Sie sind auf Seite 1von 2

155-2264 3E-3388 155-2273 227-4002 Harness identification code Harness And Wire Symbols

This example indicates


5 6 7 8
RENR7933-01 wire 135 in harness "AG". Connector Reference
Designator
1
2
8
7
1 6 10 9 8 7 6 5 4 3 2 1
November 2006
3 6 2 5 22 21 20 19 18 17 16 15 14 13 12 11
P174 J174 J274 Part Number For
4 5
P274 Connector Assembly
3 4 32 31 30 29 28 27 26 25 24 23 1306795 1306795 1117898 3E5179
4 3 2 1 44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45 325-AG135 PK-14 1 325-A135 PK-14
Plug Receptacle
155-2267 3E-3370 169-8670 133-0973
60 59 58 57 56 55 54 53 2
Socket Wire
68 67 66 65 64 63 62 61
Pin Wire Fuse
Color Gauge
76 75 74 73 72 71 70 69 Pin or Socket
B A
A
88 87 86 85 84 83 82 81 80 79 78 77 Single Wire Ground Number
B
A B A B 98 97 96 95 94 93 92 91 90 89 Connector Circuit Connection 200-L32 BK-14
110 109 108 107 106 105 104 103 102 101 100 99 Number
C
C C
C 120 119 118 117 116 115 114 113 112 111 Identification
105-9344

153-9693 NOTE X 155-2269 100-3320 111-2416 3E-3364


Component
Part Number
160-7689 Component Identifiers (CID¹)
Module Identifier (MID²)
B A B CID Component Failure Mode Identifiers (FMI)¹
A
A B B 2 1 1 2 13 1 0001 Injector Cylinder #1
23 14 FMI No. Failure Description
0002 Injector Cylinder #2
31 24 0 Data valid but above normal operational range.
39 32 0003 Injector Cylinder #3
1 Data valid but below normal operational range.
47 40 0004 Injector Cylinder #4
57 48
2 Data erratic, intermittent, or incorrect.
127-5485 127-5486 129-7163 129-7164 0005 Injector Cylinder #5
70 58 3 Voltage above normal or shorted high.
0006 Injector Cylinder #6
(8-10 AWG) (8-10 AWG) (12-14 AWG) (12-14 AWG) 4 Voltage below normal or shorted low.
0041 ECM (Electronic Control Module) 8 Volt DC Supply
5 Current below normal or open circuit.
0042 Injector Actuation Valve
6 Current above normal or grounded circuit.

C7 Industrial Engine
0091 Throttle Position Sensor
8T-9834 7 Mechanical system not responding properly.
0094 Fuel Pressure Sensor
8 Abnormal frequency, pulse width, or period.
0100 Engine Oil Pressure Sensor

Electrical System
10 6 5 1 9 Abnormal update.
0102 Boost Pressure Sensor
10 Abnormal rate of change.
20 16 15 11 0110 Engine Coolant Temperature Sensor
11 Failure mode not identifiable.
30 26 25 21 0111 Engine Coolant Level Sensor
0164 Injector Actuation Pressure Sensor 12 Bad device or component.
40 36 35 31
13 Out of calibration.
JRA1-UP 0168 Electrical System Voltage
14 Parameter failures.
0172 Intake Manifold Air Temperature Sensor
JTF1-UP 0190 Engine Speed Sensor 15 Parameter failures.
16 Parameter not available.
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 155-2252 0247 SAE J1939 Data Link
CYLINDER 1 CYLINDER 2 CYLINDER 3 CYLINDER 4 CYLINDER 5 CYLINDER 6 0253 Personality Module 17 Module not responding.
C-C2 C-C3 C-C4 C-C5 C-C6 C-C7 12 11 10 9 8 7 0261 Engine Timing Calibration 18 Sensor supply fault.
0262 5 Volt Sensor Power Supply 19 Condition not met.
0268 Programmed Parameter Fault 20 Parameter failures.
0274 Atmospheric Pressure Sensor ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
1 2 3 4 5 6
0342 Secondary Engine Speed Sensor
0617 Inlet Air Heater Relay
3E-5179 1835 Auxiliary Pressure Sensor
1836 Auxiliary Temperature Sensor
7 8 9 10 11 12 2417 Ether Injection Control Solinoid
Event Identifiers (EID)
EID Event
E096 High Fuel Pressure
6 5 4 3 2 1 E360 Low Engine Oil Pressure
E361 High Engine Coolant Temperature Related Electrical Service Manuals
9W-1951 E362 Engine Overspeed Title Form Number
E443 High Auxilliary Pressure
Troubleshooting RENR2418
E445 High Auxilliary Temperature
D Systems Operation / Testing and Adjusting RENR9803
E539 High Intake Manifold Air Temperature
E C
E2143 Low Engine Coolant Level Operation and Maintenance Manual SEBU8089
F A B
¹ The CID is a diagnostic code that indicates which circuit is faulty.
J
G ² The MID is a diagnostic code that indicates which electronic control module
H
diagnosed the fault.

7X6222
© 2006 Caterpillar Printed in U.S.A.
6 4 3 1 All Rights Reserved
12 10 9 7

INJECTOR 18 16 15 13

HARNESS 24 22 21 19
INTERFACE
A-C9/C-C1
FUEL HARNESS
INTERFACE
BOOST PRESSURE SENSOR CONNECTOR A-C16 9X-0145 CONNECTOR TABLES CONNECTOR TABLES FOR HARNESS 198-2713
A-C12 FOR HARNESS AMP CONNECTOR TABLE A-C1 AMP CONNECTOR TABLE A-C1 CONT. DT CONNECTOR TABLE A-C7
BOOST PRESSURE 222-5917 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
SENSOR A-C12 1 3 4 6 DT CONNECTOR TABLE C-C1
1
2
8T-8737
-
86
87
8T-8737
8T-8737
BU-18
PK-18
C967-A15
G833-A45
1
2
180-9340
180-9340

TOP VIEW
CLR-GA WIRE NAME POS TERM/PLUG 3 8T-8737 88 8T-8737
TIMING 7 9 10 12
GY-16 A701-C1 1 180-9340 4 - 89 8T-8737 QTY
ACCESSORY TABLE
PART NAME P/N
CALIBRATION 13 15 16 18
PU-16 A702-C3 2 180-9340 RD-18 C987-A99 5
6
180-9340
8T-8737
90
91
8T-8737
8T-8737
1 PLUG_AS. 155-2269
(TC)PROBE BR-16 A703-C5 3 180-9340
19 21 22 24
1 WEDGE 155-2261
GN-16 A704-C7 4 180-9340 7 - 92 8T-8737
INJECTION ACTUATION RAIL PRESSURE CONNECTOR A-C10 BU-16 A705-C9 5 180-9340 8
9
8T-8737
-
93
94
8T-8737
8T-8737
DT CONNECTOR TABLE A-C9

PRESSURE CONTROL (INJECTION ACTUATION


GY-16 A706-C11 6 180-9340
PU-18 G855-A91 10 180-9340 95 8T-8737
CLR-GA
PU-18-XLPE
WIRE NAME
T957-A16
POS
1
TERM/PLUG
180-9339
VALVE(IAPCV) A-C3 PRESSURE) SENSOR A-C13 ATMOSPHERIC PRESSURE YL-16 L985-C12 7 180-9340 11 8T-8737 96 8T-8737
INTAKE MANIFOLD SENSOR A-C11
YL-16
OR-16
L985-C10
L984-C8
8
9
180-9340
180-9340
12 8T-8737 97 8T-8737 YL-18-XLPE
BR-18-XLPE
T958-A17
T959-A18
2
3
180-9339
180-9339
INJECTOR AIR TEMPERATURE INTAKE AIR HEATER RELAY OR-16 L984-C6 10 180-9340
BU-18 995-A12 13
14
180-9340
8T-8737 OR-18-XLPE T860-A34
98
99
8T-8737
180-9340 BU-18-XLPE T960-A19 4 180-9339

HARNESS SENSOR A-C7 CABLE TO INTAKE AIR HEATER WH-16 L983-C4 11 180-9340 PK-18 R746-A20 15 180-9340 100 8T-8737 GN-18-XLPE T961-A28 5 180-9339
ENGINE COOLANT INTERFACE
WH-16 L983-C2 12
ACCESSORY TABLE
180-9340
GN-18 G829-A93
16
17
8T-8737
180-9340
101
102
8T-8737
8T-8737
WH-18-XLPE
OR-18-XLPE
T962-A29
T860-A90
6
7
180-9339
180-9339
TEMPERATURE A-C9/C-C1 QTY PART NAME P/N 18 8T-8737 103 8T-8737 OR-18-XLPE T860-A89 8 180-9339
SENSOR A-C6 BOOST PRESSURE FUEL HARNESS 1 PLUG 155-2252
PK-18 G854-A100
19
20
8T-8737
180-9340
GY-18-XLPE
WH-18-XLPE
T858-A23
T962-A29
104
105
180-9340
180-9340
WH-18-XLPE T859-A88 9 180-9339

SENSOR A-C12 INTERFACE


1 WEDGE 155-2258
21 8T-8737 BR-18-XLPE T959-A18 106 180-9340
WH-18-XLPE
GY-18-XLPE
T859-A87
T858-A86
10
11
180-9339
180-9339
TPI CONNECTOR TABLE C-C2 22 8T-8737 GN-18-XLPE T961-A28 107 180-9340
CONNECTOR A-C16 CLR-GA WIRE NAME POS TERM/PLUG
23 8T-8737 BU-18-XLPE T960-A19 108 180-9340 GY-18-XLPE T858-A85
ACCESSORY TABLE
12 180-9339
24 8T-8737 109 8T-8737
GY-16 A701-C1 A 154-2389 BK-18 E963-A27 25 180-9340 110 8T-8737 QTY PART NAME P/N

20 Page, (39 inches x 24 inches)


WH-16 L983-C2 B 154-2389 WH-18 G856-A22 26 180-9340 111 8T-8737 1 RECEPTACLE_AS. 3E-5179
27 8T-8737 112 - 1 WEDGE 3E-5180
FUEL PRESSURE QTY
ACCESSORY TABLE
PART NAME P/N
GY-18 994-A10 28 180-9340 113 8T-8737
DT CONNECTOR TABLE A-C10
29 8T-8737 114 -
SENSOR N-C4 1 PLUG 153-9693 PK-18 G833-A47 30 180-9340 WH-18-XLPE T859-A37 115 180-9340 CLR-GA WIRE NAME POS TERM/PLUG

RENR7933-01
31 8T-8737 PU-18-XLPE T957-A16 116 180-9340 WH-18 G856-A22 1 180-9340
FUEL HARNESS 1 SEAL 154-0877
32 8T-8737 117 - YL-18 G857-A30 2 180-9340
1 CLIP 154-3769
INTERFACE A-C16/N-C1 33
34
8T-8737
8T-8737
YL-18-XLPE T958-A17 118
119
180-9340
- QTY
ACCESSORY TABLE
PART NAME P/N
TPI CONNECTOR TABLE C-C3 WH-18 E964-A26 35 180-9340 120 8T-8737 1 PLUG_AS. 155-2269
CLR-GA WIRE NAME POS TERM/PLUG YL-18 G857-A30 36 180-9340 ACCESSORY TABLE 1 WEDGE 155-2261
PU-16 A702-C3 A 154-2389 37 8T-8737 QTY PART NAME P/N
38 8T-8737 1 ECM 227-4002 DT CONNECTOR TABLE A-C11
WH-16 L983-C4 B 154-2389
39 8T-8737 1 ENDBELL 211-6807 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE PK-18 C991-A33 40 180-9340 WH-18 G828-A40 A 180-9340
QTY PART NAME P/N 41 8T-8737 DT CONNECTOR TABLE A-C2 GN-18 G829-A42 B 180-9340
1 PLUG 153-9693 42 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
43 8T-8737 GY-18 R747-A6 C 180-9340
1 SEAL 154-0877 RD-18 C987-A99 1 180-9340 ACCESSORY TABLE
44 8T-8737 BU-18 G850-A98 2 180-9340
1 CLIP 154-3769 45 - QTY PART NAME P/N
INTAKE AIR HEATER GROUND STRAP YL-18 E966-A49 46 180-9340
QTY
ACCESSORY TABLE
PART NAME P/N
1 PLUG_AS. 169-8670
TPI CONNECTOR TABLE C-C4 BU-18 E965-A48 47 180-9340 1 WEDGE 155-2276
48 8T-8737 1 PLUG_AS. 155-2269
CLR-GA WIRE NAME POS TERM/PLUG
49 8T-8737 1 WEDGE 155-2261 DT CONNECTOR TABLE A-C12
BR-16 A703-C5 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG
50 8T-8737
OR-16 L984-C6 B 154-2389 51 8T-8737 DT CONNECTOR TABLE A-C3 WH-18 G828-A39 A 180-9340
52 - CLR-GA WIRE NAME POS TERM/PLUG GN-18 G829-A41 B 180-9340
ACCESSORY TABLE
ENGINE TOP VIEW SHOWING INTAKE AIR HEATER WIRING QTY PART NAME P/N
BU-18 G827-A2
53
54
8T-8737
180-9340
PK-18
PU-18
G854-A100
G855-A91
1
2
180-9340
180-9340
PK-18 R746-A20 C
ACCESSORY TABLE
180-9340
1 PLUG 153-9693 55 8T-8737 ACCESSORY TABLE QTY PART NAME P/N
1 SEAL 154-0877 BU-18 C967-A15 56 180-9340 QTY PART NAME P/N 1 PLUG_AS. 169-8670
1 CLIP 154-3769 GY-18 R747-A6 57 180-9340 1 PLUG_AS. 155-2269 1 WEDGE 155-2276
58 8T-8737 1 WEDGE 155-2261
TIMING TPI CONNECTOR TABLE C-C5 59
60
8T-8737
8T-8737 PACKARD CONNECTOR TABLE A-C4
DT CONNECTOR TABLE A-C13
CALIBRATION CLR-GA WIRE NAME POS TERM/PLUG
61 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA
WH-18
WIRE NAME
G828-A95
POS
A
TERM/PLUG
180-9339
(TC)PROBE GN-16
OR-16
A704-C7
L984-C8
A
B
154-2389
154-2389
YL-18 A751-A13 62
63
180-9340
8T-8737
BK-18 E963-A27 A 111-1567 GN-18 G829-A94 B 180-9339
CONNECTOR A-C10 INTAKE AIR HEATER RELAY ACCESSORY TABLE 64 8T-8737
WH-18 E964-A26 B
ACCESSORY TABLE
111-1567 BR-18 G849-A96 C 180-9339
WH-18 T725-A32 65 180-9340 ACCESSORY TABLE
INTAKE AIR HEATER QTY PART NAME P/N 66 8T-8737
QTY PART NAME P/N QTY PART NAME P/N

CABLE TO INTAKE AIR HEATER GROUND STRAP 1 PLUG 153-9693 67


68
8T-8737
8T-8737
1 PLUG_AS. 100-3320 1
1
RECEPTACLE_AS.
WEDGE
3E-3370
3E-3371
1 SEAL 154-0877 PACKARD CONNECTOR TABLE A-C5
69 -
1 CLIP 154-3769 CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE A-C14
70 8T-8737
FUEL FILTER LEFT SIDE VIEW TPI CONNECTOR TABLE C-C6
WH-18 G828-A92
71
72
8T-8737
180-9340
BU-18
YL-18
E965-A48
E966-A49
A
B
111-1567
111-1567
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS TERM/PLUG 73 8T-8737 ACCESSORY TABLE 2 8T-8737
CONNECTOR J1 NOTE: FUEL PRESSURE SENSOR LOCATION BU-16 A705-C9 A 154-2389 74
75
8T-8737
8T-8737
QTY
1
PART NAME
PLUG_AS.
P/N
111-2416 QTY
ACCESSORY TABLE
PART NAME P/N
YL-16 L985-C10 B 154-2389
DEPENDS ON ENGINE CONFIGURATION ACCESSORY TABLE
76
77
-
8T-8737 DT CONNECTOR TABLE A-C6 1 RECEPTACLE_AS. 3E-3364
QTY PART NAME P/N 78 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE A-C15
1 PLUG 153-9693 BU-18 G850-A98 79 180-9340 BU-18 995-A12 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-A1 80 180-9340 PK-18 G833-A44 2 180-9340 BR-18 G826-A38 A 180-9340
1 SEAL 154-0877
81 8T-8737 ACCESSORY TABLE
1 CLIP 154-3769 BU-18 G827-A43 B 180-9340
82 8T-8737 QTY PART NAME P/N
PU-18 N707-A31 83 180-9340 GY-18 994-A10 C 180-9340
1 PLUG_AS. 155-2269
CONNECTOR A-C1/J2 TPI CONNECTOR TABLE C-C7
BR-18 G849-A96
84
85
8T-8737
180-9340
1 WEDGE 155-2261 QTY
ACCESSORY TABLE
PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG_AS. 169-8670
GY-16 A706-C11 A 154-2389
1 WEDGE 155-2276
YL-16 L985-C12 B 154-2389
ACCESSORY TABLE CONNECTOR TABLES FOR HARNESS 272-5869 DT CONNECTOR TABLE A-C16
PRIMARY ENGINE QTY PART NAME P/N N-C1 N-C4
CLR-GA
YL-18
WIRE NAME
A751-A13
POS
1
TERM/PLUG
180-9340
SPEED/TIMING 1 PLUG 153-9693 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG PK-18 G833-A46 2 180-9340
SENSOR(TOP) 1 SEAL 154-0877 1 8T-8737 WH-18 G828-N5 A 180-9339 WH-18 T725-A32 3 180-9340
A-C4 1 CLIP 154-3769 2
3
8T-8737
8T-8737
GN-18
PK-18
G829-N6
C991-N7
B
C
180-9339
180-9339
PU-18
BR-18
N707-A31
G826-A35
4
5
180-9340
180-9340
4 8T-8737 ACCESSORY TABLE BU-18 G827-A36 6 180-9340

ENGINE OIL ELECTRONIC CONTROL MODULE (ECM) WH-18 G828-N5 5 180-9339 QTY PART NAME P/N
PK-18 C991-A33 7 180-9340
SECONDARY PRESSURE GN-18 G829-N6 6 180-9339 1 RECEPTACLE_AS. 3E-3370
8
ACCESSORY TABLE
8T-8737

ENGINE SENSOR A-C15 PK-18 C991-N7 7 180-9339 200mm PAINT/PRO 110-3202 QTY PART NAME P/N
SPEED/TIMING
LEFT SIDE VIEW
8 8T-8737 1 WEDGE 3E-3371 1 PLUG_AS. 155-2264
SENSOR(BOTTOM) ACCESSORY TABLE 1 WEDGE 155-2259

A-C5 QTY PART NAME P/N


1 RECEPTACLE_AS. 3E-3388
200mm PAINT/PRO 110-3202
ENGINE LEFT SIDE VIEW SHOWING INTAKE AIR HEATER WIRING 1 WEDGE 3E-3389
Optional Start/Stop Control wiring A-C1 A-C9
3E5179
C-C1
1552252
A-C9 INJECTOR HARNESS
J2 2274002
1 T957-A16 PU-18-XLPE 1 A701-C1 GY-16 HARNESS 222-5917 INTERFACE
J61 P61 2 T958-A17 YL-18-XLPE 2 A702-C3 PU-16
9X1343 8T9834 3 T959-A18 BR-18-XLPE 3
1 A703-C5 BR-16
150/OR(48) 1 +BAT. (UNSWITCHED) 150(48) OR-14 4 T960-A19 BU-18-XLPE 4 A704-C7 GN-16
M909/GN 2 2
INTAKE AIR HEATER 5 C987-A99 RD-18 T961-A28 GN-18-XLPE 5 A705-C9 BU-16
T936/GN 3 P520 INLET AIR SHUTOFF INLET AIR SHUTOFF 6 T962-A29 WH-18-XLPE 6 A706-C11 GY-16
G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY 7 T860-A90 OR-18-XLPE 7 L985-C12 YL-16
G969/YL 5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1 (NOTE V) 8 T860-A89 OR-18-XLPE 8 L985-C10 YL-16 A-C7 INTAKE MANIFOLD
892/WH 6 SOLENOID COMMON G969 YL-16 2 9 T859-A88 WH-18-XLPE 9
893/PK 7 P800 IAPCV RETURN 10 G855-A91 PU-18 T859-A87 WH-18-XLPE 10
L984-C8
L984-C6
OR-16
OR-16
AIR TEMPERATURE SENSOR
167/OR 8 DIG SNSR PWR (+8V) 167 0R-16 1552267 11 T858-A86 GY-18-XLPE 11 L983-C4 WH-16
A274/BK 9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COOLANT 12 T858-A85 GY-18-XLPE 12 L983-C2 WH-16
A307/GY 10 COOLANT LEVEL SNSR E452 WH-16 C SIGNAL LEVEL ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 C-C2 C-C3 C-C4 C-C5 C-C6 C-C7
INJECTOR HARNESS 1539693 1539693 1539693 1539693 1539693 1539693
G488/GN 11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR 14 INTERFACE CONNECTOR NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X
F426/BU 12

A
B

A
B

A
B

A
B

A
B

A
B
BOOST 15 R746-A20 PK-18
F424/YL 13 P649 J649 16
125/OR 14 1552252 3E5179 PRESSURE SENSOR COMMON 17 G829-A93 GN-18
T993/BR 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552264
18
A234/BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2 1 REMOTE STOP 19 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
K900/YL 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT IAPCV 20 G854-A100 PK-18 994-A10 GY-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
K990/GN 18 PTO RAMP DOWN/RESUME SW G967 WH-16 4 3 REMOTE START 21 995-A12 BU-18
M904/OR 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN 22 A751-A13 YL-18 A-S1
20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT 23 C967-A15 BU-18
E798/PK 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6 24 C987-A99 RD-18
NOTE D
382/PK 22 041 BK-16 041 BK-16 8 PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 C991-A33 PK-18
23 WARNING LAMP F420 GN-16 9 TIMING CALIBRATION PROBE + 26 G856-A22 WH-18 E963-A27 BK-18
F404/RD 24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10 27 E964-A26 WH-18
F420/GN 25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11
WARNING RD ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18 E965-A48 BU-18
A-C16
1552264
N-C1
3E3388
FUEL HARNESS 272-5869 A-C13 RAIL PRESSURE
26 120 YL-14 12 BATTERY
120/YL
F716/WH 27
+BAT. (SWITCHED)
REMOTE SHUTDOWN SW F716 WH-16
DIAGNOSTIC
ENGINE COOLANT TEMPERATURE SENSOR COMMON
29
30 G833-A47 PK-18
E966-A49 YL-18 A751-A13
G833-A46
YL-18
PK-18
1
2 FUEL (INJECTION ACTUATION PRESSURE) A-C11
YL 266E793 A-S8 PRESSURE
G968/WH
381/PU
28
29 PTO ENABLE SW 381 PU-16 756E168 CB1 15A
31 G826-A1 BR-18 G826-A38 BR-18 T725-A32 WH-18 3 N-C4 SENSOR SENSOR ATMOSPHERIC PRESSURE
1275485 1275486 32 G826-A35 BR-18 N707-A31 PU-18 4 3E3370 1946725
G955/GN 30 PTO RAMP UP/SET SW G955 GN-16 1 33
A-S7
G826-A35 BR-18 5 G828-N5 WH-18 A OR-18 V+ ANALOG SENSOR
150/OR(52) 31 +BAT. (UNSWITCHED) 150(52) OR-14 34 G827-A2 BU-18 G827-A43 BU-18 G827-A36 BU-18 6 G829-N6 GR-18 B YL-18 RETURN
150/OR(53) 32 +BAT. (UNSWITCHED) 150(53) OR-14 PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G827-A36 BU-18 C991-A33 PK-18 7 C991-N7 PK-18 C GN-18 SIGNAL

266E957
G469/BU 33 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 8
UP G S
H407/YL 34 37 G829-A94 GN-18
H406/GY 35 A-S6 FUEL HARNESS A-S2
38 G829-A93 GN-18 G829-A42 GN-18 INTERFACE CONNECTOR
36 E452 WH-16 R MTR BAT.
E452/WH COOLANT LEVEL SNSR DN 39 G829-A41 GN-18 994-A10 GY-18
H405/BU 37 + C991-A33 PK-18
SPEED NOTE D FUEL PRESSURE SENSOR 40 995-A12 BU-18 A-C10 A-C14
38 C OFF
M910/OR RAISE/LOWER STARTING 41 G828-A95 WH-18 A751-A13 YL-18 1552269 3E3364
SWITCH S ON A-S5
G967/WH
387/PK
39
40
PTO RAMP DOWN/RESUME SW G967 WH-16 HOURMETER START B ST MOTOR 42
43
G828-A92 WH-18 G828-A40 WH-18
G828-A39 WH-18
C967-A15 BU-18
C987-A99 RD-18
G856-A22 WH-18
G857-A30 YL-18
1
2
TIMING CALIBRATION
(TC)PROBE CONNECTOR A-C3
RELAY
041 BK-16 (SMMS) START/STOP
KEY SWITCH
44 C991-A33 PK-18 INJECTION
45 G833-A46 PK-18 E963-A27 BK-18
1
1275486 1275485
ALTERNATOR SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 G833-A47 PK-18
A-S4
G833-A44 PK-18 E964-A26 WH-18
A-C4
1003320 ACTUATION PRESSURE
GROUND STUD SECONDARY ENGINE SPEED/TIMING 47 E965-A48 BU-18 G833-A45 PK-18 E965-A48 BU-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE A-S5
BK-18 1
1552269
48 E966-A49 YL-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP) CONTROL VALVE (IAPCV) A-S3
Wire Number Code BK-18 2 49
50
G849-A96 BR-18
G850-A98 BU-18
G826-A35 BR-18
G826-A38 BR-18
A-C16 FUEL HARNESS
A-C5 (245-4630)
Code Component Terminal
ENGINE STOP SWITCH CONTROL PANEL 51 G854-A100 PK-18 G827-A36 BU-18 1112416 INTERFACE
52 G855-A91 PU-18 G827-A43 BU-18 E965-A48 BU-18 A SIGNAL SECONDARY ENGINE
53 G856-A22 WH-18 G828-A39 WH-18 E966-A49 YL-18 B RETURN SPEED/TIMING SENSOR(BOTTOM)
A-S6
050 Starter Motor (RH) +Battery
051 Starter Motor (RH) -Battery
264 Alternator Breaker (RH) +Battery In ANALOG RETURN 54
55
G827-A2 BU-18 G857-A30 YL-18
N707-A31 PU-18
G828-A40 WH-18
G828-A95 WH-18
A-C6 COOLANT A-C2 INTAKE AIR
A-C6
052 Starter Motor (RH) Start
265 Alternator Breaker (RH) +Battery Out INTAKE MANIFOLD AIR TEMPERATURE SENSOR 56 C967-A15 BU-18 R746-A20 PK-18 G829-A41 GN-18 1552269 TEMPERATURE HEATER RELAY
351 Alternator (LH) -Battery ATMOSPHERIC PRESSURE SENSOR 57 R747-A6 GY-18 R747-A6 GY-18 G829-A94 GN-18 995-A12 BU-18 1 SIGNAL ENGINE COOLANT
056 Start Relay (RH) +Battery Out 58 T725-A32 WH-18 G829-A42 GN-18 G833-A44 PK-18 2 RETURN
TEMPERATURE SENSOR SENSOR A-C12 BOOST
352 Alternator (LH) +Battery (264-4297)
150 Starter Motor (LH) +Battery
353 Alternator (LH) -Battery
59
60 T957-A16 PU-18-XLPE
G833-A44 PK-18
G833-A46 PK-18
PRESSURE
151 Starter Motor (LH) -Battery A-C7
152 Starter Motor (LH) Start
355 Alternator (LH) -Battery 61 T958-A17 YL-18-XLPE G833-A45 PK-18 1552269
INTAKE MANIFOLD
SENSOR
FUEL TEMPERATURE SENSOR 62 A751-A13 YL-18 T959-A18 BR-18-XLPE G849-A96 BR-18 C967-A15 BU-18 1 SIGNAL
156 Start Relay (LH) +Battery Out
356 Alternator (LH) +Battery 63 T960-A19 BU-18-XLPE G850-A98 BU-18 G833-A45 PK-18 2 RETURN
AIR TEMPERATURE SENSOR
(264-4297) A-C14 CAP
358 Alernatror (LH) +Battery 64 T961-A28 GN-18-XLPE G854-A100 PK-18
159 Start Relay (LH) +Battery In DIFFERENTIAL FUEL PRESSURE SW T725-A32 WH-18
364 Alternator Breaker (LH) +Battery In 65 T962-A29 WH-18-XLPE G855-A91 PU-18
163 Engine Stop Switch N.O. In 66 G856-A22 WH-18
A-C12
1698670
A-C10 TIMING CALIBRATION
365 Alternator Breaker (LH) +Battery Out
165 Engine Stop Switch N.O. Out
366 Circuit Breaker 2 Battery
67
68 T860-A90 OR-18-XLPE
G857-A30 YL-18
N707-A31 PU-18
G828-A39 WH-18
G829-A41 GN-18
A
B
V+ ANALOG
RETURN
BOOST PRESSURE (TC) PROBE CONNECTOR
168 Start/Stop Key Switch S SENSOR
69 R746-A20 PK-18 R746-A20 PK-18 C SIGNAL (161-1704)
367 Circuit Breaker 2 Load A-S3
169 Start/Stop Key Switch B 70 T860-A89 OR-18-XLPE R747-A6 GY-18
408 Raise/Lower Switch Common 71 T860-A34 OR-18-XLPE T725-A32 WH-18
169 Engine Stop Switch N.C. In A-C15
409 Raise/Lower Switch Down PRESSURE SENSOR +5V 72 G828-A92 WH-18 1698670
172 Engine Stop Switch N.C. Out 73 A-S2
410 Raise/Lower Switch Up T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE G826-A38 BR-18 A V+ ANALOG ENGINE OIL
251 Alternator (RH) -Battery 74
T859-A88 WH-18-XLPE G827-A43 BU-18 B RETURN PRESSURE SENSOR
756 Hourmeter +Battery 75 994-A10 GY-18 C SIGNAL (161-1705) A-S8 A-S7
252 Alternator (RH) +Battery A-S4
757 Hourmeter -Battery 76
253 Alternator (RH) -Battery A-S1
77 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE
793 Warning Lamp + Red+ A-C11
255 Alternator (RH) -Battery 78 T858-A86 GY-18-XLPE 1698670
794 Warning Lamp - Red- INTAKE AIR HEATER RETURN 79 G850-A98 BU-18 G828-A40 WH-18 A V+ ANALOG
256 Alternator (RH) +Battery ATMOSPHERIC
ANALOG POWER +5V 80 G826-A1 BR-18 G829-A42 GN-18 B RETURN PRESSURE SENSOR
795 Diagnostic Lamp + Yellow+
258 Alternator (RH) +Battery 81 R747-A6 GY-18 C SIGNAL (161-1703)
796 Diagnostic Lamp - Yellow- 82
TYPICAL WIRE NUMBER: 050 E 365
957 Start/Stop Key Switch R or IGN FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18
A-C13
Right Hand Starter Motor +Battery Connection 84 3E3370
C9 Engine 4201 - 4212 12 Pin Connector J94 RAIL PRESS SENSOR 85 G849-A96 BR-18 G828-A95 WH-18 A OR-18 V+ ANALOG RAIL PRESSURE (INJECTION ACTUATION
Left Hand Alternator Breaker Power Out Connection
This wire routes from the Right Hand Starter Motor +Battery Connection to
4601 - 4606 6 Pin Connector J95 86 G829-A94 GN-18 B YL-18 RETURN PRESSURE) SENSOR A-C1
87 G849-A96 BR-18 C GN-18 SIGNAL (224-4536)
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.
88 ELECTRONIC
89
90
A-C3
1552269
CONTROL
91
92
G854-A100 PK-18 1 INJECTION ACTUATION MODULE (ECM) J2
G855-A91 PU-18 2 PRESSURE CONTROL VALVE(IAPCV)
93
94 A-C2
95 1552269 3E3364
FUEL
PRESSURE
ENGINE OIL
PRESSURE
ENGINE COOLANT
TEMPERATURE VOLTMETER TACHOMETER OPTIONAL CONTROL PANEL 96 C987-A99 RD-18 1 BK-18
207-2823 207-2822 207-2825 97 G850-A98 BU-18 2 BK-18 INTAKE AIR
211-0745 207-2824 HEATER
INJECTOR 5&6 HS
98
99 T860-A34 OR-18-XLPE A-C5 SECONDARY A-C4 PRIMARY A-C15 ENGINE
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND
OR-2
100 INTAKE AIR
HEATER RELAY
ENGINE ENGINE OIL PRESSURE
101
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+
102 SPEED/TIMING SPEED/TIMING SENSOR
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B
103
INJECTOR 1&2 HS 104 T858-A23 GY-18-XLPE SENSOR SENSOR
INJECTOR 5 LS 105 T962-A29 WH-18-XLPE

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 198-2713


1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6
INJECTOR 3 LS 106 T959-A18 BR-18-XLPE
G-C2 G-C3 G-C4 G-C5 G-C6
INJECTOR 6 LS 107 T961-A28 GN-18-XLPE
1552273 1552273 1552273 1552273 1552273

BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18

INJECTOR 4 LS 108 T960-A19 BU-18-XLPE


109
110 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)

N782-G30
N783-G31
N784-G32
N785-G33
N782-G13
N783-G14
N784-G15
N785-G16

N782-G21
N783-G22
N784-G23
N785-G24

N782-G34
N783-G35
N784-G36
N785-G29
N782-G5
N783-G6
N784-G7
N785-G8

111
112
E-C7 CONTROL MODULE G-C1 113 1
1552273 1552273 2 INLET AIR SHUTOFF
210-4309 114 SOLENOID RELAY
120-E34 YL-18 1 +BATTERY 1
G-S1 INJECTOR 3&4 HS 115 T859-A37 WH-18-XLPE
G-S5 G-S9 G-S13 INLET AIR SHUTOFF (NOTE V)
K900-E47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G9 BU-18 N782-G17 BU-18 N782-G25 BU-18 N782-G30 BU-18 INJECTOR 1 LS 116 T957-A16 PU-18-XLPE SOLENOID (NOTE V)
K990-E48 GN-16 3 J1939 DATA- RS485B 3
G-S2 G-S6 G-S10 G-S14 117
4 J1939 SHIELD GAUGE GROUND 4 N783-G2 GN-18 N783-G10 GN-18 N783-G18 GN-18 N783-G26 GN-18 N783-G31 GN-18 INJECTOR 2 LS T958-A17 YL-18-XLPE
118
5 GAUGE V+ 5
G-S3 G-S7 G-S11 G-S15 119 P142/J142
229-E50 BK-18 6 GROUND 6 N784-G3 WH-18 N784-G11 WH-18 N784-G19 WH-18 N784-G27 WH-18 N784-G32 WH-18 AUXILIARY
120 1 SIGNAL
G-S4 G-S8 G-S12 G-S16 TEMPERATURE
N785-G4 BU-18 N785-G12 BU-18 N785-G20 BU-18 N785-G28 BU-18 N785-G33 BU-18 2 RETURN
SENSOR
145-7028
P1
J1 1607689 P800/J800
1 BATTERY A +8V COOLANT LEVEL
ANALOG SENSOR POWER (+5V) 2 125/OR C SIGNAL SENSOR
ANALOG SENSOR RETURN 3 T993/BR BATTERY OFF ENGINE
B RETURN
DIGITAL SENSOR POWER (+8V) 4 167/OR
NOTE D DISCONNECT 165-6634/239-9957 WIRE GROUP COLOR DESCRIPTIONS
DIGITAL SENSOR RETURN 5 A274/BK SWITCH
TERMINATION (+) BATTERY
MAINTENANCE DUE RESET SWITCH 6 F426/BU 120
BATTERY RESISTOR P220/J220
TORQUE LIMIT SWITCH 7 M909/GN (134-2540) J63 A +5V AUXILIARY (+) BATTERY SWITCHED
CAT DATA LINK (+) 8 893/PK (NOTE B&C) ENGINE SERVICE OPTIONAL C SIGNAL PRESSURE STARTING CIRCUIT
V-C3 V-C1 H-C5 CAT DATA LINK (-) 9 892/WH TOOL CONNECTOR SENSOR
WIRING B RETURN
1297163 1297164 3E3364 1552269 10 A B C BATTERY 161-9932 (-) BATTERY / SENSOR RETURN
ETHER START VALVE RELAY 382/PK 8T8736
1 101-V1 RD-14 1 101-H31 RD-14 INLET AIR SHUTOFF SOLENOID RELAY 11 G971/BR P154 120/YL A (+)BATTERY SENSOR / ACTUATOR SUPPLY
2 229-H32 BK-14 1740502

1297163
12 229/BK B (-)BATTERY
1297163 V-C2 1297164 1297163 1297164 J403/P403 SIGNAL PLUS TO ECM
13 A234/BK C J1939 SHIELD THROTTLE DESIRED
1 200-V2 BK-14 C SIG
14 893/PK D CAT DATA LINK(+) 1 POSITION SPEED SIGNAL MINUS TO ECM
A + BAT. SENSOR 1
H-C3 AUXILIARY PRESSURE SENSOR 15 G469/BU 892/WH E CAT DATA LINK(-) NOTE D CONTROL
B - BAT. (pwm) CONTROL PLUS FROM ECM

1
20 Page, (Dimensions: (39 inches x 24 inches)

1275486 1275485 AUXILIARY TEMPERATURE SENSOR 16 G488/GN K990/GN F J1939(-) (NOTE W)

1297164
C-S6
1 101-H20 RD-10 1

101-H33 RD-14 17 K900/YL G J1939(+) CONTROL MINUS FROM ECM


BATTERY(-)
2

G S
101-H34 RD-14 18 H G S
ETHER START VALVE RELAY CAT DATA LINK
H-C4 101-H35 RD-14 19 J
MTR BAT. 1275485 1275486 J1939 DATA LINK COLOR
C-S5 20 MTR BAT.
1 101-H10 RD-10 1 2

101-H36 RD-14 ETHER ABBREVIATIONS


21 RS-232/RS-485 DATA LINK
101-H37 RD-14 ETHER START ETHER START VALVE 1 START
STARTING START AID OVERRIDE SWITCH 22 M910/OR RD RED
101-H38 RD-14 STARTING ST B VALVE RELAY BATTERY(-) 2 VALVE
MOTOR NOT USED 23 H407/YL 229/BK(63) ON ETHER
MOTOR NOTE D S (NOTE V) START (NOTE V) WH WHITE
24 NOTE D 1
NOTE D 229/BK(61) C
OFF 2 VALVE OR ORANGE
25 229/BK(65) ALTERNATE ETHER VALVE WIRING ABBREVIATIONS
26 (NOTE V)
R YL YELLOW
27 ELECTRONICS START RELAY ALT ALTERNATOR
BATTERY E-S5 (SMMS) PK PINK
101-E8 RD-14 2 1

101-E20 RD-10 DIAGNOSTIC LAMP 28 F404/RD GROUND STUD KEYSTART ATA AMERICAN TRUCKING ASSOCIATION
ALTERNATOR BATTERY 101-E18 RD-14 WARNING LAMP 29 F420/GN NOTE A SWITCH CB CIRCUIT BREAKER
START RELAY BK BLACK
DISCONNECT 101-E41 RD-14 2095582 MAINTENANCE DUE LAMP 30 F424/YL 120/YL 120/YL CIS CUSTOMER IGNITION SWITCH
P515 GY GRAY
SWITCH E-S4 NOT USED 31 T936/GN 1552269
101-E14 RD-14 101-E10 RD-10 1 1 A234/BK A234/BK ALTERNATOR DIG DIGITAL
E-T2
2 1

E-T1 E-C5 32 K900/YL K900/YL BK-18 1 ECM ELECTRONIC CONTROL MODULE PU PURPLE
101-E17 RD-14 1311497
1311497 1552269 33 BK-18 2
RENR7933-01

101-E2 RD-14 K990/GN K990/GN STARTING AID OVERRIDE SW N/C NO CONNECTION BR BROWN
BK-18 391-E43 PK-18 J1939 DATA (-) 34 K990/GN 892/WH 892/WH
OPTIONAL 1 PWM PULSE WIDTH MODULATION
BK-18 2 229-E30 BK-18 NOT USED 35 SPARE 1 893/PK 893/PK GN GREEN
WIRING SM STARTING MOTOR
36
SMMS START MOTOR MAG SWITCH BU BLUE
1 H-C2 E-C1 E-S1 37 M909/GN MAINTENANCE DUE RESET SW
ANALOG SENSOR POWER (+5V) 2 7X6222 9X0145
1

K900-E27 YL-16
2

38 T936/GN
ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-E12 GN-18 K900-E26 YL-16 E-C13 39
1552269 G971/BR
DIGITAL SENSOR POWER (+8V) 4 892-H2 BR-18 2 892-E11 BR-18 K900-E22 YL-16
NOT USED 40 H406/GY G969/YL
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-E13 YL-16 391-E46 PK-18 1
+BAT. (UNSWITCHED) 14 AWG
E-S2 PTO INTERRUPT SWITCH 41 M904/OR 167/OR J61 TORQUE LIMIT SW
MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-E1 OR-14 K900-E13 YL-16 1 2

K900-E22 YL-16 229-E54 BK-18 2


P61 14 AWG
J1939 SHIELD 42 A234/BK A274/BK 9X1343 +BAT. (UNSWITCHED)
TORQUE LIMIT SWITCH 7 101-H36 RD-14 5 101-E2 RD-14 K900-E47 YL-16 DIODE 14 AWG NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
43 A307/GY 150/OR(48) 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED)
CAT DATA LINK (+) 8 893-H1 GN-18 101-H31 RD-14 6 101-E5 RD-14 E-S3 1893158 CONNECTION TO BATTERY (-).
K990-E15 GN-16 K990-E48 GN-16 REMOTE SHUTDOWN 44 F716/WH G488/GN M909/GN 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
CAT DATA LINK (-) 9 892-H2 BR-18 150-H23 0R-18 7 120-E34 YL-18
1 2

H-S7
K990-E23 GN-16 INTERMEDIATE ENGINE SPEED SWITCH 45 G968/WH F426/BU T936/GN 3 NOT USED SOLENOID COMMON REMOTE SHUTDOWN SW (NOTE K)
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
ETHER SOLENOID CONTROL 10 150-H12 OR-18 150-H24 OR-14 8 105-E6 RD-18 K900-E47 YL-16
G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
1 2

AIR SHUTOFF SOLENOID 9 K990-E48 GN-16 46 F424/YL


11 150-H13 0R-18 K990-H30 GN-16 K990-E15 GN-16 K990-E23 GN-16
229-E50 BK-18 NOT USED 47 H405/BU 125/OR G969/YL 5 SOLENOID COMMON COOLANT LEVEL SNSR TERMINATION RESISTOR) IS 40 METERS
12 G955-H15 GN-18 10 G955-E3 GN-18
11 101-E8 RD-14
E-S11 +BATTERY (UNSWITCHED) 48 150/OR(48) T993/BR 892/WH 6 CAT DATA LINK - DIG SNSR PWR (+8V) NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
13
H-S1 101-H34 RD-14 K990-E25 GN-16 WARNING DIAGNOSTIC MAINTENANCE DUE
1 2

14 229-H17 BK-18 229-H21 BK-14 101-H37 RD-14 12 101-E14 RD-14 COOLANT LEVEL SENSOR 49 E452/WH M904/OR 893/PK 7 CAT DATA LINK + DIG SNSR RETURN INTERMEDIATE ENGINE SPEED SW NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
K990-E24 GN-16 LAMP LAMP LAMP
1 2

AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-E7 YL-18 J1939 DATA (+) 50 K900/YL E798/PK 167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
120-E45 YL-18 7N5876 7N5876 7N5876 FOR ALL J1939 DATA LINK CONNECTIONS
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-E52 BU-18 51 382/PK A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SENSOR 1 (pwm)
E-S7 NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
17 F716-H9 WH-18 15 F716-E9 WH-18 120-E7 YL-18 120-E21 YL-18 +BATTERY (UNSWITCHED) 52 150/OR(52) F404/RD A307/GY 10 THROTTLE POSITION SENSOR 1 (pwm) ANLG SNSR PWR (+5V)
THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
1 2

18 H-S8 G967-H16 WH-18 16 G967-E4 WH-18 53 F420/GN G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN
1 1 1 1 1 1

229-H14 BK-18 +BATTERY (UNSWITCHED) 150/OR(53) OVERSPEED VERIFY SW


17 101-E17 RD-14 WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
1

101-H38 RD-14 12
2

19
75% OVERSPEED VERIFY SWITCH 54 387/PK F716/WH F426/BU MAINTENANCE DUE RESET SW ETHER START VALVE RELAY
229-H19 BK-18 120-E35 YL-18 NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
20 101-H33 RD-14 18 101-E18 RD-14 55 G968/WH F424/YL 13 MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW
21 F404-H4 RD-18 19 F404-E29 RD-18
E-S6 F420-E32 GN-18 125/OR ON RELAY COILS AND SOLENOID COILS.
893-H1 GN-18 120-E37 YL-18 1 2

120-E19 YL-18 PTO ENABLE SWITCH 56 381/PU 381/PU 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW
START AID OVERRIDE 22 F420-H5 GN-18 20 F420-E32 GN-18 120-E21 YL-18
892-H2 BR-18 120-E34 YL-18
F404-E29 RD-18 57 G955/GN T993/BR 15 ANLG SNSR RETURN TORQUE LIMIT SW
PTO INTERRUPT SW
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-E39 YL-18 120-E36 YL-18
F426-H3 BU-18 120-E36 YL-18 MAINTENANCE PTO RAMP UP/SET SWITCH 58 G955/GN G469/BU A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
24 229-H21 BK-14 22 229-E40 BK-14 120-E35 YL-18 17
F404-H4 RD-18 F424-E39 YL-18 CLEAR SWITCH NOT USED 59 E798/PK H407/YL K900/YL J1939 DATA + INTERMEDIATE ENGINE SPEED SW INSTALLATION GUIDE.
25 101-H35 RD-14 23 101-E41 RD-14 E-S9
F420-H5 GN-18 391-E43 PK-18 E-C19 3N-5716 PTO RAMP DOWN / RESUME SWITCH 60 G967/WH H406/GY K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
26 229-H32 BK-14 24 229-E16 BK-14
1 2

F424-H6 YL-18 391-E46 PK-18 1552267 BATTERY (-) 61 229/BK(61) E452/WH M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
27 PTO ENABLE SW
F716-H9 WH-18 391-E31 PK-18 A 62 H405/BU C912/GN 20 THROTTLE POSITION SENSOR 2 (pwm) PTO ENABLE SW
DIAGNOSTIC LAMP 28 F404-H4 RD-18
1 1

G955-H15 GN-18 F426-E52 BU-18 B BATTERY (-) 63 229/BK(63) M910/OR E798/PK 21 NOT USED
WARNING LAMP 29 F420-H5 GN-18
G967-H16 WH-18 CIRCUIT BREAKER 229-E53 BK-18 C 64 G967/WH 382/PK 22 ETHER START VALVE RELAY PTO RAMP UP/SET SW
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18
120-H22 YL-18 6T-3643 65 387/PK SPARE 1 23 NOT USED PTO RAMP DOWN/RESUME SW
RETARDER LAMP 31
E-C18 BATTERY (-) 229/BK(65)
E-T20 E-T15 HI/LO IDLE F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP
32 101-E5 RD-14 150-E1 OR-14 1552267 2591107 THROTTLE POSITION SENSOR 1 (pwm) 66 A307/GY 150/OR(48)
15A
33
E-T17 G955-E3 GN-18 A SOLENOID COMMON 67 G969/YL 150/OR(52) F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
2 1
J1939 DATA LINK (-) 34 K990-H7 GN-16 150-E38 OR-14 229-E51 BK-18 B THROTTLE POSITION SENSOR 2 (pwm) 68 C912/GN 150/OR(53) 120/YL 26 +BAT. (SWITCHED) WARNING LAMP WITHOUT CATERPILLAR ENGINEERING APPROVAL
35 F716/WH 27 REMOTE SHUTDOWN SW
G967-E4 WH-18 C 3
KEYSWITCH 69 SPARE 1 PTO RAMP
36 105-E6 RD-18 3E0156
+BATTERY (SWITCHED) 70 120/YL C912/GN G968/WH 28 INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) 14 AWG UP/DOWN SWITCH UNLESS OTHERWISE SPECIFIED:
37 STOP SWITCH
G955-E3 GN-18 111-1325 OFF 381/PU 29 PTO ENABLE SW CAT DATA LINK - ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
38 F426-E52 BU-18 ON ELECTRONIC CONTROL MODULE (ECM)
E-M8 2 1 E-M9 G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK + EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
39 ST
F716-E9 WH-18 391-E31 PK-18 1
1
391-E33 PK-18 391-E33 PK-18 1

150/OR(52) 31 +BAT. (UNSWITCHED) MAINTENANCE


RETARDER SOLENOID MED/HI 40 G967-E4 WH-18 F716-E9 WH-18E-M10 CB DUE LAMP
150/OR(53) 32 +BAT. (UNSWITCHED) ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
1

PTO INTERRUPT 41 4 3 E-M7


F420-E32 GN-18 33
J1939 DATA LINK SHIELD 42 K990-H7 GN-16
H-S3
K990-H30 GN-16 F404-E29 RD-18 120-E45 YL-18 IGN G469/BU AUXILIARY PRESS. SNSR 1A ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
229-E44 BK-18
1 2
1

43 K990-H29 GN-16 H407/YL 34 NOT USED CONSIDERING COMPONENT REMOVAL


F424-E39 YL-18 150-E38 OR-14
REMOTE SHUTDOWN 44 F716-H9 WH-18 H-C6 IL H406/GY 35 NOT USED
893-E12 GN-18 120-E45 YL-18 105-E6 RD-18 1

INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-E11 BR-18 E452/WH 36 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
105-E6 RD-18 CB
46 K900-H11 YL-16 1 2

K900-H27 YL-16 A TERMINATION 229-E16 BK-14 E-S8 229-E30 BK-18 1 GND H405/BU 37 NOT USED
H-S2
47 K990-H29 GN-16 B RESISTOR 229-E40 BK-14 229-E54 1 2

BK-18 150-E38 OR-14 1


BAT M910/OR 38 STARTING AID OVERRIDE SW J1939 SHIELD 1A
BATTERY (+) - UNSWITCHED 48 150-H23 OR-18 C 174-3016 229-E42 BK-18 E-S10 E-C6 ENGINE SERVICE G967/WH 39 PTO RAMP DOWN/RESUME SW J1939 DATA +
COOLANT LEVEL SWITCH 49 229-E50 BK-18 TOOL CONNECTOR 387/PK 40 75% OVERSPEED VERIFY SW J1939 DATA -
(NOTE B & C)
1 2

J1939 DATA LINK (+) 50 K900-H11 YL-16 229-E28 BK-18 9W1951


51 CB WARNING LAMP
229-E53 BK-18 120-E19 YL-18 A (+)BATTERY (153-2707)
BATTERY (+) - UNSWITCHED 52 150-H12 OR-18 229-E51 BK-18 229-E28 BK-18 B (-)BATTERY (NOTES B & E) C B A 1A
BATTERY (+) - UNSWITCHED 53 150-H13 OR-18 229-E44 BK-18 C THIS SCHEMATIC IS FOR THE C7 INDUSTRIAL ENGINE (S/N JTF)
OVERSPEED VERIFY SWITCH 54 893-E12 GN-18 D CAT DATA LINK(+)
55 892-E11 BR-18 E CAT DATA LINK(-)
PTO ENABLE SWITCH 56 229-H14 BK-18 K990-E25 GN-16 F J1939(-) IDENT HARNESS CHG
57 K900-E27 YL-16 G J1939(+)
PTO RAMP UP SWITCH 58 G955-H15 GN-18 H
FOR: C9 ACERT
59 J A 198-2713 05 (EXTERNAL) ENGINE MASTER HARNESS
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18
BATTERY (-) 61 229-H17 BK-18 E-C20 C B A B A C C 222-5917 05 (INTERNAL) INJECTOR HARNESS
62 1330973 A + BAT. N 272-5869 00 FUEL HARNESS (LEFT FRONT FILTER)
BATTERY (-) 63 229-H18 BK-18 K900-E26 YL-16 A TERMINATION B - BAT.
64 K990-E24 GN-16 B RESISTOR C
MAX LENGTH 30 METERS
BATTERY (-) 65 229-H19 BK-18 C 174-3016 120 D CAT DATA LINK +
THROTTLE POSITION 1 (PWM) 66 E CAT DATA LINK -
(NOTE B & C) (165-0200)
SOLENOID COMMON 67 TERMINATION F
THROTTLE POSITION 2 (PWM) 68 DEVICE MAX LENGTH 1 METER
RESISTOR G
69 (NOTE B)
(174-3016) H
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 (NOTE B & C) J
ELECTRONIC CONTROL MODULE 1607689
J1 H-C1
(J66)
CUSTOMER INSTALLED
SERVICE TOOL CONN

Das könnte Ihnen auch gefallen