easYgen-3200 Training

Section 9 - Synchronization and Breaker Logic

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Design Assessment
by ABS
American Bureau of Shipping & Affiliated Companies

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 Contents
Introduction Slide 3
Synchronization 4
Breaker Logic 9
FAQ 31
Exercises 32

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 Introduction
Introduction The easYgen-3200 is able to perform synchronization of the generator
Synchronization across the generator circuit breaker to a common bus as well as
Breaker logic
synchronizing the common bus to a utility across the mains circuit
breaker. It is possible to configure the easYgen-3200 for either slip or
FAQ
phase matching synchronization and the acceptable breaker closure
Exercise
window.

By adding SPM-D/10 synchronizers to the system, up to four generator

common busses and three tie breakers may be operated.

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 Synchronization
Introduction The easYgen-3200 has a synchroscope in the display
Synchronization

Breaker logic
Bus/mains Bus/mains
FAQ voltages frequencies
Exercise

Voltage/
frequency Phase
differential angle L1

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 Synchronization
Introduction
Slip synchronization
• Configurable frequency window
o

Synchronization 0

Breaker logic • Configurable voltage window o o

-90 +90
FAQ • Configurable synch. frequency differential
Exercise • Configurable breaker closing time 180
o

 Used to calculate when breaker close pulse is issued

 Formula for calculating phase angle at closing command

Phase angle = 360o * (Frequency differential) * (breaker closing time)

Example:
Phase angle = 360o * (0.3 Hz) * (0.2 sec) = 21.6°

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 Synchronization
Introduction
Slip synchronization
o

Synchronization 0

Breaker logic • Define close pulse duration o o

-90 +90
FAQ • Define stable timer
Exercise • Define maximum voltage differential 180
o

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 Synchronization
Introduction
Phase matching
Synchronization

Breaker logic Select “Configure MCB or GCB”

• Define stable timer
o o

-90 +90
FAQ

Exercise
• Define voltage differential window
• Define positive and negative phase angle window limits
o

180

• Define dwell time

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 Synchronization
Introduction
Multiple synchronization modes
Synchronization

Breaker logic • RUN

 Active synchronization is performed. Bias signals to the o

-90
o

+90
FAQ
governor and voltage regulator are active and breaker
Exercise close commands are issued.
• PERMISSIVE
o

180

 Passive synchronization performed. Bias signals to the

governor and voltage regulator are not active but breaker
close commands are issued.
• CHECK
 Active synchronization is simulated. Bias signals to the
governor and voltage regulator are active but breaker
close commands are not issued.
• OFF
 The synchronization can be disabled

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The synchronization modes can be changed via a LogicsManager output
 Breaker logic
Introduction The following MCB/GCB transition modes are available:
Synchronization

1 Parallel 3 Closed transition

Breaker logic

FAQ • Base load or import / export • Make before break

Exercise
• Soft load / unload • Block loading / unloading

2 Interchange 4 Open transition

• Parallel for a limited time • Break before make
• Soft load transfer • Only dead busbar closing

5 External
• External breaker control (PLC)

9 • Only “open” commands issued

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 Breaker logic
Introduction

Synchronization

Breaker logic

FAQ

Exercise

Only if application mode =

GCB/MCB

Breaker logic may

be changed via the
LogicsManager

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 Breaker logic
Introduction
1. Parallel
Synchronization
Baseload Import / Export
Breaker logic

FAQ

Exercise

CT
2

CT
3

Load
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 Breaker logic
Introduction
2. Interchange
Synchronization

Breaker logic

FAQ
1
Exercise

220 kW
2

CT
3

220 kW
Load
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 Breaker logic
Introduction
2. Interchange
Synchronization

Breaker logic Synchronize GCB

0 kW
FAQ
1
Exercise

220 kW
2

CT
3

220 kW
Load
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 Breaker logic
Introduction
2. Interchange
Synchronization

Breaker logic
Generator soft
110 kW loads
FAQ
1
Exercise

110 kW
2

CT
3

220 kW
Load
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 Breaker logic
Introduction
2. Interchange
Synchronization

Breaker logic Synchronize GCB

110 kW
FAQ
1
Exercise

110 kW
0 kW
2

CT
3

220 kW
Load
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 Breaker logic
Introduction
2. Interchange
Synchronization

Breaker logic
Generator soft
110 kW loads
FAQ
1
Exercise

0 kW
110 kW
2

CT
3

220 kW
Load
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 Breaker logic
Introduction
2. Interchange
Synchronization

Breaker logic Open MCB command issued

110 kW
FAQ
1 at zero power measurement
Exercise

0 kW
110 kW
2

CT
3

220 kW
Load
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 Breaker logic
Introduction
2. Interchange
Synchronization

Breaker logic Plant load all on

110 kW generators
FAQ
1
Exercise

110 kW
2

CT
3

220 kW
Load
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 Breaker logic
Introduction
3. Closed transition
Synchronization

Breaker logic
Both breakers closed
FAQ
for max 500 ms
1
Exercise

220 kW
2

220 kW
Load
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 Breaker logic
Introduction
3. Closed transition
Synchronization

Breaker logic Synchronize GCB

0 kW
FAQ
1
Exercise

220 kW
2

220 kW
Load
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 Breaker logic
Introduction
3. Closed transition
Synchronization

Breaker logic
220 kW
FAQ
1
Exercise

220 kW
Load
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 Breaker logic
Introduction
3. Closed transition
Synchronization

Breaker logic
110 kW
FAQ
1
Exercise

110 kW
2

3 Synchronize GCB

220 kW
Load
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 Breaker logic
Introduction
3. Closed transition
Synchronization

Breaker logic
110 kW
FAQ
1
Exercise

110 kW
2

3 Generator soft loads

220 kW
Load
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 Breaker logic
Introduction
4. Open transition
Synchronization

Breaker logic

FAQ
1
Exercise

220 kW
2

220 kW
Load
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 Breaker logic
Introduction
4. Open transition
Synchronization “Transfer time GCBMCB”
Breaker logic controls how long the load bus
FAQ
1
is de-energized
Exercise

220 kW
Load
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 Breaker logic
Introduction
4. Open transition
Synchronization

Breaker logic Dead bus closure

220 kW
FAQ
1
Exercise

220 kW
Load
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 Breaker logic
Introduction
4. Open transition
Synchronization

Breaker logic
110 kW
FAQ
1
Exercise

0 kW
2

3
Synchronize GCB

220 kW
Load
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 Breaker logic
Introduction
4. Open transition
Synchronization

Breaker logic
110 kW
FAQ
1
Exercise

110 kW
2

3
Generator soft loads

220 kW
Load
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 Breaker logic
Introduction
5. External
Synchronization
• Breaker control performed externally (PLC)
Breaker logic
• Breaker open command depending on alarm class
FAQ

Exercise • Generator unloaded performed prior to open command

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 Breaker logic
Introduction
The MCB operates only if “Enable MCB = TRUE”
Synchronization
The default configuration is as follows:
Breaker logic

FAQ

Exercise
Closing of MCB stops
if alarm occurs

No closing if field
rotation is wrong

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 FAQ
Introduction How do I define the operating ranges for synchronization ?
Synchronization The operating ranges are utilized for permitting breaker closures and defining when
an emergency mode should be initiated.
Breaker logic

FAQ

Exercise
Generator Mains

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 Exercise
Introduction
Configure the following application:
Synchronization
1. You are commissioning an emergency standby generator for a manufacturing
Breaker logic plant. Select a “breaker logic” for the test run where the generator assumes the
FAQ
entire plant load and then separates from the utility. The test mode must be
initiated via a discrete input.
Exercise
2. A second “breaker logic” mode is desired where the generator assumes the
entire plant load but still remains paralleled with the utility.

Load

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 Solution
Introduction 1) Test mode with the generator running isolated from mains
Synchronization

Configure the alarm class for DI 10 as “control”

Breaker logic

FAQ

Exercise

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 Solution
Introduction 1) Test mode with the generator running isolated from mains
Synchronization
Select transition mode “Interchange” to open the breaker at zero power
Breaker logic

FAQ

Exercise

Mains CT required!
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 Solution
Introduction 1) Test mode with the generator running isolated from mains
Synchronization
Use discrete input 10 also as start command via “Start in Auto”
Breaker logic

FAQ

Exercise

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 Solution
Introduction 2) Test mode with the generator running parallel to mains
Synchronization
Select “Parallel” transition mode and configure the “Load set point” to Import 0 kW
Breaker logic

FAQ

Exercise

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 Solution
Introduction 2) Test mode with the generator running parallel to mains
Synchronization
Use discrete input 10 also as start command via “Start in Auto”
Breaker logic

FAQ

Exercise

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 End of this presentation
Other sections are :
1 Overview 6 LogicsManager
2 Hardware and I/O 7 Analog Manager
3 Operational Modes 8 Controller
4 Configuration and ToolKit 9 Synchronization and breaker
5 Communication 10 Application
11 Sequencing

Thank you for your attention

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