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QUALITY ASSURANCE PLAN Project :

ABB India Limited QAP NO : QAP/SOLAR/STANDARD Customer : M/s.

ABB 88/3; 88/6 Basava nahalli Village


562123, Bangalore North, Karnataka, INDIA
Item : Solar
Inverter Panel
REV.NO : 00
DATE :
End Customer :
Quantity :
Rating : 2000kW

Page : 1 of 2 ABB Ref :


Component & Quantum Of check Reference Format of Agency
Sl. No Characteristics Type of Check Acceptance Norms Remarks
Operations M C Document Record M C N
1 2 3 4 5 6 7 8 9 10
1.1 Visual check of overall
cubicle, door alignment, visual P V V
Lifting Hooks
1.2 Verification of inverter
module test reports , Relevant As stated in Internal TP
visual P V V
PANEL MATERIAL, Insulation test, Functional drawings and Job card, Stage wise Internal
1 VISUAL & pretests, Stress Screening 100% 1 Number Manufacturer data check list , RTC for Inspection
DIMENSION CHECK 1.3 Dimesional checking of sheet PVS980-58 Inverter reports
Measurment P V V
enclosure module
1.4 Checking of paint shade,
Measurment P V V
thickness
1.5 Checking as per Electrical
visual P V V
BOM
2.1 HV - IR test Testing 100% 1 no. per PO P W W
2.2 Software Version Check
Testing 100% 10% P W W
(BCU & PLC)
2.3 Auxiliary Function Check
a. Panel door lamps
ELECTRICAL b. AC & DC contactor feedback
Internal Test
2 FUNCTIONALITY c. Fan operation ABB Test Procedure As per ABB FAT report
Testing 100% 10% Report P W W
TESTS d. Pole grounding contactor
(MGND board operation)
e. Insulation resistance (MIRU
board operation)
2.4 Calibration check of CDP
(Keypad) displayed Testing 100% 10% P W W
parameters
LEGEND:
Rev-00
M: MANUFACTURER/SUB-SUPPLIER M: MAIN
Manufacturer / SUPPLIER,C/N : Customer/End Customer,P: PERFORM W:
Main-supplier WITNESS AND V: VERIFICATION. AS APPROPRIATE NA : Not Rev-01
Sub-supplier
Applicable
Signature Rev-02 REVIEWED BY APPROVED BY APPROVAL SEAL

Format No- SOLAR/QA/QAP-01 Rev-0


QUALITY ASSURANCE PLAN Project :

ABB India Limited QAP NO : QAP/SOLAR/STANDARD Customer : M/s.

ABB 88/3; 88/6 Basava nahalli Village


562123, Bangalore North, Karnataka, INDIA
Item : Solar
Inverter Panel
REV.NO : 00
DATE :
End Customer :
Quantity :
Rating : 2000kW

Page : 2 of 2 ABB Ref :


Component & Quantum Of check Reference Format of Agency
Sl. No Characteristics Type of Check Acceptance Norms Remarks
Operations M C Document Record M C N
1 2 3 4 5 6 7 8 9 10
2.5 Inverter operation (Start /
Testing 100% 10% P W W
stop) from CDP (Keypad)
2.6 Protection Check
a. Panel door interlock Testing 100% 10% P W W
b. Emergency stop
2.7 Protection Check
a. AC over voltage (by
ELECTRICAL simulation) Testing 100% 10% P W W
Internal Test
FUNCTIONALITY b. AC under voltage (by ABB Test Procedure As per ABB FAT report
Report
TESTS simulation)
2.8 Load test (Nominal power
test by gradual increasing AC
output power from 0%, 10%
20% 50% 70% till 100% of Testing 100% 10% P W W
nominal value at unity pf &
ambient temperature for 10
minutes.
ABB Packing
3 PACKING 3.1 Wooden box packing NA 100% NA ABB Packing Procedure NA P NA NA
Procedure
LEGEND:
Rev-00
M: MANUFACTURER/SUB-SUPPLIER M: MAIN
Manufacturer / SUPPLIER,C/N : Customer/End Customer,P: PERFORM W:
Main-supplier WITNESS AND V: VERIFICATION. AS APPROPRIATE NA : Not Rev-01
Sub-supplier
Applicable
Signature Rev-02 REVIEWED BY APPROVED BY APPROVAL SEAL

Format No- SOLAR/QA/QAP-01 Rev-0