Beruflich Dokumente
Kultur Dokumente
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Merrill’s Objectives
◦ Protect people from dust explosions
◦ Protect property from dust explosions
◦ Regulatory Compliance
Oxygen Suspension
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20 Liter Sphere
Source: Kuhner
1 m3 Vessel
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June 8, 1998 near Wichita, Kansas June 8, 1998 near Wichita, Kansas
11 people were injured, and seven died 11 people were injured, and seven died
This dust explosion appeared to propagate through almost the This dust explosion appeared to propagate through almost the
entire complex, both in the tunnels below, and the structures entire complex, both in the tunnels below, and the structures
across the top of the silos. Almost no part of the elevator was across the top of the silos. Almost no part of the elevator was
untouched by the explosion. Many of the silos had their tops untouched by the explosion. Many of the silos had their tops
blown out. A prime example of the force of the explosion was a blown out. A prime example of the force of the explosion was a
heavy steel door which covered one of the tunnel entrances, heavy steel door which covered one of the tunnel entrances,
approximately 7 feet by 7 feet, weighing about 600-800 approximately 7 feet by 7 feet, weighing about 600-800
pounds, which was missing. Initially rescue workers wondered pounds, which was missing. Initially rescue workers wondered
where it had gone, until someone looked up...and saw that it where it had gone, until someone looked up...and saw that it
appeared to be "shrink-wrapped" into the I beams of the gallery appeared to be "shrink-wrapped" into the I beams of the gallery
floor 120 feet straight up! floor 120 feet straight up!
◦ Feb 7, 2008
◦ 14 Fatalities
Stop at 7:57
http://www.csb.gov/investigations/detail.aspx?SID=6
• 6 Dead
• 2 Burn Unit
• 4 Escaped?
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4 Burned
Maintenance
No Operators on site
Flash Fire
Corbion: Grandview MO
Emulsifiers
March 11, 2015
3 Injuries
Started in Packaging dust Collector
Outside walls designed to relieve
Corbion 3/11/15
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Consensus Standards
Guidance for Prevention and Mitigation
RAGAGEP (Recognized And Generally Accepted Good Engineering Practices)
Great resource
Not Directly Enforceable by OSHA
◦ General Duty Clause
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Written procedures to manage changes to: Included in all NFPA Occupancy Standards
Process materials Housekeeping strategy
Technology and equipment Accumulation depths
Procedures and facilities
Staffing
Job tasks
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Oxygen Suspension
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Explosion Vents
Containment – 10 bar (150 psi) construction ♦ Low burst pressure
Explosion Relief Venting ♦ Wide range of sizes
♦ Stainless Steel –
Explosion Suppression ♦ one piece clean type
♦ composite type
Explosion Isolation ♦ high temp type
♦ Replace after use
♦ Low inertia / fast to open
♦ No fragmentation
♦ Open Vent sensor option
♦ Sized in accordance with
NFPA 68 or VDI 3673 or EN 14491:2006
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Brixon Latch
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Environment
Operating Conditions
Vessel Location
Vessel Strength
Interconnections;
◦ Isolate ducting
Post Explosion Fires
Reaction Forces
Line of Fire
Can the flameball be accepted?
50 30 2 23
100 37 3 26
500 63 4 40
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Sequence of Events;
1. Explosion Sensed
2. Cannons Activated
3. Suppression Agent Released
Isolation
Into Process Cannon
Sensor
4. Explosion Suppressed & Monitor
Burning Material Isolated
5. Process Shutdown Power
Cannon Supply
Intrinsically Safe
Power Side
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Pmax
Unsuppressed
Ps
Pred
Isolation
Prevent propagation of flame through piping
-Mechanical Methods
Fast acting Knife gate valve.
Pinch Valve
Rotary valve of suitable construction
Screw conveyors with product choke
-Chemical Isolation
Conditions
◦ Can I see my footprints?
◦ Can I write in the dust?
◦ Can I see the underlying color?
Cleaning Frequency
◦ Before it is unacceptable
◦ Procedure in case of upset
Catastrophic Results
Building Collapse
Fatal Burns
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Maintain dust level to < 1/32” over 5% of area Taiwan Water Park
Exception procedure if exceed 1/8” June 27, 2015
Sanitation Procedure 1000 having fun
◦ Vacuum
◦ Sweep or wash down (not stir up dust) Safe, non-toxic
◦ Compressed air blow down (NOT RECOMMENDED) ◦ Corn Starch
After other methods used ◦ Food Coloring
Only for inaccessible surfaces ◦ NO Heavy Metals
Ignition sources and hot surfaces eliminated ◦ NO Lead
30 psi max
Approval process
498 Burned
221 Intensive Care
June 29 – 1st fatality
July 2 – 2nd death
July 6 – 3rd fatality
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3. Sanitation
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Merrill Childs
Cargill – Eddyville, IA
641-969-3626
merrill_childs@cargill.com
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