easYgen-3200 Training

Section 5 - Communication

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CERTIFICATE of
Design Assessment
by ABS
American Bureau of Shipping & Affiliated Companies

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 Contents
Introduction slide 3
Communication Ports 4
Serial Port Communication 5
CAN bus Communications 13
Password Protection 25
FAQ 27

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 Introduction
Introduction
Comm Ports

Serial Comms

CANbus Comms The easYgen-3200 has four communication ports. The functionality
Password of these ports are varied and may be utilize multiple protocols.
FAQ
These functions range from load dependent start/stop, load-sharing,
reading ECU data, configuration, and remote monitoring and control
via an HMI.

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 Communication Ports
Introduction

Comm Ports
• Load-sharing • ToolKit
Serial Comms
• CANopen • Modbus
CANbus Comms
Serial 1
Password CAN 1 RS-232
FAQ

Serial 2
CAN 2
RS-485
• Extension cards • Modbus
(IKD 1, Phoenix)
• J1939 messaging

All interfaces are galvanically (electrically) isolated

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 Serial Port Communications
Introduction
PLC
Comm Ports

• ToolKit
Serial Comms

CANbus Comms
PC • Modbus

Password
• Peer-to-peer
Modem
FAQ

Serial 1
Ethernet RS-232

Serial 2
RS-485
PLC

• Modbus
• Multiple units
PC

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 Serial 1: ToolKit via RS-232
Introduction

RS-232
Comm Ports

Serial Comms

CANbus Comms
Serial 1
Password RS-232
FAQ

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 Serial 1: GSM Modem via RS-232
Introduction

Comm Ports

Serial Comms

CANbus Comms

Password RS-232
FAQ

INSYS Modbus
Serial 1 GSM Modem
http://www.insys-tec.de
RS-232

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 Serial 1: Landline Modem via DPC
Introduction

Comm Ports

Serial Comms

CANbus Comms

Password RS-232
FAQ

Phoenix Modbus
Serial 1 landline modem
with discrete input for dial up
RS-232

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 Serial 1: Ethernet to RS-232 converter
Introduction

Comm Ports

Serial Comms

CANbus Comms

Password RS-232 Ethernet

FAQ

Anybus ToolKit
Serial 1 Modbus
RS-232
The Anybus converter provides a virtual COM port.
The Toolkit software must connect to this port to
receive the data

http://www.anybus.com/products/abxss.shtml
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 Serial 1: Modbus on RS-232
Introduction • Only peer-to-peer easYgen-3000 to the Master
Comm Ports

Serial Comms

CANbus Comms

Password Modbus
Serial 1
FAQ
RS-232
PLC

Slave ID = 1 Modbus Master

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 Serial 2: Modbus on RS-485
Introduction • Connecting several easYgen-3000 to one Master
Comm Ports
• Full- and Half Duplex- Mode
Serial Comms
• Acquire visualization data on different IDs
CANbus Comms

Password

FAQ
Modbus
Serial 2
RS-485
PLC

Slave ID = 1 Slave ID = 2 Slave ID = 3 Modbus Master

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 Serial 2: Modbus on RS-485
Introduction • Wiring of Half Duplex- Mode
Comm Ports

Serial Comms

CANbus Comms

Password

FAQ

• Wiring of Full Duplex- Mode

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 CAN Bus Communications
Introduction Guidance level
32 units max
Comm Ports • Load sharing
Serial Comms
• CANopen
CANbus Comms
PLC
Password CAN 1
FAQ

CAN 2
2x IKD 1
Engine level
• J1939 (ECU)
• Extension cards
Phoenix
ECU
ECU
GATEWAY
GATEWAY

ENGINE GENERATOR

Engine Generator
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 CAN 1: PC
Introduction

Comm Ports
CAN 1 IXXAT USB-to-CAN
Serial Comms converter ToolKit
http://www.ixxat.com CANopen
CANbus Comms
software tool
Password Connection to a PC via CAN-to-USB
interface transducer, e.g. IXXAT
FAQ

Use the PC tool to watch CAN traffic

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 CAN 1: Load Sharing
Introduction

Comm Ports CAN 1

Serial Comms

CANbus Comms

Password

FAQ

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 CAN 2: ECU and IKD
Introduction Parameters in the easYgen
Comm Ports CAN interface 2 IKD
Serial Comms
Function for RPDO 1 = 1st IKD
CANbus Comms Parameters in IKD 1 IKD2
Function for RPDO 2 = 2nd IKD
Password

FAQ

CAN 2
2x IKD 1
extension card

ECU
ECU
GATEWAY
GATEWAY

ENGINE GENERATOR

Engine Generator
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 CAN 2: ECU and Phoenix
Introduction Parameters in the easYgen
Comm Ports CAN interface 2 Phoenix
Serial Comms
Function for RPDO 1 = Co 16DIDO or BK 16DIDO
CANbus Comms
Function for RPDO 2 = Off
Password

FAQ

Parameter in the Phoenix card

Node ID =2

CAN 2
Phoenix
extension card

ECU
ECU
GATEWAY
GATEWAY

ENGINE GENERATOR

Engine Generator
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 CAN 2: Visualization of a J1939 ECU
Introduction The easYgen reads & displays ECU values:
Comm Ports

Serial Comms Alarms (failure code, blink code)

CANbus Comms Pressure
Password
Temperature
FAQ
Other measured values

Visualization
J1939

ECU
GATEWAY

ENGINE GENERATOR

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 CAN 2: Monitoring of a J1939 ECU
Introduction The easYgen reacts to ECU messages with an alarm:
Comm Ports

Serial Comms

• Amber warning lamp

CANbus Comms

Password • Red stop lamp

FAQ

Adjustable alarm class for each bit

Warning / Alarm lamp

J1939

ECU
GATEWAY

ENGINE GENERATOR

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 CAN 2: Control of a J1939 ECU
Introduction The easYgen sends commands to the ECU:
Comm Ports

Serial Comms Start/Stop

CANbus Comms
Request Alarms Speed offset
Password
(failure code, blink code)
Droop
FAQ Reset blink code
(only Scania)
Idle

Acknowledge Control – if supported by

ECU
J1939

ECU
GATEWAY

ENGINE GENERATOR

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 CAN 2: Control of a J1939 ECU
Introduction

Comm Ports
CAN 2
Serial Comms
ECU
ECU
GATEWAY
GATEWAY

CANbus Comms
ENGINE GENERATOR

Password
Engine Generator

FAQ

(For example 90-110%)

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 CAN 2: Coupling to Woodward EGS-02
Introduction Gas Mixer

Comm Ports

Serial Comms Gas Engine Control

Start / Stop KW feedback
CANbus Comms

Password Knock
Detection
FAQ
Power
Management
Controls
Throttle,
Integrated
Engine
ThrottleControl
Bodies
Spark
Plugs
Ignition By-pass /
Coils Waste gate

High Energy TecJet

Ignition Control Gas Control
Valve
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 CAN 2: Coupling to Woodward EGS-02
The easYgen reads & displays EGS values by CAN:
Introduction

Comm Ports

Serial Comms Visualization Coming up:

CANbus Comms Alarms
Engine Speed
Password
Engine Load % • Amber warning
FAQ
Speed setting lamp > Warning
Engine Hours
Coolant temperature
Fuel temperature
Boost pressure • Red stop lamp
Manifold Absolute Temperature CAN > Shutdown
J1939

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 CAN 2: Coupling to Woodward EGS-02
The easYgen sends CAN commands to the EGS-02:
Introduction

Comm Ports

Serial Comms
CAN Commands
CANbus Comms
Start / stop
Shutdown
Password
Speed setpoint
FAQ Load setpoint
Alarm Reset
CAN Real power
J1939 Rated speed
Genset breaker status

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 Password Protection
Introduction
Password protection valid for 2 hours
Comm Ports Level 1/End user 0001
Serial Comms Level 2/Temporary commissioning (random number+200)*3
CANbus Comms
Level 3/Commissioning 0003

Password

FAQ
Possible ways to change a parameter:
Hardware Access Method/Protocol Enter Password for:

HMI Push-buttons Display

RS-232 ToolKit No password required

RS-232 Modbus Serial 1 (RS-232)

RS-485 Modbus Serial 2 (RS-485)

CAN 1 CANopen CAN 1

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 Password Protection
Introduction
Password protection valid for 2 hours
Comm Ports Level 1/End user 0001
Serial Comms Level 2/Temporary commissioning (random number+200)*3
CANbus Comms
Level 3/Commissioning 0003

Password
Randomly generated number
FAQ

Current level of access

To access to this interface,

Enter code here

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 FAQ
Introduction
How can I make a start / stop / acknowledge via the interface?
Comm Ports

Serial Comms

CANbus Comms 1) Configure the start / acknowledge

Password commands in the easYgen
FAQ 2) Send the start/ stop commands via
interface
3) Change to automatic mode and
check the function

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 FAQ
Introduction How can I make a start / stop / acknowledge via interface?
Comm Ports

Serial Comms
1) Config device
CANbus Comms

Password

FAQ

Acknowledge:
Enter input command variable “04.14 Remote acknowledge” in the
“Ext.Acknowledge” LogicsManager output.
When data bit 4 “Remote acknowledge” changes from 0 to 1, the
“Ext.Acknowledge” LogicsManager output is enabled.
Data bit 4 “Remote acknowledge” must change back to 0 to reset the
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“Ext.Acknowledge” LogicsManager output.
 FAQ
Introduction How can I make a start / stop / acknowledge via interface?
Comm Ports

Serial Comms
1) Config device
CANbus Comms

Password

FAQ

Start/Stop:
Enter input command variable “04.13 Remote request ” in the “Start req in
AUTO” LogicsManager output.
When data bit 0 “Start request” changes from 0 to 1, the “Start req in AUTO”
LogicsManager output is enabled.
When data bit 1 “Stop request” changes from 0 to 1, “Start req in AUTO”
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LogicsManager output is disabled.
 FAQ
Introduction How can I make a start / stop / acknowledge via interface?
Comm Ports

Serial Comms
2) Send start bit
CANbus Comms

Password
Remote control:
FAQ Parameter ID 503

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 FAQ
Introduction How can I make a start / stop / acknowledge via interface?
Comm Ports

Serial Comms
2) Send start bit
CANbus Comms All interfaces write on the same LogicsManagerTM commands:
Password RS-232 CAN bus 1
FAQ
04.13 Remote request
Modbus 04.14 Remote acknowledge CANopen

RS-485

Modbus

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 FAQ
Introduction How can I make a start / stop / acknowledge via interface?
Comm Ports

Serial Comms
2) Send start / stop bits
CANbus Comms Via interface RS-232 or RS-485, Protocol Modbus: Address 503
Password
• Start/Stop
FAQ
Engine starts when the “Remote Start” data bit is true/high
Engine stops when the “Remote Stop” data bit is true/high

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Note: Software ModScan32 adds internally +1 to the address (504 instead of 503)
 FAQ
Introduction How can I make a start / stop / acknowledge via interface?
Comm Ports

Serial Comms
2) Send acknowledge bit
CANbus Comms Via interface RS-232 or RS-485, Protocol Modbus: Address 503
Password • Acknowledge:
FAQ Bit must be reset by the Modbus master

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Note: Software ModScan32 adds internally +1 to the address (504 instead of 503)
 FAQ
Introduction How can I make a start / stop / acknowledge via interface?
Comm Ports

Serial Comms
2) Send start / stop / acknowledge bits
CANbus Comms Via CAN bus interface – two methods possible
(Refer to the Interface manual 37383 for more details)
Password

FAQ

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 FAQ
Introduction How can I make a start / stop / acknowledge via interface?
Comm Ports

Serial Comms
2) Send start / stop bits
CANbus Comms Start/Stop:
Password

FAQ
Start bit #0

Stop bit #1

04.13 Remote
start request

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 FAQ
Introduction How can I make a start / stop / acknowledge via interface?
Comm Ports

Serial Comms
3) Monitor result
CANbus Comms
Engine will perform a start sequence
Password

FAQ

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 End of this presentation
Other sections are :
1 Overview 6 LogicsManager
2 Hardware and I/O 7 Analog Manager
3 Operational Modes 8 Controller
4 Configuration and ToolKit 9 Synchronization and breaker

5 Communication 10 Application
11 Sequencing

Thank you for your attention

Note:
Information contained herein is intended for and appropriate to the purposes of this publication/presentation. Woodward reserves the right to update or otherwise revise any portion of this publication at any time. Technical data and
detailed information is available in Woodward product specs. Specific reliance should be given only to information contained in purchase order(s), other contractual document(s), or information otherwise expressly represented in
writing by Woodward as correct and accurate for the specific facts, circumstances and applications.

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