.74”)
see table
C2
A2
C1 (1530)
B*
1150 (45.27”)
A1
b1 b2 b3
– for 1.5 m (4’-11’’) cage width and inside cage height 2.2 m
(7’-2 5/8’’).
1150 (45.27”)
* 1490 (58.66”)
2200 (86.61”)
* 1990 (78.35”)
1880 (74.01”)
* Door opening
b4
*80 (3.15’’)
D4 SCANDO II
D3 SCANDO I
D1
D2
W1
b5
*80
L1
L2
Cage dimension W1 L1 L2 D1 D2 D3 D4
mm mm mm mm mm mm mm
1.3 x 3.0 meter 1400 1565 3130 1095 1790 2155 3490
(4’-3 3/16’’ x 9’-10 1/8’’) (55.12”) (61.61”) (123.23”) (43.11”) (70.47”) (84.84”) (137.40”)
1.5 x 3.2 meter 1600 1670 3340 1195 1990 2355 3980
(4’-11’’ x 10’-6’’) (62.99”) (65.75”) (131.49”) (47.05”) (78.35”) (92.72”) (156.69”)
1.5 x 3.7 meter 1600 1920 3840 1195 1990 2355 3980
(4’-11’’ x 12’-1 3/4’’) (62.99”) (75.59”) (151.18”) (47.05”) (78.35”) (92.72”) (156.69”)
1.5 x 4.0 meter 1600 2070 4140 1320 2115 2605 4230
(4’-11’’ x 13’-1 1/2’’) (62.99”) (81.49”) (162.99”) (51.97”) (83.27”) (102.56”) (166.53”)
1170 (46.06’’)
585 (23.03’’)
D6
D9 SCANDO II
D8 SCANDO I with counterweight
(25.98’’)
660
D7 SCANDO I
D5
D6
b 97
L6 (L3 – 47 mm) L3
L5 (L4 + 35 mm ) L4
mm x 0.03937 = inches
Cage dimension L3 L4 L5 L6 D5 D6 D7 D8 D9
mm mm mm mm mm mm mm mm mm
1.3 x 3.0 meter 1705 3450 3485 1658 2010 1550 2425 – 4010
(4’-3 3/16’’ x 9’-10 1/8’’) (67.12”) (135.82”) (137.20”) (65.27”) (79.13”) (61.02”) (95.47”) (157.87”)
1.5 x 3.2 meter 1805 3650 3685 1758 2165 1750 2590 3070 4320
(4’-11’’ x 10’-6’’) (71.06”) (143.70”) (145.08”) (69.21”) (85.24”) (68.90”) (101.97”) (120.86”) (170.08”)
1.5 x 3.7 meter 2055 4150 4185 2008 2165 1750 2590 3070 4320
(4’-11’’ x 12’-1 3/4’’) (80.90”) (163.38”) (164.76”) (79.05”) (85.24”) (68.90”) (101.97”) (120.86”) (170.08”)
1.5 x 4.0 meter 2205 4450 – – 2285 – – 3390 4550
(4’-11’’ x 13’-1 1/2’’) (86.81”) (175.20”) (89.96”) – – (133.46”) (179.13”)
105 (4.13’’)
1510 (59.45’’)
912 (35.90’’)
(dia. 24.41’’)
Ø 620
602 (23.70’’)
b 14
757 (29.80’’)
1355 (53.35’’)
(13.86’’)
352
b 15 239 (9.41’’)
742
(29.21’’)
(25.59’’)
mm. cwt. guide rail cwt. guide rail cwt. guide rail cwt. guide rail
650
kg (lbs.) kg (lbs.) kg (lbs.) kg (lbs.)
(15.79’’)
401
76 x 4.2 130 (287) 160 (353) 154 (339) 184 (406)
76 x 6.3 150 (331) 180 (397) 174 (384) 204 (450)
76 x 8.0 168 (370) 198 (436) 192 (423) 222 (489)
726
76 x 4.2/6.3 130 (287) 160 (353) 154 (339) 184 (406) b 10
76 x 6.3/8.0 150 (331) 180 (397) 174 (384) 204 (450) (28.58’’)
– for mast section with c/c 650 x 900 mm between the mast tubes. 650
(25.59’’)
Tube Mast section w. Mast section w. Mast section w. Mast section w.
dim. 1 rack – excl. 1 rack – incl. 2 racks – excl. 2 racks – incl.
mm. cwt. guide rail cwt. guide rail cwt. guide rail cwt. guide rail
kg (lbs.) kg (lbs.) kg (lbs.) kg (lbs.)
(35.43’’)
76 x 6.3 183 (403) 213 (470) 207 (456) 237 (522)
900
76 x 8.0 201 (443) 231 (509) 225 (496) 255 (562)
76 x 11.0 224 (494) 254 (560) 248 (547) 278 (613) (20.71’’)
526
The above weights are valid for painted mast sections. Hot dip galvanized mast b 11
726
sections are approx. 15% heavier. (28.58’’)
Thermal expansion
It should be noted that the thermal expansion of the mast is:
0.012 mm/m /C°.
137 (5.39’’)
mm mm No. x dia./mm weight kg
A
Noise level
Measured noise level in cage better than 85 db(A).
Temperature range
+ 40°C / – 25°C (+104° / – 13°F).
Foundation
See specifications for the design of the foundation in the chapter
”Foundation”.
50
ALIMAK Scaffold clamp Ø 76 mm
– Torque : 150 Nm (110 lbf x ft)
– Spanner size : 28 mm
Force
Pressure 1N = 0.225 lbf
1 kPa = 1000 Pa 1N = 0.102 kp
1 Mpa = 1000 kPa 1 kN = 1000 N
1 Mpa = 1 N/mm2 1 kp = 9.807 N
1 Mpa = 145 psi 1 lbf = 4.448 N
1 Mpa = 10.2 kp/cm2 1 kp = 2.205 lbf
1 Mpa = 10 bar 1 lbf = 0.454 kp
1 kp/cm2 = 0.098 MPa
1 psi = 0.006 MPa
1 bar = 0.1 MPa Weight
1 kp/cm2 = 14.22 psi 1 kg = 2.205 lbs
1 bar = 14.503 psi 1 lb = 0.454 kg
1 psi = 0.070 kp/cm2
1 psi = 0.069 bar
Temperature
C = 5 (F° – 32)
Effect 9
1 kW = 1000 W
F = 32 + 9 C°
1 kW = 1.341 hp 5
1 kW = 1.36 hk
1 hk = 0.735 kW
1 hp = 0.746 kW
1 hk = 0.986 hp
1 hp = 1.014 hk
Foundation ...................................................... G1
Concrete slab................................................... G1
Foundation pit................................................. G7
Concrete slab without foundation frame...... G8
Transportable foundation .............................. G8
Load on foundation ........................................ G9
Ground pressure ............................................. G 10
Concrete slab
A concrete slab is to be made according to the following instruc-
tions, and according to the actual model of hoist.
It is important that the mounting holes of the foundation frame
be brought level with the completed concrete surface, and that
the concrete is vibrated thoroughly – especially around the
foundation frame.
It is also important that the finished surface is plane and
horizontal.
g1
Foundation frame:
– part no. 9025 751-000 for mast
section c/c 650 x 650
(2’-1 5/8’’ x 2’-1 5/8’’)
– part no. 9021 586-000 for mast
section c/c 650 x 900
(2’-1 5/8’’ x 2’-11 7/16’’)
(10.63 in.)
Disadvantage: High sill.
Ground
level To lower edge of
270
reinforcement
g2
Minimum 30 mm (1.18 in.) concrete
cover or according to local regulations
A concrete slab level with the ground is the most common type
of foundation. A ramp up to the level of the sill is usually made
g3
of fill, wood or steel.
Ground Enclosure/ Advantage: No sill between ground level and hoist cage.
level Cage sill
Disadvantage: Corrosion if water remains on the foundation
and does not drain.
Hole Ø 50 mm in slab add concrete pit
350
height when
(Ø 2 in.) applicable
20 mm (.8 in)
The concrete slab must have additional reinforcement in order to
carry the extra load due to the vertical pipes, landing equipment
and the extra load, due to the landings (people, buggies, materials,
etc).
The extra reinforcement is only necessary within the areas shown
in the picture below. The layer of reinforcement should be placed g6
50 1800
(2 in.) (70.87 in.)
50
C3
50
SCANDO II
Ø 10 s 200
SCANDO I
C2
Ø 10 s 200
B1
50
B1
Explanation:
(8.66 in.)
220
C2
SCANDO I Ø 10 s 200
C3 dia.of c/c-distance in
g7
SCANDO II bar in mm between bars
mm
mm x 0.03937 = inches
Extra reinforcement
Normal reinforcement
g8
g9
Conversion table:
Ø 10 mm ≈ dia. 3/8 in.
Ø 16 mm ≈ dia. 5/8 in.
Lifting height lower than 150 m (500 ft). 150 – 250 m (500 – 820 ft.)
Cage dimension Reinforcement Reinforcement
meter x y x y
Single cage – SCANDO I
SCANDO II
1.3 x 3.0 Ø10 s 300 Ø16 s 250 Ø10 s 300 Ø16 s 170
50
1.5 x 3.2 Ø10 s 300 Ø16 s 300 Ø10 s 230 Ø16 s 210
SCANDO I
x
1.5 x 3.7 Ø10 s 300 Ø16 s 220 Ø10 s 250 Ø16 s 170
1.5 x 4.0 Ø10 s 250 Ø16 s 180 Ø10 s 180 Ø16 s 140
Twin cage – SCANDO II
y
1.3 x 3.0 Ø16 s 280 Ø16 s 280 Ø16 s 200 Ø16 s 200
g 10 1.5 x 3.2 Ø16 s 250 Ø16 s 250 Ø16 s 180 Ø16 s 180
(2 in.) 50
1.5 x 3.7 Ø16 s 250 Ø16 s 250 Ø16 s 190 Ø16 s 190
1.5 x 4.0 Ø16 s 300 Ø16 s 300 Ø16 s 220 Ø16 s 220
mm x 0.03937 = inches
W3
W0
W2 D
= 0
W1 C 2 D
= Lm 0
ast 2
D ast
2 CL m
g 11
D
0
D
1 I
DOI
I AN
NDO SC
A Horizontal section
SC
to lower edge of reinforcement
(10.62 in.)
mm x 0.03937 = inches
270
g 12
Cage length 865 mm Alternatively a concrete pit can be made below ground level.
3.0 meter or less (2’-10’’)
Cage length bigger 1060 mm
than 3.0 meter (3’-5 3/4’’) Ground level
(3.2, 3.7 and 4.0 m)
H
g 14
75
75
75
.)
(3 in
g 15
75
2. When the base slab has cured, add the horizontal reinforce-
ment, followed by formwork and completion of the walls of
the foundation pit.
Transportable foundation
In order to use a transportable steel foundation, the following
requirements must be met:
– The steel foundation must confirm to all of Alimak’s specifi-
cations. (these can be ordered separately from an Alimak
representative).
– The type of installation must be approved by the local gover-
ning authorities.
Example:
Static and dynamic load on the foundation (approx)
Calculation of static load on the foundation for a twin-cage
SCANDO II 20/30 C with pipe support. Mast height 150 m
(492 ft.), equivalent to 100 mast sections. Weights according to
specifications in the data sheets.
Payload = 2000 kg (4410 lbs.)
2000 kg (2 pcs.) 4000 kg 8820 lbs.
Base-unit dead weight = 2300 kg (5070 lbs.)
+ 2000 kg for twin-cage hoist 4300 kg 9480 lbs.
Counterweight = 1210 kg (2670 lbs.)
1210 kg (2 pcs.) 2420 kg 5340 lbs.
Hoist mast 98 sections, 154 kg/each 15092 kg 33271 lbs.
(339.5 lbs.) (2 sections included in the
base unit) ∑ = 25812 kg 56911 lbs.
Mast ties and cable guides
Add 10% load 2581 kg 5691 lbs.
∑ = 28393 kg 62602 lbs.
Vertical support and landing
equipment. Add 25% load 7098 kg 15637 lbs.
∑ = 35491 kg 78239 lbs
Dynamic load approx. 2 x 2000 kg
+ 2/3 x (2300 + 2000)kg 6867 kg 15140 lbs.
∑ = 42358 kg 93379 lbs.
42358 x 9.81 = 415532 N.
In round figures = 415 kN (93379 lbs.)
Single-cage hoist
2.3 x Pv
without pipe support : σground = (MPa)
D1 x W2 x 1000
3.5 x Pv
with pipe support : σground = (MPa)
D1 x W2 x 1000
Twin-cage hoist
Pv
without pipe support : σground = (MPa)
D1 x W3 x 1000
1.6 x Pv
with pipe support : σground = (MPa)
D1 x W3 x 1000
1.6 x Pv
σground = (MPa)
D1 x W3 x 1000
1.6 x 544
σground = =
3.6 x 4.09 x 1000
Mast tie
h2
Type I X X X X
Type II X X X X
Type III X X X X
Type IV X X
X = Possible combinations
The selection of ties depends also on the length of tie required tie distance.
Note that mast tie type I, II and III allow longer distance and overhang than tie type IV at equal mast height.
For detailed specifications see heading ”Mast ties”.
Mast sections
With the exception of one or two racks, with or without counter-
weight guide rail, there are mainly three different types of mast
sections available:
Standard mast with tube dimension Ø 76 x 4.2 mm.
(outer diameter x thickness)
Reinforced mast with tube dimension: Ø 76 x 6.3 mm.
Reinforced mast with tube dimension: Ø 76 x 8.0 mm.
Suitable mast section dimension for each hoist in question and
actual lifting height is given in the tables at the end of this
a2
chapter.
a2
Blue No marking
Yellow Blue
Weld marked ”8” – ”6” Weld marked ”6”
a2
Tie type I
The tie is intended only for single cage hoists, with or without
counterweight.
The tie is available with a main section with two different
extension pipe sets. The length of the tie L and the width B are
h3
steplessly variable within the ranges (min. – max.) shown by the
figures on following page.
Tie type II
The tie is intended both for single and for twin cage hoists with
or without counterweight. The hoist must, however, be equipped
with vertical pipes for the landing equipment.
The tie is available with two main sections for 3.0, 3.2 and 3.7 m
hoist cage as well as with two different additional parts.
h4 The length of tie L and the width B are stepplessly variable
within the ranges (min. – max.) shown by the figures on follo-
wing page.
Tie type IV
The tie is intended for both single and twin cage hoists wihtout
counterweight. The hoist should not be equipped with vertical
pipes for landing equipment.
The tie is available with three different main sections. The length
of the tie L is variable in steps of 35 mm within the range (max. –
min.) shown by the figures on following page. The width for
this type of mast is fixed.
h6
Note that maximum tie distance and overhang for this type of
mast tie is shorter compared to the mast ties I, II and III, at
corresponding mast height.
Tie type II
–for 3.0 meters length
L B Main frame Additional Embedment
min. – max. part set
mm mm Part No. Part No. Part No.
Tie type IV
– for cage length ≤ 3.0 meters only
L B Tie Embedment
min. – max. set L
mm mm Part No. Part No.
2800
2600
2400
2200
2000
Main section
with exten-
1800 sion pipe set
0498 673-300
1600
1400
2800
2600
2400
Additional part -265
2200
2000
1800 B
1400
1200
L
2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 mm
Refer to example under headline ”Reaction force on the wall”.
B
2400
Additional part -265
2200
2000
1800
Additional
part -165 B
1600
1400 L
1200
L
2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 mm
ALIMAK 31817 -1/06
H8 Reaction force on the wall
Tie type I and III
If the ties are installed at the prescribed distances and with the
overhang specified in following tables 1, 2, 3 and 4, and with
B-measurement according to the diagram, the force on the wall
may be obtained from the following formula:
Tie type II
Max. force on the wall may be obtained from the following
formula:
Tie type IV
Max. force on the wall may be obtained from the following
formula:
P = L x 18000 Newton
B
This force P is a result of max. wind force (as defined by regula-
tions in resp. country), the tie distance and overhang as per table.
The force of F, parallel to the building for mast ties type I,
and III, is = 30000 Newton at maximum overhang and tie
distance.
For mast tie type II; F = 30000 or 22000 Newton. See H13.
For mast tie type IV; F = 18000 Newton.
L
L
L
L
F F F F
B B B B
P P P P P P P P
Pre
12 vio
us o
ver
han
g– 15
10.5 exa me
mp 13. ter
le 5
12
9
10.
5
9
7.5
7.5
6 % of the forces
P and F
(78%)
h 15
100 90 80 70 60 50 40
h 17
Overhang a
to max. allowed tie distance for each hoist model and type of
mast at actual mast height.
The values for tie distances vary according to certain regulations
and depend mainly on wind speed. Such regulation differ by
country.
Note that the values in the table for maximum mast height
Tie distance b
only apply to mast and mast tie. The capacity of the equipment
can be reduced by other factors such as voltage drop of the el-
cable, the power consumption of the motor(s) etc. (See data
sheet for each hoist model).
Tie distance b
IMPORTANT !
1. Following tables are applicable to the ”new mast type”
manufactured after January 1987.
When combining the ”old type mast” with the ”new type
h 19 mast”, the free top distance and the tie distance, shall be
determined by using the values that are applicable to the
”old type mast”.
2. Where max. allowable tie distance exceeds max.
allowable overhang, erection/ dismounting must be made
by means of a construction tower crane or similar lifting
device.
3. Placing of landings must be avoided at max. overhang
and right between tie with long distances due to the
deflection of the mast. If this is not possible an extra tie
60 mm
Vertical pipe
8. Figures in tables H14 and H16 for maximum overhang and
maximum tie distances mudt be reduced by 25% when the
reinforcing extra tube is NOT fitted. L
TD
37 D
7C
2C
TD
TD
T
DO 12/30 0/30
DO 17/37 TD
DO 0/30 D
37 D
37 D
20/ D
FC 4/32
8/3
AN DO 2 /30 T
8/3
TD
TD
TD
C
17 0
30
C
T
T
T
2
2
SC NDO 20/3
C
1
C2
C2
PE 28/37
SC NDO 20/3
SC NDO 10/3
DO 10/32
PE 28/32
28/
D O FC 2
SC NDO FC
30
32
30
RF
RF
20/
22/
20/
A DO
FC
10/
12/
A DO
SC NDO
A DO
SC NDO
SC NDO
SC NDO
DO
DO
AN
AN
AN
AN
. SU
. SU
A
AN
SC
AN
AN
AN
AN
AN
A
A
A
A
SC
SC
SC
SC
SC
SC
SC
SC
SC
SC
SC
SC
100 – 150 15 9 – 21 – 9 – 21 – –
meter 13.5 6 – 22.5 6 – 22.5 6 – 22.5 6 – 22.5 6 – 15
12 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 15
10.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 15
9 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 15
7.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 15
6 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 15
TD
7C
2C
TD
DO 12/30 0/30
DO 17/37 TD
DO 0/30 D
37 D
37 D
20/ D
8/3
AN DO 2 /30 T
8/3
TD
TD
TD
C
17 0
30
C
T
T
T
2
SC NDO 20/3
2C
1
C2
C2
PE 28/37
SC NDO 10/3
SC NDO 20/3
DO 10/32
PE 28/32
SC NDO FC
30
32
30
5/3
RF
RF
20/
22/
A DO
FC
10/
20/
12/
SC NDO
A DO
SC NDO
O2
SC NDO
SC NDO
DO
DO
AN
AN
ND
AN
. SU
. SU
A
A
AN
SC
AN
AN
AN
AN
A
A
A
A
SC
SC
SC
SC
SC
SC
SC
SC
SC
SC
SC
100 – 150 15 – –
meter 13.5 – –
12 – –
10.5 – –
9 7.5 – 12 7.5 – 12
7.5 4.5 – 10.5 4.5 – 10.5
6 4.5 – 10.5 4.5 – 10.5
TD
7C
2C
TD
DO 2/30 30
DO 17/37 TD
D
37 D
37 D
FC 0 TD
8/3
AN DO 2 /30 T
8/3
AN DO 1 C 1 0 /
TD
TD
TD
C
17 0
30
C
T
T
C
2
SC NDO 20/3
2C
C2
C2
PE 28/37
SC NDO 10/3
20/
SC NDO 20/3
DO 10/32
PE 28/32
30
32
/3
30
5/3
F
RF
0
RF
20/
22/
A DO
10/
20/
12/
SC NDO
A DO
SC NDO
O2
SC NDO
SC NDO
DO
DO
AN
DO
AN
ND
AN
AN
. SU
. SU
A
A
AN
SC
AN
AN
AN
A
A
A
SC
SC
SC
SC
SC
SC
SC
SC
SC
SC
SC
SC
General ............................................................ I1
Permission ....................................................... I1
Erection place.................................................. I1
Foundation ...................................................... I1
Delivery check-up ........................................... I1
Arrangement of power supply...................... I2
Clients power supply ...................................... I2
Power supply from generator set at jobsite I4
Voltage drop in the power supply ................. I4
Permission
Make sure the chosen erection place meets the requirements set
out by local authorities for safety and inspection and that their
permission, if necessary, to install the hoist/lift has been obtained. i1
Erection place
Prepare the installation site so that electric power, light, lifting
equipment and tools are available and there is adequate access
for the lift transporter – beware of overhead obstructions.
If possible, prepare the casting of ties and landing accessories
such as supports, bridges and railing. Suitable places for
attaching the ties are vaults, balconies or other concrete or steel
structures.
Remember that these structures must be strong enough to absorb
the reaction forces of the ties.
All mast sections should be stored on dry firm ground and as
close to the erection place as possible.
Foundation
Prepare the foundation with parts required for fixing the base
frame of the mast. See chapter “Foundation” in the manual
Technical Description.
IMPORTANT! Make sure before casting the foundation that
i2
the measurement between the centre founda-
tion frame and the wall corresponds to the
ties to be used.
Delivery check-up
Check the delivery against shipping lists and look for transpor- Transportation
damage?
tation damage. Shortages?
Should there be any damage, report the same to the responsible
transportation insurance company within 7 days from the date
of arrival of the goods.
Other claims should be made to ALIMAK representative within
the same period.
i3
a = Conductor area mm2, Cu. To be rounded up to standard sizes, i.e. 10, 16, 25, 35 mm2 etc.
L = Length in m of the 3-phase power supply cable from the jobsite distribution board to the Base panel
For conductor sizes in AWG No:s, see conversion table below.
* In order to avoid single phasing should a main fuse blow, we strongly recommend the power supply to be fused
by means of a three-phase circuit breaker.
for
Scando 32/40 C
Scando Super 32/40 C &
Scando Super FC 32/40 C
ALIMAK 32833
Projecting hoist mast
H1
Generally following selection process is used:
1. Type of mast section 3. Type of mast tie
2. Number of mast sections 4. Number of mast ties
Hoist model – i.e. load capacity and speed are assumed to be
known.
h 23
Mast tie
Type I X X X X
Type II X X X X
Type III X X X X
Type IV X X
X = Possible combinations
For detailed specifications see heading ”Mast ties”
h 24
h 24
Yellow Blue
Green Yellow
Weld marked ”11” – ”8” Weld marked ”8” – ”6”
Specifications on request
h 25
P = L x 40000 Newton
B
F
h 26
F
B B
P P P P
Reduced
overhang
meter
Previous overhang
12
Pre
vio
10.5 us
ove
rha
ng
–e
9 xam
10. ple
5 m 12
9m me
7.5 ter
7.5
m
6
% of the forces
P and F
(82%)
100 90 80 70 60 50 h 27
h 57
Overhang a
mast at actual mast height.
The values for tie distances vary according to certain regulations
and depend mainly on wind speed. Such regulation differ by
country.
Note that the values in the table for maximum mast height
only apply to mast and mast tie. The capacity of the equipment
Tie distance b
device.
2. Placing of landings must be avoided at
max. overhang and right between tie with
long distances due to the deflection of the
h 19
mast. If this is not possible an extra tie
should be installed at the landing.
3. In cases where required lifting height ex-
ceeds the max. allowable mast heights
which can be seen in following tables, we
kindly ask you to contact the Alimak’s
Calculation Department for advice.
4. Tables are valid ONLY for hoist with hoist
mast bottom frame attached to foundation
according to ALIMAK’s specifications.
5. For a single cage hoist with side-hung
counterweight the allowable overhang is
much lower than figures shown in tables.
Please contact Alimak Calculation Depart-
ment for advice.