PLEASE READ ABSOLUTELY BEFORE THE FIRST PUTTING INTO OPERATION ! (also see operating manual point 3.5) Putting into operation of drill grinding machine METEOR MM-10 1. Put on the drill grinding attachment and tighten eccentric lever on the right side together with the locking screw in the middle at once. 2. Testgrinding according operating manual point 3.6. 3. Control of the grinding process according point 3.10 (picture 34-36). If required correct the position of the grinding-wheel (see point 10). 4, Repeat this process until the grinding-picture is conform to point 3.10 (picture 34). It is the same process for every change of the grinding-wheel and for every new extension of the drill grinding attachment, ATTENTION: Never displace/move the blocking-screw pos. 15 (picture 23)! If considering this points you can grind absolutely exact and centric drills right from the start with the METEOR-machine and this means much higher durability than even new drills. In the operating manual you will find further informations and usefull tricks so you can utilize your machine fully.METEOR - Machines As machines are always subject to changes, it may be that this manual is not conforming to the latest execution. Basic handling of the machine, however, will never alter. Changes are more likely to con- cern minor details on the machine. Thank you for your understanding.‘SUMMARY Proper use of machine Definitions Security Please read manual before working with the machine tz Product-overview of Meteor MM-10 precision drill grinding machine 1.1. Type designation, applications and illustrations of the Meteor MM-10 1.2. Extension possibilities of Meteor MM-10 2. Definitions on cutting tool and machine Definitions and angles on the twist drill Axes designation on Meteor MM-10 Standard and USE-90 wy ie w - Meteor MM-10 Standard Arrangement of the machine elements Illustration of the machine Technical data Standard accessories Commissioning Grinding of drill points Thinning of the drill web Grinding of left handed drills Changeing the grinding wheel Adjustment of the grinding wheel Adjustment of the microscope Mount for holding tools and engaging system Special accessories Wearing parts Electrical diagram Care and maintenance of the machine Selection of drill point angles BOUL hee lab ns WUWWUUWHUWWBUWWUY SaaRaetse a. Extension for long drills 1, Extension for bigger diameter drills up to 12,5 mm 2. Extension for very small drills to 0,1 mm _ Extension for single-lipped deep-hole boring tools 1, Pre-requisites for the grinding process 2. General details of the single—lipped boring tool 3. Grinding process of the single-lipped boring tool 4. Mounting of the boring tool 5. Coarse positioning 6. Adjustment of the microscope 7. Critical focusingAdjustment of the three axes Grinding process Checking of the ground surface Repetition of the grinding process Further grinding surfaces The 3 adjustment axes of the MM-10 Adjustment angles for standard deep-hole boring tools eauguan Sea ate te 2 Drill support Installation Alignment of the support finger Grinding with the drill support General details on the PCB equipment Dana Te Loading device for drills for PCBs (printed circuit boards) i The universal sharpening unit USE-90 8 8.1 USE-90-1 8.2 USE-90-2 8.2.7 Grinding of tools 9. Flat table for USE-90 oI Alignment of the mount for holding tools in the microscope by the user 9.2 Mounting problems with micro tools 10. Execution with monitor REFERENCE 0 CHAPTERS Machine MM-10 see chapter 1 7 Machine MM-10-us see chapter 1-3 and 8 - 9.1 Machine MM-10-DH see chapter 1-5 Machine MM-10-TV see chapter 1 - 3 and 10 Machine MM-10-PD see chapter 1-3 and 6-7Proper use of the machine Meteor machines are manufactured according to last technology and security prescriptions. The machine should only be operated by mechanical engineers. Please read this manual before operating this machine. ‘The manufacturer is not liable for damages by inproper use. All risk stays at user's side. All security systems on the machine may not be modificated or removed. Modification of the machine may only be done following the detailed instructions of DAMA AG. For modifications done without permission by DAMA AG, liability will not be accepted. The risk is at the user's side.Definitions Signs at the steps of operating In this manual you will find the following signs. Please pay attention and follow the indications. Indication Special technical things which can harm the machine. Attention Must be followed strictly, otherwise damage of machine or electronic may occur. Warning This paragraph includes "Attention". Instruction has to be followed strictly to avoid danger for life and limb of persons. If not strictly considered, dead can be caused. Manufacturer Tips Tips which are helpful for operator.Explication of symbols In this manual you will find the following symbols: Danger! ®) Wear protection gloves! High voltage! No smoking! Wear protection glasses! Avoid open fire! Disconnect electricity First aid Pay attention to environment. protection!Supplementary indications over dangers Lubricants — Protecting products — Cleaning products An_ imprudent manipulation with those products, or negligence in following the directions to prevent accidents, and the directions of industrial hygienics can cause skin damages. The determinations of the security data sheet of the producer have to be followed strictly. Principles of prudence - Avoid skin contact. - Use an skin protecting ointment. After contact with lubricants, wash your hands with water and soap and usa a greasy ointment - Eye contact — Rince with clear water. — Inform the docter. = Avoid to get in strong light. = Inhalation = Go into fresh air. Inform the docter. - Environment protection — Please make sure, that lubricants cannot get into the canalisatio - Don't smoke while working with the machine - Wear protection glasses - Wear protection gloves.Security determinations Meteor machines are manufactured according to latest technology. However anytime can occur danger if unqualified people is working on this machines. Please follow the general directions to prevent accidents. Danger by electricity - if you touch electricity conducting parts following unappropriated mounting of the machine (EN 60204/VDE 0113). - if you touch electricity conducting parts following unappropriated maintenance. Danger by thermal influences ~ If you touch tools immediately after grinding Danger by materials and products = Contact with liquids, oils, greases, exhales of gaz, vapour, and dusts. - Follow the determinations in the security data sheet of the products you are using. Danger by negligence - lack of personal security clothes. - insufficient lighting. On the following pages you find the directions which are often unobserved.In ion for the x for each security indicator - Every person working with the machine must have read the manual before. — Never touch spindel, grinding wheel or tool while machine is ON. Switch to OFF — position before changeing tool. - The machine is not prepared for all kind of cooling systems or coolants. If cooling really is required, use a brush and wet the grinding wheel. - Wear protection glasses while working on the machine. = Omit all what can go against the security of the machine, — Check main current swich and security stop switch before working with the machine. In case of emergency this enables you to act quickly. — Wear clothes in a manner that they cannot come into the machine. Close sleeves or turn them up to the inner side. - Long hair or shawls have to be weared in a way they cannot come into the machine. Wear a hair-net and put shawl-ends under your wear. - Do not work on the machine if you have to take drugs reducing concentration. - The owner of the machine has to make sure, that no unauthorized person can work on the machine. - The owner and the user have to advice all modifications of the machine which can have relations to the security of the machineThe user company is responsible to maintain the machine in a perfect working condition. Troubles concerning security have to be eliminated immediately. With directions and controls the user company has to make sure that the working place is proper and that everything concerning security has been done. The user company is charged to make sure that working persons wear protection glasses and adapted clothes. Works on electrical parts of the machine have to be effectuated by an certificated professional. For replacing bulbs, fuses, lamps, microscope, grinding wheel or tool make sure that the machine is completely OFF. Disconnect current. No installation of security may be removed or modificated - for reparation or maintenance the following ECCEPTION may be considered: For dismounting a security installation, put machine out of service following exactly the instructions. Immediately after revision reinstall the security installations. Replace the defectuous parts. — Attention: Verify the security installations before putting machine under currant.