Layers 60 -

Batch 8
Shirts 480
0 1 2 3 4
Setting Up the Cutting Make Collar Make Cuffs Make Sleeves
machine Pieces
3.90 min/shirt 2 min/shirt 0.65 min/shirt
Time [min] 90 30 1872 960 312
Time [days] 0.1875 0.0625 3.9 2 0.65

Starts [hrs] 0 1.5 2 33.2 49.2

1
Ends [hrs] 1.5 2 33.2 49.2 54.4

Starts [days] 0 0.1875 0.25 4.15 6.15

Ends [days] 0.1875 0.25 4.15 6.15 6.8

bien bien bien bien bien

Starts [hrs] 1.5 3 33.2 64.4 80.4
Ends [hrs] 3 3.5 64.4 80.4 85.6
2

Starts [days] 0.1875 0.375 4.15 8.05 10.05

Ends [days] 0.375 0.4375 8.05 10.05 10.7

Lead Time 25.76 Days

Cycle Time 0.06 Days
Capacity 3,427.84 batches
Total of shirts 1,645,363.20 In a year
Shirts per month 137,113.60 Monthly
Shirts per day 4,507.84 Daily

Layers 60 -
Batch 8
Shirts 480
0 1 2 3 4
Setting Up the Cutting Make Collar Make Cuffs Make Sleeves
machine Pieces
Yield [min/shirt] 3.9 2 0.65
Workers 8 4 2
Time [min] 90.00 30.00 234.00 240.00 156.00
Time [days] 0.19 0.06 0.49 0.50 0.33

Starts [hrs] 0.00 1.50 2.00 5.90 9.90

1
Ends [hrs] 1.50 2.00 5.90 9.90 12.50
1

Starts [days] 0.00 0.19 0.25 0.74 1.24

Ends [days] 0.19 0.25 0.74 1.24 1.56

bien bien bien bien bien

Starts [hrs] 1.50 3.00 5.90 9.90 13.90
Ends [hrs] 3.00 3.50 9.80 13.90 16.50
2

Starts [days] 0.19 0.38 0.74 1.24 1.74

Ends [days] 0.38 0.44 1.23 1.74 2.06

Lead Time 6.42 Days

Cycle Time 0.50 Days
Capacity 717.16 batches
Total of shirts 344,235.20 In a year
Shirts per month 28,686.27 Monthly
Shirts per day 943.11 Daily
 5 6 7 8 9 10 11
Stitch Down
Make Front Make back Join Shoulders Attach Collar Attach Sleeves Sew Side Seam
Sleeves
2.5 min/shirt 1.7 min/shirt 0.66 min/shirt 1.65 min/shirt 1.55 min/shirt 0.65 min/shirt 1.80 min/shirt
1200 816 316.8 792 744 312 864
2.5 1.7 0.66 1.65 1.55 0.65 1.8

54.4 74.4 88 93.28 106.48 118.88 124.08

74.4 88 93.28 106.48 118.88 124.08 138.48

6.8 9.3 11 11.66 13.31 14.86 15.51

9.3 11 11.66 13.31 14.86 15.51 17.31

bien bien bien bien bien bien bien

85.6 105.6 119.2 124.48 137.68 150.08 155.28
105.6 119.2 124.48 137.68 150.08 155.28 169.68

10.7 13.2 14.9 15.56 17.21 18.76 19.41

13.2 14.9 15.56 17.21 18.76 19.41 21.21

5 6 7 8 9 10 11
Stitch Down
Make Front Make back Join Shoulders Attach Collar Attach Sleeves Sew Side Seam
Sleeves
2.5 1.7 0.66 1.65 1.55 0.65 1.8
6 4 2 4 4 2 4
200.00 204.00 158.40 198.00 186.00 156.00 216.00
0.42 0.43 0.33 0.41 0.39 0.33 0.45

12.50 15.83 19.23 21.87 25.17 28.27 30.87

15.83 19.23 21.87 25.17 28.27 30.87 34.47
1.56 1.98 2.40 2.73 3.15 3.53 3.86
1.98 2.40 2.73 3.15 3.53 3.86 4.31

bien bien bien bien bien bien bien

16.50 19.83 23.23 25.87 29.17 32.27 34.87
19.83 23.23 25.87 29.17 32.27 34.87 38.47

2.06 2.48 2.90 3.23 3.65 4.03 4.36

2.48 2.90 3.23 3.65 4.03 4.36 4.81
 12 13 14 15 16

Attach Coffs Hem Bottom Inspection Iron Fold, Package

1.55 min/shirt 1.7 min/shirt 1.50 min/shirt 1.95 min/shirt 1.75 min/shirt
744 816 720 936 840
1.55 1.7 1.5 1.95 1.75

138.48 150.88 164.48 176.48 192.08

150.88 164.48 176.48 192.08 206.08

17.31 18.86 20.56 22.06 24.01

18.86 20.56 22.06 24.01 25.76

bien bien bien bien bien

169.68 182.08 195.68 207.68 223.28
182.08 195.68 207.68 223.28 237.28 31.2

21.21 22.76 24.46 25.96 27.91

22.76 24.46 25.96 27.91 29.66 3.9

12 13 14 15 16

Attach Coffs Hem Bottom Inspection Iron Fold, Package

1.55 1.7 1.5 1.95 1.75

4 4 4 4 4 60
186.00 204.00 180.00 234.00 210.00
0.39 0.43 0.38 0.49 0.44

34.47 37.57 40.97 43.97 47.87

37.57 40.97 43.97 47.87 51.37 3082.4
6.421666667
4.31 4.70 5.12 5.50 5.98
4.70 5.12 5.50 5.98 6.42

bien bien bien bien bien

38.47 41.57 44.97 47.97 51.87
41.57 44.97 47.97 51.87 55.37 4.00

4.81 5.20 5.62 6.00 6.48

5.20 5.62 6.00 6.48 6.92 0.5
 Layers 60 -
Batch 8
Shirts 480
0 1 2 8 3
Setting Up the Cutting Make Collar Attach Collar Make Cuffs
machine Pieces
3.90 min/shirt 1.65 min/shirt 2 min/shirt
Time [min] 90 30 1872 792 960
Time [days] 0.1875 0.0625 3.9 1.65 2

Starts [hrs] 0 1.5 2 93.28 33.2

1
Ends [hrs] 1.5 2 33.2 106.48 49.2

Starts [days] 0 0.1875 0.25 11.66 4.15

Ends [days] 0.1875 0.25 4.15 13.31 6.15

bien bien bien bien bien

Starts [hrs] 1.5 3 33.2 124.48 64.4
Ends [hrs] 3 3.5 64.4 137.68 80.4
2

Starts [days] 0.1875 0.375 4.15 15.56 8.05

Ends [days] 0.375 0.4375 8.05 17.21 10.05

Lead Time 25.76 Days

Cycle Time 0.06 Days
Capacity 3,427.84 batches
Total of shirts 1,645,363.20 In a year
Shirts per month 137,113.60 Monthly
Shirts per day 4,507.84 Daily

Layers 60 -
Batch 8
Shirts 480
0 1 2 8 3
Setting Up the Cutting Make Collar Attach Collar Make Cuffs
machine Pieces
Yield [min/shirt] 3.9 1.65 2
Workers 8 4 4
Time [min] 90.00 30.00 234.00 198.00 240.00
Time [days] 0.19 0.06 0.49 0.41 0.50

Starts [hrs] 0.00 1.50 2.00 21.87 5.90

1
Ends [hrs] 1.50 2.00 5.90 25.17 9.90
1

Starts [days] 0.00 0.19 0.25 2.73 0.74

Ends [days] 0.19 0.25 0.74 3.15 1.24

bien bien bien bien bien

Starts [hrs] 1.50 3.00 5.90 25.87 9.90
Ends [hrs] 3.00 3.50 9.80 29.17 13.90
2

Starts [days] 0.19 0.38 0.74 3.23 1.24

Ends [days] 0.38 0.44 1.23 3.65 1.74

Lead Time 6.42 Days

Cycle Time 0.50 Days
Capacity 717.16 batches
Total of shirts 344,235.20 In a year
Shirts per month 28,686.27 Monthly
Shirts per day 943.11 Daily
 12 4 9 10 5 6 7
Stitch Down
Attach Coffs Make Sleeves Attach Sleeves Make Front Make back Join Shoulders
Sleeves
1.55 min/shirt 0.65 min/shirt 1.55 min/shirt 0.65 min/shirt 2.5 min/shirt 1.7 min/shirt 0.66 min/shirt
744 312 744 312 1200 816 316.8
1.55 0.65 1.55 0.65 2.5 1.7 0.66

138.48 49.2 106.48 118.88 54.4 74.4 88

150.88 54.4 118.88 124.08 74.4 88 93.28

17.31 6.15 13.31 14.86 6.8 9.3 11

18.86 6.8 14.86 15.51 9.3 11 11.66

bien bien bien bien bien bien bien

169.68 80.4 137.68 150.08 85.6 105.6 119.2
182.08 85.6 150.08 155.28 105.6 119.2 124.48

21.21 10.05 17.21 18.76 10.7 13.2 14.9

22.76 10.7 18.76 19.41 13.2 14.9 15.56

12 4 9 10 5 6 7
Stitch Down
Attach Coffs Make Sleeves Attach Sleeves Make Front Make back Join Shoulders
Sleeves
1.55 0.65 1.55 0.65 2.5 1.7 0.66
4 2 4 2 6 4 2
186.00 156.00 186.00 156.00 200.00 204.00 158.40
0.39 0.33 0.39 0.33 0.42 0.43 0.33

34.47 9.90 25.17 28.27 12.50 15.83 19.23

37.57 12.50 28.27 30.87 15.83 19.23 21.87
4.31 1.24 3.15 3.53 1.56 1.98 2.40
4.70 1.56 3.53 3.86 1.98 2.40 2.73

bien bien bien bien bien bien bien

38.47 13.90 29.17 32.27 16.50 19.83 23.23
41.57 16.50 32.27 34.87 19.83 23.23 25.87

4.81 1.74 3.65 4.03 2.06 2.48 2.90

5.20 2.06 4.03 4.36 2.48 2.90 3.23
 11 13 14 15 16

Sew Side Seam Hem Bottom Inspection Iron Fold, Package

1.80 min/shirt 1.7 min/shirt 1.50 min/shirt 1.95 min/shirt 1.75 min/shirt
864 816 720 936 840
1.8 1.7 1.5 1.95 1.75

124.08 150.88 164.48 176.48 192.08

138.48 164.48 176.48 192.08 206.08

15.51 18.86 20.56 22.06 24.01

17.31 20.56 22.06 24.01 25.76

bien bien bien bien bien

155.28 182.08 195.68 207.68 223.28
169.68 195.68 207.68 223.28 237.28 31.2

19.41 22.76 24.46 25.96 27.91

21.21 24.46 25.96 27.91 29.66 3.9

11 13 14 15 16

Sew Side Seam Hem Bottom Inspection Iron Fold, Package

1.8 1.7 1.5 1.95 1.75

4 4 4 4 4 60
216.00 204.00 180.00 234.00 210.00
0.45 0.43 0.38 0.49 0.44

30.87 37.57 40.97 43.97 47.87

34.47 40.97 43.97 47.87 51.37 3082.4
6.421666667
3.86 4.70 5.12 5.50 5.98
4.31 5.12 5.50 5.98 6.42

bien bien bien bien bien

34.87 41.57 44.97 47.97 51.87
38.47 44.97 47.97 51.87 55.37 4.00

4.36 5.20 5.62 6.00 6.48

4.81 5.62 6.00 6.48 6.92 0.5