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Manual
Contents
1 Overview of Parameters .................................................................................... 4
1.1 Explanation of the table header .................................................................. 4
1.2 Overveiw of parameters sorted by parameter number ............................... 5
1.3 Parameter list sorted by index number ..................................................... 34
1.4 Value and conversion index...................................................................... 59
2 Operating Displays ........................................................................................... 63
2.1 7-segment Display .................................................................................... 63
2.2 DC link voltage display of size 7 ............................................................... 64
2.3 DBG60B keypad ....................................................................................... 64
3 Error Messages and List of Errors .................................................................. 65
3.1 Error message via 7-segment display....................................................... 65
3.2 Suberror code – display ............................................................................ 65
3.3 Error list..................................................................................................... 66
1 Overview of Parameters
MOVIDRIVE® MDX60B/61B Parameter and Operating Indicators
INFORMATION
• You find a detailed description of the individual parameters in the MOVIDRIVE®
MDX60B / 61B system manual in the "Explanation of the parameters" chapter.
100 1 1 273.15 K
101 5/9 = 0.5556 1.8 255.37 K
1.4.2 Example
The conversion values should be used as follows:
Example:
Transferred via bus:
Numerical value Value index Conversion index
1500 4 –3
Conversion indices exceeding +64 generally have a special meaning, which has to be
determined from the above table. Such units are, for example, those for day, hour,
minute, as well as non-SI compatible units, such as Fahrenheit, etc.
2 Operating Displays
2.1 7-segment Display
The 7-segment display shows the operating condition of MOVIDRIVE® and, in the event
of an error, an error or warning code.
7-segment display Unit status Meaning
(high byte in status word 1)
0 0 24 V operation (inverter not ready)
1 1 Controller inhibit active
2 2 No enable
3 3 Standstill current
4 4 Enable
5 5 n-control
6 6 M-control
7 7 Hold control
8 8 Factory setting
9 9 Limit switch contacted
A 10 Technology option
c 12 IPOSplus® reference travel
d 13 Flying start
E 14 Calibrate encoder
F Error number Error indicator (flashing)
H Status display Manual mode
t 16 Inverter is waiting for data
U 17 "STO" active
² (blinking dot) - IPOSplus® program is running
Flashing display - STOP via DBG60B
1 ... 9 - RAM defective
WARNING
Incorrect interpretation of display U = "STO" active.
Severe or fatal injuries.
The display U = "STO" is not safety-related and must not be used as a safety
function.
INFORMATION
The DC link voltage display goes out about 20 seconds after the power off.
0.00rpm
Display when X13:1 (DIØØ "/CONTROL.INHIBIT") = "1" and
0.000Amp
inverter is not enabled ("ENABLE/STOP" = "0").
NO ENABLE
950.00rpm
0.990Amp Display for enabled inverter.
ENABLE (VFC)
(DEL)=Quit
ERROR 9 Error display
STARTUP
Flashes, ca. 1 s
Tens, ca. 1 s
Ones, ca. 1 s
1939352587
Following a reset or if the error code resumes the value "0", the display switches to the
operating display.
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
0 Inverter in current limit or • Speed controller or current • Reduce load
in slip limit controller (in VFC operating • Increase deceleration time
3 "Actual speed" system mode without encoder) (P501 or P503).
limit exceeded. operating at setting limit due • Check encoder connec-
to mechanical overload or tion, swap A/A and B/B
Speed difference between
phase failure in the power pairs if necessary
ramp setpoint and actual
supply or motor. • Check encoder voltage
Immediate value for 2×ramp time
Speed • Encoder not connected supply
08 disconnec- higher than expected slip.
monitoring correctly or incorrect direc- • Check current limitation
tion (P) 4 Maximum rotating field tion of rotation. • Extend ramps if necessary
speed exceeded. • nmax is exceeded during • Check motor cable and
Maximum rotating field torque control. motor
frequency (with VFC max • In operating mode VFC: • Check line phases
150 Hz and V/f max Output frequency ≥ 150 Hz
600 Hz) exceeded. • In operating mode V/f:
Output frequency ≥ 600 Hz
0 Startup missing
Immediate 1 Wrong operating mode
Inverter has not been started up Perform startup for the
09 Startup disconnec- selected
for the selected operating mode. required operating mode.
tion 2 Wrong encoder type or
defective encoder card
• Incorrect command • Check the content of the
detected during IPOSplus® program memory and, if
program execution. necessary, correct.
Emergency
10 IPOS-ILLOP 0 Invalid IPOS command • Incorrect conditions during • Load the correct program
stop
command execution. into the program memory.
• Check program sequence
(→ IPOSplus® manual)
0 Heat sink temperature too • Thermal overload of inverter • Reduce load and/or
high or temperature • Temperature sensor of a ensure adequate cooling.
sensor defective phase module faulty. • Check fan.
3 Overtemperature • If F-11 is issued even
(size 7)
switched-mode power though the temperatures is
supply obviously not too high, this
indicates a faulty tempera-
6 Heat sink temperature too ture sensor of the phase
Over- Emergency high or temperature module.
11
temperature stop (P) sensor defective.
..Phase U Replace the phase module
(size 7) (Size 7)
7 ..Phase V
(size 7)
8 ..Phase W
(size 7)
Control signal source not
Immediate
Control signal available, e.g. control Control signal source not Set correct control signal
13 disconnec- 0
source signal source fieldbus defined or defined incorrectly. source (P101).
tion
without fieldbus card
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
0 Encoder not connected,
defective encoder, defec-
tive encoder cable
25 Encoder error X15 –
Speed range exceeded.
Encoder at X15 turns
faster than 6542 rpm.
26 Encoder error X15 – Card
is defective.
Error in the quadrant
evaluation.
27 Encoder error – encoder
connection or encoder is
defective
28 Encoder error X15 – Com-
munication error RS485
channel.
29 Encoder error X14 – Com- • Encoder cable or shield not
Immediate munication error RS485 connected correctly Check encoder cable and
14 Encoder disconnec- channel. • Short circuit/broken encoder shield for correct connection,
tion wire short circuit and broken wire.
30 Unknown encoder type at • Encoder defective
X14/X15
31 Plausibility check error
Hiperface® X14/X15
Increments have been
lost.
32 Encoder error Hiperface®
X15
Hiperface® encoder at X15
signals error
33 Encoder error Hiperface®
X14
Hiperface® encoder at X14
signals error
34 Encoder error X15
resolver.
Encoder connection or
encoder is defective.
17 0 "Stack overflow" error
18 0 "Stack underflow" error
19 0 "External NMI" error
20 0 "Undefined opcode" error • Check grounding and
21 Immediate 0 "Protection fault" error shielding and improve, if
System Inverter electronics disrupted,
disconnec- necessary.
22 malfunction 0 "Illegal word operand possibly due to effect of EMC.
tion • Consult SEW Service if the
access" error
error reoccurs.
23 0 "Illegal instruction access"
error
24 0 "Illegal external bus
access" error
Read or write error on
0
EEPROM power section
11 NV memory read error
• Activate factory settings,
NV-RAM inside the unit
perform reset and reset
13 NV memory chip card Access to the EEPROM of the parameters.
25 EEPROM Rapid stop
System module defective memory card has failed • Contact SEW service if the
error occurs again.
14 NV memory chip card
• Replace memory card.
Memory card defective
16 NV memory initialization
error
Eliminate respective cause;
External ter- Emergency Read in external error signal via
26 0 External terminal reprogram terminal if neces-
minal stop (P) programmable input.
sary.
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
0 Both limit switches missing • Open circuit/both limit • Check wiring of limit
or open circuit switches missing. switches.
No limit Emergency
27 2 Limit switch reversed • Limit switches are swapped • Swap over limit switch
switches stop
3 Both limit switches are over in relation to direction connections.
active simultaneously of rotation of motor • Reprogram terminals
0 "Fieldbus timeout" error • Check communications
Fieldbus 2 Fieldbus card does not No communication between routine of the master
Rapid stop
28 boot master and slave within the • Extend fieldbus timeout
Timeout (P)
projected response monitoring. time (P819) or deactivate
monitoring
Limit switch Emergency 0 Hardware limit switch A limit switch was reached in • Check travel range.
29
contacted stop approached IPOSplus® operating mode. • Correct user program.
Emergency Immediate 0 Time violation stop • Drive overloaded • Check configuration
30 stop disconnec- emergency stop rate • Emergency stop ramp too • Extend emergency stop
Timeout tion short. ramp
• Let motor cool off and
• Motor too hot, TF/TH has reset error
triggered • Check connections/link
• TF/TH of the motor not con- between MOVIDRIVE®
TF/TH sensor No Thermal motor protection nected or connected incor- and TF/TH.
31 0
tripped response (P) error rectly • If a TF/TH is not con-
• MOVIDRIVE® connection nected: Jumper X10:1 with
and TF/TH connection on X10:2.
motor interrupted • Set P835 to "No
response".
Programming principles vio- Check and correct the
IPOS index Emergency
32 0 IPOS program defective lated leading to system internal IPOSplus® user program (see
overflow stop
stack overflow IPOSplus® manual).
0 Setpoint source not
Immediate
Setpoint available, e.g. control Setpoint source not defined or Set correct setpoint source
33 disconnec-
source signal source fieldbus defined incorrectly. (P100).
tion
without fieldbus card
Ramp Immediate 0 Time violation rapid stop • Extend the downwards
Time of downward ramps
34 disconnec- ramp ramps
timeout exceeded, e.g. due to overload.
tion • Eliminate overload
0 Operating mode not • Operating mode not defined • Use P700 or P701 to set
available or defined incorrectly correct operating mode.
1 Wrong assignment operat- • P916 was used to set a • Use MOVIDRIVE® in tech-
ing mode - hardware ramp function that is needed nology version (..OT).
by a MOVIDRIVE® unit in • From the "Startup →
2 Wrong assignment operat- technology version. Select technology func-
Immediate ing mode - technology
Operating • P916 was used to set a tion..." menu, select the
35 disconnec- function
mode ramp type that does not technology function that
tion
match the selected technol- matches P916.
ogy function. • Check the settings of P916
• P916 was used to set a and P888
ramp type that does not
match the selected synchro-
nization time (P888).
0 Hardware is missing or not • Use correct option card
• Type of option card not
permitted. • Set correct setpoint source
allowed
2 Encoder slot error. (P100)
• Setpoint source, control
Immediate • Set correct control signal
Option 3 Fieldbus slot error. signal source or operating
36 disconnec- source (P101)
missing mode not permitted for this
tion 4 Expansion slot error. • Set correct operating
option card
mode (P700 or P701)
• Incorrect encoder type set
• Set the correct encoder
for DIP11B.
type
Immediate 0 Error "watchdog overflow
System Error while executing system
37 disconnec- system" Consult SEW Service.
watchdog software
tion
Immediate 0 "System software" error
System
38 disconnec- System malfunction Consult SEW Service.
software
tion
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
• The reference cam is
• Check reference cam
missing or does not switch
• Check limit switch
Immediate • Limit switches are
Reference connection
39 disconnec- 0 "Reference travel" error connected incorrectly
travel • Check reference travel
tion (P) • Reference travel type was
type setting and required
changed during reference
parameters.
travel
• Error during boot synchroni-
Immediate zation between inverter and
Boot synchro- Timeout at boot synchroni- Install a new option card if this
40 disconnec- 0 option.
nization zation with option. error reoccurs.
tion • Synchronization ID not/
incorrectly transmitted
0 Error – Watchdog timer • Error in communication • Consult SEW Service.
from/to option. between system software • Check IPOS program
17 Watchdog IPOS error. and option software
• Watchdog in the IPOSplus®
program
• Check whether the unit
Immediate
Watchdog has been activated for the
41 disconnec- • An application module
option application version (P079)
tion without the application • Check the selected tech-
version has been loaded in nology function (P078)
®
a MOVIDRIVE B unit
• The wrong technology func-
tion has been set if an appli-
cation module is used
• Check encoder connection
• Extend ramps
• Encoder connected • Set P component to higher
incorrectly value
• Acceleration ramps too • Reset speed controller
short parameters
Immediate
• P component of positioning • Increase lag error
42 Lag error disconnec- 0 Positioning lag error
controller too small tolerance
tion (P)
• Incorrectly set speed • Check wiring of encoder,
controller parameters motor and line phase.
• Value of lag error tolerance • Check whether mechani-
too small cal system components
can move freely or if they
are blocked
Check RS485 connection (e.g.
RS485- Rapid stop Communication timeout at Error during communication via inverter - PC, inverter -
43 0
Timeout (P) RS485 interface. interface RS485 DBG60B). If necessary,
contact SEW Service.
0 Unit utilization error • Unit utilization (IxT value)
• Decrease power output
8 UL monitoring error > 125%
• Extend ramps
Immediate
• If suggested actions not
44 Unit utilization disconnec-
possible, use larger
tion
inverter.
• Reduce load
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
System bus 2 Rapid stop 0 Timeout system bus CAN2 Error during communication via
46 Check system bus connection.
timeout (P) system bus 2.
System bus 1 Rapid stop 0 Timeout system bus CAN1 Error during communication via
47 Check system bus connection.
timeout (P) system bus 1.
Only with DRS11B: • Check encoder signals of
master/synchronous
Immediate • Encoder signal from master/
Hardware Hardware synchronous encoder.
48 disconnec- 0 synchronous encoder faulty. •
DRS operation Check encoder wiring.
tion • Hardware required for syn- • Replace synchronous
chronous operation is faulty. operation card.
512 X15: Error in amplitude • Encoder cable or shield not • Check encoder cable and
control connected correctly shield for correct connec-
16896 X14: Error in amplitude • Short circuit/broken encoder tion, short circuit and
control wire broken wire.
• Encoder defective • Replace the encoder
Immediate • EMC interference • Providing for EMC mea-
"TTL sures
57 disconnec-
encoder"
tion 514 X15: Incorrectly set Incorrect numerator/denomina- Correct the numerator/denomi-
numerator/denominator tor values nator values
values
16898 X14: Incorrectly set
numerator/denominator
values
512 X15: Error in amplitude • Encoder cable or shield not • Check encoder cable and
control connected correctly shield for correct connec-
514 X15: Track signal error • Short circuit/broken encoder tion, short circuit and bro-
wire ken wire.
16896 X14: Error in amplitude • Encoder defective • Replace the encoder
control • EMC interference • Providing for EMC
Immediate 16897 X14: Initialization measures
"Sin/cos
58 disconnec- 16898 X14: Track signal error
encoder"
tion
513 X15: Initialization Encoder defective Replace the encoder
515 X15: Incorrectly set Incorrect numerator/denomina- Correct the numerator/denomi-
numerator/denominator tor values nator values
values
16899 X:14 Incorrect numerator/
denominator values
1 X15: Track signal error • Encoder cable or shield not • Check encoder cable and
16 X15: Data line fault connected correctly shield for correct connec-
• Short circuit/broken encoder tion, short circuit and
64 – 576 X15: RS485 communica- wire broken wire.
tion • Encoder defective • Replace the encoder
1088 – X15: EnDat communica- • EMC interference • Providing for EMC mea-
1388 tion sures
16385 X14: Track signal error
16400 X14: Data line fault
"Encoder 16448 – X14: RS485 communica-
59 communica- Rapid stop 16832 tion
tion" 17472 – X14: EnDat communica-
17772 tion
2 X15: Incorrect calibration Incorrect encoder calibration or Delivery condition + new
of encoder mechanical offset to motor startup
16386 X15: Incorrect calibration
of encoder
1024 X15: Clocking and/or data Clocking and/or data line not Connect clocking and/or data
line not connected connected line
17408 X14: Clocking and/or data
line not connected
Only in IPOSplus® operating
mode: • Check serial connection to
No external control.
IPOS control • An attempt was made to set
77 0 Invalid control word IPOS • Check write values of
word response (P) an invalid automatic mode external control.
(via external controller). • Set correct value for P016.
• P916 = BUS RAMP is set.
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
plus®
Only in IPOS operating
mode: • Check the user program
IPOS SW limit No response Software limit switch
78 0 Programmed target position is • Check position of the soft-
switch (P) reached
outside travel range delimited by ware limit switches
software limit switches.
The following items do not
match anymore after having
replaced the memory card:
Immediate Deviating hardware config- • Power Ensure identical hardware or
Hardware
79 disconnec- 0 uration when replacing the • Nominal voltage restore factory setting
configuration • Variant identification
tion memory card (parameter = factory setting).
• Unit series
• Application or standard
version
• Option cards
Immediate 0 "RAM test" error
Internal unit fault, RAM
80 RAM test disconnec- Consult SEW Service.
defective.
tion
• Check startup data and
Only in "VFC hoist" operating
perform new startup, if
mode:
necessary.
The motor could not be supplied • Check connection
with the correct amount of between inverter and
current during the pre- motor.
magnetizing time: • Check cross section of
• Rated motor power too motor cable and increase if
small in relation to rated necessary.
inverter power.
Immediate • Motor cable cross section
Start condition error with too small.
81 Start condition disconnec- 0
VFC hoist
tion Only for operation with a lin-
ear motor (as of firmware 18):
• The drive has been set to
"Enable" although the
• Perform commutation
commutation offset between
travel in the "No enable"
linear motor and linear
state and then switch to
encoder is not known. This
"Enable" once the inverter
means that the inverter
has acknowledged in sta-
cannot set the current indi-
tus word bit 25 that com-
cator correctly.
mutation was successful.
Only in "VFC hoist" operating
mode: • Check connection
between inverter and
Immediate • Two or all output phases
Output open with VFC motor.
82 Open output disconnec- 0 interrupted.
hoist • Check startup data and
tion • Rated motor power too perform new startup, if
small in relation to rated necessary.
inverter power.
0 "Motor temperature
simulation" error
2 Temperature sensor wire • Reduce load.
breakage • Extend ramps.
• Motor utilization too high.
Motor Emergency • Observe longer pause
84 3 No thermal motor model • IN-UL monitoring 1 triggered
protection stop (P) times.
available • P530 set later to "KTY"
• Check P345/346
4 UL monitoring error • Select a larger motor
11 Temperature sensor short
circuit
0 Error in connection with • Tighten knurled screw
memory module • Insert and secure memory
Immediate
Memory 2 Hardware card detection • No memory card card
86 disconnec-
module wrong memory card • Memory card defective • Replace memory card
tion
• Load delivery condition
and parameter set
Immediate 0 Technology function
Technology A technology function was
87 disconnec- selected with standard unit Disable technology function
function activated in a standard version.
tion
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
0 "Flying start" error Only in VFC n-CTRL operating
Immediate Inverter not enabled before
mode:
88 Flying start disconnec- actual speed is
tion Actual speed > 6000 rpm with
≤ 6000 rpm.
the inverter enabled.
DIP encoder Error display Possible cause: Encoder is
92 1 Stahl WCS3 dirt problem Encoder signals a fault
problem (P) dirty → clean encoder
The encoder signals an error, • Check absolute encoder
e.g. power failure. connection.
• Connection cable between • Check connection cables.
the encoder and DIP11B • Set correct cycle
does not meet the require- frequency.
ments (twisted pair, • Reduce maximum
DIP encoder Emergency traveling velocity or ramp.
93 0 Fault "Absolute encoder" shielded).
error stop (P) • Replace absolute encoder.
• Cycle frequency for cable
length too high.
• Permitted max. speed/
acceleration of encoder
exceeded.
• Encoder defective.
0 Power section parameters
5 Control unit data Inverter electronics disrupted,
EEPROM Immediate
94 6 Power section data possibly due to effect of EMC or Send unit in for repair.
checksum shut-off
a defect.
7 Invalid version of the
configuration data set
No plausible position could be • Set the correct encoder
determined. type.
• Check IPOSplus® travel
• Incorrect encoder type set. parameters.
DIP plausibil- Emergency Validity check of absolute • IPOSplus® travel parameter • Check traveling velocity.
95 0 set incorrectly.
ity error stop (P) position • Correct numerator/
• Numerator/denominator denominator factor.
factor set incorrectly. • After zero adjustment
• Zero adjustment performed. reset.
• Encoder defective. • Replace absolute encoder.
0 Parameter set upload is/
was faulty
1 Download of parameter
set to unit cancelled. • Memory card cannot be • Repeat copying process
Immediate
written or read. • Restore default setting
97 Copy error disconnec- 2 Not possible to adopt • Error during data transmis- (P802) and repeat copying
tion parameters. sion process
Not possible to adopt
parameters from memory
card.
Immediate Internal unit error
"CRC via internal flash"
98 CRC error disconnec- 0 Send unit in for repair.
error Flash memory defective
tion
Only in IPOSplus® operating Rewrite the IPOSplus® program
mode: so that ramp times and travel-
Immediate Positioning ramp is sinusoidal or ing velocities can only be
IPOS ramp altered when the inverter is
99 disconnec- 0 "Ramp calculation" error square and an attempt is made
calculation inhibited.
tion to change ramp times and trav-
eling velocities with enabled
inverter.
Vibration sensor warning (→ Determine cause of vibrations.
Vibration Display error Vibrations diagnostics
100 0 "DUV10A" operating instruc- Continue operation until F101
warning (P) warning
tions). occurs.
SEW-EURODRIVE recom-
Rapid stop mends that you remedy the
101 Vibration error 0 Vibration diagnostics error Vibration sensor reports error.
(P) cause of the vibrations imme-
diately
Oil aging Display error Error message from the oil
102 0 Oil aging warning Schedule oil change.
warning (P) aging sensor
SEW-EURODRIVE recom-
Display error Error message from the oil
103 Oil aging error 0 Oil aging error mends that you change the
(P) aging sensor
gear unit oil immediately.
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
Oil aging • Let oil cool down
Display error Overtemperature signal from the
104 overtempera- 0 Oil aging overtemperature • Check if the gear unit cools
(P) oil aging sensor
ture properly
• Check voltage supply of oil
aging sensor
Oil aging Display error Oil aging sensor is not ready for
105 0 Oil aging ready signal • Check and, if necessary,
ready signal (P) operation
replace the oil aging
sensor
Replace brake lining (→
Display error
106 Brake wear 0 Brake wear error Brake lining worn "Motors" operating instruc-
(P)
tions).
Immediate For regeneration only: No
Line • Check main contactor
107 disconnec- 1 feedback signal from main Defective main contactor
components • Check control cables.
tion contactor.
0 DCS error
Error during transfer of Interruption in connection during Send the configuration files
1 configuration data to the program download again
monitoring unit.
2 Configuration data for soft- Subassembly configured with Configure subassembly with
ware version of the subas- incorrect software version of the permitted version of the
sembly is invalid. programming interface. programming interface. Then
switch subassembly off and on
again.
Unit was programmed with Program or configuration data Check the design of the
incorrect programming was loaded into the unit with an subassembly. Configure again
3 interface. incorrect programming interface. with a valid programming inter-
face. Then switch the unit off
and on again.
4 Faulty reference voltage. • Supply voltage of the subas- • Check supply voltage
5 sembly is defective. • Switch unit off and on
• Faulty component in the again
6 Faulty system voltage. subassembly
7
8
Faulty test voltage
9
Immediate Faulty DC 24 V voltage
10
108 DCS error stop/mal- supply
function (P) Ambient temperature of Temperature at the place of Check the ambient tempera-
11 the unit is not in the operation is not in the permitted ture.
defined range. range.
• Check ZSC activation
For the position changeover, • Check JSS activation
Plausibility error for posi-
12 ZSC, JSS or DMC is perma- • Check DMC activation
tion changeover
nently activated. (only for monitoring via
position)
Faulty switching of the
13 LOSIDE driver DO02_P /
DO02_M
Faulty switching of the
14 HISIDE driver DO02_P /
DO02_M
Faulty switching of the
15 Short circuit of the output. Check wiring at the output.
LOSIDE driver DO0_M
Faulty switching of the
16
HISIDE driver DO0_P
Faulty switching of the
17
LOSIDE driver DO01_M
Faulty switching of the
18
HISIDE driver DO01_P
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
0 DCS alarm
1 Communication error at The DCS21B/31B option does • Check hardware connec-
the CAN interface of the not receive any valid data from tion to the inverter
inverter the inverter. • Check version of the
inverter
2 Plausibility error digital • Check configuration of the
3 input at pulse P1 DI1 digital input according
to configuration and wiring
diagram
• Check wiring
4 Plausibility error digital • Check configuration of the
5 input at pulse P2 DI2 binary input according
to configuration and wiring
diagram
• Check wiring
6 Pulse 1 plausibility error at • Check configuration of the
7 binary input DI3 DI3 binary input according
to configuration and wiring
diagram
• Check wiring
8 Pulse 1 plausibility error at • Check configuration of the
Rapid stop/ 9 binary input DI4 DI4 binary input according
109 DCS alarm to configuration and wiring
warning (P)
diagram
No pulse1 voltage present at • Check wiring
10 Pulse 1 plausibility error at binary input DI1 • Check configuration of the
11 binary input DI5 DI5 binary input according
to configuration and wiring
diagram
• Check wiring
12 Pulse 1 plausibility error at • Check configuration of the
13 binary input DI6 DI6 binary input according
to configuration and wiring
diagram
• Check wiring
14 Pulse 1 plausibility error at • Check configuration of the
15 binary input DI7 DI7 binary input according
to configuration and wiring
diagram
• Check wiring
16 Pulse 1 plausibility error at • Check configuration of the
17 binary input DI8 DI8 binary input according
to configuration and wiring
diagram
• Check wiring
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
18 Pulse 2 plausibility error at • Check configuration of the
19 binary input DI1 DI1 digital input according
to configuration and wiring
diagram
• Check wiring
20 Pulse 2 plausibility error at • Check configuration of the
21 binary input DI2 DI2 binary input according
to configuration and wiring
diagram
• Check wiring
22 Pulse 2 plausibility error at • Check configuration of the
23 binary input DI3 DI3 binary input according
to configuration and wiring
diagram
• Check wiring
24 Pulse 2 plausibility error at • Check configuration of the
25 binary input DI4 DI4 binary input according
to configuration and wiring
diagram
No pulse 2 voltage present at • Check wiring
26 Pulse 2 plausibility error at binary input DI1. • Check configuration of the
27 binary input DI5 DI5 binary input according
to configuration and wiring
diagram
• Check wiring
28 Pulse 2 plausibility error at • Check configuration of the
29 binary input DI6 DI6 binary input according
to configuration and wiring
diagram
• Check wiring
Rapid stop/ 30 Pulse 2 plausibility error at • Check configuration of the
109 DCS alarm
warning (P) 31 binary input DI7 DI7 binary input according
to configuration and wiring
diagram
• Check wiring
32 Pulse 2 plausibility error at • Check configuration of the
33 binary input DI8 DI8 binary input according
to configuration and wiring
diagram
• Check wiring
34 Plausibility error in the The difference between the two • Check track again with the
35 speed recording speed sensors is higher than the data of the encoder config-
configured speed cut-off thresh- uration.
old. • Check the velocity sensor
• Use the SCOPE function
to set speed signals so
that they are congruent
36 Plausibility error in the The difference between the two • Check track with the con-
37 position acquisition position sensors is higher than figured data of the encoder
the configured value. setting
• Check position signal
• Are all signals connected
correctly to the 9-pin
encoder connector?
• Check the encoder con-
nector for correct wiring. Is
the jumper between pin 1
and pin 2 on the 9-pin
encoder connector closed
(SSI absolute encoder)?
• Use the SCOPE function
to set positions signals so
that they are congruent
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
38 Plausibility error incorrect The current position is outside • Check track with the
39 position range the configured range. configured data of the
encoder setting
• Check position signal,
correct offset if necessary
• Use the SCOPE function
to read off the position and
set in ratio to the config-
ured values
40 Plausibility error incorrect The current speed exceeds the • The drive moves outside
41 speed. configured maximum speed. the permitted and config-
ured speed range
• Check configuration (set
max. velocity)
• Analyze the speed devel-
opment using the SCOPE
function
42 Configuration error: The current acceleration is • Check encoder type and
43 Acceleration outside the configured configuration (SSI/incre-
acceleration range. mental)
• Check the encoder
connection/wiring
• Check polarity of the
encoder data
• Check function of the
encoder
44 Plausibility error in The wiring of the encoder does • Check encoder type and
45 encoder interface (A3401 not correspond to the configured configuration (SSI/incre-
= encoder 1 and A3402 = data. mental)
encoder 2). • Check the encoder
Rapid stop/ connection/wiring
109 DCS alarm
warning (P) • Check polarity of the
encoder data
• Check function of the
encoder
46 Encoder supply voltage Encoder voltage supply is • Overload in the supply
47 error (A3403 = encoder 1 outside the defined range (min. voltage of the encoder;
and A3404 = encoder 2) DC 20 V / max. DC 29 V). internal fuse has triggered
• Check supply voltage of
the DCS21B/31B option
48 The reference voltage input of Check reference voltage input
49 Reference voltage error the encoder system is outside of the encoder system.
the defined range.
50 Difference level RS485
51 driver 1 (error INC_B or
SSI_CLK) faulty
52 Difference level RS485 No encoder connection, Check the encoder
53 driver 2 (error INC_A or incorrect encoder type. connection.
SSI_DATA) faulty.
54 Incremental counter
55 deviation
56 Plausibility error in The wiring of the encoder does • Check encoder type and
57 encoder interface (A3401 not correspond to the configured configuration (SSI/incre-
= encoder 1 and A3402 = data. mental)
encoder 2) • Check the encoder
connection/wiring
• Check polarity of the
encoder data
• Check function of the
encoder
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
58 Plausibility error SIN/COS Incorrect encoder type • Check encoder connection
59 encoder connection. connected. • Check the encoder
connection (jumper
60 between pin 1 and pin2)
61
Plausibility error SSI
62 encoder connection Phase error of the incremental • Check encoder connection
63 or sin/cos encoder. • Replace the defective
encoder
64 Plausibility error - SSI Connected encoder type does • Check encoder connection
65 encoder connection. not correspond to the configura- • Check connected encoder
tion.
66 Plausibility error - SSI lis-
67 tener encoder connection
68 Faulty switching of the
LOSIDE driver DO2_M
69 Faulty switching of the
HISIDE driver DO2_P
70 Faulty switching of the
LOSIDE driver DO0_M DC 0 V short circuit at the
Check wiring at the output.
71 Faulty switching of the output.
HISIDE driver DO0_P
72 Faulty switching of the
LOSIDE driver DO1_M
73 Faulty switching of the
Rapid stop/ HISIDE driver DO1_P
109 DCS alarm
warning (P)
74 Undervoltage test watch- DC 0 V short circuit at on of the
dog for LOSIDE driver DC 0 V outputs.
Check wiring at the outputs.
75 Undervoltage test watch- DC 24 V short circuit at on of the
dog for HISIDE driver DC 24 V outputs.
76 CCW and CW monitoring
77 (in DMC module) activated
simultaneously
78 CCW and CW monitoring Only one direction of rotation
79 range of the OLC activated Multiple activation. can be activated in the DMC
simultaneously module.
80 CCW and CW monitoring
81 (in JSS module) was acti-
vated simultaneously
82 Timeout error MET. Input element with time monitor- • Check wiring of input
83 Time monitoring start sig- ing is faulty. element
nal for confirmation button. • Input element faulty
84 Timeout error MEZ. Two-hand operation with time
85 Time monitoring for two- monitoring is faulty.
hand button.
86 EMU1 monitoring error • Check hardware
87 connections
Faulty monitoring of the external
• Pick-up or release time too
88 EMU2 monitoring error disconnection channel
short
89 • Check switching contacts
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
• Check configuration
"Ex-e protec- Emergency Duration of operation Duration of operation below 5
110 0 • Shorten duration of
tion" error stop below 5 Hz exceeded Hz exceeded
operation below 5 Hz
Analog input No response AI1 analog input open
113 0 AI1 analog input open circuit Check wiring
open circuit (P) circuit
"Timeout • Check startup
Rapid stop/ MOVI-PLC® communica-
116 MOVI-PLC" 0 • Check wiring
warning tion timeout
error
123 Positioning Emergency 0 Error "Positioning/ Target monitoring when inter- Perform positioning process
interruption stop (P) Positioning interruption" rupted positioning process is without interruption until it is
resumed. Target would be complete.
overrun.
124 Ambient Emergency 1 Permitted ambient Ambient temperature > 60°C • Improve ventilation and
conditions stop (P) temperature exceeded cooling conditions
• Improve air supply to the
control cabinet; check filter
mats.
1 Discharge resistor Discharge resistor overload Observe waiting time for power
on/off
2 Hardware ID precharge/ Incorrect precharge/discharge • Consult SEW Service
discharge control control variant • Replace precharge/dis-
charge control
3 Inverter coupling PLD Live Defective inverter coupling • Consult SEW Service
• Replace inverter coupling
4 Inverter coupling reference Defective inverter coupling • Consult SEW Service
voltage • Replace inverter coupling
5 Power section Different phase modules • Inform SEW service.
configuration installed in the unit • Check and replace phase
modules
6 Control unit configuration Control unit line inverter or Replace or correctly assign the
motor inverter incorrect control unit of line and motor
inverter.
7 Communication power No communication Check control unit installation.
section control unit
8 Communication pre- No communication • Check wiring
charge/discharge control • Consult SEW Service
inverter coupling
Immediate
196 Power section disconnec- 10 Communication power The inverter coupling does not Replace inverter coupling
tion section control unit support protocol
11 Communication power Faulty communication with Replace inverter coupling
section control unit inverter coupling at power-up
(CRC error).
12 Communication power Inverter coupling uses protocol Replace inverter coupling
section control unit that does not match control unit
13 Communication power Faulty communication with Replace inverter coupling
section control unit inverter coupling during opera-
tion: More than once per second
a CRC error.
14 Control unit configuration Missing PLD functionality for Replace control unit
EEPROM data set size 7.
15 Inverter coupling error Inverter coupling processor has • Consult SEW service if the
signaled internal error. error reoccurs
• Replace inverter coupling
16 Inverter coupling error: Replace inverter coupling
PLD version incompatible
17 Precharge/discharge con- Precharge/discharge control • Consult SEW service if the
trol error processor has signaled internal error reoccurs
error • Replace precharge/dis-
charge control
Error Suberror
Response
Code Designation Code Designation Possible cause Measure
(P)
18 Defective DC link fan The DC link fan is faulty. • Consult SEW Service
• Check whether DC link
choke fan is connected or
faulty
19 Communication power Faulty communication with • Consult SEW Service if the
section control unit inverter coupling during opera- error reoccurs.
tion: More than once per second • Replace inverter coupling
an internal error.
20 Communication power The control unit has not sent • Consult SEW Service if the
section control unit any messages to the inverter error reoccurs.
coupling for a while. • Replace inverter coupling
21 Uz measurement implausi- Defective phase module Consult SEW service if the
ble phase R error reoccurs
22 Uz measurement implausi-
ble phase S
23 Uz measurement implausi-
ble phase T
197 Power supply Immediate 1 Line overvoltage (motor Inadequate line voltage quality. • Check supply (fuses,
disconnec- inverter only at start of contactor)
tion precharging process) • Check configuration of the
2 Line undervoltage (only supply system
with line inverter)
199 DC link Immediate 4 Precharging was aborted Unable to charge DC link. • Precontrol overload
charging disconnec- • Connected DC link capac-
tion ity too high
• Short circuit in the DC link;
check DC link connection
in case of several units.
SEW-EURODRIVE
Driving the world