Mechanical

DIPLOMA PROGRAMME IN MECHANICAL ENGINEERING
COURSES OFFERED
Course Year/
Courses Credits
code (15O) Semester
A. Foundation Courses- 49 Credits (Common for all programmes)
0101 Communicative English-I 5 I/ ODD
0102 Engineering Mathematics-I 8 I/ ODD
0103 Engineering Physics-I 5 I/ ODD
0104 Engineering Chemistry-I 5 I/ ODD
0105 Engineering Physics-I Practical 1 I/ ODD
0106 Engineering Chemistry-I Practical 1 I/ ODD
0107 Communicative English-II 4 I/ EVEN
0108 Engineering Mathematics-II 5 I/ EVEN
0109 Applied Mathematics 5 I/ EVEN
0110 Engineering Physics-II 4 I/ EVEN
0111 Engineering Chemistry-II 4 I/ EVEN
0112 Engineering Physics-II Practical 1 I/ EVEN
0113 Engineering Chemistry-II Practical 1 I/ EVEN
B. Core Technology Courses-44Credits
0201A Workshop Practical 1 I/ ODD
0202 Engineering Graphics-I 3 I/ ODD
0203 Engineering Graphics-II 3 I/ EVEN
0204 Computer Applications Practical-I 1 I/ ODD
0205 Computer Applications Practical-II 1 I/ EVEN
2201 Strength of Materials 5 II/ODD
2202 Manufacturing Processes 5 II/ODD
2203 Fluid Mechanics and Fluid Power 5 II/ODD
2204 Machine Drawing and CAD Practical 4 II/ODD
Strength of Materials and Fluid Mechanics 2 II/ODD
2205
Practical
2206 Foundry and Welding Practical 2 II/ODD
2207 Lathe and Drilling Practical 3 II/ODD
2208 Electrical Drives and Control 5 II/ EVEN

2209 Electrical Drives and Control Practical 2 II/ EVEN
2210 Life and Employability Skills Practical 2 II/ EVEN
Diploma in Mechanical Engineering Page 1

C. Applied Technology Courses- 59 Credits
2301 Heat Power Engineering 5 II/ EVEN
2302 Special Machines 5 II/ EVEN
2303 Theory of Machines 6 II/ EVEN
2304 Special Machines Practical 2 II/ EVEN
2305 Thermal Engineering 5 III/ODD
2306 Process Planning and Cost Estimation 5 III/ODD
2307 Design of Machine Elements 5 III/ODD
2308 Thermal Engineering Practical 2 III/ODD
2309 Process Automation Practical 2 III/ODD
2310 Metrology and Metallography Practical 2 III/ODD
2311 Professional Practice and Mini Project 2 III/ODD
2312 Industrial Engineering and Management 6 III/ EVEN
2313 Computer Aided Design and Manufacturing 5 III/ EVEN
Machine Tool Testing and Maintenance
2314 2 III/ EVEN
Practical
Computer Aided Design and Manufacturing
2315 3 III/ EVEN
Practical
2316 Project Work 2 III/ EVEN
Course Code Year/

Courses Credits
(15O) Semester
D. Diversified Technology Courses: (13 Credits)

Group – A
2401A Refrigeration and Air Conditioning 5 III /ODD
2402A Automobile Technology 5 III /EVEN
2403A Automobile Technology Practical 3 III /EVEN
Group – B
2401B Total Quality Management 5 III /ODD
2402B Robotics 5 III /EVEN
2403B Robotics Practical 3 III /EVEN

CURRICULUM OUTLINE
FIRST SEMESTER
Periods /Week
Code
Course Practical/
(15O) Theory Tutorial Total Credits
Drawing
0101 Communicative English – I 5 - - 5 5
0102 Engineering Mathematics – I 8 - - 8 8
0103 Engineering Physics – I 5 - - 5 5
0104 Engineering Chemistry – I 5 - - 5 5
0105 Engineering Physics – I Practical - - 2 2 1
0106 Engineering Chemistry – I Practical - - 2 2 1
0201A Workshop Practical - - 3 3 1
0202 Engineering Graphics – I - - 6 6 3
0204 Computer Applications Practical –I - - 2 2 1
Test - 2 - 2 -
TOTAL 23 2 15 40 30
SECOND SEMESTER
Periods /Week
Code
Course Practical/
(15O) Theory Tutorial Total Credits
Drawing
0107 Communicative English – II 4 1 - 5 4
0108 Engineering Mathematics – II 5 - - 5 5
0109 Applied Mathematics 5 1 - 6 5
0110 Engineering Physics – II 4 1 - 5 4
0111 Engineering Chemistry – II 4 1 - 5 4
0112 Engineering Physics – II Practical - - 2 2 1
0113 Engineering Chemistry – II Practical - - 2 2 1
0203 Engineering Graphics – II - - 6 6 3
0205 Computer Applications Practical– II - - 2 2 1
Test - 2 - 2 -
TOTAL 22 6 12 40 28

DIPLOMA PROGRAMME IN MECHANICAL ENGINEERING
CURRICULUM FOR 15O SCHEME
(EFFECT FROM JUNE2016)
SEMESTER III [ODD (II)]
Code Course Theory Drawing/ Seminar/ Total Credits

(15O) Practical Library/
Tutorial/
Test
Periods/Week
2201 Strength of Materials 5 -- 1 6 5
2202 Manufacturing Processes 5 -- -- 5 5
2203 Fluid Mechanics and Fluid Power 5 -- -- 5 5
2204 Machine Drawing and CAD 2 4 -- 6 4
Practical
2205 Strength of Materials and Fluid -- 4 -- 4 2
Mechanics practical
2206 Foundry and Welding Practical -- 4 -- 4 2
2207 Lathe and Drilling Practical -- 6 -- 6 3
Seminar 1 1 --
Library 1 1 --
Test 2 2 --
Total 17 18 5 40 26
SEMESTER IV [EVEN (II)]

Tutorial/
Test
Periods/Week
2301 Heat Power Engineering 5 -- 1 6 5
2302 Special Machines 5 -- 1 6 5
2208 Electrical Drives and Control 5 -- 1 6 5
2303 Theory of Machines 6 -- -- 6 6
2209 Electrical Drives and Control -- 4 -- 4 2
Practical
2304 Special Machines Practical -- 4 -- 4 2
2210 Life and Employability Skills -- 4 -- 4 2
Practical
Seminar 1 1
Library 1 1
Test 2 2
Total 21 12 7 40 27

SEMESTER V [ODD (III)]
Tutorial/
Test
Periods/Week
2305 Thermal Engineering 5 -- -- 5 5
2306 Process Planning and Cost 5 -- -- 5 5
Estimation
2307 Design of Machine Elements 5 -- -- 5 5
2401 Diversified Course-I Theory 5 -- -- 5 5
2308 Thermal Engineering Practical -- 4 -- 4 2
2309 Process Automation Practical -- 4 -- 4 2
2310 Metrology and Metallography -- 4 -- 4 2
Practical
2311 Professional Practice and Mini -- 4 -- 4 2
Project
Seminar 1 1
Library 1 1
Test 2 2
Total 20 16 4 40 28
SEMESTER VI [EVEN (III)]
Tutorial/
Test
Periods/Week
2312 Industrial Engineering and 6 -- -- 6 6
Management
2313 Computer Aided Design and 5 -- -- 5 5
Manufacturing
2402 Diversified Course-II Theory 5 -- -- 5 5
2314 Machine Tool Testing and -- 4 -- 4 2
Maintenance Practical
2315 Computer Aided Design and -- 6 -- 6 3
Manufacturing Practical
2403 Diversified Course-II Practical -- 6 -- 6 3
2316 Project Work -- 4 -- 4 2
Seminar 1 1
Library 1 1
Test 2 2
Total 16 20 4 40 26
Note:
1. Students can opt Diversified courses from either Group - A or Group - B in Semester V and VI
2. Library and Seminar PERIODS are allotted in all the semesters. The students must present a power
point presentation in each course which will be facilitated by the respective faculty.
The hardcopy of the presentation must be collected by the respective faculty for records.

SCHEME OF EXAMINATION
For All Theory Courses
Duration of Examination 3 Hours
Continuous Assessment Marks 25

Semester End Examination Marks 75
Total Marks 100

Minimum marks for pass in a course is 40
(Out of which a minimum of 30 marks is to be scored in the semester- end examination)
For All Practical Courses
Duration of Examination 3 Hours
Continuous Assessment Marks 25
Semester End Examination Marks 75
Total Marks 100

Minimum marks for pass in a course is 50
(Out of which a minimum of 35 marks is to be scored in the semester- end examination)
PATTERN OF QUESTION PAPERS IN AUTONOMOUS EXAMINATIONS
Time: 3Hrs. Max.Marks:75
PART A (1 to 8)
5 Questions are to be answered out of 8
Answering of 8th question is compulsory. 5 x 2 Marks 10 Marks
Maximum two questions from each unit
(Definition, Statement, Formula, Statement of Theorem etc.)
PART B (9 to 16)
5 Questions are to be answered out of 8
Answering of 16th question is compulsory. 5 x 3 Marks 15 Marks
Maximum two questions from each unit
(Short answer type questions.)
PART C (17 to 21)
All the 5 questions are to be answered 5 x 10 Marks 50 Marks
Each question will be either orpattern. This question may
have sub-divisions also.
one question from each unit
(Descriptive type questions.)
Total 75 Marks

Alternative Courses for Second & Third Year under 11O-Scheme to 15O-Scheme
Sem Course 11O-Scheme Courses Sem Course 15O-Scheme Courses

Code (Old Scheme) Code (Revised Scheme)
(with effect from October/November 2016 Examinations)
III 2201 Strength of Materials III 2201 Strength of Materials
III 2202 Manufacturing Technology-I III 2202 Manufacturing Processes
III 2203 Fluid Mechanics and Fluid III
2203 Fluid Mechanics and Fluid Power
Power
III Machine Drawing and CAD III Machine Drawing and CAD
2204 2204
Practical Practical
III Mechanical Testing and III Strength of Materials and Fluid
2205 2205
Quality Control Practical Mechanics Practical
III Manufacturing Technology-I III
2206 2207 Lathe and Drilling Practical
Practical
III 2207 Computer Applications Practical No Alternative Course
(with effect from April 2017 Examinations)
IV 2301 Thermal Engineering- I IV 2301Heat Power Engineering
IV 2302 Renewable Energy Sources No Alternative Course
IV 2208 Electrical Drives and Control IV 2208Electrical Drives and Control
IV 2303 Theory of Machines IV 2303Theory of Machines
IV Electrical Drives and Control IV Electrical Drives and Control
2209 2209
Practical Practical
IV Fluid Power Practical III Strength of Materials and Fluid
2304 2205
Mechanics Practical
IV Communication and Life Skills IV Life and Employability Skills
2210 2210
Practical Practical
(with effect from October/November 2017 Examinations)
V 2305 Thermal Engineering-II V 2305 Thermal Engineering
V 2306 Manufacturing Technology-II IV 2302 Special Machines
V 2307 Design of Machine Elements V 2307 Design of Machine Elements
V 2401A Modern Machining Processes No Alternative Course
V 2308 Thermal Engineering Practical V 2308 Thermal Engineering Practical
V Manufacturing Technology-II IV
2309 2304 Special Machines Practical
Practical
V Metrology and V Metrology and Metallography
2310 2310
Machine Tool Testing Practical Practical
V Professional Practice and Mini V Professional Practice and Mini
2311 2311
Project Project

(with effect from April 2018 Examinations)
VI Industrial Engineering and VI Industrial Engineering and
2312 2312
Management Management
VI Computer Integrated VI Computer Aided Design and
2313 2313
Manufacturing Manufacturing
VI 2402A Automobile Technology VI 2402A Automobile Technology
VI 2314 Process Automation Practical V 2309 Process Automation Practical
VI Computer Integrated VI Computer Aided Design and
2315 2315
Manufacturing Practical Manufacturing Practical
VI 2403A Automobile Technology Practical VI 2403A Automobile Technology Practical
VI Project work, Entrepreneurship, VI
2316 Environment and Disaster 2316 Project Work
Management

SEMESTER III

THIAGARAJAR POLYTECHNIC COLLEGE, SALEM
Programme : MECHANICAL ENGINEERING
Semester : III
Course code : 15O-2201
Course Name : STRENGTH OF MATERIALS
TEACHING AND SCHEME OF EXAMINATIONS

No. of Weeks per Semester: 15Weeks
Instructions Examination
Max. Marks
Course
Periods/ Periods/ Continuous Semester Duration
Total
Week Semester Assessment End Examination
Strength of
6 90 25 75 100 3 Hours
Materials
TOPICS AND ALLOCATION OF PERIODS

Unit
Topic No. of Periods
No.
I STATICS OF PARTICLESAND FRICTION 17
II MECHANICAL PROPERTIES, SIMPLE STRESSES AND STRAINS 17
III GEOMETRICAL PROPERTIES OF SECTIONS AND THIN SHELLS 14
SHEAR FORCE AND BENDINGMOMENT DIAGRAMS, THEORY OF
IV 14
SIMPLE BENDING
V TORSION AND SPRINGS 15
INDUSTRIAL VISIT 04
CONTINUOUS ASSESSMENET TEST & MODEL EXAMS 09
Total 90

COURSE OUTCOME
After successful completion of this course the students will be able to
C301.1 Define and explain the law of forces and friction.
C301.2 Problems on deformation of materials subjected to axial load and shear.

Solve the problems the moment of inertia of various sections used in industries and the various
C301.3
stresses induced in the thin shell.
Draw the shear force and bending moment diagram of the different types of beams and loads and
C301.4
solve problems in theory of simple bending.
C301.5 Assess the effect of load on the torsional shaft and spring.
CO-PO&PSO’S MAPPING MATRIX

CO PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PSO1 PSO2
C301.1 2 3 2 1 - - - - - 2 2 -
C301.2 2 3 2 1 - - - - - 2 2 -
C301.3 2 3 - 1 - - - - - 2 2 -
C301.4 2 3 2 2 - - - - - 2 2 -
C301.5 2 3 2 - - - - - - 2 2 -
C301 Total 10 15 8 5 - - - - - 10 10 -
Correlation Level 2 3 2 1.25 - - - - - 2 2 -
DETAILED SYLLABUS
UNIT I STATICS OF PARTICLES AND FRICTION ........................................................17PERIODS
1.1 STATICS OF PARTICLES: Introduction -Force-effects of a force - system of 13 Per
forces - resultant of force - Principle of transmissibility - parallelogram law of
forces -triangular law - resultant of several forces acting on a particle-
polygon law - resolution of a force in to rectangular components -resultant of
a system of forces acting on a particle using rectangular components -
equilibrium of particles.
External and internal forces - moment of a force - Varignon’s theorem -
moment of a couple - equitant couples - addition of couples- simple
problems - resolution of a force into a force and a couple - Free body
diagram - Necessary and sufficient conditions for the equilibrium of rigid
bodies in two dimension - Support reaction - types of support - removal of
two dimensional supports - Problems involving the equilibrium of rigid
bodies in two dimension only - simple problems.
1.2 FRICTION: Introduction -Definition - Force of friction - Limiting friction - 4 Per
Static friction - Dynamic friction - Angle of friction -Co-efficient of friction -
Laws of static and dynamic friction.
( Refer Web link :
https://www.youtube/watch?v=37vTDTKbRbM&list=PLyMqdGjy4I6trhJz2aBXOvJbprOUZuqKMhttp
s://www.youtube/watch?v=nU9eMLe7SrQ for statics of particles and friction )

UNIT II MECHANICAL PROPERTIES, SIMPLE STRESSES AND STRAINS ………..17PERIODS
2.1 DEFORMATION OF METALS 4Per
Mechanical properties of materials: Engineering materials - Ferrous and
non-ferrous materials - Definition of mechanical properties -Alloying
elements - effect of alloying element - Fatigue, fatigue strength, creep -
temperature creep -cyclic loading and repeated loading - endurance limit.
2.2 Simple stresses and strains: Definition -Load, stress and strain - 13 Per
Classification of force systems - tensile, compressive and shear force
systems -Behaviour of mild steel in tension up to rupture - Stress -Strain
diagram -limit of proportionality - elastic limit -yield stress -breaking stress -
Ultimate stress- percentage of elongation and percentage reductionin area
- Hooke’s law -Definition -Young’s modulus - working stress, factor of safety,
load factor, shear stress and shear strain - modulus of rigidity. Linear strain -
Deformation due to tension and compressive force -Simple problems in
tension, compression and shear force.
Definition - Lateral strain -Poisson’s ratio -volumetric strain -bulk modulus -
volumetric strain of rectangular and circular bars -problems connecting
linear, lateral and volumetric deformation -Elastic constants and their
relationship - Problems on elastic constants-Definition - Composite bar -
Problem in composite bars subjected to tension and compression -
Temperature stresses and strains -Simple problems - Definition -strain
energy -proof resilience -modulus of resilience -The expression for strain
energy stored in a bar due to Axial load -Instantaneous stresses due to
gradual, sudden, impact and shock loads -Problems computing
instantaneous stress and deformation in gradual, sudden, impact and shock
loadings.
( Refer web link : https://www.youtube/watch?v=1GJeLuczBBk
https://www.youtube/watch?v=gJyZllnb6jo&list=PLm_MSClsnwm-
xZi5TMWdFGz7FTwUMAj4N&index=1 for mechanical properties, simple stresses and strains)
UNIT III GEOMETRICAL PROPERTIES OF SECTIONS AND THIN SHELLS ………14PERIODS
3.1 Properties of sections: Definition -centre of gravity and centroid - position of 9Per
centroids of plane geometrical figures such as rectangle, triangle, circle and
trapezium - problems to determine the centroid of angle, channel, T and I
sections only-Definition - centroid axis-Axis of symmetry. Moment of Inertia -
Statement of parallel axis theorem and perpendicular axis theorem. Moment
of Inertia of lamina of rectangle, circle, triangle, I and channel sections-
Definition-Polar moment of Inertia - radius of gyration -Problems computing
moment of inertia and radius of gyration for angle, T, Channel and I sections.
( Refer Web link : https://www.youtube/watch?v=Q_7ZfrzCqi8 for properties of sections )
3.2 Thin Shells: Definition -Thin and thick cylindrical shell -Failure of thin 5Per
cylindrical shell subjected to internal pressure -Derivation of Hoop and
longitudinal stress-causes in a thin cylindrical shell subjected to internal
pressure -simple problems -change in dimensions of a thin cylindrical shell
subjected to internal pressure -problems - Derivation of tensile stress
induced in a thin spherical shell subjected to internal pressure -simple
problems -change in diameter and volume of a thin spherical shell due to
internal pressure -Problems.
( Refer Web link : https://www.youtube/watch?v=aACZfRuAFt8 for Thin Shells)

UNIT IV SHEAR FORCE AND BENDING MOMENT DIAGRAMS, THEORY OF SIMPLE BENDING
……..14PERIODS
4.1 Shear Force and Bending Moment Diagrams: Classification of beams - 7Per
Definition -shear force and Bending moment -sign conventions for shear force
and bending moment - types of loadings - Relationship between load, force and
bending moment at a section -shear force diagram and bending moment
diagram of cantilever and simply supported beam subjected to point load and
uniformly distributed load(UDL) - Determination of Maximum bending moment
in cantilever beam and simply supported beam when they are subjected to
point load and uniformly distributed load.
( Refer Web link : https://www.youtube/watch?v=fJcyBjNrWTE&list=PLtB42jHF38-
PMXWfsusSRrNp030pi28u for shear force and bending moment diagrams)
4.2 Theory of simple bending: Assumptions -Neutral axis -bending stress 7 Per
distribution -moment of resistance -bending equation - M/I=f/y=E/R - Definition
-section modulus - rectangular and circular sections -strength of beam -simple
problems involving flexural formula for cantilever and simple supported beam.
( Refer Web link : https://www.youtube/watch?v=fJcyBjNrWTE&list=PLtB42jHF38-

PMXWfsusSRrNp030pi28u
https://www.youtube/watch?v=5K27dJqGpf8for shear force and bending moment diagrams,
theory of simple bending)
UNIT VTORSION AND SPRINGS ..................................... 15PERIODS

5.1 9 Per
Torsion: Theory of torsion -Assumptions - torsion equation
Strength of solid and hollow shafts - power transmitted - Definition -Polar
modulus -Torsional rigidity -strength and stiffness of shafts -comparison of
hollow and solid shafts in weight and strength considerations -Advantages of
hollow shafts over solid shafts -Problems.
5.2 Springs: Types of springs - Laminated and coiled springs and applications -Types 6 Per
of coiled springs - Difference between open and closely coiled helical springs -
closely coiled helical spring subjected to an axial load - problems to determine
shear stress, deflection, stiffness and Resilience of closed coiled helical spring.
( Refer Web link : https://www.youtube/watch?v=ICDZ5uLGrI4

https://www.youtube/watch?v=UxPhZTXe_oY for torsion and springs )
LIST OF PROPOSED STUDENT ACTIVITIES
I. INDUSTRIAL VISITS
Imparting industrial visit to any one of the following industries to understand real time applications:
1. M/s Sakthi Auto Components, Perundurai
2. M/s Seshesaye Papers and Boards Ltd., Pallipalayam
3. M/s Sankar Cements Pvt Ltd., Sankari
4. M/sAshok Granites (P) Ltd., Salem
Industrial visit report has to be submitted by the students as assignment through Blackboard and as
hard copy to the faculty concerned.

II.SEMINARS
Seminars on any one of the following topics to be organized in association with IE(I) / ISTE or Technical
Student Association of Mechanical Engineering Department:
1. Non-destructive testing of material
2. Advances in testing of material
III. OPEN SOURCE SOFTWARE/LEARNING WEBSITES:
1. http://nptel.ac.in/Aeronautical/Strength%20of%20Materials/course_strength%20of%20mater
ials.pdf
2. http://nptel.ac.in/courses/112107147/
3. http://www.mathalino.com/reviewer/mechanics-and-strength-of-materials/mechanics-and-
strength-of-materials
4. https://www.teachengineering.org/lessons/view/cub_brid_lesson04
TEXT BOOKS
S.No Title Author Publisher Year of publishing/
Edition
1. Strength of R.S.Khurmi S.Chand & Co., Ram 3rd Editions, 2005
Materials Nagar, NewDelhi.
2. Strength of S.Ramamrutham Dhanpat Rai Pub. Co, 15thEdition, 2004
Materials NewDelhi.
REFERENCE BOOKS
S.No Title Author Publisher Year of publishing/
Edition
rd
1. Strength of R.K.Bansal Laxmi Publications
3 Edition, 2010.
Materials Pvt.Ltd, NewDelhi
2. Strength of S.S.Rattan Tata McGraw Hill, 2008

Materials NewDelhi
3. Strength of B.K.Sarkar Tata McGraw Hill, 1 Edition, 2003
Materials NewDelhi
4. Engineering R.K.Bansal Laxmi Publications 2nd Edition, 2007
Mechanics Pvt.Ltd, NewDelhi

THIAGARAJAR POLYTECHNIC COLLEGE, SALEM-636 005
(Autonomous Institution)
DIPLOMA IN MECHANICAL ENGINEERING
STRENGTH OF MATERIALS
Model Question Paper
Year/Sem: II / III Max. Marks : 75
Code No. : 15O-2201 Time : 3 Hrs
PART-A (5 X 2 = 10marks)
Note : (i)Answer any FIVE Questions out of which question No. 8 is compulsory Unit Bloom’s
Level
(ii) All questions carry equal marks
1. State the law of triangle of forces. I R
2. Define creep. II R
3. State Hooke’s law. II R
4. Define centroid. III R
5. Define Hoop stress. IV R
6. Name any two types of load with simple line sketches. IV R
7. List the types of spring along with its any two applications. V R
8. What do you mean by point of contra flexure? IV R
PART-B (5 X 3 = 15marks)
Level
9. Briefly explain about the principle of transmissibility of forces. I U
10. Sketch and indicate the salient points in the stress-strain diagram of mild steel. II U
11. Calculate the modulus of resilience at a point in a material subjected to a stress of II Ap

200N/mm2. Take E=0.1x106N/mm2.
12. Prove perpendicular axis theorem. III U
13. Differentiate thin cylindrical shell and thick cylindrical shell on any three aspects. III An
14. State the assumptions made in theory of simple bending. IV R
15. A circular shaft of 60mm diameter is running at 150rpm. If the shear stress is not V Ap
to exceed 50N/mm2, find the power which can be transmitted by the shaft.
16. State the laws of dynamic friction. I R

PART-C (5 x 10 = 50 marks) Bloom’s Marks
Note: (i) Answer allthe questions choosing either sub-division (A) or sub- Unit Level Awarded
division (B) of each question.
(ii)All questions carryequal marks.
17. A. Three like parallel forces 100N, 200N and 300N are acting at points
A,B and C respectively on a straight line ABC. The distances are
I Ap 10
AB=300mm, BC=400mm. Find the resultant and also the distance of
the resultant from point A on line ABC.
(OR)
B. i)A lamp weighing 5N is suspended from the roof ceiling by a chain. It
is pulled aside by a horizontal cord until the chain makes an angle of I Ap 5
o
60 with the ceiling. Find the tensions in the chain and the cord.
ii)A force of 100N is acting at a point making an angle of 30o with the
horizontal. Determine the components of this force along X and Y I Ap 5
directions.
Ap
18. A. A weight of 9.8kN is dropped on to a collar at the lower end of a

vertical bar 3m long and 32mm diameter. Calculate the height of
drop, if the maximum instantaneous stress is not to exceed II Ap 10
240N/mm2. What is the corresponding instantaneous elongation?
Assume E=2x105N/mm2.
(OR)
B. i)A steel bar 2m long 20mm wide and 10mm thick is subjected to an
axial pull of 20kN in the direction of its length. Determine the II Ap 5
changes in length and volume. Take E=2x105N/mm2 and 1/m = 0.3.
ii)A brass tube of 50mm outside diameter, 45mm inside diameter and
300mm long is compressed between end washers with load of
II Ap 5
24.5kN. Reduction in length is 0.0015mm. Determine the stress,
strain and Young’s modulus.
19.19. A. A channel section is of size 300mmx100mm overall. The base as well
as the flanges of the channel is 10mm thick. Determine the values of III Ap 10
Ixx and Iyy.
(OR)
B. i)Find the centroid of a T-section with flange 100mmx300mm and
III Ap 5
web 120mmx30mm.
ii)A spherical vessel of 3m diameter is subjected to an internal
pressure of 1.5N/mm2. Find the thickness of the plate if the
maximum stress is not to exceed 90N/mm2. The efficiency of the joint III Ap 5
is 75%.
20. A. A beam is freely supported over a span of 8m. It carries a point load
of 3kN at 2m from left hand support and an UDL of 2kN/m from the IV Ap 10
centre up to the right hand support. Draw the SFD and BMD.
(OR)

B. i)Prove f/y = E/R. IV Ap 5
ii)Determine the resisting moment of a timber beam rectangular in IV Ap 5
section 125mmx250mm, if the permissible bending stress is 8N/mm2.
21. A. A truck weighing 30kN and moving at 5 km/hr. has to be brought to

rest by buffer. Find how many springs, each of 18 coils will be
required to the energy of motion during a compression of 200mm. V Ap 10
The spring is made out of 25mm diameter steel rod coiled to a mean
diameter of 240mm. Take N=0.84x105N/mm2.
(OR)
B i)A solid shaft 20mm diameter transmits 10kW at 1200rpm. Calculate
the maximum intensity of shear stress induced and angle of twist in
V Ap 5
degrees in a length of 1m, if modulus of rigidity for the shaft material
is 8x104N/mm2.
ii)A closed coiled spring made of steel wire 100mm diameters has 10
coils of 120mm mean diameter. Calculate the deflection under an V Ap 5
axial load of 100N and stiffness of the spring. Take C=1.2MPa.
Note: The question paper setters are requested to follow the Revised Bloom’s Taxonomy as
presented below:
Bloom’s Taxonomy Lower Order Thinking Skills (LOTs) Higher Order Thinking Skills (HOTs)
Level R-Remember, U-Understand, Ap- Apply An-Analyse, E-Evaluate, C-Create

% to be included 90% 10%


Semester : III
Course Name : MANUFACTURING PROCESSES
No. of weeks per semester: 15 Weeks
Examination
Instructions
Max. Marks
Course
Total
Manufacturing
5 75 25 75 100 3 Hours
Processes

Unit
Topics No of Periods
No
I FOUNDRY TECHNOLOGY 13
II WELDING TECHNOLOGY 13
III FORMING TECHNOLOGY 12

IV THEORY OF METAL CUTTING &LATHE 12
V DRILLING &METROLOGY 12
INDUSTRIAL VISIT 04
TOTAL 75

COURSE OUTCOME
C302.1 List and explain the types of pattern, casting, moulding, furnaces and casting processes.
C302.2 Explain the construction and working principles various welding processes.
C302.3 List and explain various forming technologies and metal powder manufacturing methods.
Explain the construction and working of conventional, semi- automatic, automatic lathe machines
C302.4
and operations with required materials.
C302.5 List and explain the various types of drilling machines and metrology measurement devices.

C302.1 - 3 2 3 1 - 2 - - - 2 -
C302.2 1 3 3 3 2 - 3 - - 1 2 -
C302.3 2 3 - - 1 - 1 - - 2 2 -
C302.4 - 3 3 2 2 - 1 2 - 3 2 3
C302.5 2 3 2 2 - - 2 - - 3 2 -
C302 Total 5 15 10 10 6 - 9 2 - 9 10 3
Correlation
1.67 3 2.5 2.5 1.5 - 1.8 2 - 2.25 2 3
Level
DETAILED SYLLABUS
UNIT IFOUNDRY TECHNOLOGY ………13 PERIODS

1.1 Patterns: Definition - types of pattern - solid piece - split piece - loose piece - 3 Per
match plate - sweep - skeleton - segmental - shell - pattern materials - pattern
allowances.
1.2 Moulding: Moulding sand - constituents - types - properties of moulding sand - 7 Per
moulding sand preparation - moulding tools - moulding boxes - types of moulds
- green sand mould - dry sand mould - loam sand mould - methods of moulding
- Moulding machines - Jolting - Squeezing - sand slinger Construction and
working principle Cores: Essential qualities of core - materials - core sand
preparation - core binders - core boxes - CO2 process core making - types of
core. Metallurgy: Introduction - Iron-carbon diagram. Melting furnaces: Blast
furnace - Cupola furnace - Crucible furnace - types - Pit furnace - Coke fired - Oil
fired - Electric furnace - types - Direct arc - Indirect arc - Induction furnace -
working principles.
1.3 Casting: Shell mould casting - Investment casting - Pressure die casting - Hot 3 Per
chamber die casting - Cold chamber die casting - Gravity die casting -
Centrifugal casting - Continuous casting - Defects in casting - causes and
remedies.
( Refer Web link : https://www.youtube/watch?v=bzSSfBgkWfc&list=PLrvd-
Pm7kLQxgSxj7q4rKXUTRdinYSj1S
https://www.youtube/watch?v=Tx1k2xYFWQU&list=PL9F3A31650EA9A9CE for foundry
technology)

UNIT IIWELDING TECHNOLOGY ……13 PERIODS
2.1 Arc Welding: Definition - arc welding equipment - electrode types - filler and 5 Per
flux materials - arc welding methods - Metal arc - Metal Inert gas (MIG) -
Tungsten inert gas (TIG) - Submerged arc - Electro slag welding - Resistance
welding - Spot welding - Butt welding - Seam welding - Plasma arc welding -
Thermit welding - Electron beam welding - Laser beam welding - Friction
welding - Ultrasonic welding - Induction welding - working principle -
applications - advantages and disadvantages.
2.2 Gas welding: Oxy-acetylene welding - advantages - limitations - gas welding 8 Per
equipment - three types of flames - welding techniques - filler rods. - Flame
cutting - soldering - brazing - difference between soldering and brazing. Types
of welded joints -Selection of welding rod and type of flame for gas welding of
ferrous metals- merits and demerits of welded joints - Inspection and testing of
welded joints - destructive and non-destructive
Types of tests - magnetic particle test - radiographic and ultrasonic test -
defects in welding - causes and remedies.
( Refer Web link : https://www.youtube/watch?v=TeBX6cKKHWY&list=PLrvd-
Pm7kLQyZYn5aIZzW6gkiJM7jZrYU
https://www.youtube/watch?v=AwL1CAg43PU for welding technology)
UNIT IIIFORMING TECHNOLOGY… .... 12 PERIODS
3.1 Forging: Hot working, cold working - advantages of hot working and cold 8 Per
working - hot working operations - rolling, forging, smith forging, drop forging,
upset forging, press forging - roll forging.
Press Working: Types of presses - mechanical and hydraulic presses - press
tools and accessories - press working operations - bending operations - angle
bending - channel bending - curling - drawing - shearing operations - blanking,
piercing, trimming - notching - lancing.
3.2 Powder Metallurgy: Methods of manufacturing metal powders - atomization, 4 Per
reduction and electrolysis deposition - compacting - sintering - sizing -
infiltration - mechanical properties of parts made by powder metallurgy -
design rules for the power metallurgy process.
(Refer Web link : https://www.youtube/watch?v=AXiDluxlXT0for forming technology )
UNIT IV THEORY OF METAL CUTTING AND LATHE ……12 PERIODS
4.1 Theory of metal cutting: Introduction - orthogonal cutting - oblique cutting - 3 Per
single point cutting tool - nomenclature - types of chips - chip breakers - cutting
tool materials - properties -Tool steels designation as per BIS- tool wears -
factors affecting tool life - cutting fluids - functions - properties of cutting fluid.
4.2 Centre Lathe: Introduction - specifications - simple sketch - principal parts - 7 Per
head stock - back geared type - all geared type - feed mechanism - tumbler gear
mechanism - quick change gear box - apron mechanism - Work holding device -
three jaw chuck - four jaw chuck - centres - faceplate - mandrel - steady rest -
follower rest . Machining operations done on lathe - straight turning - step
turning - taper turning methods: form tool ,tailstock set over method,
compound rest method - taper turning attachment - knurling - thread cutting -
facing - boring - chamfering- grooving - parting - off - eccentric turning .Cutting
speed - feed - depth of cut - metal removal rate.
4.3 Semi-Automatic Lathes: Types of semi - automatic lathes - Capstan and Turret 2 Per
lathes - Geneva indexing mechanism - bar feeding mechanism - difference
between Turret and Capstan - work holding devices - tool holders.
(Refer Web link : https://www.youtube/watch?v=HmP3Qy7n2eI
https://www.youtube/watch?v=fDSLWYHuj4g for theory of metal cutting & lathe)

UNIT V DRILLING AND METROLOGY ............................................................... 12 PERIODS
5.1 Drilling Machines: Introduction-Drills - flat drills - twist drills - nomenclature of 4 Per
twist drill - types of drilling machines : bench type , floor type , radial type ,
gang drill , multi spindle type -principle of operation in drilling - methods of
holding drill bit - drill chucks - socket and sleeve - drilling operation - reaming -
counter sinking - counter boring - spot facing - tapping - deep hole drilling.
5.2 Metrology: Definition - need of inspection - precision - accuracy - sensitivity - 4 Per
magnification - repeatability - calibration - comparator - Advantages -
requirements - mechanical comparator - optical comparator - electrical
comparator- pneumatic comparator - Principles - advantages and
disadvantages.
5.3 Measuring instruments: Construction and principles only - Steel rule - Callipers: 4 Per
outside calliper , inside calliper , Jenny calliper - Combination set - Feeler gauge
- Pitch screw gauge - Vernier calliper - Digital calliper - Vernier height gauge -
Micrometre - Inside micrometre - Thread micrometre - Slip gauges -
requirement - Indian standard - care and use - Sine bar - types - uses -
limitations - Working principle of clinometers, Auto collimator, angle dekkor.
(Refer Web link : https://www.youtube/watch?v=om6GQKfoS1g
https://www.youtube/watch?v=pekOGLcXZi8 for drilling &metrology)
1. M/s Ammarun Foundries, Coimbatore
2. M/s PSG& Sons Charities Metallurgy & Foundry Division, Coimbatore.
3. Sonal Vypar Pvt Ltd., Salem
II.SEMINARS
1. Modern casting processes
2. Advances in metal joining
1.http://nptel.ac.in/courses/112107144/13
2.http://nptel.ac.in/courses/112105126/
3.http://www.thelibraryofmanufacturing.com/

TEXT BOOKS
S.No Title Author Publisher Year Of

Publishing/
Edition
th
1. Elements of Workshop Hajra Chowdry Media Promoters
11 Edition,
Technology Volume I & II &Bhattacharaya 2007
2. Introduction of Basic Rajendersingh New age 2006
Manufacturing Processes International (P) Ltd.
and Workshop Technology Publishers,
NewDelhi-110002
REFERENCE BOOKS
S.No Title Author Publisher Year Of
Publishing/
Edition
1. Manufacturing Begeman Tata McGraw Hill, New Delhi 5th Edition
process 1981. 1981
2. Workshop WAJ Chapman Vima Books Pvt. Ltd., New Delhi 5th Edition
Technology- Volume I, 110 002.
II, & III
3. Workshop Technology Raghuwanshi Khanna Publishers. ,New Delhi- 2002
110006.
4. Production Jain & Guptha Khanna Publishers, 12th Edition
Technology New Delhi 110 006 2006
5. Production P. C. Sharma S.Chand & Co. Ltd., New Delhi 10th Edition
Technology 110 055 2006
6. Production HMT Tata McGraw Hill New Delhi 110 18th Edition
Technology 008

MANUFACTURING PROCESSES
Level
1. Define casting. I R
2. Why pattern allowance is necessary? Give any one type of pattern allowances. I U
3. What are the types of welding? II R
4. Define forging. III R
5. Name any four factors affecting tool life. IV U
6. Define Cutting speed IV R
7. Write any four advantages of optical comparator. V U
8. Differentiate precision and accuracy. V U
Note : (i)Answer any FIVE Questions out of which question No. 16 iscompulsory Unit Bloom’s
Level
9. Draw and indicate the major parts of oil fired tilting furnace. I R
10. Explain CO2 process of core making. I U
11. Discuss any two types of welded joint. II R
12. Compare soldering and brazing operation in three aspects. II U
13. Write short notes on blanking and piercing. III R
14. List any three differences between Capstan lathe and Turret lathe IV U
15. Compare electrical and mechanical comparator in any three aspects. V An
16. Draw and indicate the parts of vernier height gauge along with its applications. V R

PART-C (5 x 10 = 50marks)
Note: (i) Answer allthe questions choosing either sub-division (A) or sub-division Unit Bloom’ Marks
s Level Awarded
(B) of eachquestion.
(ii)All questions carry equal marks.
Explain the working principle of any two types of electric furnaces
17. A. I U 10
with neat sketches.
(OR)
What are the factors to be considered for selection of pattern
B. (i) I U 5
material?
(ii) Explain Iron-Carbon diagram. I U 5
Explain the following:
18. A. i) Spot welding ii) Seam welding iii) Projection welding iv) Butt II U 10
welding.
(OR)
Explain the arrangements of electro slag welding and indicate its
B. (i) II U 5
salient parts and explain the principle of operation.
(ii) Tell the differences between A.C arc welding and D.C arc welding. II U 5
19. A.(i) Differentiatehotworkingandcoldworking processes. III U 5
(ii) Explain Channel bending and curling. III U 5
(OR)
B. Explain drop forging and upset forging with neat sketches. III U 10
20. A.(i) Describe the formation of three types of chip in metal cutting. IV U 5
Explain tumbler geared mechanism in a lathe with simple
(ii) IV U 5
line sketch.
(OR)
Explainany two work holding devices used in centre lathe and semi-
B. IV U 10
automatic lathes.
21. A.(i) Explain the various types of drilling operations with neat sketches. V U 10
(OR)
B.(i) Explain the working principle of optical comparator. V U 5
(ii) Explain the working of micrometer. V U 5
Note:The question paper setters are requested to follow the Revised Bloom’s Taxonomy as
presented below:



Semester : III
Course Name : FLUID MECHANICS &FLUID POWER
No. of Weeks per Semester: 15 Weeks
Examination
Instructions
Course Max. Marks
Periods/ Periods/ continuous Semester Duration

Total
Fluid Mechanics
5 75 25 75 100 3 Hours
&Fluid Power

Unit Topics No of Periods
No.
I PROPERTIES OF FLUIDS AND PRESSURE MEASUREMENTS 12
II FLOW OF FLUIDS AND FLOW THROUGH PIPES 12
III IMPACT OF JETS, HYDRAULIC TURBINES, CENTRIFUGAL AND 13
RECIPROCATING PUMPS
IV PNEUMATIC SYSTEMS 13
V HYDRAULIC SYSTEMS 12
INDUSTRIAL VISIT 04
Total 75

COURSE OUTCOME
C303.1 Explain the various properties of fluids and working of pressure measuring devices.
Solve the problems using continuity equation, Bernoulli’s theorem and frictional loss of head in
C303.2
flow through pipes
C303.3 Illustrate the effect of impact of jet on vanes and the working of pumps and turbines.
C303.4 Construct the different pneumatic circuits for the industrial applications.
C303.5 Construct the different hydraulic circuits using ISO symbols for the industrial applications.

C303.1 3 3 2 - - - - - - 1 2 -
C303.2 3 3 3 - - - - - - - 2 -
C303.3 2 3 2 2 - - - - - 1 2 -
C303.4 2 3 1 - - - 2 - - 2 2 -
C303.5 2 3 1 - - - 2 - - 2 2 -
C303 Total 12 15 9 2 - - 4 - - 6 10 -
Correlation
2.4 3 1.8 2 - - 2 - - 1.5 2 -
Level
DETAILED SYLLABUS
UNIT IPROPERTIES OF FLUIDS AND PRESSURE MEASUREMENTS ………12 PERIODS
1.1 PROPERTIES OF FLUIDS 2Per
Introduction - Definition of fluid - Classification of Fluids - ideal and real fluids -
Properties of a fluid - definition and units.
(Refer Web link : https://www.youtube/watch?v=NdwJ33UYEAU
https://www.youtube/watch?v=EOT-3p8JZ8Qfor Properties of Fluids)
1.2 PRESSURE MEASUREMENTS 10Per
Pressure -units of Pressure - Pressure head-atmospheric, gauge and absolute
pressure - problems - Pascal’s law- proof - applications of Pascal’s law - Hydraulic
press - Hydraulic jack - Pressure measurement - Piezometer tube - Simple U-tube
manometer - Differential U-tube manometer - Inverted Differential manometer -
Micro-manometer - Inclined tube micro-manometer - Mechanical Gauges -
Bourdon’s Tube Pressure Gauge - Diaphragm pressure gauge - Dead weight
pressure gauge.
(Refer Web link :
https://www.youtube/watch?v=iMIzApq1CQ0https://www.youtube/watch?v=QrT8VWxdxwk
https://www.youtube/watch?v=GBkWDClKPiAfor pressure measurements)

UNIT IIFLOW OF FLUIDS AND FLOW THROUGH PIPES …….12 PERIODS
2.1 Types of fluid flow - path line and stream line - mean velocity of flow - discharge 8Per
of a flowing fluid - equation of continuity of fluid flow - energies of fluid -
Bernoulli’s theorem - statement, assumptions and proof - applications and
limitations of Bernoulli’s theorem - problems on Bernoulli’s theorem -
Venturimeter - derivation for discharge - orifice meter - derivation for discharge -
difference between venturimeter and orifice meter -problems on venturimeter
and orifice meter - Pitot tube - description only - orifice -types - applications -
hydraulic co-efficient - determining hydraulic co-efficient - problems - discharge
through a small orifice discharging freely only - problems - experimental method
of finding CV, CC and CD.
(Refer Web link :
https://www.youtube/watch?v=p08_KlTKP50https://www.youtube/watch?v=7xUdPVpafyI
https://www.youtube/watch?v=G4CgOF4ccXkfor flow of fluids and flow through pipes)
2.3 Flow through pipes - laws of fluid friction - hydraulic gradient line - total energy 4Per
line - wetted perimeter - hydraulic mean radius - loss of head due to friction -
Darcy-Weisbach equation and Chezy’s formula - problems - minor losses
(description only) - Power transmission through pipes - problems.
(Refer Web link : https://www.youtube/watch?v=rCC0O-
pZCJYhttps://www.youtube/watch?v=CHIfZ2pLm1Y
https://www.youtube/watch?v=c1xX90ZfBj4 forflow through pipes)
UNIT IIIIMPACTOF JETS, HYDRAULICTURBINES, CENTRIFUGAL ANDRECIPROCATING PUMPS
……..13 PERIODS
3.1 Impact of jet - on a stationary flat plate held normal to the jet and inclined to the 3 Per
direction of jet - Impact of jet on a flat plate moving in the direction of jet -
Impact of jet on a series of moving plates or vanes - force exerted and work done
by the jet - problems.
(Refer Web link : https://www.youtube/watch?v=tXLI-IeAynIhttps://www.youtube/watch?v=lP9-
lb0fdqs for Impact of jets
3.2 Hydraulic turbines - classifications - Pelton wheel - components and working - 6Per
speed regulation (theory only) - Francis and Kaplan turbines - components and
working - draft tube - functions and types - surge tank - differences between
impulse and reaction turbines.
(Refer Web link : https://www.youtube/watch?v=qbyL--
6q7_4https://www.youtube/watch?v=rnPEtwQtmGQ forhydraulic turbines)
3.3 Centrifugal Pumps - classifications - construction and working of single stage 4Per
centrifugal pumps - components with types - theory only - multi stage pumps -
advantages - priming - cavitation. Reciprocating Pumps - classifications -
construction and working of single acting and double acting reciprocating pumps
- plunger andpiston pumps - discharge of a reciprocating pump - theoretical
power required - coefficient of discharge - slip - problems - negative slip -
indicator diagram - separation - air vessel (functions and working) - Special
pumps - Jet pump - Turbine pump - Submersible pump.
(Refer Web link :

https://www.youtube/watch?v=IiE8skW8btEhttps://www.youtube/watch?v=BaEHVpKc-1Q for
centrifugal and reciprocating pumps)

UNIT IVPNEUMATIC SYSTEMS ………13 PERIODS
4.1 Pneumatic Systems -elements - filter - regulator - lubricator unit - pressure
control valves - pressure relief valves - pressure regulation valves - directional
control valves - 3/2 DCV - 5/2 DCV - 5/3 DCV flow control valves - throttle valves -
shuttle valves - quick exhaust valves - ISO symbols of pneumatic components -
pneumatic circuits - direct control of single acting cylinder - operation of double
13 Per
acting cylinder - operation of double acting cylinder with metering-in control -
operation of double acting cylinder with metering-out control - use of shuttle
valve in pneumatic circuits - use of quick exhaust valve in pneumatic circuits -
automatic operation of double acting cylinder single cycle - multiple cycle -
merits and demerits of pneumatic system - applications.
(Refer Web link : https://www.youtube/watch?v=YlmRa-9zDF8
https://www.youtube/watch?v=lzK6tmCiZNkforpneumatic systems)
UNIT VHYDRAULICSYSTEMS ………12 PERIODS
5.1 Hydraulic system - Merits and demerits - Service properties of hydraulic fluids
Hydraulic accumulators - Weight of gravity type accumulator - Spring loaded type
accumulator - Gas filled accumulator - Pressure intensifier - Fluid power pumps -
External and internal gear pump, Vane pump, Radial piston pump - ISO symbols
for hydraulic components - Hydraulic actuators - Cylinders and motors - Valves -
Pressure control valves, Flow control valves and direction control valves - types - 12 Per
including 4/2 DCV and 4/3 DCV - their location in the circuit.
Hydraulic operation of double acting cylinder with metering-in and metering-out
control - application of hydraulic circuits - Hydraulic circuit for - shaping machine
- table movement in surface grinding machine and milling machine - comparison
of hydraulic and pneumatic systems.
(Refer Web link : https://www.youtube/watch?v=kzqkPx8F3D8
https://www.youtube/watch?v=URjBufbEpHE forhydraulic systems)
1. M/s ENBEST Pumps (India) Pvt Ltd., Coimbatore
2. M/s CRI Pumps Pvt Ltd., Coimbatore
3. M/s Servall Engineering Works Pvt Ltd., Coimbatore
4. M/s Sharp Pumps Pvt Ltd. Coimbatore
5. M/s Pricol Limited, Coimbatore
II.SEMINARS
Seminars to be organized on any one of the following topics in association with IE(I) / ISTE and
Students Technical Student Association of Mechanical Engineering Programme:
1. Advances in fluid pumps and their applications.
2. Trends in hydraulics and pneumatics.

III. OPEN SOURCE SOFTWARE / LEARNING WEBSITES:
2. http://nptel.ac.in/courses/112105171/1
3. http://www.learnerstv.com/Free-Engineering-Video-lectures-ltv078-Page1.htm
4. http://hydraulicspneumatics.com/fluid-power-basics
TEXT BOOKS
Year of
S.No. Title Author Publisher Publishing/
Edition
1. A Text Book of Hydraulics, R.S.Khurmi S.Chand& Co., Ram 18th Edition
Fluid Mechanics and Nagar, New Delhi
Hydraulic Machines
2. A Text Book of Fluid R. K Rajput S.Chand & Co,Ram
Mechanics and Hydraulic Nagar, New Delhi 2002
Machines
REFERENCE BOOKS
Year of
Edition
th
1. Hydraulic Machines Jagadishlal Metropolitan Book 4 Edition
Co. Pvt. Ltd., New
Delhi
2. Hydraulics Andrew Parr Jaico Publishing -
3. Fluid Mechanics and Hydraulic R. K. Bansal Laxmi Publications 9th Edition
Machines Pvt.Ltd., New Delhi

FLUID MECHANICS AND FLUID POWER
Level
1. Define Ideal Fluid. I R
2. List out the applications of Pascal's Law I R
3. Define wetted perimeter II R
4. What is impact of jet? III R
5. Why do we need priming? III R
6. Write Short notes on quick exhaust valves. IV R
7. Draw the ISO symbol forFRL unit. IV U
8. Name anytwo fluidpower pumps. V R
Level
9. Define the following: 1. Density 2. Specific weight 3. Viscosity I R
10. Illustrate the Hydraulic Press. I U
11. Write the limitations of Bernoulli equation. II R
12. Explain the Volute Casing. III U
13. Explain the working of deep well pump. III U
14. Summarize the function of DCV in pneumatic system. IV U
15. Illustrate the elements of hydraulic Circuit. V U
16. List the advantages of hydraulic system. V U

PART-C (5 x 10 = 50marks) Marks
Unit Bloom’s Awarded
Note: (i)Answer allthe questions choosing either sub-division (A) or sub-division (B)
Level
of eachquestion.
17. A. Explain the construction and working of bourdons tube pressure I U 10
gauge with neat sketch.
(OR)
B. (i) A differential manometer connected to two point A and B in a I Ap 5
pipe containing an oil of relative density 0.9 shows a difference in
mercury levels as 100mm. Determine the difference in pressures
between A and B in m of water.
(ii) Explain the working of simple U tube manometer.
I U 5
18. A. Define and Prove the Bernoulli's theorem and its applications. II R&U 10
(OR)
B. (i) Explain the following: 1. Stream line 2.Path line II U 5
(ii)Water flows through a circular orifice 25mm diameter under a
constant head of 725mm above the centre of the orifice. For a point
II Ap 5
in the issuing jet, the horizontal and vertical co-ordinates are
287.5mm and 30mm respectively. When measured from the vena-
contracta, the actual discharge is 1.5 lit/sec. Calculate
1. Co-efficient of discharge
2. Co-efficient of velocity
19. A. Explain the construction and working of pelton turbine with neat III U 10
sketch.
(OR)
B. (i) Explain the working ofcentrifugal pump. III U 5
(ii) Compare the impulseturbine and reaction turbine. III An 5
20. A. Draw and explainthe pneumatic circuit for the operation of IV U 10

doubleacting cylinderwith meter - out control.
(OR)
B. (i) Draw any five ISO symbolfor pneumatic system. IV U 5
(ii) Explain the working of FRL unit. IV U 5
21. A. Explainthe hydraulic circuit for a Milling Machine with neat sketch. V U 10
(OR)
B. (i) Describe the working of gear pump. V U 5
(ii) Explain the spring loaded type accumulator. V U 5
presented below:



Semester : III
Course code: 15O-2204
Course Name: MACHINE DRAWING & CAD PRACTICAL

No. of Weeks per Semester: 15Weeks
Max. Marks
Course
Total
Machine
Drawing
6 90 25 75 100 3 Hours
&CAD
Practical
Unit Topic No of Periods

No.
I SECTIONAL VIEWS 4
II LIMITS, FITS AND TOLERANCES 3
III SURFACE TEXTURE 3
IV KEYS, SCREW THREADS AND THREADED FASTENERS 5
V CAD DRAWINGS 72
MODEL EXAM 3
TOTAL 90

COURSE OUTCOME
C304.1 Explain the different types of sections and to the draw sectional views.
Compare hole basis system and shaft basis system, select different types of fits, tolerance and
C304.2
Surface finish for various types of mating parts.
C304.3 Illustrate the different types of keys, screw threads and threaded fasteners.
C304.4 Apply the CAD commands to draw the machine parts.
Construct the assembled drawing of machine elements by manual drafting and reproduce the
C304.5
same in CAD software.
C304.1 3 3 3 2 - - 3 - 3 3 2 3
C304.2 - 3 2 2 - - 3 - 3 3 2 3
C304.3 1 3 2 2 - - 3 - 3 - 2 2
C304.4 2 3 3 2 - - 3 - 3 3 2 2
C304.5 2 3 3 2 - - 3 - 3 3 2 2
C304 Total 8 15 13 10 - - 15 - 15 12 10 12
Correlation
2 3 2.6 2 - - 3 - 3 3 2 2
Level
DETAILED SYLLABUS
UNIT ISECTIONAL VIEWS .............................................................. 4 PERIODS
REVIEW OF SECTIONING: Conventions showing the section - symbolic
representation of cutting plane- types of section - local section, full
1.1 4 Per
section, half section, offset section, revolved section, broken section,
removed section - section lining - Use of IS:10714-1983.
UNIT IILIMITS, FITS AND TOLERANCES........... 3 PERIODS
2.1 Allowances - unilateral and bilateral tolerances. Limits - methods of
tolerances/limits - Indication of tolerances on linear dimension of
drawings - geometrical tolerances - applications - fits - classifications of
fits - selection of fits - examples - indication of tolerances and fits on the 3 Per
drawing - Use of IS:10718-1983, IS:919 (Part-I)-1963, IS:800-1976,
IS:2102 (Part-II)-1980, IS:2709-1982, IS:8000 (Part-I)-1985, IS:10721-
1985, IS:116675-1985.

UNIT IIISURFACE TEXTURE ................................................................................... 3 PERIODS
3.1 Importance - controlled and uncontrolled surfaces - roughness -

waviness - lay - machining symbols - indication of surface roughness on 3 Per
drawing - Use of IS:10719-1983.
UNIT IVKEYS, SCREW THREADS AND THREADED FASTENERS ………5PERIODS
4.1 Temporary fasteners - keys - classification of keys - heavy duty keys -

light duty keys. Screw thread - nomenclature - different types of thread
profiles - threads in sections - threaded fasteners - bolts - nuts - through
5 Per
bolt - tap bolt, stud bolt - set screw - cap screws - machine screws -
foundation bolts - Use of IS:19715-1983, IS:2294-1974, IS:2294-1986,
IS:2293-1974, IS:2048-1963.
UNIT VCAD DRAWINGS ...... 72PERIODS
CAD THEORY AND PRACTICE: Review of draw group commands, edit
5.1
group commands and view group commands. Layer - Properties - create
Layer- lay trans - match prop. Text Command - text - dtext - mtext –
textedit - mtedit. Dimensioning commands - Dim Linear, Dim aligned,
Dim radius, Dim dia, Dim angular, Dim baseline, Dim continuous, Dim
style, Dim edit. Concept of Block - Make BLOCK, Insert block, Applying
hatching to drawing - Bhatch command. Divide, Measure commands -
22 Per
Inquiry group commands - calculating area - distance - time - status of
drawing - using calculator - Attdef and attedit. Page setup, Plot preview
and plot.
Practice on hatching of drawings - simple exercises - Practice on block,
W block and insert commands - simple exercises on creating blocks of
small machine components like bolt, nut and cotter, etc.- Practice on
taking page layout setting and taking printouts of drawings.
ASSEMBLY DRAWINGS (WITH INDICATION OF FIT DESIGNATIONS
5.2
WHEREVER NECESSARY)
Detailed drawings of following machine parts are given to students to
assemble and draw the sectional or plain elevation/plans/ and side
views with dimensioning and bill of materials using manual drafting and
then reproduce the same in CAD software.
1. Sleeve and cotter joint
2. Socket and spigot cotter joint
3. Gib and cotter joint
4. Knuckle joint 50 Per
5. Flange coupling - protected type
6. Universal coupling
7. Bushed bearing
8. Plummer block
9. Swivel bearing
10. Stuffing box - Vertical
11. Simple eccentric
12. Machine vice
13. Screw Jack

TEXT BOOKS
Year of Publishing/
S.No. Title Author Publisher
Edition
1. Geometrical and N.D. Bhatt Cheroter Book Stalls, 1998

Machine Drawing Anand,
West Railway
2. Machine Drawing K. R. Goplakrishna Subhas Stores Books 16th Edition
Corner, 2002
Bangalore
REFERENCE BOOKS
Year of Publishing/
S.No Title Author Publisher
Edition
1. A Text book of R.B. Gupta Satya Prakasan, Technical
4thEdition ,
Engineering Drawing India Publications, New
1975
Delhi
2. Design Data Book PSG College of Kalaikathir Achagam, Revised Edition
Technology, Coimbatore 641 037. 1978
Coimbatore. Reprint 2010
3. Machine Drawing P.S. Gill S.K.Kataria & Sons, 17th Revised
Delhi. edition
2001
4. Mechanical G.L. Tamta Dhanpat Rai & Sons, Delhi
1992
Draughtsmanship
5. Engineering Drawing D.N. Ghose Dhanpat Rai & Sons, Delhi 1993
6. BIS Engg. Drawing BIS BIS, New Delhi

practice for schools and 1989
colleges
7. Inside AutoCAD D. Raker and BPB Publications,
1985
H. Rice New Delhi
8. Engineering Drawing K.Venugopal New Age International
4th Edition
and Graphics + Publications, New Delhi
Reprint 2002
AutoCAD
9. CAD/CAM/CIM P. Radhakrishnan, New AgeInternational Pvt.
3rd Edition
S. Subramaniyan Ltd.,New Delhi
2008
&V.Raju
10. AutoCAD 2002 with Sham Tickoo Tata McGraw Hill
Applications Publishing Co. Ltd., 2001
New Delhi
11. Computer Graphics Donald Hearn, Prentice Hall of India Pvt.
1996
M. Pauline Baker Limited, NewDelhi
12. Machine Drawing - Ajeet Singh Tata McGraw-Hill
Includes AutoCAD Publishing Co. Ltd.,New 2008
Delhi

SCHEME OF VALUATION
PART – A
Written Examination(Two Questions from Each Unit- 10X1 Marks ) 10 Marks
PART – B
Written Examination ( One Question from Each Unit -5X3 Marks) 15 Marks
PART – C
1. Manual Drafting ( One Question from Unit -V) 20 Marks
2. Using CAD Software (For the same question from Unit-V) 25 Marks
3. Print Out 05 Marks
TOTAL 75 Marks
EQUIPMENTS REQUIRED
S.NO. NAME OF THE EQUIPMENT QUANTITY

Desktop Computers
1. (Intel Core i3 Processor with Graphics Card,2GB Ram,500 GB 36 Nos.
HDD,LCD/LED Monitor 17”,Standard USB Keyboard & Mouse)
2. Laser Printer 1 No.
3. CAD Software Multi User


Semester : III

Course Name : STRENGTH OF MATERIALS AND FLUID MECHANICS PRACTICAL
No. of weeks per semester: 15Weeks
Examination
Instructions
Max. Marks
Course
Semester Duration
Periods/ Periods/ Continuous
End Total
Week Semester Assessment
Examination
Strength of
Materials and Fluid
4 60 25 75 100 3 Hours
Mechanics
Practical
COURSE OUTCOME
C305.1 Determine the various types of stress and plot the stress strain diagram for mild steel.
C305.2 Determine the Rockwell hardness for various materials.
C305.3 Determine the torsion, bending, impact and shear values of given materials.
C305.4 Determine the modulus of rigidity, strain energy, shear stress and stiffness of coil spring.
C305.5 Determine the Cd of orifice meter, venturi meter, orifice, mouth piece and pipe friction factor.
C305.6 Determine performance of pumps and turbines.

C305.1 2 3 3 3 - - 2 2 - 1 2 -
C305.2 1 3 3 2 - - 2 2 - 1 2 -
C305.3 1 3 3 2 - - 2 2 - - 2 -
C305.4 1 3 3 2 - - 2 - - - 2 -
C305.5 3 3 3 2 - - 2 2 - - 2 -
C305.6 2 3 3 2 - - 2 2 - - 2 -
C303 Total 10 18 18 13 - - 12 10 - 2 12 -
Correlation
1.67 3 3 2.16 - - 2 2 - 1 2 -
Level

LAB EXERCISES
STRENGTH OF MATERIALS LAB
PART-A
1. Teston Ductile Materials
Finding Young’s Modulus of Elasticity, yield points, percentage elongation and percentage reduction in
area, stress strain diagram plotting, tests on mild steel.
2. Hardness Test
Determination of Rockwell’s Hardness Number for various materials like mild steel, high carbon steel,
brass, copper and aluminium.
3. Torsion test
Torsion test on mild steel – relation between torque and angle of twist determination of shear modulus
and shear stress.
4. Impact test
Finding the resistance of materials to impact loads by Izod test and Charpy test.
5. Testson springs of circular section

Determination of modulus of rigidity, strain energy, shear stress and stiffness by load deflection method
(Open & Closed coil spring)
6. Sheartest
Single or double Shear test on M.S. bar to finding the resistance of material to shear load
FLUID MECHANICS LAB
PART – B
1. Verifying the Bernoulli’s Theorem
2. Determination of co-efficient of discharge of a mouth piece and orifice by Variable head method.
3. Determination of co-efficient of discharge of a venturimeter and orifice meter.
4. Determination of the Friction Factor in a pipe.
5. Performance test on reciprocating pump and to draw the characteristics curves.
6. Performance test on centrifugal pump and to draw the characteristics curves.
7. Performance test on impulse turbine and to find out the Efficiency.
8. Performance test on reaction turbine and to find out the Efficiency.

SCHEME OF VALUATION
PART – A
STRENGTH OF MATERIALS LAB
Observation 10 Marks
Tabulation / Calculation 20 Marks
Results / Graph 5 Marks
PART – B
FLUID MECHANICS LAB
Observation 10 Marks
Tabulation / Calculation 20 Marks
Results / Graph 5 Marks
VIVA – VOCE 5 Marks
TOTAL 75 Marks
EQUIPMENTS REQUIRED

1. UTM 01
2. Rockwell’s Hardness Testing Machine 01
3. Torsion testing machine 01
4. Impact testing machine 01
5. Spring testing arrangements 01
6. Shear testing machine 01
7. Vernier caliper 02
8. The Bernoulli’s Apparatus 01
An Open tank fitted with a small orifice / an external mouth
9. 01
piece and a collecting tank with Piezometer
A Centrifugal pump having the discharge line with venturimeter/
10. 01
orifice meter arrangement
11. An arrangement to find friction factor of pipe 01
A reciprocating pump with an arrangement for collecting data to
12. find out the efficiency and plot the characteristics curves. 01
A centrifugal pump with an arrangement for collecting tank to

13. find out the efficiency and plot the characteristics curves. 01
A impulse turbine with an arrangement for calculating data to

14. 01
find out the efficiency
A reaction turbine with an arrangement for collecting data to
15. 01
find out the efficiency


Semester : III
Course code : 15O – 2206
Course Name : FOUNDRY AND WELDING PRACTICAL
Examination
Instructions
Max. Marks
Course
Semester Duration
Periods/ Periods/ continuous
End Total
Examination
Foundry and
Welding 4 60 25 75 100 3 Hours
Practical
COURSE OUTCOME
C306.1 Identify the tools used in foundry.
C306.2 Create sand mould by using the different types of pattern.
C306.3 Create sand core for bend pipe and T pipe
C306.4 Identify the tools used and safety precautions in welding.
C306.5 Apply the knowledge to make different types of joints by arc and gas welding.
C306.6 Apply the knowledge for gas cutting and spot welding.

C306.1 - 3 3 3 - - 1 1 - 2 2 -
C306.2 - 3 3 3 - - 1 - - 2 2 -
C306.3 - 3 3 3 - - 1 - - 2 2 -
C306.4 2 3 3 3 2 - 2 - - 2 2 -
C306.5 2 3 3 3 2 - 2 2 - 2 2 -
C306.6 2 3 3 3 2 - 1 2 - 2 2 -
C306 Total 6 18 18 18 6 - 8 5 - 12 12 -
Correlation
2 3 3 3 2 - 1.33 1.67 - 2 2 -
Level

Foundry Section
1. Introduction of tools and equipment
2. Types of patterns
3. Types of sand
4. Preparation of sand moulds
5. Core sands, preparation of cores
Welding Section
1. Introduction of Safety in welding shop
2. Introduction to hand tools and equipment
3. Arc and gas welding equipment
4. Types of Welded joints and welding symbols.
5. Indian standard for classification of covered electrodes for Arc welding of steel.
LAB EXERCISES
Foundry
PART – A
Prepare the green sand mould using the following patterns.
Solid pattern
1. Stepped pulley
2. Bearing top
Split pattern
3. Bent Pipe with core print
4. T-pipes with core print
5. Tumbles
Loose Piece Pattern
6. Dovetail
Core preparation
7. Core preparation for Bent pipe/T-pipe
Welding
PART –B
Make the following welding joint/cutting.
Arc welding (Raw Material: 25 mmx6mm MS flat)
1. Lap joint
2. Butt joint
3. T-joint
Gas Welding (Raw Material: 25mmx3mm MS flat)
4. Lap joint
5. Butt joint
Gas cutting: (GI/MSSheet-3mm thickness)
6. Profile cutting-circular profile
Spot welding: (GI/MS Sheet)
7. Lap joint

SCHEME OF VALUATION
FOUNDRY
PART – A
Preparation of Sand 10 Marks
Ramming and Vent Holes 15 Marks
Gate Cutting / Finish 10 Marks
WELDING
PART – B
Edge Preparation 10 Marks
Welding / Cutting 15 Marks
Joint Strength / Finish 10 Marks
TOTAL 75 Marks
EQUIPMENTS REQUIRED
WELDING

1. Arc welding booth 2No’s with welding transformer
2. Gas welding unit 1Set(Oxygen and acetylene cylinder)
3. Flux Sufficient quantity

4. Electrode Sufficient quantity
5. Welding rod Sufficient quantity
6. Welding shield 5Nos.
7. Gas welding goggles 5Nos.
8. Leather Gloves 18’’ 10Sets.
9. Chipping hammer 10Nos.
10. Spot welding machine 1No.
11. Personal protective equipment Sufficient quantity

12. Fire safety equipment Sufficient quantity

FOUNDRY

1. Moulding board 18 Nos.
2. Cope box 18 Nos.
3. Drag box 18 Nos.
4. Core box 10Nos.
5. Shovel 5Nos.
6. Rammer set 18 Nos.
7. Slick 18 Nos.
8. Strike-off bar 18 Nos.
9. Riddle 5Nos.
10. Trowel 18 Nos.
11. Lifter 18 Nos.
12. Cleaning Brush 20Nos.
13. Vent rod 18 Nos.
14. Draws pike 18 Nos.
15. Gate cutter 18 Nos.
16. Runner&riser 18 Nos.each
17. Patterns Sufficient quantity


Semester : III
Course Name : LATHE AND DRILLING PRACTICAL
Max. Marks
Course
Semester Duration
End Total
Examination
Lathe and
Drilling
6 90 25 75 100 3 Hours
Practical
COURSE OUTCOME
C307.1 List the different safety precaution in lathe and Identify the parts of a centre lathe.
C307.2 Make use of lathe for machining various cylindrical components.
C307.3 List the different safety precaution in drilling machine and identify the parts of a drilling machine.
Make use of drilling machine for drilling, reaming, tapping, counter sink and counter bore
C307.4
operations.

C307.1 - 3 3 3 3 - 2 - - 2 2 -
C307.2 1 3 3 3 - - 2 2 - 2 2 -
C307.3 2 3 3 - - - 1 - - 2 2 -
C307.4 2 3 3 3 - - 2 2 - 2 2 -
C307 Total 5 12 12 9 3 - 7 4 - 8 8 -
Correlation
1.67 3 3 3 3 - 1.75 2 - 2 2 -
Level

Lathe section
1. Introduction of safety in operating machines.
2. Study of lathe and its parts.
3. Types of tools used in lathe work.
4. Study of work holding devices and tool holding devices.
5. Setting of work and tools.
6. Operation of lathe.
7. Practice on a lathe.
8. Types of measuring instruments and their uses.
Exercises:
Makethefollowingjobsinthelathe. Raw material: Φ32mmM.S.Rod
1. Facing, Step turning & Chamfering
2. Step turning & Groove cutting
3. Step turning & Taper turning

4. Step turning & Knurling
5. Step turning & Thread cutting (L.H)
6. Step turning & Thread cutting (R.H)
7. Bush: Turning & Drilling

8. Eccentric turning
DRILLING SECTION
1. Introduction of safety in operating machines.

2. Study of drilling machines and its parts.
3. Study the types of tools used.
4. Study of work holding devices and tool holding devices.
5. Setting of work and tools.
6. Operation and practice.
7. Types of measuring instruments and their uses.
EXERCISES
Make the following jobs in the drilling machine.Raw material 50mm X 50mm X 20mm thick M.S.Flat
1. Drilling & Tapping

2. Drilling & Counter Boring
3. Drilling & Counter Sinking
4. Drilling and Reaming – Radial drilling machine

SCHEME OF VALUATION
LATHE (2 Hr)
PART – A
Procedure and preparation 10 Marks
Machining and dimensions 25 Marks
Surface Finish 10 Marks
DRILLING(1 Hr)
PART – B
Procedure and Marking 10 Marks
Drilling 10 Marks
Finish 5 Marks
VIVA - VOCE 5 Marks
TOTAL 75 Marks
EQUIPMENTS REQUIRED
LATHE

1. Lathe (Minimum 4 ½‘) 13 Nos.
2. All geared lathe 2 Nos.
3. 4 Jaw / 3 Jaw Chucks Required Numbers
4. Chuck key Required Numbers
5. Spanner Sufficient Quantity
6. Cutting Tools Sufficient Quantity
7. Pitch gauge 5 Nos.
8. Thread gauge 5 Nos.
9. Vernier Caliper 5 Nos.
10. Snap gauges Sufficient Quantity
11. Steel Rule (0-150) Sufficient Quantity
12. Calipers (Inside / Outside / Jenny) Sufficient Quantity
13. Dial Gauge with Magnetic Stand Sufficient Quantity
14. Marking Gauge Sufficient Quantity
15. Safety Glass 18 Nos.

DRILLING

1. Upright drilling machine 2 Nos.
2. Radial drilling machine 1 No.
3. Drill bit & Tap set Sufficient Quantity
4. Reaming bit Sufficient Quantity
5. Counter sinking bit Sufficient Quantity
6. Counter boring bit Sufficient Quantity
7. Plug gauges Sufficient Quantity
8. Vernier Height Gauge 1 No.
9. Surface plate 2 Nos.

SEMESTER IV


Semester : IV
Course Name : HEAT POWER ENGINEERING
Examination
Instructions
Max. Marks
Course
Semester Duration
End Total
Examination
Heat Power
6 90 25 75 100 3 Hours
Engineering
UnitNo. Topic No. of Periods

BASICS OF THERMODYNAMICS AND THERMODYNAMIC PROCESSES
I 17
OF PERFECT GASES
THERMODYNAMIC AIR CYCLES AND STEADY FLOW ENERGY EQUATION
II 17
&APPLICATIONS
III AIR COMPRESSORS AND GAS TURBINES 14
IV FORMATION &PROPERTIES OF STEAM AND STEAM CALORIMETER 14
V STEAM BOILERS AND PERFORMANCE OF BOILERS 15
INDUSTRIAL VISIT 04
Total 90

COURSE OUTCOME

C401.1 Explain the basics of thermodynamics and thermodynamic processes.
C401.2 Explain the concept of thermodynamic cycles, steady flow energy equation and solve problems.
C401.3 Elaborate the working principle of air compressor and gas turbine and determine its performance.
C401.4 Find the properties of steam and energy transfer of various processes.
Explain the construction and working of boiler, mounting and its accessories and performance of
C401.5
boiler.
C401.1 2 3 - - - - - - - 2 2 -
C401.2 1 3 - - - - - - - 2 2 -
C401.3 2 3 2 1 1 2 1 - - 2 2 -
C401.4 1 3 - - - 2 - - - 2 2 -
C401.5 1 3 2 2 2 2 2 - - 2 2 -
C401 Total 7 15 4 3 3 6 3 - - 10 10 -
Correlation Level 1.4 3 2 1.5 1.5 2 1.5 - - 2 2 -
DETAILED SYLLABUS
UNIT-I BASICS OF THERMODYNAMICS AND THERMODYNAMIC PROCESSES OF PERFECT GASES
………….17 PERIODS
1.1 Introduction:- Definitions and units of mass, weight, volume, density, specific 9 Per
weight, specific gravity and specific volume - pressure - units of pressure -
temperature - absolute temperature - S.T.P and N.T.P conditions - heat - specific
heat capacity at constant volume and at constant pressure - work - power - energy
- types - law of conservation of energy - thermodynamic system - types -
thermodynamic equilibrium - properties of systems - intensive and extensive
properties -State of System- process - cycle - point and path functions - zeroth, first
and second laws of thermodynamics - Simple problems.
1.2 Perfect gases: - Laws of perfect gases - Boyle’s, Charles’ , Joule’s, Renault’s and 4 Per
Avogadro’s laws -General Gas Equation- Characteristic gas equation - relation
between specific heats and gas constant - Universal gas constant -Change in
Internal Energy-enthalpy - change in enthalpy - entropy- Simple problems
1.3 Thermodynamic processes:-Constant volume, Constant pressure, Constant 4 Per
temp.(isothermal),Isentropic( reversible adiabatic) and, Polytrophic Processes - p-V
and T-s diagrams, work done , change in internal energy , heat transfer , change in
enthalpy, change in entropy for above processes -Simple problems - hyperbolic,
Free expansion and throttling processes (Description only)
(Refer Web link : https://www.youtube/watch?v=0OD0mOT-dKU for thermodynamic processes)
UNIT-II THERMODYNAMIC AIR CYCLES AND STEADY FLOW ENERGY EQUATION AND
APPLICATIONS .............................................................................................. 17 PERIODS
2.1 Air cycles: Air standard efficiency-reversible and irreversible processes - 10Per
assumptions in deriving air standard efficiency - Carnot cycle - Otto cycle - Diesel

cycle - Comparison of ideal and actual p-V diagrams of Otto and Diesel cycles -
Simple problems.
2.2 Steady flow system: Control volume - steady flow energy equation - assumptions - 7 Per
Engineering applications - steam boiler - condenser - nozzles - steam and gas
turbines - reciprocating and rotary compressors - Centrifugal pump - non flow
energy equation - Simple problems.
(Refer Web link : https://www.youtube/watch?v=OmhXb-miAhw ( For Thermodynamic Air Cycles)
UNIT-III AIR COMPRESSORS AND GAS TURBINES ...................................................... 14 PERIODS
3.1 Air Compressors: Uses of compressed air - classifications of Air compressor - 8 Per
reciprocating compressor- single stage reciprocating compressor- compression
processes- clearance volume and its effects - volumetric efficiency - multi stage
compression - merits and demerits - Two stage compressor with imperfect cooling-
with perfect inter cooling - rotary compressors - Roots blower - vane blowers -
centrifugal and axial flow air compressors - simple problems.
3.2 Gas turbines: Uses - classifications - merits and demerits of gas turbines - constant 6 Per
pressure combustion gas turbine - gas turbine with intercooler, re-heater,
regenerator -effects - closed cycle gas turbines - merits and demerits of open and
closed cycle gas turbines - jet propulsion -turbojet engines - merits and demerits -
turbo propeller engines - merits and demerits - ramjet- merits and demerits -
Rocket engines - applications of rockets.
(Refer Web link : https://www.youtube/watch?v=kuvq-X9sdr0 for gas turbines)
UNIT-IV FORMATION AND PROPERTIES OF STEAM AND STEAM CALORIMETERS
....14 PERIODS
4.1 Steam: Properties - formation of steam- saturation temperature - enthalpy of 8 Per
water - enthalpy of evaporation - conditions of steam - wet, dry and superheated
steam -dryness fraction - enthalpy of wet, dry and superheated steam - advantages
of superheated steam - Property diagrams - p-v diagram - T-H diagram - T-V
diagram - T-S diagram - phase diagram - H-S diagram -P-H diagram - critical
conditions of water - specific volume of water and steam - density of steam -
external work done during evaporation - internal latent heat - internal energy of
steam-entropy of water and steam-steam tables - Mollier chart - Simple problems.
(Refer Web link : https://www.youtube/watch?v=RvzCBXPIwxk for steam tables)
4.2 Expansion process of Steam: Constant Volume process - Constant Pressure 4 Per
Process - Constant Temperature process - Hyperbolic Process - Isentropic process -
Polytrophic process - Throttling process - Simple problems.
4.3 Steam Calorimeter: Determination of dryness fraction of steam - bucket 2 Per
calorimeter - combined separating and throttling calorimeters-Simple problems.
UNIT-V STEAM BOILERS AND PERFORMANCE OF BOILERS ………15 PERIODS
5.1 Steam Boilers: Introduction-Classification of boilers - comparison of fire tube and 8 Per
water tube boilers- high pressure boilers - advantages of high pressure boilers -
Lamont and BHEL high pressure boilers - boiler mountings and function-
construction and working - boiler accessories and function-construction and
working - comparison of mountings and accessories - feed water treatment -
internal and external treatments - starting boiler from cold condition - safety
precautions in boiler operation - causes of Indian boiler act.
(Refer Web link : https://www.youtube/watch?v=FXBqvLWxbr0 for lamont boiler )
5.2 Performance of boilers: Evaporation rate- actual, equivalent and factor of 7Per
evaporation - boiler efficiency - factors influencing boiler efficiency - boiler power -
Simple problems - boiler plant - efficiency of economizer and super heater - Simple
problems - boiler trial - heat losses in a boiler- heat balance sheet - Simple
problems

1. M/s Bharat Heavy Electrical Ltd., Trichy
2. M/s Mettur Thermal Power Station, Mettur
3. M/s JSW Ltd., Salem
II. SEMINARS
1. New techniques for coal handling in thermal power plant
2. Modern industrial compressors.
1. http://www.nptel.ac.in/downloads/112108148/
TEXT BOOKS
S.No Title Author Publisher Year of Publishing/

Edition
1. Thermal Engg R.K.Rajput Laxmi publications, Pvt 8th Edition
Ltd, New Delhi.
2. Applied P.K. Nag TATA McGraw-Hill 2nd Edition
Thermodynamics Publishing
Company,NewDelhi.
th
3. Thermal Engineering R.S.Khurmi and S.Chand &Co, NewDelhi
18 Edition
J.K. Gupta
REFERENCE BOOKS
S.No Title Author Publisher Year of
Publishing/
Edition
th
1. Thermal Engineering P.L.Ballaney Khanna Publishers,
24 Edition
NewDelhi.
2. Thermal Engineering B.K. Sarkar Dhanpat Rai &Sons 3rd Edition
NewDelhi.
nd
3. Applied Domkundwar and Khanna publishers,
2 Edition
Thermodynamics P.Kothandaraman NewDelhi.

HEAT POWER ENGINEERING
Year/Sem: II / IV Max. Marks : 75
Note : (i)Answer any FIVE Questions out of which question No. 8 iscompulsory Unit Bloom’s Level
(iii) Approved steam tables may be permitted
1. Define absolute pressure. I R
2. State zeroth law of thermodynamics. I U
3. Define compression ratio. II R
4. Define air standard efficiency. II R
5. What is meant by perfect cooling? III R
6. Define the term dryness fraction. IV R
7. Classify types of Boiler. V R
8. What is the function of a reheater in gas turbines? III R
Note : (i)Answer any FIVE Questions out of which question No. 16 is compulsory Unit Bloom’s Level
9. No engine can work on Carnot cycle, why? I U,R
10 Write the steady flow energy equation. II R
11 State the assumption made in deriving air standard efficiency of thermodynamic II R
cycle.
12 List any three types of air compressors. III R
13 What are the advantages of super-heated steam? IV R
14 Write expression of external work of evaporation for dry steam. IV R
15 What are the factors influencing boiler efficiency? V R
16 What is meant by boiler mountings? Name any three mountings. V U,R
Note: (i) Answer allthe questions choosing either sub-division (A) or Unit
sub-division (B) of eachquestion. Bloom’s Marks
Level Awarded
17. A. 0.2 kg of air at a pressure of 1.1 bar and 15oC is compressed
isothermally to a pressure of 5.5 bar. Determine 1) the final volume 2)
I Ap 10
heat rejected 3) change in entropy and 4) change in internal energy.
Assume R=0.287 kJ/kg K.
(OR)
B. Derive an expression for reversible adiabatic process. I R 10
18. A. A diesel engine works on Diesel cycle using air as working fluid. The
pressure andtemperature of the air at beginning of the compression
stroke are 100 kpa and 30o C. Thecompression ratio is 16 and II U,R 10
expansion ratio is 12. Calculate the temperature and pressure ateach
point of the cycle. Also find thermal efficiency of the cycle. Take ɣ= 1.4.
(OR)

B(i) Air expands from 3 bar to 1 bar in a nozzle. The initial velocity is 90 m/s
and the temperature 150oC. Determine the final velocity of air, if II Ap 5
cp=1.005 kJ/kg K
(ii) An engine working on Otto cycle has a compression ratio of 6. The
temperature of the air ofthe start of compression stroke is 50oC and
maximum temperature is 1350oc. Determinework done per cycle and II Ap 5
efficiency of the cycle. Assume C p = 1.005 KJ/ Kg K & 0.717 KJ/ Kg
K.
19. A. A single acting single stage reciprocating air compressor has a bore of
200 mm and a stroke of 300 mm. It runs at a speed of 500 rpm. Air is
compressed according to the law p.V1.3 = C, from a pressure of 97
kN/m2 and compression pressure is 550 kN/m2. Air is delivered at this
III Ap 10
pressure. The initial temperature is 20oC. Determine - (i) the delivery
temperature, (ii) the amount of air delivered and (iii) the power
required driving the compressor. Neglect clearance and assume R =
0.29 kJ/kg K
(OR)
B. Explain the construction and working principle of turbo-jet engine with
III R 10
neat sketch.
20. A. Two boilers A and B are delivering same quantity of steam into a
common main. Boiler A is fitted with superheated and boiler B is not
fitted superheated. The pressure in the boilers and the steam main is
15 bar. The temperature of the steam in the main is 225⁰C. If the IV Ap 10
temperature of the steam supplied from the boiler A is 300⁰C. Find the
quality of the steam which is supplied from the boiler B. Take Cps = 2.3
kJ/kgK. Also determine net increase or decrease in entropy.
(OR)
B. Draw a neat sketch of a separating and throttling calorimeter and
IV R 10
explain how you can find the dryness fraction of steam.
21. A Explain construction and working of feed check valve in boiler
(i) V R 5
mounting with neat Sketch.
(ii) List the important clauses of Indian boiler act V R 5
(OR)
B. In a boiler test the following data were recorded. Mean temperature
of feed water 50⁰C, mean boiler pressure 5 bar, dryness fraction of
steam 0.95, coal consumption 600kg/hr, calorific value of coal 30400
kJ/kg, feed water supplied to boiler 4800 kg/hr. Taking boiler house
V Ap 10
temperature of 20⁰C.Draw up an energy balance per kg of steam
generated. Assume that 25% of heat energy supplied by coal is being
carried away by flue gases. Determine also the equivalent evaporation
from and at 100⁰C per kg of coal and the boiler efficiency.
presented below:

Semester : IV
Course Name : SPECIAL MACHINES
Max. Marks
Course
Semester Duration
End Total
week Semester Assessment
Examination
Special
6 90 25 75 100 3 Hours
Machines
TOPICS AND ALLOCATION OF PERIODS:

Unit Topics No. ofPeriods
No.
MANUFACTURING OFPLASTIC COMPONENTS ANDCOMPOSITE
I 17
MANUFACTURING
II RECIPROCATING MACHINES AND BROACHING MACHINE 17
III MILLING MACHINES AND GEAR GENERATING PROCESSES 14
ABRASIVE PROCESS AND NON- CONVENTIONAL MACHINING
IV 14
PROCESSES
V CNC MACHINE AND ITS COMPONENTS 15
INDUSTRIAL VISIT 04
CONTINUOUS ASSESSMENT TEST & MODEL EXAMS 09
Total 90

COURSE OUTCOME

C402.1 Explain manufacturing of plastic components and composite materials.
C402.2 Illustrate the operations of planner, shaper, slotter and broaching machine.
Explain the working of milling machines, gear generating process and solving problems in gear
C402.3
forming process.
C402.4 Explain the principle and operation of grinding and non-conventional machining processes.
C402.5 List various components of CNC machines and explain its operations.

C402.1 2 3 - - - - - - - 2 2 -
C402.2 - 3 3 3 1 - 2 - - 2 2 -
C402.3 1 3 3 2 1 - 3 - - 2 2 -
C402.4 2 3 3 1 - 2 2 - - 2 2 -
C402.5 - 3 3 2 1 - 2 - - 2 3 3
C402 Total 5 15 12 8 3 2 9 - - 10 11 3
Correlation Level 1.67 3 3 2 1 2 2.25 - - 2 2.2 3
DETAILED SYLLABUS
UNIT-I MANUFACTURING OF PLASTIC COMPONENTS AND COMPOSITE MANUFACTURING

………17 PERIODS
1.1 Plastic Components: Types of plastics - Engineering plastics - thermo sets - 6 Per
composite - structural foam, elastomers - polymer alloys and liquid crystal
polymers. Factors Influencing the Selection of Plastics - Mechanical properties -
degradation - wear resistance - frictional properties - special properties -
processing - cost.
(Refer Web link : https://youtube/7reIuG6F7AY for structural foam)
1.2 Processing of Plastics: Extrusion-general features of single screw extrusion - 6 Per
twin screw extruders. Injection moulding types: Plunger type - Reciprocating
screw injection - details of injection mould - structural foam injection mould -
sandwich moulding - gas injection moulding - injection moulding of
thermosetting materials - calendaring and rotational moulding. Design
consideration for plastic components.
(Refer Web link : https://youtube/S7UTUxzep4o for gas injection moulding)
1.3 Composite manufacturing: Introduction - characteristics of composite 5 Per
manufacturing - constituents - Glass fibers manufacturing process - hand
laminating process - autoclave processing - filament winding - pultrusion
process - liquid composite process - working principles by schematic diagram
only - advantages - disadvantages.

UNIT-II RECIPROCATING MACHINES AND BROACHING MACHINE ............................17 PERIODS
2.1 Planer: Introduction - description of double housing planer - specifications - 6 Per
principles of operation - drives - quick return mechanism - feed mechanism -
work holding devices and special fixtures - types of tools - operations.
2.2 Shaper: Introduction - specifications - principles of operations standard shaper - 6Per
quick return mechanism - crank and slotted link - hydraulic shaper - feed
mechanism - work holding devices - fixture - operations.
2.3 Slotter: Introduction - specifications - method of operation - Whitworth quick 3 Per
return mechanism - feed mechanism - work holding devices - types of tools.
(Refer Web link : https://youtube/AGn6pPgkZUk for Whitworth quick return mechanism)
2.4 Broaching: Types of broaching machine - horizontal, vertical and continuous 2 Per
broaching - principles of operation - types of broaches - classification - broach
tool nomenclature - broaching operations.
(Refer Web link : https://youtube/jCuOaBmNKxI for continuous broaching)
UNIT-III MILLING MACHINES AND GEAR GENERATING PROCESSES .......................... 14 PERIODS
3.1 Milling Machines: Types - column and knee type - plain - universal milling 9 Per
machine - vertical milling machine - principles of operation - specification of
milling machines - work holding devices - tool holding devices - arbor - stub
arbor - spring collet - adapter. Milling cutters: cylindrical milling cutter - slitting
cutter -side milling cutter - angle milling cutter - T-slot milling cutter - woodruff
milling cutter - fly cutter - nomenclature of cylindrical milling cutter. Milling
operations: straddle milling - gang milling - vertical milling attachment. Indexing
plate - differential indexing - simple indexing - compound indexing - simple
problems.
(Refer Web link : https://youtube/xtOeCQBEbcg for universal milling machine)
3.2 Generating Process: Gear shaper - gear hobbing - principle of operation only. 5 Per
Gear finishing processes: burnishing - shaving - grinding and lapping - gear
materials-specification of gear materials as per BIS.
(Refer Web link : https://youtube/2nMSLwmdc4Y for gear hobbing)
UNIT-IV ABRASIVE PROCESS AND NON- CONVENTIONAL MACHINING PROCESSES

……14 PERIODS
4.1 Abrasive Process: Types and classification - specifications - rough grinding - 9 Per
pedestal grinders - portable grinders - belt grinders - precision grinding -
cylindrical grinder - centre less grinders - surface grinder - tool and cutter
grinder - planetary grinders - principles of operations - grinding wheels -
abrasives - natural and artificial diamond wheels - types of bonds - grit, grade
and structure of wheels - wheel shapes and sizes - standard marking systems of
grinding wheels - selection of grinding wheel - mounting of grinding wheels -
Dressing and Turning of wheels - balancing of grinding wheels.
(Refer Web link : https://youtube/N4IcOV03N_I for precision grinding)
4.2 Non-conventional machining processes: Construction, working and 5 Per
applications of ultrasonic machining - chemical machining - electro chemical
grinding - electrical discharge machining - plasma arc machining - LASER
machining - advantages - disadvantages.
(Refer Web link : https://youtube/2W4xZYRkWGo for electrical discharge machining)

UNIT-V CNC MACHINE AND ITS COMPONENTS ………15 PERIODS
5.1 CNC Machines: Numerical control - definition - working principle of a CNC system - 8 Per
Features of CNC machines - advantage of CNC machines - difference between NC and
CNC - Construction and working principle of turning centre - Construction and
working principle of machining centre - machine axes conventions turning centre and
machining centre - Coordinate measuring machine - construction and working
principle.
(Refer Web link : https://youtu.be/tMkXC4vl89Y for Coordinate measuring machine)
5.2 Components of CNC machine: Slide ways - requirement - types - friction slide ways 7 Per
and antifriction slide ways - linear motion bearings - recirculation ball screw -
Automatic Tool Changer(ATC) - tool magazine - feedback devices - linear and rotary
transducers - Encoders - in process probing - tool material - tool inserts.
(Refer Web link : https://youtube/IRvmR05c074 for Automatic Tool Changer [ATC] )

1. M/s Carborundum Universal Ltd., Hosur
2. M/s Sundaram Fasteners Ltd., Hosur
3. M/s Salem Industrial Products, Nammakal
II.SEMINARS
Students’ Technical Association of Mechanical Engineering Programme:
1. Advancements in cutting tool material
2. Advance in quality control
III. OPEN SOURCE SOFTWARE/LEARNING WEBSITES
1. http://www.nptel.ac.in/downloads/112105127/
2. http://nptel.ac.in/courses/112105126/#
3. http://www.alphace.ac.in/downloads/notes/me/10me45.pdf
4. http://nptel.ac.in/video.php?subjectId=112105126
TEXT BOOKS
S. Title Author Publisher Year of

No. Publishing/
Edition
1. Elements of Workshop Hajra Choudhry Media Promoters and 11th Edition-
Technology- Vol. I & II & Bhattacharya Publishers Pvt. Ltd., 2007
Mumbai
2. Production Jain & Gupta Khanna Publishers, New 2006
Technology Delhi

REFERENCE BOOKS
S. Title Author Publisher Year of
No. Publishing/
Edition
1. Production HMT Tata McGraw Hill Publishing 18th Edition
Technology Co. Ltd.,New Delhi 110 008.
2. Manufacturing Myro N Tata McGraw Hill Publishing 5th Edition
process Begman Co. Ltd.,New Delhi 110 008.
3. Workshop Tech Vol WAJ. Viva Books Pvt. Ltd, New 5th Edition
I,II, III Chapman Delhi 110 002.
4. Production NITTTR Tata McGraw Hill Publishing -
processes Co. Ltd., New Delhi 110 008.
5. Principles of the Suong V Hoa DES Tech Publication. Inc, -
Manufacturing of U.S.A.
Composite Materials

SPECIAL MACHINES
Note : (i)Answer any FIVE Questions out of which question No. 8 iscompulsory Unit Bloom’s
Level
1. Define thermoplastics. I R
2. Compare planer and shaper. II An
3. What is meant by peripheral milling? III R
4. Define structure in grinding wheel. IV R
5. Compare between NC and CNC in two aspects. V An
6. Define plasma? IV R
7. List the common gear generating processes? III U
8. Discuss the function of clapper box in a shaper tool head? II U
Level
9. What are the factors influencing the selection of plastics? I R
10. Explain about draw cut shaper. II U
11. Outline thesketch of conventional milling operation. III U
12. Describe the plunge cut grinding method with a neat sketch. IV U
13. Describe about CMM. V U
14. Draw and explain the progressive broaching operation. II U
15. Describe about feedback devices of CNC machine V U
16. Draw the principle working of EDM machining. IV R

Note: (i) Answer allthe questions choosing either sub-division (A) or sub-division (B) Unit
Bloom’s Marks
of eachquestion. Level
(ii)All questions carry equal marks. Awarded
17. A. i) Explain the pultrusion process with neat sketch. I U 5

ii) Describe the design consideration for plastic components. I R 5
(OR)
B. Explain with neat sketch the various types of injection moulding. I U 10
18. A. Explain with a neat sketch the crank and slotted link quick II U 10
returnmechanism used in a shaper.
(OR)
B. i) Explain the automatic feed mechanism of a slotter with neat
II U 5
sketch.
ii) Explain any one type of continuous broaching machine with a neat
II U 5
sketch.
19. A. Explain the two types of gear finishing processes with neat sketch? III U 10
(OR)
B. i) Describe the important parts of universal milling machine. III U 5

ii)Explain slab milling and end milling cutter. III U 5
20. A. Explainwith a neatsketchabout the balancing of grinding wheel. IV U 10
(OR)
B. i) Explain the principle of electro chemical machining. IV U 5
ii) Describe the types of bonds. IV U 5
21. A. Explain the construction and working principle of VMC along with its V U 10
specifications.
(OR)
B. i) Describe the features of CNC machines. V U 5
ii) Explain about ATC V U 5
presented below:


Semester : IV
Course Code : 15O - 2208
Course Name : ELECTRICAL DRIVES & CONTROL
TEACHING AND SCHEME OF EXAMINATION
No. of weeks per semester: 15 weeks
Examinations
Instructions
Max. Marks
Course Duration
Semester
Periods / Periods / Continuous
End Total
Examination
Electrical
Drives & 6 90 25 75 100 3 Hours
Control
Unit Topic No. of Periods

No.
I DC CIRCUITS AND DC MACHINES 17
II AC CIRCUITS AND AC MACHINES 16
III STEPPER AND SERVO MOTORS & DRIVES 15
IV POWER SUPPLIES AND LOGIC GATES 15
V CONTROL ELEMENTS AND PLC 14
VI INDUSTRIAL VISIT 04
CONTINUOUS ASSESMENT TEST & MODEL EXAMS 09
TOTAL 90

COURSE OUTCOME
Define the basics of Electric circuits, Magnetic circuits and its simple law’s and explains the
C403.1
construction, principle of operation and applications of DC machines.
Explain the fundamentals of AC circuits, construction, principle of operation and applications of AC
C403.2
machines and Transformers.
Illustrate the effective use of various machines as Drives and safety practice followed in
C403.3
electrical system.
C403.4 Explain the working of Power supplies and logic gates.
C403.5 Summarise the working of fuse, switch, relays, contactors and circuit breakers.

C403.1 3 3 2 - 2 - - - - 2 2 -
C403.2 2 3 2 - 2 - - - - 2 2 -
C403.3 2 3 2 - 2 1 - - - 2 2 -
C403.4 2 3 2 - 2 1 - - - 2 2 -
C403.5 1 3 2 - 2 1 - - - 2 2 -
C403 Total 10 15 10 - 10 3 - - - 10 10 -
Correlation Level 2 3 2 - 2 1 - - - 2 2 -
DETAILED SYLLABUS
UNIT – I DC CIRCUITS AND DC MACHINES ....................................................................... 17 PERIODS
1.1 DC CIRCUITS : Definition- Electric current, voltage and resistance -Ohm’s law and
Kirchhoff’s law- Resistance in series and parallel and series - parallel - simple
problems- electromagnetism (definitions only ) - magnetic flux, flux density, magnetic 9 Per
field intensity, MMF, permeability, reluctance, Faraday’s laws of electromagnetic
induction, electrical and mechanical units.
(Refer web link : https://www.youtube/watch?v=JOGygS0AvQE for Kirchhoff’s law
(Refer web link https://www.youtube/watch?v=imu4l3cAvtU for Dc Circuits
1.2 DC MACHINES: DC generators- construction, principle of operation, types and
application .DC motors: - construction, principle of operation, types and application. 8 Per
Necessity of starters: Three point, four point starters.
(Refer Web link : https://www.youtube/watch?v=6dF3LDzb-t for Dc generator
(Refer web link http://freevideolectures/Course/2335/Basic-Electrical-Technology/24 for DC
Generator
(Refer web link https://www.youtube/watch?v=kOj8dA9cKXo for DC Motor)
(Refer web link https://www.youtube/watch?v=1OfLgpFq6Rc for DC motor

UNIT – II AC CIRCUITS AND AC MACHINES....................................................................... 16 PERIODS
2.1 AC CIRCUITS: Fundamentals of AC voltage, and current - peak, average, RMS value of
sine wave, frequency, time period, amplitude, power and power factor (definition only) -
star and delta connection - relationship between phase, line voltage and phase, line
9 Per
current in star and delta connections.
TRANSFORMER : Principle of operation and construction - EMF equation (no
definition)- losses in Transformer - efficiency - application. Alternator construction -
principle of operation - types and applications.
(Refer Web link : https://www.youtube.com/watch?v=R_SIW3-j4m8 for AC Circuits
2.2 AC MACHINES : AC motors-Principle of operation of single phase capacitor start

induction motor - Universal motor- applications- Three phase induction motors -
7 Per
Squirrel cage and slip ring Induction motors (construction and working principle
only) - application - speed control of 3Ф Induction motor -Necessity of starters - DOL
and star/delta starter
(Refer Web link : http://nptel.ac.in/courses/108105017/ for AC Machines
(Refer web link https://www.youtube.com/watch?v=NkRk_xaRwjg for transformer
(Refer web link https://www.youtube.com/watch?v=tiKH48EMgKE for Alternator)
UNIT –III STEPPER AND SERVO MOTORS AND DRIVES .................................................... 15 PERIODS
3.1 STEPPER AND SERVO MOTORS : PMDC, Stepper motor- construction and working
principle and applications - Servo motor - types: brushless servo motor, permanent 6 Per
magnet servo motor construction and applications
(Refer Web link : https://www.youtube.com/watch?v=Qy6mA4TEpyI for stepper motor
3.2 DRIVES : Industrial drives- types, group drive, individual drive, multi motor drive,
block diagram of Variable frequency drive , stepper motor drive: single stepping and 5 Per
half stepping. Servo drives
(Refer Web link : https://www.youtube.com/watch?v=wdWzTjoeotw for industrial drives
3.3 ELECTRICAL SAFETY: Importance of earthing - electric shock: first aid, precautions - 4 Per
causes of accident and their preventive measures. Energy conservation
(Refer Web link : https://www.youtube.com/watch?v=NU4k8KUd2ho for electrical safety
UNIT – IV POWER SUPPLIES AND LOGIC GATES.............................................................. 15 PERIODS
4.1 POWER SUPPLIES : Diode - terminals: anode and cathode, forward biasing and
reverse biasing - use of diode in rectifiers - half wave and full wave - necessity
9 Per
of filters- Regulated power supplies: IC voltage regulators - SMPS, UPS and Inverters -
General description and their applications. Display devices - LED, 7 segment LED, LCD
(Refer Web link : https://www.youtube.com/watch?v=x2wqwqUhMdE for power supplies
(Refer web link https://www.youtube.com/watch?v=L28F1Oenyds for diodes
(Refer web link https://www.youtube.com/watch?v=ISrfo-Id1yw for UPS

4.2 LOGIC GATES: Logic gates: Positive and negative logic, definition, symbol truth table,
Boolean expression for OR, AND, NOT, NOR, NAND, EXOR AND EXNOR gates - 6 Per
Universal logic Gates: NAND, and NOR.
(Refer Web link : https://www.youtube.com/watch?v=eJHmVlzH_9Q for logic gates)
UNIT – V CONTROL ELEMENTS AND PLC ………14 PERIODS
5.1 FUSES AND SENSORS: Fuses - selection of fuse - necessity of fuse- fuse switch units
Sensors: Photo electric sensor, Inductive proximity sensors, and Temperature 3 Per
sensors.
(Refer Web link : https://www.youtube.com/watch?v=BmwdSoGBIlg for fuse
(Refer web link https://www.youtube.com/watch?v=nv3GuJArjNU for sensors
5.2 SWITCHES AND RELAYS: Switches: Pushbutton switch, selector switch, limit switch,
pressure switch, temperature switch, float switch and reed switch. Relays - NO, NC - 4 Per
usage- bimetallic thermal overload relays
(Refer Web link : https://www.youtube.com/watch?v=LgfAbpZTIq4 for contractors and relays)
5.3 CONTACTORS AND CIRCUIT BREAKERS : Contactors- usage - necessity of contactor-
Solenoid type contactor- Circuit breakers - Miniature case Circuit breaker (MCCB) and
Miniature Circuit breaker (MCB), Oil Circuit breakers (OCB), Earth leakage circuit 7 Per
breaker (ELCB) - Features of PLC - PLC Block Diagram - PLC Scan - Fixed and modular
PLC - PLC Ladder logic - NO, NC contacts - Coils - AND, OR
(Refer Web link : https://www.youtube.com/watch?v=zCiPlEBolsI for circuit breakers

1. M/s. Select Energy System Pvt. Limited, Salem - 637 101
2. M/s. Steel Authority of India Limited, Salem 600 013
3. M/s. Sail Refractory, Salem - 636 005
II.SEMINARS
students ’ Technical Association of Mechanical Engineering Programme:
1. Energy Conservation and Audit
2. Advances in AC Machines
1. MATLAB
2. PSPICE
3. ORCAD
4. www.allaboutcircuits.com
5. www.electronics.tutorials.com
6. www.electronicspost.com
7. www.ni.com

TEXT BOOKS
Year of publishing /
S. No. Title Author Publisher
Edition
A course in
1. electrical B.L.Theraja S Chand & Co 2006, 1st Edition
engineering
Control of S.K Bhattacharya, 2nd Edition- Reprint
2. NewAge Publishers
Machines Brijinder Singh 2010
Electronic Circuits
S.K Bhattacharya, Tata Mcgraw hill,
3. & System- Analog 2003
Brijinder Singh New Delhi.
and Digital
REFERENCE BOOKS
Year of publishing /
S. No. Title Author Publisher
Edition
1. Electrical Technology Hughes Pearson Education 8th Edition

Electronic Device and Allen Mottershed Prentice Hall of
2. Circuits – An India. 2003
Introduction

ELECTRICAL DRIVES AND CONTROL
Level
1. State Ohm’s Law. I R

2. Define MMF and Flux Density. I U
3. State the need for starter. II U
4. State any two applications of DC series motor and DC Shunt motor. I Ap
5. Define group drive. Also state its advantages and disadvantages. III U, Ap
6. Draw the circuit diagram for Centre tapped full wave rectifier. IV R
7. Draw the Symbol and write the truth table of 1. AND Gate 2. NOR Gate. IV An
8. Draw the Block diagram of PLC. V R
Note : (i)Answer any FIVE Questions out of which question No. 16 is compulsory. Unit Bloom’s
Level
(ii) All questions carry equal marks.
9. State and explain Kirchoff’s Laws I U
10. Explain the working principle of DC motor with neat diagram. I U
11. Derive the relationship between line voltage and phase voltage in star II An
connection with neat diagram.
12. Write a technical note on Energy Conservation. V U
13. Explain the working of Half wave rectifier with neat circuit diagram. IV U
14. Explain the construction and working principle of LED. IV U
15. Explain the working principle of float switch with neat diagram. V U
16. Explain the construction and working of PMDC motor. III U
Unit Bloom’s Marks
Note: (i) Answer allthe questions choosing either sub-division (A) or sub-division (B)
Level Awarded
of eachquestion.
17. A. Explain the working principle of operation of single loop DC I U 10

generator with neat sketch
(OR)

B. Explain the construction of DC machine with a neat diagram. I U 10
18. A. Explain the construction, working principle of squirrel cage induction II U 10
motor with neat sketch.
(OR)
B. Explain the working principle of DOL starter with a neat sketch. II U 10
19. A. Explain the construction and working of permanent magnet servo III
U 10
motor and also state its applications.
(OR)
B. Explain the various causes of accident related to electricity and state III Ap 10
their preventive measures.
20. A. Explain the construction and working of (i) Dynamic scattering type IV U 10
LCD (ii) Field effect type LCD with a neat diagram.
(OR)
B. Design AND, OR, NOT and EX-OR gates using i. NAND only ii. NOR IV U 10
only
21. A. Explain the operation of bimetallic thermal over load relay with a V U 10
neat sketch.
(OR)
B. Explain the operation of i. Reed switch ii. Temperature switch. V U 10
presented below:


Semester : IV
Course Code : 15O – 2303
Course Name : THEORY OF MACHINES
Examination
Instructions
Course Max. Marks

Total
week Semester Assessment End Examination
Theory of
6 90 25 75 100 3 Hours
Machines

No.
I FUNDAMENTALS OF MECHANISMS 16
II FRICTION 16
III TRANSMISSION OF POWER 16
IV CAMS 15
V DYNAMICS 14
INDUSTRIAL VISIT 04

TOTAL 90

COURSE OUTCOME

Explain the basic definitions of Theory of Machines, Kinematics of Machines, Mechanisms and
C404.1
Inversions.
C404.2 Solve friction problems in bearings, clutches and brakes.
C404.3 Explain power transmission using belt and gear drives solve problems.
C404.4 Outline construction and working of different types of cams, followers and their motions.
Explain the balancing of rotating masses in the same plane, turning moment diagrams, flywheel
C404.5
and solve problems.
C404.1 2 3 2 2 - - - - - 2 2 -
C404.2 2 3 - 2 - - - - - 2 2 -
C404.3 1 3 - - - - - - - 2 2 -
C404.4 1 3 - 2 - - - - - 2 2 -
C404.5 1 3 - - - - - - - 2 2 -
C404 Total 7 15 2 6 - - - - - 10 10 -
Correlation Level 1.4 3 2 2 - - - - - 2 2 -
DETAILED SYLLABUS
UNIT I FUNDAMENTALS OF MECHANISMS ................................................................ 16 PERIODS
1.1 INTRODUCTION: Definitions of TOM - Sub Divisions of Theory Of Machines

Kinematic link or element - Types of links - Machine, Structure and
Mechanism - Difference between Machine and Structure - Difference 7 Per
between Machine and Mechanism - Kinematic pair - Types of constrained
Motions - Classification of kinematic pairs.
1.2 KINEMATIC CHAIN AND INVERSION OF MECHANISM: Kinematic chain -
Definition - Types of joints in a chain - Mechanism -Degrees of freedom for
plane mechanism - Kutzvach criterion - Grubler’s criterion. Inversion of
mechanism - Types of kinematics chain - Four Bar Chain - Beam Engine -
Coupling Rod of Locomotive - Watt’s Indicator Mechanism - Single Slider 9 Per
Crank Chain - Pendulum Pump - Oscillating cylinder engine - Rotary I.C
Engine - Crank and Slotted Lever Quick Return Motion Mechanism - Double
Slider Crank Chain - Elliptical trammel - Scotch yoke mechanism - Oldham’s
coupling (Description only).
(Refer Web link : www.youtube/watch?v=vT2lWHsYVd4 for fundamentals of mechanisms )

UNIT II FRICTION .……16 PERIODS
2.1 FRICTION IN JOURNAL BEARING: Introduction- Friction in Journal Bearing -

Power Transmission in the journal bearing. Friction in Thrust Bearing - Pivot
6 Per
Bearing - Flat and Conical bearing. Collar Bearing - Single and Multiple.
Problems on bearings - assuming uniform pressure theory only.
2.2 FRICTION IN CLUTCHES: Introduction - Friction in Clutches, Single Disc
Clutch and Multiple Disc Clutch - Problems on clutches - assuming uniform 5 Per
wear theory only.
2.3 BRAKES AND DYNAMOMETER: Introduction - Internal Expanding Brake
(Mechanical & Hydraulic) - Disc brake. Dynamometer - Types - Prony brake
dynamometer, Rope brake dynamometer and torsion dynamometer. 5 Per
Difference between Brake and Dynamometer, Difference between Brake
and clutch.(Description only)
(Refer Web link : https://www.youtube/watch?v=ZA_D4O6l1lo for friction )
UNIT III TRANSMISSION OF POWER ……..16 PERIODS
3.1 BELT DRIVES: Introduction - Types of Belt Drives, Length of belt - open and
cross belt drives. Velocity Ratio - Ratio of driving Tensions - Centrifugal
Tension and Initial Tension. Power Transmitted by belts - flat and V belts. 8 Per
Maximum power transmitted by belt (No derivation) - Problems on belt
drives.
3.2 GEAR DRIVES: Introduction to Gears - Classification of Gears -Nomenclature
of a gear - explanation and applications of spur, helical and bevel gears,
worm and worm wheel, rack and pinion - Types of gear trains: Simple,
8 Per
Compound, epicycle and reverted gear train. Velocity ratio of simple and
compound gear trains - Merits and demerits of gear drive - problems on
simple and compound gear train.
(Refer Web link : https://www.youtube/watch?v=uFjVWlyv6lU for transmission of power )
UNIT IV CAMS ……15 PERIODS
4.1 Introduction - Classification of cams and followers. Terminology of Radial

disc cam - Displacement, velocity and acceleration diagram for the following 15 Per
motion of the follower - Uniform velocity - Simple Harmonic Motion (SHM).
(Refer Web link : https://www.youtube/watch?v=sYO0Yp4Ag5g for cams )
UNIT V DYNAMICS …….14 PERIODS
5.1 BALANCING OF ROTATING MASSES: Introduction - Static and dynamic

balancing of single rotating mass in the same plane - Balancing of several 5 Per
masses rotating in the same plane - Simple problems.

5.2 TURNING MOMENT DIAGRAMS AND FLY WHEEL: Introduction - Turning
moment diagram for a four stroke cycle I.C engine - Fluctuation of energy -
maximum fluctuation of energy - Co-efficient of fluctuation of energy.
Flywheel - Introduction and applications - Co- efficient of fluctuation of
9 Per
speed - Energy stored in a fly wheel - Application of fly wheel with the help
of turning moment diagram for single cylinder four stroke I.C engine -
Simple problems. Dimensions of flywheel rim - Diameter and cross section
of fly wheel rim for four strokes cycle I.C engine.
(Refer Web link :

https://www.youtube/watch?v=GUvoVvXwoOQ&list=PLUl4u3cNGP62esZEwffjMAsEMW_YArxYC
for dynamics )

1. M/s Lakshmi machine works Limited, Coimbatore
2. M/s EL Mc Sam Lab Equipments Mfrs., Coimbatore
3. M/s Bimetal Bearing Limited, Coimbatore
II.SEMINARS
1. Role of mechanism in machines / machine tools
2. Advances in brakes and clutches
1. http://www.journals.elsevier.com/mechanism-and-machine-theory/
TEXT BOOKS
Year of
Publishing/Edition
1. Theory of R.S.Khurumi&J.K.Gupta S.Chand 2011

Machines Publication
2. Theory of P.L.Ballaney Khanna Publication 25th Edition
Machines

REFERENCE BOOKS
Year of
S.No Title Author Publisher
Publishing/Edition
Kinematics of J.B.K.Das Sapna Publication 8th Edition,2012

1.
Machines
Theory of Thamas Bevan CBS Publication 5th Edition,2002
2.
Machines
Theory of S.S.Rattan Tata McGraw – Hill 3rd Edition
3.
Machines Publication
Theory of R.K.Bansal Laxmi Publication 5th Edition,2011
4.
Machines
Dynamics of J.B.K.Das Sapna Publication 3rd Edition,2011
5.
Machines

THEORY OF MACHINES
Year/Sem : II / IV Max. Marks : 75
Level
1. Differentiate machine and structure in two aspects. I An
2. What are the types of joints in a chain? I R
3. What is a journal bearing? II R
4. What is the purpose of a clutch in a power transmission? II R
5. List the types of belt drives. III R
6. What is a mushroom follower? IV R
7. What is meant by static balancing? V R
8. State the expression for hoop stress in a flywheel. V R
Level
9. Explain in brief about any two types of constrained motion. I U
10. Explain about four bar chain. I U
11. Sketch the construction of a flat bearing. II U
12. Differentiate between brake and dynamometer in three aspects. II An
13. Write short notes on compound gear train. III R
14. What is Simple Harmonic Motion? IV R
15. What is the necessity of balancing rotating masses? V R
16. What is a flywheel? State its applications. V R

PART-C (5 x 10 = 50marks) Bloom’s Marks
Note: (i) Answer allthe questions choosing either sub-division (A) or sub-division (B) Unit Level Awarded
of eachquestion.
17. A. (i) Explain crank and slotted quick return motion mechanism with a
I U 5
sketch.
(ii) Explain watt’s indicator mechanism with sketch. I U 5
(OR)
B. Classify and explain kinematic pairs. I U 10

18. A. (i) What is Pivot bearing? State its applications. II R 5
(ii) A multiple disc clutch has five plates having four pairs of active
friction surfaces. If the intensity of pressure is not to exceed
0.127 N/mm2, find the power transmitted at 500 rpm. The outer II Ap 5
and inner radii of friction surfaces are 125 mm and 75 mm
respectively. Assume uniform wear.
(OR)
B. Explain the two different types of absorption dynamometer with
II U 10
sketch
19. A. Derive the expression for the length of a open belt drive with
III U 10
sketch.
(OR)
B. (i) State the advantages and disadvantages of gear drive. III U 5
(ii) Explain the following
III R 5
(a) Worm and Worm Wheel (b) Helical Gear Drive
20. A. Explain different types of follower with sketch. IV R 10
(OR)
B. A cam with a minimum radius of 50 mm, rotating clockwise at a
uniformspeed, is required to give a knife edge follower the
motion as described below
(i) To move outwards through 50 mm during 120° rotation of
cam.
(ii) To dwell for next 30°
IV Ap 10
(iii) To return to its starting position during next 60° and
(iv) To keep the valve closed for the rest of the period of a
revolution i.e., 150°. The displacement of the valve, while being
raised and lowered, is to take place with simple harmonic motion.
Draw the displacement, velocity and acceleration diagrams for
one complete revolution.
21. A. (i) Four masses m1, m2, m3 &m4 are 200 kg, 300 kg, 240 kg and 260
kg respectively. The corresponding radii of rotation are 0.2 m,
0.15 m, 0.25 m & 0.3 m respectively and the angle between
V Ap 5
successive masses are 45°, 75° & 135°. Find the position and
magnitude of the balance mass required, if its radius of rotation is
0.2 m.
(ii) Explain the method of balancing a single rotating mass by a single
V U 5
mass rotating in the same plane.
(OR)

B. (i) Explain the turning moment diagram of a four stroke cycle
V U 5
internal combustion engine.
(ii) The mass of flywheel of an engine is 6.5 Tonnes and the radius of
gyration is 1.8 m. It is found from the turning moment diagram
V Ap 5
that the fluctuation of energy is 56 kNm. If the mean speed of the
engine is 120 rpm, find the maximum and minimum speeds.
presented below:


Semester : IV
Course Name : ELECTRICAL DRIVES AND CONTROL PRACTICAL

Examinations
Instructions
Max. Marks
Course Duration
Semester
Periods / Periods / Continuous
End Total
Examination
Electrical
Drives and
4 60 25 75 100 3 Hours
Control
Practical
COURSE OUTCOME

C405.1 Demonstrate the fundamental of DC circuits applying Ohm’s law.
Infer the working of half wave and full wave rectifier and truth tables of different logic gates and
C405.2
combinational logic gates.
C405.3 Identify starters for AC and DC machines.
C405.4 Analyze the characteristics of AC, DC Machines and Transformer.
C405.5 Demonstrate the performance of MCB, ELCB, Relay, contactors, Push button and Limit switches.
C405.6 Demonstrate the working of voltage regulator, SMPS and UPS.

C405.1 2 3 3 3 - - - 2 - 2 2 -
C405.2 2 3 3 3 - - - 2 - 2 2 -
C405.3 2 3 3 3 1 - - 2 - 2 2 -
C405.4 2 3 3 3 1 - - 2 - 2 2 -
C405.5 2 3 3 3 1 - - 2 - 2 2 -
C405.6 2 3 3 3 1 - - 2 - 2 2 -
C405 Total 12 18 18 18 4 - - 12 - 12 2 -
Correlation Level 2 3 3 3 1 - - 2 - 2 2 -

DETAILED SYLLABUS
LIST OF EXPERIMENTS 60PERIODS
PART- A
1. Verification of Ohm’s Law
2. Testing of DC starters – 3 point and 4 point starter
3. Load test on DC shunt motor
4. Load test on transformer
5. Testing of AC starters- DOL , star - Delta starter
6. Load test on single phase induction motor
7. Testing of relays, contactors ,push buttons and limit switch
8. Study of earthing, MCB, ELCB
PART – B
1. Construction and testing of Half wave and Full wave rectifier

2. Construction and testing of IC voltage regulator using IC 7805.
3. Study of SMPS, UPS, and inverters.
4. Verification of truth tables for logic gates.
5. Verification of universal gates.
6. Identification and testing of display devices- LED, 7 segment LED, Laser diode.
7. Construction and testing of Stepper motor drive.
8. Construction and testing of Servo motor drive.
SCHEME OF VALUATION
PART – A
Circuit Diagram 10 Marks
Connections and Readings 20 Marks
Calculation and Graph 5 Marks
PART – B
Circuit Diagram 10 Marks
Connections and Readings 20 Marks
Execution 5 Marks
VIVA - VOCE 5 Marks
TOTAL 75 Marks

LIST OF EQUIPMENTS
Component Range Quantity
Electrical Lab
DC ammeter 0-5A 1 Nos.
DC ammeter 0-25A 1 Nos.
DC voltmeter 0-30V 1 Nos.
DC voltmeter 0-300V 1 Nos.
Rheostat 10.8,8.5A 1 Nos.
AC ammeter 0-5A 1 Nos.
AC ammeter 0-10A 2 Nos.
AC voltmeter 0-10V 2 Nos.
AC voltmeter 0-50V 3 Nos.
Loading rheostat 5A-10A(0-750W,0600V) 1 Nos.
Tachometer 0-1000Rpm 1 Nos.
Variac (Auto transformer ) 20A,250V 2 Nos.
3point starter 20A,220V 1 Nos.
Dol starter 16A,415V 1 Nos.
Star /Deltastarter 20A,600V 1 Nos.
Overloadrelay 1 to2.5A 1 Nos.
Air breakcontactors 20A,220V 4 Nos.
Pushbutton 2A,220V 2 Nos.
limit switch 20A,220V 1 Nos.
MCB 20A singlepole - 1 Nos.
MCB 20A doublepole - 1 Nos.
ELCB 2pole 20A,100Ma 1
ELCB 4 pole 20A,100Ma 1

Electronics Lab
Transformer 230 / 9-0-9V, 1A 4 Nos.
Resistor 1 KΩ/ ½ W 3 Nos.
Capacitor 1000 µF/25V 4 Nos.
IC7805 - 1 Nos.
Logic gate IC - Each 1 Nos.

7400,7408,7432,7404,7202,7486
Stepper motor drive kit - 1 No
Servo motor drive kit - 1 No
Digital Multimeter - 1 No
LED,7 segment led, laser diode - 1 each

Semester : IV
Course Name : SPECIAL MACHINES PRACTICAL
Max. Marks
Course
Total
Special
Machines 4 60 25 75 100 3 Hours
Practical
COURSE OUTCOME
C406.1 Demonstrate groove cutting operations using shaping, slotting and milling machine.
C406.2 Make use of milling machine to produce square shaped component from the round rod.
C406.3 Build spur and helical gear by using simple and differential indexing in the milling machine.
C406.4 Make use of cylindrical grinding machine to produce progressive type plug gauge.
C406.5 Build single point cutting tool using tool and cutter grinder.

C406.1 - 3 3 3 2 - 2 3 - 2 3 -
C406.2 - 3 3 3 2 - 2 3 - 2 3 -
C406.3 - 3 3 3 2 - 2 3 - 2 3 -
C406.4 - 3 3 3 2 - 2 3 - 2 3 -
C406.5 - 3 3 3 2 - 2 3 - 2 3 -
C406 Total - 15 15 15 10 - 10 15 - 10 15 -
Correlation Level - 3 3 3 2 - 2 3 - 2 3 -

EXERCISES
1. Produce ‘V’ Block using shaping machine
2. Produce inverted V using shaping machine
3. Produce a Groove cut using slotting machine
4. Produce a round to square in milling machine by Simple Indexing.

5. Produce a Spur Gear using milling machine by Differential Indexing.
6. Produce a Helical Gear using milling machine.
7. Produce a Slot using milling machine.
8. Produce Progressive type Plug gauge using Cylindrical Grinding machine.

9. Produce a turning tool using Tool and Cutter Grinder.
10. Produce a plain surface using surface Grinder.
SCHEME OF VALUATION
Job Preparation and Marking 15 Marks
Setting and Operation 30 Marks
Dimension and Surface Finish 25 Marks
TOTAL 75 Marks
EQUIPMENTS REQUIRED

1. Vertical milling machine/Vertical attachment 2Nos.
2. Universal Milling Machine 2Nos.
3. Surface Grinding Machine 1No.
4. Cylindrical Grinding Machine 1No.
5. Tool and Cutter Grinder 1No.
6. Shaping Machine 2Nos.
7. Slotting Machine 2Nos
8. Tools and Measuring instruments Sufficient quantity
9. Consumables Sufficient quantity

Semester : IV
Course Code : 15O-2210
Course Name : LIFE AND EMPLOYABILITY SKILLS PRACTICAL

Course Max. Marks

Total
Life and
Employability 4 60 25 75 100 3 Hours
Skills Practical
Part Section No. of Periods
A Communication 40
Entrepreneurship, Project Preparation, Productivity,
B Occupational Safety, Health, Hazard, Quality 15
Tools&Labour Welfare
C Environment, Global Warming, Pollution 05
TOTAL 60

COURSE OUTCOME

Listen to audios on environment and answer the questions, make instant sentences and
C407.1
expressions
Introduce themselves and others, describe pictures, solve real time problems, narrate a
C407.2
story, frame questions and sentences based on the given patterns and speak dialogues
Write an effective resume, build team spirit through Group discussions and prepare an
C407.3
outline of a project
Analyze the resources available and make presentations on Entrepreneurship, Marketing
C407.4 Analysis, Productivity, Quality tools, Occupational safety, Labour welfare legislation and
Gender Sensitization
Demonstrate the skills required to fetch employment, protect the environment and
C407.5
demonstrate professional ethics to become a responsible engineer
C407.1 - - - - - 3 - 3 3 3 - -
C407.2 - - - - - 1 - 3 3 3 - -
C407.3 - - - - - 1 - 3 3 3 - -
C407.4 - 1 - - 3 - 3 3 3 3 - -
C407.5 - - - - 3 3 3 3 3 3 - -
C407 Total - 1 - - 6 8 6 15 15 15 - -
Correlation Level - 1 - - 3 2 3 3 3 3 - -
DETAILED SYLLABUS
Part Topics Activity Periods
A Communication, Listening, Listening 20 Per
Training, Facing Interviews, Instant sentence making and Saying expressions/
Behavioural Skills phrases
Self- introduction/ introducing others
Describe/explain product/object
Problem solving skills / story telling
Frame questions based on patterns &Make 20 Per
sentences based on patterns, Dialogue
Prepare resume & Mock interviews
Group Discussion
Prepare an outline of a project
B Entrepreneurship, Project Attend a seminar on Entrepreneurship awareness 5 Per
Preparation, Marketing Analysis, programme through EDC on the following topics:
Support & Procurement Story of successful entrepreneurs
Analyse the marketing strategies
Preparation of project

Schemes available to become an entrepreneur
Make a presentation / write an assignment on any
one of the above topics.
Productivity – comparison with  Attend an awareness programme /video 5 Per
developed countries, Quality presentation on the following topics:
Tools, Circles, Consciousness,  Productivity and comparison with
Management, House Keeping developed countries
 Total Quality Management
 House keeping
 Make a presentation / write an assignment on
any one of the above topics.
Occupational Safety, Health  Attend an awareness programme /video 5 Per
Hazard, Accident & Safety, First- presentation on the following topics:
Aid, Labour Welfare Legislation,  Occupational Safety &Health Hazards
Welfare Acts, Gender  Accident & Safety / First aid
Sensitization  Labour Welfare Legislation and
(a. Important constitutional and Welfare Acts
legal provisions for women in  Make a presentation / write an assignment on
India any one of the above topics.
b. Harassment of women at
workplace (Prevention &
Prohibition & Redressal) Act 2013
c. Guidelines & Norms laid down
by Hon’ble Supreme Court in
Vishaka and others
d. National Commission for
Protection of Child Rights
(NCPCR) e. Protection of Children
from sexual offences (POCSO) Act
& Rule 6 of POCSO Rules, 2012.
C Environment, Global Warming,  Listen video presentations to develop listening 5 Per
Pollution skills
 Make a presentation on Green environment in
our campus
 Prepare an assignment on the causes of global
warming and pollution and the ways to reduce
 Enact a small skit with the team highlighting
the environmental issues

LEARNING STRUCTURE 100 Marks
Focus more on Speaking & Listening Skills

Attention less on Reading & Writing Skills
Apply the skills in fulfilling the Objectives on Focused Topics
a) Listening 25 Marks
1. Deductive Reasoning Skills (taking down notes/hints) 10
2. Cognitive Skills (answering questions) 10
3. Retention Skills (filling in blanks with exact words heard) 05
b) Speaking Extempore/ Prepared 30 Marks
1. Personality/Psychological Skills (instant sentence making/ Problem solving) 05
2. Pleasing & Amiable Skills (say in phrases/expressions) 05
3. Assertive Skills (introducing oneself/ others) 05
4. Expressive Skills (describe/explain things / story telling) 05
5. Fluency/Compatibility Skills (dialogue) 05
6. Leadership/Team Spirit Skills (group discussion) 05
c) Writing & Reading 20 Marks
1. Creative & Reasoning Skills (frame questions on patterns) 05
2. Creative & Composing Skills (make sentences on patterns) 05
3. Attitude & Aim Skills (prepare resume) 05
4. Entrepreneurship Skills (prepare outline of a project) 05
d) Continuous Assessment (Internal Marks) 25 Marks
1. Communication related activities recorded in record note 10
2. Presentation / Assignments on the focused topics must recorded in record

5
note book
3. Model exam 5
4. Attendance 5
INTERNAL MARKS (CONTINUOUS ASSESSMENT) 25 MARKS

EXTERNAL MARKS AT THE END EXAMINATION 75 MARKS

LIFE AND EMPLOYABILITY SKILLS PRACTICAL
Year / Sem : II / IV Max. Marks: 75
Code No. :15O – 2210 Time : 3 Hrs
PART A
LISTENING (25 MARKS)
1. Listen to passage related to environmental issue take down notes/hints. 10
2. Listen to the passage and answer the following questions. 10
3. Listen to the content and fill in the blanks. 05
PART B
SPEAKING (30 MARKS)
1. Make five instant sentences that you use when you go to a market / shopping Mall 05
2. Present five expressions that you commonly use when you see your teacher at a 05
Shopping Mall.
3. Present your Self Introduction 05
4. Describe any newly launched product of your engineering (or) Narrate a story in 05
your own words
5. Present a dialogue with your partner about your planned activities regarding your 05
new business that you are about to establish.
6. Form a group of six members and discuss on “Effects of Global Warming”. Focus on 05
team spirit and perform the Group Discussion with an appropriate summary.
PART B
WRITING & READING (20 MARKS)
1. Frame two new questions from the pattern given by changing sets of words with 05
your own.
a. When Do you return?
b. How Is his performance?
c. Where Has the manager gone?
d. What Is the progress today?
e. Why Are the machines not functioning?

2. Make two new sentences from the pattern given by changing sets of words with 05
your own.
a. The workers Are on strike
b. The labourers were in the industry
working
c. There Is a rest room for the workers
d. These Are the new Launched by our
products company
e. Almost Have own vehicles
everyone
3. Prepare a resume for the post of site supervisor in a Manufacturing Company. 05
4. Prepare an outline of a project to obtain a loan. (Provide headings and 05

subheadings).

I. GUIDELINES FOR SETTING THE QUESTION PAPER
A. LISTENING
Only topics related to
POLLUTION /
ENVIRONMENT /
GLOBAL WARMING are to be taken.
These topics are common for all the three types of evaluation.
B. SPEAKING
1. WORDS of common usage
2. Fragments – expression of politeness, courtesy, cordiality, congratulations
3. Introduce yourself as an engineer with designation (or)Introduce the official visiting your
company/department
4. Describe/Explain the product/machine/department (or)Narrate a story or solution to the given
problem
5. Dialogue must be with someone in the place of work.
6. Group of six/eight
Discuss the focused topic prescribed in syllabus
C. WRITING & READING
1. Provide five different structures.
Students are to substitute at least two with some other word/words
2. Provide five different structures.
Students are to substitute at least two with some other word/words
3. Prepare resume for some posts related to industries.
4. Outline of the project (skeleton/structure)
Only the various headings and subheadings
Content is not needed
II. GUIDELINES FOR RECORDING THE MATERIAL ON THE FOCUSED TOPICS IN THE RECORD NOTE
Prepare Assignments / PowerPoint Presentations on any five topics, from the list of topics
given below: 5 Marks
The Assignments and the print outs of the PowerPoint presentations must be recorded in the record
note book.
(5 topics x 15 marks = 75 marks. The Average can be made to 5 marks)
1. Productivity in Industries – Comparison with developed countries
2. Quality Tools, Quality Circles and Quality Consciousness
3. Effective Management
4. House Keeping in Industries
5. Occupational Safety and Hazard
6. Occupational Accident and First Aid
7. Labour Welfare Legislations
8. Labour Welfare Acts and Rights
9. Entrepreneurship
10. Marketing Analysis, Support and Procurement

11. Important Constitutional and Legal Provisions for Women in India.
12. The Harassment of Women at Workplace (Prevention and Prohibition and Redressal) Act,
2013
13. Guidelines and Norms laid down by the Hon’ble Supreme Court in Vishaka and Others
14. The National Commission for Protection of Child Rights(NCPCR)
15. The Protection of Children from Sexual Offences (POCSO) Act and Rule of POCSO Rules,
2012
16. Environment
17. Global Warming
18. Pollution
19. Green Assignment
20. List of Successful Entrepreneurs in their domain / region.
LABORATORY REQUIREMENT
1. An echo-free room
2. Necessary furniture and comfortable chairs
3. A minimum of two Computers with internet access
4. A minimum of two different English dailies
5. A minimum of Three Mikes with and without cords
6. Colour Television (minimum size – 29”)
7. DVD/VCD Player with Home Theatre speakers
8. Smart board
9. Projector
SUGGESTED READING

1. Production and Operations Management SN Chary TMH
2. Essentials of Management Koontz &Weihrich TMH
3. Modern Production/ Operations E.S. Buffa and R.K. Sarin John Wiley & Sons
Management
4. Production Systems: Planning, Analysis and J.L. Riggs 3rd.,ed., Wiley
control
5. Productions and Operations Management A.Muhlemann, J. Macmillan
Oakland and K.Lockyer
6. Operations Research – An Introduction H.A. Taha Prentice Hall of India
7. Operations Research J.K. Sharma Macmillan
8. Business Correspondence & Report writing R.C.Sharma K.Mohan TMH
9. How to prepare for Group Discussion & Prasad TMH
Interview(with Audio Cassette)
10. Spoken English – A self-learning guide to V. Sasikumar, Tata McGraw-Hill
conversation practice(with Cassette) P.V.Dhamija Publishing Company Ltd
11. Introduction to Environmental Engineering Mackenzie, L.Davis and McGraw-Hill, 3rd Ed
A. DavidCornwell

12. Environmental Engineering Peary, Rowe and McGrawHill
Tchobanoglous
13. Total Quality Management– An Paul James Prentice Hall
Introductory Text
14. Quality Control and Applications Housen & Ghose
15. Industrial Engineering Management O.P. Khanna DhanpatRai publications
SUGGESTED WEB RESOURCES

1. www.thesmi.com
2. www.oecd.org/std/productivity
3. https://en.wikipedia.org/wiki/Indian_labour_law
4. https://ohsonline.com/
5. https://en.wikipedia.org/wiki/Total_quality_management
6. www.msmeonline.tn.gov.in

SEMESTER V

Semester : V
Course Name : THERMAL ENGINEERING

Examination
Instructions
Course Max. Marks

Total
Thermal
5 75 25 75 100 3 Hours
Engineering
Unit
Topic No. of Periods
No
I FUELS & ITS COMBUSTION AND HEAT TRANSFER 12

II IC ENGINES &ITS PERFORMANCE 13
III THERMAL POWERPLANTSANDSTEAM TURBINESAND CONDENSERS 13
IV REFRIGERATIONANDAIR-CONDITIONING 13
V CONVENTIONAL AND NON CONVENTIONAL SOURCESOFENERGY 11
INDUSTRIAL VISIT 04
Total 75

COURSE OUTCOME

Estimate the air fuel ratio and calorific value of the fuels, and solve the problems on heat
C501.1
transfer by conduction.
Illustrate the components of IC engine and its working, and solve the problems
C501.2
performance of engines.
Illustrate the layout of thermal power plant, steam turbines and determine the
C501.3
condenser efficiency.
C501.4 Determine the COP of refrigeration system and explain the working of air conditioning.
C501.5 Explain conventional & non-conventional sources of energy and nuclear power plant.
C501.1 2 3 2 - - 2 - - - 2 2 -
C501.2 - 3 3 2 - 2 2 - - 2 2 -
C501.3 - 3 - - - 2 2 - - 2 2 -
C501.4 - 3 3 - - 2 - - - 2 2 -
C501.5 2 3 - - - 2 - - - 2 2 -
C501 Total 2 15 8 2 - 10 4 - - 10 10 -
Correlation Level 2 3 2.67 2 - 2 2 - - 2 2 -
DETAILED SYLLABUS
UNIT-I FUELS AND ITS COMBUSTION AND HEAT TRANSFER………12 PERIODS
1.1 Fuels &Combustion: Classificationof fuels-merits and demerits-requirements of
a good fuel-combustion equation-stoichiometric air required for complete
6 Per
combustion of fuels-excess air-products of combustion-problems-analysis of
exhaust gases-calorific value of fuels.
(Refer Web link : https://www.youtube/watch?v=Ql97udz5sNI
https://www.youtube/watch?v=TZNya1froj4for fuels & combustion)
1.2 Heat Transfer: Modes of heat transfer-heat transfer by conduction-Fourier’s
Law-Thermal conductivity-heat conduction through plane and composite walls-
heat conduction through a cylinder-simple problems-heat transfer by
6 Per
convection-heat exchanger-Parallel flow and Counter flow-LMTD-forced
convection-natural convection-heat transfer by radiation-Radioactive properties-
definitions of black and white and opaque, transparent & grey bodies.
UNIT-II IC ENGINES AND ITS PERFORMANCE………13 PERIODS
2.1 Internal CombustionEngines: Internal combustion engines - components of I.C
Engines and functions- material and method of manufacturing - four stroke cycle
petrol and diesel engines - two stroke cycle petrol and diesel engines -
comparison of four stroke and two stroke engines - Comparison of petrol and 7 Per
diesel engines - valve timing diagram for four stroke petrol and diesel engines -
port timing diagram for two stroke petrol and diesel engines. Layout of fuel
supply system in petrol engines -A.C. mechanical fuel pump - simple carburettor
- layout of fuel supply system in diesel engine- single acting fuel feed pump - CAV

fuel injection pump - fuel injectors - types of nozzles - fuel filters. Ignition system
- Battery coil ignition systems - magneto ignition system - governing of I.C.
engines - quantity and quality governing - cooling systems - air cooling - water
cooling Lubrication system - Properties of lubricants -types of lubrication
systems - Petroil and high pressure Lubrication system- oil pump (Gear & Rotor
Pumps ) and oil filters.
(Refer Web link : https://www.youtube/watch?v=d_n3V9PZwu8
http://freevideolectures/Course/3007/Introduction-to-Aerospace-Propulsion/26for IC engines )
2.2 Performance of I.C Engines: Testing - thermodynamic and commercial tests -
indicated power - brake power- friction power - efficiencies of I.C. engines -
indicated thermal ,brake thermal, mechanical and relative efficiencies - Specific
fuel consumption - problems - Morse test - procedure - problems - heat balance 6 Per
sheet - problems.
(Refer Web link : https://www.youtube/watch?v=ljSLcnOvHhw
http://www.learnerstv/video/Free-video-Lecture-20136-Engineering.html
for performance of I.C engines)
UNIT-IIITHERMALPOWER PLANTANDSTEAMTURBINESAND CONDENSERS
………13PERIODS
3.1 Thermal Power Plant: Section of site for thermalpowerplant-
Layoutofthermalpowerplant- fuel andashcircuit-waterandsteamcircuit-
airandfluegascircuit –coolingwater circuit- 6 Per
meritsanddemeritsofthermalpowerplant- airpollutionbythermal powerplants-
pollutants,effectsandcontrol-cycloneseparator-wetscrubber-
electrostaticprecipitator- controlofNo2 andSO2.Fluidizedbed combustion- thermal
andnoisepollution.
(Refer Web link : https://www.youtube/watch?v=IdPTuwKEfmA
https://www.youtube/watch?v=xokHLFE96h8for thermal power plant)
3.2 Steam Turbines: Basic steam power cycle-
Carnot,RankineandmodifiedRankinecycles-classificationofsteamturbine-
3 Per
Impulseand reactionturbines-Difference-necessityofcompounding-
Methodsofcompounding-special turbines.
(Refer Web link : https://www.youtube/watch?v=MulWTBx3szc
https://www.youtube/watch?v=IQr1TIJEw0cfor steam turbines)
3.3 Condensers: Steam condenser - Elements of condensing plant-classification of
condensers jet condenser-types-surface condensers -types-Comparison of jet and
surface condensers-sources of air in condenser-condenser vacuum-vacuum 4Per
efficiency-condenser efficiency-Dalton’s Law-mass of cooling water required-
mass of air present-number of tubes-problems-Cooling Towers.
UNIT-IVREFRIGERATIONAND AIRCONDITIONING………13PERIODS
4.1 Refrigeration: Introduction-Refrigerators andheatpumps-typesand
applicationsof refrigeration systems-refrigeratingeffect-unitofRefrigeration-COP:
actual COP-AirRefrigerationSystem-reversedCarnotcycle-COPofrefrigerator heat
7 Per
pump&HeatEngines-PowerRequired-MassofficeProduced-Problems Bell-
Coleman cycle-problems-Vapourcompression refrigeration system-
Vapourabsorptionsystem-Comparison-refrigerants-desirableproperties.
4.2 Air-conditioning: Psychometry – Psychometricproperties-dry air-moistair-
watervapour-saturatedair-drybulbtemperature-wetbulbtemperature-wetbulb 6 Per
depression-dewpointtemperature-dewpointdepression-humidity-specific and

relative humidity-psychrometricchart-psychrometricprocesses-sensible
heatingandcooling-By-PassFactor-humidification-dehumidification-Mixingof
AirStream-simple problems using psychrometric chart-air conditioning-
Classificationandapplicationsofairconditioningsystem-roomairconditioning-
central airconditioning-comparison-comfort andindustrial airconditioning-
factors to be considered in air conditioning-loads encountered in air
conditioningsystems.
(Refer Web link : http://freevideolectures.com/Course/3508/Refrigeration-and-Airconditioning
https://www.youtube/watch?v=L5jQqmaFKOEfor refrigeration and air conditioning)
UNIT-VCONVENTIONAL AND NON CONVENTIONAL SOURCESOFENERGY………11 PERIODS
5.1 Conventional Sources of Energy: Conventional sources of energy-layout of hydel
4 Per
and diesel power plants-merits and demerits.
5.2 Nuclear Power Plant: Nuclear fuels-fissile and fertile fuels-Nuclear fission and
fusion-chain reaction-radio activity-layout of nuclear power plant-merits and
demerits-Nuclear reactors-Components-Reactor Core-moderators -control rods-
coolant-reflectors-biological shield-Reactor Vessels-Classification of Reactor-
7 Per
pressurized water reactor-boiling water reactor-Candu type reactor-fast breeder
reactor-effect of nuclear radiation-Fuel Cycle-Site selection-Safety-Floating Nuclear
Power Plants-Uranium Enrichment-Methods-disposal of nuclear wastes-comparison
of nuclear power plants with thermal power plants- Nuclear Power Plant in India.
(Refer Web link : https://www.youtube/watch?v=_UwexvaCMWA
https://www.youtube/watch?v=PKNbwcIaGngfor conventional and non-conventional sources of
energy)

1. M/s Daimler India Commercial Vehicles Pvt. Ltd., Oragadam
2. M/s SK Automobiles, Salem
3. M/s TVS Motor Company Ltd., Hosur
II.SEMINARS
Students ’Technical Association of Mechanical Engineering Programme:
1. Renewable energy sources for sustainable development
2. Green manufacturing
1. http://nptel.ac.in/Aeronautical/Strength%20of%20Materials/course_strength%20of%20mater
ials.pdf
3. http://www.mathalino.com/reviewer/mechanics-and-strength-of-materials/mechanics-and-
strength-of-materials
4. https://www.teachengineering.org/lessons/view/cub_brid_lesson04

THERMAL ENGINEERING
Year/Sem: III / V Max. Marks : 75
Note : (i) Answer any FIVE Questions out of which question No. 8 is compulsory Unit Bloom’s
(ii) All questions carry equal marks Level
(iii) Approved Steam tables & Refrigeration and Air-Conditioning tables may be
permitted
1. Classify types of fuels. I U
2. What is the purpose of valve timing diagram? II R
3. What is meant by scavenging’? II R
4. List the equipments of a steam power plant? III R
5. Define condenser efficiency. III R
6. Write the expression for C.O.P of refrigeration? IV R
7. Classify the nuclear fuels. V U
8. Define Ton of refrigeration IV R
9. What are the requirements of good fuel? I R
10. Compare the differences between S.I and C.I engines. II An
11. What are the modes of heat transfer? II R
12. Draw a line diagram for cooling water circuit of a steam power plant. III U
13. List the various Psychometric processes? IV R
14. Compare any three parameters of vapour compression and vapour absorption IV An
system of refrigeration.
15. What are the effects of nuclear radiation? V R
16. Compare nuclear and thermal power plant in three aspects V An

PART-C (5 x 10 = 50 marks)
Note: (i) Answer allthe questions choosing either sub-division (A) or sub-division (B) Awarded
Level
of each question.
17. A. (i) Determine the stoichiometric air required for the complete I Ap 5
combustion of coal whose analysis by weight is given below:Carbon
- 78%; Hydrogen - 3%; Oxygen - 3%; sulphur - 1%; Ash - 10%; and
Moisture - 5%.
(ii) A fuel has the following composition by weight: Carbon-86%; I Ap 5
hydrogen-11.75%; oxygen-2.25%. Calculate the theoretical air supply
per kg of fuel and the amount of combustion product per kg of fuel.
(OR)
B. Explain the conduction mode heat transfer through a plane wall & I U 10
composite Wall with neat sketch.
18. A. Following data are available for a four stroke petrol engine: Air fuel II Ap 10
ratio by weight - 15.5:1, CV of fuel - 45000 kJ/kg, Mechanical
efficiency- 80%, Air standard efficiency - 53%, Relative efficiency -
70%, Volumetric efficiency - 80%, Stroke/bore ratio - 1.25, Suction
condition - 1 bar 27°C,Brake power - 75 kW and Engine speed - 2400
rpm. Find a) Compression ratio, b) Indicated thermal efficiency, c)
Specific fuel consumption and d) Bore and stroke.
(OR)
B. Explain the construction and working of CAV fuel injection pump with II U 10
a neat sketch.
19. A. (i) Explain the factors to be considered in the selection of site for a III U 5
steam power plant.
(ii) Explain with a neat sketch the Cyclone dust collector. III U 5
(OR)
B. (i) Explain the working of a surface condenser with a neat sketch. III U 6
(ii) Draw the p-V and T-S diagram of modified Rankine cycle and III R 4
indicate the various processes.
20. A. Explain the construction and working of Central air-conditioning IV U 10
plant with diagram.
(OR)
B. (i)A refrigeration system has working temperature of -300oC and IV Ap 6
400oC. What is the maximum C.O.P. possible, if the actual C.O.P is
75% of the maximum? Determine the actual refrigerating effect
produced per kW-hr
(ii)List the properties of refrigerant. IV R 4

21. A. (i) Explain the function and materials used for moderator and coolant V U 5
in a nuclear reactor.
(ii) Explain the working of nuclear power plant with line diagram. V U 5
(OR)
B. (i)Explain the methods of disposal Nuclear waste. V U 4
(ii) Explain the working of boiling water (BWR) reactor with a neat V U 6
sketch.
Note: The question paper setters are requested to follow the Revised Bloom’s Taxonomy as
presented below:


Semester : V
Course Name : PROCESS PLANNING AND COST ESTIMATION

Max. Marks
Course
Total
Process
Planning and
5 75 25 75 100 3 Hours
Cost
Estimation
Unit Topics No. of
No Periods
I PROCESS PLANNING 13
II PROCESS SELECTION 13
III WORK STUDY 12
IV COST ESTIMATION 12
V MACHINING TIME CALCULATIONS 12
INDUSTRIAL VISIT 04
Total 75

COURSE OUTCOME
C502.1 Explain the concept of process planning, types of process planning and value engineering.
C502.2 Select process in machine and materials, and solve the problems.
C502.3 Illustrate the concept of work-study, method study and work measurements.
Explain the different component of cost and estimate the production cost of simple
C502.4
components.
Estimate the machining time for drilling, shaping, planning, slotting, broaching and
C502.5
sawing operations.
C502.1 - 3 - - - - 2 - - 2 2 2
C502.2 - 3 2 - - - 2 - - 2 2 2
C502.3 - 3 - - - - 2 - - 2 2 3
C502.4 - 3 1 - - - 2 - - 2 2 2
C502.5 - 3 1 - - - 2 - - 2 2 2
C502 Total - 15 4 - - - 10 - - 10 10 11
Correlation Level - 3 1.33 - - - 2 - - 2 2 2.2
DETAILED SYLLABUS
UNIT IPROCESS PLANNING………13 PERIODS
Introduction - concept - Information required to do process planning - factors
1.1
affecting process planning - process planning procedure - Make (or) Buy decision
using Break Even Analysis - simple problems. Manual process planning -
Introduction of Automated process planning and generator process planning -
Advantage of computer aided process planning - Principle of line balancing - 13 Per
need for line balancing - Value Engineering - Definition - cost control vs cost
reduction - value analysis when to do - steps information needed - selection of
product.
(Refer Web link : https://www.youtube/watch?v=g0vl0qn_RNE
https://www.youtube/watch?v=0jM-dTZLeFIfor process planning)
UNIT IIPROCESS SELECTION………13PERIODS
Process selection - technological choice - specific component choice - Process
2.1
flow choice - Factors affecting process selection - machine capacity - analysis of
machine capacity - process and equipment selection procedure - Determination
of man, machine and material requirements - simple problems - selection of 13 Per
material - jigs - fixtures etc. - Factors influencing choice of machinery - selection
of machinery - simple problems - preparation of operation planning sheet for
simple components.
(Refer Web link : https://www.youtube/watch?v=G_tvj5KlgDo
https://www.youtube/watch?v=wjxS79880MMfor process selection)

UNIT IIIWORK STUDY ………12 PERIODS
Objectives of work study - Concept of work content - Techniques to reduce

3.1
work content - method study - Procedure - Recording techniques used in
method study - Micro motion study - Principles of motion economy - Therbligs
- Simo chart - cycle graph - Chrono cycle graph - work measurement - Basic 12 Per
Procedures for the conduct of time study - calculation of standard time -
simple problems - Ergonomics - definition - objectives - applications - working
environment - work place layout - other areas.
(Refer Web link : https://www.youtube/watch?v=cR1RoOjGd6A
https://www.youtube/watch?v=xxUEXinWkgkfor work study)
UNIT IVCOST ESTIMATION………12 PERIODS
Introduction - Definition - Purpose of cost estimation - cost estimation Vs Cost
4.1
accounting - components of cost - direct cost - indirect cost - overhead expenses
- estimation of cost elements - set up time and economic lot size - tool change
time - Inspection time - performance factor - overheads - different methods of 12 Per
apportioning overheads - Data required for cost estimating - Steps in making a
cost estimate - problems - estimation of production cost of simple components
such as coupling, shaft, crank etc. - problems.
(Refer Web link : https://www.youtube/watch?v=sBTw0gNnAOQ
https://www.youtube/watch?v=CsCg0LJUP30for cost estimation )
UNIT VMACHINING TIME CALCULATIONS………12 PERIODS
Elements of metal machining - cutting speed - feed - depth of cut - procedure for
5.1
assigning cutting variables - calculation of machining time for different lathe
operations like - turning - facing - chamfering - parting - knurling and forming -
Calculation of machining time for operations on drilling machine - machining
time for shaping, planing, slotting, broaching and sawing operations - Machining 12 Per
time for face milling and slab milling operations - timing for thread cutting -
estimation of total unit time - Procedure for doing the above machining
calculations with formulae used -simple problems.
(Refer Web link : https://www.youtube/watch?v=A806FshwL4g
https://www.youtube/watch?v=CXT7k0xz_vgfor machining time calculations)

I. INDUSTRIAL VISIT
1. M/s Velumurgan Heavy Industries Ltd., Trichy
2. M/s Dalmia MagnesiteCorporation, Salem
3. M/s Jayalakshmi Pressing Pvt. Ltd., Hosur

II. SEMINARS
1. Automated process planning
2. Work study in operation management and ergonomics
TEXT BOOKS
Year of
Edition
Industrial Engineering & O.P Khanna Dhanpat Rai Revised
1
Management Publication Pvt. Ltd., edition
New Delhi. 2004
Industrial Engineering & Martand Telsang S.Chand & Co., -
2
Production Management New Delhi
REFERENCESBOOKS
Year of
Edition
1 Production P.C.Sharma S.Chand & Co., New
2011
Engineering Delhi
2 Production and Costing GBS Narang Khanna Publishers.,
2000
andV.Kumar Delhi-110 006
3 Mechanical Estimating Banga & Sharma Khanna Publishers., -
and Costing Delhi-110 006

PROCESS PLANNING & COST ESTIMATION
Note : (i)Answer any FIVE Questions out of which question No. 8 is Unit Bloom’s
compulsory Level
1. Define process planning. I R
2. Define cost control. I R
3. What is process selection II R
4. List the objectives of work study. III R
5. State the application of ergonomics III R
6. Define direct cost and indirect cost IV R
7. Define machine time calculation V R
8. List the advantages of Jigs and Fixtures II U
Note : (i)Answer any FIVE Questions out of which question No. 16 is Unit Bloom’s
compulsory Level
9. Differentiate between manual process planning and automated process planning I U
10. What are the factors affecting process planning? I U
11. Explain the process flow choice II U
12. What are the techniques used to reduce work content? III R
13. Explain overheads cost IV U
14. Write simple steps for calculating feed and depth of cut. V U
15. Explain the micro motion study III U
16. List the application of cycle graph & chrono cycle graph. III U
Unit
Note: (i)Answer allthe questions choosing either sub-division (A) or Bloom’s Marks Aw
sub-division (B) of eachquestion. Level
17. A. Explain the automated process planning and generated process I U 10

planning and its advantages.
(OR)
B. i) Explain the principle of Line balancing. I U 5
ii) Explain value engineering and value analysis. I U 5
18. A. Explain the preparation of operation planning sheet for a simple II U 10
component.
(OR)
B. i) Explain the factor influencing choice of machinery? II U 5
ii) Explain the equipment selection procedure. II U 5

19. A. i) Explain SIMO chart. III U 5
ii)Explain basic procedure for the conduct of time study III U 5
(OR)
B. Explain the recording techniques used in method study. III U 10
20. A. i) Explain the chief factor in cost estimation. IV U 5
ii) From the following data, calculate the total cost and selling price
for a job: direct material cost = Rs.5500, manufacturing wages=
Rs.3000, factory overheads to manufacturing wages=100%, non- Ap 5
manufacturing overheads to factory cost= 15% , Profit on total cost=
12%
(OR)
B. Explain briefly elements of cost. IV U 5
21. A. i) Explain the procedure for machine time for slotting calculation with
V U 5
formula used.
ii) Explain briefly machining time calculation for knurling and forming
V U 5
operation?
(OR)
B. A 3 cm deep slot is to be milled with an 8cm diameter cutter. The
length of the slot is 30cm. what will be total table travel to complete
the cut? If the cutting speed is 20m/min and feed per tooth is V Ap 10
0.2mm, estimate the milling time. The cutter has 24 teeth and one
cut is sufficient for the slot.
presented below:


Semester : V
Course Name : DESIGN OF MACHINE ELEMENTS
TEACHING AND SCHEME OF EXAMINATION:
Course Max. Marks

Total
Design of
Machine 5 75 25 75 100 3 Hours
Elements
Topics and Allocation of Periods
Unit No Topics Periods

I DESIGN OF JOINTS AND FASTENERS 13
II DESIGN OF SHAFTS, COUPLINGAND KEYS 13
III DESIGN OF FRICTION DRIVES(FLAT BELT AND V-BELT) 12
IV DESIGN OF BEARINGS 12
V DESIGN OF LEVERS AND SPUR GEARS 12
INDUSTRIAL VISIT 04
Total 75

COURSE OUTCOME
C503.1 Solve the problems of various types of failures, and design of joints and fasteners.
C503.2 Determine the power transmission of shafts, keys and couplings.

C503.3 Find the power required for flat and V-belt drives.
C503.4 Explain the types of bearings and evaluate the mass of oil required in journal bearing.
C503.5 Design the levers and spur gear.
C503.1 1 3 - 2 - - 2 - - 2 2 -
C503.2 1 3 - 2 - - 2 - - 2 2 -
C503.3 1 3 - - - - 2 - - 2 2 -
C503.4 1 3 - - - 1 2 - - 2 2 -
C503.5 2 3 - 1 - 1 2 - - 2 2 -
C503 Total 6 15 - 5 - 2 10 - - 10 10 -
Correlation Level 1.2 3 - 1.67 - 1 2 - - 2 2 -
DETAILED SYLLABUS
UNIT-IDESIGN OF JOINTS AND FASTENERS………13 PERIODS

1.1 Engineering Materials, Joints and Fasteners 7 Per
General Considerations in Machine Design. Engineering materials - Factors
affecting selection of material - BIS designation of Ferrous materials - Preferred
number - Factor of safety and allowable stress - Stresses: Tension, Compression,
Shear, Bearing pressure Intensity, Crushing, bending and torsion - problems.
Creep strain and Creep Curve- Fatigue, S-N curve, Endurance Limit - Stress
Concentration - Causes & Remedies. Theories of Elastic Failures - Principal normal
stress theory, Maximum shear stress theory & maximum distortion energy theory.
1.2 Joints: Design of sleeve and cotter joint, knuckle joint and welded joint. 3 Per
(Refer Web link : https://www.youtube/watch?v=7b1bd-igrao
https://www.youtube/watch?v=2hoN-b2Lm4for design of welded joints,
design of sleeve and cotter joint)
1.3 Fasteners: Design of bolted joints - eye bolts - cylinder cover with bolts, studs - 3 Per
pins.
UNIT-IIDESIGN OF SHAFTS, COUPLING AND KEYS………13 PERIODS
2.1 Shafts: Design of shafts subjected to twisting moment - bending moment - 7 Per
combined twisting and bending moments - fluctuating loads-Design of shafts
based on rigidity.
2.2 Keys: Types of keys - design of Sunk keys only - Effect of keyways on shaft- 3 Per

problems.
2.3 Couplings: Requirements of good couplings - types - design of rigid protected type 3Per
flange couplings - marine couplings - pin type flexible coupling (Description only).
(Refer Web link : https://www.youtube/watch?v=cnuEmFCIX9sfor design of couplings)
UNIT-IIIDESIGN OF FRICTION DRIVES(FLAT BELT AND V-BELT)………12PERIODS
3.1 Flat Belts: Types of belts - materials for belt - types of belt drives - Speed ratio - 6Per
effect of slip - length of flat belts -Tension Ratio T1/T2=e(µθ)- centrifugal tension -
power transmitted - condition for maximum power - transmission - Initial Tension
- problems - design procedure of flat belts - design of flat belt based on
manufacturer’s data only - problems.
3.2 V-Belts: V-belt drive - comparison with flat belt drive - designation of V-belts - 6 Per
length of belt - power transmitted - Design of V-belt using manufacturer’s data
only - Problems.
(Refer Web link : https://www.youtube/watch?v=nMSB6SoZ4Hcfor design of belt drives)
UNIT-IVDESIGN OF BEARINGS………12PERIODS
4.1 Bearings: Classifications of bearings - sliding contact and rolling contact bearings - 12
radial and thrust bearings - roller bearing - types - Designation of ball bearings - Per
materials used for bearings - journal bearings - heat generated - heat dissipated -
cooling oil requirement - problems - design of journal bearings -Problems. Design
based on approved data books only
(Refer Web link : https://www.youtube/watch?v=Yb3CVljoDKIfor design of bearings)
UNIT-V DESIGN OF LEVERS AND SPUR GEARS ………12 PERIODS
5.1 Levers: Types of levers - applications - mechanical advantage - leverage - 6 Per
displacement ratio - design ofhand lever-foot lever and cranked lever - problems.
(Refer Web link : https://www.youtube/watch?v=XSk4lupjbWyfor design of levers)
5.2 Spur gears: Gear drives - merits and demerits over belt drive - Classification of 6Per
gears - gear materials - spur gear terminology - design of spur gears based on
Lewis & Buckingham equation - Problems - speed reducer - types - (Approved data
books only).
(Refer Web link : https://www.youtube/watch?v=8bml2pk6RaOfor design of gears)

I. INDUSTRIAL VISIT
1. M/s PRIM Engineering, Coimbatore
2. M/s Marico Ltd., Perundurai
3. M/s Tamil Nadu Magnesite Ltd., Salem
4. M/s GTP Granites (P) Ltd., Salem
II.SEMINARS
Seminarsto be organized on any one of the following topics in association with IE(I) / ISTE and
1. Advances in composite materials.
2. Trends in tribology.

3. http://www.learnerstv.com/Free-Engineering-Video-lectures-ltv078-Page1.htm
TEXT BOOKS
Year of Publishing/
Edition
1. Machine Design Pandya & Shah Charotar Publishing Edition 1995
House
2. Machine Design T.V.Sundararajamoorthy Anuradha Publications, Edition June-2003
& N. Shanmugam Kumbakonam.
3. Design Data PSG College of DPV Printers,
Book Technology Kalaikathir Acchagam 2011
Coimbatore
REFERENCE BOOKS
Year of Publishing/
Edition
1. A text book of R.S. Khurmi & J.K.Gupta S.Chand & Co., New 18th Edition
Machine Design Delhi.
2 Design of V.B. Bhandari Tata Mc Graw Hill 2010
Machine
Elements

DESIGN OF MACHINE ELEMENTS
Note : (i)Answer all the questions, choosing either (a) or (b) of each question.
Level Awarded
(ii) All questions carry equal mark marks.
(iii) P.S.G. Design data book may be permitted.
I. A.(i) Namethetypeofsteelwithitscompositiondesignatedasgivenbelow:
I U 5
XT72WI8Cr4V1
(ii) Design a sleeve andcotter jointto connecttwo rodsfor transmittinga
maximumtensileloadof100KN.Therodssleeveandcottersare
madeofsame materialandthepermissiblestressesinthematerials I Ap 10
are65N/mm intension,130N/mm2incompressionand50N/mm2ins
2
hear.
(OR)
B. (i) Aneyeboltisusedforliftingaloadof50KN.Findthenominaldiameteroft
he bolt,ifthe tensile stress is not to exceed 100 N/mm2. Assume
coarse threads,if I Ap 5
theboltextends50mmintothecomponent.Whatwillbetheshearstress
inthethreadedportionofthebolt?
(ii) A steamenginecylinderhasaneffectivediameterof350mmandthe
maximum steampressure actingon the cylindercoveris 1.2N/mm2.
Calculate the number I Ap 10
andthesizeofstudsrequiredtothesecurecylindercover.Assumepermi
ssiblestressinthestudsas335N/mm2.
II. A. AshaftissupportedonbearingsA&B800mmbetweencentersA20˚strai
ght bothspur gearswith600mmpitchdiameterislocated200 mmto
therightofleft handbearingA anda700mmdiameterpulleyis
mounted250mmtowards
theleftofbearingB.Thegearisdrivenbyapinionwithadownwardtangen II Ap 15
tial forcewhilethepulley drivesthehorizontalbelthaving1800angleof
lap.Thepulleyalsoservesa flywheelandweighs2000N.
Themaximumbelttensionis3:1.Determinethemaximumbendingmo
ment&thenecessaryshaftdiameter,
iftheallowableshearstressofthematerial is40N/mm2.
(OR)

B. Designaprotectedtypecastironflangecouplingforasteelshafttransmit
ting15
kNat200rpmandhavinganallowableshearstressof40MPa.Theworkin
gstressintheboltshouldnotexceed30MPa.Assumethatthesamemater II Ap 15
ialisusedforshaftandkeyandthecrushingstressistwicethevalueofitssh
earstress.Themaximumtorqueis20%greaterthan the fullloadtorque.
Theshear stressfor cast ironis14MPa.
III. A.(i) Compare various types of belts. III An 5
(ii) Aleatherbeltdrivetransmits15kWpower.Thecenterdistancebetween
thepulleysistwicethediameterofthebigpulleys.Thespeedofthebigand
small pulleysis480rpmand1440rpmrespectively.
Thebeltshouldoperateatvelocityof20m/sapproximatelyandstressesi
nthebeltshouldnotexceed2.25N/mm2.Thedensityoftheleatheris0.9 III Ap 5
5gm/ccandthecoefficiento
ofthefrictionis0.35.Thethicknessofthebeltis5mm.Calculate(a)thedia
meterofthe pulleys (b) thelengthandwidthofthebeltand(c) thebelt
tensions.
(OR)
B. DesignaV-
beltdriveandcalculatetheactualbelttensionandaveragestress from
thefollowingdata:
Diameterofthedrivenpulley=500mm,diameterofthedrivingpulley=1 III Ap 10
50mm, center distancebetweenpulley=
925mm,speedofdrivenpulley= 300rpm, speedofdrivingpulley=
1000rpm,power transmitted= 7.5KW.
IV. A.(i) Howbearingsareclassified? IV R 5
(ii) A75mmjournalbearing100mmlongissubjectedto2.5
kNat600rpm.Iftheroomtemperatureis24˚C,determinetheviscosityof
oiltobeusedtolimitthe IV Ap 10
bearingsurfacetemperatureat50˚C.TakeD/C=100andK=0.484˚C/m2/
W.
(OR)
B. Designasuitablejournalbearingforacentrifugalpumpfromthefollowin
g data:
Load on bearing-14 kN,
Diameter of a journal-80mm
Speed-1440rpm
-6
Bearing characteristic number-30 X 10 IV Ap 15
Permissible bearing pressure-0.7 X 1.4 N/mm2
Average atmospheric pressure-30˚C
Calculate thecoolingrequirementusing Hasche’ sequation.
Use Mckee’s equationforcalculating thefrictionco-
efficient.AssumeL/D=2.

V. A.(i) Explain any two types of levers. V U 5
(ii) Designahandleverofrectangularsectionsubjectedtoamaximumloado
f 250Nattheendofmomentarmsof1.2m.Thethicknessoftheleveris
constantandisequalto0.375timesthewidthoftheleverneartotheboss. V Ap 10
Permissibleshearstressfortheshaftmaterialis40N/mm2andthepermi
ssible bendingstressfor thelevermaterial is1N/mm2.
(OR)
B. Designaspurgeardrivetoconnectanelectricmotortoareciprocatingpu
mp,bothstringmountedonthesamebed.Speedofthemotoris1440rpm
;speed V Ap 15
reductiondesiredis10:1.Motorpoweris36.8kW.Thegearsaretohave2
0˚pressureangle.Themaximumnumberofteethonpinionis24.
Note:The question paper setters are requested to follow the Revised Bloom’s Taxonomy
aspresented below:


Semester : V
Course code : 15O-2401A
Course Name : REFRIGERATION AND AIR CONDITIONING

No. of Weeks per Semester: 15 Weeks
Examination
Instructions
Course Max. Marks

Total
Refrigeration
and Air
5 75 25 75 100 3 Hours
Conditioning
Topics and Allocation of Periods:

No.
REFRIGERATION SYSTEM AND REFRIGERATION EQUIPMENTS 13
I
VAPOUR COMPRESSION &ABSORPTION REFRIGERATION SYSTEM AND

II CRYOGENIC REFRIGERATION SYSTEMS 13
REFRIGERATION FLOW CONTROLS, REFRIGERANTS AND LUBRICANTS

III AND APPLICATIONS OF REFRIGERATION 12
IV PSYCHOMETRICS AND COMFORT AIR CONDITIONING SYSTEMS 12
COOLING LOAD CALCULATIONS AND DUCT DESIGN, ENERGY

V 12
CONSERVATION TECHNIQUES
INDUSTRIAL VISIT 04
Total 75

COURSE OUTCOME

Explain the concept of air refrigeration system and components of refrigeration
C504A.1
equipments.
Illustrate the working of VCR, VAR and cryogenic refrigeration system with problems on
C504A.2
VCR systems.
Outline the refrigeration flow controls, refrigerants, lubricants and applications of
C504A.3
refrigeration system.
Explain the properties of humid air with the help of psychrometric chart and comfort air-
C504A.4
conditioning.
Estimate the cooling load, duct size and energy conservation techniques of air-
C504A.5
conditioner.
C504A.1 2 3 2 2 2 1 1 - 2 2 2 -
C504A.2 1 3 2 2 2 1 1 - 2 2 2 -
C504A.3 1 3 1 - 2 2 1 - 2 2 2 -
C504A.4 1 3 1 - 2 2 1 - 2 2 2 -
C504A.5 - 3 1 - 2 2 1 - 2 2 2 -
C504A Total 5 15 7 4 10 8 5 - 10 10 10 -
Correlation Level 1.25 3 1.4 2 2 1.6 1 - 2 2 2 -
DETAILED SYLLABUS
UNIT-IREFRIGERATION SYSTEM AND REFRIGERATION EQUIPMENTS………13 PERIODS

1.1 REFRIGERATION SYSTEM Thermodynamic state of a pure substance, modes 7 Per
of heat transfer -laws of heat transfer -mechanisms of production of cold -
unit of refrigeration-types of refrigeration- reversed Carnot cycle-C.O.P of
heat engine-heat pump-refrigerating machine-principle of working of open
and closed air system of refrigeration- advantages and disadvantagesand its
application of air cycle-problems.
(Refer Web link : https://www.youtube/watch?v=h5wQoA15OnQ
https://www.youtube/watch?v=huadbQQ7eJkforrefrigeration system)
1.2 REFRIGERATION EQUIPMENTS Compressor-principle of working and 6 Per
constructional details of reciprocating and rotary compressors, hermetically
and semi hermetically sealed compressors-condensers-principle of working
and constructional details of air cooled and water cooled condensers,
evaporative condensers-advantages and disadvantages- natural and forced
draught cooling towers. Evaporators-natural circulation and forced
circulation type-principle of working constructional details.
(Refer Web link : https://www.youtube/watch?v=9oJ1RUGUObY
https://www.youtube/watch?v=SLlYo6KPSUUforrefrigeration equipments)

UNIT-IIVAPOUR COMPRESSION AND ABSORPTION REFRIGERATION SYSTEM AND CRYOGENIC
REFRIGERATION SYSTEMS………13PERIODS
2.1 VAPOUR COMPRESSION REFRIGERATION SYSTEM Principle of working of 7 Per
vapour compression system - analysis of vapour compression cycle using T-s
diagram and p-H diagram- refrigerating effect-compression work-C.O.P-
effect of superheating and under cooling-effect of evaporative pressure
and condenser pressure-problems -liquid vapour refrigeration heat
exchangers- Advantages and disadvantages of superheating and under
cooling -use of flash chamber and accumulator.
2.2 ABSORPTION REFRIGERATION SYSTEM AND CRYOGENIC REFRIGERATION 6 Per
SYSTEMS: Simple absorption system -Electrolux system-solar absorption
refrigeration system-absorption system comparison with mechanical
refrigeration system.Refrigerators for above2K-Philips Refrigerator -Giffered
McMohan refrigerator- refrigerators for below 2 K - Magnetic refrigeration
systems.
(Refer Web link : https://www.youtube /watch?v=EgrMUUIGSyA
https://www.youtube/watch?v=-Wj_MO4BqtAfor vapour compression & absorption refrigeration
system)
UNIT-IIIREFRIGERATION FLOW CONTROLS, REFRIGERANTS AND LUBRICANTS AND
APPLICATIONS OF REFRIGERATION………12 PERIODS
3.1 REFRIGERATION FLOW CONTROLS: Capillary tube-automatic expansion 6 Per
valve-thermostatic expansion valve-electronic expansion valve-solenoid
valve-evaporator pressure regulator-suction pressure regulator-classification
of refrigerants- selection of a refrigerant-properties and its applications.
(Refer Web link : https://www.youtube/watch?v=6F4pZxPeAHI
https://www.youtube/watch?v=MqnyaUNxs9Afor refrigeration flow controls)
3.2 REFRIGERANTS AND LUBRICANTS AND APPLICATIONS OF REFRIGERATION: 6 Per
Refrigerants SO2CH4,F22,andNH3-CFCs refrigerants-equivalent ofCFCs
refrigerants (R-123a,R-143a,R-69S)- blends of refrigerants(R400 and R500
Series)-lubricants used in refrigeration and their applications.Slow freezing -
quick freezing- cold storage-frozen storage-freeze drying -dairy refrigeration
– icecream cabinets-ice making -water cooler, milk cooler, bottle cooler-frost
free refrigeration.
(Refer Web link : https://www.youtube/watch?v=nyYfmUExQ4I for applications of refrigeration)
UNIT-IVPSYCHOMETRICS AND COMFORT AIR CONDITIONING SYSTEMS………12 PERIODS
4.1 PSYCHOMETRICS: Psychrometry properties- adiabatic saturation of air by 6 Per
evaporation of water-psychometric chart and its uses-psychometric
processes -sensible heating and cooling- humidifying and heating-
dehumidifying and cooling -adiabatic cooling with humidification -total
heating or cooling processes -sensible heat factor-by pass factor-adiabatic
mixing- evaporative cooling-problems-governing optimum effective
temperature-comfort t chart- design consideration.

4.2 COMFORT AIR CONDITIONING SYSTEMS Equipment for air conditioning and 6 Per
insulation factors-air purification-temperature control-humidity control- dry
and wet filters-centrifugal dust collector-air washer humidifier-dehumidifier-
fans and blowers-Grills and registers -summer and winter air conditioning,
window and split air conditioners--properties of ideal insulator, types of
insulating materials.
(Refer Web link : https://www.youtube/watch?v=lu2ltUz1ZhUforcomfort air conditioning
systems)
UNIT-VCOOLING LOAD CALCULATIONS AND DUCT DESIGN, ENERGY CONSERVATION
TECHNIQUES………12 PERIODS
5.1 COOLING LOAD CALCULATIONS AND DUCT DESIGN: Different heat sources- 6 Per
conduction heat load-radiation load of sun-occupant’s load-equipment load-
infiltration air load-miscellaneous heat sources-fresh air load-
problems.Classification of duct systems-Duct design-equal friction method-
velocity reduction method-problems. Chilled water Systems-Air handling
Units.
5.2 ENERGY CONSERVATION TECHNIQUES: Energy conservation and design 6 Per
decisions -heat reclaim-thermal storage-ice builder-ice harvester-variable
refrigerant flow (VRF) -variable primary flow (VPF).
(Refer Web link : https://www.youtube/watch?v=eXN6w15HVHQ
https://www.youtube/watch?v=ULwGRrsqmisfor energy conservation techniques)
I. INDUSTRIAL VISIT
1. M/s Hatsun Diary Pvt. Ltd., Salem
2. M/s GEM Cooling Tower, Coimbatore
3. M/s The Salem District Coop. Milk Producers Union Ltd., Salem
II.SEMINARS
1. Advances in Refrigeration.
2. Advances in Air conditioning system.

TEXT BOOKS
Year of
S.No. Title Author Publisher publishing/
edition
1. Refrigeration and air P.L.Ballaney Khanna Publishers, 15th
conditioning NewDelhi. Edn,2009
2. Refrigeration and air V.K.Jain S.Chand & Co,New 6th edition ,

conditioning Delhi 2009
REFERENCE BOOKS
Year of
S.No
Title Author Publisher publishing/
.
edition
1. A course in refrigeration and Domkundwar Dhanpat Rai &Co, 8th edition,
air conditioning New Delhi 2009
2. Principles of refrigeration Dossat Pearson Education, 2002

New Delhi
3. Home refrigeration and air Audels Theo. Audel &Co. 1998
conditioning publisher, NewYork.
4. Refrigeration and air C.P. Arora Dhanpat Rai & Co, 3rd edition,
conditioning New Delhi 2011

Refrigeration And Air Conditioning
Code No. : 15O – 2401A Time : 3 Hrs
(iii) Approved Refrigeration and Air-Conditioning tables may be permitted
1. What are the modes of heat transfer? I R
2. Define: COP of a refrigerant. I R
3. List the effects of super heating. II R
4. Write the applications of refrigerant. III U
5. What is slow freezing? III R
6. What is sensible heating? IV R
7. List the types of ducts. V R
8. What is meant by air conditioning? IV R
Level
9. Explain the mechanisms of production of cold. I R
10. Explain the T-S and P-H diagram for VC cycle. II R
11. Explain the working of solenoid valve. III U
12. Explain the ice making process. III U
13. Draw the comfort chart. IV R
14. What is air conditioner? Write its applications. IV R&U
15. Classify the heat sources. V U
16. Explain the VRF. V U

Note: (i) Answer allthe questions choosing either sub-division (A) or sub-division (B) of Unit Level Awarded
eachquestion.
17. A.(i) Explain the Dry ice refrigeration system with sketch. I U 5
A perfect reversed heat engine is used for making ice at 00C from
water available at 200C. The temperature of the brine or freezing
(ii) I Ap 5
mixture is -100C. Find the amount of ice produced per kWh. Take
latent heat of ice as 335 kJ/kg.
(OR)
Explain the construction and working of water cooled condenser with
B. I U 10
sketch and its advantages.
18. A.(i) Explain the uses of Flash chamber and Accumulator. II U 5
(ii) Compare Vapour Compression and Absorption refrigeration system. II U 5
(OR)
A refrigerator works between -70C and 270C. The vapour is dry at the
end of adiabatic compression. There is no under cooling and
evaporation is by throttle valve. Estimate (a) C.O.P. and (b) power of
the compressor to remove 200 kJ/min. The properties of the
B. refrigerant are as under: II Ap 10
What are the good properties of refrigerant?
Describe the water cooler with sketch.
(OR)
Explain the working of Thermostatic Expansion Valve with a neat
19.19. A.(i) sketch. III U 5
(ii) The atmospheric air at 760 mm of Hg dry bulb temp 15 0 C and III U 5
wet bulb temp 11 0C. Enter a heating coil whose temperature is
410C. Assuming bypassfactor of heating coil as 0.5, determine
B. dry bulb temp., wet bulb temp and relative humidity of the air III U 10
leaving the coil. Also determine the sensible heat added to the
air per Kg. of dry air.
20.20. A. IV Ap 10
Enthalpy kJ/kg Entropy kJ/kg.K
Temperature
o hf hg sf sg
C
-7 -30 1298 -0.108 4.75
27 115 1173 4.27 4.33
(OR)
B. Explain the adiabatic cooling with humidification with a neatsketch. IV U 10
21. A.(i) Explain the energy conversation in Air-conditioned system design. V U 5
(ii) Explain the working of ice builder. V U 5
(OR)
Explain briefly the different cooling load calculations in Air-
B. V U 10
conditioned systems.
Note:The question paper setters are requested to follow the Revised Bloom’s Taxonomy
aspresented below:

Semester : V
Course code: 15O- 2401B
Course Nam: Total Quality Management
Course Max. Marks

Total
Project
5 75 25 75 100 3Hours
Work
Unit No. Topic No. of Periods
I BASIC CONCEPTS OF TOTAL QUALITY MANAGEMENT 12
II CONTINUOUS PROCESS IMPROVEMENT – Q-7 TOOLS 13
III STATISTICAL FUNDAMENTALS 13
IV CONTROLCHARTS 12
V MANAGEMENT PLANNING TOOLS & BENCH MARKING 12

INDUSTRY VISIT 04
CONTINUOUS ASSESSMENT TESTS AND MODEL EXAMS 09
TOTAL 75

COURSE OUTCOME
C504B.1 Explain the basic concepts of Total Quality Management and strategic planning
List and explain various continuous process improvement and explain the tools of quality
C504B.2
control
C504B.3 Illustrate the types of data and concept of six sigma
List and explain the various types of control chart and solve the problem by using control
C504B.4
chart
C504B.5 Explain the various types planning tools and bench marking
C504B.1 - 3 - - - - - - - 2 2 -
C504B.2 - 3 - - - - - - - 3 2 -
C504B.3 - 3 2 - - - - - - 3 2 -
C504B.4 - 3 2 - - - - - - 2 2 -
C504B.5 - 3 1 - - - - - - 3 2 -
C504B Total - 15 5 - - - - - - 13 10 -
Correlation
- 3 1.67 - - - - - - 2.6 2 -
Level
DETAILED SYLLABUS
UNIT I BASIC CONCEPTS OF TOTAL QUALITY MANAGEMENT .................................... 12 PERIODS
1.1 Quality-Definitions- Dimensions of quality-Brainstorming and its

objectives- Introduction to TQM – Characteristics – Basic concepts –
Elements – Pillars – Principles - Obstacles to TQM implementation –
Potential benefits of TQM – Quality council – Duties – Responsibilities –
12 Per
Quality statements – Vision – Mission – Quality policy statements –
Strategic planning – Seven steps to strategic planning – Deming
philosophy- Customer delight-ISO 9001:2008 Quality Management
System requirements and implementation.
(Refer Web link : https://www.youtube.com/watch?v=YKwcxjUnots for Basic Concepts of TQM)
UNIT II CONTINUOUS PROCESS IMPROVEMENT – Q-7 TOOL .................................... 13 PERIODS
2.1 CONTINUOUS PROCESS IMPROVEMENT: Input / Output process model

8 Per
– Juran Trilogy – PDCA (Deming Wheel) cycle – 5S Concepts – SEIRI,

SEITON, SEISO, SEIKETSU and SHITSUKE – needs and objectives –
effective implementation of 5S concepts in an organization -
Housekeeping – Kaizen – Comparison between Kaizen and Kairyo.
2.2 Q-7 TOOLS: Seven tools of quality control (Q-7 tools) – Check sheet –
Types of check sheet – Histogram – Cause and effect diagram - Pareto
diagram – Stratification Analysis – Scatter diagram-Graph/run charts –
5 Per
Control charts - Construction of above diagrams.
Quality circle-concept of quality circle-Organization of Quality circle and
objectives of Quality circle
(Refer Web link : https://www.youtube.com/watch?v=DFsFODnb-Iw for 5S & Kaizen)
UNIT IIISTATISTICAL FUNDAMENTALS ………..13PERIODS
3.1 Types of Data – Collection of Data – Classification of Data – Tabular

presentation of Data – Graphical representation of a frequency
distribution – Comparison of Frequency distribution – Mean – Median –
13 Per
Mode – Comparison of measures of central tendency – Introduction to
measures of dispersion – Sample – sampling - Normal curve – Sigma –
Concept of six sigma – Principles – Process- Problems.
(Refer Web link:https://www.youtube.com/watch?v=h8EYEJ32oQ8 for Introduction to Statistics)
UNIT IVCONTROL CHARTS ..………12 PERIODS
4.1 Control chart – types of control charts – Control chart for variables –
Construction of X and R charts – control limits Vs specification limits –
Process capability – Method of doing process capability Analysis –
Measures of process capability – Problems.
Attributes – Control charts – P chart – np chart – c chart – u chart – 12 Per
Construction of above diagrams – Problems - Comparison between
variable chart and Attribute chart.
(Refer Web link : https://www.youtube.com/watch?v=tSbB5GtW1d0 for Control Charts)
UNIT V MANAGEMENT PLANNING TOOLS & BENCH MARKING ..……..12 PERIODS
5.1 MANAGEMENT PLANNING TOOLS: Affinity diagram –Radar Diagram -

Inter Relationship diagram– Tree diagram - Prioritization matrix – Matrix
6 Per
diagram – Decision tree – Arrow diagram – Matrix data analysis diagram
- Construction of above diagrams.
5.2 BENCH MARKING: Bench marking – Objectives of bench marking –
Types – Bench marking process - Benefits of Bench marking – Pit falls of
Bench marking-Just In Time(JIT) concepts and its objectives-Total 6 Per
Productive Maintenance(TPM)-Introduction, Objectives of TPM-steps in
implementing TPM
(Refer Web link : https://www.youtube.com/watch?v=CBFKBf1rOyo for JIT)

1. M/s TTK Prestige Ltd., Hosur
2. M/s Sri Lakshmi Packing, Hosur
3. M/s Pentagon Switch Gears Pvt .Ltd., Coimbatore.
II.SEMINARS
1. Modern TQM techniques
2. TPM
1. http://www.nptel.ac.in/courses/112107142/
2. http://117.55.241.6/library/E-Books/Industrial%20Management%20Notes.pdf
3. http://www2.hcmuaf.edu.vn/data/phamducdung/thamkhao/Mark's%20Standard-
Handbook/Industrial%20Engineering.pdf
TEXT BOOKS
YEAR OF
S.NO. TITLE AUTHOR PUBLISHER PUBLISHING /
EDITION
Total Quality
1. Date H.Besterfiled Pearson Education 2002
Management
Total Quality
2. V.Jayakumar Lakshmi Publications 2005
Management
Training manual on
3. ISO 9001 : 2000 & Girdhar J.Gyani, Raj Publishing House 2001
TQM
Quality
4. Howard Cuitlow Tata Mc Graw Hill 1998
Management

REFERENCES
YEAR OF
S.NO. TITLE AUTHOR PUBLISHER PUBLISHING /
EDITION
Total Quality Oakiand.J.S Butterworth
1. Management Heinemann Ltd. 1989
Oxford
Quality Management Narayana.V and New Age 1996
2.
– Concepts and Tasks Sreenivasan.N.S International
Total Quality Zeiri. Wood Head 1991
3. Management for Publishers
engineers
Quality Planning and Juran J.M and Frank TMH. India 1982
4. Analysis M.Gryna Jr
ISO 9001 Brain Rethry Productivity and 1993
5. Quality Publishing
Pvt. Ltd
6. Quality Auditing D.Mills Chapman and Hall, 1993

TOTAL QUALITY MANAGEMENT
Code No. : 15O-2401B Time : 3 Hrs
Level
1. DefineTQM. I R
2. Listvarious techniquestosustaincontinuous improvement. I U
3. What isKaizen? II R
4. What is5S practice? II U
5. Why do we need six sigma states? III R
6. What are the types of control charts? IV R
7. Whendo youusetheaffinitydiagram? V U
8. Write some objectives of bench marking. V R
Level
9. Write the characteristics of TQM. I R
10. Mention any three quality control tools. I R
11. Write a note on concept of quality circle. II R
12. List the types of data. III U
13. Define mean and median III U
14. What is meant by control chart and its uses? IV R
15. Write the steps in implementing TPM. V U
16. Differentiate between variable and attribute chart. IV U

Note: (i) Answer allthe questions choosing either sub-division (A) orsub-division (B) of Unit Level Awarded
each question.
(ii) All questions carry equal marks.
17. A.(i)
Explain thesevenstepsofStrategicplanningwithablockdiagram. I U 5
(ii)
Explain the Quality Policy statements I U 5
(OR)
B. (i) Describing the Deming philosophy fourteen points on route to
I R 10
quality.
18. A.(i) Explain the various aspects of Kaizen. II U 5
(ii) Explain 5S concepts II U 5
(OR)
B Explain Juran’s ten steps to quality improvement. II R 10
19. A. Thefollowingarescoreso ftwobatsmenSachinandDravidinaseriesofinn
ings
Sachin 12 115 6 73 7 19 119 36 84
III Ap 10
Dravid 47 12 16 42 4 51 37 48 13
Whois thebetter scoregetterandwhois moreconsistent?
(OR)
B. Discuss why standard deviation is considere d to b e the ‘best’
III An 10
measure of dispersion.
20. A.(i) Calculate the mean and standard devi ation for the foll owing:
Size of item 6 7 8 9 10 11 12 IV An 5
Frequency 3 6 9 13 8 5 4
(ii) Describe the steps to be followed for const ruction of X and R 5
IV R
charts with an example.
(OR)
B. In the manufacture of connecting rod assembly, the number of
defectives found in the inspection of 14 samples of 50 items in
each sample is given in the following table.
Sample
no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 IV Ap 10
No. of
defectives 8 7 5 4 8 7 9 21 12 10 9 8 16 15
21.21. A.(i) Describe about relationship diagram with an example? V R 5

(ii) Explain the various steps to implementing TPM V U 5
(OR)
B. Explain the steps in Benchmarking process. V R 10
presented below:


Semester : V
Course Name : THERMAL ENGINEERING PRACTICAL

Examination
Instructions
Course Max. Marks

Total
Thermal
Engineering 4 60 25 75 100 3 Hours
Practical
COURSE OUTCOME
C505.1 Determine the flash, fire point and viscosity of the given oil.
Demonstrate the working of two stroke and four stroke engine, and to draw the valve
C505.2
and port timing diagram of given engine.
C505.3 Find the performance of the given engine and draw up the heat balance sheet.
C505.4 Determine the COP, volumetric efficiency of air compressor and thermal conductivity.

C505.1 1 3 3 3 - - 1 3 - 2 2 -
C505.2 - 3 3 2 - - 1 3 - 2 2 -
C505.3 - 3 3 3 - - 2 3 - 2 2 -
C505.4 1 3 3 2 - - 1 3 - 2 2 -
C505 Total 2 12 12 10 - - 5 12 - 8 8 -
Correlation Level 1 3 3 2.5 - - 1.25 3 - 2 2 -

LAB EXERCISES
LIST OF EXPERIMENTS
STUDY EXERCISE: (Not for examinations)

1. Study of high pressure boiler. (With model)
2. Study of boiler mountings and Accessories.(With model)
PART- A
1. Determineflashandfirepointofthegivenoilusingopencup Apparatus.
2. Determineflashandfirepointofthegivenoilusingclosedcup Apparatus.
3. Determinetheabsoluteviscosityofthegivenlubricatingoil usingRedwoodviscometer.
4. Determinetheabsoluteviscosityofthegivenlubricatingoil usingSayboltviscometer.
5. Porttimingdiagramoftwostrokepetrolanddiesel engines.
6. Valvetiming diagramof fourstrokepetrolengine.
7. Valvetiming diagram of fourstrokedieselengine.
PART – B
1. Load test (Performance test) on Petrol engine.
2. Load test (Performance test) on Diesel Engine.
3. Morsetestonmulti cylinderpetrolengine.
4. Heatbalanceteston four stroke petrol engine.
5. Heat balance test on four stroke diesel engine.
6. VolumetricefficiencyofAirCompressor.
7. Thermal conductivity measurement using guarded plate apparatus.
8. Determination of COPofRefrigeration system.
SCHEME OF VALUATION
SEMESTER END EXAMINATION EVALUATION (75 Marks)
PART –A
One Question 25
PART –B
One Question 45
Viva Voce 05
Total 75

EQUIPMENT REQUIRED

1. Open cup apparatus to determine Flash and Fire points 2 Nos.
2. Close cup apparatus to determine Flash and Fire points 2 Nos.
3. Redwood viscometer 2 Nos.
4. Say bolt viscometer 2 Nos.
5. 4 stroke cycle petrol engine Model 2 Nos.
6. 4 stroke cycle diesel engine Model 2 Nos.
7. 2 stroke cycle petrol engine Model 2 Nos.
8. Petrol engine of any make with following arrangements 2 Nos.
9. Load test arrangement 2 Nos.
10. Heat balance test arrangement 2 Nos.
Diesel engine of any make of any make with following
11. 2 Nos.
arrangements
12. Heat balance test arrangement 2 Nos.
Multi cylinder petrol engine of any make with Morse test 1 No
13.
setup
Air compressor with set up for conducting volumetric

14. 1 No
efficiency test
15. Refrigeration Test Rig 1 No

Semester : V
Course Name : PROCESS AUTOMATION PRACTICAL
TEACHING AND SCHEME OF EXAMINATIONS:

Examination
Instructions
Max. Marks
Course
Total
Process Automation
4 60 25 75 100 3 Hours
Practical
COURSE OUTCOME
C506.1 Demonstrate the operation of single and double acting pneumatic cylinder.
Demonstrate the double acting pneumatic cylinder with quick exhaust valve and controlling
C506.2
of speed using metering circuits.
Develop the circuit to automate the double acting pneumatic cylinder in N-cycle mode using
C506.3
limit switch.
Demonstrate the operation of a double acting hydraulic cylinder and motor with speed
C506.4
control using metering circuits.
C506.5 Demonstrate the operation of motor using various logic controls in PLC.
Demonstrate the automatic operation of double acting pneumatic cylinder in N-cycle mode
C506.6
using forward, time delay and return.
C506.1 - 3 3 3 - - 1 3 - 2 2 -
C506.2 - 3 3 3 - - 1 3 - 2 2 -
C506.3 - 3 3 3 - - 1 3 - 2 2 -
C506.4 - 3 3 3 - - 1 3 - 2 2 -
C506.5 - 3 3 3 - - 1 3 - 2 2 -
C506.6 - 3 3 3 - - 1 3 - 2 2 -
C506 Total 2 18 18 18 - - 6 18 - 12 12 -
Correlation Level 2 3 3 3 - - 1 3 - 2 2 -

LAB EXERCISES
PART- A
PNEUMATICS LAB
1. Direct operation of single and double acting cylinder.
2. Operation of double acting cylinder with quick exhaust valve.
3. Speed control of double acting cylinder using metering-in and metering-out circuits.
4. Automatic operation of double acting cylinder in single cycle - using limit switch.
5. Automatic operation of double acting cylinder in multi cycle - using limit switch.
HYDRAULICS LAB
1. Direct operation of double acting cylinder.
2. Direct operation of hydraulic motor.
3. Speed control of double acting cylinder metering-in and metering-out control.
PART- B
PLC LAB
1. Direct operation of a motor using latching circuit.
2. Operation of a motor using ‘AND’ logic control.
3. Operation of a motor using ‘OR’ ‘control.
4. On-Delay control of a motor and Off –Delay control of a motor.
5. Automatic operation of a Double acting cylinder-single cycle.
6. Automatic operation of a Double acting cylinder-single cycle - forward, time delay, return.
7. Automatic operation of Double acting cylinder-Multi cycle.
8. Sequential operation of double acting cylinder and a motor.

PART –A
Pneumatics/Hydraulics lab by lot 35
PART –B
One question from PLC lab 35
Viva Voce 05
Total 75
EQUIPMENT REQUIRED:

1. Pneumatic Trainer Kit 2 Nos.
2. Hydraulics Trainer Kit 2 Nos.
3. Pneumatic Trainer Kit with PLC 2 Nos.
4. Computer with Software 5 Nos.

Semester : V
Course Name : METROLOGY &METALOGRAPHY PRACTICAL

Examination
Instructions
Course Max. Marks

Total
Metrology
&Metallograp 4 60 25 75 100 3 Hours
hy Practical
COURSE OUTCOME

Measure various component of linear measurement using vernier calipers, micrometres
C507.1
and slip gauges
C507.2 Measure various components of angle measurement using sine bar and bevel protractor.
C507.3 Measure the geometrical dimensions of V-thread and spur gear.
Identify the given specimen by viewing the micro structure using metallurgical
C507.4
microscope.
Inspect cracks in casting using visual inspection, ring test, die penetrate test and
C507.5
magnetic particle test.
C507.1 2 3 3 3 - - 2 2 - 2 2 2
C507.2 - 3 3 3 - - 2 2 - 2 2 2
C507.3 - 3 3 3 - - 2 2 - 2 2 2
C507.4 1 3 3 3 - - 2 2 - 2 2 -
C507.5 1 3 3 3 - - 2 2 - 2 2 -
C507 Total 4 15 15 15 - - 10 10 - 10 10 6
1
Correlation Level 1.33 3 3 3 - - 3 - 2 2 2

PART -A
METROLOGY SECTION
 Introduction to linear measurement.
 Introduction to angular measurement.
 Introduction to geometric measurements.
 Study of Least Count of measuring instruments.
 Study of accuracy of instruments and calibration of instruments.
 Study of Linear Measuring Instruments: Vernier Caliper, Micrometer, Inside
 Micrometer, Vernier Height gauge, Depth Gauge and Slip Gauge.
 Study of Angular Measuring Instruments –Universal Bevel Protractor, Sine Bar.
 Study of Geometric measurement-Gear tooth Vernier, Thread Micrometer.
LAB EXERCISES
1. Measure the dimensions of ground MS flat/cylindrical bush using VernierCaliper and compare
with Digital/Dial Vernier Caliper.
2. Measure the diameter of a wire using micrometer and compare the result with digital
micrometer
3. Measure the thickness of ground MS plates using slip gauges
4. Measure the angle of a V-block / Taper Shank of Drill / Dovetail using universal bevel
protractor.
5. Measure the angle of the machined surface using sine bar with slip gauges.
6. Measure the geometrical dimensions of V-Thread using thread Vernier gauge.
7. Measure the geometrical dimensions of spur gear.
PART -B
METALOGRAPHY SECTION
 To study the micro structure of the metals using Metallurgical Microscope.
 Determine the micro structure of the ferrous and nonferrous metals.
 Prepare the specimen to study the micro structure.
 Conduct the liquid penetration test to find the crack.
 Conduct magnetic particle test to find cracks.
LAB EXERCISES
1. Find the grain structure of the given specimen using the Metallurgical Microscope.
2. Prepare a specimen to examine the microstructure of the Ferrous and Non- ferrous metal.
3. Detect the cracks in the specimen using Visual Inspection and ring test.
4. Detect of cracks in specimen using Die penetration test.
5. Detect the cracks in specimen using Magnetic particle test.

PART –A
Metrology 45
PART –B
Metallography 25
Viva Voce 05
Total 75
EQUIPMENT REQUIRED

1. Vernier Caliper 2 Nos.
2. Digital Vernier Caliper 2 Nos
3. Dial Vernier Caliper 2 Nos
4. Micrometer 2 Nos
5. Digital Micrometer 2 Nos
6. Slip gauge 2 Nos
7. Universal bevel Protractor 2 Nos
8. Sine bar 2 Nos
9. Thread micrometer 2 Nos
10. Surface plate 2 Nos
11. Vernier height gauge 1 No.

12. Metallurgical Microscope 2 Nos
13. Die penetration 2 Nos
14. Magnetic particle test 1 No
15. Abrasive belt grinder 1 No
16. Polishing machine 1 No
17. Mounting machine 1 No
18. Specimen Sufficient quantity
19. Consumable Sufficient quantity

Semester : V
Course Code : 15O-2311
Course Name : PROFESSIONAL PRACTICE AND MINI PROJECT

Examination
Instructions
Course Max. Marks

Total
Professional
Practice and 4 60 25 75 100 3Hours
Mini Project

Unit Topic No of Periods
No
I INDUSTRIAL VISITS 8
II LECTURES BY PROFESSIONAL / INDUSTRIAL EXPERT 6
III INFORMATION SEARCH / MARKET SURVEY 8
IV SEMINAR / GROUP DISCUSSION BY THE STUDENTS 10
V MINI PROJECTS 22
MODEL EXAM / REVIEW 6
TOTAL 60

COURSE OUTCOME
C508.1 Compile a report on pre-planned industrial visits.
C508.2 Summarize the report on special lectures given by industrial experts.

C508.3 Summarize the information collected from various sources during market survey.
Compile the information on latest topics collected from various sources to prepare
C508.4 seminar report and present on assigned topics in a group comprising of four to six
students.
C508.5 Design and develop small project in a group and submit report on it.

C508.1 1 3 - - - - 2 3 2 2 2 -
C508.2 1 3 - - - - 2 3 2 2 2 -
C508.3 1 3 2 - - - 2 3 2 2 2 -
C508.4 1 3 - - - - 2 3 2 2 2 -
C508.5 1 3 3 2 2 - 2 3 2 2 2 -
C508 Total 5 15 5 2 2 - 10 15 10 10 10 -
Correlation Level 1 3 2.5 2 2 - 2 3 2 2 2 -
DETAILED SYLLABUS
UNIT I INDUSTRIAL VISITS ............................................................................................. 8 PERIODS

Preplanned industrial visits be arranged and report of the same should be
submitted by the student individually.
Minimum TWO Industrial visits should be arranged in the following areas:
 Manufacturing Industries for observing various manufacturing
processes like
Casting, Machining, Welding, Heat treatment, etc.
 Material testing and Inspection laboratories in Industries.
 Automobile workshops and Garages (for both Four Wheelers and
Two wheelers).
 Steel manufacturing Industries (hot and cold working processes).
 Refractory manufacturing industries to observe the Manufacturing 8 Per
processes / working of Material handling equipments.
 Food Preservation Industries to study the Refrigeration processes
(Dairy plant, Ice plant and Water Treatment plant).
 Cement / Sugar / Paper / Textile Industries to observe - Material
handling system / Layout Flow Systems / Hydraulic and Pneumatic
systems / Working of Boilers and Steam Engineering Applications.
 Manufacturing units to study various CNC Machines / Finishing
&super finishing processes.
 Any Industry having Automation for Manufacturing Processes.
 Diesel Loco shed / Integral Coach Factory.

 Wind mill / Solar or Hybrid Power Stations.
 Thermal / Hydro Power Stations.
UNIT II LECTURES BY PROFESSIONAL / INDUSTRIAL EXPERT.............................................. 6 PERIODS
Lectures can be organized on any three topics of the following suggested
areas and students are required to submit a report:
 Material Classification and Fundamentals of Cutting Tools
 Tyre Care and Maintenance
 Trends in Tribology
 Surface Engineering
 Trends in CAD / CAM / CIM
 Quality in Manufacturing
 Nondestructive Testing
6 Per
 Industrial Safety
 Cutting Tools for CNC Machines
 Latest Developments of Exhaust systems in two wheelers
 Nanotechnology
 Micro machining
 Trends in Automobile
 Automotive Air conditioning
 Trends in Refrigeration and Air conditioning
 Any other recent topic relevant to Mechanical Engineering
UNIT III INFORMATION SEARCH / MARKET SURVEY ........................................................ 8 PERIODS
3.10 INFORMATION SEARCH
Information search can be done through Manufacturer’s Catalogue,
Internet, Magazines, Journals, Books, Industrial Trade Fair, etc. and submit
a report.
Following topics are suggested:
 Recent Trends in Automobile Air conditioning.
 Non-Conventional Energy Sources with focus on solar energy /
Wind Energy, etc.
 Refrigerator and Air conditioner installation and Maintenance.
 Recent developments in Transportation (Electric vehicles, Hybrid 4 Per
vehicles, mass transport).
 Microprocessor based Instrumentation in Automobiles.
 Rapid Prototyping used for Medical Applications, Automotive
components, etc.
 Recent Development in Welding, Casting, Plastic Technology.
 Nuclear, Thermal and Hydro Power plants.
 Intelligent Robots, Micro Machining, Nano Technology, etc.
 Any other recent topic.
3.20 MARKET SURVEY
A group of four students is expected to collect information from the market
4 Per
regarding specifications, applications and cost of a product used in

domestic, agriculture, commercial and industrial applications.
UNIT IV SEMINAR / GROUP DISCUSSION BY THE STUDENTS ………10 PERIODS
4.10 SEMINAR
Students (group of two students) have to search /collect information about
the topic through literature survey, visits and discussions with
experts/concerned persons. Students have to submit a report of about 10
pages and deliver a seminar for 10 minutes.
Some of the suggested seminar topics are:
 Recent trends in Automobiles
 Recent trends in CAD / CAM / CIM
 Smart Materials for Engineering Design
 Alternate Fuels for Automobiles 6 Per
 Industrial Automation
 Industrial Applications of Robots
 Entrepreneurship, Creativity and Opportunity
 Non-Conventional Energy sources
 Material handling equipments
 Advanced welding techniques
 Just in time manufacturing
 Any other recent topics
4.20 GROUP DISCUSSION
A group comprising of four to six students discuss among themselves on a
assigned topic and evaluated by a faculty. Some of the suggested topics are:
 Child Labor
 CNG versus LPG as a fuel
 Energy conservation in Industry
 Disaster management
 Use of Plastic Carry Bags
 Road Safety
 Fuel Saving in Automobiles
 Self-Discipline 4 Per
 Five S Concept
 Six Sigma
 Global Warming
 Water Conservation
 Automobile emission control
 Attitude
 Professional Ethics.
 Personal health (Food, Sports, Lifestyle)
Any other relevant topics
UNIT V MINI PROJECTS …….22 PERIODS
A group of four to six students to be formed, along with a staff guide and
22 Per
prepare the project with staff guide. Select appropriate project title and

also submit it along with a report.
 Prepare a report on different Coolants and Lubricants used in
Various CNC Machines.
 Market Survey of Two Wheelers on the basis of Cost, Mileage, and
Resale Value.
 Market Survey of Passenger vehicles on the basis of Cost, Interior
facilities and Power.
 Market Survey of Cutting Tools for Lathe, Shaper, Milling Machines.
 Study on renewable energy- Solar/ Wind / hybrid / Biogas, etc.
 Application using Programmable Logic Controllers.
 Hardware Projects in the field of Hydraulics.
 Hardware Projects in the field of Pneumatics.
 Hardware Projects in the field of Material handling equipments.
 Hardware Projects in the field of Welding
 Hardware Projects in the field of Casting
 Hardware Projects in the field of Jig, Fixtures, Mechanism, etc
 Software Projects using visual basic for applications (AutoCAD VBA,
MS-Excel VBA, etc), CAM, CAE, C++, C, etc.
 Software Projects using CAD, FEM, MATLAB, etc.
SCHEME OF VALUATION
ALLOCATION OF MARKS
CONTINUOUS ASSESSMENT MARKS (25 Marks)
Description Max. Marks
Report preparation and submission on the following:
1. Industrial Visit
2. Lectures by Professional / Industrial Expert
15
3. Information Search
4. Seminar and Group Discussion by the students
5. Mini Project
Mini Project – Review 5
Attendance 5
PART – A
Written Examination Max. Marks Duration
(Two Questions from Each Unit – 10 x 2 Marks) - 20 25 1 hr.
Abstract of Mini Project Work - 5
PART – B
1. Presentation with power point for all the five units – 20 Marks Max.
Duration
2. Model and Demonstration of the Mini Project – 20 Marks Marks
3. Viva Voce – 10 Marks 50 2 hrs.

SEMESTER VI


Semester : VI
Course Name : INDUSTRIAL ENGINEERING AND MANAGEMENT
Examination
Instructions
Course Max. Marks

Total
Industrial
Engineering
6 90 25 75 100 3 PERIODS
and
Management
UNIT TOPIC No. of Periods
NO.
I PLANT ENGINEERING AND PLANT SAFETY 16
II WORK STUDY,METHOD STUDY AND WORK 15
MEASUREMENT
III PRODUCTION PLANNING AND QUALITY CONTROL 16
IV PRINCIPLES, PERSONNEL MANAGEMENT AND 15
ORGANIZATIONAL BEHAVIUOR
V FINANCIAL AND MATERIAL MANAGEMENT 15
INDUSTRIAL VISITS 04
TOTAL 90

COURSE OUTCOME
C601.1 Explain the different types of layout and plant maintenance with safety.
C601.2 List and explain the need of method study and work measurements.
C601.3 Explain the production planning and quality control, and its functions.
C601.4 Define the principles of personnel management and organizational behaviour.
C601.5 List and explain the different financial and material management.
C601.1 1 3 1 - 2 2 3 - - 2 2 -
C601.2 - 3 - - - 2 3 - - 2 2 -
C601.3 - 3 - - - 1 2 - - 2 2 2
C601.4 - 3 - 2 - 2 2 - - 2 2 -
C601.5 - 3 - 1 - - 2 - - 2 2 -
C601 Total 1 15 1 3 2 7 10 - - 10 10 2
Correlation Level 1 3 1 1.5 2 1.75 2 - - 2 2 1
DETAILED SYLLABUS
UNIT I PLANT ENGINEERING AND PLANT SAFETY ……16PERIODS

1.1 Plant Engineering: Plant - Selection of site of industry - Plant Layout - Principles 9 Per
of a good layout - types - process, product and fixed position - techniques to
improve layout - Principles of material handling equipment - Plant maintenance -
importance - Break down maintenance, preventive maintenance and scheduled
maintenance.
(Refer Web link : https://www.youtube.com/watch?v=_hHIQ0YmJtU for plant engineering)
1.2 Plant Safety: Importance -accident-causes and cost of an accident-accident 7 Per
proneness-prevention of accidents-Industrial disputes-settlement of Industrial
disputes-Collective bargaining, Conciliation, Mediation, arbitration-Indian
Factories Act 1948 and its provisions related to health, welfare and safety.
(Refer Web link : https://www.youtube.com/watch?v=dWkNh7a0IqI for plant safety)
UNIT II WORK STUDY, METHOD STUDY AND WORK MEASUREMENT …….15 PERIODS
2.1 WorkStudy: Productivity - Standard of living - method of Improving productivity - 3 Per
Objectives - Importance of good working conditions.
2.2 Method Study: Definition - Objectives - Selection of a job for method study -Basic 5 Per
procedure for conduct of method study -Tools used - Operation process chart,
Flow process chart, two handed process chart, Man machine chart, String
diagram and flow diagram.
(Refer Web link : https://www.youtube.com/watch?v=mHHkvMgzRYw for method study)
2.3 Work Measurement: Definition - Basic procedure in making a time study - 7 Per
Employees rating factor - Application of time allowances -Rest, Personal, Process,
Special and Policy allowances -Calculation of standard time - Problems - Basic
concept of production study - Techniques of work Measurement-Ratio delay
study, Synthesis from standard data, analytical estimating and Pre determined
Motion Time System (PMTS).
(Refer Web link : https://www.youtube.com/watch?v=paOdijgU4t8 for standard time calculation)

UNIT III PRODUCTION PLANNING AND QUALITY CONTROL …….16 PERIODS
3.1 Production Planning and Control: Introduction - Major functions of production 7 Per
planning and control - Pre planning - Methods of Forecasting - Routing and
scheduling - Dispatching and controlling - Concept of Critical Path Method (CPM)-
Description only.
Production - types-Mass production, batch production and job order production-
Characteristics - Economic Batch Quantity (EBQ) - Principles of product and
process planning - make or buy decision.
(Refer Web link : https://www.youtube.com/watch?v=fp-1_9mLlbc for forecasting methods)
3.2 Quality Control: Definition - Objectives - types of inspection -First piece, Floor 9 Per
and centralized inspection - Advantages and Disadvantages. Quality control -
Statistical quality control - types of measurements - Method of variables -
Method of attributes - Uses of R, p and c charts - Operating Characteristics
curve (O.C curve) - Sampling inspection - single and double sampling plan -
Concept of ISO 9001:2008 Quality Management System Registration Certification
procedure - Benefits of ISO to the organization.
(Refer Web link : https://www.youtube.com/watch?v=mX1JDxnL0ig for ISO 9001 overview)
UNIT IV PRINCIPLES, PERSONNEL MANAGEMENT AND ORGANIZATIONAL BEHAVIOUR
……...15 PERIODS
4.1 Principles of Management: Definition of management -Administration - 7 Per
Organization - F.W. Taylor’s and Henry Fayal’s Principles of Management -
Functions of Manager - Directing - Leadership -Styles of Leadership - Qualities of
a good leader - Motivation - Positive and negative motivation -Modern
management techniques- Just In Time - Total Quality Management
(TQM) - Quality circle - Zero defect concept - 5S Concept- Management
Information Systems - Strategic management - SWOT Analysis -Business Process
Re-engineering (BPR) - Enterprises Resource Planning (ERP) -Supply Chain
Management(SCM) - Activity Based Management (ABM) - Global Perspective -
Principles and brief description.
(Refer Web link : https://www.youtube.com/watch?v=5ZVTp08CdtY for Introduction to 5S)
4.2 Personnel Management: Responsibility of human resource management - 5 Per
Selection procedure - Training of workers - Apprentice training - On the job
training and vestibule school training - Job evaluation and merit rating -
objectives and importance - wages and salary administration - Components of
wages - Wage fixation - Type of wage payment - Halsey’s 50% plan, Rowan’s plan
and Emerson’s efficiency plan - Problems.
(Refer Web link : https://www.youtube.com/watch?v=D5hMN_XkPQA for communication skills)
4.3 Organizational behaviour: Definition - organization-Types of Organization - Line, 3 Per
Staff, Taylor’s Pure functional types - Line and staff and committee type -
Organizational Approaches, individual behaviour—causes—Environmental
effect—Behaviour and Performance, Perception-organizational implications.
UNIT V FINANCIAL AND MATERIAL MANAGEMENT …….15 PERIODS
5.1 Financial Management: Fixed and working capital - Resources of capital - shares 7 Per
preference and equity shares - debentures - Type of debentures - Public deposits,
Factory costing - direct cost - indirect cost - Factory overhead - Selling price of a
product - Profit - Problems. Depreciation - Causes - Methods - Straight line,
sinking fund and percentage on diminishing value method - Problems.
(Refer Web link : https://www.youtube.com/watch?v=4eUdwWNNkYU for methods of costing)

5.2 Material management: Objectives of good stock control system - ABC analysis of 8 Per
inventory - Procurement and consumption cycle - Minimum Stock, Lead Time,
Reorder Level-Economic order quantity problems - supply chain management -
Introduction - Purchasing procedure - Store keeping - Bin card.
(Refer Web link : https://www.youtube.com/watch?v=9tJv5COGkD0 for inventory control)
1. M/s LUK India Pvt., Ltd., Hosur
2. M/s Harita Fehrer Limited, Irrungattukottai
3. M/s Titan Company Limited, Hosur
II.SEMINARS
1. Modern management techniques
2. Techniques in inventory control in industries
1. http://www.nptel.ac.in/courses/112107142/
2. http://117.55.241.6/library/E-Books/Industrial%20Management%20Notes.pdf
3. http://www2.hcmuaf.edu.vn/data/phamducdung/thamkhao/Mark's%20Standard-
Handbook/Industrial%20Engineering.pdf
TEXT BOOKS
S.No. Title Author Publisher Year of publishing/
edition
1. Industrial Engineering O.P. Khanna Dhanpat Rai Publication Revised Edition,
and Management Pvt. Ltd., New Delhi 2004
2. Engineering Economics T.R. Banga & S.C. Khanna Publishers, New 2001
and Management Sharma Delhi
3. Essentials of Herald Koontz and McGraw HillPublishing 2009
Management Heinz Weihrich Company,Singapore
REFERENCE BOOKS
S.No. Title Author Publisher Year of publishing
edition
1. Management Global Heinz Weihrich, Harold McGraw Hill 10th
Perspective Koontz International Edition
2. Essentials of Joseph L.Massie PHI Learning Pvt. Ltd., 4th Edition 2004
Management New Delhi
3. Principles of M.Govindarajan S.Natarajan Prentice Hall of 2009
Management India Pvt.Ltd., New Delhi

INDUSTRIAL ENGINEERING AND MANAGEMENT
Year/Sem: III / VI Max. Marks : 75
Code No. : 15O – 2312 Time : 3 Hrs
(ii) All questions carry equal marks. Level
1. What is meant by fixed position Layout? I R

7. What are the causes of industrial Disputes? I R
2. What is rating in work measurement? II R
3. Explain the term Dispatching. III U
4. Define Quality Circle. IV R
6. Mention the causes of Depreciation. V R
5. Write a short note on Bin cards. V R
8. What do you understand by Economic Batch Quantity in production? III R
Level
9. What are the various techniques used to improve the plant layout? I R
10. List out any three techniques of work measurement. II U
11. Write short notes on analytical Estimation II U
12. What are the major functions of Production Planning and Control? III R
13. List out the three principles of Taylor’s Scientific Management. IV U
14. Explain Zero defect concepts in Management. IV U
15. What are the benefits of Supply Chain Management? V R
16. State the objectives of Inventory Control. V R
Note: (i) Answer allthe questions choosing either sub-division (A) or sub-division (B) Unit Bloom’s Marks
of eachquestion. Level Awarded
17. A. Describe the main provisions of Factories Act 1948 with respect to
I U 10
Health & Safety.
(OR)
B. (i) Explain the principles of good layout. I U 5
(ii) Explain the following (a) Conciliation (b) Arbitration I U 5
18. A. Explain in detail the basic procedure for conduct of method study II U 10
(OR)

B.
Explain the following: i) Production Study ii) Ratio-Delay study II U 10
19. A.
Explain the major functions of Production Planning and Control III U 10
(OR)
B. (i) Explain Single Sampling Plan III U 5
(ii) Explain OC Curve for a sampling Plan. III U 5
20. A. Explain the principles of Management as told by F W Taylor. IV U 10
(OR)
B. (i) What are the various types of organization? Explain any one in
IV U
details.
5
(ii) Explain the different types of training given to the workers IV U 5
21. A. Explain the procurement & Consumption cycle of stock control
V U 10
system.
(OR)
B.(i) Describe the general procedure adopted for purchasing in an
V U 5
Industry.
(ii) The original value of a machine is Rs. 20,000.Its expected life is 15
years. The scrap value is Rs. 2000.Find the depreciation per year in V Ap 5
straight line method.
presented below:


Semester : VI
Course Name : COMPUTER AIDED DESIGN AND MANUFACTURING
Course Max. Marks

Total
Computer Aided
Design and 5 75 25 75 100 3 Hours
Manufacturing
Unit Topics No. of

No. Periods
I COMPUTER AIDED DESIGN 13
II COMPUTER AIDED MANUFACTURING 12
III CNC PROGRAMMING ,RAPID PROTOTYPING 12
IV COMPUTER INTEGRATED MANUFACTURING, FLEXIBLE 12
MANUFACTURING SYSTEMS, AUTOMATIC GUIDED VEHICLES, ROBOT
V CONCURRENT ENGINEERING, QUALITY FUNCTION DEPLOYMENT, 13
PRODUCT DEVELOPMENT CYCLE, AUGMENTED REALITY.
INDUSTRY VISITS 04
Total 75

COURSE OUTCOME

C602.1 Explain the concept Computer Aided Design.
C602.2 Explain the concept Computer Aided Manufacturing.
Develop part program for simple components by using G code and M code and explain
C602.3
rapid prototyping.
Explain about the material handling equipment and robot for flexible industrial
C602.4
automation.
C602.5 Explain concurrent engineering and its tools and augmented reality.
C602.1 1 3 2 3 1 1 1 - - 2 2 3
C602.2 - 3 2 2 1 1 1 - - 2 2 3
C602.3 - 3 2 3 1 1 2 - - 2 2 3
C602.4 - 3 - - 1 1 - - - 2 2 3
C602.5 - 3 - - 1 1 - 2 2 2 2 3
C602 Total 1 15 6 8 5 5 4 2 2 10 10 15
Correlation Level 1 3 2 2.67 1 1 1.33 2 2 2 2 3
DETAILED SYLLABUS
UNIT I COMPUTER AIDED DESIGN ………….13 PERIODS
1.1 Computer Aided Design: Introduction - definition - Shigley’s design process - 4 Per
Ohsuga Model - CAD activities - benefits of CAD - CAD software packages.
1.2 Transformations: 2D & 3D transformations - translation, scaling, Rotation and 2 Per
concatenation.
1.3 Geometric modelling: Techniques - Wire frame modelling -Applications - 3 Per
advantages and disadvantages. Surface modelling -types of surfaces -
applications - advantages and disadvantages -Solid modelling - entities -
advantages and disadvantages - Boolean operations - Boundary
representation - Constructive Solid Geometry- Comparison.
1.4 Graphics standard: Definition - Need - GKS - OpenGL - IGES -DXF. 2 Per
1.5 Finite Element Analysis: Introduction - Development - Basic steps- 2 Per
Advantages.
(Refer Web link : https://www.youtube/watch?v=Fyd8ld2s76A
https://www.youtube/watch?v=LPTje97q5hk for computer aided design )
UNIT II COMPUTER AIDED MANUFACTURING ………….12 PERIODS
2.1 Computer Aided Manufacturing: Introduction - Definition -Functions of 2 Per
CAM - benefits of CAM.
2.2 Group technology: Part families - Parts classification and coding - Coding 2 Per
structure - Optiz system, MICLASS system and CODE System.
2.3 Process Planning: Introduction - Computer Assisted Process Planning (CAPP) - 4 Per

Types of CAPP - Variant type, Generative type -advantages of CAPP.
2.4 Production Planning and Control (PPC): Definition - objectives -Computer 4 Per
Integrated Production management system – Master Production Schedule
(MPS) - Capacity Planning - Materials Requirement Planning (MRP) -
Manufacturing Resources Planning (MRP-II) - Shop Floor Control system (SFC)
- Just In Time manufacturing philosophy (JIT) - Introduction to Enterprise
Resources Planning (ERP).
(Refer Web link : https://www.youtube/watch?v=qjc1WEDDPhI
https://www.youtube/watch?v=vFB529OmnRE for computer aided manufacturing )
UNIT III CNC PROGRAMMING, RAPID PROTOTYPING ..................................... 12 PERIODS
3.1 CNC PART PROGRAMMING: Manual part programming - coordinate system - 7 Per
Datum points: machine zero, work zero, tool zero - reference points - NC
dimensioning - G codes and M codes - linear interpolation and circular
interpolation - CNC program procedure - sub-program - canned cycles - stock
removal - thread cutting - mirroring - drilling cycle - pocketing.
3.2 Rapid prototyping: Classification - subtractive - additive - advantages and 5 Per
applications - materials. Types - Stereo lithography (STL) - Fused deposition
model (FDM) - Selective laser sintering (SLS) - Three dimensional printing (3D)
- Rapid tooling.
(Refer Web link : https://www.youtube/watch?v=N5IsC7kkcNY
https://www.youtube/watch?v=SKXfnkYGj-o for CNC programming, rapid prototyping )
UNIT IV COMPUTER INTEGRATED MANUFACTURING, FLEXIBLE MANUFACTURING SYSTEMS,
AUTOMATIC GUIDED VEHICLE, ROBOT ...................................................................... 12 PERIODS
4.1 CIM: Introduction of CIM - concept of CIM - evolution of CIM - CIM wheel - 2 Per
Benefits - integrated CAD/CAM.
4.2 FMS: Introduction - FMS components - FMS layouts - Types of FMS: Flexible 4 Per
Manufacturing Cell (FMC) - Flexible Turning Cell (FTC) - Flexible Transfer Line
(FTL) - Flexible Machining System (FMS) - Benefits of FMS - introduction to
intelligent manufacturing system.
4.3 AGV: Introduction - AGV - working principle - types - benefits. 2 Per
4.4 ROBOT: Definition - robot configurations - basic robot motion - robot 4 Per
programming method - robotic sensors - end effectors - Mechanical grippers -
vacuum grippers - Industrial applications of Robot: Characteristics - material
transfer and loading - welding - spray coating - assembly and inspection.
(Refer Web link : https://www.youtube/watch?v=JBN7IAwNLqQ
https://www.youtube/watch?v=QrNSmQy2s9c
for computer integrated manufacturing, flexible manufacturing systems, automatic guided
vehicle, robot )
UNIT V CONCURRENT ENGINEERING, QUALITY FUNCTION DEPLOYMENT, PRODUCT
DEVELOPMENT CYCLE, AUGMENTED REALITY ………13 PERIODS
5.1 Concurrent Engineering: Definition - Sequential Vs Concurrent 2 Per
Engineering - need of (CE) - benefits of CE.
5.2 Quality Function Deployment (QFD): Definition - House of Quality (HOQ) - 6 Per
advantages - disadvantages. Steps in Failure Modes and Effects Analysis
(FMEA) - Value Engineering (VE) - types of values - identification of poor value
areas - techniques - benefits. Guide lines of Design for Manufacture and
Assembly (DFMA).
5.3 Product Development Cycle: Product Life Cycle - New product Development 3 Per
processes.
5.4 Augmented Reality (AR) - Introduction - concept - applications. 2 Per

(Refer Web link : https://www.youtube/watch?v=qzqzNBeYj1Q
https://www.youtube/watch?v=4ZfLPitoaSE
for concurrent engineering, quality function deployment, product Development cycle, augmented
reality )
1. M/s PRD Group of Companies, Namakkal
2. M/s Techno Vision CNC, Hosur
3. M/s MITSHUBHUSI, Ranipet
II.SEMINARS
Students ’Technical Association of Mechanical Engineering Programme:
1. Additive manufacturing
2. Robotics in manufacturing
1. http://www.nptel.ac.in/courses/Webcourse-contents/IIT-
Delhi/Computer%20Aided%20Design%20&%20ManufacturingI/index.htm
3.http://www.iitk.ac.in/infocell/flier/cad1.pdf
4.http://www.adi.pt/docs/innoregio_cad-en.pdf
TEXT BOOKS
S.No. Title Author Publisher Year of

publishing/
edition
rd
1. CAD/CAM/CIM R.Radhakrishnan, New Age 3 Edition
S.Subramanian International Pvt.Ltd., 2008
New Delhi
2. CAD/CAM Mikell P.Groover, Pearson Education, 2002
Emory Zimmers Jr New Delhi.

REFERENCE BOOKS
S.No Title Author Publisher Year of
publishing/
edition
1. CAD/CAM Principles Dr.P.N.Rao Tata Mc Graw 2002
and Applications Hill Publishing
Company Ltd.,
New Delhi.
2. Mastering CAD/CAM Ibrahim Zeid Tata McGraw-Hill 2002
Publishing
Company
Ltd.,New Delhi.
3. Automation, Mikell PHI Learning Pvt. 2001
Production Systems, P. Groover Ltd., New Delhi
and Computer-
Integrated
Manufacturing

,

COMPUTER AIDED DESIGN AND MANUFACTURING
Code No. : 15O – 2313 Time : 3 Hrs
Level
1. Define CAD and CAM. I R

2. What is translation? Give an example. I R
3. Mention any two advantages of FEM. II R
4. What do you mean by pocketing in CNC programming? III R
5. Give any four applications of RPT. III R
6. What do you meant by FMS? IV U
7. List any four benefits of concurrent engineering. V U
8. What do you mean by augmented reality? Give an example. V R
Note : (i)Answer any FIVE Questions out of which question No. 16 iscompulsory. Unit Bloom’s
Level
9. Explain about Shigley’s design process. I U
10. List any six software packages available for CAD in the market. I R
11. Mention any three major functions of CAM. II U
12. Explain a short note of MPS. II U
13. List any three advantages of CNC manual part programming. III R
14. List any three benefits of CIM. IV R
15. Write a short note on value engineering. V U
16. Explain 3D printing. III U

Note: (i) Answer allthe questions choosing either sub-division (A) or sub-division (B) Unit Level Awarded
of eachquestion.
17. A. Explain the following: 2D transformation operations with an

I U 10
example: Scaling and Rotation.
(OR)
B. (i) Explain about GKS in graphics standards. I U 5
(ii) Explain briefly FEA. I U 5
18. A. Explain the two types of CAPP approaches along with its advantages. II U 10
(OR)
B. (i) Describe capacity planning. II U 5

(ii) Explain briefly about JIT. II U 5
19. A. Explain in detail procedure for CNC manual part program for
III U 10
machining metric thread.
(OR)
B. (i) Explain the linear interpolation with an example. III U 5
(ii) Explain about STL method of rapid prototyping with neat sketch. III U 5
20. A. Explain the various types of FMS layout with neat line
IV U 10
sketches.
(OR)
B. (i) Describe on FMC. IV U 5
(ii) Explain robot end effectors. IV U 5
21. A. Explain about DFMA guide lines. V U 10
(OR)
B.(i) Compare Sequential Engineering Vs Concurrent Engineering. V An 5
(ii) Explain the product life cycle. V U 5
presented below:


Semester : VI
Course Code : 15O-2402A
Course Name : AUTOMOBILE TECHNOLOGY
Course Max. Marks

Periods/ Periods/
continuous Semester Duration
Week Semester
Total
Assessment End Examination
Automobile
5 75 25 75 100 3 Hours
Technology
I AUTOMOBILE ENGINES 12
II FUELAND FUELFEED SYSTEMS 12
III TRANSMISSION AND POWERTRAIN 13
IV AUTOMOBILE CHASSIS 13
V AUTOMOBILE ELECTRICALEQUIPMENTS & POLLUTIONCONTROL 12
INDUSTRY VISITS 04
CONTINUOUS ASSESMENT TESTS & MODEL EXAMS 09
TOTAL 75

COURSE OUTCOME
C603A.1 Illustrate about the construction and working of an automobile engine
C603A.2 Explain the functional of fuel and fuel feed system

C603A.3 Explain the functional features of the power transmission system
C603A.4 List and explain the different types of chassis, steering, suspension and brake system.
Identify and explain the basic principles of electrical and electronics equipment in
C603A.5
automotive and pollution control.
C603A.1 2 3 - 2 - 2 - - - 2 2 -
C603A.2 - 3 - 2 - - - - - 2 2 -
C603A.3 - 3 - 2 - - - - - 2 2 -
C603A.4 - 3 - - - - - - - 2 2 -
C603A.5 1 3 - - - 2 1 - - 2 2 -
C603A Total 3 15 - 6 - 4 1 - - 10 10 -
Correlation Level 1.5 3 - 2 - 2 1 - - 2 2 -
DETAILED SYLLABUS
UNIT I AUTOMOBILE ENGINES ........................................................................................ 12 PERIODS

1.1 BASIC ENGINE COMPONENTS: Functions, types, materials and construction of - 4 Per
Cylinder block - Crankcase - oil pan - Cylinder head - Gaskets - cylinder liners
Comparison of liners - Piston - Expansion control in pistons - piston rings - types of
compression rings and oil control rings - piston pin - Connecting rod -methods of
connecting piston and Connecting rod - Crankshaft - flywheel -Cam shaft -
methods of cam shaft drive arrangements - Valve and Valve mechanism - L-I-F-T.
(Refer Web link : https://www.youtube.com/watch?v=OXdIPIGur8M for engine )
1.2 DIESEL ENGINE: Stages of Combustion - Delay period - Variables affecting delay 5 Per
period - Methods of generating air swirl in diesel engine combustion chambers -
Types of combustion chambers - merits and demerits. Cooling systems - purpose -
types - air and water cooling systems - merits and demerits - thermo siphon
system - pump assisted water cooling systems - components - water pump, fan -
thermostat - types - radiator - types - pressure cap - vapour recovery cooling
system- merits - vented and pressurized expansion tank - temperature sensors -
troubles in cooling system loss of coolant , overheating and over cooling - causes.
1.3 LUBRICATION SYSTEMS: Purpose - types of lubricants - additives - Service rating of 3 Per
oil - types of lubricating systems - Full pressure system - techniques of cylinder and
piston lubrication - oil pumps - oil filters - full flow and bypass filter systems -
Troubles in lubrication system - oil leakage , low oil pressure, high oil pressure and
excessive oil consumption - causes.
(Refer Web link : https://youtube/mmmcj53TNic for lubrication system )
UNIT II FUEL AND FUEL FEED SYSTEMS .............................................................................. 12 PERIODS
2.1 FUEL: Requirements of an ideal petrol - Octane number - detonation - Pre-ignition 7 Per
- properties of a good diesel fuel - Cetane number - Diesel knock - methods of
controlling diesel knock - comparison of detonation and diesel knock - fuel
additives - Alternate fuels for petrol and diesel engines Layout of fuel feed
system of petrol engine - types of fuel feed systems - A.C. Mechanical fuel pump -

S.U. Electrical fuel pump - fuel filter - Air cleaners - types - Carburetion-
Classification of Carburetors - Simple carburetor - defects - Carburetor circuits -
Solex Carburetor - Construction and operation - petrol injection -merits and
demerits - DTSI - VTI - CCVTI - PGMFI - MPFI system.
2.2 FUEL FEED SYSTEMS: Layout of diesel fuel feed system - single acting fuel feed 5 Per
pump - fuel injection pumps - Construction and working of distributor type pump -
CRDI system - fuel injectors - types - Single & Multi hole - pintle and pintaux -
governors - Mechanical and Pneumatic governors - fuel filters - primary and
secondary filters.
(Refer Web link : https://www.youtube.com/watch?v=Jsyn1XTP8HTg for CRDI
https://www.youtube.com/watch?v=HS_YGZXPZxY for centrifugal governor )
UNIT III TRANSMISSION AND POWER TRAIN ……13 PERIODS
3.1 TRANSMISSION SYSTEM: General arrangement of power transmission system - 6 Per
Arrangement of front engine rear drive - rear engine rear drive - front engine front
drive - four wheel drive - applications - clutch - function - Components - Types -
Single plate , multi plate and diaphragm spring clutch - fluid coupling - Clutch
troubles and their causes.
Gear box - purpose - various resistance to motion - types of gear boxes - sliding
mesh, constant mesh and synchromesh - floor shift gear changer - gear box
troubles and their causes.
(Refer Web link : https://www.youtube.com/watch?v=_EPsdRPZnX1 for gear box )
3.2 POWER TRAINS: Drive line - propeller shaft - Universal joint - Cross type only - slip 7 Per
joint - final drive - function - types of gear arrangement - straight & spiral Bevel ,
Hypoid , Worm and Worm Wheel - merits , demerits and application - Hotch kiss
drive - Torque tube drive - radius rod. Differential - purpose - Construction and
operation - Self-locking and non-slip differential - Differential troubles and their
Causes - forces in the rear axles -Semi floating , three quarter floating and full
floating rear axles - Axle housing -types.
(Refer Web link : https://www.youtube.com/watch?v=50goejxZF8cfor differential )
UNIT IV AUTOMOBILE CHASSIS ……13 PERIODS
4.1 STEERING SYSTEM: Front axle - Types - Stub axle - Types - Steering system - 4 Per
Ackermann Principle of Steering - Wheel alignment - Factors - Camber , Caster ,
King pin inclination , Toe in and Toe out on turns - Steering linkages - Steering
gears - Cam and double roller , re-circulating ball type , Rack and Pinion - Steering
troubles and causes - power steering - Necessity - types - Layout of any one type -
Collapsible Steering system.
(Refer Web link : https://www.youtube.com/watch?v=bX3JQgb7GZKfor steering system )
4.2 SUSPENSION SYSTEM: Functions - Type of springs - Leaf , coil and Torsion bar Front 7 Per
suspension systems -independent front suspension - merits and demerits -
types - rear end suspension - Air suspension - shock absorber -purpose - telescopic
type - construction and working. Brake system - functions - classification of brakes -
drum brakes - leading shoe and trailing shoe - Self energizing action -
hydraulic brake - brake bleeding - Air assisted hydraulic brakes - Air brake -
layout,functions of each component and application only - disc brakes -
construction and working - comparison of disc and drum type - brake troubles and
their causes - anti lock brake system.
(Refer Web link : https://www.youtube.com/watch?v=5dkAW4y8Rko for air suspension system )
4.3 WHEELS: Types of wheels - brief description and applications - tyres - function 2 Per
construction of tyres - cross and radial ply tyres - comparison - properties of tyres -
tubeless tyre - tyre wear and tyre service.
UNIT V AUTOMOBILE ELECTRICAL EQUIPMENTS AND POLLUTION CONTROL ……12 PERIODS
5.1 BATTERY: Lead acid battery - Nickel alkaline battery - construction - battery rating - 4 Per
charging - testing - starting circuit - construction and operation of starter motor -

starting motor drives - over running clutch and Bendix drive - construction and
operation - solenoid switch - Charging circuit - alternator construction and
operation - regulators - Dynamo.
(Refer Web link : https://www.youtube.com/watch?v=HhxtfUL10c for battery)
5.2 IGNITION SYSTEM: Types - battery coil ignition system -High tension magneto - 4 Per
electronic ignition - breaker-triggered systems, breaker-less system - programmed
ignition system. Ignition system troubles and remedies. Lighting system - circuit -
Head light - Aiming and adjustment - sealed beam head lights - directional signal
circuits - fluorescent lamp - Horn circuits - Wind screen wiper.
5.3 POLLUTION: Pollutants - source of pollutants - pollution control techniques for 4 Per
petrol and diesel engines emissions - controlling crank case emission ( PCV ) -
controlling evaporative emission ( VRS , VSS , VVR , ECS and EEC ) - Treatment of
exhaust gas ( Catalytic converter , EGR ) - introduction to automobile electronics -
radio interference - suppressors - audio, video systems.
Engine Management and Control systems - open-loop engine control system, closed-
loop engine control system.
(Refer Web link : https://www.youtube.com/watch?v=W6dlsC_EGDI for pollution control )
1. M/s Ashok Leyland, Hosur
2. M/s Roots Cast Private Ltd.,
3. M/s Bangalore Auto Diesel Works, Salem
II.SEMINARS
1. Advances in fuel injection system
2. Modern techniques for emission control in automotives
1. http://www.automobilemag.com
2. http://www.automobile.co.uk
3. http://www.howstuffworks.com
4. http://www.studynama.com

TEXT BOOKS
Year of Publishing /
Edition
Automobile Standard Publishers
1. Engineering Kirpal Singh Distributors, New 12th Edition,2011
Vol- 1, Vol – 2 Delhi.
Automobile Khanna Publishers,
2. G.B.S.Narang 2001
Engineering New Delhi
Tata McGraw - Hill
Automotive William H.Crouse 2003
3. Publishing Company
Mechanics and Donald.L.Anglin
Ltd, New Delhi.
The S.Chand & Co Ltd,
4. Harbans Singh Reyat 2002
Automobile New Delhi
REFERENCES BOOKS
Year of Publishing
/ Edition
Automotive Mechanics CBS Publishers,
1. Joseph Heitner 2002
New Delhi
Internal Combustion M.L.Mathur & Dhanpat Rai &
2. 2001
Engines R.P.Sharma Co., New Delhi
Automobile Satya Prakashan,
3. R.B.Gupta 2004
Engineering New Delhi

AUTOMOBILE TECHNOLOGY
Code No. : 15O – 2402A Time : 3 Hrs
Level
1. What is the function of Piston? I R
2. Classify the types of cooling system in engine. I U
3. List out various alternate fuels? II R
4. Explain the limitations of simple carburetor. II U
5. Explain the function of propeller shaft. III U
6. List out the types of suspension system. IV R
7. What is a purpose of battery? V R
8. Explain the function of gear box. III U
Level
9. Explain the crankshaft and indicate parts. I R
10. Explain the petroil lubrication system. I R
11. Explain the any one direct fuel feed system. II R
12. Sketch the Front engine and Rear wheel drive transmission system. III U
13. State the function of differential and its types. III U
14. Explain the Air suspension system. IV R
15. Illustrate the catalytic converter. V U
16. Outline sketch of leaf spring and indicate parts. IV U

PART-C (5 x 10 = 50marks) Bloom’ Marks
Note: (i) Answer allthe questions choosing either sub-division (A) orsub-division (B) of Unit s Level Awarded
eachquestion.
17. A. Explain the construction and working of pump assisted cooling

I U 10
system with neat sketch.
(OR)
B. (i) Explain the following: 1.Connecting rod 2. Gasket. I U 5
(ii) Explain the side valve mechanism with sketch. I U 5
18. A. Explain the construction and working of Solex carburetor with neat
sketch. II U 10
(OR)
B. (i) Explain the any two alternate fuels. II R 5
(ii) Explain the electronic fuel injection pump with simple sketch. II R&U 5
19. A. Explain the working principle of sliding mesh gear box with sketch
III U 10
and its advantages.
(OR)
B. (i) Illustrate the various resistances to motion. III U 5
(ii) List the merits of fluid coupling. III R 5
20. A. Explain the working principle of Telescopic absorber with neat
IV R&U 10
sketch and its advantages.
(OR)
B. (i) Explain the different types of stub axles. IV R 5
(ii) Compare disc wheel and wire wheel. IV An 5
21. A. Explain the construction and working of Battery coil ignition system
V R&U 10
with neat sketch.
(OR)
B.(i) Illustrate the methods of charging battery. V U 5
(ii) Explain the EGR with neat sketch. V U 5
presented below:


THIIAGARAJAR POLYTECHNIC COLLEGE, SALEM
Semester : VI
Course code : 15O - 2402B
Course Name : Robotics
TEACHING AND SCHEME OF EXAMINATIONS:
Max. Marks
Course
Hours/ hours/ Semester
continuous Duration
Week Semester End Total
Assessment
Examination
Robotics 5 75 25 75 100 3 HOURS

I FUNDAMENTALS OF ROBOT TECHNOLOGY 12
II ROBOT CONTROLLER, DRIVE SYSTEMS AND END EFFECTERS 13

III 13
SENSORS AND MACHINE VISION
IV 12
ROBOT KINEMATICS AND ROBOT PROGRAMMING
V 12
ROBOT APPLICATIONS IN MANUFACTURING
INDUSTRY VISIT 04
CONTINUOUS ASSESSMENT TESTS AND MODEL EXAMS 09
TOTAL 75

COURSE OUTCOME
C603B.1 Explain the Fundamentals of Robot Technology
C603B.2 List and explain various types of controls, drive system and grippers
C603B.3 Illustrate the types of sensor and concept of lighting techniques
List and explain the various types of robot kinematics and illustrate the robot
C603B.4
programming
C603B.5 Explain the application of robot in manufacturing
C603B.1 - 3 - - - - - - - 2 2 3
C603B.2 - 3 - 2 - - - - - 3 2 3
C603B.3 - 3 2 2 - - - - - 3 2 3
C603B.4 - 3 2 2 - - - - - 2 2 3
C603B.5 - 3 1 2 - - - - - 3 2 3
C603B Total - 15 4 8 - - - - - 13 10 15
Correlation
- 3 1.67 2 - - - - - 2.6 2 3
Level
DETAILED SYLLABUS
UNIT I FUNDAMENTALS OF ROBOT TECHNOLOGY ..................................................... 12 PERIODS
1.1 Introduction – Definitions-Robot Anatomy – Basic configuration of

Robotics – Robot Components – Manipulator, End effecter, Driving
system, Controller and Sensors.
Mechanical arm – Degrees of freedom – Links and joints – Types of joints 12 Per
– Joint notation scheme – Pitch, Yaw, Roll – Classification of robots – Work
envelope, Work Volume – Structural Characteristics of Robotics – Effect of
structure on Control, Work envelope and Work volume.
UNIT II ROBOT CONTROLLER, DRIVE SYSTEMS AND END EFFECTERS .......................... 13 PERIODS
2.1 ROBOT CONTROLLER: Robot controller – Four types of controls – Open

loop and closed loop controls– Speed of response and stability – Precision 4 Per
of movements: Spatial resolutions, accuracy and repeatability.

2.2 DRIVE SYSTEMS: Pneumatic drives – Hydraulic drives – Mechanical drives
– Electrical drives – Stepper motors, DC Servo motors and AC Servo 4 Per
motors – Salient features – Applications and Comparisons of Drives.
2.3 END EFFECTERS: End effecters – Grippers – Mechanical Grippers,
Magnetic Grippers, Vacuum Grippers, Two fingered and Three fingered
5 Per
Grippers, Internal and External Grippers – End Of Arm Tooling (EOAT)-
Selection and Design considerations.
UNIT IIISENSORS AND MACHINE VISION ……….13 PERIODS
3.1 SENSORS: Requirements of Sensors – Principles and applications of the

following types of sensors – Position sensors: Piezo-electric sensors, LVDT,
Resolvers, Optical encoders and Pneumatic position sensors – Range
7 Per
sensors – Proximity sensors: Inductive, Capacitive, Ultrasonic and Optical
proximity sensors – Touch sensors: Binary sensors, Analog sensors –
Wrist sensors – Slip sensors.
3.2 MACHINE VISION: Machine vision system – Camera – Frame grabber –
Sensing and digitizing image data – Signal conversion – Image storage –
Lighting techniques –Image processing and analysis – Data reduction: 6 Per
Edge detection, Feature extraction and object recognition – Applications –
Inspection, Identification, Visual serving and navigation.
UNIT IVROBOT KINEMATICS AND ROBOT PROGRAMMING ………12 PERIODS
4.1 ROBOT KINEMATICS: Forward kinematics, Inverse kinematics and

differences – Forward kinematics and Reverse kinematics of manipulators 6 Per
with Two, Three and Four degrees of freedom – Deviations.
4.2 ROBOT PROGRAMMING: Robot programming – Teach pendent
programming – Lead through programming – Robot programming
6 Per
languages – VAL Programming – Motion commands, Sensor commands,
End effecter commands and Simple programs.
UNIT VROBOT APPLICATIONS IN MANUFACTURING ……..12 PERIODS
5.1 Robot applications – Material handling – Press loading and unloading –

Die casting – Machine tool loading and unloading – Spot welding – Arc
welding – Spray painting – Assembling – Finishing – Automatic Guided
Vehicle – Adopting robots to workstations – Requisite robot
12 Per
characteristics and Non requisite robot characteristics – Stages in selecting
robots for industrial applications – Safety considerations for robot
operations – Robotics in the future – Economical analysis of robots –
Social implications.

Robotics
Code No. : 15O-2402B Time : 3 Hrs
Level
1. ClassifytheRobots? I R
2. What is meant by Work envelope? I R
3. Define End effectors II R
4. What is a proximity sensor? III U
5. Give any two Robot programming Languages. IV R
6. Give any two basic commands used in Robot. IV R
7. What do you mean by Automated Guided Vehicle? V U
8. What is frame grabber? III U
Level
9. Draw the anatomy of robot and mention its parts. I R
10. What are the requirements for pneumatic drives? II R
11. List the four types of controls. II R
12. What are the requirements of sensors? III R
13. Explain VAL programming. IV U
14. Explain forward kinematics. IV U
15. Mention some of the applications of Robot. V R
16. Write the safety considerations for Robot operations V R

Note: (i) Answer allthe questions choosing either sub-division (A) orsub-division (B) of Unit Level Awarded
each question.
17. A.(i) Explain thestructuralcharacteristicsofRobot. I R 5

(ii) Explain Robot linkswithneatsketches I U 5
(OR)
B. Explain the basic configuration of Robot with a neat sketch. I U 10
18. A.(i) Explain the types of drive system used in Robots. II R 5
(ii) Explain the types of Electromagnetic Grippers. II R 5
(OR)
B. Illustrate the various types of stepper motors with neat sketches. II U 10
19. A.(i) Explain themachinevisioninRobots. III U 5
(ii) Explain theoperationof Ultrasonicsensorwithaneatsketch. III U 5
(OR)
B. Explain thevarioustechniquesinimageprocessingandanalysis. III R 10
ExplainForwardTransformationof manipulatorwith twodegreesof
20. A.(i) IV U 5
freedom.
(ii) Explain thegenerationsofRobot Programminglanguages IV R 5
(OR)
B. Explain motioncommandsandsensor commandswith an example. IV R 10
21. A.(i) ExplainRequisiteandnon-requisiteRobot characteristics. V U 5
Explain theRobot applicationsinthefieldofmachine tool
(ii) V R 5
loadingandunloading operations.
(OR)
B. Explain the various social considerations for implementing the
V R 10
Robots.
presented below:


1. M/s PRD Group of Companies, Namakkal
2. M/s Techno Vision CNC, Hosur
3. M/s MITSHUBHUSI, Ranipet
II.SEMINARS
1. Advances in Robots
2. Robotics in manufacturing
1. http://www.nptel.ac.in/courses/Webcourse-contents/IIT-
Delhi/Computer%20Aided%20Design%20&%20ManufacturingI/index.htm
3. http://www.iitk.ac.in/infocell/flier/cad1.pdf
4. http://www.adi.pt/docs/innoregio_cad-en.pdf
TEXT BOOKS
Year of Publishing
/ Edition
Industrial Robotics –
Technology, MC Graw Hill
1. M.P.Groover 2001
Programming and New Delhi
Applications
REFERENCES
Year of Publishing
/ Edition
Robotics Control,
Fu.K.S.Gonzalz.R.C. McGraw-Hill Book 1987
1. Sensing, Vision and
Lee C.S.G Company, New Delhi
Intelligence
Robotics for McGraw-Hill Book 1992
2. Yoram Koren
Engineers Company, New Delhi
Robotics and Image Tata McGraw-Hill 1995
3. Janakiraman.P.A
Processing New Delhi

Semester : VI
Course Name : MACHINE TOOL TESTING AND MAINTENANCE PRACTICAL
Max. Marks
Course
Total
Machine Tool
Testing and
4 60 25 75 100 3 Hours
Maintenance
Practical
COURSE OUTCOME

Assess the level, true running and parallelism of the table top in lathe and drilling
C604.1
machine.
Assess the level, flatness, parallelism and squareness of the table side face for the
C604.2
transverse movement in shaping machine.
Assess the level and squareness, run-out, parallelism and flatness of the table top of
C604.3
surface grinding machine, milling machine and slotting machine.
Inspect the lead screw and nut, tail stock and bench vice after dismantling and
C604.4
assembling.
Inspect the three jaw chuck, four jaw chuck and drill chuck after dismantling and
C604.5
assembling.
C604.1 1 3 3 3 - - 1 2 - 2 2 -
C604.2 - 3 3 3 - - 1 2 - 2 2 -
C604.3 - 3 3 3 - - 1 2 - 2 2 -
C604.4 - 3 3 3 - - 1 2 - 2 2 -
C604.5 - 3 3 3 - - 1 2 - 2 2 -
C604 Total 1 15 15 15 - - 5 10 - 10 10 -
Correlation Level 1 3 3 3 - - 1 2 - 2 2 -

MACHINETOOLTESTING
 Conduct geometrical test on machines with permissible deviations.
 Study the testing instruments and calibration to the standards.
 Prepare a test chart for the various tests and mention the errors.
Part A
Machine Tool Alignment
EXERCISES
1. Conduct the following test for the lathe machine and prepare a test chart.
 Check the level of slide ways.
 Check the straightness of carriage movement.
 Check the parallelism of tailstock movement to carriage movements.
 Check the run-out of the spindle.
 Check the parallelism of the axis of the outside of tailstock sleeve to carriage
 Movement.
2. Conduct the following test for the shaping machine and prepare a test chart.
 Check the flatness of table top face.
 Check the parallelism of table top face to its transverse movement.
 Check the parallelism of table top face to the ram movement.
 Check the parallelism of T-slot of top face to the ram movement.
 Check the squareness of table side face to its transverse movement.
3. Conduct the following test for the drilling machine and prepare a test chart.
 Check the level of the machine.
 Check the flatness of the table surface.
 Check the run-out of the internal taper of the spindle.
 Check the straightness of the pillar and squareness of the spindle axis.
 Check the squareness of the table surface to the vertical movement of the
 spindle housing
4. Conduct the following test for the surface grinding machine and prepare a test chart.
 Verify the leveling of slide ways.
 Verify the straightness of slide ways in a horizontal plane.
 Verify the flatness of the table surface.
 Verify the parallelism of the table surface.
 Check the run-out of the wheel spindle nose.
5. Conduct the following test for the milling machine and prepare a test chart.
 Check the straightness of the vertical movement of the knee.
 Check the squareness of the table surface to the column ways for knee.
 Check the flatness of the table surface.
 Check the parallelism of the table surface to its movement.
 Check the run-out of the internal taper of the spindle.
6. Conduct the following test for the slotting machine and prepare a test chart.
 Check the flatness of the table top face.
 Check the run-out of the central locating bore.
 Check the parallelism of table surface to its movement in longitudinal direction.
 Check the squareness of the longitudinal and transverse movements of table.
 Check the squareness of ram movement to the table surface in the transverse direction.

Part B
Maintenance
Dismantle, inspect and assemble the following machine components.
1. Lead screw and nut
2. Tailstock
3. Bench vice
4. Three jaw chuck
5. Four jaw chuck
6. Drill chuck
SCHEME OF VALUATION
PART – A
Procedure / drawing 15 Marks
Geometrical test 20 Marks
Results & test chart 10 Marks
PART – B
Dismantling 10 Marks
Trouble shooting procedure 10 Marks
Assembling/Report 5 Marks
TOTAL 75 Marks
EQUIPMENTS REQUIRED

Machine
1. Lathe machine 1 No
2. Shaping machine 1 No
3. Drilling machine 1 No
4. Surface grinding machine 1 No
5. Milling machine 1 No
6. Slotting machine 1 No
Tools
7. Dial gauge 5 Nos.
8. Magnetic stand 5 Nos.
9. Surface gauges 5 Nos.
10. Spirit level 5 Nos.
11. Spanners (DE/Ring/Box) Sufficient quality
12. Screw drivers Sufficient quality

13. Allen screw sets Sufficient quality
14. Hammer Sufficient quality
15. Test mandrels Sufficient quality
16. Square/Blocks Sufficient quality
Machine components
17. Lead screw and nut 1 No
18. Tail stocks 1 No
19. Bench vice 1 No
20. Three jaw chuck 1 No
21. Four jaw chuck 1 No
22. Drill chuck 1 No

Semester : VI
Course Name : COMPUTER AIDED DESIGN AND MANUFACTURING PRACTICAL

Course Max. Marks

Total
Computer
Aided Design
and 6 90 25 75 100 3 Hours
Manufacturing
Practical
COURSE OUTCOME

C605.1 Explain the 3D commands and features of CAD software.
C605.2 Create 3D solid model and find the mass properties of simple solids.
C605.3 Demonstrate the working of CNC turning and milling machine.
C605.4 Develop the part program using simulation software for Lathe and Milling.
C605.5 Assess the part program, edit and execute in CNC turning and machining centre.
C605.1 2 3 3 3 1 1 1 2 - 2 2 3
C605.2 - 3 3 3 1 1 1 2 - 2 2 3
C605.3 - 3 3 3 1 1 2 2 - 2 2 2
C605.4 - 3 3 3 1 1 - 2 - 2 2 3
C605.5 - 3 3 3 1 1 - 2 - 2 2 3
C605 Total 2 15 15 15 5 5 4 10 - 10 10 14
Correlation Level 2 3 3 3 1 1 1.33 2 - 2 2 2.8

PART A
Solid modelling
Introduction
Part modelling - Datum Plane – constraint – sketch – dimensioning – extrude – revolve – sweep
– blend – protrusion – extrusion – rib – shell – hole – round – chamfer – copy – mirror –
assembly – align – orient.
Exercises
3D Drawing
1. Geneva Wheel
2. Bearing Block
3. Bushed bearing
4. Gib and Cotter joint
5. Screw Jack
6. Connecting Rod
Note: Print the orthographic view and sectional view from the above assembled 3D drawing.
PART B
CNC Programming and Machining
Introduction:
1. Study of CNC lathe, milling.
2. Study of international standard codes: G-Codes and M-Codes
3. Format – Dimensioning methods.
4. Program writing – Turning simulator – Milling simulator, IS practice – commands menus.
5. Editing the program in the CNC machines.
6. Execute the program in the CNC machines.
Exercises
Note: Print the part Program from the Simulation Software and make the Component in the CNC
Machine.
CNC Turning Machine Material: Aluminium/Acrylic /Plastic rod

1. Using Linear and Circular interpolation - Create a part program and produce component in the
Machine.

2. Using Stock removal cycle – Create a part program for multiple turning operations and
produce component in the Machine.
3. Using canned cycle - Create a part program for thread cutting, grooving and produce
component in the Machine.
CNC Milling Machine Material: Aluminium/ Acrylic/ Plastic

4. Using Linear interpolation and Circular interpolation – Create a part program for grooving and
produce component in the Machine.

5. Using canned cycle - Create a part program for drilling, tapping, counter sinking and produce
component in the Machine.
6. Using subprogram - Create a part program for mirroring and produce component in the
Machine.
SCHEME OF VALUATION
SOLID MODELING
PART – A
Part modelling 15 Marks
Assembly 10 Marks
Printout 10 Marks
CNC PROGRAMMING
PART – B
Program editing and creation 15 Marks
Component manufacturing 10 Marks
Finish 10 Marks
TOTAL 75 Marks

Semester : VI
Course Code : 15O-2403A
Course Name : AUTOMOBILE TECHNOLOGY PRACTICAL

Max. Marks
Course
Semester Duration
End Total
week Semester Assessment
Examination
Automobile
Technology 6 90 25 75 100 3 Hours
Practical
COURSE OUTCOME

C606A.1 Demonstrate the engine components by dismantling and reassemble the same.
C606A.2 Inspect the fuel supply system after dismantling and assembling.
Inspect the transmission system after dismantling and assembling and find out the gear
C606A.3
ratio.
C606A.4 Find the gear ratio of steering gear box by dismantling and reassemble the same.
C606A.5 Examine the electrical system by testing the circuits.
C606A.1 - 3 3 3 - - 2 3 - 2 2 -
C606A.2 - 3 3 3 - - 2 3 - 2 2 -
C606A.3 - 3 3 3 - - 2 3 - 2 2 -
C606A.4 - 3 3 3 - - 2 3 - 2 2 -
C606A.5 - 3 3 3 - - 2 3 - 2 2 -
C606A Total - 15 15 15 - - 10 15 - 10 10 -
Correlation Level - 3 3 3 - - 2 3 - 2 2 -

DETAILED SYLLABUS
LIST OF EXPERIMENTS
PART- A
 Identificationandapplicationofmechanic’s tools.
 Dismantlingandassemblingof four strokepetrolengineanddiesel engineandidentificationof
parts.
 Cleaning,inspectingandmeasuringcylinderboreusingcylinderboredial gaugeand suggesting
thenextover size.
 Removingdecarburizing, inspectingandreplacingconnecting rodsandadjusting the bearings.
 Removingcamshaft, replacing timinggears, removingvalves,lappingandadjustingvalve
clearance.
 Removing, servicingandreplacingoffuel pump, oil pump&water pump.
 Removing, servicing&replacingSOLEX carburetor/MPFIsystem.
 Dismantlingandassemblingofinlinefuel injectionpump/ CRDIsystem.
 Dismantling,assembling&testingofinjectors.
PART – B
 Removing and replacing of pressure plate and clutch plate, fingers adjustment.
 Dismantling, inspecting and assembling of gear box and find out the gear ratios.
 Dismantling, inspecting and assembling of final drive and differential units. Adjusting of
backlash and correct tooth contact of crown and pinion of differential unit.
 Dismantling, assembling and adjusting of steering gear box and find gear ratio.
 Test a battery with specific gravity test and charge the battery with constant amperage /
voltage method.
 Dismantling, overhauling and assembling of starter motor.
 Dismantling, overhauling and assembling of alternator / dynamo.
 Trace the automobile electrical system with respect to battery coil ignition system.
 Trace the automobile electrical system with respect to (i) horn relay circuit, (ii) Wiper
circuit & explain with neat circuit diagram.
SCHEME OF VALUATION
PART -A
One question 35
PART –B
One question 35
Viva Voce 05
Total 75

EQUIPMENTS REQUIRED
S.No. NAME OF THE EQUIPMENT

1. Automobile Mechanic’s tools-Complete Set
2. 4 stroke petrol engine-with all accessories
3. 4 stroke Diesel engine-with all accessories
4. Engine cylinderwith linerand cylinderbore dial gauge
5. Internal circlipplier,bearing puller
6. Feelergauge to checkvalve clearance,hammerand accessories
7. Compressor to supplyhigh pressure air to clean oil andwaterfilters.
8. Oil pump and water pump.
9. A.C.fuel pump /S.U. electricfuel pump.
10. SOLEXcarburettor
11. MPFI.
12. Inline Fuel Injection Pump
13. CRDI
14. Injectors.
15. Clutch setarrangementwith tools
16. Complete gearboxwith tools
17. Complete steering arrangement
18. Differential unitwithaxles

Semester : VI
Course Code : 15O – 2403B
Course Name : ROBOTICS PRACTICAL

Course Hours / Hours / Internal Autonomous Duration

Total
Week Semester Assessment Examination
Robotics 6 90 25 75 100 3 HOURS

Practical
COURSE OUTCOME

C606B.1 Identify the parts of robot
C606B.2 Function a Robot using teach pendent and record the positions in a Robot.
C606B.3 Write a program for pick & place of Robot.
C606B.4 Write the program for welding application of Robot.
C606B.5 Write the off-line and on-line program for spray painting application.
C606B.6 Write the programme to measure the Robot repeatability
C606B.1 - 3 3 3 - - 2 - - 2 3 3
C606B.2 - 3 3 3 - - 2 - - 2 3 3
C606B.3 - 3 3 3 - - 2 - - 2 3 3
C606B.4 - 3 3 3 2 - 2 2 - 2 3 3
C606B.5 - 3 3 3 2 - 2 2 - 2 3 3
C606B.6 - 3 3 3 2 - 2 2 - 2 3 3
C606B Total - 15 15 15 6 - 10 6 - 10 15 15
Correlation
- 3 3 3 2 - 2 2 - 2 3 3
Level

DETAILED SYLLABUS
LIST OF EXPERIMENTS
PART – A
 Robot – System Connection and Component recognition.
 Teaching the Robot using teach pendent using off-line programming.
 Position recording using off-line programming.
 Calculating work space / Work volume using off-line programming.
 Honing operation using on-line and off-line programming.
 Pick and place of object using on-line and off-line programming.
 Pick and stack of the object using on-line and off-line programming.
 Robot performing continuous Arc welding using off-line programming.
 Continuous and intermittent motion using Wait command using off-line Programming.
PART – B
 Spray painting using off-line programming.
 Pick and stack the object using Subroutine program using on- line and off- line
programming.
 Program using X, Y, Z Coordinates using off-line programming.
 Teaching position via XYZ Coordinates using off-line programming.
 Measurement of Robot motion using on-line and off-line programming.
 Measurement of robot repeatability using on-line and off-line programming.
LIST OF EQUIPMENTS
NAME OF THE EQUIPMENTS
Computer with Accessories : 15 Nos.
Simulation Software :ARISTO Software or SCORE BASE Software
Hardware : 6 Axis Robot, Teach Pendant control or PC Based
Control through Software.
SEMESTER END EXAMINATION
PART-A
S.NO. DETAILS MAX.MARKS
1 Procedure 5
2 Program 15
3 Execution 15
PART-B
1 Procedure 5
2 Program 15
3 Execution 15
Viva-Voce 5
Total 75

Semester : VI
Course Nam : Project Work
Course Max. Marks

Total
Project
4 60 25 75 100 3 Hours
Work
COURSE OUTCOME

C607.1 Apply knowledge and skill to develop the need based project.
C607.2 Compile and build the final project report by collecting the relevant data.
C607.3 Explain the work ethics and practical working environment suitable for industry.
C607.4 Explain the facts and importance of environmental management.
C607.5 Explain the causes, effects and remedies in disaster management.

C607.1 2 3 3 - 3 2 2 3 3 3 2 3
C607.2 2 3 2 2 1 2 2 3 3 2 2 3
C607.3 1 3 1 - 2 2 2 3 2 2 2 -
C607.4 1 2 1 - 2 2 2 3 2 2 2 -
C607.5 1 2 1 - 2 2 2 3 2 2 2 -
C607 Total 7 13 8 2 10 10 10 15 12 11 10 6
Correlation Level 1.4 2.6 1.6 2 2 2 2 3 2.4 2.2 2 3

INTERNAL ASSESSMENT:
The internal assessment should be calculated based on the review of the progress of the work done by
the student periodically as follows.
Detail of assessment Period of Max. Marks
assessment
First Review 6thweek 10

Second Review 12thweek 10
Attendance Entire semester 5
Total 25
EVALUATION PATTERN FOR AUTONOMOUS EXAMINATION
Details of Mark allocation Max.Marks
Report Preparation, Demo, Viva-voce 65
Four questions which is to be set by the external examiner from

the given question bank consisting of questions in the following
two topics:
1. Disaster Management
2. Environmental Management
Out of four questions two questions to appear from each of the 10
above topics
i.e. 2 questions x 2 topics = 4 questions
4 questions x 2 ½ marks = 10 Marks
Total 75
DETAILED SYLLABUS
ENVIRONMENTAL & DISASTER MANAGEMENT
1. ENVIRONMENTAL MANAGEMENT
Introduction - Environmental Ethics - Assessment of Socio Economic Impact - Environmental Audit -
Mitigation of adverse impact on Environment - Importance of Pollution Control - Types of Industries
and Industrial Pollution.
Solid waste management - Characteristics of Industrial wastes - Methods of Collection, transfer and
disposal of solid wastes - Converting waste to energy - Hazardous waste management Treatment
technologies.
Waste water management - Characteristics of Industrial effluents - Treatment and disposal methods -
Pollution of water sources and effects on human health.
Air pollution management - Sources and effects - Dispersion of air pollutants - Air pollution control
methods - Air quality management.
Noise pollution management - Effects of noise on people - Noise control methods.

2. DISASTER MANAGEMENT
Introduction - Disasters due to natural calamities such as Earthquake, Rain, Flood, Hurricane, Cyclones
etc. - Manmade Disasters - Crisis due to fires, Accidents, strikes etc - Loss of property and life.
Disaster Mitigation measures - Causes for major disasters - Risk Identification - Hazard Zones -
Selection of sites for Industries and residential buildings - Minimum distances from Sea - Orientation
of Buildings - Stability of Structures - Fire escapes in buildings - Cyclone shelters - Warning systems.
Disaster Management - Preparedness, Response, Recovery - Arrangements to be made in the
industries / factories and buildings - Mobilization of Emergency Services - Search and Rescue
operations - First Aids - Transportation of affected people - Hospital facilities - Fire fighting
arrangements - Communication systems - Restoration of Power supply - Getting assistance of
neighbours / Other organizations in Recovery and Rebuilding works - Financial commitments -
Compensations to be paid - Insurances - Rehabilitation.
LIST OF QUESTIONS
1. ENVIRONMENTRAL MANAGEMENT
1. What is the responsibility of an Engineer-in-charge of an Industry with respect to Public Health?

2. Define Environmental Ethic.
3. How do Industries play their role in polluting the environment?
4. What is the necessity of pollution control? What are all the different organizations you know, which
deal with pollution control?
5. List out the different types of pollutions caused by a Chemical / Textile / Leather /Automobile /
Cement factory.
6. What is meant by Hazardous waste?
7. Define Industrial waste management.
8. Differentiate between garbage, rubbish, refuse and trash based on their composition and source.
9. Explain briefly how the quantity of solid waste generated in an industry could be reduced.
10. What are the objectives of treatments of solid wastes before disposal?
11. What are the different methods of disposal of solid wastes?
12. Explain how the principle of recycling could be applied in the process of waste minimization.
13. Define the term ‘Environmental Waste Audit’.
14. List and discuss the factors pertinent to the selection of landfill site.
15. Explain the purpose of daily cover in a sanitary landfill and state the minimum desirable depth of
daily cover.
16. Describe any two methods of converting waste into energy.
17. What actions, a local body such as a municipality could take when the agency appointed for
collecting and disposing the solid wastes fails to do the work continuously for number of days?
18. Write a note on characteristics of hazardous waste.
19. What is the difference between municipal and industrial effluent?
20. List few of the undesirable parameters / pollutants anticipated in the effluents from oil refinery
industry / thermal power plants / textile industries / woollen mills / dye industries / electroplating
industries / cement plants / leather industries (any two may be asked)
21. Explain briefly the process of Equalization and Neutralization of waste water of varying
characteristics discharged from an Industry.

22. Explain briefly the physical treatments “Sedimentation” and “Floatation” processes in the waste
water treatment.
23. Explain briefly when and how chemical / biological treatments are given to the waste water.
24. List the four common advanced waste water treatment processes and the pollutants they remove.
25. Describe refractory organics and the method used to remove them from the effluent.
26. Explain biological nitrification and de-nitrification.
27. Describe the basic approaches to land treatment of Industrial Effluent.
28. Describe the locations for the ultimate disposal of sludge and the treatment steps needed prior to
ultimate disposal.
29. List any five Industries, which act as the major sources for Hazardous Air Pollutants.
30. List out the names of any three hazardous air pollutants and their effects on human health.
31. Explain the influence of moisture, temperature and sunlight on the severity of air pollution effects
on materials.
32. Differentiate between acute and chronic health effects from Air pollution.
33. Define the term Acid rain and explain how it occurs.
34. Discuss briefly the causes for global warming and its consequences
35. Suggest suitable Air pollution control devices for a few pollutants and sources.
36. Explain how evaporative emissions and exhaust emissions are commonly controlled.
37. What are the harmful elements present in the automobile smokes? How could their presence
controlled?
38. What is the advantage of Ozone layer in the atmosphere? State few reasons for its destruction.
39. Explain the mechanism by which hearing damage occurs.
40. List any five effects of noise other than hearing damage.
41. Explain why impulsive noise is more dangerous than steady state noise.
42. Briefly the Source - Path - Receiver concept of Noise control.
43. Where silencers or mufflers are used? Explain how they reduce the noise.
44. Describe two techniques to protect the receiver from hearing loss when design / redress for noise
control fail.
45. What are the problems faced by the people residing along the side of a railway track and near to
an Airport? What provisions could be made in their houses to reduce the problem?
2.DISASTER MANAGEMENT
1. What is meant by Disaster Management? What are the different stages of Disaster management?
2. Differentiate Natural Disasters and Manmade Disasters with examples.
3. Describe the necessity of Risk identification and Assessment Surveys while planning a project.
4. What is Disasters recovery and what does it mean to an Industry?
5. What are the factors to be considered while planning the rebuilding works after a major disaster
due to flood / cyclone / earthquake? (Any one may be asked)
6. List out the public emergency services available in the state, which could be approached for help
during a natural disaster.
7. Specify the role played by an Engineer in the process of Disaster management.
8. What is the cause for Earthquakes? How they are measured? Which parts of India are more
vulnerable for frequent earthquakes?

9. What was the cause for the Tsunami 2004 which inflicted heavy loss to life and property along the
coast of Tamilnadu? Specify its epicentre and magnitude.
10.Specify the Earthquake Hazard Zones in which the following towns of Tamilnadu lie: (a) Chennai (b)
Nagapattinam (c) Coimbatore (d) Madurai (e) Salem.
11. Which parts of India are experiencing frequent natural calamities such as (a) Heavy rain fall (b)
huge losses due to floods (c) severe cyclones.
12. Define basic wind speed. What will be the peak wind speed in (a) Very high damage risk zone - A,
(b) High damage risk zone, (c) Low damage risk zone.
13.Specify the minimum distance from the Sea shore and minimum height above the mean sea level,
desirable for the location of buildings.
14. Explain how the topography of the site plays a role in the disasters caused by floods and cyclones.
15. Explain how the shape and orientation of buildings could reduce the damages due to cyclones.
16. What is a cyclone shelter? When and where it is provided? What are its Requirements?
17. What Precautionary measures have to be taken by the authorities before opening a dam for
discharging the excess water into a canal/river?
18. What are the causes for fire accidents? Specify the remedial measures to be taken in buildings to
avoid fire accidents.
19. What is a fire escape in multi-storeyed buildings? What are its requirements?
20. How the imamates of a multi-storeys building are to be evacuated in the event of a fire/Chemical
spill/Toxic Air Situation/ Terrorist attack, (any one may be asked).
21. Describe different fire fighting arrangements to be provided in an Industry.
22. Explain the necessity of disaster warning systems in Industries.
23. Explain how rescue operations have to be carried out in the case of collapse of buildings due to
earthquake / blast / Cyclone / flood.
24. What are the necessary steps to be taken to avoid dangerous epidemics after a flood disaster?
25. What relief works that has to be carried out to save the lives of workers when the factory area is
suddenly affected by a dangerous gas leak / sudden flooding?
26. What are the difficulties faced by an Industry when there is a sudden power failure? How such a
situation could be managed?
27. What are the difficulties faced by the Management when there is a group clash between the
workers? How could such a situation managed?
28. What will be the problems faced by the management of an Industry when a worker dies because
of the failure of a mechanical device due to poor maintenance? How to manage such a situation?
29.What precautionary measures have to be taken to avoid accidents to labourers in the Industry in a
workshop / during handling of dangerous Chemicals / during construction of buildings / during the
building maintenance works?
30. Explain the necessity of medical care facilities in an Industry / Project site.
31. Explain the necessity of proper training to the employees of Industries dealing with hazardous
products, to act during disasters.
32. What type of disaster is expected in coal mines, cotton mills, Oil refineries, ship yards and gas
plants?
33. What is meant by Emergency Plan Rehearsal? What are the advantages of such Rehearsals?
34. What action you will take when your employees could not reach the factory site because of
continuous strike by Public Transport workers?

35. What immediate actions you will initiate when the quarters of your factory workers are suddenly
flooded due to the breach in a nearly lake / dam, during heavy rain?
36. What steps you will take to avoid a break down when the workers union of your Industry have
given a strike notice?
37. List out few possible crisis in an organization caused by its workers? What could be the part of the
middle level officials in managing such crisis?
38. What are the types of warning systems available to alert the people in the case of predicted
disasters, such as floods, cyclone etc.
39. Explain the necessity of Team work in the crisis management in an Industry /Local body.
40. What factors are to be considered while fixing compensation to the workers in the case of severe
accidents causing disability / death to them?
41. Explain the legal / financial problems the management has to face if safely measures taken by
them are found to be in adequate.
42. Describe the importance of insurance to men and machinery of an Industry dealing with dangerous
jobs.
43. What precautions have to be taken while storing explosives in a match/ fire crackers factory?
44. What are the arrangements required for emergency rescue works in the case of Atomic Power
Plants?
45. Why residential quarters are not constructed nearer to Atomic Power Plants?

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DIPLOMA PROGRAMME IN MECHANICAL ENGINEERING

2208 Electrical Drives and Control 5 II/ EVEN

Diploma in Mechanical Engineering Page 1

Course Code Year/

D. Diversified Technology Courses: (13 Credits)

Diploma in Mechanical Engineering Page 2

Diploma in Mechanical Engineering Page 3

Code Course Theory Drawing/ Seminar/ Total Credits

Code Course Theory Drawing/ Seminar/ Total Credits

Diploma in Mechanical Engineering Page 4

Diploma in Mechanical Engineering Page 5

For All Theory Courses

Duration of Examination 3 Hours

Continuous Assessment Marks 25

Total Marks 100

(Out of which a minimum of 30 marks is to be scored in the semester- end examination)

For All Practical Courses

Duration of Examination 3 Hours

Continuous Assessment Marks 25

Semester End Examination Marks 75

Total Marks 100

(Out of which a minimum of 35 marks is to be scored in the semester- end examination)

PATTERN OF QUESTION PAPERS IN AUTONOMOUS EXAMINATIONS

Time: 3Hrs. Max.Marks:75

Diploma in Mechanical Engineering Page 6

Sem Course 11O-Scheme Courses Sem Course 15O-Scheme Courses

Diploma in Mechanical Engineering Page 7

Diploma in Mechanical Engineering Page 8

Diploma in Mechanical Engineering Page 9

Course code : 15O-2201

Course Name : STRENGTH OF MATERIALS

TEACHING AND SCHEME OF EXAMINATIONS

TOPICS AND ALLOCATION OF PERIODS

Diploma in Mechanical Engineering Page 10

After successful completion of this course the students will be able to

C301.1 Define and explain the law of forces and friction.

C301.2 Problems on deformation of materials subjected to axial load and shear.

CO-PO&PSO’S MAPPING MATRIX

Correlation Level 2 3 2 1.25 - - - - - 2 2 -

Diploma in Mechanical Engineering Page 11

Diploma in Mechanical Engineering Page 12

( Refer Web link : https://www.youtube/watch?v=fJcyBjNrWTE&list=PLtB42jHF38-

UNIT VTORSION AND SPRINGS ..................................... 15PERIODS

( Refer Web link : https://www.youtube/watch?v=ICDZ5uLGrI4

Diploma in Mechanical Engineering Page 13

2. Strength of S.S.Rattan Tata McGraw Hill, 2008

Diploma in Mechanical Engineering Page 14

1. State the law of triangle of forces. I R

3. State Hooke’s law. II R

4. Define centroid. III R

5. Define Hoop stress. IV R

6. Name any two types of load with simple line sketches. IV R

8. What do you mean by point of contra flexure? IV R

11. Calculate the modulus of resilience at a point in a material subjected to a stress of II Ap

12. Prove perpendicular axis theorem. III U

14. State the assumptions made in theory of simple bending. IV R

16. State the laws of dynamic friction. I R

Diploma in Mechanical Engineering Page 15

18. A. A weight of 9.8kN is dropped on to a collar at the lower end of a

Diploma in Mechanical Engineering Page 16

21. A. A truck weighing 30kN and moving at 5 km/hr. has to be brought to

Level R-Remember, U-Understand, Ap- Apply An-Analyse, E-Evaluate, C-Create

Diploma in Mechanical Engineering Page 17