Rubber Gasket Types

Index
1 Material Specifications
2 Material Certification
3 Complete & Comprehensive Compliance / Comparison Matrix
4 Quality Control and Acceptance Sampling
5 Safety Considerations and Requirements
6 Environmental Considerations and Requirements
7 Typical Details Drawings
8 Catalog and / or Technical Data Sheet

9 Photographs and / or Technical Illustration
10 Other (Specify) Test Report, & QC Plan ITP
1 Material Specifications
4
5
6
7
2 Material Certification
9
10
11
12
13
14
15
16
17
18
19
3 Complete & Comprehensive Compliance /
Comparison Matrix
Riyadh Metro Package 3 (Lines 4, 5 & 6)
Specification of Chilled water and Condensate Drain Water Piping Systems Rev.
AB
8.2.4 Flanged Connections
Flanges shall conform to ASME B16.1, Class 125. Gaskets shall be non-asbestos compressed material in
accordance with ASME B16.21, 1.59 mm (1/16 inch) thickness, full face or self-centring flat ring type. These
gaskets shall contain aramid fibres bonded with styrene butadeine rubber (SBR) or nitrile butadeine rubber
(NBR). Bolts, nuts, and bolt patterns shall conform to ASME B16.1.
8.2.5 Welded Connections
Welded valves and pipe connections (both butt-welds and socket-welds types) shall conform to ASME
B31.9. Butt-welded fittings shall conform to ASME B16.9. Socket-welded fittings shall conform to ASME
B16.11. Welded fittings shall be identified with the appropriate grade and marking symbol.
8.2.6 Grooved Mechanical Connections For Steel
Rigid grooved mechanical connections may only be used in serviceable aboveground locations where the
temperature of the circulating medium does not exceed 110 degrees C (230 degrees F). Flexible grooved
connections shall be used only as a flexible connector with grooved pipe system. Unless otherwise specified,
grooved piping components shall meet the corresponding criteria specified for the similar welded, flanged,
or threaded component specified herein.
Each grooved mechanical joint shall be a system, including coupling housing, gasket, fasteners, all furnished
by the same manufacturer. Joint installation shall be in compliance with joint manufacturer's written
instructions.
Use fitting and coupling houses of malleable iron conforming to ASTM A47/A47M, Grade 32510; ductile iron
conforming to ASTM A536, Grade 65-45-12; or steel conforming ASTM A106/A106M, Grade B or ASTM
A53/A53M. Use gaskets of molded synthetic rubber with central cavity, pressure responsive configuration
and conforming to ASTM D2000 Grade No. 2CA615A15B44F17Z for circulating medium up to 110 degrees C
(230 degrees) For Grade No. M3BA610A15B44Z for circulating medium up to 93 degrees C (200 degrees F).
Grooved mechanical connections shall conform to AWWA C606. Coupling nuts and bolts shall be steel and
shall conform to ASTM A183. Pipe connections and fittings shall be the product of the same manufacturer.
Provide joint installation be in compliance with joint manufacturer's written instructions.
8.2.7 Dielectric Waterways and Flanges
Provide dielectric waterways with a water impervious insulation barrier capable of limiting galvanic current
to 1 percent of short circuit current in a corresponding bimetallic joint. When dry, insulation barrier shall be
able to withstand a 600-volt breakdown test. Provide dielectric waterways constructed of galvanized steel
and have threaded end connections to match connecting piping. Dielectric waterways shall be suitable for
the required operating pressures and temperatures. Provide dielectric flanges with the same pressure
ratings as standard flanges and provide complete electrical isolation between connecting pipe and/or
equipment as described herein for dielectric waterways.
VALVES
Provide valves with a ANSI/ASME Class 125 service rating, which for 66 degrees C, the pressure rating is 1207
kPa (150 degrees F, the pressure rating is 175 psig).
M3-DJV-ESP-EME00-GEN-000002 4/17/2016 Page 14 of 42

RIYADH METRO PROJECT
CIVIL AND INFRASTRUCTURE CONSTRUCTION SPECIFICATIONS
SECTION 02810 - IRRIGATION SYSTEM
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract

and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes piping, valves, sprinklers and devices, specialties, controls, and
wiring for the irrigation system.
B. Related Sections include the following:
1. Division 2 Section "Earthworks" for excavating, trenching and backfilling.
2. Division 2 Section 02510 “Water Distribution” for butterfly valves and valve
chambers and related accessories.
1.3 DEFINITIONS
A. Irrigation System: Exterior water piping for irrigation piping.
B. Circuit Piping: Downstream from control valves to sprinklers, specialties, and drain
valves. Piping is under pressure during flow.
C. Pressure Piping: Downstream from point of connection to irrigation system control

valves.
D. The following are industry abbreviations for materials:
1. PE: Polyethylene plastic.

2. DI: Ductile iron.
3. HDPE : High Density Poly Ethylene.
4. LDPE: Low Density Poly Ethylene.
1.4 SYSTEM PERFORMANCE REQUIREMENTS
A. Minimum Water Coverage: 100 percent of planting areas.
B. Location of Sprinklers and Specialties: Design location is approximate. Make minor

adjustments, acceptable to the Engineer, necessary to avoid plantings and obstructions
such as signs and light standards.
C. Minimum Working Pressures: The following are minimum pressure requirements for
piping, valves, and specialties, unless otherwise indicated:
1. Main Pressure Piping: 10 bars

2. Circuit Piping: 6 bars.
IRRIGATION SYSTEM 02810 - Page 1 of 17
S08035-SPC-ENV-01 REV 1
1.5 SUBMITTALS
A. Product Data: Include pressure rating, rated capacity, settings, and electrical data of
selected models for the following:
1. Water regulators.
2. Valves. Include underground; general-duty, manual control, and quick-coupler types.
3. Valve boxes.
4. Site control including remote control pressure reducing valves-RCPRV, controllers,
drip emitters, drip lines, bubbler assemblies, weather stations, sprayers and sprinklers
B. Shop Drawings: Show combined irrigation system, including plan layout and
locations, types, sizes, capacities, and flow characteristics of piping components.
Include valves, piping, irrigators, accessories, controls, and wiring. Show areas of
sprinkler spray and overspray.
C. Coordination Drawings: Show piping and major system components. Indicate

interface and spatial relationship between piping, system components, adjacent
utilities, and proximate structures.
D. Test Reports: As specified in "Field Quality Control" Article in Part 3.
E. Operation and Maintenance Data: For specialties to include in emergency, operation,

and maintenance manuals. In addition to items specified in Division 1 Section
“Closeout Procedures”, and “Operation and Maintenance Data”, include the
following:
1. Automatic, pressure-reducing control valves.

2. Irrigators.
3. Specialties.
4. Controllers.
5. Site control
6. Valves
F. As-Built Drawings: At project close-out, submit record drawings of installed pipe

work and products, in accordance with requirements of the Specification, Division 1.
G. Certificate of Compliance
1.6 QUALITY ASSURANCE
A. Product Options: Drawings indicate size, profiles, and dimensional requirements of

irrigation system components and are based on specific types and models selected.
Other manufacturers' products with equal performance characteristics may be
considered. Refer to Division 1 Section "Product Requirements."
B. Regulatory Requirements:
1. Comply with requirements of utility supplying water and authorities having

jurisdiction for preventing backflow and back siphonage.
2. Comply with ASTM F 645, "Standard Guide for Selection, Design, and Installation
of Thermoplastic Water Pressure Piping Systems."

C. Piping materials shall bear label, stamp, or other markings of specified testing agency.
D. Special Tests: Whenever required by the Engineer, supply and transport to a testing
laboratory samples of materials selected by the Engineer. Number of samples is not to
be more than 0.5% of total supplied, with at least one from each class, diameter and
manufacturer. Failure of any sample is to be followed by a second and if necessary a
third test from the same batch. A third test failure will result in all material from that
manufacturer being rejected and replaced by material from a different manufacturer,
subject to approval and satisfactory tests. Provide laboratory test report in an
approved form.
1.7 DELIVERY, STORAGE, AND HANDLING
A. Preparation for Transport: Prepare valves according to the following:
1. Ensure that valves are dry and internally protected against rust and corrosion.
2. Protect valves against damage to threaded ends and flange faces.
3. Set valves in best position for handling. Set valves closed to prevent rattling.
B. During Storage: Use precautions for valves according to the following:
1. Do not remove end protectors unless necessary for inspection; then, reinstall for
storage.
2. Protect from weather. Store indoors and maintain temperature higher than ambient
dew-point temperature. Support off ground or pavement in watertight enclosures
when outdoor storage is necessary.
C. Handling: Use sling to handle valves if size requires handling by crane or lift. Rig
valves to avoid damage to exposed parts. Do not use handwheels or stems as lifting
or rigging points.
D. Deliver piping with factory-applied end caps. Maintain end caps through shipping,
storage, and handling to prevent pipe-end damage and to prevent entrance of dirt,
debris, and moisture.
E. Protect stored piping from moisture and dirt. Elevate above grade. Do not exceed
structural capacity of floor when storing inside.
F. Protect flanges, fittings, and specialties from moisture and dirt.
G. Store plastic piping protected from direct sunlight. Support to prevent sagging and
bending.
H. Manufacturer’s recommendations on handling, repairing, laying, jointing, anchoring,

cutting and other works for pipes and fittings are to be strictly followed.
1.8 PROJECT CONDITIONS
A. Perform site survey, research public utility records, and verify existing utility
locations.
B. Existing Utilities: Do not interrupt or interfere with utilities serving facilities on the
Project site or on adjoining property unless permitted by the Engineer under the

following conditions and then only after arranging to provide temporary utility
services according to requirements indicated or directed:
1. Notify the Engineer not less than 72 hours in advance of proposed utility
interruptions.
2. Do not proceed with utility interruptions without the Engineer's written permission.
1.9 SEQUENCING AND SCHEDULING
A. Coordinate landscape irrigation system installations with Landscaping work, "Lawns

and Grasses", "Trees and Shrubs" and "Ground Cover and Plants."
B. Coordinate irrigation piping installations with work of other utilities.
PART 2 - PRODUCTS
2.1 PIPING MATERIALS
A. Refer to Part 3 "Piping Applications" and "Valve Applications" articles for

application of pipe and tube materials, joining methods, and valve applications.
B. Marking: Unless otherwise specified in the relevant Standards products are to have
legibly cast, stamped or indelibly painted on, the following marks, as appropriate:
1. Manufacturer’s name, initials and identification mark,

2. Nominal diameter,
3. Class designation,
4. Initials and number of relevant standard,
5. Length of pipe if shorter that standard length,
6. Angle of bends in degrees,
7. Date of manufacture.
2.2 PIPES AND TUBES
A. Ductile Iron: Pipes and Fittings:
1. Ductile iron pipe for water shall be to BS EN 545 or equivalent. Unless otherwise
indicated in the Bill of Quantities or the Drawings, Class K9 shall be used.
2. Spigot and socket ended pipes shall be used for straight runs and adjacent to elbows
or fittings. These joints shall be provided with rubber gaskets, and an external
thrust block is required at elbows or fittings. Anchored or self restrained joints shall
be used for sections adjacent to elbows in areas where space is restricted or indicated
on the Drawings or BOQ. Anchored joints are to be push-in, self anchored type able
to take up the axial forces thus allowing concrete thrust blocks to be dispensed with.
The Contractor shall submit calculations verifying the number of restrained joints
required noting that pipe pressure testing will be made when pipes are partially
backfilled.
3. Flanged pipes wherever specified shall have screwed-on or cast-on flanges to sustain
working pressure of NP 16 minimum.
4. Flanges shall conform to BS EN 1092, Part 2.
5. Factory protection for pipes:
- Pipes shall be internally cement lined to BS EN 545 with ordinary Portland

cement to BS EN 197-1 to specified thicknesses
- Externally, pipe shall be coated with metallic zinc to BS EN 545 and followed
by a bitumen coat to BS 3416 of minimum thickness 120 microns. A hot
applied coal tar based material to BS 4164 may replace the bitumen coat.
6. Factory protection for fittings:
- Fittings shall be coated internally and externally by dipping, or other method,

using hot applied coal tar based material to BS 4164 or hot applied bitumen to
BS 4147, Type 1, grade d, minimum thickness 200 microns.
B. HDPE PIPE AND FITTINGS
1. PIPE, Pressure Pipe: DIN 8074 and DIN 8075, Class 10 or 16 kg/cm2 (as applicable)
or BS 3284 with straight ends for butt welding.
2. FITTINGS for PE Pipe: to be moulded and suitable for class of pipe. IN-line fittings
including couplings, unions, bushing and nipples may be extruded or machined from
extruded stock.
3. JOINTS: for fittings are to be socket or insert fused.
4. TESTS ON PE COMPUNDS: PE compounds are to be tested and certified suitable

for potable water by the National Sanitation Foundation (NSF) Testing Laboratory –
USA or the Canadian Standard Association (CSA) Testing Laboratory. Or other
accredited testing agency. Tests are to be made in accordance with requirements no
less restrictive than those in NSF 14, Sections 3 and 4. The seal and mark of the
testing laboratory are to be included on pipes and fittings.
2.3 JOINING MATERIALS
A. Refer to Division 2 Section "Piped Utilities – Basic Materials and Methods" for
commonly used joining materials.
B. Transition Couplings:
1. Underground Piping, DN 40 and Smaller: Manufactured fitting or coupling same size

as, with pressure rating at least equal to and ends compatible with, piping to be
joined.
2. Underground Piping, DN 50 and Larger: AWWA C219, metal, sleeve-type coupling
same size as, with pressure rating at least equal to and ends compatible with, piping to
be joined.
3. Aboveground Piping: Pipe fitting same size as, with pressure rating at least equal to
and ends compatible with, piping to be joined.
C. Plastic Pipe-Flange Gasket, Bolts, and Nuts: Type and material of gaskets to be as
recommended by piping system manufacturer, unless otherwise indicated. Bolts, nuts
and washer to be stainless steel grade 316.
D. Pipes utilities inside culverts should be joined using SADIP anchored standard/triduct
joints or approved equal as specified by the manufacturer.

2.4 PIPING SPECIALTIES
A. Dielectric Fittings: Combination of copper alloy and ferrous; threaded, solder, or

plain end types; and matching piping system materials.
1. Dielectric Unions: Factory-fabricated union assembly, designed for 10 bars

minimum working pressure at 82 deg. C (180 deg. F). Include insulating material
that isolates dissimilar metals and ends with inside threads according to
ASME B1.20.1.
2. Dielectric Flanges: Factory-fabricated companion-flange assembly, for 1035 or 10
bar minimum working pressure to suit system pressures.
3. Dielectric-Flange Insulation Kits: Field-assembled companion-flange assembly, full-
face or ring type. Components include neoprene or phenolic gasket, phenolic or
polyethylene bolt sleeves, phenolic washers, and steel backing washers.
a. Provide separate companion flanges and steel bolts and nuts for 10 bar
minimum working pressure to suit system pressures.
4. Dielectric Couplings: Galvanized-steel couplings with inert and noncorrosive
thermoplastic lining, with threaded ends and 10 bar minimum working pressure at
107 deg C.
5. Dielectric Nipples: Electroplated steel nipples with inert and noncorrosive
thermoplastic lining, with combination of plain, threaded, or grooved end types and
10 bar minimum working pressure at 107 deg. C (225 deg. F).
2.5 VALVES AND VALVE SPECIALTIES
A. Non-rising-Stem, High-Pressure, Resilient-Seated Gate Valves: BS 5163, or

AWWA C509, ductile-iron body and bonnet; with bronze or ductile-iron gate,
resilient seats, bronze stem, and stem nut.
a. Minimum Working Pressure: 16bars.

b. End Connections: Flanged, push-on or mechanical joint.
c. Interior and exterior Coating: To be 300 microns fusion bonded epoxy coating.
B. Cast-Iron Gate Valves: AWWA C500, cast-iron double disc, bronze disc, and seat
rings or AWWA C509, resilient seated; bronze stem, cast-iron, or ductile-iron body
and bonnet, stem nut, 16 bar working pressure; and ends that fit HDPE pipe flanged
push-on or mechanical joint. Include elastomeric gaskets.
C. Cast-Iron, Nonrising-Stem Gate Valves: MSS SP-70, Type I, solid wedge; nonrising
stem and flanged ends. Include all bronze trim; Class 125, ASTM A 126, cast-iron
body; and handwheel. Interior and Exterior coating to be 300 microns fusion bonded
epoxy coating.
D. Cast-Iron, Rising-Stem Gate Valves: MSS SP-70, Type I, solid wedge; rising stem
and flanged ends. Include all bronze trim; Class 125, ASTM A 126, cast-iron body;
and handwheel.
E. Tapping-Sleeve Assemblies: Comply with MSS SP-60. Include sleeve and valve
compatible with drilling machine.
1. Tapping Sleeve: Ductile-iron or stainless steel, two-piece bolted sleeve with flanged
outlet for new branch connection. Include sleeve matching size and type of pipe
material being tapped and with recessed flange for branch valve.
2. Valve: AWWA, ductile-iron, nonrising-stem, resilient-seated gate valve with one

raised face flange mating tapping-sleeve flange.
F. Electric Remote Control Valves with Pressure Regulation: Heavy-duty, glass-filled, UV-
resistant, nylon body and bonnet with stainless steel studs and flange nuts, and a nylon
reinforced rubber diaphragm. Normally closed, and operated by 24 V, ac solenoid actuated
globe pattern with balanced pressure diaphragm design. Remote Control Valves shall have a
self cleaning scrubber and screen. The Solenoid shall generally be from Rainbird, Hunter,
Toro companies, or approved equal
1. Operating Pressure Range: Between 1.5 and 14 bars.

2. Outlet Pressure Regulating Capability: Between 1 and 7 bars.
G. Automatic Drain Valves: Spring-loaded, ball valve of corrosion-resistant

construction and designed to open for drainage if line pressure drops below 10 bar.
H. Quick-Couplers: Factory-fabricated, bronze or brass, two-piece assembly. Include

coupler water-seal valve; removable upper body with spring-loaded or weighted,
rubber-covered cap; hose swivel with ASME B1.20.7, 3/4-11.5NH threads for garden
hose on outlet; and operating key.
1. Locking Top Option: Include vandal-resistant, locking feature with two matching
keys.
I. Curb-Stop Service Boxes: Cast iron with telescoping top section of length required
for depth of bury of valve, cover with lettering "IRRIGATION," bottom section with
base of size to fit over curb stop, and 75- mm diameter barrel. Include steel tee-
handle shutoff rod with one pointed end, stem of length to operate curb stop, and
slotted end fitting curb-stop head.
J. Valve Boxes for gate valves: Cast iron with top section and cover with lettering
"IRRIGATION," bottom section with base to fit over valve, 127 mm diameter barrel,
and adjustable cast-iron extension of length required for depth of bury of valve.
Include steel tee-handle, shutoff rod with one pointed end, stem of length to operate
valve, and end fitting valve operating nut.
K. Control-Valve Boxes: PE, ABS, fiberglass, polymer concrete, or precast concrete

box and cover, with open bottom, openings for piping, and designed for installing
flush with grade. Include size as required for valves and service.
1. Drainage Backfill: Cleaned gravel or crushed stone, graded from 75 mm maximum

to 19 mm minimum.
L. Butterfly Valves: Cast Iron
1. Type: To BS EN 593 [27], double flange with resilient seating, for horizontal use and
suitable for NP 16.
2. Size: For 350 mm and larger.
3. Material of component parts shall be from basic materials listed in BS EN 593 [27]
Table 3.
4. End Connections: Flanged to BS 4504: PT3 [2].

5. Operation by hand wheel. Maximum shut off pressure against which valve is
operated is to be 15 kg/cm2.
6. Factory Protection: Casting surfaces are to be given an initial coat of protective paint
immediately after shot blasting and a second coat on assembly. Protective coating is
to be hot applied coal tar or bitumen to BS 4164 [5], or BS 3416 [4] respectively.
Thickness of coat shall be 250 microns.
M. Flap Valves
1. Type: To be flange mounted, designed for use on end closures to prevent entrance of
backwater. Seating plane is to have 10 deg. inclination.
2. Materials: Cast iron body and cover, bronze seat faces, bronze hinge pins and spring
pins, cast iron follow ring and plated steel ring draw bolts. Materials subject to de-
zincification or de-aluminuzation are not to be used.
3. End Connections: If flange mounted, flanges are to be to BS 4504.
4. Factory Protection: Casting surfaces are to be given an initial coat of protective paint
immediately after shot blasting and a second coat on assembly. Protective coating is
to be hot applied coal tar or bitumen to BS 4164 or BS 3416 respectively. Thickness
of coat shall be at least 250 microns.
2.6 IRRIGATORS
A. Description: Manufacturer's standard sprinklers designed for uniform coverage over

entire spray area indicated, at available water pressure.
B. Components: Brass or plastic housing and corrosion-resistant interior parts.
C. Irrigators shall generally be from Rainbird, Hunter, Toro companies, or approved

equal
D. Root area watering system with associated bubblers
1. Type: Subsurface Root Area Watering System with associated pressure compensating
bubblers.
2. Construction: it shall consist of a perforated polyethylene cylinder with approximate

length of 36 inch (91 cm). The rigid mesh material shall help support the horizontal
movement of water into the root zone and adjacent soil. The cylinder shall support
gravel fill to provide better top-to-bottom water dispersion and firmness against root
compression. The factory-assembled Root Area Watering System shall come
configured with swing assemblies and/or spiral barbed fittings. The Root Area
Watering System shall be installed at finish grade level and shall support an extra-
wide molded collar to provide convenient access to the bubbler and drip line fastener.
It shall support a locking grate cover to help deter vandalism.
3. Performance: bubbler to operate at constant flow discharge over a pressure range

specified on the Drawings.
E. Emitters

1. Type: pressure compensating, single outlet.
2. Construction: emitter shall have self piercing inlet barb constructed of durable ultra-
violet resistant plastic.
3. Performance: the emitter shall have a self flushing action to minimize clogging, and
shall operate at a constant flow discharge over a pressure range specified on the
Drawings.
4. Exterior Finish: Red alkyd-gloss enamel paint, unless otherwise indicated.
F. Pop-Up Spray Sprinkler
1. Type: fixed, non-rotating spray or stream spray adaptable for full circle, part circle, or
strip wetting pattern, suitable for installation on a pop-up mechanism. Spray head to
have built in check valve and pressure regulated stem.
2. Material: the sprinkler body, stem, nozzle, and screen shall be constructed of heavy
duty, ultra-violet resistant plastic, with a heavy-duty stainless steel retract spring.
3. Construction: spray head to retract flush with the finished ground level when not in
operation. When spraying, net pop-up height to be 150 mm from finished ground
level.
4. Performance: to meet requirements of discharge and spray radius as specified on the

Drawings for the given nozzle pressure. The sprinkler shall have a matched
precipitation rate nozzle with an adjusting screw capable of regulating the radius of
flow.
5. Tests: provide test results carried out at factory substantiating required performance
(discharge and radius of throw at prescribed operating pressure and height above
ground) and giving actual precipitation rate and its uniformity as obtained for
uniformity test carried out using catch cans.
G. Pop-Up Rotor Sprinkler
1. Type: full or part circle pop-up rotor sprinkler, single nozzle. The part circle sprinkler
shall have adjustable arc coverage from 25° to 360°. The sprinkler shall have a built
in check valve and pressure regulated stem.
2. Material: the sprinkler body, stem, nozzle, and screen shall be constructed of heavy
duty, ultra-violet resistant plastic, with a heavy duty stainless steel retract spring.
3. Construction: sprinkler head to retract flush with the finished ground level when not
in operation. When operating, net pop-up height to be 100 mm from finished ground
level.
4. Performance: to meet requirements of discharge, radius and rotation angle as

specified on the Drawings for the given nozzle pressure. The sprinkler shall have a
matched precipitation rate nozzle, with an adjusting screw capable of regulating the
radius and the flow.
5. Tests: provide test results carried out at factory substantiating required performance
(discharge and radius of throw at prescribed operating pressure and height above

ground) and giving actual precipitation rate and its uniformity as obtained for
uniformity test carried out using catch cans.
2.7 SPECIALTIES
A. Single and Multiple-Outlet Emitters: Plastic body, with pressure compensation

feature.
B. Drip Tubes: DN15 to DN25 flexible PE or PVC for emitters and other devices, of
length indicated, and with plugged end.
2.8 CHECK VALVES
A. Check Valves:
1. Check Valves: AWWA C508, swing-check type with 16 bar working-pressure rating
and resilient seat. Include interior and exterior protection to be 300 microns fusion
bonded epoxy coating" and ends to match piping.
2.9 RELIEF VALVES
A. Air-Release Valves: AWWA C512, hydromechanical device to automatically release

accumulated air. Include 16 bar working-pressure design.
B. Air/Vacuum Valves: AWWA C512, direct-acting, float-operated, hydromechanical

device with large orifice to automatically release accumulated air or to admit air
during filling of piping. Include 16 bar working-pressure design.
C. Combination Air Valves: AWWA C512, float-operated, hydromechanical device to

automatically release accumulated air or to admit air. Include 16 bar working-
pressure design.
D. Interior and Exterior coating to be 300 microns (minimum) fusion bonded epoxy.
2.10 Ball Valves
A. 50 mm and under to be full port of 2-piece construction, lever operated with bronze
body and stem, chrome-plated brass ball, replaceable PTFE seats and packing, plastic
coated steel handle, threaded end connection for stell piping, and copper compression
or solder end connections for copper piping.
2.11 SPECIALTIES
A. Single and Multiple-Outlet Emitters: Plastic body, with pressure compensation

feature.
B. Drip Tubes: DN13 to DN18 flexible PE for emitters and other devices, of length
indicated, and with plugged end.

2.12 CONTROL SYSTEM
2.11.1 Programme Controllers
A. TYPE: solid state or hybrid (combining electro-mechanical and micro-electronic circuiting),

capable of fully automatic or manual operation of the remote solenoid valves, with dual
programmed, independent station timing, 14-day calendar dial for every day or every other
day or any sequence starts, time-setting control up to 60 minutes per station in 2 minutes
increments 23 starts per day. Number of stations to be as indicated. Maximum number of
24 VAC solenoid valves that can be controlled by a station is 4. Controller is to allow for
valve power output to be interrupted without affecting the controller timers.
B. OPERATION: the controller shall have a remote pump start circuit to activate a remote
pump start relay to run the pump during the irrigation cycle.
C. OPERATION: the controller shall allow for opening the first remote control valve before
operating the pump and also for closing the last remote control valve within 15 seconds after
stopping the pump.
D. INSTALLATION: controller to be installed in pedestal weatherproof, heavy-duty, locking,

steel cabinet adequately protected. Pedestal mount is to include terminal strips for the quick
connection of cables.
E. ELECTRICAL FEATURES: to accept 220 V 50/60 cycle current; to command 24 VAC

solenoid valves; to include output surge protection to protect controller from power surges; to
include one arrestor for each valve wire and one for the common or ground wire; to include a
master on-off switch.
F. THE CONTROLLER without exception shall be of the same manufacturer as the remote
control valve.
2.13 IDENTIFICATION
A. Refer to Division 2 Section "Earthwork" for plastic underground warning-tape materials.
1. Solid blue film with metallic core and continuously printed black-letter caption,
"CAUTION--WATER LINE BURIED BELOW."
2.14 ITEMS RELATED TO IRRIGATION RESERVOIR
A. GALVANIZED STEEL STEPS: to comply with the latest edition of BS 970.
B. LADDERS : to be fabricated in GRP as shown on the Drawings.GRP ladders shall be

obtained from an approved experienced manufacturer, fabricated to an approved
pattern and purpose made to suit the depth of each installation as shown on the
drawings. The ladders shall be drilled for wall fixing at both ends and additional
intermediate fixing connections shall be provided at centers not greater than 1.5
meters. Rungs shall be at 300 mm centers and at a distance of not less than 150 mm
from the wall. The resins, glasses and synthetic fabrics used in the manufacture of the
ladders shall be chosen to produce a chemically resistant product with a resin-rich
surface layer suitable for use in aggressive atmospheres likely to the encountered in
sewers and sewage pumping stations. Rungs of tubular construction shall be no less
than 30 mm outer diameter and stringers shall be of a rectangular or channel section,
no less than 70 mm x 25 mm in size. The upper face of non-tubular rungs shall be
finished with a non-slip surface such as silica sand. All remaining surfaces shall be
free of sharp edges, protrusions etc. Each rung shall be able to withstand a point load
of 5000 N. When supported horizontally over a span of 1 m with the climbing face
uppermost and with a load of 1000 N applied at the centre of the span the ladder shall
not deflect more than 15 mm at the point of application of the load and shall show no
permanent deflection after removal of the load. Each ladder fixing shall be capable of
withstanding shear and pull-out loads of 5000 N. All ladders shall comply with BS
5395: Part 3. All fixings shall be stainless steel. When the height of the ladder
exceeds 6m, safety cages shall be used.
PART 3 - EXECUTION
3.1 GENERAL
A. Installation and testing shall be according to NFPA 14 and 24 and according to the
articles of this part. In case of contradiction, the most stringent standard shall apply.
3.2 PREPARATION
A. Set stakes to identify locations of proposed irrigation system components. Obtain the
Engineer's approval before excavation.
3.3 TRENCHING AND BACKFILLING
A. Refer to Division 2 Section "Earthwork" for excavating, trenching, and backfilling.
B. Install warning tape directly above pressure piping, 300 mm below finished grades,
except 150 mm below subgrade under pavement and slabs.
C. Install piping and wiring in sleeves under sidewalks, roadways, parking lots, and the
like.
D. Drain Pockets: Excavate to sizes indicated or required. Backfill with cleaned gravel
or crushed stone, graded from 75 to 19 mm minimum, to 300 mm below grade.
Cover gravel or crushed stone with sheet of asphalt-saturated felt and backfill
remainder with excavated material.
E. Provide minimum cover over top of underground piping according to the following:
1. Pressure Piping: Minimum of 1200 mm below finished unless otherwise indicated.

2. Circuit Piping: 300 mm.
3. Drain Piping: 300 mm.
4. Sleeves: 600 mm.
3.4 PIPING APPLICATIONS
A. Install components having pressure rating equal to or greater than system operating
pressure.
B. Piping in control-valve boxes and aboveground may be joined with flanges instead of
joints indicated.
C. Underground, Pressure Piping: Use the following:
1. DN 65 and Smaller: PE controlled ID pipe, PE threaded fittings, and threaded joints.

2. DN 250 and Larger: DI to BS EN 545 to withstand at least 16 bars pressure-rated
pipe, with flexible tensile resistant rubber seal lock joint.
D. Circuit Piping: Use the following:
1. DN65 and Smaller: PE to BS 6437 Class C or DIN 8074 and DIN 8075 Class 10 or 6
bars pipe (as applicable), PE socket or butt-fusion fittings, and heat-fusion joints.
E. Risers to Aboveground Specialties: DIN 8074/8075 Class 10 kg/cm² HDPE pipe.

Straight with straight ends suitable for heat fusion. HDPE socket fittings, and solvent-
cemented joints.
F. Sleeves: DIN 8074/8075 Class 6 kg/cm² HDPE pipe. Straight with straight ends
suitable for heat fusion. HDPE socket fittings, and solvent-cemented joints.
3.5 VALVE APPLICATIONS
A. Aboveground, Shutoff-Duty Valves: Use the following:
1. DN50 and Smaller: Bronze ball valve.

2. DN65 and Larger: Cast-iron, nonrising-stem gate valve.
B. Underground, Shutoff-Duty Valves: Use the following:
1. DN80 and Larger: Gate valve, with elastomeric gaskets and stem nut, valve box, and
shutoff rod.
C. Underground, Manual Control Valves: Bronze globe valve with control-valve service
box and valve key.
D. Control Valves: Use the following:
1. DN50 and Smaller: Bronze ball valve.

2. DN65 and DN80: Cast-iron, nonrising-stem gate valve.
3.6 JOINT CONSTRUCTION
A. Refer to Division 2 Section "Piped Utilities - Basic Materials and Methods" for pipe
joint construction requirements.

B. HDPE Piping Gasketed Joints: Construct underground joints between cast-iron

valves and HDPE pipe with elastomeric seals that fit pipe and valve ends. Use
lubricant according to ASTM D 3139.
C. Dissimilar Piping Material Joints: Construct joints using adapters or couplings that
are compatible with both piping materials, outside diameters, and system working
pressure.
D. DI piping, as recommended by manufacturer.
3.7 PIPING INSTALLATION
A. Follow the manufacturer's instructions regarding placement of bedding and

backfilling, cleanliness of joint surfaces, lubricant used, correct location of
components, provision of correct gaps between end of spigot and back of socket,
maximum permissible deflection of joints for detachable couplings and flexible joints,
provision of flexible joints for connections to pipes built into structures.
B. Locations and Arrangements: Drawings indicate location and arrangement of piping

systems, which were used to size pipe and calculate friction loss, and other design
considerations. Install piping as indicated, unless deviations are approved on the
Coordination Drawings.
C. Install piping at uniform slope of 0.5 percent minimum, wherever possible.
D. Install piping free of sags and bends.
E. Install groups of pipes parallel to each other, spaced to permit valve servicing.
F. Install fittings for changes in direction and branch connections.
G. Install unions adjacent to valves and final connections to other components with
DN50 or smaller pipe connection.
H. Install flanges adjacent to valves and final connections to other components with
DN65 or larger pipe connection.
I. Install underground thermoplastic piping according to ASTM D 2774 and

ASTM F 690.
J. Lay piping on solid subbase, uniformly sloped without humps or depressions.
K. Install HDPE piping in dry weather when temperature is above 4.4 deg. C (40 deg. F).
Allow joints to cure at least 24 hours at temperature above 4.4 deg. C (40 deg. F)
before testing, unless otherwise recommended by the manufacturer.
3.8 ANCHORAGE INSTALLATION
A. Install anchorages for tees, plugs and caps, bends, crosses, valves, and hydrant
branches.
B. Apply full coat of asphalt or other acceptable corrosion-resistant material to surfaces

of installed ferrous anchorage devices.

3.9 VALVE INSTALLATION
A. Underground Gate Valves: Install valve with stem pointing up in a valve box with
top flush with grade, comply with AWWA C600 and AWWA M44.
1. Install valves and HDPE pipe with restrained, gasketed joints.
B. Drain Valves: Install in a control-valve box.
3.10 AUTOMATIC CONTROL SYSTEM INSTALLATION
A. Install controllers according to the manufacturer's written instructions and as

indicated.
B. Install freestanding controllers on precast concrete bases not less than 914 by 610 by
100 mm thick, and not less than 150 mm greater in each direction than overall
dimensions of controller.
C. Install control wiring in same trench with piping. Install wiring with loops at control
valves and controllers, at intervals not greater than 30 m, and changes in direction to
allow for expansion. Bundle wiring in same trench at 3 m intervals.
3.11 CONNECTIONS
A. Connect piping to valves, sprinklers, and specialties.
B. Connect irrigation system to lawn sprinkler piping.
C. Ground electric-powered controllers, valves, and devices.
1. Tighten electrical connectors and terminals according to the manufacturer's published

torque-tightening values. If the manufacturer's torque values are not indicated, use
those specified in UL 486A and UL 486B.
D. Arrange for electric-power connections to controllers, control valves, and devices that
require power. Electric power, wiring, and disconnect switches are specified in
Division 16 Sections.
3.12 FIELD QUALITY CONTROL
A. Field testing generally:
1. Provision of test equipment: All items for test have to be provided on site before the
test i.e. pressure gages, instruments, water etc.
2. Carry out tests in the presence of the Engineer's Representative.
3. Fittings and joints: Permanently anchor fittings before testing and leave all joints
exposed for checking.
4. Test sections: Limit test sections to not more than 500 m.
5. Test sections: Test pressure lines between valve chambers whenever possible.
6. Test sections: No testing shall be carried out against or through the pressure reducing
valves. The setting of the pressure reducing valves shall not be changed for testing
purposes.

7. Test plug: Secure end of main and test plug by struts.

8. Closed valve: Do not test against a closed valve unless there is no acceptable
alternative.
9. Apply pressure by manually operated test pump or, in the case of large diameter
mains, by power driven test pump, if approved.
10. Examine exposed joints and repair visible leaks.
11. Failure: Should a test fail, locate and replace or make good defective pipe or replace
and make good faulty joint. Retest main.
12. Records: Keep test records in an approved form. Hand original copy to the Engineer
immediately after completion of test.
13. Carry out hydrostatic test while pipeline is partially backfilled.
B. Hydrostatic testing of pressure pipelines:
1. Fill pipe slowly with water from lowest point. Do not use power-driven pump unless
approved.
2. Fill absorbant pipes with water and allow to stand for at least 24 hours to allow
complete absorption.
3. Entrapped air is to be bled before pressurizing.
4. Pressurizing is to continue until specified test pressure is reached in lowest part of
section under test. Bleed further quantities of entrapped air while raising pressure.
5. Maintain test pressure for specified test duration with pumping stopped.
6. Repressurize to original test pressure and record respective volumes of water
pumped.
7. Failure: Pipeline will be deemed to have failed test if:
a. Visible leaks are detected, regardless of leakage being within specified limits.
b. Volume of water lost during period when pumping was stopped exceeds
allowable leakage.
8. Test pressure: Generally 1.5 times the maximum sustained pressure, minimum
12 kg/cm2 for main lines and 8 kg/cm2 for circuit piping.
9. Test period: 2 hours.
10. Allowable leakage: 0.1 liter/mm diameter/km length/day/30 m of applied pressure.
C. Visual Inspection Test:
1. Timing: Carry out test after total backfilling of length under test.
2. Limit of length to be tested at one time is 3 full length pipes unless otherwise
approved.
3. Apparatus: Use rubber ty`red bogies which do not damage lining of pipe and an
adequate supply of electric lamps.
4. Check joints by means of feelers to ensure rubber rings are correctly located.
5. Check pipe barrel for visible cracks.
3.13 IDENTIFICATION
A. Install continuous underground detectable warning tape during backfilling of trench

for underground irrigation piping. Locate below finished grade, directly over piping.
See Division 2 Section "Earthwork" for underground warning tapes.
3.14 CLEANING AND ADJUSTING
A. Flush dirt and debris from piping before installing sprinklers and other devices.
B. Adjust automatic control valves to provide flow rate of rated operating pressure
required for each sprinkler circuit.
C. Carefully adjust sprinklers so they will be flush with, or not more than 13 mm above,
finish grade.
D. Adjust settings of controllers and automatic control valves.
3.15 COMMISSIONING
A. Starting Procedures: Follow the manufacturer's written procedures. If no procedures

are prescribed by the manufacturers, proceed as follows:
1. Verify that specialty valves and their accessories are installed and operate correctly.
2. Verify that specified tests of piping are complete.
3. Verify that sprinklers and devices are correct type.
4. Verify that damaged sprinklers and devices are replaced with new materials.
5. Energize circuits to electrical equipment and devices.
6. Adjust operating controls.
B. Operational Tests: Measure and record water flow rate and area coverage at each
sprinkler. Adjust to achieve indicated values.
3.16 DEMONSTRATION
A. Train the Employer's maintenance personnel to adjust, operate, and maintain

irrigation system controls and equipment, sprinklers, specialties and accessories.
Refer to Division 1 Section "Demonstration and Training” and “Closeout Procedures”
END OF SECTION 02810

STATIONS AND BUILDINGS CONSTRUCTION SPECIFICATIONS
SECTION 15050 - BASIC MECHANICAL MATERIALS AND METHODS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the following basic mechanical materials and methods to complement
other Division 15 Sections.
1. Piping materials and installation instructions common to most piping systems.

2. Concrete base construction requirements.
3. Escutcheons.
4. Dielectric fittings.
5. Flexible connectors.
6. Mechanical sleeve seals.
7. Equipment nameplate data requirements.
8. Labeling and identifying mechanical systems and equipment is specified in
Division 15 Section "Mechanical Identification."
9. Non shrink grout for equipment installations.
10. Field-fabricated metal equipment supports.
11. Installation requirements common to equipment specification sections.
12. Mechanical demolition.
13. Cutting and patching.
14. Touchup painting and finishing.
B. Pipe and pipe fitting materials are specified in Division 15 piping system Sections.
1.3 DEFINITIONS
A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms, furred
spaces, pipe and duct shafts, unheated spaces immediately below roof, spaces above
ceilings, unexcavated spaces, crawl spaces, and tunnels.
B. Exposed, Interior Installations: Exposed to view indoors. Examples include finished

occupied spaces and mechanical equipment rooms.
C. Exposed, Exterior Installations: Exposed to view outdoors, or subject to outdoor ambient

temperatures and weather conditions. Examples include rooftop locations.
D. Concealed, Interior Installations: Concealed from view and protected from physical contact
by building occupants. Examples include above ceilings and in duct shafts.
BASIC MECHANICAL MATERIALS AND METHODS 15050 - Page 1 of 18

S08035-SPC-ME-01-REV 1
E. Concealed, Exterior Installations: Concealed from view and protected from weather
conditions and physical contact by building occupants, but subject to outdoor ambient
temperatures. Examples include installations within unheated shelters.
F. The following are industry abbreviations for plastic materials:
1. CPVC: Chlorinated polyvinyl chloride plastic.

2. UPVC: Unplasticized polyvinyl chloride plastic.
3. PVC: Polyvinyl chloride plastic.
G. The following are industry abbreviations for rubber materials:
1. CR: Chlorosulfonated polyethylene synthetic rubber.

2. EPDM: Ethylene propylene diene terpolymer rubber.
1.4 STANDARD SPECIFICATIONS
A. In addition to the requirements shown or specified, comply with the latest current applicable
standards, specifications or codes published by the following organizations:
AMCA Air Moving and Conditioning Association

ANSI American National Standards Institute
ARI Air Conditioning and Refrigeration Institute
ASHRAE American Society of Heating, Refrigeration and Air Conditioning
Engineers
ASME American Society of Mechanical Engineers
ASPE American Society of Plumbing Engineers
ASTM American Society for Testing and Materials
AWS American Welding Society
AWWA American Water Works Association
BS British Standards
DIN Deutsches Institut fur Normalisierung
FM Factory Mutual
IBR Institute of Boiler and Radiator Manufacturers
ISO International Standardization Organization
MSS Manufacturers Standardization Society of the Valve and Fittings
Industry, Inc.
NBS National Bureau of Standards
NEMA National Electrical Manufacturer's Association
NFPA National Fire Protection Association
OSHA Occupational Safety and Health Administration
SMACNA Sheet Metal and Air Conditioning Contractor's
UBC Uniform Building Code.
UL Underwriters' Laboratories Inc.
AIA Standard for health care facilities
HTM 0201 code for medical gases
BS558 British standard for smoke management.
1.5 DESIGN CONDITIONS
A. Climatic Conditions: The outdoor design conditions to be adopted for the project are as
follows:

1. Climatic Conditions:
a. Latitude: 24.7 deg. North

b. Longitude: -46.7 deg. East.
c. Altitude: 611.7 m.
2. Outside Temperatures:
1) Summer
a) Dry Bulb : 46 deg. C

b) Wet Bulb : 17.8 deg. C
2) Winter
a) Dry Bulb : 5 deg. C
B. Indoor Design Conditions: Indoor comfort conditions are based on recommendations of

ASHRAE Standard 55.
1.6 SUBMITTALS
A. Product Data: For dielectric fittings, flexible connectors, mechanical sleeve seals, and
identification materials and devices.
B. Shop Drawings: Detail fabrication and installation for metal supports and anchorage for
mechanical materials and equipment.
C. Coordination Drawings: For access panel and door locations.
D. Coordination Drawings: Detail major elements, components, and systems of mechanical

equipment and materials in relationship with other systems, installations, and building
components. Show space requirements for installation and access. Indicate if sequence and
coordination of installations are important to efficient flow of the Work. Include the
following:
1. Planned piping layout, including valve and specialty locations and valve-stem
movement.
2. Clearances for installing and maintaining insulation.
3. Clearances for servicing and maintaining equipment, accessories, and specialties,
including space for disassembly required for periodic maintenance.
4. Equipment and accessory service connections and support details.
5. Exterior wall and foundation penetrations.
6. Fire-rated wall and floor penetrations.
7. Sizes and location of required concrete pads and bases.
8. Scheduling, sequencing, movement, and positioning of large equipment into building
during construction.
9. Floor plans, elevations, and details to indicate penetrations in floors, walls, and
ceilings and their relationship to other penetrations and installations.
10. Reflected ceiling plans to coordinate and integrate installation of air outlets and inlets,
light fixtures, communication system components, sprinklers, ceiling access panels
and other ceiling-mounted items.
11. Mechanical equipment rooms.
12. Interstitial space.

13. Hangers, inserts, supports, and bracing.

14. Pipe sleeves.
E. Samples: Of color, lettering style, and other graphic representation required for each
identification material and device.
F. Maintenance Data and Operating Instructions: Provide a listing of recommended

replacement parts for keeping in stock supply, including sources of supply, for equipment.
Include in the listing belts for equipment: Belt manufacturer, model number, size and style,
and distinguished whether of multiple belt sets.
G. Welding Certificates: Copies of certificates for welding procedures and operators.
H. Where US material or reference standards are specified or indicated, compliance with the
equivalent British Standard (BS) is acceptable.
1.7 QUALITY ASSURANCE
A. Comply with ASME A13.1 for lettering size, length of color field, colors, and viewing
angles of identification devices.
B. Equipment Selection: Equipment of higher electrical characteristics, physical dimensions,

capacities, and ratings may be furnished at no additional cost to the Contract, provided such
proposed equipment is approved in writing and connecting mechanical and electrical
services, circuit breakers, conduit, motors, bases, equipment spaces, and the like are
increased accordingly. If minimum energy ratings or efficiencies of equipment are specified,
equipment must meet design and commissioning requirements.
C. Equipment Vibration Tolerance:
1. The allowable vibration tolerance is specified in Division 15, Mechanical Vibration

Controls And Seismic Restraints. Equipment specifications require factory balancing
of equipment to this tolerance.
2. After air balance work is completed and permanent drive sheaves are in place,
perform field mechanical balancing and adjustments required to meet the specified
vibration tolerance.
D. Products Criteria:
1. tandard Commercial Products: Materials and equipment shall be standard products of

a manufacturer regularly engaged in the manufacturing of such products, which are of
a similar material, design and workmanship. The standard products shall have been
in satisfactory commercial or industrial use for 5 years prior to bid opening. The 5-
year use shall include applications of equipment and materials under similar
circumstances and of similar size. The 5 years experience shall be satisfactorily
completed by a product that has been sold or is offered for sale on the commercial
market through advertisements, manufacturer's catalogs, or brochures. Products
having less than a 5-year field service record shall not be acceptable. System
components shall be environmentally suitable for the indicated locations.
2. Equipment Service: Products shall be supported by a service organization that
maintains a complete inventory of repair parts and is located reasonably close to the
site. Submit a certified list of qualified permanent service organizations for support of
the equipment that includes their addresses and qualifications. These service
organizations shall be reasonably convenient to the equipment installation and able to

render satisfactory service to the equipment on a regular and emergency basis during
the warranty period of the contract.
3. Multiple Units: When 2 or more units of materials or equipment of the same type or
class are required, these units shall be products of one manufacturer.
4. Assembled Units: Manufacturers of equipment assemblies, which use components
made by others, assume complete responsibility for the final assembled product.
5. Nameplates: Nameplate bearing manufacturer's name or identifiable trademark shall
be securely affixed in a conspicuous place on equipment, or name or trademark cast
integrally with equipment, stamped or otherwise permanently marked on each item of
equipment.
6. Asbestos products or equipment or materials containing asbestos shall not be used.
E. Manufacturer's Recommendations: Where installation procedures or any part thereof are

required to be in accordance with the recommendations of the manufacturer of the material
being installed, printed copies of these recommendations shall be furnished to the Resident
Engineer prior to installation. Installation of the item will not be allowed to proceed until the
recommendations are received. Failure to furnish these recommendations can be cause for
rejection of the material.
F. Provide copies of approved equipment submittals to the Testing, Adjusting and Balancing
Subcontractor.
G. Electrical Requirements: Furnish motors, controllers, disconnects and contactors with their
respective pieces of equipment. Motors, controllers, disconnects and contactors shall
conform to and have electrical connections provided under division 16. Furnish internal
wiring for components of packaged equipment as an integral part of the equipment.
Extended voltage range motors will not be permitted. Controllers and contactors shall have
a maximum of 220-volt control circuits, and shall have auxiliary contacts for use with the
controls furnished. Electrical installations shall conform to IEEE C2, NFPA 70 and
requirements specified herein.
H. High Efficiency Motors:
1. High Efficiency Single-Phase Motors: Unless otherwise specified, single-phase

fractional-horsepower alternating-current motors shall be high efficiency types
corresponding to the applications listed in NEMA MG 11.
2. High Efficiency Polyphase Motors: Unless otherwise specified, polyphase motors
shall be selected based on high efficiency characteristics relative to the applications as
listed in NEMA MG 10. Additionally, polyphase squirrel-cage medium induction
motors with continuous ratings shall meet or exceed energy efficient ratings in
accordance with Table 12-6C of NEMA MG 1.
3. Three-Phase Motor Protection: Provide controllers for motors rated one 1.34
kilowatts (one horsepower) and larger with electronic phase-voltage monitors
designed to protect motors from phase-loss, undervoltage, and overvoltage. Provide
protection for motors from immediate restart by a time adjustable restart relay.
1.8 WELDING
A. The Contractor is entirely responsible for the quality of the welding and shall:
1. Conduct tests of the welding procedures used by his organization, determine the
suitability of the procedures used, determine that the welds made will meet the
required tests, and also determine that the welding operators have the ability to make
sound welds under standard conditions.

2. Comply with ASME B31.1 and AWS B2.1.

3. Perform all welding operations required for construction and installation of the piping
systems.
B. Qualification of Welders: Rules of procedure for qualification of all welders and general
requirements for fusion welding shall conform with the applicable portions of ASME B31.1,
Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel
Code: Section IX, "Welding and Brazing Qualifications, and AWS B2.1, and / or, as
approved by the Qualifications."
C. Examining Welder: Examine each welder at job site, in the presence of the Resident
Engineer, to determine the ability of the welder to meet the qualifications required. Test
welders for piping for all positions, including welds with the axis horizontal (not rolled) and
with the axis vertical. Each welder shall be allowed to weld only in the position in which he
has qualified and shall be required to identify his welds with his specific code marking
signifying his name and number assigned.
D. Examination Results: Provide the Resident Engineer with a list of names and corresponding
code markings. Retest welders who fail to meet the prescribed welding qualifications.
Disqualify welders, who fail the second test, for work on the project.
E. Beveling: Field bevels and shop bevels shall be done by mechanical means or by flame
cutting. Where beveling is done by flame cutting, surfaces shall be thoroughly cleaned of
scale and oxidation just prior to welding. Conform to specified standards.
F. Alignment: Utilize split welding rings or approved alternate method for joints on all pipes
above 50 mm to assure proper alignment, complete weld penetration, and prevention of
weld spatter reaching the interior of the pipe.
G. Erection: Piping shall not be split, bent, flattened, or otherwise damaged either before,
during, or after installation.
H. Defective Welds: Replace and re-inspect defective welds. Repairing defective welds by
adding weld material over the defect or by peening will not be permitted. Welders
responsible for defective welds must be re-qualified.
I. Electrodes: Electrodes shall be stored in a dry heated area, and be kept free of moisture and
dampness during the fabrication operations. Discard electrodes that have lost part of their
coating.
1.9 PREVENTION OF CORROSION
A. Metallic materials shall be protected against corrosion. Equipment enclosures shall be given
rust-inhibiting treatment and standard finish by the manufacturer. Aluminum shall not be
used in contact with earth, and where connected to dissimilar metal, shall be protected by
approved fittings, barrier material, or treatment. Ferrous parts such as anchors, bolts,
braces, boxes, bodies, clamps, fittings, guards, nuts, pins, rods, shims, thimbles, washers,
and miscellaneous parts not of corrosion-resistant steel or nonferrous materials shall be hot-
dip galvanized in accordance with ASTM A 123/A 123M for exterior locations and
cadmium-plated in conformance with ASTM B 766 for interior locations.
1.10 DELIVERY, STORAGE, AND HANDLING

A. The equipment supplied shall be packed for protection against damage during handling,
transport, warehousing and installation. The efficiency of the packing shall be the
responsibility of the Contractor. The Contractor shall repair or replace any damaged items,
at no additional cost, as instructed by the Engineer even after delivery of the equipment, if it
is proven that the damage was caused by packing, storage, or handling deficiencies.
B. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping,
storage, and handling to prevent pipe end damage and prevent entrance of dirt, debris, and
moisture.
C. Protect stored pipes and tubes from moisture and dirt. Elevate above grade. Do not exceed
structural capacity of floor, if stored inside.
D. Protect flanges, fittings, and piping specialties from moisture and dirt.
E. Store plastic pipes protected from direct sunlight. Support to prevent sagging and bending.
F. The following markings shall be factory applied using indelible ink on the external part of
each volume:
Block 1 Block 2 Block 3 Block 4
XXX XXX XXX XXX
Project Code Project Owner Contractor

identification identification identification
1.11 SEQUENCING AND SCHEDULING
A. Coordinate mechanical equipment installation with other trades and building components.
B. Arrange for pipe spaces, chases, slots, and openings in building structure during progress of
construction to allow for mechanical installations.
C. Coordinate installation of required supporting devices and set sleeves in poured-in-place

concrete and other structural components, as they are constructed.
D. Sequence, coordinate, and integrate installations of mechanical materials and equipment for
efficient flow of the Work. Coordinate installation of large equipment requiring positioning
before closing in building.
E. Coordinate connection of mechanical systems with exterior underground and overhead

utilities and services. Comply with requirements of governing regulations, franchised
service companies, and controlling agencies.
F. Coordinate requirements for access panels and doors if mechanical items requiring access
are concealed behind finished surfaces. Access panels and doors are specified in Division 8
Section "Access Doors and Frames."
G. Coordinate installation of identifying devices after completing covering and painting, if

devices are applied to surfaces. Install identifying devices before installing acoustical
ceilings and similar concealment.

PART 2 - PRODUCTS
2.1 PIPE AND PIPE FITTINGS
A. Refer to individual Division 15 piping Sections for pipe and fitting materials and joining
methods.
B. Pipe Threads: ASME B1.20.1 or British Standard for factory-threaded pipe and pipe
fittings.
2.2 JOINING MATERIALS
A. Refer to individual Division 15 piping Sections for special joining materials not listed
below.
B. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping
system contents.
1. ASME B16.21, nonmetallic, flat, asbestos-free, 3.2 mm maximum thickness, unless

thickness or specific material is indicated.
a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges.
b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.
2. AWWA C110, rubber, flat face, 3.2 mm thick, unless otherwise indicated; and full-
face or ring type, unless otherwise indicated.
C. Flange: ASME B18.2.1, carbon steel, unless otherwise indicated; Bolts, Nuts and washers,
stainless steel for potable/domestic water piping, galvanized for other piping systems.
D. Plastic, Pipe-Flange Gasket, Bolts, and Nuts: Type and material recommended by piping
system manufacturer, unless otherwise indicated.
E. Solder Filler Metals: ASTM B 32.
1. Alloy Sn95: Approximately 95 percent tin and 5 percent silver, with 0.10 percent
lead content.
2. Alloy E: Approximately 95 percent tin and 5 percent copper, with 0.10 percent
maximum lead content.
3. Alloy HA: Tin-antimony-silver-copper zinc, with 0.10 percent maximum lead
content.
4. Alloy HB: Tin-antimony-silver-copper nickel, with 0.10 percent maximum lead
content.
5. Alloy Sb5: 95 percent tin and 5 percent antimony, with 0.20 percent maximum lead
content.
F. Brazing Filler Metals: AWS A5.8.
1. BCuP Series: Copper-phosphorus alloys.

2. BAg1: Silver alloy.
G. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate for
wall thickness and chemical analysis of steel pipe being welded.

H. Solvent Cements: Manufacturer's standard solvent cements for the following:
1. CPVC Piping: ASTM F 493.

2. PVC Piping: ASTM D 2564. Include primer according to ASTM F 656.
I. Plastic Pipe Seals: ASTM F 477, elastomeric gasket.
J. Flanged, Ductile-Iron Pipe Gasket, Bolts, and Nuts: AWWA C110, rubber gasket, carbon-
steel bolts and nuts.
K. Couplings: Iron-body sleeve assembly, fabricated to match OD of plain-end, pressure pipes.
1. Sleeve: ASTM A 126, Class B, gray iron.

2. Followers: ASTM A 47 malleable iron or ASTM A 536 ductile iron.
3. Gaskets: Rubber.
4. Bolts and Nuts: AWWA C111.
5. Finish: Enamel paint.
2.3 DIELECTRIC FITTINGS
A. General: Assembly or fitting with insulating material isolating joined dissimilar metals, to
prevent galvanic action and stop corrosion.
B. Description: Combination of copper alloy and ferrous; threaded, solder, plain, and weld-
neck end types and matching piping system materials.
C. Insulating Material: Suitable for system fluid, pressure, and temperature.
D. Dielectric Unions: Factory-fabricated, union assembly, for 1725 kPa minimum working
pressure at 82 deg. C.
E. Dielectric Flanges: Factory-fabricated, companion-flange assembly, for 1035 or 2070 kPa

minimum working pressure as required to suit system pressures.
F. Dielectric-Flange Insulation Kits: Field-assembled, companion-flange assembly, full-face

or ring type. Components include neoprene or phenolic gasket, phenolic or polyethylene
bolt sleeves, phenolic washers, and steel backing washers.
1. Provide separate companion flanges and steel bolts and nuts for 1035 or 2070 kPa
minimum working pressure as required to suit system pressures.
G. Dielectric Couplings: Galvanized-steel coupling with inert and noncorrosive, thermoplastic

lining; threaded ends; and 2070 kPa minimum working pressure at 107 deg. C.
H. Dielectric Nipples: Electroplated steel nipple with inert and noncorrosive, thermoplastic
lining; plain, threaded, or grooved ends; and 2070 kPa minimum working pressure at
107 deg. C.
2.4 FLEXIBLE CONNECTORS
A. General: Fabricated from materials suitable for system fluid and that will provide flexible
pipe connections. Include 860 kPa minimum working-pressure rating, unless higher
working pressure is indicated, and ends according to the following:

1. DN50 and Smaller: Threaded.

2. DN65 and Larger: Flanged.
3. Option for DN65 and Larger: Grooved for use with keyed couplings.
B. Bronze-Hose, Flexible Connectors: Corrugated, bronze, inner tubing covered with bronze
wire braid. Include copper-tube ends or bronze flanged ends, braze welded to hose.
C. Stainless-Steel-Hose/Steel Pipe, Flexible Connectors: Corrugated, stainless-steel, inner

tubing covered with stainless-steel wire braid. Include steel nipples or flanges, welded to
hose.
D. Stainless-Steel-Hose/Stainless-Steel Pipe, Flexible Connectors: Corrugated, stainless-steel,

inner tubing covered with stainless-steel wire braid. Include stainless-steel nipples or
flanges, welded to hose.
E. Rubber, Flexible Connectors: CR or EPDM elastomer rubber construction, with multiple

plies of NP fabric, molded and cured in hydraulic presses. Include 860 kPa minimum
working-pressure rating at 104 deg. C. Units may be straight or elbow type, unless
otherwise indicated.
2.5 MECHANICAL SLEEVE SEALS
A. Description: Modular design, with interlocking rubber links shaped to continuously fill
annular space between pipe and sleeve. Include connecting bolts and pressure plates.
2.6 PIPING SPECIALTIES
A. Sleeves: The following materials are for wall, floor, slab, and roof penetrations:
1. Steel Sheet Metal: 0.6 mm minimum thickness, galvanized, round tube closed with
welded longitudinal joint.
2. Steel Pipe: ASTM A 53, Type E, Grade A, Schedule 40, galvanized, plain ends.
3. Stack Sleeve Fittings: Manufactured, cast-iron sleeve with integral clamping flange.
Include clamping ring and bolts and nuts for membrane flashing.
a. Underdeck Clamp: Clamping ring with set screws.
B. Escutcheons: Manufactured wall, ceiling, and floor plates; deep-pattern type if required to
conceal protruding fittings and sleeves.
1. ID: Closely fit around pipe, tube, and insulation of insulated piping.
2. OD: Completely cover opening.
3. Cast Brass: One piece, with set screw and polished chrome-plated finish.
4. Cast Brass: Split casting, with concealed hinge, set screw and polished chrome-
plated finish.
5. Stamped Steel: One piece, with set screw and chrome-plated finish.
6. Stamped Steel: One piece, with spring clips and chrome-plated finish.
7. Stamped Steel: Split plate, with concealed hinge, set screw, and chrome-plated
finish.
8. Stamped Steel: Split plate, with concealed hinge, spring clips, and chrome-plated
finish.
9. Cast-Iron Floor Plate: One-piece casting.

C. Screws: Provide Stainless Steel screws for outdoor and wet applications
2.7 GROUT
A. Nonshrink, Nonmetallic Grout: ASTM C 1107, Grade B.
1. Characteristics: Post-hardening, volume-adjusting, dry, hydraulic-cement grout,

nonstaining, noncorrosive, nongaseous, and recommended for interior and exterior
applications.
2. Design Mix: 34.5 MPa, 28-day compressive strength.
3. Packaging: Premixed and factory packaged.
PART 3 - EXECUTION
3.1 PIPING SYSTEMS - COMMON REQUIREMENTS
A. General: Install piping as described below, unless piping Sections specify otherwise.
Individual Division 15 piping Sections specify unique piping installation requirements.
B. General Locations and Arrangements: Drawing plans, schematics, and diagrams indicate
general location and arrangement of piping systems. Indicated locations and arrangements
were used to size pipe and calculate friction loss, expansion, pump sizing, and other design
considerations. Install piping as indicated, unless deviations to layout are approved on
Coordination Drawings.
C. Install piping at indicated slope.
D. Install components with pressure rating equal to or greater than system operating pressure.
E. Install piping in concealed interior and exterior locations, except in equipment rooms and
service areas.
F. Install piping free of sags and bends.
G. Install exposed interior and exterior piping at right angles or parallel to building walls.
Diagonal runs are prohibited, unless otherwise indicated.
H. Install piping tight to slabs, beams, joists, columns, walls, and other building elements.
Allow sufficient space above removable ceiling panels to allow for ceiling panel removal.
I. Install piping to allow application of insulation plus 25 mm clearance around insulation.
J. Locate groups of pipes parallel to each other, spaced to permit valve servicing.
K. Install fittings for changes in direction and branch connections.
L. Install couplings according to manufacturer's written instructions.
M. Install pipe escutcheons for pipe penetrations of concrete and masonry walls, wall board
partitions, and suspended ceilings according to the following:
1. Chrome-Plated Piping: Cast brass, one piece, with set screw, and polished chrome-
plated finish. Use split-casting escutcheons if required, for existing piping.

2. Uninsulated Piping Wall Escutcheons: Cast brass or stamped steel, with set screw.
3. Uninsulated Piping Floor Plates in Utility Areas: Cast-iron floor plates.
4. Insulated Piping: Cast brass or stamped steel; with concealed hinge, spring clips, and
chrome-plated finish.
5. Piping in Utility Areas: Cast brass or stamped steel, with set-screw or spring clips.
N. Install sleeves for pipes passing through concrete and masonry walls, and concrete floor and
roof slabs.
O. Install sleeves for pipes passing through concrete and masonry walls, gypsum-board
partitions, and concrete floor and roof slabs.
1. Cut sleeves to length for mounting flush with both surfaces.
a. Exception: Extend sleeves installed in floors of mechanical equipment areas or

other wet areas 50 mm above finished floor level. Extend sleeve fittings below
floor slab as required to secure clamping ring if ring is specified.
2. Build sleeves into new walls and slabs as work progresses.

3. Install sleeves large enough to provide 6 mm annular clear space between sleeve and
pipe or pipe insulation. Use the following sleeve materials:
a. Steel Pipe Sleeves: For pipes smaller than DN150.

b. Steel, Sheet-Metal Sleeves: For pipes DN150 and larger, penetrating gypsum-
board partitions.
c. Stack Sleeve Fittings: For pipes penetrating floors with membrane
waterproofing. Secure flashing between clamping flanges. Install section of
soil pipe to extend sleeve to 50 mm above finished floor level. Refer to
Division 7 Section "Sheet Metal Flashing and Trim" for flashing.
1) Seal space outside of sleeve fittings with nonshrink, nonmetallic grout.
4. Except for underground wall penetrations, seal annular space between sleeve and pipe
or pipe insulation, using elastomeric joint sealants. Refer to Division 7 Section "Joint
Sealants" for materials.
5. Use Type S, Grade NS, Class 25, Use O, neutral-curing silicone sealant, unless
otherwise indicated.
P. Aboveground, Exterior-Wall, Pipe Penetrations: Seal penetrations using sleeves and

mechanical sleeve seals. Size sleeve for 25 mm annular clear space between pipe and
sleeve for installing mechanical sleeve seals.
1. Install Steel Pipe for sleeves smaller than 150 mm in diameter.

2. Install Steel Sheet Pipe for sleeves 150 mm in diameter and larger.
3. Assemble and install mechanical sleeve seals according to manufacturer's written
instructions. Tighten bolts that cause rubber sealing elements to expand and make
watertight seal.
Q. Underground, Exterior-Wall, Pipe Penetrations: Install Steel Pipe for sleeves. Seal pipe
penetrations using mechanical sleeve seals. Size sleeve for 25 mm annular clear space
between pipe and sleeve for installing mechanical sleeve seals.
1. Assemble and install mechanical sleeve seals according to manufacturer's written

instructions. Tighten bolts that cause rubber sealing elements to expand and make
watertight seal.

R. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and
floors at pipe penetrations. Seal pipe penetrations with firestopping materials. Refer to
Division 7 Section "Through-Penetration Firestop Systems" for materials.
S. Verify final equipment locations for roughing-in.
T. Refer to equipment specifications in other Sections of these Specifications for roughing-in

requirements.
U. Piping Joint Construction: Join pipe and fittings as follows and as specifically required in
individual piping Specification Sections:
1. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.
2. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings
before assembly.
3. Soldered Joints: Construct joints according to AWS' "Soldering Manual," Chapter
"The Soldering of Pipe and Tube"; or CDA's "Copper Tube Handbook."
4. Brazed Joints: Construct joints according to AWS' "Brazing Handbook," Chapter
"Pipe and Tube."
5. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1.
Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs
and restore full ID. Join pipe fittings and valves as follows:
a. Note internal length of threads in fittings or valve ends, and proximity of

internal seat or wall, to determine how far pipe should be threaded into joint.
b. Apply appropriate tape or thread compound to external pipe threads, unless dry
seal threading is specified.
c. Align threads at point of assembly.
d. Tighten joint with wrench. Apply wrench to valve end into which pipe is being
threaded.
e. Damaged Threads: Do not use pipe or pipe fittings with threads that are
corroded or damaged. Do not use pipe sections that have cracked or open
welds.
6. Welded Joints: Construct joints according to AWS D10.12, "Recommended

Practices and Procedures for Welding Low Carbon Steel Pipe," using qualified
processes and welding operators according to "Quality Assurance" Article.
7. Flanged Joints: Align flange surfaces parallel. Select appropriate gasket material,
size, type, and thickness for service application. Install gasket concentrically
positioned. Assemble joints by sequencing bolt tightening to make initial contact of
flanges and gaskets as flat and parallel as possible. Use suitable lubricants on bolt
threads. Tighten bolts gradually and uniformly using torque wrench.
8. Plastic Piping Solvent-Cement Joints: Clean and dry joining surfaces by wiping with
clean cloth or paper towels. Join pipe and fittings according to the following:
a. Comply with ASTM F 402 for safe-handling practice of cleaners, primers, and
solvent cements.
b. CPVC Piping: ASTM D 2846 and ASTM F 493.
c. PVC Pressure Piping: ASTM D 2672.
d. PVC Nonpressure Piping: ASTM D 2855.
9. Plastic Piping Heat-Fusion Joints: Clean and dry joining surfaces by wiping with
clean cloth or paper towels. Join according to ASTM D 2657 procedures and
manufacturer's written instructions.

a. Plain-End Pipe and Fittings: Use butt fusion.

b. Plain-End Pipe and Socket Fittings: Use socket fusion.
V. Piping Connections: Make connections according to the following, unless otherwise

indicated:
1. Install unions, in piping DN50 and smaller, adjacent to each valve and at final
connection to each piece of equipment with DN50 or smaller threaded pipe
connection.
2. Install flanges, in piping DN65 and larger, adjacent to flanged valves and at final
connection to each piece of equipment with flanged pipe connection.
3. Dry Piping Systems: Install dielectric unions and flanges to connect piping materials
of dissimilar metals.
4. Wet Piping Systems: Install dielectric coupling and nipple fittings to connect piping
materials of dissimilar metals.
3.2 EQUIPMENT INSTALLATION - COMMON REQUIREMENTS
A. Install equipment to provide maximum possible headroom, if mounting heights are not
indicated.
B. Install equipment according to approved submittal data. Portions of the Work are shown
only in diagrammatic form. Refer conflicts to the Engineer.
C. Install equipment level and plumb, parallel and perpendicular to other building systems and
components in exposed interior spaces, unless otherwise indicated.
D. Install mechanical equipment to facilitate service, maintenance, and repair or replacement of

components. Connect equipment for ease of disconnecting, with minimum interference to
other installations. Extend grease fittings to accessible locations.
E. Install equipment giving right of way to piping installed at required slope.
F. Install flexible connectors on equipment side of shutoff valves, horizontally and parallel to
equipment shafts if possible.
3.3 LABELING AND IDENTIFYING
A. Piping Systems: Install pipe markers on each system. Include arrows showing normal
direction of flow.
1. Stenciled Markers: According to ASME A13.1.

2. Plastic markers, with application systems. Install on insulation segment if required
for hot, uninsulated piping.
3. Locate pipe markers as follows if piping is exposed in finished spaces, machine
rooms, and accessible maintenance spaces, such as shafts, tunnels, plenums, and
exterior nonconcealed locations:
a. Near each valve and control device.

b. Near each branch, excluding short takeoffs for fixtures and terminal units.
Mark each pipe at branch, if flow pattern is not obvious.
c. Near locations if pipes pass through walls, floors, ceilings, or enter
nonaccessible enclosures.

d. At access doors, manholes, and similar access points that permit view of
concealed piping.
e. Near major equipment items and other points of origination and termination.
f. Spaced at maximum of 15 m intervals along each run. Reduce intervals to
7.5 m in congested areas of piping and equipment.
g. On piping above removable acoustical ceilings, except omit intermediately
spaced markers.
B. Equipment: Install engraved plastic-laminate sign or equipment marker on or near each

major item of mechanical equipment.
1. Lettering Size: Minimum 6 mm high lettering for name of unit if viewing distance is
less than 600 mm, 13 mm high lettering for distances up to 1800 mm, and
proportionately larger lettering for greater distances. Provide secondary lettering
two-thirds to three-fourths of size of principal lettering.
2. Text of Signs: Provide name of identified unit. Include text to distinguish between
multiple units, inform user of operational requirements, indicate safety and
emergency precautions, and warn of hazards and improper operations.
C. Duct Systems: Identify air supply, return, exhaust, intake, and relief ducts with duct
markers; or provide stenciled signs and arrows, showing duct system service and direction
of flow.
1. Location: In each space, if ducts are exposed or concealed by removable ceiling

system, locate signs near points where ducts enter into space and at maximum
intervals of 15 m.
D. Adjusting: Relocate identifying devices as necessary for unobstructed view in finished

construction.
3.4 PAINTING AND FINISHING
A. Refer to Division 9 Section "Painting" for paint materials, surface preparation, and
application of paint.
B. Apply paint to exposed piping according to the following, unless otherwise indicated:
1. Interior, Ferrous Piping: Use semigloss, acrylic-enamel finish. Include finish coat
over enamel undercoat and primer.
2. Interior, Galvanized-Steel Piping: Use semigloss, acrylic-enamel finish. Include 2
finish coats over galvanized metal primer.
3. Interior, Ferrous Supports: Use semigloss, acrylic-enamel finish. Include finish coat
over enamel undercoat and primer.
4. Exterior, Ferrous Piping: Use semigloss, acrylic-enamel finish. Include 2 finish
coats over rust-inhibitive metal primer.
5. Exterior, Galvanized-Steel Piping: Use semigloss, acrylic-enamel finish. Include 2
finish coats over galvanized metal primer.
6. Exterior, Ferrous Supports: Use semigloss, acrylic-enamel finish. Include 2 finish
coats over rust-inhibitive metal primer.
C. Do not paint piping specialties with factory-applied finish.
D. Damage and Touchup: Repair marred and damaged factory-painted finishes with materials
and procedures to match original factory finish.

3.5 CONCRETE BASES
A. Construct concrete bases of dimensions indicated or otherwise required, but not less than
100 mm larger in both directions than supported unit. Follow supported equipment
manufacturer's setting templates for anchor bolt and tie locations. Use 21 MPa, 28-day
compressive-strength concrete and reinforcement as specified in Division 3 Section "Cast-
in-Place Concrete."
3.6 ERECTION OF METAL SUPPORTS AND ANCHORAGE
A. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and
elevation to support and anchor mechanical materials and equipment.
B. Field Welding: Comply with AWS D1.1, "Structural Welding Code--Steel."
C. Floor Mounted Support: Provide base plate and concrete plinths beneath each floor mounted
metallic supports.
3.7 DEMOLITION
A. Disconnect, demolish, and remove Work specified in Division 15 Sections.
B. If pipe, ductwork, insulation, or equipment to remain is damaged or disturbed, remove

damaged portions and install new products of equal capacity and quality.
C. Accessible Work: Remove indicated exposed pipe and ductwork in its entirety.
D. Work Abandoned in Place: Cut and remove underground pipe a minimum of 50 mm

beyond face of adjacent construction. Cap and patch surface to match existing finish.
E. Removal: Remove indicated equipment from Project site.
F. Temporary Disconnection: Remove, store, clean, reinstall, reconnect, and make operational
equipment indicated for relocation.
3.8 CUTTING AND PATCHING
A. Contractor shall install his work in such a manner and at such time as will require a
minimum of cutting and patching of the building structure. Holes in exposed locations, in or
through existing floors, shall be drilled and smoothed by sanding. Use of a jackhammer will
be permitted only where specifically approved. Holes through masonry walls to
accommodate sleeves shall be made with an iron pipe masonry core saw.
B. Cut, channel, chase, and drill floors, walls, partitions, ceilings, and other surfaces necessary
for mechanical installations. Perform cutting by skilled mechanics of trades involved.
C. Repair cut surfaces to match adjacent surfaces.
3.9 GROUTING

A. Install nonmetallic, nonshrink, grout for mechanical equipment base bearing surfaces, pump
and other equipment base plates, and anchors. Mix grout according to manufacturer's
written instructions.
B. Clean surfaces that will come into contact with grout.
C. Provide forms as required for placement of grout.
D. Avoid air entrapment during placing of grout.
E. Place grout, completely filling equipment bases.
F. Place grout on concrete bases to provide smooth bearing surface for equipment.
G. Place grout around anchors.
H. Cure placed grout according to manufacturer's written instructions.
3.10 INSTALLATION
A. Materials and equipment shall be installed in accordance with the requirements of the
contract drawings and approved recommendations of the manufacturers. Installation shall
be accomplished by workers skilled in this type of work. Installation shall be made so that
there is no degradation of the designed fire ratings of walls, partitions, ceilings, and floors.
B. No installation shall be permitted which blocks or otherwise impedes access to any existing
machine or system.
C. All hinged doors shall swing open a minimum of 120 degrees. The area in front of all
access doors shall be clear a minimum of one meter.
D. Except as otherwise indicated, emergency switches and alarms shall be installed in

conspicuous locations. All indicators, to include gauges, meters, and alarms shall be
mounted in order to be easily visible by people in the area.

3.11 CLEANING
A. Exposed surfaces of piping and equipment that have become covered with dirt, plaster, or
other material during handling and construction shall be thoroughly cleaned before such
surfaces are prepared for final finish painting or are enclosed within the building structure.
B. Before final acceptance, mechanical equipment, including piping, ducting, and fixtures,
shall be clean and free from dirt, grease, and finger marks.
END OF SECTION 15050

SAFAR SALEH AL QAHTANI TRADING EST.
EPDM RUBBER GASKET
EPDM RUBBER AS PER YOUR

REQUISITION
EPDM RUBBER GASKET YES

WE FOLLOW AS PER
PO SPECIFICATION
WE FOLLOW AS PER
PO SPECIFICATION
EPDM RUBBER GASKET YES
EPDM RUBBER GASKET

WE FOLLOW DIMENSION AS PER
PO SPEVIFICATION
GASKET
YES
CNAF AFM 37
SAFAR SALEH AL QAHTANI TRADING EST. (SSQ)

POST BOX-73718, AL-KHOBAR-31952
KINGDOM OF SAUDI ARABIA
TEL- 013- 894 3660, FAX- 013- 894 7740
MOBILE-0501536703
4 Quality Control and Acceptance Sampling
22
23
24
25
26
27
28
29
30
31
32
33
5 Safety Considerations and Requirements
35
36
37
6 Environmental Considerations and Requirements
39
40
7 Typical Details Drawings
41
8 Catalog and / or Technical Data Sheet
43
44
45
46
9 Photographs and / or Technical Illustration
48
10 Other (Specify) Test Report, & QC Plan ITP
50

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Index

3 Complete & Comprehensive Compliance / Comparison Matrix

4 Quality Control and Acceptance Sampling

5 Safety Considerations and Requirements

6 Environmental Considerations and Requirements

7 Typical Details Drawings

8 Catalog and / or Technical Data Sheet

8.2.4 Flanged Connections

8.2.5 Welded Connections

8.2.6 Grooved Mechanical Connections For Steel

8.2.7 Dielectric Waterways and Flanges

M3-DJV-ESP-EME00-GEN-000002 4/17/2016 Page 14 of 42

SECTION 02810 - IRRIGATION SYSTEM

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract

B. Related Sections include the following:

1. Division 2 Section "Earthworks" for excavating, trenching and backfilling.

A. Irrigation System: Exterior water piping for irrigation piping.

C. Pressure Piping: Downstream from point of connection to irrigation system control

D. The following are industry abbreviations for materials:

1. PE: Polyethylene plastic.

1.4 SYSTEM PERFORMANCE REQUIREMENTS

A. Minimum Water Coverage: 100 percent of planting areas.

B. Location of Sprinklers and Specialties: Design location is approximate. Make minor

1. Main Pressure Piping: 10 bars

C. Coordination Drawings: Show piping and major system components. Indicate

D. Test Reports: As specified in "Field Quality Control" Article in Part 3.

E. Operation and Maintenance Data: For specialties to include in emergency, operation,

1. Automatic, pressure-reducing control valves.

F. As-Built Drawings: At project close-out, submit record drawings of installed pipe

1.6 QUALITY ASSURANCE

A. Product Options: Drawings indicate size, profiles, and dimensional requirements of

1. Comply with requirements of utility supplying water and authorities having

IRRIGATION SYSTEM 02810 - Page 2 of 17

1.7 DELIVERY, STORAGE, AND HANDLING

A. Preparation for Transport: Prepare valves according to the following:

B. During Storage: Use precautions for valves according to the following:

F. Protect flanges, fittings, and specialties from moisture and dirt.

H. Manufacturer’s recommendations on handling, repairing, laying, jointing, anchoring,

1.8 PROJECT CONDITIONS

IRRIGATION SYSTEM 02810 - Page 3 of 17

1.9 SEQUENCING AND SCHEDULING

A. Coordinate landscape irrigation system installations with Landscaping work, "Lawns

B. Coordinate irrigation piping installations with work of other utilities.

2.1 PIPING MATERIALS

A. Refer to Part 3 "Piping Applications" and "Valve Applications" articles for

1. Manufacturer’s name, initials and identification mark,

2.2 PIPES AND TUBES

A. Ductile Iron: Pipes and Fittings:

- Pipes shall be internally cement lined to BS EN 545 with ordinary Portland

- Fittings shall be coated internally and externally by dipping, or other method,

B. HDPE PIPE AND FITTINGS

3. JOINTS: for fittings are to be socket or insert fused.

4. TESTS ON PE COMPUNDS: PE compounds are to be tested and certified suitable

2.3 JOINING MATERIALS

1. Underground Piping, DN 40 and Smaller: Manufactured fitting or coupling same size

IRRIGATION SYSTEM 02810 - Page 5 of 17

2.4 PIPING SPECIALTIES

A. Dielectric Fittings: Combination of copper alloy and ferrous; threaded, solder, or

1. Dielectric Unions: Factory-fabricated union assembly, designed for 10 bars

2.5 VALVES AND VALVE SPECIALTIES

A. Non-rising-Stem, High-Pressure, Resilient-Seated Gate Valves: BS 5163, or

a. Minimum Working Pressure: 16bars.