Beruflich Dokumente
Kultur Dokumente
Mode l VS
Mode l VT
Mode l VSB
Mode l VSJ
Repetitive Locating with High Accuracy Clamping Function Air-Blow and Seat Check
Locating Repeatability:3μm Clamping force is ranged Foreign substance is removed by air blow.
Fixture al i gnment i n s pect io n from 2.5kN ∼ 40kN. Seating surface is provided with the air hole,
is eliminated in the machining It is possible to select clamping seat check is possible if gap sensor is used.
center. force depending on purpose.
Acti on Description
Block
Pallet
※There are two ways to mount the block.
(Object for Locating)
Object for Locating
Clamps
Base Plate
903
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
A dvantages High-Power
Series
Pneumatic Series
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Higher Productivity by Setup Improvement Accessories
Cautions / Others
Pallet Clamp locates with high accuracy and clamps
simultaneously. Pallet Clamp
Hole Clamp
(Fixture alignment and inspection are eliminated.) SFA
SFC
Fixture change over is faster and easier, thus by Machine Base
Swing Clamp
eliminating alignment inspection for accuracy
LHA
which is done in many different ways. Pallet and Fixture Change Over on Machining Center LHC
LHS
Preparation Time LHW
Substantial Reduction
LT /LG
T LA - 2
T LB- 2
T LA - 1
Link Clamp
LK A
LK C
LK W
LM/LJ
T MA - 2
Workpiece
T MA - 1
Pallet TC
Pallet Clamp
Since the fixture setting is outside, the machine Air Sensing
Lift Cylinder
idle time is reduced. LLW
Manual Pallet Change
Compact Cylinder
Instant
Pallet sharing system is very efficient for many LL
LLR
variants with small batch production requirements. Pallet alignment is
LLU
DP
DR
DS
DT
Block Cylinder
DBA
DBC
Centering Vise
FVA
FVD
FVC
Model VS → P.92 1 Model VT → P. 925 M ode l VSJ → P. 931 M ode l VSB → P. 929 Control Valve
BZL
Single Action BZT
Classification Double Action Flange Shaped Block Embedded Block
Spring Lock / Hydraulic Release BZX/JZG
904
Pallet Clamp m od e l VS/ V T
・ With combination of machining center and pallet clamp, multiple fixtures and works become easily interchangeable.
・ Internal setup time can be reduced with high accuracy repetitive locating of pallet clamp + one touch clamping.
・ If common layouts are used, fixture count and required machines can be minimized saving cost and space.
Base Plate
共用
Machine Table
Shared
The pallet clamp is used at the machine table of the operating machine.
・With non-leak auto-couplers there is no need for live hydraulic connection during machining.
・Using datum clamps in combination with non-leak auto couplers simplifies setup and reduces changeover time.
905
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Installation Sample on NC table Series
・With combination of NC table and pallet clamp, multiple fixtures and works become easily interchangeable. Pneumatic Series
・Hydraulic pressure, air pressure and coolant can be supplied to the fixture with the use of zero setting Hydraulic Series
Manual Operation
Accessories
Cautions / Others
Hole Clamp
SFA
SFC
Swing Clamp
LHA
LHC
LHS
LHW
Hydraulic Clamp Fixture Pneumatic Clamp Fixture Air Chuck Fixture LT /LG
T LA - 2
T LB- 2
T LA - 1
Link Clamp
LK A
■ Auto- C oupl er LK C
LK W
LM/LJ
T MA - 2
T MA - 1
model JVC/JVD JVE/JVF
Work Support
Coupler with the minimum connection stroke
LD
enhances automation. LC
Compact and able to install in limited spaces. T NC
TC
Pallet Clamp
Air Sensing
Shared NC Table Lift Cylinder
LLW
Compact Cylinder
LL
LLR
LLU
DP
DR
DS
DT
Block Cylinder
DBA
DBC
Centering Vise
FVA
FVD
FVC
Control Valve
BZL
BZT
BZX/JZG
906
Pallet Clamp m od e l VS/ V T
・With combination of the lathe unit and chuck, the workpiece setting time and chuck replacement time is substantially!
・The fixtures used for small size / large size work are divided into child fixture / large work used fixture, so that:
→ The setup operation is simplified and productivity is enhanced.
→ The fixture preparation cost is reduced as only the child.
・As the parent fixture / angle plate / child fixture can share one base plate
→ The fixture preparation cost is reduced.
→ The fixture stocking space is reduced.
Child Fixture
Base Plate
Notes :
※1. In case the pallet (fixture) is in vertical position, the fixture may fall during releasing.
It is recommended to set up the latching mechanism to prevent the fixture from falling.
1. Even for fixtures with different pallet size, VS/VT clamp and VSB/VSJ block can be combined for use.
Installation samples when multiple pallet sizes are used.
907
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Please choose WVS or VS (VT) according to the application. Series
・Since the blocks (VSB/VSJ) attached to pallet side can be used for both VS/VT clamp and WVS high-power Pneumatic Series
pneumatic pallet clamp, it is selectable from 3 type pallet clamps (VS / VT / WVS) according to application. Hydraulic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Hydraulic Systems All Pneumatic Systems
・ For the condition that is not allowed to use oil Hole Clamp
・ For the condition that is allowed to use oil SFA
・ For the manufacturing process that is operated by high cutting load SFC
・ For the manufacturing process that is operated by high cutting load
・ For inspection and assembly line Swing Clamp
LHA
LHC
LHS
LHW
LT /LG
T LA - 2
T LB- 2
T LA - 1
Link Clamp
LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
Pallet Sharing System
Work Support
LD
LC
T NC
TC
Air Sensing
Lift Cylinder
LLW
Compact Cylinder
LL
LLR
LLU
DP
DR
DS
DT
Block Cylinder
DBA
DBC
model VS model VT model WVS
Lock with Spring Lock with Hydraulic Lock with Air Centering Vise
FVA
Release with Hydraulic Release with Hydraulic Release with Air
FVD
※ VS0250 and VS0400 ※ Dimension of connected
FVC
cannot be used in condition is different
common. only for VT Control Valve
BZL
※ Refer to WVT(VS/VT)-VSB/VSJ block compatible list (P.201) for the detail form of combination. BZT
BZX/JZG
Pallet Clamp
VS
VT
908
Pallet Clamp m od e l VS/ V T
C G
Rough Guide
Datum Clamp
G D
Circuit Reference
※1
model VT
Air Blow
Lock Hydraulic
Pressure
Notes :
1. It is recommended to use air blow line with at least φ6 in order to ensure effective air flow. Please supply clean filtered air.
2. It is recommended to use our non-leakage valve (model BK and BSP) in order to maintain long time release when hydraulic supply is stopped.
※1. When clamping is not simultaneous and a pallet is tilted, adjust the speed with meter-out controll for simultaneous clamping.
909
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Configuration sample when multiple pallet sizes are used together Series
In case there are a variety of pallets with different sizes for the base plate, the clamp and block can be combined for use. Pneumatic Series
Pallet1
Valve / Coupler
C F F G
Hydraulic Unit
Manual Operation
Accessories
1 1 Cautions / Others
G F F D
Hole Clamp
SFA
SFC
Pallet2※2
Swing Clamp
D G C G ※2 ※2
LHA
LHC
2 2
LHS
※2 ※2 LHW
LT /LG
※2 ※2
Pallet3 T LA - 2
2 T LB- 2
C G
T LA - 1
※2 ※2
Link Clamp
LK A
3 LK C
G D LK W
LM/LJ
T MA - 2
T MA - 1
3 3 Work Support
LD
LC
T NC
TC
Air Sensing
Base Plate Lift Cylinder
LLW
Compact Cylinder
LL
LLR
LLU
3
DP
DR
DS
DT
Block Cylinder
DBA
DBC
Combination of Clamp and Block
Centering Vise
Equipment Installed on the Base Plate Equipment Installed on the Pallet Functions when they are combined FVA
FVD
D Clamping Function FVC
Datum Clamp Datum Block +
Locating Function (Reference Point) Control Valve
BZL
BZT
C Clamping Function
BZX/JZG
Datum Clamp Cut Block +
※3 ※3 Locating Function (One Direction)
Pallet Clamp
VS
G VT
Clamping Function
Guide Clamp Guide Block + Expansion Locating Pin
Guide Function
VFL
VFM
Datum Clamp F VFJ
or Free Block Clamping Function VFK
Guide Clamp
Pull Stud Clamp
Notes : FP
※2. In case the clamp/block configuration is linear, it is recommended to provide additional supports for stability. FQ
※3. The spring pin position is indicated. With the datum block as reference, unidirectional positioning is done via the cut block. Customized
Spring Cylinder
The cut block positioning plane must be tangent to the datum block. DW A /DW B
(The spring pin is positioned on the line connecting the centers of the datum block and cut block. )
910
Pallet Clamp m od e l VS/ V T
Cross Section
※The graph shows the locking status of VS.
Pallet
Cap Dust Seal
Steel Ball
Taper Sleeve
Air Port
(For Air Blow)
Clamp Spring
Hydraulic Port
Piston Rod
Base Plate (For Release)
Action Description
Dust Seal
・Dust seal prevents contaminants from above and keeps the steel ball area clean.
Flange Inclined Surface
・The flange top is designed as inclined surface so that cutting chips or fluid can flow easily.
Trap Valve
(Check Valve) ・The clamp spring chamber is totally shut from the external atmosphere with
the rod packing and trap valve to ensure the clean environment.
・The slitting part of taper sleeve (one place) is protected with rubber plate to
Air Blow
ON
prevent invasion of cutting chips.
Release
Hydraulic Pressure
ON
to remove contaminants effectively. Also, when loading the pallet, the clamp
・When hydraulic pressured is OFF, the spring force lowers the piston rod
When Clamped
When Clamped
and the steel balls engage the block bringing it to the seating surface.
・The pallet is positioned with high accuracy via the taper sleeve as it contacts
911
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Action Description during Loading/Unloading Series
Pneumatic Series
1. With hydraulic pressure released, load the pallet within the allowable offset.
Air pressure must be continuously supplied to the air blow port. Hydraulic Series
Hole Clamp
Datum Clamp Guide Clamp
SFA
Base Plate
SFC
Swing Clamp
2. When lowering the pallet, it should be positioned so the blocks contact the rod LHA
Guide Pin
Pallet LHC
as shown on A.
LHS
LHW
LT /LG
A A
T LA - 2
T LB- 2
T LA - 1
Link Clamp
LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
3. As the pallet is further lowered, it is positioned within 0.2mm of the reference axis via
Work Support
the guide sleeve and guide block.
LD
This provides clearance between datum clamp and taper surface. LC
T NC
Taper Reference ※ Details of Lifting Part TC
Surface
Air Sensing
Lift Cylinder
2
LLW
Compact Cylinder
LL
Released State (When hydraulic pressure is supplied.)
LLR
Taper Sleeve Guide Sleeve
LLU
DP
DR
4. Loading is finished when pallet is resting on piston rod. At this time, the appropriate
DS
clearance between seating surface and taper reference is created by lift up function, DT
which makes it thus more effective that the cutting chips is removed by air blow. Block Cylinder
DBA
Pallet DBC
Centering Vise
1.7
FVA
FVD
FVC
During Pallet Setting
Control Valve
BZL
BZT
BZX/JZG
5. When release hydraulic pressure is OFF, the block is pressed on the seating surface with clamp spring.
Pallet Clamp
When the block is pressed, the taper reference surface is contacted for positioning. VS
VT
912
Pallet Clamp m od e l VS/ V T
Pallet
Taper Sleeve
(with Slit)
Base Plate
the clamp unit, taper sleeve and block is eliminated enabling the repetitive location
913
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Series
Pneumatic Series
Hydraulic Series
Movement and Error Absorbed by the Movable Taper Sleeve (①/②) Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Starting of Action for Locating XY Locating XYZ Locating
Cautions / Others
There is almost zero clearance as Clearance between the taper sleeve Absorbs errors by lowering the taper
the moving parts come in contact and the moving parts of the unit is sleeve. Seating surface touches and
with the taper reference surface. completely zero. locates on 2 surfaces. Hole Clamp
Close SFA
Close
Contact Contact SFC
Swing Clamp
LHA
LHC
Close LHS
Contact
LHW
LT /LG
T LA - 2
T LB- 2
T LA - 1
Link Clamp
LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
Work Support
LD
Movable taper sleeve absorbs distance error. (③/④) LC
T NC
TC
Absorbs distance variations minimizing the wear of locating parts and prevents deformation of clamp/block. Air Sensing
Lift Cylinder
※The precision assurance function is absolutely necessary especially when plates are transported or multiple fixture changeovers are needed.
LLW
Compact Cylinder
LL
LLR
Center Distance Inaccuracy LLU
DP
DR
DS
Block Cylinder
DBA
DBC
Datum Block Cut Block
Centering Vise
FVA
Taper Sleeve Absorbs variation FVD
Spring errors by lowering FVC
taper sleeve.
Control Valve
BZL
BZT
BZX/JZG
Pallet Clamp
Center Distance Accuracy ±0.02 (max. ±0.025) VS
VT
914
Pallet Clamp m od e l VS/ V T
VS 0 06 0 - M D VT 0 06 0 - M D - A
1 2 3 1 2 3 4
02 : Clamping Force 2.5kN 16 : Clamping Force 16.0kN 04 : Clamping Force (at 7MPa) 4.0kN
04 : Clamping Force 4.0kN 25 : Clamping Force 25.0kN 06 : Clamping Force (at 7MPa) 6.2kN
06 : Clamping Force 6.0kN 40 : Clamping Force 40.0kN 10 : Clamping Force (at 7MPa) 9.9kN
10 : Clamping Force 10.0kN 16 : Clamping Force (at 7MPa) 16.0kN
※ For detailed specifications, please refer to
"Clamping Force/Lift-Up Force (Hydraulic Clamp model VT)".
3 Functions 3 Functions
D : Datum Clamp (Especially Used for Locating) D : Datum Clamp (Especially Used for Locating)
G : Guide Clamp (Especially Used for Guide) G : Guide Clamp (Especially Used for Guide)
D G D G
Taper Straight
Taper Straight
4 Flange Shape
A : Cylindrical
B : Prismatic
Model No. Indication (Level Adjustment Collar for VS)
※This product is only for VS Clamp. A B
VZ 0 06 0 - V S 1
1 2
Cylindrical Prismatic
1 Accommodate VS Clamp Model
02 : VS0020 16 : VS0160
04 : VS0040 25 : VS0250
06 : VS0060 40 : VS0400
10 : VS0100
2 Design No.
0 : Revision Number
915
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Model No. Indication (Block) Series
Pneumatic Series
VSB:Embedded Block VSJ:Flange Shaped Block
Hydraulic Series
1 2 3 4 1 2 3 4 Manual Operation
Accessories
Cautions / Others
1 Shape of Block
VSB VSJ Hole Clamp
VSB: Embedded Block
SFA
Pallet (Level Adjustment Collar for VSB) Pallet
VSJ : Flange Shaped Block SFC
This is not attached to VSB as accessory.
Swing Clamp
Please prepare VZ□-VSC described below.
LHA
LHC
Embedded Block Flange Shaped Block LHS
LHW
3 Design No. T MA - 2
T MA - 1
※This product is only for VSB's embedded block. ※Please contact us for mounting methods as shown in the drawings below. Control Valve
BZL
VZ 0 06 0 - V S C
BZT
BZX/JZG
Pallet Clamp
VS
1 2 VT
Lift-Up Force kN At 5 MPa 2.2 2.3 2.3 4.7 6.7 10.0 15.5
VT0040 VT0060
5 7
Clamping Force / Lift-Up Force (kN)
6
4 Clamping Force
5
Clamping Force
3
4
2 3
0 0
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Supply Hydraulic Pressure (MPa) Supply Hydraulic Pressure (MPa)
VT0100 VT0160
12 20
Clamping Force / Lift-Up Force (kN)
10
16
Clamping Force
8 Clamping Force
12
6
8
4
Lift-Up Force Lift-Up Force
2 4
0 0
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Supply Hydraulic Pressure (MPa) Supply Hydraulic Pressure (MPa)
Notes :
Clamping Force Lift-Up Force
1. This graph shows one clamp.
2. This graph shows the relationship between
the supply hydraulic pressure and the clamping
force (solid line)/Lift-up force (dotted line).
High-Power
Displacement against Transverse Load Series
※The displacement is the predicted reference value on the basis of test data under the conditions shown below.
Pneumatic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Datum Clamp Guide Clamp
Cut Block Guide Block Cautions / Others
Hole Clamp
SFA
Transverse Load F SFC
Swing Clamp
LHA
Guide Clamp Datum Clamp LHC
Transverse LM/LJ
T MA - 2
Load F T MA - 1
Work Support
Load Position L
LD
① Displacement Dial Gauge LC
at the Direction of X-axis Workpiece T NC
TC
Air Sensing
Y-axis
Lift Cylinder
Displacement
LLW
Compact Cylinder
X-axis Displacement
LL
LLR
LLU
VS Mounting Plate
DP
DR
Base DS
DT
Displacement (μm)
BZT
【Block】 6 12
L=240 L=100 BZX/JZG
VSJ020-D×1 Unit 10
VSJ020-C×1 Unit 9.5 Pallet Clamp
4.3
4 8
VSJ020-G×2 Units VS
L=65
6 VT
■ Requirements
2 4 Expansion Locating Pin
Mounting Distance P = 200mm
L=30 VFL
Load Position L= 135mm 2
VFM
Transverse Load F= 4kN
0 0 VFJ
0 1 2 3 4 5 6 0 1 2 3 4 5 6
■ Displacement VFK
Transverse Load F (kN) Transverse Load F (kN)
① X-axis displacement is about 4.3μm.
Pull Stud Clamp
② Y-axis displacement is about 9.5μm.
FP
Note : FQ
Customized
1. Please contact us in case the conditions are different.
Spring Cylinder
DW A /DW B
918
Pallet Clamp m od e l VS/ V T
VS0020
10 20
■ Components ■ ① X-axis Displacement ■ ② Y-axis Displacement L=240
18 L=170
【Clamp】
L=100
VS0020-MD×2 Units 8 16
L=65 L=135
VS0020-MG×2 Units L=135
L=170 14
Displacement (μm)
Displacement (μm)
【Block】
L=30
VSJ020-D×1 Unit 6 12
L=240 L=100
VSJ020-C×1 Unit 10
VSJ020-G×2 Units
4 8
■ Requirements L=65
6
Mounting Distance P=200mm
2 4
Load Position L=30∼240mm
2 L=30
■ Clamping Force
0 0
Total 10kN (2.5kN×4) 0 1 2 3 4 5 6 0 1 2 3 4 5 6
Transverse Load F (kN) Transverse Load F (kN)
VS0040
10 20
■ Components ■ ① X-axis Displacement ■ ② Y-axis Displacement L=240
【Clamp】
18 L=170
VS0040-MD×2 Units 8 16
L=135
VS0040-MG×2 Units L=100 14
Displacement (μm)
VS0060
12 20
■ Components ■ ① X-axis Displacement L=30 ■ ② Y-axis Displacement
L=65 18
【Clamp】 L=100 L=240 L=135
10
VS0060-MD×2 Units 16 L=170
VS0060-MG×2 Units
14
Displacement (μm)
Displacement (μm)
【Block】 8
L=170 L=100
VSJ060-D×1 Unit L=135 12
VSJ060-C×1 Unit 6 10
VSJ060-G×2 Units L=240
8 L=65
■ Requirements 4 6
Mounting Distance P=200mm
4
Load Position L=30∼240mm 2
L=30
2
■ Clamping Force
0 0
Total 24kN (6kN×4) 0 2 4 6 8 10 0 2 4 6 8 10
Transverse Load F (kN) Transverse Load F (kN)
Displacement (μm)
【Block】 8
L=350
VSJ100-D×1 Unit L=250 12
L=150
VSJ100-C×1 Unit 6 L=70 10
VSJ100-G×2 Units
8 L=150
■ Requirements 4 6
Mounting Distance P=300mm
L=550 4
Load Position L=70∼550mm 2 L=450
L=70
2
■ Clamping Force
0 0
Total 40kN (10kN×4) 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
Transverse Load F (kN) Transverse Load F (kN)
919
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Series
Pneumatic Series
Hydraulic Series
Valve / Coupler
VS0160
16 20 Hydraulic Unit
■ Components ■ ① X-axis Displacement ■ ② Y-axis Displacement
【Clamp】
18 Manual Operation
14
L=550 Accessories
VS0160-MD×2 Units 16
VS0160-MG×2 Units 12
14
Displacement (μm)
Displacement (μm)
Cautions / Others
【Block】 L=450
10 12
VSJ160-D×1 Unit
L=550
VSJ160-C×1 Unit 8 10 L=350 Hole Clamp
L=450
VSJ160-G×2 Units SFA
L=350 8
6 SFC
■ Requirements L=250 6 L=250
4 L=150 Swing Clamp
Mounting Distance P=300mm
4 LHA
Load Position L=150∼550mm L=150
2 2 LHC
■ Clamping Force LHS
0 0
Total 64kN (16kN×4) 0 4 8 12 16 20 0 4 8 12 16 20 LHW
Displacement (μm)
【Block】 L=550 8 LK W
10
VSJ250-D×1 Unit L=450 LM/LJ
L=350 T MA - 2
VSJ250-C×1 Unit 8 L=350 6
VSJ250-G×2 Units T MA - 1
L=250
6
L=150 4 L=250 Work Support
■ Requirements
4 LD
Mounting Distance P=375mm
LC
Load Position L=150∼550mm 2
2 L=150 T NC
TC
■ Clamping Force
0 0 Air Sensing
Total 100kN (25kN×4) 0 5 10 15 20 25 30 0 5 10 15 20 25 30 Lift Cylinder
Transverse Load F (kN) Transverse Load F (kN) LLW
Displacement (μm)
DR
【Block】
12 L=450 10 DS
VSJ400-D×1 Unit
L=350 DT
VSJ400-C×1 Unit 10 L=350 8
VSJ400-G×2 Units Block Cylinder
8 L=250
6 L=250 DBA
L=150
■ Requirements 6 DBC
Mounting Distance P=375mm 4
4 Centering Vise
Load Position L=150∼550mm L=150
2 2 FVA
■ Clamping Force FVD
0 0
Total 160kN (40kN×4) 0 10 20 30 40 50 0 10 20 30 40 50 FVC
920
Pallet Clamp Spring Lock m od e l VS
My My
W
K
C
φAA±0.010
(Only VS0250/0400)
6.3S
(Included) C0.4
AE
6.3S
AD
AG or more※5
φP C0.4
+0.1
0
0.4
φQ※1
AF
φR※2
Sleeve※1 ※2
AJ or less※5
φS
pallet is set 1.7
When fixture
Notes :
F±0.003
※5. The base thickness (AG) and remaining depth after boring (AJ)
Y
Section★-★
Full Stroke
φU U Packing
2-O-ring φV (Included)
(Included) φD
Distance Accuracy of Each Clamp
3-Hole for Jack Bolt※3
(Only VS0250/0400) VS-MG VS-MD
Mx
4-Hole for Jack Bolt※3
(VS0020∼0160)
Air Blow Port
6
※
My
(±0.02)
Base Plate
My
Notes : (±0.02)
VS-MD VS-MG
※1. φQ shows the dimensions of sleeve (taper) of datum clamp (VS-MD).
※2. φR shows the dimensions of sleeve (straight) of guide clamp (VS-MG).
※3. The screw for jack is used when removing the clamp.
Note :
(See P.936 for operation method.)
※6. Please make sure the distance accuracy of each datum clamp
is below ±0.025mm between the clamps with the longest
distance.
921
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Specifications Series
Model No. VS0020-M□ VS0040-M□ VS0060-M□ VS0100-M□ VS0160-M□ VS0250-M□ VS0400-M□ Pneumatic Series
Max. Loading Weight ※8 kg 500 500 800 1200 1600 2500 4000
Releasing Cylinder Capacity ※7 cm³ 3.7 4.6 5.5 11.1 18.5 37.7 66.9
Hole Clamp
Max. Operating Pressure 7.0 SFA
Releasing Hydraulic
Min. Operating Pressure 3.5 SFC
Pressure MPa
Withstanding Pressure 10.5 Swing Clamp
Operating Air Pressure (For Air Blow) MPa 0.4 ∼ 0.5 LHA
Operating Temperature ℃ 0 ∼ 70 LHC
(Loading weight should be less than 80% of the lift-up force (Number of Clamps×Lift-Up Force)). Link Clamp
When using pallet in vertical direction, please refer to P.935. LK A
LK C
LK W
LM/LJ
922
Pallet Clamp Level Adjustment Collar (only for VS Clamp) m od e l VS
J
Q※2
My My
My My
φD
C
K
L
Q※2
φN □K φAK※4
Mx R※2 ★
4-φP
3-φS※2
Remove all burrs φAA±0.010 30°
6.3S
(VS)
S
6.3
4-Mounting Bolt※1
AD
AE
Z Surface 6.3S
(G)
(Prepared by Customer)
AG or more※5
C0.4
+0.1
A±0.01 ※3
0.4
0
AF
(F)
(Y)
AJ or less※5
(E)
2-O-ring φAC
(Included)
Notes :
Notes :
1. When using VZ-VS1, please machine the mounting hole as
※1. When using VZ-VS1, the mounting bolts included in VS Clamp
shown in the drawing above.
cannot be used due to insufficient strength.
2. Make sure no burrs are on or around the hole intersection.
Please use mounting bolts prepared by customer.
※4. Release hydraulic port should be machined within range.
※2. These are only the dimensions for VZ0250-VS1 and VZ0400-VS1.
※5. The base thickness (AG) and remaining depth after boring (AJ)
※3. Please grind Z surface when adjusting the thickness.
are reference values when the base material is S50C.
6
※
(±0.02)
Base Plate
Note :
※6. Please make sure the distance accuracy of each datum clamp
is below ±0.025mm between the clamps with the longest distance.
923
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Connection Dimensions Series
Pneumatic Series
VZ-VSC
Level Adjustment Collar
Hole Clamp
SFA
SFC
Swing Clamp
LHA
LHC
External Dimensions and Machining Dimensions for Mounting LHS
(mm) LHW
LT /LG
Model No. VZ0020-VS1 VZ0040-VS1 VZ0060-VS1 VZ0100-VS1 VZ0160-VS1 VZ0250-VS1 VZ0400-VS1
T LA - 2
Link Clamp
A 2 2 2.5 3 3 3.5 4
LK A
B 57 60.5 67 81.5 98.4 118 152 LK C
LK W
C 48 51 59 74 88.9 108 140
LM/LJ
D 42.2 46.2 52.2 66.2 79.2 98.2 124.2 T MA - 2
T MA - 1
E 17.2 22 23.1 29 35.1 47.2 58.5
Work Support
F 14 14 16 19 23 29.5 36
LD
G 24 24 24 28.5 31.5 38 46.5 LC
T NC
H 14.5 15 14.5 16 19.7 21.5 27.5 TC
J 5.5 5.5 6.5 8.5 10.2 11.5 15.5 Air Sensing
Lift Cylinder
K 37 40 46 57 68.5 85 109 LLW
Mounting Bolt※1 M5×0.8×14 M5×0.8×14 M6×1×16 M8×1.25×20 M10×1.5×25 M12×1.75×35 M16×2×40 Pull Stud Clamp
924
Pallet Clamp Hydraulic Lock m od e l V T-A
My My
My
φL
K
6.3S
S
6 .3
1.5
6.3S
φP
AD±0.1
AE or more※5
AC
φQ※1
AG or less※5
φR※2
Sleeve※1 ※2
φS
pallet is set 1.7
When fixture
φAB
7.5°
4-Mounting Bolt
G
(Included) Notes :
±0.003
※5. The base thickness (AG) and remaining depth after boring (AJ)
Y
φU
φV
3-O-ring BB φH 1-O-ring BA
(Included) φD (Included)
6
My My
※
(±0.02)
My
Base Plate
Notes :
※1. φQ shows the dimensions of sleeve (taper) of datum clamp (VT-MD).
VT-MD-A (±0.02) VT-MG-A
※2. φR shows the dimensions of sleeve (straight) of guide clamp (VT-MG).
※3. The screw for jack is used when removing the clamp.
(See P.936 for operation method.)
Note :
※6. Please make sure the distance accuracy of each datum clamp
is below ±0.025mm between the clamps with the longest
distance.
925
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Specifications Series
Operating Air Pressure (For Air Blow) MPa 0.4 ∼ 0.5 Swing Clamp
Operating Temperature ℃ 0 ∼ 70 LHA
※9. It indicates the maximum weight of pallet in horizontal position (placed flat) when using four clamps. T LB- 2
T LA - 1
Release hydraulic pressure is determined with the loading weight (fixture).
(Loading weight should be less than 80% of the lift-up force (Number of Clamps×Lift-Up Force)). Link Clamp
When using pallet in vertical direction, please refer to P.935. LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
External Dimensions and Machining Dimensions for Mounting
(mm) Work Support
LD
Model No. VT0040-M□-A VT0060-M□-A VT0100-M□-A VT0160-M□-A
LC
A 49 53.5 60.5 68.5
T NC
D 30 +0.027
+0.011 36 +0.027
+0.011 46 +0.027
+0.011 56m6 +0.030
+0.011 TC
E 13 17 18 19 Air Sensing
Lift Cylinder
F 12 12.5 14 18
LLW
G 22 22 26.5 29.5
Compact Cylinder
H 29 35 45 55
LL
K 29 33 42 50
LLR
L 56.5 66 78 88 LLU
Mx 21.5 25.5 30 34.5 DP
My 8 9 11 12 DR
DS
N 2.6 3 3 ∼ 3.3 3 ∼ 3.3
DT
P 32 35.5 44 51
Block Cylinder
Q※1 25 28.5 36 42
DBA
R※2 22.5 26 32.3 38.3
DBC
S 18 20 26 32
T 8 10 12 15 Centering Vise
FVA
U 10 15 20 25
FVD
V 24 30 38.5 48 FVC
Y 9 9 8.5 13.5
Control Valve
AA 30 36 46 56
BZL
AB 29.5 35.5 45.5 55.5 BZT
AC 8 8 10 10 BZX/JZG
AD 14 18 19 20 Pallet Clamp
AE※5 20 25 25 30 VS
AF 6 10 15 20 VT
926
Pallet Clamp Hydraulic Lock m od e l V T-B
My My
My
K
C
6.3S
S
6 .3
1.5
6.3S
φP
AD±0.1
AE or more※5
AC
φQ※1
AG or less※5
φR※2
Sleeve※1. ※2
φS
pallet is set 1.7
When fixture
φAB
4-Mounting Bolt
7.5°
G
(Included) Notes :
±0.003
E F
※5. The base thickness (AG) and remaining depth after boring (AJ)
Y
case of Full Stroke
φU
φV
3-O-ring BB φH 1-O-ring BA
(Included) φD (Included)
6
My My
※
My
(±0.02)
Base Plate
Seat Check Air Port Lock Hydraulic Port
Notes :
※1. φQ shows the dimensions of sleeve (taper) of datum clamp (VT-MD). VT-MD-B VT-MG-B
(±0.02)
※2. φR shows the dimensions of sleeve (straight) of guide clamp (VT-MG).
※3. The screw for jack is used when removing the clamp.
(See P.936 for operation method.)
Note :
※6. Please make sure the distance accuracy of each datum clamp
is below ±0.025mm between the clamps with the longest
distance.
927
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Specifications Series
Operating Air Pressure (For Air Blow) MPa 0.4 ∼ 0.5 Swing Clamp
Operating Temperature ℃ 0 ∼ 70 LHA
※9. It indicates the maximum weight of pallet in horizontal position (placed flat) when using four clamps. T LB- 2
T LA - 1
Release hydraulic pressure is determined with the loading weight (fixture).
(Loading weight should be less than 80% of the lift-up force (Number of Clamps×Lift-Up Force)). Link Clamp
When using pallet in vertical direction, please refer to P.935. LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
External Dimensions and Machining Dimensions for Mounting
(mm) Work Support
LD
Model No. VT0040-M□-B VT0060-M□-B VT0100-M□-B VT0160-M□-B
LC
A 49 53.5 60.5 68.5
T NC
B 53 62 73 82 TC
C 40 44 55 67 Air Sensing
+0.027 +0.027 +0.027 +0.030 Lift Cylinder
D 30 +0.011 36 +0.011 46 +0.011 56m6 +0.011
LLW
E 13 17 18 19
Compact Cylinder
F 12 12.5 14 18
LL
G 22 22 26.5 29.5
LLR
H 29 35 45 55 LLU
K 29 33 42 50 DP
L 56.5 66 78 88 DR
DS
Mx 21.5 25.5 30 34.5
DT
My 8 9 11 12
Block Cylinder
N 2.6 3 3 ∼ 3.3 3 ∼ 3.3
DBA
P 32 35.5 44 51
DBC
Q※1 25 28.5 36 42
R※2 22.5 26 32.3 38.3 Centering Vise
FVA
S 18 20 26 32
FVD
T 8 10 12 15 FVC
U 10 15 20 25
Control Valve
V 24 30 38.5 48
BZL
Y 9 9 8.5 13.5 BZT
AA 30 36 46 56 BZX/JZG
928
Pallet Clamp Embedded Block model V SB
External Dimensions
3∼5
K
H±0.003
H±0.003
K
H±0.003
J
J
J
Section of Bolt
0.5
0.5
0.5
φB φB φB
φC φC φC
φA φA φA
10° 10° 10°
Spring Pin※2
(Included)
90°
90°
90°
5°
5°
5°
4-Mounting Bolt 4-Mounting Bolt 4-Mounting Bolt
11
90 11
11
(Included) (Included) (Included)
°
45° 3-Hole for Jack Bolt※1 45° 45° 3-Hole for Jack Bolt※1
3-Hole for Jack Bolt※1
8∼10
H±0.003
K
H±0.003
K
K
H±0.003
J
J
Section of Bolt
0.5
0.5
0.5
φB φB φB
φC φC φC
φA φA φA
10° 10° 10°
゚ ゚ ゚
6-Mounting Bolt 60 30゚ 3-Hole for Jack Bolt※1 6-Mounting Bolt 60 30゚ 3-Hole for Jack Bolt※1 6-Mounting Bolt 60 30゚ 3-Hole for Jack Bolt※1
(Included) (Included) (Included)
60
60
60
30゚
30゚
30゚
゚
゚
Spring Pin※2
(Included)
30゚
30゚
30゚
゚
゚
60
60
60
Locating Direction※2
p.c.d.L 120゚ p.c.d.L 120゚ p.c.d.L 120゚
Notes :
※1. The screw for jack is used when removing VSB block.
※2. The spring pin is used for phasing of VSB-C locating direction.
BC±0.01
φBB φBB
C0.4 C0.6
AD±0.1
AD±0.1
AE±0.02
AE±0.02
7-φBD Hole
AF
AF
30
※3
45°
※3 1-φBE Hole※2
30°
(AH)
30°
70°
※3
(88.33)
※3 ※3
1-φBE Hole※2 p.c.d.L
25°
30°
30°
p.c.d.L φAK※5
Locating Direction ※2
※3
Locating Direction ※2
φAK※5
20
20
°
30
p.c.d.L
(AH)
(51)
30゚
45°
Notes :
4-AJ Screw
1. Please refer to the drawing above ※Mounting of Level Adjustment Collar
6-AJ Screw ゚
when preparing level adjustment 60
Level Adjustment Collar 90°
collar by yourself.
VSB Block Notes :
※3. (3 parts) are for jack screw.
1. This graph shows when the clearance between the seating surface of VSB block
Align them with the phase of jack
and the bottom surface of the pallet is 0.5mm by using the level adjustment collar.
screw of VSB block.
0.5※4
929
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Mounting Distance Accuracy and VSB-C Phase Connection Dimensions Series
Pneumatic Series
VZ-VSC
VSB-D VSB-G/F Level Adjustment Collar VSB Block
Hydraulic Series
Connection Dimension
Valve / Coupler
Hydraulic Unit
(±0.02)
VSB-C
Manual Operation
Accessories
※ Spring Pin※2
6
Cautions / Others
2
on ※
VS (VT) Clamp
cti
re
VSB-G/F
Di
Hole Clamp
ng
(±0.02)
When using VS
ati
(mm) SFA
c
Lo
Clamp Model No. VS0020 VS0040 VS0060 VS0100 VS0160 VS0250 VS0400 SFC
Connection Lock 11.5 11.5 13 15.5 19.5 25.5 31.5
Note : Dimensions Release 12.5 12.5 14 16.5 20.5 26.5 32.5 Swing Clamp
※6. Distance accuracy of the block should be within ±0.025mm LHA
When using VT (mm)
between the blocks with the longest distance. LHC
Clamp Model No. VT0040 VT0060 VT0100 VT0160
LHS
Connection Lock 11.5 12 13.5 17.5
LHW
Dimensions Release 12.5 13 14.5 18.5
LT /LG
Note : T LA - 2
2. If using VZ-VS1, please refer to P.923 . T LB- 2
T LA - 1
External Dimensions and Machining Dimensions for Mounting
Link Clamp
(mm)
LK A
VSB020-D VSB020-G VSB060-D VSB060-G VSB100-D VSB100-G VSB160-D VSB160-G VSB250-D VSB250-G VSB400-D VSB400-G
Model No. LK C
VSB020-C VSB020-F VSB060-C VSB060-F VSB100-C VSB100-F VSB160-C VSB160-F VSB250-C VSB250-F VSB400-C VSB400-F LK W
+0.027 -0.009 +0.030 -0.010 +0.030 -0.010 +0.035 -0.012 +0.030 -0.012 +0.030 -0.014
A 50 +0.011 50g7 58m6 58g7 70m6 70g7 83m6 83g7
-0.034 +0.011 -0.040 +0.011 -0.040 +0.013 -0.047 107 +0.011 107g7 123
-0.047 +0.011 123g7 -0.054 LM/LJ
B 25 22.7(25.5)※7 28.5 26.2(29)※7 36 32.5(36.5)※7 42 38.5(42.5)※7 55.5 48.3(56)※7 67.6 60.3(68)※7 T MA - 2
T MA - 1
C 32 35.5 44 51 68 84
F 49.2 57.2 69.2 82.2 106.2 122.2 Work Support
Model No. VZ0020-VSC VZ0060-VSC VZ0100-VSC VZ0160-VSC VZ0250-VSC VZ0400-VSC Expansion Locating Pin
BA 49.2 57.2 69.2 82.2 106 122.2 VFL
BB 23 25 32 38 50 62 VFM
VFJ
BC 2 2 3 3 4 5
VFK
BD 5 6 7.5 10 12 12
BE 3.4 4.5 4.5 4.5 5.5 5.5 Pull Stud Clamp
FP
Notes : ※7. The dimensions in ( ) display that of VSB-F.
FQ
※8. The spring pin is included only in VSB-C.
Customized
※9. The guide block (VSB-G) is used only for guide clamp (VS/VT-G) and the free block (VSB-F) can be used for both datum clamp (VS/VT-D) and guide clamp (VS/VT-G). Spring Cylinder
※10. Pallet with low rigidity (thin pallet or pallet made of aluminum etc.) may be deformed when mounting VSB block. DW A /DW B
In this case, tolerance of mounting hole machining dimension AA±0.010 should be close to +0.010 (the upper limit of the tolerance).
930
Pallet Clamp Flange Shaped Block m od e l V SJ
External Dimensions
VSJ020/060-G
VSJ020/060-D VSJ020/060-C VSJ020/060-F
φA φA φA
φG φG φG
3 5
K
K
H±0.003
H±0.003
H±0.003
J
J
0.5
0.5
0.5
φB φB Section of Bolt φB
φC φC φC
φF φF φF
3-Hole for Jack Bolt※1 3-Hole for Jack Bolt※1 3-Hole for Jack Bolt※1
45° 45° 45°
90
4-Mounting Bolt 4-Mounting Bolt 4-Mounting Bolt
°
(Included) (Included) (Included)
130°
130°
130°
90°
90°
90°
Spring Pin※2
(Included)
11 11 Locating Direction※2 11
5° 5° 5°
p.c.d.L p.c.d.L p.c.d.L
VSJ100/160/250/400-G
VSJ100/160/250/400-D VSJ100/160/250/400-C VSJ100/160/250/400-F
φA φA φA
φG φG φG
3 5
K
K
H±0.003
H±0.003
H±0.003
J
J
0.5
0.5
0.5
φB φB Section of Bolt φB
φC φC φC
φF φF φF
゚ ゚ ゚
6-Mounting Bolt 60 30゚ 6-Mounting Bolt 60 30゚ 6-Mounting Bolt 60 30゚
(Included) (Included) (Included)
60
60
60
゚
゚
30゚
30゚
30゚
Spring Pin※2
30゚
30゚
30゚
(Included)
60
60
60
゚
゚
Locating Direction※2
p.c.d.L 120゚ 3-Hole for Jack Bolt※1 p.c.d.L 120゚ 3-Hole for Jack Bolt※1 p.c.d.L 120゚ 3-Hole for Jack Bolt※1
Notes :
※1. The screw for jack is used when removing VSJ block.
※2. The spring pin is used for phasing of VSJ-C locating direction.
VSJ020/060 VSJ100/160/250/400
φAB
C0.4
AD
Chamfer
Reference Plane
AD
AL
Reference Plane
AL
6.3S
6.3S
(AF)
Locating Direction※2
φAK※3
(AF)
(AH)
30゚
45°
60
60
90° ゚
゚
Notes :
※3. φAK hole is used for phasing of VSJ-C locating direction.
Please make sure φAK hole is at the line connecting the centers of VSJ-D and VSJ-C.
This machining is only necessary for VSJ-C.
931
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Mounting Distance Accuracy and VSJ-C Phase Connection Dimensions Series
Pneumatic Series
VSJ-D VSJ-G/F VSJ Block
Hydraulic Series
Connection Dimension
Valve / Coupler
Hydraulic Unit
(±0.02)
VSJ-C
Manual Operation
Accessories
※ Spring Pin※2
4
Cautions / Others
2
on ※
VS (VT) Clamp
cti
re
VSJ-G/F
Di
Hole Clamp
ng
(±0.02)
When using VS
ati
(mm) SFA
c
Lo
Clamp Model No. VS0020 VS0040 VS0060 VS0100 VS0160 VS0250 VS0400 SFC
Connection Lock 20 20 23.5 26 32 41 50
Note : Dimensions Release 21 21 24.5 27 33 42 51 Swing Clamp
※4. Distance accuracy of the block should be within ±0.025mm LHA
When using VT (mm)
between the blocks with the longest distance. LHC
Clamp Model No. VT0040 VT0060 VT0100 VT0160
LHS
Connection Lock 20 22.5 24 30
LHW
Dimensions Release 21 23.5 25 31
LT /LG
Not : T LA - 2
1. If using VZ-VS1, please refer to P.923 . T LB- 2
T LA - 1
Link Clamp
LK A
External Dimensions and Machining Dimensions for Mounting LK C
(mm) LK W
VSJ020-D VSJ020-G VSJ060-D VSJ060-G VSJ100-D VSJ100-G VSJ160-D VSJ160-G VSJ250-D VSJ250-G VSJ400-D VSJ400-G LM/LJ
Model No.
VSJ020-C VSJ020-F VSJ060-C VSJ060-F VSJ100-C VSJ100-F VSJ160-C VSJ160-F VSJ250-C VSJ250-F VSJ400-C VSJ400-F T MA - 2
A +0.027
31.5 -0.009 +0.027 -0.009 +0.030 -0.010 +0.030 -0.010 +0.030 -0.010 +0.030 -0.012 T MA - 1
+0.011 31.5g7
-0.034 37.5
+0.011 37.5g7
-0.034 52m6
+0.011 52g7
-0.040 62m6
+0.011 62g7
-0.040 74m6
+0.011 74g7
-0.040 85
+0.011 85g7
-0.047
B 25 22.7(25.5)※5 28.5 26.2(29)※5 36 32.5(36.5)※5 42 38.5(42.5)※5 55.5 48.3(56)※5 67.6 60.3(68)※5 Work Support
C 32 35.5 44 51 68 84 LD
LC
F 49 59 74 89 108 123
T NC
G 18.3 20.3 26.3 32.3 40.4 50.5
TC
H 8 10 10 12 15 18 Air Sensing
J 13 15 16.5 18.5 23 26.5 Lift Cylinder
LLW
K 6.7 7.8 7.8 8.8 13.8 13
L 40 47.5 62.5 75 90 102 Compact Cylinder
LL
AA※8 31.5 37.5 52 62 74 85
LLR
AB 22 25 31 38 46 58
LLU
AC 14.7 12.7 17.2 18.2 21.7 27.2 DP
AD 6 6 7.5 7.5 9 9.5 DR
AE 3 3 5 5 6 8 DS
DT
(AF) 28.28 33.59 - - - -
(AG) - - 54.13 64.95 77.94 88.33 Block Cylinder
DBA
(AH) - - 31.25 37.5 45 51
DBC
AJ (Nominal×Pitch×Depth) M4×0.7×8 M5×0.8×9 M5×0.8×9 M6×1×10 M8×1.25×15 M10×1.5×15
AK φ3.4 Depth 5 - φ4.5 Depth 5 - φ4.5 Depth 5 - φ4.5 Depth 5 - φ5.5 Depth 5 - φ5.5 Depth 5 - Centering Vise
※7. The guide block (VSJ-G) is used only for guide clamp (VS/VT-G) and the free block (VSJ-F) can be used for both datum clamp (VS/VT-D) and guide clamp (VS/VT-G). FP
FQ
※8. Pallet with low rigidity (thin pallet or pallet made of aluminum etc.) may be deformed when mounting VSJ block.
Customized
In this case, tolerance of mounting hole machining dimension AA±0.010 should be close to +0.010 (the upper limit of the tolerance).
Spring Cylinder
DW A /DW B
932
Pallet Clamp Related Products m od e l CV・BGC/BG D ・JVC/JVD ・JVE/J V F
Circuit Reference
Air for Seating
Confirmation
VS Clamp
Air Blow
AB□-V Pump
CV Pump Unit
933
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Series
Pneumatic Series
Link Clamp
LK A
LK C
LK W
LM/LJ
ing
Supply T MA - 2
s s u r e
Pre T MA - 1
Compact Cylinder
Block Cylinder
DBA
DBC
Control Valve
BZL
BZT
BZX/JZG
Pallet Clamp
VS
VS Clamp JVD0200-W-SB□ JVF0300-H-SB□ VT
934
Hydraulic Pallet Clamp Cautions m od e l VS/ V T
Cautions
● The pallet must be level with the base plate during loading and
unloading, otherwise the clamps and blocks will be damaged.
Provide guide pins to keep the pallet level during loading and unloading.
● When the pallet is in horizontal position (leveled), make sure the weight
of the workpiece fixture is less than the lift force of the clamps and
maximum load of the machine.
● When the pallet is in vertical position, make sure the weight of workpiece
fixture pallet is 10% of the clamping force.
Guide Pin
● Please contact us in case the pallet is in other positions.
935
Pallet Clamp Application Examples Model No. Performance External Related
Cautions
Digest Action Description Indication Curve Dimensions Products
High-Power
Series
Pneumatic Series
6)It is necessary to have a guide in case the guide block (VSB/VSJ-G) is not used. 3)Removal (Only VS Clamp) Hydraulic Series
● The combination of guide clamp (VS/VT-G) and guide block (VSB/VSJ-G) ● Supply release hydraulic pressure and make sure the clamp is in the released state.
Valve / Coupler
ensures the protective function of datum clamp. ● Mount the delivery ring. Hydraulic Unit
The guide should be set up in case the guide block is not used in the ● Stop supplying pressure and make sure the clamp is in the locked state.
Manual Operation
applications below. ● Remove mounting bolts. Insert jack bolts and tighten them evenly to lift clamp. Accessories
● Protect the thread part with parallel pins, etc. as shown in the below
When only the combination of datum clamps (2) and Cautions / Others
drawing not to damage the surface of mounting bolts.
datum block (VSB/VSJ-D) cut block (VSB/VSJ-C) is used.
Delivery Ring
Hole Clamp
When only the combination of datum clamp and free block
Bolt for Jack SFA
(VSB/VSJ-F) is used to rotate the fixture plate.
SFC
LHC
LHS
LHW
4)Delivery Ring 【Important】(Only VS Clamp)
LT /LG
● The delivery ring prevents detachment of parts of individual clamp. T LA - 2
● The clamp will be equipped with a delivery ring for shipment. T LB- 2
Rough Guide After mounting the pallet clamp on the fixture, remove the delivery T LA - 1
Work Support
● Installation Notes LD
LC
1)Check the Usable Fluid T NC
● Please use the appropriate fluid by referring to the Hydraulic TC
Air Sensing
Fluid List (P.1237). Lift Cylinder
● When removing the pallet clamp from the fixture, mount the LLW
2)Mounting the Product delivery ring in advance. Otherwise the internal parts may be Compact Cylinder
● Use four bolts with hex. hole (Strength Grade 12.9) and tighten detached from the spring, and they cannot be recovered. LL
Attention to the Direction level adjustment collar so that the level range is within ±0.003mm.
VS
U-shape Packing VT
④ Once again, install the block and level adjustment collar into
Expansion Locating Pin
the fixture plate, and check the levels.
VFL
VFM
VSB Block Level Adjustment Collar (VZ)
VFJ
0.003 or less
VFK
Cautions
● The pipeline, piping connector and fixture circuits should be cleaned JX Nippon Oil & Energy Super Hyrando 32 Super Mulpus DX 32
Cosmo Oil Cosmo Hydro AW32 Cosmo New Mighty Super 32
by thorough flushing.
ExxonMobil Mobil DTE 24 Mobil DTE 24 Light
● The dust and cutting chips in the circuit may lead to fluid leakage
Matsumura Oil Hydol AW-32
and malfunction.
Castrol Hyspin AWS 32
● There is no filter provided with Kosmek s product except for a part
Note As it may be difficult to purchase the products as shown in the table from
of valves which prevents foreign materials and contaminants from
overseas, please contact the respective manufacturer.
getting into the circuit.
1237
Installation Notes Notes on Hydraulic Cylinder
Hydraulic Fluid List Notes on Handling Maintenance/Inspection Warranty
(For Hydraulic Series) Speed Control Circuit
High-Power
Series
Pneumatic Series
● Notes on Hydraulic Cylinder Speed Control Unit
Please pay attention to the cautions below. Design the hydraulic circuit for controlling the action speed of hydraulic cylinder.
!
Hydraulic Series
Improper circuit design may lead to malfunctions and damages. Please review the circuit design in advance. Valve / Coupler
Hydraulic Unit
● Flow Control Circuit for Single Acting Cylinder In the case of meter-out circuit, the hydraulic circuit should Manual Operation
For spring return single acting cylinders, restricting flow be designed with the following points. Accessories
during release can extremely slow down or disrupt release action. ① Single acting components should not be used in the same
Cautions / Others
The preferred method is to control the flow during the lock action flow control circuit as the double acting components.
using a valve that has free-flow in the release direction. The release action of the single acting cylinders may become
It is also preferred to provide a flow control valve at each actuator. erratic or very slow.
Cautions
Installation Notes
(For Hydraulic Series)
Hydraulic Fluid List
Maintenance/
Inspection
Accelerated clamping speed by excessive hydraulic flow to
Warranty
the cylinder may sustain damage. In this case add flow control to
regulate flow. (Please add flow control to release flow if the
lever weight is put on at the time of release action when using Refer to the following circuit when both the single acting Company Profile
cylinder and double acting cylinder are used together. Company Profile
swing clamps.)
○ Separate the control circuit. Our Products
Flow Control at the Release Side
History
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W Sales Offices
② In the case of meter-out circuit, the inner circuit pressure may
increase during the cylinder action because of the fluid supply.
The increase of the inner circuit pressure can be prevented by
reducing the supplied fluid beforehand via the flow control valve.
Especially when using sequence valve or pressure switches for
clamping detection. If the back pressure is more than the set
pressure then the system will not work as it is designed to.
Sequence Valve
1238
Cautions
Cautions
1)It should be handled by qualified personnel. 1)Removal of the Machine and Shut-off of Pressure Source
● The hydraulic machine and air compressor should be handled ● Before the machine is removed, make sure that the
and maintained by qualified personnel. above-mentioned safety measures are in place. Shut off the
2)Do not handle or remove the machine unless the safety protocols air of hydraulic source and make sure no pressure exists in
are ensured. the hydraulic and air circuit.
① The machine and equipment can only be inspected or prepared ● Make sure there is no abnormality in the bolts and respective
when it is confirmed that the preventive devices are in place. parts before restarting.
② Before the machine is removed, make sure that the above-mentioned
safety measures are in place. Shut off the air of hydraulic source 2)Regularly clean the area around the piston rod and plunger.
and make sure no pressure exists in the hydraulic and air circuit. ● If it is used when the surface is contaminated with dirt, it may
③ After stopping the machine, do not remove until the temperature lead to packing seal damage, malfunctioning, fluid leakage
cools down. and air leaks.
④ Make sure there is no abnormality in the bolts and respective parts
before restarting the machine or equipment.
1239
Installation Notes Notes on Hydraulic Cylinder
Hydraulic Fluid List Notes on Handling Maintenance/Inspection Warranty
(For Hydraulic Series) Speed Control Circuit
High-Power
Series
Pneumatic Series
● Warranty
Manual Operation
2)Warranty Scope Accessories
● If the product is damaged or malfunctions during the warranty
Cautions / Others
period due to faulty design, materials or workmanship, we will
replace or repair the defective part at our expense.
Defects or failures caused by the following are not covered.
Cautions
Installation Notes
① If the stipulated maintenance and inspection are not carried out. (For Hydraulic Series)
② If the product is used while it is not suitable for use based on Hydraulic Fluid List
1240
Company Profile
Sales Offices
Sales Offices across the World
Japan TEL. +81-78-991-5162 FAX. +81-78-991-8787
KOSMEK LTD. 1-5, 2-chome, Murotani, Nishi-ku, Kobe-city, Hyogo, Japan 651-2241
Overseas Sales
〒651-2241 兵庫県神戸市西区室谷2丁目1番5号
India TEL.+91-9880561695
KOSMEK LTD. - INDIA F 203, Level-2, First Floor, Prestige Center Point, Cunningham Road, Bangalore -560052 India
Taiwan
(Taiwan Exclusive Distributor)
TEL. +886-2-82261860 FAX. +886-2-82261890
Full Life Trading Co., Ltd. 16F-4, No.2, Jian Ba Rd., Zhonghe District, New Taipei City Taiwan 23511
盈生貿易有限公司 台湾新北市中和區建八路2號 16F- 4(遠東世紀廣場)
Philippines
(Philippines Exclusive Distributor)
TEL.+63-2-310-7286 FAX. +63-2-310-7286
G.E.T. Inc, Phil. Victoria Wave Special Economic Zone Mt. Apo Building, Brgy. 186, North Caloocan City, Metro Manila, Philippines 1427
Indonesia
(Indonesia Exclusive Distributor)
TEL. +62-21-5818632 FAX. +62-21-5814857
P.T PANDU HYDRO PNEUMATICS Ruko Green Garden Blok Z-Ⅱ No.51 Rt.005 Rw.008 Kedoya Utara-Kebon Jeruk Jakarta Barat 11520 Indonesia
TEL.048-652-8839 FAX.048-652-8828
Tokyo Sales Office
〒331-0815 埼玉県さいたま市北区大成町4丁目81番地
TEL.0566-74-8778 FAX.0566-74-8808
Nagoya Sales Office
〒446-0076 愛知県安城市美園町2丁目10番地1
TEL.092-433-0424 FAX.092-433-0426
Fukuoka Sales Office
〒812-0006 福岡県福岡市博多区上牟田1丁目8-10-101
Global Network
Overseas Affiliates and Sales Offices
Distributors
Europe
Canada
U.S.A.
Asia
Mexico
Brazil
Australia
Korea
Japan
China
Taiwan
India
Thailand Philippines
Malaysia
Singapore
Indonesia
● FOR FURTHER INFORMATION ON UNLISTED SPECIFICATIONS AND SIZES, PLEASE CALL US. JQA-QMA10823
KOSMEK HEAD OFFICE
● SPECIFICATIONS IN THIS CATALOG ARE SUBJECT TO CHANGE WITHOUT NOTICE.