Beruflich Dokumente
Kultur Dokumente
C7 Industrial Engine
0091 Throttle Position Sensor
8T-9834 7 Mechanical system not responding properly.
0094 Fuel Pressure Sensor
8 Abnormal frequency, pulse width, or period.
0100 Engine Oil Pressure Sensor
Electrical System
10 6 5 1 9 Abnormal update.
0102 Boost Pressure Sensor
10 Abnormal rate of change.
20 16 15 11 0110 Engine Coolant Temperature Sensor
11 Failure mode not identifiable.
30 26 25 21 0111 Engine Coolant Level Sensor
0164 Injector Actuation Pressure Sensor 12 Bad device or component.
40 36 35 31
13 Out of calibration.
JRA1-UP 0168 Electrical System Voltage
14 Parameter failures.
0172 Intake Manifold Air Temperature Sensor
JTF1-UP 0190 Engine Speed Sensor 15 Parameter failures.
16 Parameter not available.
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 155-2252 0247 SAE J1939 Data Link
CYLINDER 1 CYLINDER 2 CYLINDER 3 CYLINDER 4 CYLINDER 5 CYLINDER 6 0253 Personality Module 17 Module not responding.
C-C2 C-C3 C-C4 C-C5 C-C6 C-C7 12 11 10 9 8 7 0261 Engine Timing Calibration 18 Sensor supply fault.
0262 5 Volt Sensor Power Supply 19 Condition not met.
0268 Programmed Parameter Fault 20 Parameter failures.
0274 Atmospheric Pressure Sensor ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
1 2 3 4 5 6
0342 Secondary Engine Speed Sensor
0617 Inlet Air Heater Relay
3E-5179 1835 Auxiliary Pressure Sensor
1836 Auxiliary Temperature Sensor
7 8 9 10 11 12 2417 Ether Injection Control Solinoid
Event Identifiers (EID)
EID Event
E096 High Fuel Pressure
6 5 4 3 2 1 E360 Low Engine Oil Pressure
E361 High Engine Coolant Temperature Related Electrical Service Manuals
9W-1951 E362 Engine Overspeed Title Form Number
E443 High Auxilliary Pressure
Troubleshooting RENR2418
E445 High Auxilliary Temperature
D Systems Operation / Testing and Adjusting RENR9803
E539 High Intake Manifold Air Temperature
E C
E2143 Low Engine Coolant Level Operation and Maintenance Manual SEBU8089
F A B
¹ The CID is a diagnostic code that indicates which circuit is faulty.
J
G ² The MID is a diagnostic code that indicates which electronic control module
H
diagnosed the fault.
7X6222
© 2006 Caterpillar Printed in U.S.A.
6 4 3 1 All Rights Reserved
12 10 9 7
INJECTOR 18 16 15 13
HARNESS 24 22 21 19
INTERFACE
A-C9/C-C1
FUEL HARNESS
INTERFACE
BOOST PRESSURE SENSOR CONNECTOR A-C16 9X-0145 CONNECTOR TABLES CONNECTOR TABLES FOR HARNESS 198-2713
A-C12 FOR HARNESS AMP CONNECTOR TABLE A-C1 AMP CONNECTOR TABLE A-C1 CONT. DT CONNECTOR TABLE A-C7
BOOST PRESSURE 222-5917 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
SENSOR A-C12 1 3 4 6 DT CONNECTOR TABLE C-C1
1
2
8T-8737
-
86
87
8T-8737
8T-8737
BU-18
PK-18
C967-A15
G833-A45
1
2
180-9340
180-9340
TOP VIEW
CLR-GA WIRE NAME POS TERM/PLUG 3 8T-8737 88 8T-8737
TIMING 7 9 10 12
GY-16 A701-C1 1 180-9340 4 - 89 8T-8737 QTY
ACCESSORY TABLE
PART NAME P/N
CALIBRATION 13 15 16 18
PU-16 A702-C3 2 180-9340 RD-18 C987-A99 5
6
180-9340
8T-8737
90
91
8T-8737
8T-8737
1 PLUG_AS. 155-2269
(TC)PROBE BR-16 A703-C5 3 180-9340
19 21 22 24
1 WEDGE 155-2261
GN-16 A704-C7 4 180-9340 7 - 92 8T-8737
INJECTION ACTUATION RAIL PRESSURE CONNECTOR A-C10 BU-16 A705-C9 5 180-9340 8
9
8T-8737
-
93
94
8T-8737
8T-8737
DT CONNECTOR TABLE A-C9
HARNESS SENSOR A-C7 CABLE TO INTAKE AIR HEATER WH-16 L983-C4 11 180-9340 PK-18 R746-A20 15 180-9340 100 8T-8737 GN-18-XLPE T961-A28 5 180-9339
ENGINE COOLANT INTERFACE
WH-16 L983-C2 12
ACCESSORY TABLE
180-9340
GN-18 G829-A93
16
17
8T-8737
180-9340
101
102
8T-8737
8T-8737
WH-18-XLPE
OR-18-XLPE
T962-A29
T860-A90
6
7
180-9339
180-9339
TEMPERATURE A-C9/C-C1 QTY PART NAME P/N 18 8T-8737 103 8T-8737 OR-18-XLPE T860-A89 8 180-9339
SENSOR A-C6 BOOST PRESSURE FUEL HARNESS 1 PLUG 155-2252
PK-18 G854-A100
19
20
8T-8737
180-9340
GY-18-XLPE
WH-18-XLPE
T858-A23
T962-A29
104
105
180-9340
180-9340
WH-18-XLPE T859-A88 9 180-9339
RENR7933-01
31 8T-8737 PU-18-XLPE T957-A16 116 180-9340 WH-18 G856-A22 1 180-9340
FUEL HARNESS 1 SEAL 154-0877
32 8T-8737 117 - YL-18 G857-A30 2 180-9340
1 CLIP 154-3769
INTERFACE A-C16/N-C1 33
34
8T-8737
8T-8737
YL-18-XLPE T958-A17 118
119
180-9340
- QTY
ACCESSORY TABLE
PART NAME P/N
TPI CONNECTOR TABLE C-C3 WH-18 E964-A26 35 180-9340 120 8T-8737 1 PLUG_AS. 155-2269
CLR-GA WIRE NAME POS TERM/PLUG YL-18 G857-A30 36 180-9340 ACCESSORY TABLE 1 WEDGE 155-2261
PU-16 A702-C3 A 154-2389 37 8T-8737 QTY PART NAME P/N
38 8T-8737 1 ECM 227-4002 DT CONNECTOR TABLE A-C11
WH-16 L983-C4 B 154-2389
39 8T-8737 1 ENDBELL 211-6807 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE PK-18 C991-A33 40 180-9340 WH-18 G828-A40 A 180-9340
QTY PART NAME P/N 41 8T-8737 DT CONNECTOR TABLE A-C2 GN-18 G829-A42 B 180-9340
1 PLUG 153-9693 42 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
43 8T-8737 GY-18 R747-A6 C 180-9340
1 SEAL 154-0877 RD-18 C987-A99 1 180-9340 ACCESSORY TABLE
44 8T-8737 BU-18 G850-A98 2 180-9340
1 CLIP 154-3769 45 - QTY PART NAME P/N
INTAKE AIR HEATER GROUND STRAP YL-18 E966-A49 46 180-9340
QTY
ACCESSORY TABLE
PART NAME P/N
1 PLUG_AS. 169-8670
TPI CONNECTOR TABLE C-C4 BU-18 E965-A48 47 180-9340 1 WEDGE 155-2276
48 8T-8737 1 PLUG_AS. 155-2269
CLR-GA WIRE NAME POS TERM/PLUG
49 8T-8737 1 WEDGE 155-2261 DT CONNECTOR TABLE A-C12
BR-16 A703-C5 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG
50 8T-8737
OR-16 L984-C6 B 154-2389 51 8T-8737 DT CONNECTOR TABLE A-C3 WH-18 G828-A39 A 180-9340
52 - CLR-GA WIRE NAME POS TERM/PLUG GN-18 G829-A41 B 180-9340
ACCESSORY TABLE
ENGINE TOP VIEW SHOWING INTAKE AIR HEATER WIRING QTY PART NAME P/N
BU-18 G827-A2
53
54
8T-8737
180-9340
PK-18
PU-18
G854-A100
G855-A91
1
2
180-9340
180-9340
PK-18 R746-A20 C
ACCESSORY TABLE
180-9340
1 PLUG 153-9693 55 8T-8737 ACCESSORY TABLE QTY PART NAME P/N
1 SEAL 154-0877 BU-18 C967-A15 56 180-9340 QTY PART NAME P/N 1 PLUG_AS. 169-8670
1 CLIP 154-3769 GY-18 R747-A6 57 180-9340 1 PLUG_AS. 155-2269 1 WEDGE 155-2276
58 8T-8737 1 WEDGE 155-2261
TIMING TPI CONNECTOR TABLE C-C5 59
60
8T-8737
8T-8737 PACKARD CONNECTOR TABLE A-C4
DT CONNECTOR TABLE A-C13
CALIBRATION CLR-GA WIRE NAME POS TERM/PLUG
61 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA
WH-18
WIRE NAME
G828-A95
POS
A
TERM/PLUG
180-9339
(TC)PROBE GN-16
OR-16
A704-C7
L984-C8
A
B
154-2389
154-2389
YL-18 A751-A13 62
63
180-9340
8T-8737
BK-18 E963-A27 A 111-1567 GN-18 G829-A94 B 180-9339
CONNECTOR A-C10 INTAKE AIR HEATER RELAY ACCESSORY TABLE 64 8T-8737
WH-18 E964-A26 B
ACCESSORY TABLE
111-1567 BR-18 G849-A96 C 180-9339
WH-18 T725-A32 65 180-9340 ACCESSORY TABLE
INTAKE AIR HEATER QTY PART NAME P/N 66 8T-8737
QTY PART NAME P/N QTY PART NAME P/N
ENGINE OIL ELECTRONIC CONTROL MODULE (ECM) WH-18 G828-N5 5 180-9339 QTY PART NAME P/N
PK-18 C991-A33 7 180-9340
SECONDARY PRESSURE GN-18 G829-N6 6 180-9339 1 RECEPTACLE_AS. 3E-3370
8
ACCESSORY TABLE
8T-8737
ENGINE SENSOR A-C15 PK-18 C991-N7 7 180-9339 200mm PAINT/PRO 110-3202 QTY PART NAME P/N
SPEED/TIMING
LEFT SIDE VIEW
8 8T-8737 1 WEDGE 3E-3371 1 PLUG_AS. 155-2264
SENSOR(BOTTOM) ACCESSORY TABLE 1 WEDGE 155-2259
A
B
A
B
A
B
A
B
A
B
A
B
BOOST 15 R746-A20 PK-18
F424/YL 13 P649 J649 16
125/OR 14 1552252 3E5179 PRESSURE SENSOR COMMON 17 G829-A93 GN-18
T993/BR 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552264
18
A234/BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2 1 REMOTE STOP 19 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
K900/YL 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT IAPCV 20 G854-A100 PK-18 994-A10 GY-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
K990/GN 18 PTO RAMP DOWN/RESUME SW G967 WH-16 4 3 REMOTE START 21 995-A12 BU-18
M904/OR 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN 22 A751-A13 YL-18 A-S1
20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT 23 C967-A15 BU-18
E798/PK 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6 24 C987-A99 RD-18
NOTE D
382/PK 22 041 BK-16 041 BK-16 8 PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 C991-A33 PK-18
23 WARNING LAMP F420 GN-16 9 TIMING CALIBRATION PROBE + 26 G856-A22 WH-18 E963-A27 BK-18
F404/RD 24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10 27 E964-A26 WH-18
F420/GN 25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11
WARNING RD ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18 E965-A48 BU-18
A-C16
1552264
N-C1
3E3388
FUEL HARNESS 272-5869 A-C13 RAIL PRESSURE
26 120 YL-14 12 BATTERY
120/YL
F716/WH 27
+BAT. (SWITCHED)
REMOTE SHUTDOWN SW F716 WH-16
DIAGNOSTIC
ENGINE COOLANT TEMPERATURE SENSOR COMMON
29
30 G833-A47 PK-18
E966-A49 YL-18 A751-A13
G833-A46
YL-18
PK-18
1
2 FUEL (INJECTION ACTUATION PRESSURE) A-C11
YL 266E793 A-S8 PRESSURE
G968/WH
381/PU
28
29 PTO ENABLE SW 381 PU-16 756E168 CB1 15A
31 G826-A1 BR-18 G826-A38 BR-18 T725-A32 WH-18 3 N-C4 SENSOR SENSOR ATMOSPHERIC PRESSURE
1275485 1275486 32 G826-A35 BR-18 N707-A31 PU-18 4 3E3370 1946725
G955/GN 30 PTO RAMP UP/SET SW G955 GN-16 1 33
A-S7
G826-A35 BR-18 5 G828-N5 WH-18 A OR-18 V+ ANALOG SENSOR
150/OR(52) 31 +BAT. (UNSWITCHED) 150(52) OR-14 34 G827-A2 BU-18 G827-A43 BU-18 G827-A36 BU-18 6 G829-N6 GR-18 B YL-18 RETURN
150/OR(53) 32 +BAT. (UNSWITCHED) 150(53) OR-14 PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G827-A36 BU-18 C991-A33 PK-18 7 C991-N7 PK-18 C GN-18 SIGNAL
266E957
G469/BU 33 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 8
UP G S
H407/YL 34 37 G829-A94 GN-18
H406/GY 35 A-S6 FUEL HARNESS A-S2
38 G829-A93 GN-18 G829-A42 GN-18 INTERFACE CONNECTOR
36 E452 WH-16 R MTR BAT.
E452/WH COOLANT LEVEL SNSR DN 39 G829-A41 GN-18 994-A10 GY-18
H405/BU 37 + C991-A33 PK-18
SPEED NOTE D FUEL PRESSURE SENSOR 40 995-A12 BU-18 A-C10 A-C14
38 C OFF
M910/OR RAISE/LOWER STARTING 41 G828-A95 WH-18 A751-A13 YL-18 1552269 3E3364
SWITCH S ON A-S5
G967/WH
387/PK
39
40
PTO RAMP DOWN/RESUME SW G967 WH-16 HOURMETER START B ST MOTOR 42
43
G828-A92 WH-18 G828-A40 WH-18
G828-A39 WH-18
C967-A15 BU-18
C987-A99 RD-18
G856-A22 WH-18
G857-A30 YL-18
1
2
TIMING CALIBRATION
(TC)PROBE CONNECTOR A-C3
RELAY
041 BK-16 (SMMS) START/STOP
KEY SWITCH
44 C991-A33 PK-18 INJECTION
45 G833-A46 PK-18 E963-A27 BK-18
1
1275486 1275485
ALTERNATOR SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 G833-A47 PK-18
A-S4
G833-A44 PK-18 E964-A26 WH-18
A-C4
1003320 ACTUATION PRESSURE
GROUND STUD SECONDARY ENGINE SPEED/TIMING 47 E965-A48 BU-18 G833-A45 PK-18 E965-A48 BU-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE A-S5
BK-18 1
1552269
48 E966-A49 YL-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP) CONTROL VALVE (IAPCV) A-S3
Wire Number Code BK-18 2 49
50
G849-A96 BR-18
G850-A98 BU-18
G826-A35 BR-18
G826-A38 BR-18
A-C16 FUEL HARNESS
A-C5 (245-4630)
Code Component Terminal
ENGINE STOP SWITCH CONTROL PANEL 51 G854-A100 PK-18 G827-A36 BU-18 1112416 INTERFACE
52 G855-A91 PU-18 G827-A43 BU-18 E965-A48 BU-18 A SIGNAL SECONDARY ENGINE
53 G856-A22 WH-18 G828-A39 WH-18 E966-A49 YL-18 B RETURN SPEED/TIMING SENSOR(BOTTOM)
A-S6
050 Starter Motor (RH) +Battery
051 Starter Motor (RH) -Battery
264 Alternator Breaker (RH) +Battery In ANALOG RETURN 54
55
G827-A2 BU-18 G857-A30 YL-18
N707-A31 PU-18
G828-A40 WH-18
G828-A95 WH-18
A-C6 COOLANT A-C2 INTAKE AIR
A-C6
052 Starter Motor (RH) Start
265 Alternator Breaker (RH) +Battery Out INTAKE MANIFOLD AIR TEMPERATURE SENSOR 56 C967-A15 BU-18 R746-A20 PK-18 G829-A41 GN-18 1552269 TEMPERATURE HEATER RELAY
351 Alternator (LH) -Battery ATMOSPHERIC PRESSURE SENSOR 57 R747-A6 GY-18 R747-A6 GY-18 G829-A94 GN-18 995-A12 BU-18 1 SIGNAL ENGINE COOLANT
056 Start Relay (RH) +Battery Out 58 T725-A32 WH-18 G829-A42 GN-18 G833-A44 PK-18 2 RETURN
TEMPERATURE SENSOR SENSOR A-C12 BOOST
352 Alternator (LH) +Battery (264-4297)
150 Starter Motor (LH) +Battery
353 Alternator (LH) -Battery
59
60 T957-A16 PU-18-XLPE
G833-A44 PK-18
G833-A46 PK-18
PRESSURE
151 Starter Motor (LH) -Battery A-C7
152 Starter Motor (LH) Start
355 Alternator (LH) -Battery 61 T958-A17 YL-18-XLPE G833-A45 PK-18 1552269
INTAKE MANIFOLD
SENSOR
FUEL TEMPERATURE SENSOR 62 A751-A13 YL-18 T959-A18 BR-18-XLPE G849-A96 BR-18 C967-A15 BU-18 1 SIGNAL
156 Start Relay (LH) +Battery Out
356 Alternator (LH) +Battery 63 T960-A19 BU-18-XLPE G850-A98 BU-18 G833-A45 PK-18 2 RETURN
AIR TEMPERATURE SENSOR
(264-4297) A-C14 CAP
358 Alernatror (LH) +Battery 64 T961-A28 GN-18-XLPE G854-A100 PK-18
159 Start Relay (LH) +Battery In DIFFERENTIAL FUEL PRESSURE SW T725-A32 WH-18
364 Alternator Breaker (LH) +Battery In 65 T962-A29 WH-18-XLPE G855-A91 PU-18
163 Engine Stop Switch N.O. In 66 G856-A22 WH-18
A-C12
1698670
A-C10 TIMING CALIBRATION
365 Alternator Breaker (LH) +Battery Out
165 Engine Stop Switch N.O. Out
366 Circuit Breaker 2 Battery
67
68 T860-A90 OR-18-XLPE
G857-A30 YL-18
N707-A31 PU-18
G828-A39 WH-18
G829-A41 GN-18
A
B
V+ ANALOG
RETURN
BOOST PRESSURE (TC) PROBE CONNECTOR
168 Start/Stop Key Switch S SENSOR
69 R746-A20 PK-18 R746-A20 PK-18 C SIGNAL (161-1704)
367 Circuit Breaker 2 Load A-S3
169 Start/Stop Key Switch B 70 T860-A89 OR-18-XLPE R747-A6 GY-18
408 Raise/Lower Switch Common 71 T860-A34 OR-18-XLPE T725-A32 WH-18
169 Engine Stop Switch N.C. In A-C15
409 Raise/Lower Switch Down PRESSURE SENSOR +5V 72 G828-A92 WH-18 1698670
172 Engine Stop Switch N.C. Out 73 A-S2
410 Raise/Lower Switch Up T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE G826-A38 BR-18 A V+ ANALOG ENGINE OIL
251 Alternator (RH) -Battery 74
T859-A88 WH-18-XLPE G827-A43 BU-18 B RETURN PRESSURE SENSOR
756 Hourmeter +Battery 75 994-A10 GY-18 C SIGNAL (161-1705) A-S8 A-S7
252 Alternator (RH) +Battery A-S4
757 Hourmeter -Battery 76
253 Alternator (RH) -Battery A-S1
77 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE
793 Warning Lamp + Red+ A-C11
255 Alternator (RH) -Battery 78 T858-A86 GY-18-XLPE 1698670
794 Warning Lamp - Red- INTAKE AIR HEATER RETURN 79 G850-A98 BU-18 G828-A40 WH-18 A V+ ANALOG
256 Alternator (RH) +Battery ATMOSPHERIC
ANALOG POWER +5V 80 G826-A1 BR-18 G829-A42 GN-18 B RETURN PRESSURE SENSOR
795 Diagnostic Lamp + Yellow+
258 Alternator (RH) +Battery 81 R747-A6 GY-18 C SIGNAL (161-1703)
796 Diagnostic Lamp - Yellow- 82
TYPICAL WIRE NUMBER: 050 E 365
957 Start/Stop Key Switch R or IGN FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18
A-C13
Right Hand Starter Motor +Battery Connection 84 3E3370
C9 Engine 4201 - 4212 12 Pin Connector J94 RAIL PRESS SENSOR 85 G849-A96 BR-18 G828-A95 WH-18 A OR-18 V+ ANALOG RAIL PRESSURE (INJECTION ACTUATION
Left Hand Alternator Breaker Power Out Connection
This wire routes from the Right Hand Starter Motor +Battery Connection to
4601 - 4606 6 Pin Connector J95 86 G829-A94 GN-18 B YL-18 RETURN PRESSURE) SENSOR A-C1
87 G849-A96 BR-18 C GN-18 SIGNAL (224-4536)
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.
88 ELECTRONIC
89
90
A-C3
1552269
CONTROL
91
92
G854-A100 PK-18 1 INJECTION ACTUATION MODULE (ECM) J2
G855-A91 PU-18 2 PRESSURE CONTROL VALVE(IAPCV)
93
94 A-C2
95 1552269 3E3364
FUEL
PRESSURE
ENGINE OIL
PRESSURE
ENGINE COOLANT
TEMPERATURE VOLTMETER TACHOMETER OPTIONAL CONTROL PANEL 96 C987-A99 RD-18 1 BK-18
207-2823 207-2822 207-2825 97 G850-A98 BU-18 2 BK-18 INTAKE AIR
211-0745 207-2824 HEATER
INJECTOR 5&6 HS
98
99 T860-A34 OR-18-XLPE A-C5 SECONDARY A-C4 PRIMARY A-C15 ENGINE
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
OR-2
100 INTAKE AIR
HEATER RELAY
ENGINE ENGINE OIL PRESSURE
101
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
102 SPEED/TIMING SPEED/TIMING SENSOR
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
103
INJECTOR 1&2 HS 104 T858-A23 GY-18-XLPE SENSOR SENSOR
INJECTOR 5 LS 105 T962-A29 WH-18-XLPE
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
INJECTOR 3 LS 106 T959-A18 BR-18-XLPE
G-C2 G-C3 G-C4 G-C5 G-C6
INJECTOR 6 LS 107 T961-A28 GN-18-XLPE
1552273 1552273 1552273 1552273 1552273
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
N782-G30
N783-G31
N784-G32
N785-G33
N782-G13
N783-G14
N784-G15
N785-G16
N782-G21
N783-G22
N784-G23
N785-G24
N782-G34
N783-G35
N784-G36
N785-G29
N782-G5
N783-G6
N784-G7
N785-G8
111
112
E-C7 CONTROL MODULE G-C1 113 1
1552273 1552273 2 INLET AIR SHUTOFF
210-4309 114 SOLENOID RELAY
120-E34 YL-18 1 +BATTERY 1
G-S1 INJECTOR 3&4 HS 115 T859-A37 WH-18-XLPE
G-S5 G-S9 G-S13 INLET AIR SHUTOFF (NOTE V)
K900-E47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G9 BU-18 N782-G17 BU-18 N782-G25 BU-18 N782-G30 BU-18 INJECTOR 1 LS 116 T957-A16 PU-18-XLPE SOLENOID (NOTE V)
K990-E48 GN-16 3 J1939 DATA- RS485B 3
G-S2 G-S6 G-S10 G-S14 117
4 J1939 SHIELD GAUGE GROUND 4 N783-G2 GN-18 N783-G10 GN-18 N783-G18 GN-18 N783-G26 GN-18 N783-G31 GN-18 INJECTOR 2 LS T958-A17 YL-18-XLPE
118
5 GAUGE V+ 5
G-S3 G-S7 G-S11 G-S15 119 P142/J142
229-E50 BK-18 6 GROUND 6 N784-G3 WH-18 N784-G11 WH-18 N784-G19 WH-18 N784-G27 WH-18 N784-G32 WH-18 AUXILIARY
120 1 SIGNAL
G-S4 G-S8 G-S12 G-S16 TEMPERATURE
N785-G4 BU-18 N785-G12 BU-18 N785-G20 BU-18 N785-G28 BU-18 N785-G33 BU-18 2 RETURN
SENSOR
145-7028
P1
J1 1607689 P800/J800
1 BATTERY A +8V COOLANT LEVEL
ANALOG SENSOR POWER (+5V) 2 125/OR C SIGNAL SENSOR
ANALOG SENSOR RETURN 3 T993/BR BATTERY OFF ENGINE
B RETURN
DIGITAL SENSOR POWER (+8V) 4 167/OR
NOTE D DISCONNECT 165-6634/239-9957 WIRE GROUP COLOR DESCRIPTIONS
DIGITAL SENSOR RETURN 5 A274/BK SWITCH
TERMINATION (+) BATTERY
MAINTENANCE DUE RESET SWITCH 6 F426/BU 120
BATTERY RESISTOR P220/J220
TORQUE LIMIT SWITCH 7 M909/GN (134-2540) J63 A +5V AUXILIARY (+) BATTERY SWITCHED
CAT DATA LINK (+) 8 893/PK (NOTE B&C) ENGINE SERVICE OPTIONAL C SIGNAL PRESSURE STARTING CIRCUIT
V-C3 V-C1 H-C5 CAT DATA LINK (-) 9 892/WH TOOL CONNECTOR SENSOR
WIRING B RETURN
1297163 1297164 3E3364 1552269 10 A B C BATTERY 161-9932 (-) BATTERY / SENSOR RETURN
ETHER START VALVE RELAY 382/PK 8T8736
1 101-V1 RD-14 1 101-H31 RD-14 INLET AIR SHUTOFF SOLENOID RELAY 11 G971/BR P154 120/YL A (+)BATTERY SENSOR / ACTUATOR SUPPLY
2 229-H32 BK-14 1740502
1297163
12 229/BK B (-)BATTERY
1297163 V-C2 1297164 1297163 1297164 J403/P403 SIGNAL PLUS TO ECM
13 A234/BK C J1939 SHIELD THROTTLE DESIRED
1 200-V2 BK-14 C SIG
14 893/PK D CAT DATA LINK(+) 1 POSITION SPEED SIGNAL MINUS TO ECM
A + BAT. SENSOR 1
H-C3 AUXILIARY PRESSURE SENSOR 15 G469/BU 892/WH E CAT DATA LINK(-) NOTE D CONTROL
B - BAT. (pwm) CONTROL PLUS FROM ECM
1
20 Page, (Dimensions: (39 inches x 24 inches)
1297164
C-S6
1 101-H20 RD-10 1
G S
101-H34 RD-14 18 H G S
ETHER START VALVE RELAY CAT DATA LINK
H-C4 101-H35 RD-14 19 J
MTR BAT. 1275485 1275486 J1939 DATA LINK COLOR
C-S5 20 MTR BAT.
1 101-H10 RD-10 1 2
101-E20 RD-10 DIAGNOSTIC LAMP 28 F404/RD GROUND STUD KEYSTART ATA AMERICAN TRUCKING ASSOCIATION
ALTERNATOR BATTERY 101-E18 RD-14 WARNING LAMP 29 F420/GN NOTE A SWITCH CB CIRCUIT BREAKER
START RELAY BK BLACK
DISCONNECT 101-E41 RD-14 2095582 MAINTENANCE DUE LAMP 30 F424/YL 120/YL 120/YL CIS CUSTOMER IGNITION SWITCH
P515 GY GRAY
SWITCH E-S4 NOT USED 31 T936/GN 1552269
101-E14 RD-14 101-E10 RD-10 1 1 A234/BK A234/BK ALTERNATOR DIG DIGITAL
E-T2
2 1
E-T1 E-C5 32 K900/YL K900/YL BK-18 1 ECM ELECTRONIC CONTROL MODULE PU PURPLE
101-E17 RD-14 1311497
1311497 1552269 33 BK-18 2
RENR7933-01
101-E2 RD-14 K990/GN K990/GN STARTING AID OVERRIDE SW N/C NO CONNECTION BR BROWN
BK-18 391-E43 PK-18 J1939 DATA (-) 34 K990/GN 892/WH 892/WH
OPTIONAL 1 PWM PULSE WIDTH MODULATION
BK-18 2 229-E30 BK-18 NOT USED 35 SPARE 1 893/PK 893/PK GN GREEN
WIRING SM STARTING MOTOR
36
SMMS START MOTOR MAG SWITCH BU BLUE
1 H-C2 E-C1 E-S1 37 M909/GN MAINTENANCE DUE RESET SW
ANALOG SENSOR POWER (+5V) 2 7X6222 9X0145
1
K900-E27 YL-16
2
38 T936/GN
ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-E12 GN-18 K900-E26 YL-16 E-C13 39
1552269 G971/BR
DIGITAL SENSOR POWER (+8V) 4 892-H2 BR-18 2 892-E11 BR-18 K900-E22 YL-16
NOT USED 40 H406/GY G969/YL
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-E13 YL-16 391-E46 PK-18 1
+BAT. (UNSWITCHED) 14 AWG
E-S2 PTO INTERRUPT SWITCH 41 M904/OR 167/OR J61 TORQUE LIMIT SW
MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-E1 OR-14 K900-E13 YL-16 1 2
H-S7
K990-E23 GN-16 INTERMEDIATE ENGINE SPEED SWITCH 45 G968/WH F426/BU T936/GN 3 NOT USED SOLENOID COMMON REMOTE SHUTDOWN SW (NOTE K)
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
ETHER SOLENOID CONTROL 10 150-H12 OR-18 150-H24 OR-14 8 105-E6 RD-18 K900-E47 YL-16
G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
1 2
14 229-H17 BK-18 229-H21 BK-14 101-H37 RD-14 12 101-E14 RD-14 COOLANT LEVEL SENSOR 49 E452/WH M904/OR 893/PK 7 CAT DATA LINK + DIG SNSR RETURN INTERMEDIATE ENGINE SPEED SW NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
K990-E24 GN-16 LAMP LAMP LAMP
1 2
AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-E7 YL-18 J1939 DATA (+) 50 K900/YL E798/PK 167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
120-E45 YL-18 7N5876 7N5876 7N5876 FOR ALL J1939 DATA LINK CONNECTIONS
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-E52 BU-18 51 382/PK A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SENSOR 1 (pwm)
E-S7 NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
17 F716-H9 WH-18 15 F716-E9 WH-18 120-E7 YL-18 120-E21 YL-18 +BATTERY (UNSWITCHED) 52 150/OR(52) F404/RD A307/GY 10 THROTTLE POSITION SENSOR 1 (pwm) ANLG SNSR PWR (+5V)
THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
1 2
18 H-S8 G967-H16 WH-18 16 G967-E4 WH-18 53 F420/GN G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN
1 1 1 1 1 1
101-H38 RD-14 12
2
19
75% OVERSPEED VERIFY SWITCH 54 387/PK F716/WH F426/BU MAINTENANCE DUE RESET SW ETHER START VALVE RELAY
229-H19 BK-18 120-E35 YL-18 NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
20 101-H33 RD-14 18 101-E18 RD-14 55 G968/WH F424/YL 13 MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW
21 F404-H4 RD-18 19 F404-E29 RD-18
E-S6 F420-E32 GN-18 125/OR ON RELAY COILS AND SOLENOID COILS.
893-H1 GN-18 120-E37 YL-18 1 2
120-E19 YL-18 PTO ENABLE SWITCH 56 381/PU 381/PU 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW
START AID OVERRIDE 22 F420-H5 GN-18 20 F420-E32 GN-18 120-E21 YL-18
892-H2 BR-18 120-E34 YL-18
F404-E29 RD-18 57 G955/GN T993/BR 15 ANLG SNSR RETURN TORQUE LIMIT SW
PTO INTERRUPT SW
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-E39 YL-18 120-E36 YL-18
F426-H3 BU-18 120-E36 YL-18 MAINTENANCE PTO RAMP UP/SET SWITCH 58 G955/GN G469/BU A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
24 229-H21 BK-14 22 229-E40 BK-14 120-E35 YL-18 17
F404-H4 RD-18 F424-E39 YL-18 CLEAR SWITCH NOT USED 59 E798/PK H407/YL K900/YL J1939 DATA + INTERMEDIATE ENGINE SPEED SW INSTALLATION GUIDE.
25 101-H35 RD-14 23 101-E41 RD-14 E-S9
F420-H5 GN-18 391-E43 PK-18 E-C19 3N-5716 PTO RAMP DOWN / RESUME SWITCH 60 G967/WH H406/GY K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
26 229-H32 BK-14 24 229-E16 BK-14
1 2
F424-H6 YL-18 391-E46 PK-18 1552267 BATTERY (-) 61 229/BK(61) E452/WH M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
27 PTO ENABLE SW
F716-H9 WH-18 391-E31 PK-18 A 62 H405/BU C912/GN 20 THROTTLE POSITION SENSOR 2 (pwm) PTO ENABLE SW
DIAGNOSTIC LAMP 28 F404-H4 RD-18
1 1
G955-H15 GN-18 F426-E52 BU-18 B BATTERY (-) 63 229/BK(63) M910/OR E798/PK 21 NOT USED
WARNING LAMP 29 F420-H5 GN-18
G967-H16 WH-18 CIRCUIT BREAKER 229-E53 BK-18 C 64 G967/WH 382/PK 22 ETHER START VALVE RELAY PTO RAMP UP/SET SW
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18
120-H22 YL-18 6T-3643 65 387/PK SPARE 1 23 NOT USED PTO RAMP DOWN/RESUME SW
RETARDER LAMP 31
E-C18 BATTERY (-) 229/BK(65)
E-T20 E-T15 HI/LO IDLE F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP
32 101-E5 RD-14 150-E1 OR-14 1552267 2591107 THROTTLE POSITION SENSOR 1 (pwm) 66 A307/GY 150/OR(48)
15A
33
E-T17 G955-E3 GN-18 A SOLENOID COMMON 67 G969/YL 150/OR(52) F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
2 1
J1939 DATA LINK (-) 34 K990-H7 GN-16 150-E38 OR-14 229-E51 BK-18 B THROTTLE POSITION SENSOR 2 (pwm) 68 C912/GN 150/OR(53) 120/YL 26 +BAT. (SWITCHED) WARNING LAMP WITHOUT CATERPILLAR ENGINEERING APPROVAL
35 F716/WH 27 REMOTE SHUTDOWN SW
G967-E4 WH-18 C 3
KEYSWITCH 69 SPARE 1 PTO RAMP
36 105-E6 RD-18 3E0156
+BATTERY (SWITCHED) 70 120/YL C912/GN G968/WH 28 INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) 14 AWG UP/DOWN SWITCH UNLESS OTHERWISE SPECIFIED:
37 STOP SWITCH
G955-E3 GN-18 111-1325 OFF 381/PU 29 PTO ENABLE SW CAT DATA LINK - ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
38 F426-E52 BU-18 ON ELECTRONIC CONTROL MODULE (ECM)
E-M8 2 1 E-M9 G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK + EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
39 ST
F716-E9 WH-18 391-E31 PK-18 1
1
391-E33 PK-18 391-E33 PK-18 1
INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-E11 BR-18 E452/WH 36 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
105-E6 RD-18 CB
46 K900-H11 YL-16 1 2
K900-H27 YL-16 A TERMINATION 229-E16 BK-14 E-S8 229-E30 BK-18 1 GND H405/BU 37 NOT USED
H-S2
47 K990-H29 GN-16 B RESISTOR 229-E40 BK-14 229-E54 1 2