Installation instructions TYPE D2/D3

Safety notes
Modifications to Parts
Do not attempt to make any modifications or alterations to the device regarding the configuration, installation, operation and maintenance without the written approval from HOSCH. Unauthorised modifications or
alterations to the device could lead to serious damage to equipment and personnel.

General Danger Notice

• During operation, unexpected movements of the device may occur. Danger of entrapment exists. The site operator should guard the mountings (e.g. railings, warning signs, etc).
• The wearing of scraper parts may cause sharp edges and thus the risk of injury during installation or maintenance exists.
• Prevent the scraper from rotating unintentionally.
• Due to friction that occurs during operation, the blades or module tips are likely to become very hot. Touching them immediately upon stopping the belt can lead to serious burns.
• The contact between the blades or modules and the running conveyor belt can create static electricity. Be cautious when touching the device! Attention: Sparking may occur through discharge.
• Mineral or metallic particles may adhere to the belt surface and, in rare cases, cause sparking when passing the blades or modules.
• Worn parts may be weakened from use and subject to failure. To guarantee personal and conveyor safety, these parts have to be replaced with new ones.

Safety precautions during installation and maintenance work

• Carry out installation or maintenance work on the scrapers only after the conveyor belt has been stopped and correctly isolated. The working area has to be safe and clear. Do not begin any work that has not
been previously authorised by the responsible person.
• Protective clothing, in particular safety boots, gloves, helmet and protective glasses are compulsory.
• An authorised work permit from the relevant personnel must be obtained prior to any welding and cutting work.
• When working at heights provide safety devices, e.g. scaffolds, railings, guard nets, safety harnesses as appropriate. The devices must have been inspected and released as fit for work.
• Prior to operating the scraper, ensure that the working area is completely clear. All equipment or parts, such as scaffolds, lifting gears, tools etc. should be removed from the area prior to restarting the conveyor
belt. Safety devices (hoods, guards etc.) that may have been removed must be refitted.
• All bolted connections are to be checked and secured before each stage of commissioning and after each service. Safety locking components (spring washers, counter nuts) should not be re-used. They must be
replaced with new parts. In case of mechanical damage, e.g. corrosion, new parts must be installed.
• Only original, genuine HOSCH parts should be used.
 A. Survey
D2/D3 cleaning module 1
D2/D3 assembly carrier midsection 2
1 D2/D3 assembly carrier end section 3
D2/D3 mounting 4

4
4

3
©2015 HOSCH

3
 B. Install the modules
©2015 HOSCH
 C. Mounting brackets, access hatches

D2 D3

255
260

290
≈75
M16

60
225

55

75
320

200
320

55 75
85

185 205
©2015 HOSCH

160

60
240 130
 C. Mounting brackets, access hatches
– Option 1

D2 D3

255

290
260 M16 ≈75
225

60

55

75
320

200
55 75
320
85

185 205
©2015 HOSCH

160

60
130 240
 C. Mounting brackets, access hatches
– Option 2

D2 D3

255
260

290
≈75

60
M16 240
225

320

55

75
200
55 75
85
160
320

185 205
©2015 HOSCH

60
130
 C. Mounting brackets, access hatches
– Option 3

D2 D3

M16

255
260

290
≈75

60
225

55

75
320
320

200
55 75
185 205
85
©2015 HOSCH

160

130

60
240
 D. Install the mountings
©2015 HOSCH
 E. Install the assembly carrier
©2015 HOSCH
 F. Adjust the assembly carrier

Parallel

M12
©2015 HOSCH
 F. Adjust the assembly carrier
– Option 1
©2015 HOSCH
 G. Pretension the scraper

20-25
©2015 HOSCH
 G. Pretension the scraper
– Option 1
©2015 HOSCH
 G. Pretension the scraper
– Disengaging and engaging the scraper by means of the mounting ring
©2015 HOSCH
 H. Secure the scraper
©2015 HOSCH
 I. Cover plate for access hatch
– Optional
©2015 HOSCH
©2015 HOSCH

Notes
 Optionally available accessories:
• Mounting brackets
24 19 13 • Offsets
2 x 19
• Disengaging device
• Installation aids
2 x 24

10
 The HOSCH Group
HOSCH Fördertechnik GmbH
Am Stadion 36 • D-45659 Recklinghausen • Germany
Telephone +49 2361/58 98 - 0 • Telefax +49 2361/58 98 40
mail@hosch.de • www.hosch.de
HOSCH International Pty Ltd
PO Box 1844 • Osborne Park DC WA 6916 • Australia
Tel: +61 (0) 8 9315 8000 • Fax: +61 (0) 8 9315 8001
mail@hosch.com.au • www.hosch.com.au
HOSCH do Brasil Ltda.
©2015 HOSCH-Fördertechnik GmbH
Av. do Contorno, 6.846, Sala 203 – Lourdes • Brazil
CEP: 30110-044 • Belo Horizonte/MG • Brasilien
Telephone +55 31 3284-8068 • Telefax +55 31 3287-3680
hosch@hosch.com.br • www.hosch.com.br
HOSCH France S. A. R. L.
51 Rue d'Ourdy • F-77550 Réau • France
Telephone +33 1 64 13 63 60 • Telefax +33 1 64 13 63 61
info@hosch.fr • www.hosch.fr
HOSCH (GB) Ltd
97, Sadler Forster Way • Thornaby • Teesside • TS17 9JY
Tel +44 (0) 1642 751 100 • Fax +44 (0) 1642 751 448
mail@hosch.co.uk • www.hosch.co.uk
The contents of this document may be subject to technical modifications
HOSCH Equipment (India) PVT Ltd.
40/1A, Block 'B' • New Alipore • Calcutta - 700 053 • India
Tel +91 33 2478 9714 • Fax +91 33 2478 1311
hosch@cal.vsnl.net.in • www.hoschonline.com
HOSCH Italia S.r.l.
Via Lucania, snc, c/o Polo Comm. Il Granaio • I-84098 Pontecagnano (SA) • Italy
Telephone +39 089 849052 • Telefax +39 089 3854795
mail@hosch.it • www.hosch.it
HOSCH Austria GmbH
Belvederegasse 2 • A-1010 Wien • Austria
Telephone +43 1 22100-222 • Telefax +43 1 22100-223
office@hosch-austria.at • www.hosch.de
HOSCH Techniki Transportowe Polska Sp. z o. o.
ul. Kamieńskiego 201-219 • 51-126 Wrocław • Poland
Telephone +48 (0) 71 321 92 21 • Telefax +48 (0) 71 321 92 21
hosch@hosch.pl • www.hosch.pl
HOSCH Iberia S.R.L.U.
Calle Roger de Llúria, 50, 5ª planta • E-08009 Barcelona • Spain
Telephone +34 93 467 49 10 • Telefax +34 93 802 92 73
hosch@hosch.es
HOSCH Fördertechnik (SA) (Pty) Ltd.
P.O. Box 14630 • Witfield 1467 • Johannesburg
Tel +27 (0) 11/826 6940 • Fax +27 (0) 11/826 6784
sales@hoschsa.co.za • www.hoschsa.co.za
HOSCH Schweiz GmbH
Birkenstraße 49 • CH-6343 Rotkreuz • Switzerland
Tel. +41 41 790 25 33 • Fax +41 41 790 51 09
info@hosch-schweiz.ch • www.hosch.de
HOSCH Company
HOSCH Building • 1002 Int'l Drive • Oakdale, PA 15071-9226 • USA
Telefon +1 (724) 695 - 3002 • Telefax +1 (724) 695 - 3603
hosch@hoschusa.com • www.hoschusa.com
HOSCH Malaysia Sdn Bhd
C-10-5, Block C, 5th Floor • Setiawalk Persiaran Wawasan
47180 Puchong (Malaysia)
Telephone +60 3 8091 9818 • Telefax +60 3 7966 5672
mail@hosch-asia.com • www.hosch-asia.com
50233 - 050815 - EN