Beruflich Dokumente
Kultur Dokumente
To cite this article: H. HALLE , J. M. CHENOWETH & M. W. WAMBSGANSS (1986) Flow-Induced Vibration in Shell-and-Tube Heat
Exchangers with Double-Segmental Baffles, Heat Transfer Engineering, 7:3-4, 64-71, DOI: 10.1080/01457638608939654
Taylor & Francis makes every effort to ensure the accuracy of all the information (the “Content”) contained
in the publications on our platform. However, Taylor & Francis, our agents, and our licensors make no
representations or warranties whatsoever as to the accuracy, completeness, or suitability for any purpose of the
Content. Any opinions and views expressed in this publication are the opinions and views of the authors, and
are not the views of or endorsed by Taylor & Francis. The accuracy of the Content should not be relied upon and
should be independently verified with primary sources of information. Taylor and Francis shall not be liable for
any losses, actions, claims, proceedings, demands, costs, expenses, damages, and other liabilities whatsoever
or howsoever caused arising directly or indirectly in connection with, in relation to or arising out of the use of
the Content.
This article may be used for research, teaching, and private study purposes. Any substantial or systematic
reproduction, redistribution, reselling, loan, sub-licensing, systematic supply, or distribution in any
form to anyone is expressly forbidden. Terms & Conditions of access and use can be found at http://
www.tandfonline.com/page/terms-and-conditions
Flow-Induced Vibration in Shell-
and-Tube Heat Exchangers
with Double-Segmental Baffles
Downloaded by ["Queen's University Libraries, Kingston"] at 00:43 03 January 2015
H.HALLE
Argonne National Laboratory, Argonne , Illinois 60439
J. M. CHENOWETH
Heat Transfer Research, Inc., Alhambra, California 91802
M. W. WAMBSGANSS
Argonne National Laboratory, Argonne, Illinois 60439
One of the techniques used by designers of shell-and-tube heat exchangers when they encounter a
potential flow-induced vibration problem is to shift from a tube bundle with segmental baffles to one
with double-segmental baffles. This results in a split of the flow into either half of the shell with lower
velocities and makes it possible to reduce the unsupported tube span length while keeping below a
given allowable pressure drop. Tests were performed as a pan of a systematic study of water
flow-induced vibration in industrial-size heat exchangers . Results for nine different double -segmental
baffled bundle configurations are presented. Comparison of the results with those for similar
segmental baffled bundles shows that higher flows can be tolerated without developing damaging
flow-induced vibration.
O!URVATION PORT
4 SPU TUBE
I
I
, -.J
t INLET
.----T UBES -
A TOP VIEW
• OUTLET
recorded during flow testing on magnetic FM tape for tubes grow to possibly unacceptable levels. This am-
subsequent evaluation, using spectral analysis and plitude rise may be gradual . However, it is typical of
double integration to obtain displacement amplitudes many conventional tube bundles that the flow rate
as appropriate. Pressure drop of the room tempera- reaches a threshold value that triggers a fluid-elastic
ture water was measured . instability. With only a minor increase in flow rate,
this excitation mechanism transforms previous low-
level vibration to large-amplitude vibration, which,
VIBRATION RESPONSE among other things, can result in tube-to-tube colli-
sion and cause rapid tube failure. Consequently, it is
At low flow rates, turbulent buffeting vibrates the the mechanism of most concern to designers and is
tubes with very small magnitudes that increase mod- the focus of this program.
erately with flow. At intermediate flow rates the Fluid-elastic instability with large-amplitude mo-
tubes begin to "rattle" within their baffle supports; tion involves a complex fluid structure interaction as
field experience has shown that these vibrations are the vibrating tubes alternately expand and reduce the
generally acceptable. When the shell-side flow rate is various flow paths within the bundle . Two major
increased further, the amplitudes of certain groups of characteristics of a "classic" fluid-elastic instability
~(I:•••
-------- ~
-(
Cases 45 and 46
are the abrupt initiation on reaching the threshold required by analysts is an effective cross-flow veloc-
flow rate and, in a segmentally baffled heat ex- ity which is difficult to determine [2].
changer, the location of the affected tubes: in the For the purpose of this paper and as presented in
flow-turnaroud window containing the tubes with the Table I, the mean flow velocity in the minimum gap
least support (i.e ., lowest natural frequency) in the between tubes, as a function of flow rate, has been
tube rows adjacent to the baffle edges in the interior obtained by means of a computer program [3] based
of the bundle. on the stream analysis method, which is widely used
Unacceptable vibration response may also occur by the heat exchanger industry. This program takes a
where tubes on the periphery of the bundle are ex- global approach . More sophisticated three-dimensional
posed to localized high flow velocity under the nozzle computer programs [e.g., 4] that compute velocities
entrance or due to leakage and bypass flows. In these for specific tube locations have been developed but
cases the vibration amplitude usually increases gradu- have not been applied widely to commercial heat ex-
ally with flow rate; instability mayor may not be changers. It should be noted that this paper presents
involved. sufficiently detailed descriptions that flow velocities
can be calculated by whichever method desired.
Lowest"
Configuration code critical or Typical Overall
instability" Computed experimental pressure drop
Nominal threshold gap flow and
Thbe nozzle Baffle Baffle flow rate velocity, U theoretical Reduced at 0.126 at 2000
Case layout" size arrange- orien- frequency, f velocity" m3/s gal/min
No. (deg) (in.)" ment' ration" m/s ft/s (Hz) U kPa Ib/in .2
2.53
42 30 lO 3W/2C PC 0 .158 2500 b 0.93 3.06 26.0 Ex 1.88 52.2 7.57
22.9 Th 2.14
0 .161 2550' 0.95 3.12 35.0 Ex 1.43
22.9 Th 2.18
43 45 lO 3C/2W PC 0.145 zsoo' 0.66 2.17 lOl. Ex 0.34 37.7 5.47
24.4 Th 1.42
0.215 3400' 0.96 3.16 22 .5 Ex 2.25
23.5 Th 2.15
44 45 14 3C12W PC 0.158 zsoo' 0.72 2.36 19 Ex 1.99 29.6 4.30
23.5 Th 1.61
0.192 3050' 0.87 2.86 21 Ex 2.18
23.5 Th 1.95
45 45 10 3CI2W TC 0 .158 251(f 0 .80 2.61 20.5 Ex 2.04 40 .9 5 .93
23 .5 Th 1.78
0.193 3060' 0.96 3.16 26 Ex 1.94
23.5 Th 2.15
46 45 lO 3WI2C TC 0.117 18W 0.59 1.94 77.0 Ex 0.40 38.7 5.62
24.4 Th 1.27
0.224 3550' 1.12 3.67 25.5 Ex 2.30
23.5 Th 2.50
47 45 10 3W12C PC 0 .148 235(f" 0.68 2.23 20.0 Ex 1.78 38.8 5.63
23.5 Th 1.52
7 30 10 5SS TC 0.124 I 97(f" 1.33 4 .35 22.9 Th 3.04 97.9 14.2
29 45 14 5SS TC 0.124 197(f 1.03 3.38 23.5 Th 2.30 59.8 8.68
0.135 2140' 1.11 3.65 23.5 Th 2.49
"Includes comparison with comparable single-segmental baffle tests. All tube bundles have six cross passes provided by five baffles
equally spaced approximately 597 mm (23.5 in.). Locations are indicated on Fig . 5.
bLowest critical flow rate .
' Flow rate of threshold initiating classic fluid-elastic instability.
dThbe layout pattern : 30° triangular ~ ~ one side of equilateral triangle perpendicular to flow
45 0 rotated square ~ sides oriented 45 0 to flow.
'Nominal lO-in. size: 241 mm (9.50 in.) 10; 14-in. size: 337 mrn (13.25 in.) 10.
frhree Coreltwo Wing; three Wingltwo Core; or five Single Segmental baffles.
RpC. TC : Parallel or Transverse Cut of baffle edges with respect to nozzle axes .
hU - UIjD; D - 19.05 mm (0.750 in.).
have become unacceptable. In almost every case, the zone flow conditions and can realize the full benefit
lowest critical flow rate is determined by localized of the double-segmental baffle arrangement in the
high flow velocity created by inherent flow maldistri- central baffle spaces. Lowest critical flow rates are
butions in the end zones. The resulting vibration presented here to caution the investigator who may be
'problems are not unexpected. An experienced de- scanning and comparing various single- and double-
signer would provide additional tube support in the segmentally baffled design options on a computer ter-
end zones so that the design is not limited by end minal.
~
'11 1 5 Instability Criteria
• Instability at 0.IS5t, row adja-
I I
cent to core baffle, shift from
,
I I
second to first mode
0.155 The nondimensional reduced flow velocity in Table
41 30'·10" • Instability, central window, row I is an almost universally used parameter for instabil-
3W/2C.TC adjacent to wing baffle edge
Nozzle side at 0.163*t
ity prediction methods. Computations based on the
~
. 1 63
Away from nozzle side at 0.187 computer-generated velocities are listed for both the
Downloaded by ["Queen's University Libraries, Kingston"] at 00:43 03 January 2015
I I
I I • High frequency (-IDa Hz) "buzz," experimental vibration frequencies and the theoretical
tubes under inlet nozzle
0.187 ones that designers are likely to use. The damping
42 30' '10" • Instability in central window at and virtual mass of the water-immersed tubes are also
3W/ZC ·PC 0.158* and 0.16It, under nozzle,
extended 4 to 6 rows into involved.
~
bundle, 2nd to 3rd mode fre-
quency shift of tubes in 1st row
0.161
Pressure Drop
43 4S· ·10" • Instabllity ill defined, occurs
3C/ zW 'PC at 0.14S* in tubes under inlet
Table I lists the overall pressure drop at the indi-
~45
nozzle at ~IOO Hz (5th or 6th
mode) cated flow rate. The pressure drop varied with the
l~stability. bottom outer window
tubes at O.l1St 1.9 to 2.0 power of the flow rate. Pressure drop mea-
0.215
surements across various internal sections of the tube
44 4S··14" St e p- wi s e increase of amplitude
3C/2W·PC of bottom outer window tubes at bundle were also taken. Overall and incremental
0.158* pressure drop data from industrial-size heat exchang-
~-=
0' 22 1
Instability ill defined at 0.1921
ers are relatively rare; consequently, they have pro-
0.192: HIgh frequency response under
inlet nozzle vided valuable feedback information to validate com-
0.158
4S-.10" • Instability ill defined at 0.IS8*
puter programs for design.
4S
3C/2W.TC as near out e r window tubes peak
in row adjacent to core baffle
~
. 1 86
• InstabLlty of tubes under inlet
: : nozzle at a.186 Test Data for Single-Segmental Baffled
• Instability ill defined at 0.193t Configurations
0.158. 0.193
46 4S·.10" • High acceleration levels at
3W/2C·TC 0.117* in front row at 77 Hz For comparison, Table I includes test data for
0117 0151· Strong "buaz Lng" in near ou t e r
comparable single-segmental baffled configurations
~
. •. window under nozzle at O.ISI
l: . Instability on near side of (cases 7 and 29) with 30 0 and 45 0 layout patterns,
I 0 .224 cent ral windo," at 0.224t having baffle cuts of 29 and 30 % of shell diameter
47 4S0·10" Instability at 0.148*t in front and nozzle sizes of 10 and 14 in., respectively. Expe-
3W/lC ·PC tubes near baffle edge row of rience has shown that the instability threshold veloc-
central window
the tests.
REFERENCES
[1] Standards of Tubular Exchanger Manufacturers Association, James M. Chenoweth is an assistant technical
6th ed ., Thbular Exchanger Manufacturers Association, New director at Heat Transfer Research, Inc. He
graduated from Purdue University in mechani-
York, 1978.
cal engineering and earned a Ph.D. in 1952. On
[2] Halle, H., Chenoweth, J. M. and Wambsganss, M. W., graduation he worked in the research depart-
Shellside Flow-Induced Tube Vibration in Typical Heat Ex- ment of C . F. Braun & Co. on two-phase flow
changer Configurations: Overview of a Research Program, problems. In 1959 he became a member of the
in Flow-Induced Vibration-1986, Chen, S. S., Simonis, J. senior staff of National Engineering Science
C ., and Shin, Y. 5., eds., pp. 161-169, PVP-voI. 104, Company, where he conducted studies on the
ASME, New York, 1986. transient thermal histories of nuclear reactor vessels. At HTRI he special-
(3) HTRI ST-4 Computer Program for the Design or Rating of izes in problems of flow-induced tube vibration, and he is consultant to
Shell-and-Thbe Heat Exchangers, Heat Transfer Research, Argonne National Laboratory for an experimental research program on
flow-induced vibration. He has prepared a section on vibration problems
Inc., Alhambra, Calif. , 1980.
in heat exchangers for the Heat Exchanger Design Handbook.
[4] Wambsganss, M. w., Yang, C . I., and Halle, H., Fluidelastic
Instability in Shell and Tube Heat Exchangers-A Frame-
work for a Prediction Method, in Symposium on Flow-
Induced Vibrations, vol. 3, Vibration in Heat Exchangers,
Paidoussis, M. P., Chenoweth, J. M ., and Bernstein , M . D .,
eds., pp. 103-118, ASME, New York, 1984.
[5] Halle, H., Chenoweth, J. M. , and Wambsganss, M. w.,
Tube Vibration in Industrial Size Test Heat Exchanger (22
Additional Configurations), Argonne National Laboratory Martin W. Wambsganss is a senior mechani-
Rept. ANL-85-66, December, 1985 . cal engineer at Argonne National Laboratory,
[6] Halle, H., Chenoweth, J. M ., and Wambsganss, M. w., where he has been responsible for planning and
Flow-Induced Tube Vibration Thresholds in Heat Exchangers conducting research in flow-induced vibration
from Shellside Water Tests, in Symposium on Flow-lnduced and has contributed to the design evaluation of
reactor components from the standpoint of
Vibrations, vol. 3, Vibration in Heal Exchangers, Paidoussis,
flow/structure interaction. His research and de-
M. P., Chenoweth, M . J., and Bernstein, M. D., eds., pp.
sign evaluation activities include studies of
17-32, ASME, New York, 1984. flow-induced tube vibration in heat exchangers
[7] Halle, H ., Chenoweth, J. M ., and Wambsganss, M . w., and steam generators. He received a B.S. in mechanicalengineering from
Shellside Waterflow Pressure Drop Distribution Measure- Valparaiso University in 1960 and earned a Ph.D. from Purdue Univer-
ments in an Industrial-Sized Test Heat Exchanger, in A Reap- sity in 1966. From 1961 to 1963 he worked as a research engineer for
praisal ofShellside Flow in Heat Exchangers, Marner, W. J., Johnson Service Company. In 1965 he joined the staff of Argonne Na-
and Chenoweth, J. M., eds . , pp. 37-48, ASME, New York, tional Laboratory. He has authored or coauthored over 80 technical publi-
1984. cations.