Method Statement Gypsum Boards - R05

QCP5-SIGNALING CONSTRUCTION-METHOD
STATEMENT FOR GYPSUM BOARD
HHR2-ASC-SIG-GEN-GEN-PRO-INS-00004-R05 HARAMAIN HIGH SPEED RAILWAY.
PHASE 2
HHR2-ASC-SIG-GEN-GEN-PRO-INS-00004-R00
QCP5-SIGNALING CONSTRUCTION-METHOD STATEMENT

FOR GYPSUM BOARD
DOCUMENT APPROVAL / REVISION RECORD SHEET
DOCUMENT TITLE
Method Statement For Gypsum Board

HHR2-ASC-SIG-GEN-GEN-PRO-INS-00004-R05 REVISION: R05 DATE: 2015/10/29
DOC NAME:
Luis Muñoz
CONTACT PERSON:
NAME SIGNATURE
Ignacio Benítez
PREPARED BY:
Luis Muñoz
CHECKED BY:
Luis Llamas
VALIDATED BY:
APPROVED BY: Luis Llamas
HHR2-ASC-SIG-GEN-GEN-PRO-INS-00004-R05 0
PHASE 2
DOCUMENT STATUS AND TYPE

STATUS CATEGORY CLASSIFICATION
WorkingDraf ExecutiveTask General Public X
Draf SpecialistTask X Restricted
Proposed Issue X
Released Issue
ELECTRONIC BACKUP
INTERNAL REFERENCE NAME:

HOST SYSTEM MEDIA SOFTWARE
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PHASE 2
DOCUMENT EXTERNAL APPROVAL

The following table identifies all management authorities who have successively approved the present
issue of this document.
REVISION DATE AUTHORITY NAME SIGNATURE
Luis Llamas
R00 2013/05/14 Construction Manager
Luis Llamas
Luis Llamas
Luis Llamas
Luis Llamas
Luis Llamas
DOCUMENT CHANGE RECORD

The following table records the complete history of the successive editions of the present document.
REVISION DATE SUBJECT OF ISSUE / REVISION NAME SIGNATURE
R00 2013/05/14 First edition

R01 2013/10/29 Second edition
R02 2013/11/19 Third edition
R03 2014/04/11 Fourth Edition
R04 2014/10/23 Fifh edition
R05 2015/10/29 Sixth edition
PHASE 2
TABLE OF CONTENTS
0. GENERAL....................................................................................................................................4
0.1. Purpose................................................................................................................................
4
0.2. Document Scope.................................................................................................................4
0.3. Input Data...........................................................................................................................4
0.4. Responsibilities...................................................................................................................4
0.5. Terms&Acronyms................................................................................................................5
1. PROCESS DEFINITION.................................................................................................................6
1.1. Design Specification............................................................................................................6
1.2. Scope of Works...................................................................................................................6
1.3. Assembly Recommendations..............................................................................................7
1.3.1. Preparation of Works.................................................................................................................8
1.4. Traceability.........................................................................................................................9
2. WORKS INSTRUCTIONS............................................................................................................10
2.1. Installation Sequence........................................................................................................10
2.1.1. Staking in cladding walls, partitions and ceilings.....................................................................10
2.1.2. Placement of vertical elements................................................................................................10
2.1.3. Treatment of joints...................................................................................................................12
2.1.4. Hangers on gypsum board walls on metal structure partitions...............................................13
3. QUALITY ASSURANCE...............................................................................................................15
3.1. ITP .............................................................................................................................25
4. HEALTH AND SAFETY................................................................................................................28
5. ENVIRONMENTAL.....................................................................................................................45
6. RESOURCES..............................................................................................................................46
6.1. Human Resources.............................................................................................................46
6.2. Equipment and Tools.........................................................................................................46

7. INTERFACES..............................................................................................................................46
7.1. Templates.........................................................................................................................46
7.1.1. Engineer´sTemplates................................................................................................................46
APPENDIX 1 PICTURES.....................................................................................................................48
APPENDIX 2 DRAWINGS..................................................................................................................51
DATA SHEETS..........................................................................................................................586
1. GENERAL
1.1. Purpose
The purpose of this document is to describe to the Saudi Railways Organization the Al-Shoula Consortium
Method Statement for the Gypsum boards to be carried out in the Technical Buildings (MSR A-MSR B-ISR)
of the Phase 2 Haramain High-speed Railway Project.
1.2. Document Scope
This document is prepared according to Saudi Railways Organization General Specifications Section 4
Management of the Project Clause 4.3 Quality Management Program.
1.3. Input Data
Additionally to Master Agreement Clause 1.1 Contract Documents, the following has been considered
specifically for the preparation of this document:
 Project Management Plan.
 Quality Management Plan.
 Quality Control Plan QCP-2 Civil Works.
 Health and Safety Site Supervision Plan.
 Consortium members Quality Assurance Systems procedures.
Additionally, to those regulations included in ASC “List of Standards during Design Stages” the following
has been considered specifically for the preparation of this document:
●ISO 9000 and 14000 Standards.
●ASTM and AASHTO. Regulations.
●HHR-LO-SI-403-INE-001-E1
●HHR-LO-CT-602-SYS-008-D1
1.4. Responsibilities
Additionally to those stated in Contract Documents and Project Management Plan, the following has to
be considered:
 As indicated in Paragraph “1.2. Roles Description” of Quality Control Plan QCP-2 Civil Works.
 As indicated in Health and Safety Site Supervision Plan”.
1.5. Terms & Acronyms

SRO Saudi Railways Organization
ASC Al-Shoula Consortium
PMP Project Management Plan
QMP Quality Management Plan
QCP Quality Control Plan
MSW Method Statement of Works
WIP Works Instructions for Process
ITP Inspection and Test Plan

2. PROCESS DEFINITION
2.1. Design Specification
The purpose of this document is to define the recommendations and sequence assembly of plasterboard
sheeting will be installing on the walls and partitions of technical buildings in HARAMAIN project HSR
2.2. Scope of Works
This Method Statement will be carried out for the task related to gypsum board, as execution,
installation, inspection points.
This document is prepared according to Saudi Railways Organization General Specifications Section 4
Management of the Project Clause 4.3 Quality Management Program.
Gypsum Board elements will be install in the following technical buildings:
Makkah Station pk 2+052
ISR 11 pk 11+000
ISR 21 pk 21+100
SIDING 1 pk 36+800
ISR 55 pk 55+000
CROSSOVER pk 63+100
JEDDAH STATION pk 78+721
KAIAC pk 93+375
ISR 114 pk 114+850
ISR 136 pk 136+240
ISR 147 pk 147+988
ISR 170 pk 170+112
KAEC pk 182+294
ISR 192 pk 192+524
ISR 208 pk 208+750
ISR 238 pk 238+950
ISR 268 pk 268+200
ISR 298 pk 298+000
 ISR 326 pk 326+500
ISR 350 pk 350+618
ISR 371 pk 371+100
ISR 382 pk 382+100
ISR 407 pk 407+350
ISR 427 pk 427+500
ISR 442 pk 442+000
MADINAH STATION pk 448+410

2.3. Assembly Recommendations
Below are the recommendations assembly systems Plasterboards by metal structure as it relates to the
most important points to keep in mind during this process and that may affect the technical
characteristics of the units.
Complementary to these recommendations, each manufacturer may have its own assembly manuals, in
addition to those cited here may be other useful recommendations for the proper monitoring of the
implementation of these types of systems.
The recommendations in general, by extension, are intended for all kinds of work however small it may
be.
At all times these assemblies recommendations will be fully related to the technical specifications of the
plasterboard.
In the event that for various reasons they cannot, have difficulties or doubts exist for compliance on site,
will be essential to consult the manufacturer´s technical services, who will clarify and endorse it from
alternative solutions.
2.3.1. Preparation of Works
Recommended situation of the work for the proper execution of constructive units Gypsum:
 The walls and ceiling sheeting in contact with the small plates will be completely finished plaster.
 The external openings carpentry (doors, windows) must be placed.
 It is advisable even external openings are glazed.
 Water intakes and electricity necessary.
 All pipes will be in its final position.
 The branches supply to points of light, sanitary, air conditioning, etc. installed to await the built in
partitions or other units of Gypsum (cladding, etc.)
 The inner fences and other items to incorporate into the partition walls by installers of units of
Plasterboard will be on work.
Recommendations before and during assembly
 The recommendations listed below are important, and also a significant help in assembling better
quality and relationships with the work:
 The installation team must be in possession of a set of drawings of the work to be performed in
which correctly indicate both elevation and in top view, the final status of not only the partitions
but also the facilities that traverse them or may affect well as supports or supplements provided
for fixing heavy loads (equipment cabinets) if known location.
 The facilities that will be hidden will undergo necessary testing runs for proper operation before
being permanently hidden.
 It’s recommend the presence of unions that are affected in some way in the execution of
partitions (electricity, cable ducts, plumbing), in the initial phase of installation, to indicate
subsequent incidents that offer jobs in the assembly of the units.
 The subject of these facilities will be made securely, with materials that do not affect them and
the different elements of the partition.
 The different necessary perforations made in the plates or bearing elements will be made in
compliance with the recommendations for handling products manufacturer.
 During assembly of the different facilities do not deteriorate the materials installed, must bring
the appropriate precautions in this mainly when dealing with fire, welding, adhesives or other
abrasives products.
 In the event that for any reason deteriorate materials or be necessary dismantling or change of
position of the units, will notify the D. O. in order to properly resolve these operations.
 Relevant evidence testing the various facilities will be made before the close of the partition wall.
2.4. Traceability
For the identification and tracking of the different elements, the work will be divided into levels on the
basis of a pyramid-shaped structure, in such a way that any information regarding inspections and tests
that is produced throughout execution of the work may be unmistakably included with that structure. In
this way, it is possible to locate and trace the inspections and tests, as well as filing and processing the
documentation generated.
3. WORKS INSTRUCTIONS
3.1. Installation Sequence
3.1.1. Staking in cladding walls, partitions and ceilings
The staking will be held in a clear and as close as possible to the assembly operation.
It is advisable to make a large area or pilot to be tested by the D. O. previously to implementing the
general works.
During this operation, the situation will be clearly marked fences, holes, corners, etc.
Placing Channels or horizontal elements.
The lower channels will be placed on the finished flooring or seat base.
Higher channels will be placed under finished floor.
The lower channels shall bear on the support surface or contact support
Anchorages to brackets both lower and upper should be placed at least every 600 mm between fasteners
in a row, keeping in mind that the beginning and end should be spaced not more than 5 cm from the
ends of the profile and at least should be placed 3 anchors for pieces above 50 cm and 2 for below 50 cm
parts.
The separation of 600 mm indicated, refers to anchors on compact resistant materials (slabs resistant
elements, concrete). In the event of such unions on less resistant elements, the appropriate maximum
distance between anchors is 400 mm.
In any case, it is advisable at all times to do a test "in situ", on these elements, to check its suitability.
Fixing these elements may affect the characteristics of the partition walls.
The maximum allowable length of wall without channel, both lower and upper, no alternatives will be 30
cm and provided evidence of incapacity is continuity.
At intersections of walls and in the corners, the channels will be separated the thickness of the gypsum
boards hole partition walls.
In areas of steps and gaps will rise its ends at least 15 cm.
3.1.2. Placement of vertical elements
3.1.2.1. Boot with the structural work or other units already completed.
The starting uprights shall be firmly fixed the structural work or the existing unit, with anchors every 60
cm high and not less than three points for pieces above 50 cm and bolted to both the lower and upper
channels (with screws type M or punching, never screws type P).
The posts should be placed continuous from floor to ceiling. If for imperative reasons of the work
(passage facilities, voids, etc.) have to be withdrawn, shall be maintained at least 60% of its starting
profile, divided into upper and lower zones of encounter, and as long as the gap is not exceeds 25 cm
continuously.
3.1.2.2. Modulation or intermediates.
Be placed or fit by simply turning on both upper and lower channels and a length of 8 to 10 mm shorter
than the clearance between the floor and ceiling and are not screwed to them, except the so-called
"fixed".
The maximum separation of these uprights (modulation) shall be 600 mm.
The uprights are placed in the same direction, except for the end and logical holes for step or supports
for anchors or similar.
In case the modulation uprights are shorter than the light between floor and ceiling to cover, them may
overlap either each other or with auxiliary parts, such that the length of this overlap on each side is 24
and 45 cm for uprights of 48, 70 and 90 mm respectively. This overlap is held by bolts type M or
punching.
In the case of partition "Double" or "Special" (double structure), the uprights must braced between
them, at least with gusset plate 30 cm in height and width needed. These gussets will distance than 90
cm between axes, the first and last tie at 30 cm from floor and ceiling respectively.
3.1.2.3. Fixed, determinants of meetings and corners.
Uprights are those determined somehow special partition points and have their position marked on it
specifically, not being in a general way change its location (corners, starters, crosses, jambs, walls or
hollow way, anchors, fastening brackets , etc.).
Should be placed in position, screws with bolts type M or setting them by punching, both the lower and
upper channels. The screwing of these pieces will never be realized with screws type P.
These profiles will not break the overall modulation of the uprights unit.
Unless specific recommendations of the manufacturer's technical departments (length partitions,

workarounds etc.) in carrying out the corners of the partitions are mounted two uprights, one for each
partition matching.
Performances in areas of fences, step holes, windows, support heavy loads, etc.
In areas of doors or hollow passage interrupts the lower channel, rising by 90 at least 15 cm and kept
constant the above (except hollow floor to ceiling, in which case you must perform the same operation as
in lower).
In areas of windows, the two channels (floor and ceiling) remain straight.
The uprights that form the jambs of the opening will be bolted and bonded by punching the upper and
lower channels . These uprights will never interrupt the overall modulation of the partition walls. In case
of hollow floor to ceiling, the partition walls will completely disrupt these uprights placed suitably
reinforced so that the partition walls does not lose its stiffness.
In the area of lintel, will place a folding channel 90° ends thereof at least 15 cm to the uprights that form
the side jambs or hollow and which are joined by bolts type M or punching. In case of hollow for window
is the same operation in the sill.
In areas of the lintel and sill on each side of the side uprights are placed a few pieces of reinforcement
Stiles, bolted to the channels (top – lintel or less - sill) and uprights with screws M or punching.
Screwed gypsum board
The normal sequence of screwing the gypsum boards is to place one side of the partition first, then
perform assembly and aid facilities that are located within and afer being duly tested these, close the
wall for the next step :
The minimum thickness of Gypsum Board to use in partitions is 12.5 mm.
In case of single or double walls, the plates are positioned with respect to the longitudinal up rights that
are vertical, so that its longitudinal joints always coincide with a stud.
In partitions multiples and Specials, the plates may be placed either in transverse or longitudinal to the
uprights.
The gypsum boards are fixed to all Uprights using screws P, placed every 250 mm (with a tolerance of
15%).
The screws are screwed perpendicular to the plates and such that penetrates the plate ensure that the
cellulose surface without passing through the face side supports their subsequent coating.
Length of the suitable screw is chosen so that once the plate or plates bolted to the profiles, its tip
protrudes from the latter at least 10 mm.
Screws longitudinal edge of the plates was placed at 10 mm from this and some crossed to the other
plate.
Screws of transverse edges or "heads" of the plates will be positioned at least 15 mm in these edges.
Plates remain separate of finished ground between 10 and 15 mm and abutted to the ceiling.
Should not be plates screwed to the profiles in the zone where a stile crossing a canal.
3.1.3. Treatment of joints
The last operation to be performed on of Gypsum Board Systems without joints apparent, as is the case
discussed in this paper, is the treatment of joints produced in the junctions of the boards together or
between these and other elements of the work.
The correct and careful execution of Gypsum Systems in all aspects treated here, will make this last
operation maximum ease and the walls remain at optimum quality.
In general there are two types of systems to execute this process and which in turn can be made in
several ways depending on the materials used:
 Treatment with tape:

With paper or cellulose tape micro perforated: Manual or Mechanical Treatment with self-
adhesive mesh tape.
 Treatment tapeless.
 Edge treatment:
Common to all of them is the treatment of the sharp edges of corners which is always carried out
manually and using for this purpose tapes or edge protectors profiles, suitably reinforced to
protect them and a perfect finish.
Their execution, using these materials, vertical partitioning systems, realizes it is mandatory in all
alive corners.
3.1.3.1. Execution Order
The order of execution to follow this treatment can be very variable, depending on the type of work,
organization and volume, the type of treatment to follow and even the way or "good work" of specialists
in this type of work.
Generally be recommended, the following order:
 Checking and review of surfaces to be treated.

 Execution of corner joints in ceilings and walls.
 In the ceiling flat joints.
 Placing corner guards.
 Hands termination, following the same order
The material used for plastering and review of the surfaces shall be as recommended by the
manufacturer of Gypsum Board.
Similarly, the materials used in the treatment of joints, shall be as recommended by the manufacturer of
Gypsum Board and must be met at all times indications about him contained in bags or containers.
In general and unless otherwise directed by the manufacturer of Gypsum Board and products used in this
treatment, you should avoid these jobs with temperatures below 5 º C and environments above 85%
humidity.
For Special Partitions (water resistant) will require grouting compound boards’ joints of the lower layers.
3.1.4. Hangers on gypsum board walls on metal structure partitions
Before performing operations hang on these walls, it is recommended to analyze the type of load you are
going to receive, in order to choose the most suitable anchor in each case.
Loads can be of two types:
- Flush, move to the wall the shear stresses.

Loads below 15 kg per point, may be affixed directly to the board by hanging-frames "X", or
normal plastic pegs similar.
Loads between 15 and 30 Kg per point may also be set directly on the plate but always through
anchors "umbrella", "retractable", "bracket", "scale", "tip", or similar and leaving a minimum
separation between each anchor point 40 cm.
As an example application of these loads, the following are the peak loads with the use of two
types of blocks will normally use in market:
MAXIMUM ALLOWABLE LOADS
THICKNESS BOARDS mm
ANCHORAGE TYPE D mm
13 2 x 13
6 20 Kg 30 Kg
RETRACTABLE PLASTIC
8 25 Kg 30 Kg
6 30 Kg 30 Kg
METAL UMBRELLA
8 30 Kg 30 Kg
The highs loads above 30 kg per point must necessarily be attached to a reinforcement
incorporated into the partition, either during installation or later, sharing the burden to the
profiles.
- Eccentrics, produce a lever arm (more difficult to absorb by the anchor).

As noted above, are those whose center of gravity is located at a distance "e" of the partition,
producing thereon a lever arm effort.
The recommended maximum eccentricity is 30 cm, for greater distances should consult with the
manufacturer's Technical Services.
The maximum load point is limited to 30 Kg and 40 cm each separate item
The number of fixations for this type of load is 2(two).
For eccentric continuous loads medium and heavy up to 150 kg/m of partition, it should
strengthen the structure.
4. QUALITY ASSURANCE
4.1. Repair Methods
All the gypsum repair will be do with same material of original . And the same number of gypsum boards.
4.1.1. Small holes
Are holes of less than 0.05x0.05mts
Clean up the repair area. Trim away frayed edges with a utility knife and press back into place any small
drywall chunks still hanging by a flap.
Lightly wet the repair area with a spray bottle of water. This will help the joint compound to stick, if using
regular joint compound. This step may be skipped if you're using a non-water-based joint compound
containing acrylics, polymer fibers, or other similar non-water-based ingredients
Once the wall is clean and slightly damp, apply a liberal amount of non-shrink joint compound with a
putty knife. Wider putty knife blades will produce smoother results.
Let the patched area dry thoroughly before applying additional coats or sanding. Never apply a second
layer of joint compound if the first has not thoroughly dried.
Once dry, lightly sand the area smooth using drywall sandpaper attached to a drywall sander. If there are
large blobs or strips, shave these off with the putty knife first.
Hide minor imperfections with an ultra-thin topcoat of compound. Apply this topcoat over pin holes or
hairline cracks as if you were trying to scrape it off without leaving any behind. This step can ofen be
accomplished without additional sanding.
4.1.2. Medium Holes
Medium Holes are sizes between 0.05x0.05mts and 0.49x0.49mts

Outline the damaged area with a framing or carpenter's square. Use a pencil to draw a square or
rectangle on the drywall around the hole.
Use a drywall knife, jabsaw (keyhole saw), or utility knife to cut away the damaged section of
drywall. Drawing a straight-sided shape will make it easier to fashion a replacement piece.
Cut the patch from a new piece of drywall. This should measure about 3 inches (7-8 cm) larger than your
hole in each direction.
On the back of the drywall filler piece, outline the actual size of the hole in the wall. Make sure to center
this outline in the filler piece so as to mark off all four edges.
Very carefully remove all the plaster material from the back-edge strips of your filler piece. This will leave
a 3-inch (7.5 cm) paper overhang on all four sides of the front of the filler piece of drywall.
Place the filler piece of drywall inside the hole. It should fit perfectly, leaving a few inches of overlapping
paper on all sides.
Cover the patch with drywall compound and smooth with a wide-blade drywall knife. Let the patched
area dry before continuing.
Lightly sand the area smooth using fine sandpaper. When you’re done, wipe the area with a damp
sponge to eliminate the dust normally caused by dry sanding
Apply additional coats of compound if necessary, lightly sanding or damp-wiping afer each coat.
4.1.3. Large Holes
Large holes are of more than 0,50x0,50 mts.
Outline the damaged area with a framing or carpenter's square. Use a pencil to draw a square or
rectangle that fits around the hole.
Use a drywall knife, jabsaw, or utility knife to cut away the damaged section of drywall within your square
or rectangle. Making a straight-sided shape will allow you to easily replace that piece of drywall.
Cut drywall backer strips from 3/4-inch (2-cm) plywood or a 1"x2" (2.5x5-cm) board. These will be used
to form a backing for the new drywall. The larger the hole, the more backing you should provide. Make
sure to cut them about 4 inches (10 cm) longer (or wider) than the area you want to patch.
Place the strips vertically or horizontally inside the smaller dimension of the hole. Center them so that
they extend behind your existing drywall by about 2 inches (2.5 cm) at each edge.
Securely hold the strips while you screw them in place near the edges of the existing drywall. Hold each
strip through the hole with your free hand and attach the strip to the back side of the existing wallboard
using 1-1/4-inch (3.2 cm) drywall screws. You can use a screwdriver, a screw gun or a drill. Countersink
the screws (driving them below the wall surface) to make them invisible once they’re covered with mud.
Measure the repair area and cut a piece of drywall to size. Be sure the new piece is no thicker than your
existing drywall. Affix it by screwing it to the backer strips.
Apply adhesive-backed fiberglass drywall tape to the area around your patch.
Apply a thin coat of drywall compound to the joints and exposed screw heads. Let the patched area dry
before continuing.
Lightly sand the area smooth using fine-grit sandpaper. To cut down on the dust that sanding causes, you
can simply wipe the dried mud with a damp (not soaked) cloth. This will usually work as well as sanding.
(However, note the warning below regarding damp-wiping.)
Apply additional coats of compound if you're not satisfied with the results thus far. Lightly sand or damp-
wipe afer each coat.
4.2. ITP
Ceilings Control Sheet

Partition Control Sheet
Cladding Control Sheet
5. HEALTH AND SAFETY
Access Control/ Access and egress
 Before starting works, INABENSA will check the list of employees to be sure that nobody that it is not
in the list came in to site, as well as confirm the attendance of the ones that they are.
 All the worker can go to the site , in pick-up, car or bus, Not only we are use this kind of vehicles to
transport people, we are using to transport too the material to the Sites.
 In All Sites we will go by pick up and will be use the different entries signaled on the fence of each site.
Training Requirements
Al Shoula Consortium considers training a key issue to develop the work in a safety manner.
There are two levels of training to take into account: one is the training qualifications of the workers prior
to start and the other is the specific training induction for the work.
1.1.1. Training qualifications

ASC will request to every worker his record to proving their knowledge regarding Health and Safety.
For the trucks drivers will be enough with their driving license, and general safety training. To unskilled
workman, a general Safety training will be enough.
Operators of other machinery shall accredit a third party certification prior of starting their work.
Before starting to work ASC Health and Safety Representative will lead a training activity (Health and
Safety Induction (HSR2-HS-ASC-GEN-FR31 Safety Induction). The content of this training induction will be
based in the hazards and the control measures reflected in the Risk Assessment of the present document.
There will be also included in this induction general Safety Rules and general construction hazards and
control measures.
The induction will be complete with how to proceed in an emergency situation.
This table defined the training that the people have to have for work in this Method Statement, this
training is imparted On site, on the Technical Building will be built if it´s possible, if not possible on site,
this training will be imparted in WB3 Inabensa Office. These trainings is some videos provided by ASC, in
which the workers can see different situations and preventive measures to take on different jobs.
Site Staf Training activities
General, Civil Works and
Project manager
Manager
General, Civil Works and

Site Engineer
Supervisor
Quality Manager General, Supervisor
Quality controller General, Supervisor
Administration Manager General, Staff Office
Administrators General, Staff Office
Safety Officer General, Civil Works
Driver /Operator General, Civil Works
Labors General, Civil Works
1.1.2. Pre-Start Talk

A prestart talk will be performed prior to the start of the works to explain the risk and preventive
measures for the works to do. All working conditions and safety measures will be reviewed in order to
stop the works if there are unsolved problems. This talk will be done by INABENSA Health & Safety
Officer.
During this meeting the Foreman together with the INABENSA Safety Officer sums up the Method
Statement for all the workers. From the H&S point of view, it is important to underline the corrective and
preventive measures to take into account and to review with the work force aspects like PPE’s to wear,
the signaling and the protection of the work site and the major risks they are going to face (works at
height, machinery and other risky activities). All the workers must attend to this briefing and there must
be a record, signed by all of them.
The prestart talk will be registered in the document HSR2-HSMS-GEN-FR32 Prestart Talk.
1.1.3. Toolbox talk

Before the people start to work and the workday begins, a pre-star talk and a toolbox talk will last
between 5 and 10 minutes and will be focus on communicate in a clear manner the most important
contents of the Method Statement.
The INABENSA Health & Safety Officer (FERNANDO NAVARRO. Phone: 0550401089) will be in charge of
giving a weekly specific speech to be sure that all the information collected in this document has been
properly understood by all workers.
The Toolbox talk will be registered in the document HSR2-HSMS-GEN-FR30 Tool Box Talk.
Safety Meetings
1.1.4. Weekly Safety Progress Meeting

Afer the weekly safety inspection all the incumbents (including the subcontractors) must hold a meeting
to look for the way to close every finding. We must realize is impossible to arrange all the problems in
one day; but also we can’t forget every week at least we must solve a couple of findings. All the
participants must be focus on improving the works site conditions over other considerations. A minute of
meeting must be compiled by the Inabensa H&S Representative with the aim of scheduling the partial
goal solution of every finding.
1.1.5. Monthly Top Management Safety Meeting

Afer the Project Management Walk Around a monthly meeting must be held in order to unlock the most
resistant safety problems on site. No matter the attendees who participate in the meeting (SRO, DAR,
URS, DBI, ACS PMT, Contractor or Subcontractor) the common aim should be the same: to pursuit the
H&S objectives of the Project through the proper implementation of the ACS Site Safety Plan.
Inspections
1.1.6. Daily Checklists

Daily carried out by the INABENSA/Subcontractor H&S Officer and Foreman. The intention of this
inspection is to review the conditions of the work site/activity before starting every day. To ease this
revision there must be checklist . These checklist will be part of the appendix of this document and will
be related to the General Activity, the machinery and equipment, the PPE’s or the Works Site.
1.1.7. Weekly Safety Inspection

This is a Safety Inspection conducted by H&S Experts with the aim of improving the safety conditions of
the site and to supervise the proper implementation of the Site Safety Plan and the Method Statement.
The weekly inspection will be registered in the document HSR2-ASC-HS-GEN-FR14 H&s Weekly
Inspection.
1.1.8. Monthly Management Walk Around.
Every Month the Project Manager of INABENSA will visit the work site to review the problems that need
executive action and more resources.
The Monthly walkaraound will be registered in the document HSRS2-HSMS-GEN-FR15 Management
Walkaround Checklist.
EQUIPMENT
1.1.9. Personal Protective Equipment

• Safety helmet. (Always with hang load or falling objects, except in the interior of the machines, trucks
cabins or cars).
• Dust and anti-impact goggles. (Near places of possible projections. Charging machines or pass of
trucks).
• Work wear. (Always for workers).
• Safety gloves. (For any manual work).
• Safety footwear. (Always for everybody).
• Safety reflector jacket. (Always for everybody).
• Hearing protectors. (In the proximities of machines working).
 Goggles
 Gloves
CEN/TC79 Respiratory protective devices
CEN/TC85 Eye protective equipment
CEN/TC158 Head protection
CEN/TC159 Hearing protectors
CEN/TC161 Foot and leg protectors
CEN/TC162 Protective clothing including hand and arm protection and lifejackets
ISO/TC94 Personal safety-Protective clothing and equipment
ISO/TC 94/SC 3 Foot protection
ISO/TC 94/SC 15 Respiratory protective devices
ISO/TC 94/SC 6 Eye and face protection
UNEE-EN 340:2004 lumbar-protecting belts
1.1.10. Collective Protections

• Stopper net (When there is a drop in the ground).
• Tape marking. (For define different zones).
• Manual sings.
 Safety Sings (In the entrance, showing all the PPE needed to entrance in to the Technical Building, in
every important risk identify and any other stand out installation. Example: Electrical risk, first aid kit,
the emergency telephone numbers , etc…).
1.1.11. Welfare conditions
INABENSA Workers will be appropriately qualified in preventing depending on your type of work and
responsibilities to develop. There will be at one person who know the rules and supervise the different
works in H&S identifying and transmitting the possible hazards at works.
There will be always at least one INABENSA person on site with a basic training in First Aid. This person
will be also the responsible of maintenance the first Aid kit. There is a First Aid Cabin identified clearly the
welfare facilities to be used in case of an emergency. The First Aid Cabin available to first aid kit and
water.
This basic training in first will be the following:
- Loss of consciousness.
- Heart failure.
- Respiratory tract obstruction.
- Hemorrhage and shock.
- Heat Stress.
- Venomous animals attack.
The first aid kit will have at least the following items:
- Disinfectants and antiseptics.
- Sterile gauzes.
- Hydrophilic Cotton.
- Band.
- Adhesive plaster.
- Plasters.
- Scissors.
Tweezers.
- Disposable gloves.
- Tourniquets.
- Iodine.
- Thermometer.
- Blood Glucose meter.
- Blood pressure meter.
- Isotonic drinks just in case a heat stress case.
INABENSA provide the welfares facilities. These facilities provided by INABENSA are:
Drinking Water
Bathrooms for workers with toilets, wash basins, showers and urinals.
Storage area for different materials.
1.1.12. Coordination Meeting
In SITE´S with other companies working in the area , will be necessary a coordination meeting, If any
company its in the area of the Building , it´s not necessary coordination with other companies.
The coordination meeting will be registered in the document HSRS2-ASC-HS-GEN-FR 25. Health and
Safety Weekly Coordination Meeting
1.1.13. Safety Rules
All the workers should be aware of some general rules in order to avoid the most common
incidents/accidents which can occur at the work place.
Safety rules are the following:
- Observe and practice the method statement established for the job.
- In case of sickness or injury, no matter how slight, report it to your supervisor.
- Do not wear loose clothing or jewelry around machinery. It may catch on moving equipment and
cause a serious injury.
- Never distract the attention of another person, as you might cause him to be injured.
- Where required, you must wear protective equipment, such as goggles, safety glasses, masks,
gloves, hair nets, etc. appropriate to the task.
- Safety equipment such as restraints, pull backs, and two-hand devices are designed for your
protection. Be sure such equipment is adjusted for you.
- Keep your work area clean.
- Observe “No Smoking” regulations.
- Shut down your machine before cleaning, repairing, or leaving it.
- Tow motors and lif trucks will be operated only by authorized personnel. Walk-type lif trucks
will not be ridden and no one but the operator is permitted to ride the tow motors.
- Do not exceed a speed that is safe for existing conditions.
- Running and horseplay are strictly forbidden.
- Do not block access to fire extinguishers.
- Do not tamper with electric controls or switches.
- Do not operate machines or equipment until you have been properly instructed and authorized
to do so by your supervisor.
- Report any unsafe condition or acts to your supervisor.
- Help to prevent accidents.
- Use designated passages when moving from one place to another; never take hazardous
shortcuts (i.e., between moving equipment or across roadways).
- Lif properly—use your leg muscles, not your back muscles. For heavier loads, ask for assistance.
- Do not adjust, clean, or oil moving machinery.
- Keep machine guards in their intended places.
- Do not throw objects.
- Clean up spilled liquid, oil, or grease immediately.
- Wear hard-sole shoes and appropriate clothing (i.e., shorts or mini dresses are not permitted).
Place trash and paper in proper containers and not in cans provided for cigarette butts.
1.2. Risk Assessment
LIST OF CONTROL MEASURES COMING FROM RISK

ASSESSMENT
Gypsum Boards AREA 5 and 6
Activity:
Description of the Activity: All the Gypsum board Installation work necessary for the
construction of Technical Buildings in Area 5 and 6 .
Employees Exposed: General foreman and all the employees involved in the Gypsum
Work.
Location: Areas 5 and 6 (kp 268+200 to 448+500)
Contractor: AL SHOULA CONSORTIUM (INABENSA)
1.2.1. How to do working safely
Before starting work the area will be cleaned to avoid risk of falls or injury, do daily cleaning will keep the
area free of obstacles, close the manholes to avoid the some levels falls. This work can be done manually
or using machinery. All persons working in this type of work, they held paying attention about the
different levels when are walking inside the building, also must keep adequate PPEs such as high visibility
vest, boots, helmet, ear plugs and masks to avoid with dust atmosphere and plugs to prevent noise.
Attention to the machinery should be paid to avoid possible risks of abuse and / or shocks, staff to guide
the machine will use appropriate PPE (boots, jackets, helmets, masks, caps, etc...) and use pins if
machinery guide.
All staff should know the rules when performing the work must be informed of the potential risk they run
in the work and preventive measures.
Plan Detail of the works at Madinah Station
TRIVIAL All the maneuvers SUPERVISOR
carried out by vehicles
must be directed by a
signaler, and they must
respect the established
transit routes when
moving around the
work area and the site
in general.
The routes along which

the vehicles and
machines move, the
places they park, and
the work faces must be
Cleary defined, with all
the necessary traffic
sings being deployed
around the site in
order to prevent
accidents.
Not allowed to
transport workers in
machinery or parts of
machinery that is not
designed for the
transport of people.
All of the machinery

used on this site must
be fire extinguishers
and will have light on it
will be necessary.
All hired machinery

and vehicles must be
thoroughly checked
Being run/knocked before they start work
over by machines. on the site, with
Over-turning of these especial attention
machines. being paid to their
safety elements.
Nobody must be
allowed to stand, work
or move around with in
the radius of action of
the earth moving
machinery while it is
working.
Vehicle/ machines and

workers must access
to the sites / buildings
via diferent routes. If it
Hazards coming from the activity and control measure for the risk on site.
Lifting with Bomb truck
IDENTIFIED Appraisal Preventive/Control Measures Accountable

HAZARDS
Stacking cladding walls, partitions and ceilings
IDENTIFIED Appraisal Preventive/Control Measures Accountable

HAZARDS
Same level falls ACCEPTABLE The use of appropriate safety footwear is FOREMAN
mandatory.
Keep the work place clean and tidy.
The work zone must be isolated and

cordoned of
The used of safety helmet is mandatory

Objects falling out MODERATE FOREMAN
Use of safety goggles
Use safety shoes it´s mandatory FOREMAN

Footstep material ACCEPTABLE
kept clean and organized work areas
The safety helmet it´s mandatory during

struck by objects these jobs
MODERATE SUPERVISOR
or tools
Provide workers with H&S instructions

Electrocution by regarding tools are reviewed checking
direct or indirect the good condition of the electrical
MODERATE protection . SUPERVISOR
contact with
electric tools The use of appropriate safety footwear is
mandatory
Gypsum board Installation
IDENTIFIED
Appraisal Preventive/Control Measures Accountable
HAZARDS
ACCEPTABLE The use of appropriate FOREMAN
safety footwear is
mandatory.
Keep the work place

Same level falls
clean and tidy.
The work zone must be

isolated and cordoned
of
MODERATE The used of safety FOREMAN

Objects falling out helmet is mandatory
Use safety shoes it´s mandatory

Footstep material ACCEPTABLE FOREMAN
The safety helmet it´s mandatory during

struck by objects these jobs
MODERATE SUPERVISOR
or tools
Provide workers with H&S instructions SUPERVISOR

regarding tools are reviewed checking the
Electrocution by
good condition of the electrical
direct or indirect
MODERATE protection .
contact with
electric tools
The use of appropriate safety footwear is
mandatory
Exceeding the maximum load level

specified for each vehicle is strictly
Foreign particles
ACCEPTABLE prohibited. SUPERVISOR
in eyes.
Use of IPEs: Use of face mask with

Inhalation of dust ACCEPTABLE SUPERVISOR
replaceable chemical filters
Treatment of joints
IDENTIFIED
HAZARDS
The use of appropriate safety footwear is

mandatory.
Same level falls ACCEPTABLE Keep the work place clean and tidy. FOREMAN
The work zone must be isolated and

cordoned of
The used of safety helmet is mandatory

Objects falling out MODERATE FOREMAN
Use safety shoes it´s mandatory FOREMAN

Footstep material ACCEPTABLE
Exceeding the maximum load level

Foreign particles specified for each vehicle is strictly
ACCEPTABLE prohibited. SUPERVISOR
in eyes.
Use of IPEs: Use of face mask with

Inhalation of dust ACCEPTABLE SUPERVISOR
replaceable chemical filters
Machinery-DUMP TRUCK
IDENTIFIED
HAZARDS
All operators and drivers of earth moving

machinery and vehicles must be holders
of a valid driver´s license.
Not allowed to transport workers in

machinery or parts of machinery that is
not designed for the transport of people.
Follow the speed limit on site.
Follow the traffic rules established on

Being run over by site.
machines or MODERATE SUPERVISOR
vehicles At blind corners, signs and audiovisual
warnings to be considered.
Reverse alarm must be in functioning

while reversing.
Keep walkways clear.
Use appropriate PPE, safety glasses,

safety shoes, safety helmet.
Use of reflective vest.
The unloading operation, be it from a

truck must be directed by one person
only.
When it´s impossible to implement this

practice or the presence of workers is
required alongside the machines, in
addition to using their work tools in a
safe and responsible manner, the
operator of machines and drivers of
vehicles must be extra aware of their
immediate surroundings and ensure that
Catching by or in the maneuvers they perform do not put
ACCEPTABLE SUPERVISOR
between objects other machines, vehicles, people and
installations in danger.
The control of the machines must be kept

clean and dry at all times as this makes
them easier to use and prevents possible
accidents.
The dump truck will down the box before

starting to drive.
Nobody is allow to be in the radius of

action of the machinery.
Daily checklist to be filled in after

inspection.
Emergency response
1.2.2. Emergency procedure

The first thing to do in case of an emergency is to call the medical service who work in the zone:
 KP 290 – 390 (WB -03): ASC Service Medical: 0500 599 051
 KP 390 – 449 Medical Service At Madinah Depot: 0500 599 051
 Ambulance: 997
 Medical Service at Madinah Station (Appendix 5)
If you don’t have an answer or you have a multiple accident, follow the procedure “HOW TO PROCEED IN
CASE OF ACCIDENT”
In CASE OF ACCIDENT or EMERGENCY in Madinah Station, INABENSA can follow the indications given
by the contractor of the Madinah Station, already said emergency plan is included in the Appendix 5.
In CASE OF ACCIDENT or EMERGENCY IN others Buildings in Section 5 and 6, call the ASC Service
Medical in WB III. Tel. 05000599051
1.2.3. Incidents Report and Investigation

Afer the occurrence of an incident the INABENSA H&S Manager will prepare a specific report using the
existing templates for that purpose.
At the end of this section Emergency response of this Method Statement you can found the specific
Incident Communication Sketch.
1.2.4. Health and management

In other Technical Buildings call the ASC MEDICAL SERVICES Tel. 05000599051 ( Appendix 4 for the
Ambulance Meeting Points.)
The nearest hospital to the work site s:
 MEDINA: German Saudi Hospital 00966 4840 6000.
See map in “HOW TO PROCEED IN CASE OF ACCIDENT” (Please see Appendix 4 Ambulances Meeting
Point for Emergency response).
The workers to participate in the activity must pass a Medical Revision. The Medical Service
will conduct the needed medical examinations.
Also the Method Statement must define the availability of the closest ASC Medical Clinic to
the work site, just in case, any worker suffers from a common disease and need the help of
our Medical Service."
HOW TO PROCEED IN CASE OF ACCIDENT

We proceed to describe the procedure to follow in case of an accident.
The procedure will be different depending on the severity of the accident. Therefore, we define:
 Minor accident:
It is the one in which the injuries do not cause the injured to lose consciousness or mobility, and there
has not been a forceful impact that may result in internal trauma or lesions.
 Serious accident:
It is the one in which the injuries cause the injured lose consciousness or mobility, serious injuries can be
seen or there has been a forceful impact that may result in internal trauma or lesions.
 How to proceed in case of minor accident :
1)Luis Muñoz 0504421618 To assist the injured

First Call KP 290 to 449
2)Ignacio Benitez: 0501462984 person.
They will make sure that he has not received a forceful impact that may result to internal traumatisms or
lesions in vital zones of the body.
Move the injured in a company car to the nearest hospital where first aid will be done. There are the Al
Yasmin Polyclinic Hospital or German Saudi Hospital. The exact location of this hospital can be found at
end of document.
Report immediately to site engineer. If he is not there at the moment, report to the responsible H&S
party.
The site engineer will report to the H&S manager to inform of what has happened.
Afer the occurrence of an incident the INABENSA H&S Manager will prepare a specific report using the
existing templates for that purpose.
 How to proceed in case of serious accident:
1. Do not move the injured unless it can be life-threatening; fire, asphyxia, etc.
2. First call
1)Fernando Navarro 0550401089 To assist the injured

First Call KP 290 to 449
2)Ignacio Benitez: 0501462984 person.
3. He will verify that he can breathe spontaneously, otherwise, apply artificial respiration techniques
and, and if necessary, cardiac massage (resuscitation techniques). If he suffer a massive blood loss,
plug the wound strongly and make a tourniquet (stop blood), if the wound is in an extremity. There
are also three very important behavior al rules to be followed at all times:
a. Do not leave the injured alone. Somebody must always stay with the injured person.
b. Cover the victim with a blanket or warm clothes to prevent shocks and possible cooling.
c. Prevent the injured from being moved.
4. Call for aid immediately by phone. Call the emergency ambulance service. (997).
5. At the same time, immediately send a person to the meeting point located at the main entrance of
Highway to intercept the ambulance and leads directly to the accident site. “REMEMBER THAT YOU
MUST SPECIFY TO THE AMBULANCE THE PLACE WHERE THEY MUST GO”. (See appendix 4-
Ambulance Meetings points )
6. If there is some element impeding or prejudicing the passage of the ambulance, provide time to
remove and clear the way.
7. Once the ambulance is on site, and has collected the injured, a responsible party from the company
must go to the hospital to know the evolution of the injured, and see if something can be done.
8. Report immediately to site engineer. If he is not there at the moment, report to the responsible H&S
party.
9. The site engineer will report to the H&S manager to inform of what has happened.
10. Afer the occurrence of an incident the INABENSA H&S Manager will prepare a specific report using
the existing templates for that purpose.
REMEMBER THAT IN CASE OF AN ACCIDENT, IT IS ALWAYS BETTER TO CONSIDER

IT AS SERIOUS ACCIDENT AND THEN NOT BE THAN THE REVERSE.
Afer this first call, pleased call the Health & Safety Responsible.
In case of an emergency, please contact with the appropriate telephone number
from the following list:
- 112 Emergency.
- 966 National Environment emergency.
- 993 Traffic police.
- 995 Narcotics control.
- 996 Highway security.
- 997 Ambulance.
- 998 Fire.
In the following you can find the plans where we can find the different WB and ASC Medical Services at
main track:
ACCIDENTS COMMUNICATION SKETCH
Injured Worker or WorkMate

(Contractor or Subcontractor)
ASC Emergency Response
Name: LUIS MUÑOZ DÍAZ
Telephone: 0504421618 Contractor Field Al Abeer Ambulances Madinah

Representative
0540 956 718
(Contractor)
Name: IGNACIO BENITEZ
If necessary to call
997 (Emergency
Ambulances)
Contractor H&S Name: FERNANDO NAVARRO Contractor Name: IGNACIO BENITEZ

Representative Production Manager
(Contractor) Telephone: 0550401089 (Contractor) Telephone: 0501462984
Weekly
Incident Near Miss Minor Accident
Incidents Stats
Report
Serious Accident Multiple Accident Fatality
ASC H&S Manager Name: Diego Fernández ASC Construction Name: Luis Llamas
(PMT) Manager (PMT)
Telephone:+966 543854175 Telephone:+966 0536311793
Monthly
Incidents Stats
Report
Name: John Gillespie
Telephone:+966 555066021
DBI H&S SRO Representative
Representative (SRO)
(DBI)
Name: Mohammed
Mahmoud
Telephone:+966 507539734
* In case of a serious accident the Contractor Field Representative Telephone line should be open in
order to communicate with the emergency response team.
REMEMBER THAT IN CASE OF AN ACCIDENT, IT IS ALWAYS BETTER TO

CONSIDER IT AS SERIOUS ACCIDENT AND THEN NOT BE THAN THE REVERSE.
EMERGENCY RESPONSE
In case of an emergency, please contact with the appropriate telephone number from the following list:
TELEFONOS DE EMERGENCIA
112 EMERGENCIAS.
966 CENTRO NACIONAL DE EMERGENCIAS MEDIOAMBIENTALES.
993 POLICIA DE TRAFICO.
995 CONTROL DE NARCOTICOS.
996 SEGURIDAD EN LA AUTOPISTA.
997 AMBULANCIA.
998 BOMBEROS.
999 POLICIA.
EMERGENCY RESPONSE
- 112 Emergency.
- 966 National Environment emergency.
- 993 Traffic police.
- 995 Narcotics control.
- 996 Highway security.
- 997 Ambulance.
- 998 Fire.
- 999 Police.
6. ENVIRONMENTAL
The Al Shoula Consortium has already submitted a complete Environmental Management Plan for review
and approval which include a detailed plan, organization, safety training, safety inspections, medical and
first aid and all needed information.
The Al Shoula Consortium has considered for the compliance of the system and its components with
environmental conditions, including, but not limited to, temperature range, wind, humidity, rain, dust,
sand storm, solar radiation found along route of the HHR.
7. RESOURCES
7.1. Human Resources
Human resources per building to Gypsum Boards installation
Foreman-------------------------------1 (At least 2 years experience)
Assemblers----------------------------6 (At least 2 years experience)
Helpers---------------------------------3 (At least 1 year experience)
7.2. Equipment and Tools
• Laser Level.
• (1) Power drill 3/8”
• (1) Power drill 1/2”
• (1) Adjustable hammer drill 1/2”
• (1) Set of powder actuator pins & shots
8. INTERFACES
8.1. Templates
8.1.1. Engineer´sTemplates
The following Engineer´s Templates will be used:
Engineer’s Communication Templates.
 00_Transmittal Sheet 00.

 01_Document Review Record 00.
 02_Material Submittal 00.
 03_Sub-Contractor_Supplier Approval 00.
 04_Request for Inspection 00.
 05_Site Instruction 00.
 06_Transmittal of Drawing 00.
 07_Document Cover Sheet 00 (1).
 08_Technical Query 00.
 09_Minutes of Meeting 00.
 10_Progress Report 00 (1).
 Attendance List (Sign in Sheet) 00.
 NCR(QAQCFRM-05)Rev 2-2 NON-CONFORMANCE REPORT (1)
Engineer’s Technical Templates.
 Survey Report(QA&QCFRM08)Rev.1.
 HHR-QF-CBC Rev.1
 HHR-QF-CBR Rev.1.
 HHR-QF-DDM Rev.1.
 HHR-QF-DMC Rev.1.
 HHR-QF-DOM Rev.1.
 HHR-QF-DWS Rev.1.
 HHR-QF-IDT Rev.1.
 HHR-QF-ISD Rev.1.
 HHR-QF-LPP Rev.1.
 HHR-QF-SSR Rev.1
APPENDIX 1 PICTURES
STATEMENT FOR GYPSUM BOARDS
HARAMAIN HIGH SPEED RAILWAY.
PHASE 2
APPENDIX 2 DRAWINGS
PHASE 2
DATA SHEETS
PHASE 2
PHASE 2
PHASE 2
PHASE 2

Method Statement Gypsum Boards - R05

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QCP5-SIGNALING CONSTRUCTION-METHOD

STATEMENT FOR GYPSUM BOARD

HHR2-ASC-SIG-GEN-GEN-PRO-INS-00004-R05 HARAMAIN HIGH SPEED RAILWAY.

QCP5-SIGNALING CONSTRUCTION-METHOD STATEMENT

DOCUMENT APPROVAL / REVISION RECORD SHEET

Method Statement For Gypsum Board

APPROVED BY: Luis Llamas

HHR2-ASC-SIG-GEN-GEN-PRO-INS-00004-R05 HARAMAIN HIGH SPEED RAILWAY.

DOCUMENT STATUS AND TYPE

WorkingDraf ExecutiveTask General Public X

Draf SpecialistTask X Restricted

INTERNAL REFERENCE NAME:

MS WINDOWS Hard Disk

HHR2-ASC-SIG-GEN-GEN-PRO-INS-00004-R05 HARAMAIN HIGH SPEED RAILWAY.

DOCUMENT EXTERNAL APPROVAL

REVISION DATE AUTHORITY NAME SIGNATURE

DOCUMENT CHANGE RECORD

REVISION DATE SUBJECT OF ISSUE / REVISION NAME SIGNATURE

R00 2013/05/14 First edition

HHR2-ASC-SIG-GEN-GEN-PRO-INS-00004-R05 HARAMAIN HIGH SPEED RAILWAY.

0.2. Document Scope.................................................................................................................4

0.3. Input Data...........................................................................................................................4

1.1. Design Specification............................................................................................................6

1.2. Scope of Works...................................................................................................................6

1.3. Assembly Recommendations..............................................................................................7

1.3.1. Preparation of Works.................................................................................................................8

2.1. Installation Sequence........................................................................................................10

2.1.1. Staking in cladding walls, partitions and ceilings.....................................................................10

2.1.2. Placement of vertical elements................................................................................................10

2.1.3. Treatment of joints...................................................................................................................12

2.1.4. Hangers on gypsum board walls on metal structure partitions...............................................13

3.1. ITP .............................................................................................................................25

4. HEALTH AND SAFETY................................................................................................................28

6.1. Human Resources.............................................................................................................46

6.2. Equipment and Tools.........................................................................................................46

1.2. Document Scope

1.3. Input Data

 Project Management Plan.

 Quality Management Plan.

 Quality Control Plan QCP-2 Civil Works.

 Health and Safety Site Supervision Plan.

 Consortium members Quality Assurance Systems procedures.

●ISO 9000 and 14000 Standards.

●ASTM and AASHTO. Regulations.

1.5. Terms & Acronyms

ASC Al-Shoula Consortium

PMP Project Management Plan

QMP Quality Management Plan

QCP Quality Control Plan

MSW Method Statement of Works

WIP Works Instructions for Process

ITP Inspection and Test Plan

2.1. Design Specification

2.2. Scope of Works

Gypsum Board elements will be install in the following technical buildings:

Makkah Station pk 2+052

JEDDAH STATION pk 78+721

ISR 114 pk 114+850

ISR 136 pk 136+240

ISR 147 pk 147+988

ISR 192 pk 192+524

ISR 208 pk 208+750

ISR 238 pk 238+950