PROGRAM ZERO REDO SERVICE

TEAM JOBSITE:
1.Yusuf Fendi Nugroho
2.Wafiul Asnawi
3.Nur Imam Ahmadi
4.Sandy Uspramadita
5.Angga Setyawan
6.Nesa Ahmad Taufiqin
7.Wahyu Hidayat
8.Nicolas Subet Yamadi
SERVICE
f Fendi Nugroho

mam Ahmadi
dy Uspramadita
ga Setyawan
a Ahmad Taufiqin
yu Hidayat
as Subet Yamadi
 SCHEDULE EXECUTION
SERVICE SERVICE

- Plan instruktur pendamping - Observasi

- Form observasi service - On field
- Historical Redo - Deviasi & corection
- Form Service - Reproting
* QA1&7
* Jobcard (Backlog Information)
* LWO
* Ceklist PS
* Report FUI (PAP, VHMS,
PPM, DAR, Oil Consumption)
* Form backlog
* Ceklist Optional System (AC,
Autolube, Fire S)
* WR Backlog Mekanik
* WR Service
MEKANIK

DEVELOPMENT

REPORT - Inclass
- Mentoring

- Evaluasi development - job instruction

- Rekomendasi job mekanik ke GL
(pekerjaan selanjutnya diarahkan sesuai redo terakhir)
 REDO

Note: Report hasil investigasi msg2 section), std 1 stlh redo

INVESTIGASI

- Trouble & system unit

- Nama mekanik & GL
- Kelengkapan form

- Waktu & lokasi service

- Kendala Pelaksaan saat service

HASIL

IMPROVEMENT

- Artikel
REKOMENDASI
- Tools
- Buletin
- QA/PK2
REPORT
- Simulator/Cutway

Support (Tools,
sarana, part,
Guidance book)
Kondisi (jml mek, waktu, lokasi)
std 1 stlh redo
 TIMEF

Mar
NO ACTIVITIES PIC
Actual W1
Pembentukan team (Plant Instructor, Plant certificator, Group Sesuai Sheet Plan
1
Leader, Plant Engineer, Planner) 2 Actual
Team XXX Plan
2 Strategy & Schedule activity (Monthly, Weekly, Daily)
site Actual
Plan
3 Execution Program Inst, Cert, GL
Actual
Sesuai Sheet Plan
4 Monitor & Evaluation (Weekly & monthly)
2 Actual
Team XXX Plan
5 Investigasi
site Actual
Plan
6 Develop Gap Kompetensi Inst, Cert, GL
Actual
Sesuai Sheet Plan
7 Evaluasi Achievement (Weekly & monthly)
2, Cert Actual
 TIMEFRAME PROGRAM ZERO REDO SERVICE

Mar Apr Mei Jun Jul

W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
Jul Agt Sep Okt
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
 MONITOR ACHIEVEMEN
REDO MEI JUNI
UNIT
TARGET W1 W2 W3 W4 W1
WHEEL (ACHIEVEMENT)
HD785 10% 13,33% 6,67% 0.0%
HD465 10% 11,11% 0.0% 33.0%
HM400 10% 0.0% 0.0% 100.0%
GD825 10% 0.0% 0.0% 0.0%
GD705 10% 0.0% 0.0% 0.0%
WA600 10% 0.0% 0.0% 100.0%
TRACK (ACHIEVEMENT)
PC2000 10% 33.0% 0.0% 50.0%
PC1250 10% 66,67% 0.0% 0.0%
PC850 10% 0.0% 50.0% 0.0%
PC800 10% 0.0% 100.0% 0.0%
PC750 10% 100.0% 0.0% 0.0%
ZX870 10% 0.0% 0.0% 0.0%
PC400 10% 0.0% 0.0% 0.0%
PC300 10% 0.0% 0.0% 0.0%
PC200 10% 0.0% 0.0% 0.0%
D375 10% 0.0% 0.0% 0.0%
D155 10% 0.0% 0.0% 0.0%
D85ESS 10% 0.0% 0.0% 0.0%
DRILL 10% 0.0% 100.0% 100.0%
SSE (ACHIEVEMENT)
CRANE TRUCK 10% 0.0% 0.0% 0.0%
FORKLIFT 10% 0.0% 0.0% 0.0%
GENSET 10% 0.0% 0.0% 0.0%
COMPRESSOR 10% 0.0% 0.0% 0.0%
WELDING MACHINE 10% 0.0% 0.0% 0.0%
LUB TRUCK 10% 0.0% 0.0% 0.0%
MERLO 10% 0.0% 0.0% 0.0%
PRIME MOVER 10% 0.0% 0.0% 0.0%
LIGHTING 10% 0.0% 0.0% 20.0%
TRUCK FUEL 10% 0.0% 0.0% 0.0%
WATER TRUCK 10% 0.0% 0.0% 0.0%
WATER PUMP 10% 0.0% 0.0% 0.0%
ANFO TRUCK 10% 0.0% 0.0% 0.0%
R140W 10% 0.0% 0.0% 0.0%
P380CB 10% 16,67% 16,67% 0.0%
P360CB 10% 0.0% 7,14% 0.0%
P410CB 10% 0.0% 0.0% 0.0%
MULTIFLOW 10% 0.0% 0.0% 0.0%
=
TOR ACHIEVEMENT REDO SERVICE JOBSITE INDE
JUNI JULI AGUSTUS
W2 W3 W4 W1 W2 W3 W4 W1 W2
AGUSTUS
KETERANGAN
W3 W4
 SCHEDULE OJI
May-19
NO SECTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1 TRACK
2 WHEEL
3 SSE

Jun-19
NO SECTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1 TRACK
2 WHEEL
3 SSE

Jul-19
NO SECTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1 TRACK
2 WHEEL
3 SSE

Aug-18
NO SECTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1 TRACK
2 WHEEL
3 SSE
22 23 24 25 26 27 28 29 30 31
22 23 24 25 26 27 28 29 30 31
22 23 24 25 26 27 28 29 30 31
22 23 24 25 26 27 28 29 30 31
Yusuf Fendi Nugroho
Wafiul Asnawi
Nur Imam Ahmadi
Sandy Uspramadita
Angga Setyawan
Nesa Ahmad Taufiqin
Wahyu Hidayat
Nicolas Subet Yamadi
MONITOR ACHIEVEMENT REDO SERVICE
NO TANGGAL EGI CN HM TANGGAL

1 03 JULI 2019 PC8007 EX1010 03 Juni 2019 03 Juni 2019

2 03 JULI 2019 HD465-7R DT4008 06 Juni 2019 06 Juni 2019

3 03 JULI 2019 P410CB LD0327 08 Juni 2019 08 Juni 2019

4 03 JULI 2019 D245S DR0018 08 Juni 2019 08 Juni 2019

5 03 JULI 2019 D375A-5 DZ3018 08 Juni 2019 08 Juni 2019

6 03 JULI 2019 P360CB LD0248 08 Juni 2019 08 Juni 2019

7 03 JULI 2019 ZX870-5G EX805 08 Juni 2019 08 Juni 2019

8 03 JULI 2019 P380CB LD0008 10 Juni 2019 10 Juni 2019

9 03 JULI 2019 ZX870-5G EX1015 11 Juni 2019 11 Juni 2019

10 03 JULI 2019 D155A-6A DZ1017 12 Juni 2019 12 Juni 2019

11 03 JULI 2019 HD465-7R DT4066 12 Juni 2019 12 Juni 2019
12 03 JULI 2019 P410CB LD0131 12 Juni 2019 12 Juni 2019
13 03 JULI 2019 P410CB LD0129 13 Juni 2019 13 Juni 2019

14 03 JULI 2019 P360CB LD0266 15 Juni 2019 15 Juni 2019

15 03 JULI 2019 P380CB LD0044 15 Juni 2019 15 Juni 2019

16 03 JULI 2019 P380CB LD0016 15 Juni 2019 15 Juni 2019

17 03 JULI 2019 HD7857 DT7060 17 Juni 2019 17 Juni 2019

18 03 JULI 2019 P380CB LD0034 18 Juni 2019 18 Juni 2019

19 03 JULI 2019 P380CB LD0005 18 Juni 2019 18 Juni 2019

20 03 JULI 2019 P380CB LD0153 18 Juni 2019 18 Juni 2019

21 03 JULI 2019 HD7857 DT7041 19 Juni 2019 19 Juni 2019

22 03 JULI 2019 PC300LCSE-8 EX312 19 Juni 2019 19 Juni 2019

23 03 JULI 2019 P380CB LD0091 19 Juni 2019 19 Juni 2019

24 03 JULI 2019 PC200-8 EX214 21 Juni 2019 21 Juni 2019

25 03 JULI 2019 P380CB LD0041 22 Juni 2019 22 Juni 2019

26 03 JULI 2019 P380CB LD0048 22 Juni 2019 22 Juni 2019

27 03 JULI 2019 PC8007 EX1014 22 Juni 2019 22 Juni 2019

28 03 JULI 2019 PC8007 EX1010 23 Juni 2019 23 Juni 2019
29 03 JULI 2019 HD7857 DT7040 23 Juni 2019 23 Juni 2019

30 03 JULI 2019 HD7857 DT7036 24 Juni 2019 24 Juni 2019

31 03 JULI 2019 P360CB LD0232 25 Juni 2019 25 Juni 2019

32 03 JULI 2019 HD7857 DT7039 25 Juni 2019 26 Juni 2019

33 03 JULI 2019 PC750SE-7 EX1012 26 Juni 2019 26 Juni 2019

34 03 JULI 2019 PC850 EX1018 28 Juni 2019 28 Juni 2019

35 03 JULI 2019 PC200-8 EX213 28 Juni 2019 28 Juni 2019
36 03 JULI 2019 P360CB LD0177 29 Juni 2019 29 Juni 2019

37 03 JULI 2019 P380CB LD0020 29 Juni 2019 29 Juni 2019

38 03 JULI 2019 WA600-3 WL2014 29 Juni 2019 29 Juni 2019

39 03 JULI 2019 D155A-6A DZ1013 29 Juni 2019 29 Juni 2019

40 03 JULI 2019 HD465-7R DT4090 29 Juni 2019 29 Juni 2019

41 03 JULI 2019 D85ESS DZ114 29 Juni 2019 29 Juni 2019

 NAMA MEKANIK NRP SECTION

TRACK

FIKRI SAIFULLAH WHEEL

MECHANIC UT SSE

MALIK HASAN TRACK

EDI SETIONO TRACK

JONSON.F SIPAHUTAR SSE

CATUR EKO A TRACK

FEBRIAN MAULANA WIJAYA SSE

MALIK HASAN TRACK

ERIK JULIANTO TRACK

DODI ANANIAS SIR WHEEL
RUDI SSE
ARIF STYOKO SSE

SSE

PANCA SUSILA YUSUP SSE

SSE
MECHANIC UT WHEEL

DEVAN SHENDY P SSE

HARIYONO SSE

SSE

TEGUH KHAININ.F WHEEL

SOEH BAROKAH TRACK

SSE

EDI SETIONO TRACK

 WITO ALPEN SSE

SSE

WIBI, DIMAS, OBBI, TRACK

ANGGA ADI SAPUTRA TRACK
ILHAM TRACK WHEEL

DWI PURNOMO WHEEL

DELVIA HERU NUGROHO SSE

INDRA WHEEL

WIBI, SAHRAM, OBI, CAHYO TRACK

ADY AFRIYAN TRACK

MALIK HASAN TRACK
FANDI KRISANTO SSE

EKO, FAZA, YOHANES, FARAZ SSE

HARIS SETIAWAN WHEEL

ISKI PRATAMA TRACK

ANDI, CAHYO, SAHRAM WHEEL

CAHYO, SAHRAM TRACK

 TROUBLE

WIPPER MATI & LAMPU BOOM MATI

OIL HYDRAULIC LEAK

ERROR ENGINE MULFUNGTION

LAMPU LOCK PIN MASH MATI

ERROR 02

CABIN LEAK

INDIKATOR ALTERNATOR AKTIF

COVER BATTERY LEPAS

HOSE AFTER COOLER LEAK

MATI MENDADAK
EMERGENCY STEERING ON
AIR TANK LEAKS
LEAKING OIL AREA ENGINE

MIRROR LH RETAK

CAN'T START

REAR SPRING NO.2 RH BROKENT

OIL FILTER TRANSMISI LEAK

BREADER DIFFERENTIAL BLOKED, BOLT BRAKET MOUNTING BREAKE

CHAMBER RF RH LOSENT

APS MULFUNGTION

CLUTH ABNORMAL

FILTER TRANSMISION REMBES

PPC LEVER LH LEAK

CLUCTH ABNORMAL

TRACKLINK RH LOSENT
HOSE APS LEAK

NUT SHOCK ABSORBERN REAR HILANG AND REMBESAN OLI PTO

MATI MENDADAK
ERROR 11+15
HOSE FUEL TANK LEAK

CLEMP CYLINDER DUMP REMBES & SUSPENSI KETINGGIAN

SPRING NO 1 RH RR/

POWER WINDOW ABNORMAL

BOOM LOW POWER

AC PANAS
AC PANAS
COVER LAMPU TAIL GATE ATAS KIRI RUSAK

STEERING ABNORMAL

MATI MENDADAK

LOW POWER

EROR 03

LOW POWER
 ACTION SYSTEM GL

REPAIR WEARING WORKLAMP COUNTERWIEK &

WIPER BLADE MOTOR,REPLACE FUSE,REPLACE 7000 : Electrical system BAYU ANWARI
SWITCH TOGLE,REPLACE FUSE WORKLAMP

REORING TUBE ACUMULATOR, LEVELING OIL 7600 : Hydraulic System TARMUJI

TRANSMISION
CHECK CONECTOR PEN COOLING 7000 : Electrical system FITRIADI
TROBLE SHOOTING REPAIR WIRING PROXIMITY
LOCK MAST, REPLACE PROXIMITY LOCK MAST 1 7000 : Electrical system SUKINO
PCS
CLEANING SENSON FAN SPEED 7000 : Electrical system HERI MULYONO
ANDI
REPAIR CABIN 0000 : Main Frame And Guard WIRATMOKO
REPAIR WIRING ALTERNATOR 7000 : Electrical system HERI MULYONO
ANDI
PERBAIKAN COVER BATRE 0000 : Main Frame And Guard WIRATMOKO
REPLACE V-BELT COMPRESOR AC, WHASING, V-
BELT ALTERNATOR, LINK TENING HOSE FEN 1000 : Engine BAYU ANWARI
MOTOR AFTER COLLER
RESET OVER HEAT SYSTEM 7000 : Electrical system HERI MULYONO
CLEANING WIRING JUNCTION 7000 : Electrical system TARMUJI
REPAIR AIR TANK 7800 : Pneumatic System RUSHADI
REPLACE GASKET CYLINDER HEAD NO. 4 1000 : Engine FITRIADI
ANDI
REPAIR MIRROR LH 0000 : Main Frame And Guard WIRATMOKO
REPLACE MASTER SWICTH BATTERY, REPAIR 7000 : Electrical system FITRIADI
WIRRING STARTING SYSTEM
REPLACE REAR SPRING 7400 : Suspension system FITRIADI
REPLACE HOSE FILTER T/M, REFIL OIL T/M 3000 : Transmission Assy IRFAN UT
CLEANING BREADER DIFFERENTIAL RF RR,
RETORQUE BOLT MOUNTING BRAKET CHAMBER 7200 : Brake System FITRIADI
RF RH
REPAIR WIRRING APS 7000 : Electrical system FITRIADI
2000 : Clutch System /
REPLACE CLUTCH FITRIADI
Coupler / Torque Converter
RE-ORING FILTER TRANSMISION 3000 : Transmission Assy IRFAN UT
REPLACE HOSE PPC 7600 : Hydraulic System HERI MULYONO
2000 : Clutch System / ANDI
REPLACE CLUTCH Coupler / Torque Converter WIRATMOKO
INSTAL TRACK LINK AND REPAIR CARIER ROLLER, 6000 : Under Carriage PARYONO
ADJUST TRACK
 ANDI
REPAIR HOSE APS, REPAIR WIRING REAR LAMP 7000 : Electrical system WIRATMOKO
ANDI
REPLACE NUT SHOCK ABSHORBER 7400 : Suspension system WIRATMOKO
CHECK STARTING SYSTEM 7000 : Electrical system YAFET
CLEANING RAIL PRESSURE SENSOR 7000 : Electrical system BAYU ANWARI
REPLACE HOSE RITEN FUEL 1000 : Engine TABA UT
REPLACE HOISE CYL RH,ADJUST FR 7600 : Hydraulic System M.RIZKY
SUSPENSI,REPAIR HOSE PRIMING PUMP RH
REPLACE SPRING RR RH & SHOCK ABSORBER RR ANDI
7400 : Suspension system
RH WIRATMOKO
REPLACE POWER WINDOW, REPAIR CONECTOR 0000 : Main Frame And Guard TABA UT
POWER WINDOW
CHECK LINE FILTER HYDRAULIC 4 SPOOL, CHECK 8000 : Attachment / Work
TVC + CLEANING SOLENOID TVC, REPAIR SPEED YAFFET SARRIN
SENSOR, WASHING UNIT. Equipment

ADJUST TENSION BELT COMP AC 8500 : Optional Accessories BAYU ANWARI

REPAIR CONECTOR COMP AC 8500 : Optional Accessories PARYONO
REPLACE COVER LAMPU TAIL GATE 7000 : Electrical system FERRY PAHLEVI
REPLACE SLACK ADJUSTER NO 01, ADJUST TOE IN
TOE OUT TIE ROD , ADJUST BRAKE, REPLACE 5000 : Steering system FERRY PAHLEVI
BRAKE DRUM FRONT LH NO 01
CLEANING REAL PRESSURE SENSOR 7000 : Electrical system M. RIZKY
ADD OIL HIDRAULIC, REPAIR CLUTH PPM NO 02, 1000 : Engine PARYONO
PPM TRANSMISION
REPAIR WIRING FUEL SYSTEM, REPLACE 7000 : Electrical system YAFFET SARRIN
COMMONRAIL SENSOR.

ADJUST PEDAL DECELERATOR 1000 : Engine YAFFET SARRIN

INST/CERT KET
PICA MEETING

NO PROBLEM
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Daftar Hadir:

3-Jul-19
IDENTIFICATION DUE DATE PIC
STATUS