Sie sind auf Seite 1von 7

INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
UENR8332
April 2018

C9 Generator Set with EMCP 4.2


Electrical System
LN91-UP
LX91-UP

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
14 13 12 11 10 9 8 7 6 5 4 3 2 1

A-C1
160-7689 EMCP 4.1 / 4.2
EMCP 4.2 ONLY
TERM 45 CBL-E2:R951-E2 WH-18 5 MODBUS +
120R
MODBUS RS485 TERM 46 CBL-E2:R952-E1 BK-18 3 MODBUS -
TERM 47 CBL-E2:R953-E3 CU-20 4 MODBUS COMMON
3P BREAKER

J TERM 48
120R
CBL-E1:Y959-E2 WH-18 62 CAN B DATA LINK HIGH
J
CAN B
DATA LINK TERM 49 CBL-E1:Y960-E1 BK-18 64 CAN B DATA LINK LOW
TERM 50 CBL-E1:Y961-E3 CU-20 63 CAN B SHIELD
800A/1000A BREAKER
P734-A6 WH-16 29 ANALOG IN 3 RTN
P734-A114 WH-16 37 ANALOG IN 2 RTN L1-UE1 BK-00
SENSOR SPEED 2 NODES 1
C-C1
C-C2 A-C3 T1
4P-5820 345-1119 345-1118 TERM 24 P734-A8 WH-16 46 ANALOG IN 1 RTN L1-UF1 BK-00
SERIES DELTA
1 2
155-2269
TERM 25 229-A115 WH-16 REF [I-11]

CBL-C3:G404-C2 WH-18 CBL-A8:G404-A2 WH-18 L2-VE1 BK-00


1
1 31 66 MPU + T2
2
2 CBL-C3:G405-C1 BK-18 32 CBL-A8:G405-A1 BK-18 67 MPU - EXCITER T12 T1
1 2 L2-VF1 BK-00
CBL-C3:G406-C3 CU-20 30 CBL-A8:G406-A3 CU-20 65 BATT -
C-C3 L3-WE1 BK-00
160-7689 T3
J1-PIN3 ANALOG RTN 3 CBL-C2:F535-C3 WH-18 16 CBL-A3:F535-A3 WH-18 TERM 13
T9 T4 1 2 L3-WF1 BK-00
J1-PIN2 5V ANALOG POWER 2 CBL-C2:A122-C2 BK-18 17 CBL-A3:A122-A2 BK-18 TERM 14
ENGINE SPEED ADJUST T6 T7
N-NE1 BK-00
J1-PIN17 PROG. ANALOG 3 17 CBL-C2:F536-C1 RD-18 18 CBL-A3:F536-A1 RD-18 TERM 15 N
J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A3:F537-A5 CU-20 TERM 16 T3 N-NF1 BK-00
T10
TERM 8
SERVICE CONNECTOR T8 T5

K999-C1 WH-18 K999-A1 WH-18

E494-CT11 WH-18

E498-CT10 WH-18
J1-PIN56 60 HZ I/P

E495-CT9 WH-18

E498-CT8 WH-18
E496-CT2 WH-18

E498-CT1 WH-18
56 6 TERM 9
A-C2 T11 T2
D E C J A B H F G
J1-PIN18 DIGITAL RTN 18 K981-C3 WH-18 8 K981-A3 WH-18 TERM 10 ECM CONFIGURATION LINK 265-4123
E
3P BREAKER
J1-PIN46 DROOP SWITCH I/P 46 K980-C2 WH-18 7 K980-A2 WH-18 TERM 11
CBL-A2:Y797-A2 WH-18 TERM 27
TERM 12
120R
J1-PIN8 ATA/CAT DATA LINK HIGH 8 893-C4 WH-18 4 893-A9 WH-18 REF [H-9] 108-A44 WH-18
CBL-A2:Y798-A1 BK-18
I I
TERM 28
J1-PIN9 ATA/CAT DATA LINK LOW 9 892-C5 WH-18 5 892-A10 WH-18 REF [H-10] 208-A109 WH-18
CBL-A2:Y799-A3 CU-20 TERM 29
REF [G-12] 229-C27 WH-16 2 229-A115 WH-16 REF [J-8]
CBL-A1:Y799-A3 CU-20
352-5536
CT-C1 630A BREAKER
J1-PIN40 RUN/STOP INPUT 40 A309-C6 WH-16 9 A309-A126 WH-16 REF [H-9] 4 3 5 2 6 1
CBL-A1:Y798-A2 WH-18
CBL-A1:Y797-A1 BK-18

J1-PIN50 CAN A DATA LINK HIGH 50 CBL-C5:Y797-C2 WH-18 22 CBL-A6:Y797-A2 WH-18 CBL-A7:Y797-A2 WH-18 50 CAN A DATA LINK HIGH
PARALLEL STAR T1 L1-UC1 BK-00

J1-PIN34 CAN A DATA LINK LOW 34 CBL-C5:Y798-C1 BK-18 23 CBL-A6:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 34 CAN A DATA LINK LOW
J1-PIN42 CAN A SHIELD 42 CBL-C5:Y799-C3 CU-20 24 CBL-A6:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 42 CAN1 SHIELD L2-VC1 BK-00
T2
OPEN GENSET A-C4
T7 T2
E-STOP LINK 3E-3364
H-C1 155-2269 EXCITER T1 T8
E-STOP
348-H1 WH-18 1 208-A4 WH-18 REF [H-11]
226-6446 T5 L3-WC1 BK-00
T10 T3
348-H1 WH-18 2 A774-A14 WH-18 61 RELAY 1 COM (CRANK)
T4 T11
348-A11 WH-16 1 2
A774-A12 WH-18 A774-A15 WH-18 58 RELAY 2 COM (FUEL)
J1-PIN23 E-STOP I/P 23 A774-C12 WH-18 33 A774-A17 WH-18 A774-A13 WH-18 70 DIGITAL IN A T12 N-NC1 BK-00
T6
N
TERM 2
TERM 4
REF [I-11] 208-A4 WH-18 208-A62 WH-18 TERM 3 CONNECT TO START (AUTO) 879-A113 WH-18 55 DIGITAL IN B
REF [G-14] 208-C22 WH-16 13 208-A112 WH-16 208-A110 WH-16 208-A50 WH-18 27 RELAY 6 COM E T9 T3

REF [F-11] 208-A120 WH-18 208-A109 WH-18 REF [I-10] REF F-4 / A-11 CBL-A5:X843-A1 BK-18 208-A58 WH-18 40 RELAY 5 COM
J1-PIN48 BATT + 48 104-C11 WH-16 208-A59 WH-18 41 RELAY 4 COM
J1-PIN52 BATT + 52 104-C10 WH-16
REF F-4 / A-11 CBL-A5:F531-A3 CU-20
208-A60 WH-18 43 RELAY 3 COM (ECM) 3P BREAKER 4P BREAKER
REF [F-11] 208-A24 WH-18
J1-PIN53 BATT + 53 104-C9 WH-16 SWITCH - ECM POWER 208-A111 WH-18 60 BATT -
J1-PIN70 KEY SW 70 104-C8 WH-16 104-C7 WH-16 10 104-A19 WH-16 214-5791
REF [I-11] A309-A126 WH-16 48 RELAY 2 NO (FUEL)
J1-PIN61 BATT - 61 208-A127 WH-18
H J1-PIN63 BATT - 63 X861-C37 WH-16 27 X861-A129 WH-16 REF [H-9]
ECM RELAY
ENGINE CRANK RELAY
417-9923
H
J1-PIN65 BATT - 417-9923
400A BREAKER
65

R956-A128 WH-18
208-C13 WH-18 REF [G-10] 101-A32 WH-16 30 REF [G-10] 101-A51 WH-16 30

104-A19 WH-16 87 REF [H-11] X861-A129 WH-16 87


15A 5A L1-UA1 BK-1
C-C4
230-4011 86 86
108-A45 WH-18 REF [H-9] 108-A46 WH-18
2 1 85 85
208-C16 WH-16
208-C15 WH-16
208-C17 WH-16

L2-VA1 BK-1

SERIES STAR
STARTER MOTOR
390-0788
304-A34 WH-18 51 RELAY 1 NO (CRANK)
R956-A25 WH-18
108-A44 WH-18 REF [I-10] L3-WA1 BK-1
G S
TERM 5 108-A20 WH-18 R956-A130 WH-18 35 RELAY 3 NO (ECM)
AC ALTERNATOR T2
TERM 6 108-A46 WH-18 REF [H-9]
T1 T5
MOT BTRY
101-C14 RD-8 TERM 7 A108-A22 WH-18 REF [F-11] EXCITER N-NA1 BK-1
T8
T4
108-A27 WH-18 52 BATT + F- 6 5 4 3 2 1
A-C5
T11 344-0415
M BAT+-P1 RD-2 T7

108-A117 WH-18
T10

REF [F-12]
REF [F-11] 108-A21 WH-18 T12
208-C34 WH-18 208-C36 BK-8 229-C27 WH-16 [REF I-12] AUDIBLE ALARM
OPTION F+
REF [F-11] 108-A23 WH-18 T9
T6
+
REF [H-12] 208-C22 WH-16 - R957-A71 WH-18 33 RELAY 4 NO E
10A MCB 5
286-4743

E498-A18 WH-18

E498-A16 WH-18
E498-A7 WH-18
T3
101-A52 WH-18 108-A53 WH-18 A-C1
160-7689 EMCP 4.1 / 4.2
TERM 17 R958-A70 WH-18 32 RELAY 5 NO
LINK-LN1 BK-2 101-A51 WH-16 REF [H-9] SPARE RELAY OUTPUTS
G G
TERM 1
BAT--N1 BK-2 TERM 18 R959-A69 WH-18 26 RELAY 6 NO
101-C25 WH-10 101-A31 WH-10 101-A32 WH-16 REF [H-11] F409-A86 WH-18 7 GEN AC NEUTRAL

TERM 30 E563-A131 WH-18 24 RELAY 8 COM


2A MCB 4
TERM 31 E560-A132 WH-18 25 RELAY 7 COM F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
CHARGING ALT SPARE RELAY OUTPUTS TERM 32 E564-A133 WH-18 14 RELAY 8 NC EM10/15 OR EM10A/15A
5N-5692 2A MCB 3
(ONLY AVAILABLE WITH EMCP4.2) F435-A90 WH-18 E487-A89 WH-18 VB GEN IN
TERM 33 E561-A134 WH-18 15 RELAY 7 NC 11
200-A102 GN-YL-16
A B+ 101-C39 WH-10 CONTROLLER ETH
TERM 34 E565-A135 WH-18 1 RELAY 8 NO F5 1 416-1367
2A MCB 2
AL-C2
TERM 35 E562-A136 WH-18 2 RELAY 7 NO F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN
GND F6 2
208-C23 WH-10 A-C7
STD SHUNT EXCITATION 366-9370
TERM 36 E498-A107 WH-18 39 CT COMMON
2
200-A104 GN-YL-16
TERM 19 Y984-A75 WH-18 53 DIGITAL IN 2 CONNECT TO ALT T11 X2-AL1 WH-18 1 1
E494-A83 WH-18 31 IA GEN IN
LCL SWITCH
TERM 20 Y985-A76 WH-18 45 DIGITAL IN 3 2 351-9187 3

C-C7 C-C2 A-C3 AL-C1


345-1119 345-1118 Y986-A77 WH-18 DIGITAL IN 4 CONNECT TO ALT T12 X1-AL2 WH-18 3
OPTION 155-2267 SPARE DIGITAL INPUTS TERM 21 44
E495-A84 WH-18 47 IB GEN IN
200-A101 GN-YL-16 TERM 22 Y987-A78 WH-18 36 DIGITAL IN 5 4

1 A 108-C33 WH-18 1 108-A21 WH-18 REF [G-11] DOOR ETH TERM 23 Y988-A79 WH-18 28 DIGITAL IN 6
E496-A85 WH-18 57 IC GEN IN
LCL 2 B 208-C34 WH-18 REF [G-14]

3 C Y983-C29 WH-18 11 Y983-A74 WH-18 54 DIGITAL IN 1

FUEL LEVEL SENSOR SUPPLY TERM 26 F548-A81 WH-18 16 5V SENSOR SUPPLY LSA EM10 ADAPTER CBL-A10:X842-A2 WH-18 68 DIGITAL OUT 2

SENDER OPTION A-C6 P733-A80 WH-18 56 ANALOG I/P 1 CBL-A10:F531-A3 CU-20 REF [H-9]
351-6706 CBL-A10:X843-A1 BK-18 REF [H-9]
F- F+
1 1 108-A23 WH-18 REF [G-11] EM10A
FLS 2 2 A-C11 BATTERY CHARGER
REF [H-9] 344-0413 OPTION
3 3 208-A24 WH-18 F+-IVR15 WH-18
F F
1
ALT-C2
TERM 37 AC200-A121 GN-YL-16 1 416-1367
PMG EXCITATION
AUX WINDING
C1-1
E-STOP SWITCH F--IVR16 WH-18 2
TERM 38 AC199-A123 WH-18 2
(LSA OPTION)
FOR USE WITH CANOPY
C1-2
F5 6 A-C7 (R FRAME OPTION)
AC101-A124 WH-18 366-9370 J-C1
TERM 39 AC721-A125 WH-18 3 C1-3
L-C1 F6 3 351-6707 J-C2
6A MCB 1 E-STOP 2
226-6446 3E-3364 351-9187
286-4742 X2-IVR11 WH-18 CONNECT
CONNECT TO ALT T9 10 2 1
1
1 2
208-L1 WH-18 1 TO EMCP 3 1 14 1 X2-J1 WH-18 1
A-C12 1 Z1-IVR12 WH-18 2 AL-C2 CONNECT CONNECT
3

PMG
344-0412 1 C2-1
351-9187 4 4 Z1-J3 WH-18 2
X1-IVR13 WH-18 TO EM15A TO EM10
CONNECT TO ALT T12 9 4 3
2 C2-2 348-L2 WH-18 2 15 2
MODULE 15 2 X1-J4 WH-18 3 MODULE
5 Z2-IVR14 WH-18 4
3 C2-3 3 16 3 Z2-J2 WH-18 4
362-0122
IVR-C2
4 C2-4

5 C2-5

REF [H-11] 208-A120 WH-18 6 C2-6

REF [G-10] A108-A22 WH-18 7 C2-7

CONTROL SCHEMATIC EMCP 4.2 POWER SCHEMATIC (R FRAME & LSA UPGRADE)
E E

3P BREAKER

800A/1000A BREAKER TERM RAIL LAYOUT ECM CONFIGURATION


L1-UE1 BK-00
(50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS
T1
L1-UF1 BK-00 TERM 8
SERIES DELTA
1 2
TERM 8
(TO ECM PIN 56) K999- A1 WH-18 TERM 9 K999- A1 WH-18 TERM 9
T2 L2-VE1 BK-00 (TO ECM PIN 56)
EARTH FAULT RELAY (OPTION PPE1/PPE2) (TO ECM PIN 18) K981- A1 WH-18 TERM 10 K981- A1 WH-18
EXCITER T12 T1
1 2 L2-VF1 BK-00 (TO ECM PIN 18) TERM 10
(TO ECM PIN 46) K980- A1 WH-18 TERM 11 K980- A1 WH-18
(TO ECM PIN 46) TERM 11
L3-WE1 BK-00 TERM 12 TERM 12
T3
T11 T2 1 2 L3-WF1 BK-00

T10 T3
N-NE1 BK-00
N

D T9

T7 T6
T4
N-NF1 BK-00
(50 HZ) DROOP MODE (60 HZ) DROOP MODE
D
E494-CT11 WH-18

E498-CT10 WH-18
E495-CT9 WH-18

E498-CT8 WH-18
E496-CT2 WH-18

E498-CT1 WH-18

T8 T5 TERM 8 TERM 8
3P BREAKER MCB LIST K999- A1 WH-18 TERM 9 (TO ECM PIN 56) K999- A1 WH-18 TERM 9
E
(TO ECM PIN 56)
DESCRIPTION CIRCUIT ID (TO ECM PIN 18) K981- A1 WH-18 TERM 10 (TO ECM PIN 18) K981- A1 WH-18 TERM 10
MCB 6 25A HEATERS MCB AC1010/AC717 K980- A1 WH-18 TERM 11 (TO ECM PIN 46) K980- A1 WH-18 TERM 11
(TO ECM PIN 46)
MCB 1 6A BATTERY CHARGER MCB AC1010/AC721
TERM 12 TERM 12
MCB 2 2A (AC SENSING) MCB F436/E488
352-5536
CT-C1 630A BREAKER MCB 3 2A (AC SENSING) MCB F435/E487
4 3 5 2 6 1 MCB 4 2A (AC SENSING) MCB F434/E486
MCB 5 10A FUSED BATTERY SUPPLY 101/108
NOTES:-
PARALLEL STAR T1 L1-UC1 BK-00
- LINK TERMINALS 9 AND 10 FOR DROOP MODE
- LINK TERMINALS 8 AND 9 FOR 1800 RPM
- OPERATION WILL BE DEPENDANT ON ENGINE SOFTWARE CONFIGUATION.
T2 L2-VC1 BK-00 TERMINALS (EMCP4.1 & EMCP 4.2)
T3 T5
EXCITER T1 T7 TERM NO. DESCRIPTION CIRCUIT ID
T6 L3-WC1 BK-00 1 UNFUSED BATTERY POS SUPPLY 101
T4 T3 2 BATTERY NEGATIVE 208
T2 T8 3 BATTERY NEGATIVE (FOR REMOTE START) 208
4 REMOTE START INPUT 879
T12 N-NC1 BK-00 5 24 V PANEL SUPPLY 108
T10
N
6 24 V PANEL SUPPLY 108
7 BATTERY CHARGER AMMETER A108 (+) BATTERY
8 RESERVED FOR ECM LINK
E T11 T9
9 ECM 60 HZ INPUT K999
(-) BATTERY / SENSOR RETURN
10 ECM DIGITAL RETURN K981 CAT DATA LINK
11 ECM DROOP SET INPUT K980
C 3P BREAKER 4P BREAKER 12
13
RESERVED FOR ECM LINK
REMOTE SPEED ADJUST (ECM RTN) F535
CAN A DATA LINK C
14 REMOTE SPEED ADJUST (ECM 5V POWER) A122 CAN B DATA LINK
15 REMOTE SPEED ADJUST (ECM INPUT) F536
16 REMOTE SPEED ADJUST (SCN) A122
17 SPARE RELAY OUTPUT 6 R958
18 SPARE RELAY OUTPUT 5 R959
19 SPARE DIGITAL INPUT 4 Y984
400A BREAKER 20 SPARE DIGITAL INPUT 5 Y985
21 SPARE DIGITAL INPUT 6 Y986 SYMBOL LEGEND TABLE
L1-UA1 BK-1 22
23
SPARE DIGITAL INPUT 7
SPARE DIGITAL INPUT 8
Y987
Y988
NOTES
24 SPARE ANALOG INPUT RETURN P734 MINIATURE CIRCUIT BREAKER NOTE DESCRIPTION
25 ANALOG GND 229 A STANDARD BATTERY NEGATIVE CABLE NOT REQUIRED WITH BATTERY ISOLATOR SWITCH ARRANGEMENT
L2-VA1 BK-1 26 5V ANALOG SENSOR SUPPLY F548
27 CAN A (HIGH) Y797
SERIES STAR 28 CAN A (LOW) Y798
EMERGENCY STOP PUSHBUTTON
29 CAN 1 REF Y799
L3-WA1 BK-1 30 RELAY 8 C (EMCP 4.2 ONLY) E563
AC ALTERNATOR T5
31
32
RELAY 7 C (EMCP 4.2 ONLY)
RELAY 8 NC (EMCP 4.2 ONLY)
E560
E564
HARNESS LAYER TABLE ECM INFORMATION
T1 T6 FUSED AUTOMOTIVE RELAY
EXCITER N-NA1 BK-1 33 RELAY 7 NC (EMCP 4.2 ONLY) E561 IDENT PART NO. CHG DESCRIPTION PIN NAME DESCRIPTION
T2
T7 34 RELAY 8 NO (EMCP 4.2 ONLY) E565 HARNESS AS - - -
F- 6 5 4 3 2 1 2 ANALOG SENSOR POWER 5V ANALOG POWER
35 RELAY 7 NO (EMCP 4.2 ONLY) E562
T3 T8 A-C5 A 527-0713 0 CONTROL PANEL 3 ANALOG SENSOR RETURN ANALOG RETURN
36 CUSTOMER EARTH 200
344-0415
AL 527-0711 0 AVR (EM10/15) 8 DATA LINK (+) ATA/CAT (+)
T4 37 CUSTOMER AC EARTH AC200
9 DATA LINK (-) ATA/CAT (-)
T12 38 CUSTOMER AUXILIARY NEUTRAL AC199 RESISTOR C 464-0710 1 ENGINE
17 ANALOG THROTTLE SPEED ADJUST
39 CUSTOMER AUXILIARY LIVE AC101 E 475-8409 0 PW2.1 COMMS OPTION 18 DIGITAL RTN DIGITAL RTN
F+ 40 HEATERS (OPTION) AC717
T11 F 450-3719 0 CURRENT TRANSORMER ADAPTER 23 GND SWITCH I/P E-STOP
41 HEATERS (OPTION)
T10 L 345-1117 - CANOPY E-STOP 34 J1939 (-) CAN A (-)
42 HEATERS (OPTION)
E EARTH/GROUND H 345-1116 2 E-STOP LINK 40 GND SWITCH I/P RUN/STOP I/P
43 HEATERS (OPTION)
42 J1939 SHIELD CAN A SHIELD
B G 467-4496 0 AREP/PMG ADAPTER
B
E498-A18 WH-18

E498-A16 WH-18

A-C1
E498-A7 WH-18

T9 44 SPARE
160-7689 EMCP 4.1 / 4.2 46 GND SWITCH I/P DROOP I/P
GF - - EARTH FAULT/LEAKAGE 48 B+ BATTERY (+)
CTE - - EARTH FAULT CT 50 J1939 (+) CAN A (+)
F409-A86 WH-18 7 GEN AC NEUTRAL
CURRENT TRANSFORMER GR - - GEN RUN/COMMON ALARM RELAY 52 B+ BATTERY (+)
TERMINALS (EMCP 4.2) 53 B+ BATTERY (+)
2A MCB 4 WH - - HEATERS
F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN 56 GND SWITCH I/P 60HZ INPUT
TERM NO DESCRIPTION CIRCUIT ID WIRES AS. /CABLE AS.
EM10/15 OR EM10A/15A 45 MODBUS + (EMCP 4.2 ONLY) R951 PANEL TERMINAL 61 B- BATTERY (-)
2A MCB 3
N - - BATTERY -VE 63 B- BATTERY (-)
F435-A90 WH-18 E487-A89 WH-18 VB GEN IN 46 MODBUS - (EMCP 4.2 ONLY) R952
11
P - - BATTERY +VE 65 B- BATTERY (-)
416-1367 47 MODBUS REF (EMCP 4.2 ONLY) R953 TERMINAL
F5
AL-C2
1 48 CAN B HIGH (EMCP 4.2 ONLY) Y959 R - - BATTERY LINK 67 B- BATTERY (-)
2A MCB 2
F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN 49 CAN B LOW (EMCP 4.2 ONLY) Y960 UA - - 400A POWER CABLE (L1) 70 KEY SWITCH KEY SWITCH
F6 2
50 CAN B SHIELD (EMCP 4.2 ONLY) Y961 VA - - 400A POWER CABLE (L2)
STD SHUNT EXCITATION CONNECTOR WA - - 400A POWER CABLE (L3)
E498-A107 WH-18 39 CT COMMON
351-9187 2
AL-C1 NA - - 400A POWER CABLE (N)
CONNECT TO ALT T11 X2-AL1 WH-18 1 1
E494-A83 WH-18 31 IA GEN IN RELAYS FOR VOLT FREE CONTACTS (OPTIONAL)
UC - - 630A POWER CABLE (L1) WIRE NAME DEFINITION
2 3
+ VC - - 630A POWER CABLE (L2)
CONNECT TO ALT T12 X1-AL2 WH-18 3 BATTERY WC - - 630A POWER CABLE (L3)
E495-A84 WH-18 47 IB GEN IN XXXX-XX# XX-XX
4 NC - - 630A POWER CABLE (N)
UE - - 800-1000A POWER CABLE (L1)
E496-A85 WH-18 57 IC GEN IN SPLICE
VE - - 800-1000A POWER CABLE (L2)
WE - - 800-1000A POWER CABLE (L3)
WIRE WIRE GAUGE
CBL-A9:X842-A2 WH-18 68 DIGITAL OUT 2 NE - - 800-1000A POWER CABLE (N)
CBL-A9:F531-A3 CU-20 REF [H-9]
UF - - 800-1000A POWER CABLE (L1) WIRE COLOUR
SCREEN CABLE VF - - 800-1000A POWER CABLE (L2)
CBL-A9:X843-A1 BK-18 REF [H-9]
WF - - 800-1000A POWER CABLE (L3) WIRE NUMBER
NF - - 800-1000A POWER CABLE (N)
2 POLE SWITCH IVR - - IVR HARNESS IDENT
PMG EXCITATION

A A
351-6707
J-C1 351-9187 CIRCUIT IDENT
J-C2
1
3 1 X2-J1 WH-18 1 LCL 2 LOW COOLANT LEVEL SENDER
CONNECT 3

PMG
4 Z1-J3 WH-18 2
TO EM10
X1-J4 WH-18
THIS SCHEMATIC IS FOR THE C9 GENERATOR SET WITH EMCP4.2 ELECTRICAL SYSTEM
4 2 3 MODULE
5 3 Z2-J2 WH-18 4
1
FLS 2
3
FUEL LEVEL SENDER MEDIA NUMBER: UENR8332
SCHEMATIC PART NUMBER: 485-5205, CHANGE: 01, VERSION: DK
POWER SCHEMATIC (A FRAME) +
- AUDIBLE ALARM Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
LEFT SIDE VIEW
C-C7 VIEW ALL CALLOUTS

(TO LCL SWITCH OPTION)

C-C3 C-C2

C-C4 C-C1
(TO STARTER MOTOR) ( TO SENSOR SPEED 2 NODES 1)
PANEL FRONT VIEW
VIEW ALL CALLOUTS

EMCP 4.2 A-C3

A-C2
(SERVICE) E- STOP ECM POWER
CONNECTOR) SWITCH
PANEL WIRING
VIEW ALL CALLOUTS

A-C11 A-C12
(TO BATTERY (TO BATTERY
CHARGER OPTION) CHARGER OPTION)

A-C1
(TO EMCP 4.2)
A-C4
(OPEN GENSET
E-STOP LINK)

A-C6
A-C5 (TO FUEL LEVEL
SENDER OPTION)